front runnerToyota Hilux Revo Pro Bed Rack
Mounting SystemENG
PBTH001

START HERE!
READ ME FIRST

Don’t be a hero and muscle through this installation without reading these ﬁtting instructions ﬁrst! Improper installation of this gear may void certain
aspects of your warranty.
Before you begin, take a moment and open all your Front Runner Rack Kit boxes and gather the assembly instructions for the various components.
A complete kit will contain:
1. Front Runner Mounting System speciﬁc to your vehicle
2. Front Runner Rack Tray or Load Bar Slats
This document will guide you through the assembly of the Mounting System and assist you in ﬁtting the Rack tray or Load Bars to your speciﬁc vehicle.
Please refer to the next page for a list of all the components, quantities and tools required.

IMPORTANT WARNING!
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD
RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONTRUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR ANDDAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TOINSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLYFAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.

NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.
Please call us if you have any questions about the installation of this product.

PBTH001_REV_A01

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2X
2X
8X
4X
4X
16 X
8X
28 X
16 X
12 X
36 X

TOOLS NEEDEDPBTH001
FRONT MOUNTING BRACKET LH & RHREAR MOUNTING BRACKET LH & RH
MOUNTING BRACKET GUSSET
10mm SPACER SMALL
10MM SPACER LARGE
M8 X 20 BUTTON HEAD SCREW
M8 X 16 BUTTON HEAD SCREW
M8 NYLOC NUT
M8 x 19 x 2 SS FLAT WASHER
M8 X 35 HEX BOLT
M8 NUT CAP

5mm

13mm

13mm4mm9mm

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4X
2X2X2X
1X
1X
12 X
22 X
22 X
16 X
16 X
16 X
16 X

IN THE BOX

PBRA001
PRO BED RACK LEG
PRO BED RACK REAR BRACEPRO BED RACK RH REAR WING BRACKETPRO BED RACK TOP TRUSSPRO BED RACK RH FRONT DIAGONAL BRACEPRO BED RACK LH FRONT DIAGONAL BRACE
M6 x 16 BUTTON HEAD SCREW
M6 NYLOC NUT
M6 NUT CAP
M8 x 20 BUTTON HEAD SCREW
M8 x 19 x 2 FLAT WASHER
M8 NYLOC NUT
M8 NUT CAP

141516171819206X
2X
1X
4X
8X
24 X
1X

PBRA001

M6 x 12 BUTTON HEAD SCREWFRONT HORIZONTAL BRACEFRONT CENTER BRACE
M6 x 20 BUTTON HEAD SCREW
M6 x 12 x 1 FLAT WASHER
M6 x 25 THREAD FORMING SCREW
T30 6" TORX BITTOOLS NEEDED

13mm10mmOil orAnti Seize

Torx
T305mm4mm

3FRONT
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2X
1X
2X
2X

PBAL_1450

TOOLS NEEDEDTOP EXTRUSIONTOP MIDDLE EXTRUSIONBOTTOM EXTRUSION
1450mm PSA STRIP PE60

Friend323131333434

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2FIT AND SECURE

2.1

Remove the factory ﬁtted bolts in the side ofthe load bin holding the anker hook.
Loosly assemble the Front Mount Brackets(item 1) using the M8x35 Hex Bolt and M8 x
19 x 2 ﬂat washer (Item 9 & 10) in the bottom
two holes in the bracket. DO NOT TIGHTEN.

38343939103Using a marking pen, mark the top hole.
Remove the bracket from the load bin anddrill the hole marked with a 4mm as a pilot
hole open the hole to a 9mm. Do this on theleft and right side.
Do not reﬁt the bracket at this stage.

35
312.2

Remove the factory ﬁtted bolts in the side ofthe load bin holding the anker hook.
Loosly assemble the Rear Mount Brackets(item 2) using the M8x35 Hex Bolt and M8 x
19 x 2 ﬂat washer (Item 9 & 10) in the bottom
two holes in the bracket.DO NOT TIGHTEN.

3839

3439

10
3

Using a marking pen, mark the top hole.
Remove the bracket from the load bin anddrill the hole marked with a 4mm as a pilot
hole open the hole to a 9mm. Do this on theleft and right side.
Do not reﬁt the bracket at this stage.

35322.3

Assemble the Pro Bed Leg (Item 1) on page
3 and the Front Mounting Bracket (Item 1)
to using M8 x 20 Button head bolts and M8
nyloc nuts (Item 6 & 8) as shown and M8
x 16 Button head bolts and M8 nyloc nuts
(Item 7 & 8).
Do this on the Left and Right Side.

1

DO NOT TIGHTEN.
83671

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2FIT AND SECURE

2.43410313mm

35113

DO NOT FULLY TIGHTEN.

3736Assemble the Front diagonal and Horizontal
Brace parts as shown (Item 4, 5 & 6) to thelegs ﬁtted in 2.2 using the M8 x 20 Button
head bolts M8 x 19 x 2 ﬂat washer and M8
nyloc nuts (Item 10 , 11 & 12).

5mm

123133

Use the M6 x 20 Button Head bolts M6 x 12 x
1 Flat Washer and M6 Nyloc Nut (Item 8,17 &18) to ﬁt the Front Center Brace to th LH andRH Front Horizontal Braces (Item 16).
DO NOT FULLY TIGHTEN.

38
17318316
32.5

Slide the front leg and truss assembly
backward to allow access for securing theextrusions.

TOP EXTRUSIONTorx
T30RHLH

CordlessDrill
Oil orAnti Seize

Take note of extrusion orientation !
Using the supplied 6" T30 torx bit and acordless driver assemble the extrusion using
the M6x25 thread forming screws (Item19).Use a slow and constant speed whenusing the cordless driver.
Use a little anti seize or oil on screw
threads before inserting. Note these areThread Forming Screws.

Tightening Torque 6-10Nm / 18.4 ft lbs

2.613mm

894105

With the help of a friend lift the Pro bed rack
on to the load bin and loosely ﬁt the M8 x 35and M8 x 19 x 2 Flat washer into the OEM
mounting points together with the 10mm
large spacer (Item 5,9 & 10).DO NOT FULLYTIGHTEN.
Insert the M8 x 35 Hex bolt and M8 x 19 x 2Flat washer into the top hole in the bracket
and place the 10mm small spacer behind thelip of the load bin.Use the M8 x 19 x 2 Flat
washer and M8 Nyloc Nut to secure in place.
do this on both sides.
Fully Tighten all the M8 x 35 Hex Bolts.

Tightening Torque:M8 : 15-20Nm / 11.06 ft lb - 14.75 ft lb

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2.73813mm

3939

345mm

1037

Loosly assemble the Rear Mount Brackets(item 2) using the M8x35 Hex Bolt and M8 x19 x 2 ﬂat washer (Item 9 & 10) in the bottom
two holes in the bracket.DO NOT TIGHTEN.
Insert the M8 x 35 Hex bolt and M8 x 19 x 2
Flat washer into the top hole in the bracketand place the 10mm small spacer behind thelip of the load bin.Use the M8 x 19 x 2 Flatwasher and M8 Nyloc Nut to secure in place.
do this on both sides.

3532

2.810mm

Fit the Rear Brace (Item 2) using the M6x12
button head screws and M6 Nyloc nuts (Item14 & 8).
Fully tighten and place M6 Nut caps (Item 9)on the M6 Nyloc Nuts.

4mm

Tightening Torque:M6 : 8-10Nm / 5.9 ft lb - 7.38 ft lb

2.913mm

Loosely assemble the rear top truss using
the M8x20 Button head screws, M8x19x2
Flat washer and M8 Nyloc Nuts (Item10,11&12).Fully tighten the M8 Button Heads
and place M8 Nut Caps on the M8 Nyloc Nuts
(Item 13).

5mmTightening Torque:M8 : 15-20Nm / 11.06 ft lb - 14.75 ft lb

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2FIT AND SECURE

2.10
Torx
T30

Pull the front leg / truss / extrusion assembly
toward the rear legs. Attach the rear leg
assembly to the Extrusions using the M6x25
thread forming screws (Item 19) and acordless driver.The front assembly will bepulled back into its ﬁnal position while fullytightening these screws.

CordlessDrillOil orAnti Seize

Use a little anti seize or oil on screw
threads before inserting. Note these are
Thread Forming Screws.

Tightening Torque 6-10Nm / 18.4 ft lbs

2.11
13mm

Using clamps and a spirit level clamp thespirit level to the inside of the Front Center
Brace and Tighten the M6x20 Button headscrews and M6 Nyloc Nuts ﬁtted in 2.3.
Place M6 Nut caps on the M6 Nyloc Nuts.

Tightening Torque:M8 : 15-20Nm / 11.06 ft lb - 14.75 ft lb

2.124mm

3Assemble the Rear Wing Brackets (Item 3)
using the M6x12 Button head screws and M6Nyloc Nuts (Item 14 & 8).
Place the M6 Nut caps (Item 9) over the nyloc
nuts.

10mm

914

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2FIT AND SECURE

2.13

Fully tighten all the bolts and nuts and place
nut caps where needed.
13mm

46

COMPLETION
6.1

7Congratulations! You did it. Take a step back and admire your work!

INSTALL OTHER VEHICLE AND RACK ACCESSORIES
Now's the time to visit your favorite Front Runner dealer in person or online.

IMPORTANT!
FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER
FOR A RECOMMENDED ROOF RATING. FRONT RUNNER CANNOT BE RESPONSIBLE FOR IMPROPER LOADING BEYOND THE VEHICLE MANUFACTURER'S STATED LOAD CAPACITY.

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