front runner

FORD F150 SUPER CREW (2009-CURRENT)SLIMSPORT ROOF RACK KIT

ENG
KSFF001

START HERE!
READ ME FIRST

Don’t be a hero and muscle through this installation without reading these ﬁtting instructions ﬁrst! Improper installation of this gear may void certain
aspects of your warranty.
Before you begin, take a moment and open all your Front Runner rack kit boxes and gather the assembly instructions for the various components.
A complete kit will contain:
1. A Front Runner Slimsport kit

This document will guide you through the assembly of the mounting system and assist you in ﬁtting the roof rack tray or load bars to your speciﬁcvehicle.
Please refer to the next page for a list of all the components, quantities and tools required.

IMPORTANT WARNING!
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD
RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONTRUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR ANDDAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TOINSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLYFAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.

NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.
Please call us if you have any questions about the installation of this product.

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TOOLS NEEDEDFoot Rail 1LH + 1RH
Stiffener platesStandard Slimsport Slat
6mm Spacer
M6x16 Button Head Flange
M6x19x1 Flat Washer
M6 Spring Washer
M6x50 Hex Bolt
M6 Nut CapJack Nut
M6 Nyloc Nut
M6x25 Thread Forming Screw
Installer Wrench
M6x30 Button HeadTorx
T30
10mm
13mm

Cordless
Driver

Masking
Tape

Anti
Rust

5mm

Oil

Silicone

FIGURE 1.143198762911121351444

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2.1Torx
T305121110mm

92.2Torx
T3031Fit seven Slimsport Slats (Item 3) to foot rails
assemblies using M6x25 thread forming
screws (Item 12).
.
Note do not ﬁt the Front Slat.

CordlessDriver1

Use a little oil on screw threads before
inserting. Note these are Thread
Forming Screws.
Tightening Torque 8-10Nm /5.9 ft lb - 7.38 ft lb. Take care whenusing a cordless driver.

12

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Assemble
Securethethe
support
Stiffener
platesPates(Item(Item3) to2)thetotherails(Item1) using
M6x16
ﬂange
FootfootRails(Item1) using
M6x16
ButtonHeadbutton
M6Nyloc
nylocNutnut&&M6M6NutnutCapcap
Flange heads,Bolt , M6(Items& 11).
(Items 5,12,916& 18).
Do this to both LH & RH foot rails.
Secure the Side Wind Fairing Supports
Fully(Itemtighten.
2) to the Foot Rails (Item 1) using
M6x16 Button Head Flange Bolt , M6 Nyloc
Nut & M6 Nut Cap (Items 12, 16 & 18)

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3FIT AND SECURE

3.1

STANDARD WIND FAIRING ASSEMBLY
Refer to ﬁtment guide RRAC23310mm

3.2

LIGHT BAR WIND FAIRING ASSEMBLY

Refer to ﬁtment guide RRAC194

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FIT AND SECURE

4.1

Apply masking tape along the length of theditch. Locate the rivet on the ditch molding at
the rear of the cab.
Torx
T30mm

200

Measure 200mm toward the front of thevehicle from the center of the rivet. And makea mark in the center of the ditch. This will be
the rear hole for the Foot Rail.

Cordless
DriverPosition the assembled Rack onto thevehicle. Align the rear mount hole in the Foot
Rail with the rear mark you made earlier in
4.1 and mark the remaining ﬁve hole centers.
Check Antenna clearance before drilling.
Please contact help center if you are unsure.
Remove the Rack from the vehicle.

4.2

Drill a 5mm Pilot hole in the center of themarkings. Open the holes using a 12mm drill
bit.
Clean any excess debris around theholes. Do not apply exesive force let
the drill do the work. There is an airbag
curtain below. Use a blade to remove+/-2mm of the mastic around the hole
to ensure jack nut will seat ﬁrmly on
metal. Apply anti rust.

4.3
Torx
T30

1413mmInsert an M6 button head bolt (Item 14) into
the side of the installer wrench (Item 13).
Loosely ﬁt a jack nut (Item 10) to the button
head bolt as shown.
Using the installer wrench and a M6x30
button head bolt, insert the M6 jack nuts into
all 12 holes.
Using a cordless driver and a 4mm allen
cordless bit, set the jack nut into the holewhile holding onto the handle of the installer
wrench.
Make sure that the Jack Nut has pulled
up all the way to the inside skin of theroof panel.

1310

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FIT AND SECURE

4.4

9Place silicone over each of the jack nutopenings.

8

Stack 2 Spacers (Item 4) over the jack nuts
inserted in 2.8.
Position the rack over the cab placing it on
spacers inserted earlier.

7
6

Place a bead of silicone along the threadsof the M6x50 Hex Bolts and secure the rackusing M6x50 Hex Bolts, M6 Spring Washers &M6x19x1 Flat Washers (Items 6, 7 & 8). Fullytighten.
Place M6 Nut Caps (Item 9) over all Hex
Bolts.

4410

COMPLETION

55.1Congratulations! You did it. Take a step back and admire your work!

6INSTALL OTHER VEHICLE AND RACK ACCESSORIES
Now's the time to visit your favorite Front Runner Dealer in person or online.

IMPORTANT!
FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER
FOR A RECOMMENDED ROOF RATING. FRONT RUNNER CANNOT BE RESPONSIBLE FOR IMPROPER LOADING BEYOND THE VEHICLE MANUFACTURER'S STATED LOAD CAPACITY.

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