Instruction Manual for Super Oil Pump Kit
Product number 01-16-0061

Ape50
Ape50(FI)
Ape100Adaptation model(AC16-1000001 ～ )(AC16-1600001 ～ )(HC07-1000001 ～ )(HC07-1600001 ～ )Ape100 Type D (HC13-1000001 ～ )Dream50(AC15-1000001 ～ )XR50 Motard(AD14-1000001 ～ )XR100 Motard (HD13-1000001 ～ )CRF100F(HE03-2400001 ～ )XR100R(HE03-1000001 ～ )NSF100Thank you very much for purchasing our products.Thank you so you will comply with the following matters at the time of use.
Before installation, please check your always kit contents.If there is a point of notice event, Please contact us the dealer of purchase.
◎ If the description, such as photos or Illustration different with this part.

CO☆ Please read carefully before use ☆

◎ We do not take any responsibility for any accident or damage whatsoever arising from the use of the products not in conformity with
the instructions in the manual.
◎ We shall be held free from any kind of warranty whatsoever of products other than this product if the glitch takes place on the otherproducts than this one after the installation and use of this product.
◎ If you make alterations to the product, we shall be held free from any guarantee of the product.
◎ This kit is designed for exclusive use in the above-mentioned types of motorcycles and frame numbers only.
Please take note that this kit cannot be mounted on other types of motorcycles.
◎ Installation of this kit will require clutch cover removal and mounting. All what you have to work is to replace the genuine oil pumpwith kit’s oil pump. Please do the work following the genuine service manual, which you are required to prepare beforehand.
◎ You are required to work correctly referring to the service manual for the above-mentioned applicable models. However,this instruction
munual as well as genuine service manual is prepared with those in mind who have basic technical skills and knowledge. It is highly
likely that those with little skill or knowledge will not be able to install this kit correctly or break the parts. So,it is advisablethat those who do not have skills, knowledge,experience or tools contact a technically reliable specialist shop for installation.
◎ This kit includes just an oil pump only. Gaskets, packings, and O-rings, necessary for engine disassembly, are not included in thiskit at all. Please prepare them separately to suit your engine.
◎ Please do not reuse the worn-down or severely-damaged bolts, packings, gaskets or the like. Be sure to replace them with the new ones.
◎ Never use this kit together with other manufacturers’ products such as an engine, clutch, oil cooler and so on. Otherwise, combined
use of parts will cause the parts breakage. We cannot be held responsible for any parts breakage caused by the combined use of thiskit with other manufacturer’s products.
◎ You are kindly requested not to contact us about the combined use of our products with other manufacturers'.

～ feature ～PY○ This is the reinforced oil pump kit for Ape-type engines,
・with the pump discharge amount 25% more than the genuine oil pump for Ape 100, and・with the pump discharge amount 105% more than the genuine oil pump for Ape 50.
○ This kit works to cool off the engine more by circulating more oil to the engine which has come to increase the heat release value
as a result of tuning such as increasing displacement volume.
○ By mounting our 5-disc reinfornced clutch kit as well, the primary reduction gear ratio will be changed leading to an increase in
the number of oil pump revolutions. Thus, the pump discharge amount can be increased further.
CautionWhen the handling of ignoring this display, property damage and human shows the assumption of what injury.

■ Always try to drive your motorcycle at a legal speed, abiding by the laws.
■ When performing the work, etc., be sure during the cold (when the engine and the muffler is cold). (It may cause burns.)■ When performing the work, it should be made to prepare the tools for the job. (Breakage of parts, it may cause injury.)■ Do the work must always specified torque using a torque wrench. (Damage of bolts and nuts, and cause of dropout.)■ The product and the frame, might have edges or protrusions. Please go to protect your hands when you work. (It may cause injury.)■ Be sure to each part inspection before operation, check the loosening of the threaded portion, be sure to securely tighten the specified
torque if there is loose. (It may cause detachment of the parts.)■ Be sure to always use the gaskets in the kit for oil pump body gaskets. If you use other gaskets than those in the kit, the engine
oil does not get circulated all around the engine. And in some cases, this may cause engine to burn out.
When the handling of ignoring this display people died, shows the contents of the serious injury possibility isassumed.
■ During operation, when an abnormality occurs, immediately stop the vehicle in a safe place, please stop running. (It may lead to an accident.)■ When performing the work, do the work safely stabilize the vehicle in a horizontal location.
(There is a risk of injury vehicle collapsed while working.)■ Inspection, maintenance, the instruction manual or, inspection methods such as service manuals, to protect the way, should be done
correctly.(unsuitable inspection and maintenance, there is a risk that result to an accident.)■ When carrying out the inspection and maintenance, etc., if found damaged parts, replace the damaged parts to avoid possible to reuse
the parts.(There is a risk that lead to accidents Continued use.)
Warning◎ Please note. Performance up, the design change, the product and the price in the cost up, etc. are subject to change without notice.
◎ Please be informed that we shall be held harmless against any claim against us whatsoever arising out of use of the products inracing and the like.
◎ Keep this manual stored until this product is discarded.
CONTACT Address : 3-5-16 Nishikiorihigashi Tondabayashi Osaka JAPANTEL: +81-721-25-1357 FAX:+81-721-24-5059 e-mail:english@takegawa.co.jp URL http://www.takegawa.co.jp
Please contact with your name and country name provided. (Only English please)2021.5.1

01-16-0061

/2

Product content②①

NumberProduct content
1Super oil pump COMP.
2Flat head screw, 6x30
3Drill 2.5mm

Quantity
121③■ Mounting procedure※ Please refer to the Genuine Service Manual for detailed mounting methods and specified torques that are notspecifically described.

Before working, for safety's sake always place the vehicle upright and firmly with a maintenance stand or the like in a levelsafe place.
○ Fix this kit following the genuine service manual except for processing of the orifice, and replace the genuine oil pumpwith the kit’s oil pump.
※ Before installation, apply engine oil to teeth of each gear and sliding surfaces.

CO● Orifice Processing● Super Oil Pump Installation○ Widen the orifice hole on the right crank case to φ 2.5 mm witha kit’s 2.5 mm drill and an electric drill. Cut the hole straight
into the orifice only. Widen the orifice section only.
Widen the orifice to φ 2.5 mm regardless of whether you fix our5-disc reinforced clutch kit (Item No. 02-01-0310) as well orwhether you use a normal clutch.

○ Unfasten two cover bolts on the genuine oil pump, and thenremove the oil pump drive gear, the oil pump shaft, and the cover.
○ Install these oil pump drive gear, shaft, and cover to the Super
Oil Pump.
If a 5-disk reinforced clutch kit (02-01-3-0310) is equipped aswell, use the gear included in the reinforced kit as the oilpump drive gear instead.
○ Install and tighten two cover bolts.

CAUTION:To prevent any chip from dropping into the engine when processing
the orifice, see to it that you work only after all parts havebeen disassembled, or cover the engine with a waste cloth.
CAUTION:Process only the orifice. Cutting the hole deeper into thecase will cause the low oil pressure on the head side,
subsequently damaging the engine in some cases.

○ After processing, assembly work should be done with all thechips completely removed.

Note: Be sure that you protect specified torque.
Cover bolt

Torque：5N・m（0.5kgf・m）○ Rotate the oil pump drive gear by hand and check that it rotateslightly.
If nothing wrong is found, apply engine oil to the rotor of theoil pump.
○ Attach an O-ring, to which engine oil is applied, to the crankcase side.
Then install the oil pump to the crank case by tightening theM6x30 flat screws.
（If the type of your vehicle is the Ape50, always use the M6x30
flat head screw.)

PY

Note: Be sure that you protect specified torque.
Flat head screw

Torque：9N・m（0.9kgf・m）

Φ 2.5

Genuine oil pump shaft

CAUTION
Do not drill the hole
into the cylinder.

Genuine oil pumpdrive gear

Genuine drive gear cover

Upper orifice○ Install the right crank case cover.
○ Pour engine oil up to the upper limit on the level gauge,
because changing the oil pump to the Super Oil Pump increases
the oil discharge amount from the pump more than the normalpump.

Φ 2.5

Clutch cover side

Flat head screw,6x30
9N・m(0.9kgf・m)

Genuine cover bolt
5N・m(0.5kgf・m)a surface to be attached to a cylinder

CAUTION
Do not drill the hole
into the cylinder.

Cross-section diagram of the orifice2021.5.1

Super oil pump COMP.

01-16-0061● Before Starting the Engine○ Loosen the oil-check bolt on the upper left of the ignition plugof the cylinder head. Then, turning the main switch OFF, keep
kicking the kick starter till the oil comes out from theoil-check bolt.
○ Tighten the oil-check bolt, wipe off the oil, and start the engine.

/2