LAND ROVER DEFENDER
90/ 110/ TDi/ TD5/ PUMAGLASS GULLWING DOORGWLD006

INSTALL TIME: 3 HoursIMPORTANT WARNING!
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOURVEHICLE. IMPROPER ATTACHMENT COULD RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILYINJURY OR DEATH TO YOU OR TO OTHERS. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT RUNNERPRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THEPRODUCTS FOR ADJUSTMENT, WEAR, AND DAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THEINSTRUCTIONS AND CAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO INSTALLATION OR USE. IF YOU DONOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOTTHOROUGHLY FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY APROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.

GWDL006_REV_B011GET ORGANIZED...

You will need:Land Rover Defender10 mm Flat Wrench and Socket Wrench
Drill Machine
6.5 mm Drill Bit
13 mm Flat Wrench and Socket Wrench
12 mm Flat Wrench
4 mm Hex Key
Putty Knife
Masking Tape
Steel File
Methylated spirits/Denatured Alcohol
Exterior Grade Black Silicone Sealant
FriendClean dry area near your Land Rover
Anti-rust Paint

Here is what you are looking at:
Item #12345678910Quantity
1112118182824Description
OUTER FRAME
INNER BRACKET - TOP
INNER BRACKET - BOTTOMGAS STRUT
GLASS DOOR ASSEMBLY
M6 x 20 BUTTON HEAD BOLTM6 NYLOC NUT
M6 FLAT WASHERINNER BRACKET - 1 LEFT, 1 RIGHT
M8 NUT CAP

126378459(A)GWDL006_REV_B01

Familiarize yourself with the parts and then step away from the work area and read through these
instructions from beginning to end. Grab a cup of coffee and take a moment. A little prep now may save
you a lot of time later.

2cutout detail(A)

GWDL006_REV_B01

For Defender models without rear side windows or Defender double cab pick-up models with a canopy.

3REMOVE THE WINDOW and DRILL MOUNTING HOLESNOTE: On older model defenders, remove the outer plastic strip covering the rivets on the original window,
drill out the rivets and remove the original window.

(A)

Remove the interior panels (window housing) by pulling to release their clips. Start with the two rear
panels either side of the rear door, followed by the side panels.
Remove the plastic window retaining clips by sliding them out towards the corners.

(C)

(B)

Tape around the outside of thewindows using masking tape as seen.
(This is done to protect the paint work
during the following step.)(D)

Remove the Glass with its Hinges from the Gullwing Frame as you will use the frame as a template in Step 2E(E)

File the corners of the window opening to fit the frame. Check fitment by locating the Frame into thewindow opening making sure that the four hinge holes, as indicated by the arrows, are at the top.

Using a putty knife, cut the sealing tape/silicone
holding the window in place. Start at the bottomof the window. Have your friend push against thewindow from the inside of the vehicle while
cutting. Once the tape/silicone has been cut all
the way around remove the window.

With the Frame fitted as a template, drill all the holes to 6.5mm. Have a friend on the inside of the vehicle
to push/support from the inside as you drill.
Remove the frame and clean the area around the window opening using methylated spirits/ denatured
alcohol or other appropriate solvent. Treat the filed area with anti-rust.

GWDL006_REV_B01

4

FIT THE FRAME(A)

Place a bead of silicone sealant all the way aroundthe inside of the Outer Frame as indicated by thewhite line below. Ensure the bead sits on the outsideof the holes to ensure a waterproof seal.

(B)

Using the Inner Brackets (Items 2, 3 & 9)
as shown, secure the Outer Frame to thevehicle using the M6x20 Button HeadBolts, M6 Flat Washers and M6 Nyloc
Nuts supplied (Items 6, 7, 8). The Nyloc
Nuts go to the inside of the vehicle.

View from inside vehicle.

Make sure not to fasten through the four
hinge holes as indicated in Step 2D.

FIT THE DOOR ASSEMBLY AND GAS STRUTS(A)With the help of your friend secure the Hinges and Glass Door Assembly to the vehicle using four M6 Nyloc
Hex Nuts (Item7)(B)

Fasten the two Gas
Struts to theMounting Brackets
on the Glass Dooras shown. Place a
M8 Nut cap(Item10) over thenyloc nuts.

GWDL006_REV_B01(C)

5

Fasten the otherend of the Gas
Struts to the Inner
Side Brackets asshown. Place a M8
Nut cap (Item10)
over the nyloc
nuts.

FIT THE DOOR ASSEMBLY AND GAS STRUTS CONT...
(D)

The nut and bolt system as
indicated by the arrow allows youto adjust the door lock tension onthe frame to align the doorappropriately.

(E)

Refit the interior trim.

Congratulations, you have completed your installation. Take a step back and admire your work. Good Job!

INSTALL OTHER VEHICLE AND RACK ACCESSORIES(A)GWDL006_REV_B01

Now's the time to visit your favorite Front Runner dealer in person or online.

6