front runner

TOYOTA HILUX H48 DC (2022-CURRENT)SLIMSPORT ROOF RACK KIT

ENG
KSTH002

START HERE!
READ ME FIRST

Don’t be a hero and muscle through this installation without reading these ﬁtting instructions ﬁrst! Improper installation of this gear may void certain
aspects of your warranty.
Before you begin, take a moment and open all your Front Runner rack kit boxes and gather the assembly instructions for the various components.
A complete kit will contain:
1. A Front Runner Slimsport kit
This document will guide you through the assembly of the mounting system and assist you in ﬁtting the roof rack tray or load bars to your speciﬁcvehicle.
Please refer to the next page for a list of all the components, quantities and tools required.

IMPORTANT WARNING!
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD
RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONTRUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR ANDDAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TOINSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLYFAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.

NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.
Please call us if you have any questions about the installation of this product.

KSTH002_REV_A02

1© 2022 FRONT RUNNER VEHICLE OUTFITTERSCHECK ONLINE FOR LATEST FITMENT GUIDE

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GET ORGANIZEDIN THE BOX
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2X
2X
2X
8X
8X
16 X
7X
28 X
8X
8X
8X
4X
2X

TOOLS NEEDEDFoot Rail 1 LH + 1 RH
Stiffner Plate 01 1 LH + 1 RH
Stiffner Plate 02 1 LH + 1 RH
Button Head Flange M6x16
M6 Nyloc Nut
M6 Nut Cap
Slimsport Slat
Thread Forming Screw M6x25
Flat Washer M6x19x1
M6 Spring Washer
M6x50 Hex Bolt
Spacers
M6 Nut Plate

13mm
10mm

Tin snips

Sealant

Anti-rust

4mm
7mm

MarkerTorx
T30

Cordless
DriverOil / Anti-Seize

184761110921256137

KSTH002_REV_A022© 2022 FRONT RUNNER VEHICLE OUTFITTERS

2FIT AND SECURE TO MODELS WITH REAR ANTENNA (2022 - CURRENT)

2.1
THIS INSTALLATION IS NOT SUITABLE
FOR MODELS WITH FRONT ANTENNA.
IF YOUR VEHICLE HAS A FRONTMOUNTED ANTENNA, PROCEED TO 2.3.
RemoveStarting at the top edge of the windscreen
as shown, measure along the ditch moulding
towards the rear of the vehicle. Mark theditch moulding at the following distances.
Using a pair of snips, cut the ditch mouldingon each of the marks you made and remove
the 4 small sections.

215mm
340mm
1020mm
1145mm

2.2

Starting at the top edge of the windscreen
measure along the ditch towards the rearof the vehicle. Mark the hole centre's in theditch as shown.
TIP:
Place tape around the drill to mark adepth of 15mm. Some models may havean airbag curtain below.

Drill

235mm

4mm7mm

320mm
1042mm
1127mmDrill a 4mm Pilot hole in the center of themarkings. Open the holes using a 7mm drill
bit.
Apply anti rust to all holes.
Proceed to 2.5.

KSTH002_REV_A023© 2022 FRONT RUNNER VEHICLE OUTFITTERS

2FIT AND SECURE TO MODELS WITH FRONT ANTENNA (2016 - 2021)

2.3
THIS INSTALLATION IS NOT SUITABLE
FOR MODELS WITH REAR ANTENNARemoveStarting at the top edge of the windscreen
as shown, measure along the ditch moulding
towards the rear of the vehicle. Mark theditch moulding at the following distances.
Using a pair of snips, cut the ditch mouldingon each of the marks you made and remove
the 4 small sections.

240mm
385mm
1045mm
1170mm

2.4

Starting at the top edge of the windscreen
measure along the ditch towards the rearof the vehicle. Mark the hole centre's in theditch as shown.
Drill

TIP:
Place tape around the drill to mark adepth of 15mm. Some models may havean airbag curtain below.

260mm

4mm7mm

345mm
1067mm
1152mmDrill a 4mm Pilot hole in the center of themarkings. Open the holes using a 7mm drillbit.
Apply anti rust to all holes.

2.5Torx
T3051610mm

34

Secure the Stiffener Plates (Items 2 & 3) tothe Foot Rails (Item 1), using M6x16 Flange
Button Heads & M6 Nyloc Nuts (Items 4 & 5).
Fully tighten.
Do this to both the LH & RH Foot Rail.
Place M6 Nut Caps (Item 6) over all Nyloc
Nuts.

RH Shown562

KSTH002_REV_A024© 2022 FRONT RUNNER VEHICLE OUTFITTERS

2FIT AND SECURE

2.6

NOTE: Do not ﬁt the front slat yet.

8Torx
T30

CordlessDriver

Use a little Oil / Anti-Seize on screw
threads before inserting. Note these are
Thread forming screws.
Assemble six Slats (Item 10) to assemblyin 2.3 using M6x25 Thread Forming Screws(Item 8).
Tightening Torque 8-10Nm /5.9 ft lb - 7.38 ft lb. Take care whenusing a cordless driver.

2.7

Drop the vehicle's Roof Lining.

Look online for videos to assist.

2.8

Twist the nut plates (Item 13) free from eachother and apply silicone before the ﬁtment instep 2.7.

13

Silicone

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2FIT AND SECURE

2.9611Torx
T30

109Cordless
DriverPlace silicone over the 8 holes drilled in 2.2.
Center the spacers (Item 12) over the holes
drilled in 2.2, followed by the rack assembly.
Place a bead of silicone on the threads of theM6 x 50 Hex Bolts and secure the Slimsportroof rack to the Nut Plates (Item 13)
prepared in 2.6 using M6 x 50 Hex Bolts, M6
Spring Washers & M6 x 19 x 1 Flat Washers(Items 9, 10 & 11). Fully tighten.
Place M6 Nut Caps (Item 6) over all Hex Bolts.

12133FIT AND SECURE
STANDARD WIND FAIRING ASSEMBLY

3.1

Refer to ﬁtment guide RRAC244

LIGHT BAR WIND FAIRING ASSEMBLY
Refer to ﬁtment guide RRAC245

3.2

KSTH002_REV_A0246© 2022 FRONT RUNNER VEHICLE OUTFITTERS10mm

COMPLETION

44.1

5Congratulations! You did it. Take a step back and admire your work!

INSTALL OTHER VEHICLE AND RACK ACCESSORIESNow's the time to visit your favorite Front Runner Dealer in person or online.

IMPORTANT!
FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER
FOR A RECOMMENDED ROOF RATING. FRONT RUNNER CANNOT BE RESPONSIBLE FOR IMPROPER LOADING BEYOND THE VEHICLE MANUFACTURER'S STATED LOAD CAPACITY.

Be sure to tag us. We love to see our gear in action! #FrontRunnerOutfitters #BornToRoamShare your adventures on:

KSTH002_REV_A0247© 2022 FRONT RUNNER VEHICLE OUTFITTERS

Congratulations! You did it. Take a step back and admire your work!