front runner

TOYOTA TUNDRA 3RD GEN CREWMAX 5.5FT
PRO BED RACK MOUNTING SYSTEMENG
PBTT002

START HERE!
READ ME FIRST

Don’t be a hero and muscle through this installation without reading these ﬁtting instructions ﬁrst! Improper installation of this gear may void certain
aspects of your warranty.
Before you begin, take a moment and open all your Front Runner Rack Kit boxes and gather the assembly instructions for the various components.
A complete kit will contain:
1. Front Runner Mounting System speciﬁc to your vehicle
2. Front Runner Rack Tray or Load Bar Slats
This document will guide you through the assembly of the Mounting System and assist you in ﬁtting the Rack tray or Load Bars to your speciﬁc vehicle.
Please refer to the next page for a list of all the components, quantities and tools required.

IMPORTANT WARNING!
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD
RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONTRUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR ANDDAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TOINSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLYFAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.

NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.
Please call us if you have any questions about the installation of this product.

PBTT002_REV_A011© 2023 FRONT RUNNER VEHICLE OUTFITTERSCHECK ONLINE FOR LATEST FITMENT GUIDE

1GET ORGANIZEDIN THE BOX
12345678910111213WWW.FRONTRUNNEROUTFITTERS.COM

1X
2X
4X
8X
18 X
12 X
1X
1X
1X
12 X
6X4X
4X

PBTT002

IN THE BOX
141516171819202122LH BED STIFFENER
REAR TOP MAIN BRACKETREAR BRACKET GUSSET
M8 X 16 BUTTON HEAD SCREW
M8 NYLOC NUT
M8 NUT CAP
RH BED STIFFENER
FRONT LH CHANNEL MOUNTFRONT RH CHANNEL MOUNT
M8 X 19 X 2 FLAT WASHER
M8 X 25 HEX BOLT
M8 X 20 BUTTON HEAD SCREW
M8 X 19 X 3 FLAT WASHER

2X
4X
4X
2X
2X
2X
2X
2X
4X

PBTT002
M8 CHANNEL PLATE
M8 X 25 CARRIAGE BOLT
M8 X 16 X 1.6 FLAT WASHER
10mm BED SPACER6mm BED SPACER
M12 FLAT WASHER
M12 X 120 HEX BOLT
M12 NUT CAP
M8 x 25 BUTTON HEAD BOLTTOOLS NEEDED
10mm13mm19mm4mm5mm4mm9mm

1213210mm
13mm221516148394215620191011711187PBTT002_REV_A012© 2023 FRONT RUNNER VEHICLE OUTFITTERSCHECK ONLINE FOR LATEST FITMENT GUIDE

1GET ORGANIZEDIN THE BOX
12345678910111213WWW.FRONTRUNNEROUTFITTERS.COM

4X
2X
2X
2X
1X
1X
12 X
22 X
22 X
16 X
16 X
16 X
16 X

IN THE BOXPBRA001
PRO BED RACK LEG
PRO BED RACK REAR BRACEPRO BED RACK RH REAR WING BRACKETPRO BED RACK TOP TRUSSPRO BED RACK RH FRONT DIAGONAL BRACEPRO BED RACK LH FRONT DIAGONAL BRACE
M6 x 16 BUTTON HEAD SCREW
M6 NYLOC NUT
M6 NUT CAP
M8 x 20 BUTTON HEAD SCREW
M8 x 19 x 2 FLAT WASHER
M8 NYLOC NUT
M8 NUT CAP

141516171819206X
2X
1X
4X
8X
24 X
1X

PBRA001

M6 x 12 BUTTON HEAD SCREWFRONT HORIZONTAL BRACEFRONT CENTER BRACE
M6 x 20 BUTTON HEAD SCREW
M6 x 12 x 1 FLAT WASHER
M6 x 25 THREAD FORMING SCREW
T30 6" TORX BITTOOLS NEEDED

13mm10mm5mm4mmTorxT30/T55

Oil orAnti Seize

3FRONT
410141112513286791151719181620PBTT002_REV_A013© 2023 FRONT RUNNER VEHICLE OUTFITTERSCHECK ONLINE FOR THE LATEST FITMENT GUIDE

1GET ORGANIZEDIN THE BOX
1234WWW.FRONTRUNNEROUTFITTERS.COM

2X
1X
2X
2X

PBAL_1450

TOOLS NEEDEDTOP EXTRUSIONTOP MIDDLE EXTRUSIONBOTTOM EXTRUSION
1450mm PSA STRIP PE60Friend323131333434PBTT002_REV_A01

4© 2023 FRONT RUNNER VEHICLE OUTFITTERS

2FIT AND SECURE

2.1

Remove the factory rail end caps.
Slide 2 channel plates (Item 14) into each rail
Loosly assemble the Front Mount Brackets(item 9) using the carriage bolts, M8x16x1.6
Flat washer and M8 Nyloc Nut (Item 15,16 &5).

14
9

Do this on both the LH and RH side
Note LH and RH Front Channel mount position

15

DO NOT FULLY TIGHTEN

1652.2Assemble the Pro Bed Leg (Item 1) to theFront Channel Mount (Item 9) using M8x25
Button head screw,M8x19x3 Flat Washer andM8 Nyloc Nut (Item 22,13 & 5) as shown andM8x20 Button head screw and M8 nyloc Nut(Item 12 & 5).
Do this on both the LH and RH side
1DO NOT FULLY TIGHTEN

126

22
135

152.341013mm

576

1112
131716

PBTT002_REV_A015mm

Assemble the Front Diagonal and Horizontal
Brace parts as shown (Item 4,5 & 6) to thelegs ﬁtted in 2.2 using the M8x20 Button
head screws,M8x19x2 Flat washer and M8Nyloc Nut (Item 10,11 &12).
FULLY TIGHTEN.
Use the M6x20 Button head Screws,M6x12x1
Flat washer and M6 Nyloc Nut (Item 8,17 &18)to ﬁt the Front Center Brace to the LH andRH Front Horizontal Braces (Item 16).
DO NOT FULLY TIGHTEN8186© 2023 FRONT RUNNER VEHICLE OUTFITTERS2

FIT AND SECURE

2.4

Slide the front leg and truss assembly backward to allow access for securing extrusions.

TOP EXTRUSIONTorx
T30

RH

LH

19

CordlessDrill

Using the supplied T30 6" torx bit and acordless driver ﬁt the extrusion using theM6x25 thread forming screws (Item 19).Usea slow and constant speed when using thecordless driver.

Oil orAnti Seize

Use a little anti seize or oil on screw
threads before inserting. Note these are
Thread Forming Screws.
When complete slide assembly forward inthe cargo rails giving room for rear legs tobe assembeld.

2
1Take note of extrusion orientation !

3Tightening Torque 25Nm / 18.4 ft lbs

2.513mm
19mm

21513mm

20Torx
T55

191011117182.615mm

13mm

Remove the 2 rear factory bed bolts using aT55 Torx Bit.
Position the rear Bed Stiffener's by the rear
bed pillars, aligning the base hole over thehole of the M12 bolt removed earlier
Mark the 3 holes on both LH and RH stiffenerbrackets.Remove both the rear tail lights(check on Youtube for help). Drill the 3 holes
using a 4mm as a pilot hole and open all up
to 9mm.Use anti rust on the Holes.
Place the 6mm and 10mm bed spacer (Item17&18) over the bed bolt hole.Loosely
ﬁt the M12 bed bolt and M12 Flatwasher (Item 19&20) before insertingand fully tightening the two M8x25 HexBolts,M8x19x2 Flat Washer and M8 Nyloc
Nut (Item10,11&5).When done Fully tighten
the M12 bed bolt.Place the M12 Nut cap(Item 21) to the M12 Hex Bolt.

Assemble the Pro Bed Rack Leg (Item 1) tothe rear top main bracket (Item 2) using therear gusset (item 3) and M8x16 Button headscrew and M8 nyloc Nut as shown.
Assemble the M8x20 Button head screw andM8 Nyloc Nut (Item 12&5) and fully tighten all
the bolts.

5612 172Tightening Torque:

34

PBTT002_REV_A01

M8 : 15-20Nm / 11.06 ft lb - 14.75 ft lb6© 2023 FRONT RUNNER VEHICLE OUTFITTERS

2FIT AND SECURE

2.713mm

55mm

7

Fit the leg assembly to the bed stiffenerinstalled earlier using the M8x25 Hex Bolt,
M8x19x2 Flat Washer and M8 Nyloc Nut (Item10,11&5).
Fit the M8x16 Button Head screws as shown
into the side of the brackets together withthe M8 Nyloc nuts (Item 4&5).
Fully tighten all the bolts on the leg assemblyand place nut caps where needed.
REFIT BOTH REAR TAIL LIGHTS.

410Tightening Torque:
11M8 : 15-20Nm / 11.06 ft lb - 14.75 ft lb

62.8

Fit the Rear Brace (Item 2) using the M6x12
button head screws and M6 Nyloc nuts (Item14 & 8).
Fully tighten and place M6 Nut caps (Item 9)on the M6 Nyloc Nuts.

29814Tightening Torque:M6 : 8-10Nm / 5.9 ft lb - 7.38 ft lb

2.91013mmLoosely assemble the rear top truss using
the M8x20 Button head screws, M8x19x2
Flat washer and M8 Nyloc Nuts (Item10,11&12).Fully tighten the M8 Button Headsand place M8 Nut Caps on the M8 Nyloc Nuts
(Item 13).

5mm

111213Tightening Torque:M8 : 15-20Nm / 11.06 ft lb - 14.75 ft lb

PBTT002_REV_A01

7© 2023 FRONT RUNNER VEHICLE OUTFITTERS

2FIT AND SECURE

2.10Torx
T30

19

Pull the front leg / truss / extrusion assembly
toward the rear legs. Attach the rear leg
assembly to the Extrusions using the M6x25
thread forming screws (Item 19) and acordless driver.The front assembly will bepulled back into its ﬁnal position while fullytightening these screws.

CordlessDrillOil orAnti Seize

Use a little anti seize or oil on screw
threads before inserting. Note these are
Thread Forming Screws.

Tightening Torque 25Nm / 18.4 ft lbs

2.1113mm

165

With the Load Bed rack in Position fullytighten the bracket ﬁtted in 2.1.
Place M8 Nut caps (Item 6) onto the M8 Nyloc
nuts (Item 5).

Tightening Torque:6

M8 : 15-20Nm / 11.06 ft lb - 14.75 ft lb

2.124mm

Using clamps and a spirit level clamp thespirit level to the inside of the Front Center
Brace and Tighten the M6x20 Button headscrews and M6 Nyloc Nuts ﬁtted in 2.3.
Place M6 Nut caps on the M6 Nyloc Nuts.

10mm

PBTT002_REV_A018© 2023 FRONT RUNNER VEHICLE OUTFITTERS

2FIT AND SECURE

2.1313mm

Assemble the Rear Wing Brackets (Item 3)
using the M6x12 Button head screws and M6Nyloc Nuts (Item 14 & 8).
Place the M6 Nut caps (Item 9) over the nyloc
nuts.

39148

2.14

Fully tighten all the bolts and nuts and place
nut caps where needed.
5mm

PBTT002 _REV_A019© 2023 FRONT RUNNER VEHICLE OUTFITTERS46COMPLETION
6.17Congratulations! You did it. Take a step back and admire your work!

INSTALL OTHER VEHICLE AND RACK ACCESSORIES
Now's the time to visit your favorite Front Runner dealer in person or online.

IMPORTANT!
FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER
FOR A RECOMMENDED ROOF RATING. FRONT RUNNER CANNOT BE RESPONSIBLE FOR IMPROPER LOADING BEYOND THE VEHICLE MANUFACTURER'S STATED LOAD CAPACITY.

Be sure to tag us. We love to see our gear in action! #FrontRunnerOutfitters #BornToRoam
Share your adventures on:

PBTT002_REV_A01

10© 2023 FRONT RUNNER VEHICLE OUTFITTERS