front runnerToyota Tacoma (2005-Current)
sLIMSPORT ROOF RACK KIT

ENG
KSTT001

START HERE!
READ ME FIRST

Don’t be a hero and muscle through this installation without reading these ﬁtting instructions ﬁrst! Improper installation of this gear may void certain
aspects of your warranty.
Before you begin, take a moment and open all your Front Runner rack kit boxes and gather the assembly instructions for the various components.
A complete kit will contain:
1. A Front Runner Slimsport kit.
This document will guide you through the assembly of the mounting system and assist you in ﬁtting the roof rack tray or load bars to your speciﬁcvehicle.
Please refer to the next page for a list of all the components, quantities and tools required.

IMPORTANT WARNING!
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD
RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONTRUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR ANDDAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TOINSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLYFAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.

NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.
Please call us if you have any questions about the installation of this product.

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1© 2024 FRONT RUNNER VEHICLE OUTFITTERSCHECK ONLINE FOR LATEST FITMENT GUIDEWWW.FRONTRUNNEROUTFITTERS.COM

GET ORGANIZED1IN THE BOX
12345678910111213142X
7X
2X
2X
2X
28 X
12 X
4X
6X
10 X
10 X
10 X
22 X
12 X

TOOLS NEEDEDFoot Rail 1LH + 1RH
Slimsport Slat
Stiffener Plate 01
Stiffener Plate 02
Stiffener Plate 03
M6x25 Thread Forming Screw
M6x16 Flange Button HeadSpacer 19 x 12.5 x 24
Spacer 19 x 12.5 x 20
M6x19x1 Flat Washer
M6 Spring Washer
M6x45 Hex Bolt
M6 Nut Cap
M6 Nyloc Nut

10mm
13mm

SideCutter

Sealant

Craft
Knife

Panel
Tool

Oil

Flat screw
driverTorx
T30

Hole Punch
7/8" ( 22mm)

FIGURE 1.1

7141311121013564192133993988

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2FIT AND SECURE

2.1

PanelToolUsing a panel tool or ﬂat screw driver startfrom the front of the vehicle, lift and remove
the two ditch moldings running along eitherside of the roof.
Remove the tape covering the ten mounting
points in the ditch (ﬁve per side).
Starting at the front of the ditch molding
measure and mark the following distances.
- 200mm- 255mm- 820mm- 1270mm- 1343mm.
Repeat this process on both the LH / RH ditch
moldings.

2.2

Working on the underside of the ditch
molding, measure and mark a line 15mm
either side of your original markings fromStep 2.1 as shown in Step 2.2.
Using a pair of side cutters and a utility
knife, remove the marked section of theditch molding as shown in Step 2.2 throughto Step 2.4.

2.3

Refer to Step 2.2.

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FIT AND SECURE

2.4

Refer to Step 2.2.

2.5

Using a 7/8" (22mm) hole punch, punch holes
through the ditch molding centered on eachof your markings.

2.6

Clear the area around each mounting point inthe ditch using a rag and denatured alcohol.
Reﬁt the ditch mould.
Place a small amount of silicone over each
mounting point, followed by the aluminium
spacers as shown in Fig 1.1.
Note that the spacers are different sizes
and need to be mounted according toFig 1.1.

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2FIT AND SECURE

2.7514141413710mm

13Assemble the Stiffener Plates (Items 3, 4 & 5)
to the Foot Rail (Item 1) using M6 x 16 Flange
Button Heads & M6 Nyloc Nuts (Items 7 & 14).
Do this for both the LH & RH foot rails.
Place M6 Nut Caps (Item 13) over all M6 Nyloc
Nuts (Item 14).

Torx
T30

314132.8

Do not ﬁt the front slat.
Torx
T30

Use a little oil on screw threads before
inserting. Note, these are thread forming
screws.
Assemble six Slats (Item 2) to the Foot
Rails using M6 x 25 Thread Forming Screws(Item 6).

2Tightening Torque 8-10Nm /5.9 ft lb - 7.38 ft lb. Take care whenusing a cordless driver.

62.9121110mm

10Place a bead of silicone on all hex bolt
threads, before inserting & fastening.
Position the rack over the cab placing it on
the spacers inserted earlier. Secure using M6x 19 x 1 Flat Washers, M6 Spring Washers &M6 x 45 Hex Bolts (Items 10, 11 & 12). Fullytighten.
Place M6 Nut Caps over all Hex Bolts.

8

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2FIT AND SECURE

2.10

STANDARD WIND FAIRING ASSEMBLY
Refer to ﬁtment guide RRAC23110mm

2.11

LIGHT BAR WIND FAIRING ASSEMBLY

Refer to ﬁtment guide RRAC192

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6© 2024 FRONT RUNNER VEHICLE OUTFITTERSCOMPLETION

33.14Congratulations! You did it. Take a step back and admire your work!

INSTALL OTHER VEHICLE AND RACK ACCESSORIESNow's the time to visit your favorite Front Runner Dealer in person or online.

IMPORTANT!
FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER
FOR A RECOMMENDED ROOF RATING. FRONT RUNNER CANNOT BE RESPONSIBLE FOR IMPROPER LOADING BEYOND THE VEHICLE MANUFACTURER'S STATED LOAD CAPACITY.

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