Select most suitable product for easy operation.

http://www.nissei-gtr.co.jp/english

Nissei’s 7 Guarantees
Selection
1More than 170,000
Standard Models
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Same mounting dimensions as
when we started selling GTR(since 1974)
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Choose the product that suits yourur usage.
Nissei Corporation
Nissei is a manufacturer of powered electric motors that consist off gears
gearrsd ourand gearmotors. We have numerous standard product models, andy. Nissei
Nissseii
customers can choose a suitable product based on its applicability.
rs to use.
u e.
use
e.
consistently strives to provide products that are easy for customers

560,000 units produced per year
56

Gearmotors

We carry a variety of product models.
Please choose a suitable gearmotor.

Nissei prioritizes
customer satisfaction foreach andevery product.

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UKZLY]]VTV[VYZ
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18 million units produced per year (cylindrical gears: m = 0.5–6; bevel gears: m = 0.5–6)

Gears

For half a century, we have been designing and manufacturing gears,
and developing new products that meet the needs of the market.
Machine tools

Hypoid gears

Robot

Equipment

KASHIFUJI Gear
Cutting Machine KN-150

4HRH (high ratio hypoid) gears

Transmissions

Spur Gear

Bevel gear machine tool #102

Electric tools

Helical gears

Bevel Gear Cutting MachineInternal gears

Nissei CBN Bevel Gear Grinder

Nissei’s
History
Company History
March 1942

Established company JAPAN SEWING MACHINE NEEDLE
MANUFACTURING LTD in Nagoya.

June 1955

Started production of small fine pitch gears in a make-to-order basein domestic Japanese market.

May

1964

Anjo Manufacturing Plant newly opened in 1-1, Inoue, Izumi-cho, Anjo-shi,
Aichi and started operation. (Headquarters and Main Manufacturing Plant
at present)

NAGOYA

July

1965

Changed company name to NISSEI INDUSTRY CO.LTD

TOYOTAMay

1969

Started production and sales of power transmissions such as reducers,

ANJO

Oct.

1974

Started production of spur gear reducers “GTR Gearmotor”.

May

1980

Started production and sales of GTR-H series Right angle shaft

gear boxes, clutches, brake units, etc.

reducers (Hypoid Gearmotor)
Nov.

1984

July

1985

Started production and sales of “GTR Mini Series Gearmotors”(15W〜
90W)

Corporate ProﬁleCompany Name: Nissei Corporation
Capital: 3,475 Million Yen
Employees: 888
Headquarters: Anjo-shi, Aichi
Manufacturing Plant:
Main Plant, Anjo Minami Manufacturing Plant
Stock Exchange:
Listed on the Second Section of the Tokyo Stock Exchange
Listed on the Second Section of the Nagoya Stock Exchange
Main Products:
Reducers, Variable-Speed Reducers, Direct Drive Equipments(Electric Slide-Base, Cylinder, etc.)…550,000units/year
Various Small gears(Standard gears, Make-to-order gears)…18 Million units/year

Listed on the Second Section of the Nagoya Stock Exchange. Capital
became 3,475 Million Yen

March 1987

Started sales of Stock Bevel Gear and HRH(High Ratio Hypoid Gearmotor).

Oct.

1991

March 2000

Started production and sales of “GTR F Series” hollow and solid shafts.
Obtained “ISO 9001” Certification.

Oct.

2000

Changed company name to “Nissei Corporation”.

Dec.

2000

Obtained “ISO 14001” Certification.

Oct.

2001

Expanded Anjo Minami Manufacturing Plant.
(CEL Line assembly started.)

April

2002

Started production and sales of “GTR A-Series”(Low Backlash Gearbox).

Sept. 2002

Started production and sales of GTRII V-Series, battery power type.

March 2003

Listed on the Second Section of the Tokyo Stock Exchange.

Oct.

2003

Started production and sales of “GTR Midi Series, Water-resistant

Dec.

2004

Started production and sales of Bevel Gearbox“KOMPASS”

Jan.

2006

Certificated to Aichi Quality brand.

July

2006

Started production and sale of concentric hollow shaft and concentric solid

April

2007

Gearmotor”.

Headquarters and Main Plant

shaft in GTR-F3 Series.

Sept. 2007

Established manufacturing Plant No.2 for reducers.
Started production and sales of GTR-AR APQ type brushless DC
gearmotor.

Jan.

2008

July

2009

Started production and sales of GTR-AR AEF type AC servo gearmotors

Feb.

2010

Started production and sales of GTR-eco IPM high-efficiency gearmotors

July

2011

Started production and sales of GTR Midi Siries High-Efficiency Induction

Nov.

2011

Establishment schedule Nissei Gear Motor Mfg. (Changzhou) Co.,Ltd.

Oct.

2013

Started production and sales of APG-type GTR-AR high-precision

Nov.

2013

Started production and sales of GTR-AR Accurate Gearbox AGC/AFC
type.

Anjo South Plant

Motors.(IE2, GB2)

Gearmotors No.2 Plant

planetary Gearbox.
Achieved “GTR Gearmotor” sales for 10 million units.

Gear Motor Mfg. (Changzhou) Co.,Ltd.

5

COMPLETE LINE UP
Induction Gearmotor

Complete Series Overview

MINI SERIES G Type■ Foot Mount●Capacity: 3-Phase 15W‒90W■ Flange Mount
1-Phase 15W‒90W■ Small Flange Mount ●Reduction Ratio: 1/5‒ 1/1800

MINI SERIES L Series■ Foot Mount ●Capacity: 3-Phase 6W‒40W■ Flange Mount
1-Phase 15W‒40W●Reduction: Ratio 1/3‒1/360

MINI SERIES GT Type

ParallelShaft■ Flange Mount ●Capacity: 3-Phase 15W‒60W
1-Phase 15W‒60W●Reduction: Ratio 1/5‒1/200

MID SERIES G3 Series■ Foot Mount●Capacity: 3-Phase 0.1kW‒2.2kW■ Flange Mount
1-Phase 100W‒400W■ Small Flange Mount ●Reduction: Ratio 1/5‒1/1200• Gearmotors, Gearmotors with Brakes• Water-resistant (IP65) Gearmotors, Gearmotors with Brakes• Gearmotors with Simple Brakes• Speed Control Gearmotors• Gearmotors with Clutches and Brakes• Gearmotors, Gearmotors with Brakes• Speed Control Gearmotors• Speed Control Gearmotors with Brakes• Reversible Gearmotors• Gearmotors, Gearmotors with Brakes
Note: These gearmotors have the same
installation dimensions as those made byother Japanese companies.
• Gearmotors, Gearmotors with Brakes• Water-Resistant (IP65) Gearmotors,
Gearmotors with Brakes• Gearmotors with Clutches and Brakes• Gearbox (Double Shaft)• S-Type Gearbox(Can Be Installed with Speciﬁed Motors)

MID SERIES GT- STEP
■ Foot Mount ●Capacity: 3-Phase 25W‒0.2kW■ Flange Mouｎt ●Number of Stop: 4‒12
●Normal Cycle Time: 1s‒ 24s

MINI SERIES H Type■ Foot Mount ●Capacity: 3-Phase 15W‒90W■ Flange Mouｎt
1-Phase 15W‒90W●Reduction: Ratio 1/10‒1/1800

Right Angle
Shaft

MID SERIES H2 Series■ Foot Mount ●Capacity: 3-Phase 0.1kW‒2.2kW■ Flange Mouｎt
1-Phase 100W‒400W●Reduction: Ratio 1/5‒1/1500

MINI SERIES F2 Type
Concentric Hollow Shaft
Concentric Solid Shaft

Hollow
Shaft/
Solid Shaft●Capacity: 3-Phase 15W‒90W
1-Phase 15W‒90W●Reduction: Ratio 1/5‒1/240

MID SERIES F3 Series
Concentric Hollow Shaft
Concentric Solid Shaft●Capacity: 3-Phase 0.1kW‒2.2kW
1-Phase 100W‒400W●Reduction: Ratio 1/5‒1/1500

MID SERIES F Series
Hollow Shaft/
Solid Shaft●Capacity: 3-Phase 50W‒2.2kW
1-Phase 100W‒400W●Reduction: Ratio 1/5‒1/1500• Index Gearmotors• Index Gearmotors with Brakes• Gearmotors, Gearmotors with Brakes• Water-resistant (IP65) Gearmotors,
Gearmotors with Brakes• Gearmotors with Simple Brakes• Speed Control Gearmotors• Gearmotors, Gearmotors with Brakes• Water-resistant (IP65) Gearmotors, Gearmotors with Brakes• Gearmotors with Clutches and Brakes• Gearbox (Double Shaft)• S-Type Gearbox (Can Be Installed with Speciﬁed Motors)• Gearmotors, Gearmotors with Brakes• Water-resistant (IP65) Gearmotors,
Gearmotors with Brakes• Gearmotors with Simple Brakes• Speed Control Gearmotors• Gearmotors, Gearmotors with Brakes• Water-resistant (IP65) Gearmotors,
Gearmotors with Brakes• Gearbox (Double Shaft)• S-Type Gearbox(Can Be Installed with Speciﬁed Motors)• Gearmotors, Gearmotors with Brakes• Water-resistant (IP65) Gearmotors, Gearmotors with Brakes• Gearbox (Double Shaft)• S-Type Gearbox(Can Be Installed with Speciﬁed Motors)

Gear Boxes
KOMPASS

Foreign Standards Conformance
We can make gearmotors that
conform to UL, CE, and CCC
standards. For more information,please contact our nearest salesoﬃce or our customer service
center.

• Output Shaft Diameters: 4‒40mm• Reduction Ratios: 1/1, 1/2
Note: KBM and KCM are available in 1/1 only.

• Model Conﬁgurations• KBM, KCM • KB, KC• KNB, KNC

K Type (Metal Type)6

K Type (Bearing Type)KN TypeNissei s product standards
meet RoHS requirements.

New Brand

Choose a model based on usage.
With Nissei, you have a choice.
Position Control

High-precision Compact
gearbox for servo-motors
AGC・AFC・APG New!

Output Shaft
BacklashPrecision

3 Minutes
or less

High-precision gearbox
for servo-motors

Positioning Operation

100W〜3000W

Specialcompact
design

100W〜2000W

Backlash precisionof 1 min.,
3 min., 30 min.
(some models
excluded)

Variations with
reduction ratios
up to 1/240

0.1kW〜0.75kW

Pulse-train input
position control

Electronic gear
division function

0.1kW〜0.75kW

Stopping possible
through
torque control

AG3・AH2・AF3

30 Minutes
AC servo gearmotors

AEF

Normal(approx. 60 minutes)

Brushless DC gearmotors

APQ
d

ee

-sp

w
Lo
d

ee

-sp

h
Hig

Speed Control

Variable-Speed Operation

AC servo gearmotors

0.1kW〜0.75kW

Range of Speed Variation(Motor Shaft)Motorrotation speed:
10〜2500rpm

AEF

Motor
rotation speed:
100〜2500rpm

Brushless DC gearmotors

0.1kW〜0.75kW

APQ

Motor
rotation speed:
150〜2500rpm

Brushless variable-speed gearmotors
Battery-powered

50W〜400W

Motor
rotation speed:
0〜2500rpm

High-efficiency IPM gearmotors

0.1kW〜2.2kW

DC
12V/24V/48V

7

The advantages of GTR reducers
Lightweight,
small and compact

Applicability
;OLJ\Z[VTLYJHUJOVVZLHJJVYKPUN
to motor capacity and reduction ratio.
;OLYLHYLUVSPTP[H[PVUZVU
mounting angle.
anglee.

(S\TPU\TKPLJHZ[OV\ZPUNZ(some products excluded)Modelodel varvariety>[VR>ZTHSSHUKTLKP\T
product mix
*VTWH[PISL^P[OWHYHSSLSZOHM[YPNO[angle shaft, hollow/solid shaft,and all capacities● Hollow shaft

Comparisons with other companies

CompanyA● GTR’s advantages
Lightweight, small and compact
=HYPL[`VMTVKLSZH]HPSHISLVSModels 90 W and under available
No maintenance using greaselubrication required

Company

B

VS
Usage applications

8● GTR’s advantages
Concentric hollow shaft (F3 series)
=HYPL[`VMTVKLSZH]HPSHISL● Usable under diverse conditions

Printing presses

Machine tools

Packaging machinery

Food machineryTransporting machinery(conveyor belts)

Textile machinery

Optional and special specifications● Terminal box● Manual release device

All models are divisible by 90° angles, with different codes
assigned to each position.
Named just like a clock! Z is 12 o’clock.
● Hole positioning● During operation● During brake release

Manual release lever● Terminal box positioning
Top

TZ(Maximum)

HZ
ZZ

Standard

9

3

T9

H3

9

3

T3

6

6

Terminal box
T6

H6● Changing output shaft diameter

C

Brake lead wire

● Output tap (screw) machining● Output shaft lengthening and shortening● Output shaft machining for special shapes

We offer a wide variety of other products. Please contact us for details.

Special Motors
We can provide motors that meet customers’
specifications and are compatible with a variety of shapes.
You can order products with particular flange shapes,
output shaft shapes, and other usage requirements.

IPM motors

Capacity
Motor type

Available forcustom orders
0.1kW-2.2kW
Induction motor (IE2)
IPM motor

High-efficiency induction motors (IE2)

We can custom-manufacture reducers for use with our customers’ equipment.
9New Product Information

Planetary Gearbox APG type
100W-3000W 3arcmin・15arcmin

Frame size 52

Frame size 78

Frame size 98

Frame size 120

Model composition
Capacity

Precision

Ratios
3

5

10

100W

30

Frame size 52（φ12）

3 Arcmin
15 Arcmin

Frame size 78（φ18）

Frame size 78（φ18）

Frame size 98（φ22）

Frame size 98（φ22）

2000W

Frame size 98（φ22）

3000W

Frame size 120（φ28）

Frame size 120（φ28）
Frame size 120（φ28）
̶

̶

100

Frame size 120（φ28）

̶

̶

̶

̶

̶

̶

̶

̶

̶

̶

̶

̶

̶

̶

̶

̶

● High-precision gears

3 arcmin and 15 arcmin backlash precision models are available.

● Waterproof and dust-proof
IP65-equivalent protection grade is now standard equipment.

● Compact design
High reduction ratios with few steps is now possible.

● Suitable for various types of servos!
These gearboxes are compatible with the main
servo-motors used both in Japan and abroad.

Right angle shafts — a popular sale item!
High-Precision Compact Gearbox

100W-3000W

60

̶

Features

AFC type 3arcmin・30arcmin
10

50

Frame size 120（φ28）

Frame size 98（φ22）

1500W

40

Frame size 78（φ18）
Frame size 98
Frame size 78（φ18）（φ22）
Frame size 120
Frame size 98（φ22）（φ28）

Frame size 52（φ12）

400W

1000W

20

Frame size 52（φ12）

200W

750W

15

NEW

LINE UP

Launching 400V Brake
Simple Wiring / Low Cost
Till Now

Motor 400V

From Now on

Brake 200V

Both 400V

Easy wiring with 400V Brake Input(No need of 200V Terminal)

Separate power was necessary
for motor and brake
Rectifier Specs : Input Voltage 380V ~ 460V
●A400-D180
Input Side

Output Side

56
10

36

10
1.6

2-φ4.5（Blue）（Blue）
22.8 26（Red）（Black）（Yellow）（White）
2-φ10

1.6

46
1.6

200

150

17.9

2.5
1.6

32.8

19.5

1.6

●Surge Suppressor/Option OP-ERZV10D911
Used in eliminating sparks of brake for DC Switching and AC Power Line
max12.5

max8.6

max14.5

φ0.8
20

7.5±1

3.3±1

11

Nissei High-Efficiency Gear Motors
IPM Gear motors

Parallel Shaft / Right Angle Shaft
Hollow Shaft / Solid Shaft
Concentric Hollow Shaft / Solid Shaft

Speed Control
Inverter for speed
control models: VF-nC3M●Internal Motor Loss Comparison●Efficiency Comparison
90

Operation with IPM Gearmotor
and Specialized Inverter

20075
IE2 Eﬃciency

Loss (W)

80

150
100

Stray Load Loss
Mechanical Loss

Efficiency (%)

Note: Applies
Apppplies to 0.75kW motors.

250

85

70

0.1kW〜2.2kW

Iron Loss

Loss
ReducedAbout 50%

Secondary
Copper Loss

65
Operation with Induction
Gearmotor and Inverter

60
55

0.1kW

0.2kW

0.4kW 0.75kW 1.5kW
Motor Capacity

2.2kW

High-Efficiency IPM Gearmotor
IPM isi shorth ffor “i“interiori permanent magnet””
and refers to motors with built-in magnets.
 Since electricity does not flow through the rotor, there is nosecondary copper loss.
Magnetic flux is generated by permanent magnets, so the motor
requires little electricity.
Efficiency clears IE3 at the motor unit level.

50

Primary
Copper Loss

0

GTR
(Induction Gearmotor)

GTR-ECO(IPM Gearmotor)

IPM High-Efficiency Control
The inverter unit’s rotational speed is set through output voltage
and current without using an encoder. In order to also achieve
optimal efficiency with an IPM motor, electrical current is reduced
to the minimum possible when a load is applied, resulting in an
IE2-surpassing efficiency rating, even including inverter loss.

IE3 (Super-High Efficiency): IEC60034-30 induction motor efficiency level

Energy-Saving

High-Efficiency
Environmental friendliness plus ease of use!
Synchronous motor free from slips
Since it eliminates slips common on induction gear motors, themotor runs at the specified frequency command, regardless ofload fluctuation.

Synchronous motor●

No need of dedicated cable
In comparison with a brushless DC motor having an equivalenthigh efficiency, the wiring is simplified because no dedicatedcable is required. Signal cable is also eliminated because nomagnetic pole position sensor is used. Owing to these features,the friendliness to environment has been enhanced to the levelcomparable with induction motors. (By our comparison)
Elimination of dedicated cable and signal cable contributes tothe cost reduction.

Rotation speed as specified by frequency●

12

Specialized inverter
Magnetic pole position sensor

Ease of use&
cost reduction

Without dedicated cable
Without hole element (Sensor-less)Total cost reduction
Environmental performance comparablewith induction gear motors

① Contact stop/contact thrust
functionWith the torque limiting function
Contact stop/
contact thrust
LIMIT② Brake sequence function
Maintenance free by
reducing abrasion
on the mechanicalbrake!!
It stops with the servo lock and then themechanical brake is applied.

③ Simplified servo lockWith the simplified servo lock function
Stops exactly

No need of brake forhorizontal operation(Cost reduction)
Frequency of start/stop
is 30 times/min.

STOP④ Torque limiting function⑤ RS 485 Interface included
as Standard
・ Easy to access through Inverter or
Networkcommunications links
・ Communication speed: Max 38.4 kbps
・ Can support Modbus RTU Protocol/ TOSHIBA
Protocol ( Please contact us in case of using
CC-Link or other Network Protocols)

It restricts torques generated by the motor in order to protect themechanical system. (It cannot limit instantaneous torques.)
・Torque limit value can be switched in 2 steps via the input terminal.

Connect up to 31 terminals.
such as PLCs
High Level Device

110011001⑥ Inverter Console Software [PCM001Z]
By installing PCM001Z on your computer, it is possible to edit
parameters and monitor status connecting our dedicated inverter toyour computer
Edit Parameters
VF-nC3M

OP-USB001ZPC

Monitor Status

13

Nissei High-Efficiency Gear Motors

MID SERIES 0.75 -2.2
kW

kW

High-Efficiency Induction Motors

IE2 for S. Korea

GB2 for China●Main differences between current products
0.75kW

1.5kW

2.2kW

Total length

＋10mm

＋0mm

＋15mm

Weight＋0.6kg＋0.2kg＋1.3kg

IE2 for Europe

Main Features(1) Successors to the many variations of our older models; IP65 and RoHS compliant.
(2) Compatible with our older models. Identical mounting, output shaft diameter,
and axle center height.
(3) Same functionality as older models (refer to the table below).
(4) Lightweight and compact.
(5) Fast delivery times.

● IE2 Feature Comparison (Our Company)
220V/60Hz
0.75kW
1.5kW

2.2kW

Rated rotation speed
Current value
Rated rotation speed
Current value
Rated rotation speed
Current value

0.75kW/1.5kW/2.2kW

Values with actual load

Current IE1

High-Efficiency IE-2

Difference

1709rpm

1726rpm＋17rpm

3.2A

3.1A

−0.1A

1736rpm

1747rpm＋11rpm

5.9A

5.7A

−0.2A

1714rpm

1745rpm＋31rpm

8.2A

8.0A

−0.2A

High-Efficiency IE2Allowable torque
Allowable moment of inertia
Allowable start and stop frequency: 10 times/minute
Service factor for load torqueMoment of inertia calibration coefficient

14

No differences from our current GTR products.
For more details, please see our GTR Mid Series catalog.

Design schematics downloadable as PDF and DXF files
http://www.nissei-gtr.co.jp/english
You can use our website to search for and select model names.
You can also download catalogs and instruction manuals (in English).
Website users can download schematics
for high-efficiency gearmotors as well.

Product search and selection

Model name search

Searching by category
Induction reducers

Website users can selectmodel names by mounting
category and motor capacity.
at match
The website displays a list of products that
downloading requirements.

PDF

DXF

Users who don’t know the model name can search by category.

Lots of data

Catalog downloads

Catalogs can be downloaded (as PDFs).

Packed with information
information, easy to read,and easy to use. We hope you make good use of the
Nissei website.
15

■Chubu Branch Oﬃce 1-1 Inoue, Izumi-cho, Anjo-shi, Aichi 444-1297 Japan
TEL:81-566-92-7410 FAX:81-566-92-7418
E-mail:honbu@nissei-gtr.co.jp■Overseas Sales Section
TEL:81-566-92-5312（Main switchboard）
FAX:81-566-92-7002
E- m ail:ov e r s e a @ n i s s e i - g t r . c o . j p■Tokyo Branch Oﬃce 1-8 Nihonbashi Odenma-cho, Chuo-ku, Tokyo 103-0011 Japan
TEL:81-3-5695-5411 FAX:81-3-5695-5418
E-mail:tokyo@nissei-gtr.co.jp■Osaka Branch Oﬃce 1-18 Ikutamamaemachi, Tennoji-ku, Osaka 543-0072 Japan
TEL:81-6-6772-1900 FAX:81-6-6772-0406
E-mail:osaka@nissei-gtr.co.jp

DigestPrinted in February, 2014