front runner

ENG

FOOT RAIL

Ford F150 Super Crew (2004-2018)

FAFF001

START HERE!
READ ME FIRST

Don’t be a hero and muscle through this installation without reading these ﬁtting instructions ﬁrst! Improper installation of this gear may void certain
aspects of your warranty.
Before you begin, take a moment and open all your Front Runner rack kit boxes and gather the assembly instructions for the various components.
A complete kit will contain:
1. A Front Runner Mounting System speciﬁc to your vehicle
2. A Front Runner Rack Tray or Load Bar Slats
This document will guide you through the assembly of the mounting system and assist you in ﬁtting the roof rack tray or load bars to your speciﬁcvehicle.
Please refer to the next page for a list of all the components, quantities and tools required.

IMPORTANT WARNING!
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD
RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONTRUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR ANDDAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TOINSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLYFAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.

NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.
Please call us if you have any questions about the installation of this product.

FAFF001_REV_A00

1© COPYRIGHT 2018 FRONT RUNNER VEHICLE OUTFITTERS1

GET ORGANIZEDIN THE BOX
123456789101112132X
6X
14 X
12 X
12 X
12 X
12 X
12 X
12 X
12 X
12 X
2X
1X

TOOLS NEEDEDFoot Rail 1LH + 1RHSpacer
M6 Jack Nut
M8 Nut Cap
M8 Nyloc Nut
M8 x 16 x 1.6SS Flat Washer
M8 x 20 Hex Bolt
M6 Nut Cap
M6 x 40 Hex Bolt
M6 SS Spring Washer
M6 x 19 x 1 SS Flat Washer
M6 x 30 Button Head Bolt
Installer Wrench

10mm
13mm

5mm
12mm

FIGURE 1.1

879101161754263512413

FAFF001_REV_A00

2© COPYRIGHT 2018 FRONT RUNNER VEHICLE OUTFITTERS

2FIT AND SECURE

2.1

Measure 200mm forward from the centre ofthe rivet in the ditch moulding shown in Step
2.1 and make a mark in the roof ditch. Thiswill be the rear hole for the Foot Rail.

Rivet in trim moulding

2.2

Position the Foot Rail in the ditch. Align therear mount hole in the Foot Rail with the rearmark you made earlier in Step 2.1 and markthe remaining ﬁve holes.
Remove the Foot Rail from the vehicle.
Drill a 5mm Pilot hole in the centre of themarkings. Open the holes using a 12mm Drill.

5mm
12mm

Insert the M6 Button Head Bolt (Item 12)into
the one side of the Installer Wrench (Item 13).
Loosely ﬁt a Jack Nut (Item 3) to the Button
Head Bolt as shown.

2.3
12Using the Installer Wrench and a M6 x 30
Button Head Bolt, insert the M6 Jack Nuts
into all 12 holes.
Place the assembly into a hole drilled inStep 2.2. Using a Battery Powered Screw
Driver and a 4mm Allen Key Bit, set theJack Nut into the hole while holding onto thehandle of the Installer Wrench.

133

Make sure that the Jack Nut has pulled
up all the way to the inside skin of theroof panel.

FAFF001_REV_A00

3© COPYRIGHT 2018 FRONT RUNNER VEHICLE OUTFITTERS

2FIT AND SECURE
2.4

Place a bead of silicon around each of theJack Nut openings inserted earlier
in Step 2.3.

8To ﬁt the Foot Rails (Item 1LH & 1RH), placethe Spacers (Item 2) over the Jack Nuts
inserted in Step 2.3, followed by the Foot Rail(Item 1).

910Secure the Foot Rails using the M6 x 40 Hex
Bolts with silicon on the threads, M6 SSSpring Washers and M6 x 19 x 1SS FlatWashers (Items 9, 10 & 11).

1110mm32

Do this on both left and right side of thevehicle.
Finish of by placing M6 Nut Caps (Item 8) onthe M6 Bolt heads.

FIT AND SECURE

33.1

Make sure that the wind deﬂector is installed
before you proceed to the next step.

2.1
2.4

Refer to Rack Fitment Guide.

4MM

3.2

Fit your Roof Rack to the Foot Rails using
M8 x 20 Hex Bolts, M8 x 16 x 1.6SS Flat
Washers and M8 Nyloc Nuts (Items 5, 6 & 7).

13mm

7

2.2

64

3.3

FAFF001_REV_A00

5Center the rack and tighten fully. Use M8 Nut Caps (Item 4) to ﬁnish off the nuts.

4© COPYRIGHT 2018 FRONT RUNNER VEHICLE OUTFITTERSCOMPLETION

33.1Congratulations! You did it. Take a step back and admire your work!
94

INSTALL OTHER VEHICLE AND RACK ACCESSORIES
Now's the time to visit your favorite Front Runner Dealer in person or online.

IMPORTANT!
Front Runner rack kits often have a higher load rating than the vehicles they are mounted to. Please refer to your speciﬁcvehicle manufacturer for a recommended roof load rating. Front Runner cannot be responsible for improper loading
beyond the vehicle manufacturer's stated load capacity.

Be sure to tag us. We love to see our gear in action! #FrontRunnerOutfitters #BornToRoam
Share your adventures on:

FAFF001_REV_A0045© COPYRIGHT 2018 FRONT RUNNER VEHICLE OUTFITTERS