ENG

foot rail
Toyota hilux REVO DC

FATH002
KRTH011T

START HERE!
READ ME FIRST

Don’t be a hero and muscle through this without ﬁrst reading these ﬁtting instructions! Improper installation of this gear may void certain aspects ofyour warranty.
Before you begin, take a moment and open all your Front Runner rack kit boxes and gather the assembly instructions for the various components.
A complete kit will contain:
1. A Front Runner Mounting System speciﬁc to your vehicle
2. A Front Runner Rack Tray or Load Bar Slats
This document will guide you through the assembly of the mounting system and assist you in ﬁtting the roof rack tray or load bars to your speciﬁcvehicle.
Please refer to the next page for a list of all the components, quantities and tools required.

60 minIMPORTANT WARNING!
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD
RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONTRUNNER PRODUCTS TO YOUR VEHICLE. CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR ANDDAMAGE. THEREFORE YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TOINSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLYFAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.

FATH002_REV_A04

1© COPYRIGHT 2021 FRONT RUNNER VEHICLE OUTFITTERSCHECK ONLINE FOR THE LATEST FITMENT GUIDE

1GET ORGANIZEDIN THE BOX
123456789101112WWW.FRONTRUNNEROUTFITTERS.COM

2X
8X
8X
8X
8X
8X
4X
8X
8X
8X
1X
12 X

TOOLS NEEDEDFoot Rail: 1xLH, 1xRH
M6 Nut Cap
M6x50 Hex Bolt
M6 Spring Washer
M6x19 Flat Washer
M8x20 Hex Bolt
M6 Nut Plate
M8x16 Flat Washer
M8 Nyloc Nut
M8 Nut Cap
Template
Foot Rail Sealing Kit (RRAC082)

FIGURE 1.1

10mm
13mm

MarkerMeasureing
TapeSideCutter

4mm7mmSealant

1221LH10mm
13mm23344556611789101RH

FATH002_REV_A042© COPYRIGHT 2021 FRONT RUNNER VEHICLE OUTFITTERS

2FIT AND SECURE
2.1
280mm

From the Tool Mark on the Ditch
Moulding, measure 280mm toward theFront of the Vehicle. Make a Line with amarker.

Rear of Vehicle

2.2

Place the Foot Rail on the Ditch
Moulding, with the heel of the Foot Railagainst the line made in Step 2.1
Mark the remaining foot positions.

Rear of Vehicle

2.3
Lift Moulding and Trim out each section.
Where the Feet will sit. (2 per Foot Rail)2.4295mm

2.5

Measure 295mm from the Tool Mark onthe Ditch Moulding and make a Mark inthe Ditch.
Place the Template in the Ditch, Aligning
the ﬁrst hole with the mark you justmade. Mark all 4 Holes Clearly.

114mm Pilot

FATH002_REV_A04

11Drill a 4mm Pilot hole on the 8 markings
made (4 per side). Re Drill the holes
using a 7mm Drill.

7mm Final

3© COPYRIGHT 2021 FRONT RUNNER VEHICLE OUTFITTERS2FIT AND SECURE
2.6
Apply Anti Rust and Sealent to the Holesand Ditch

2.7
Use Items 3, 4, 5 to ﬁt the Foot Rails.
3452.8Drop the interior Roof Lining and use
Items 7 together with items 3,4 and 5 tosecure the Foot Rail.
Place a bead of silicon on the four nut
plates (item 7). This is to bond the nut
plates in place.

7

In future the Roof Rack together with theFoot Rail can be removed without
dropping the roof lining.
Remove the Foot Rails and seal theholes by using Item 12 the Foot Rail
Sealing Kit (RRAC082).

2.9
Secure and Fully Tighten Foot Rails

FATH002_REV_A04

4© COPYRIGHT 2021 FRONT RUNNER VEHICLE OUTFITTERS

3FIT AND SECURE

3.1

Refer to RRSTUNI when assembling your Slimline II Tray.
See Step 3.2 You will need to insert Item 6 into the Front Combined Slat before ﬁtting the Wind Deﬂector.

3.2

6Use Item 6, 8 ,9 to Fit and Secure Your
Roof Rack to the Foot Rails.

893.2
Take a moment to centre the Rack andFully Tighten. Use Items 2 and 10 toFinish off the Bolts.
Reﬁt Interior Roof Lining.

COMPLETION

44.1Congratulations you have completed your installation, take a step back and admire your work.

5INSTALL OTHER VEHICLE AND RACK ACCESSORIES
Now's the time to visit your favorite Front Runner Dealer in person or online.

FAHT002_REV_A04

5© COPYRIGHT 2021 FRONT RUNNER VEHICLE OUTFITTERS