front runner

TOYOTA TUNDRA DOUBLE CAB (2007-2021)
FOOT RAILS / LOW PROFILEENG
FATT006

START HERE!
READ ME FIRST

Don’t be a hero and muscle through this installation without reading these ﬁtting instructions ﬁrst! Improper installation of this gear may void certain
aspects of your warranty.
Before you begin, take a moment and open all your Front Runner rack kit boxes and gather the assembly instructions for the various components.
A complete kit will contain:
1. A Front Runner Slimsport kit.
This document will guide you through the assembly of the mounting system and assist you in ﬁtting the roof rack tray or load bars to your speciﬁcvehicle.
Please refer to the next page for a list of all the components, quantities and tools required.

IMPORTANT WARNING!
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD
RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONTRUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR ANDDAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TOINSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLYFAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.

NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.
Please call us if you have any questions about the installation of this product.

FATT006_REV_A00

1© 2022 FRONT RUNNER VEHICLE OUTFITTERSCHECK ONLINE FOR LATEST FITMENT GUIDEWWW.FRONTRUNNEROUTFITTERS.COM

GET ORGANIZED1IN THE BOX
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12 X
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10 X
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TOOLS NEEDEDFoot Rail 1LH + 1RH
M8 x 20 Hex Head Bolt
M8 x 16 x 1.6 Flat Washer
M8 Nyloc Nut
M8 Nut Cap
M6 x 20 x 2 Flat Washer
M6 Spring Washer
M6 x 40 Hex Head Bolt
Aluminium Spacer 19 x 12.5 x 18
M6 Jack Nut Large
M6 Nut Cap
Jack Nut Tool
M6 x 35 Button Head Bolt

10mm
13mm

Side
CutterSealant

Craft
Knife

Panel
Tool
Denatured
Alcohol

Flat screw
driver

Anti
Rust

6mm
12mm

Double Sided
Tape

Hole Punch
7/8" ( 22mm)

Insulation
Tape

Torque Wrench

FIGURE 1.1

1118762910345FRONT

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FIT AND SECURE

2.1

Starting at the top edge of the vehicle's
windscreen, measure and mark thedimensions as shown onto each of the ditch
trim pieces.
Place the foot rail on to the vehicle's roof,
lining up the front slot center with the markyou made earlier and mark the centre of theremaining four slots.

110mm

Repeat this step with the opposite side.

2.2

Using a panel tool or ﬂat screw driver startfrom the front of the vehicle, lift and remove
the two ditch moldings running along eitherside of the roof.

PanelTool

2.3

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Repeat this process on both the LH / RH ditchmoldings.

You need to remove sections from theunderside of the ditch molding - so you needto transfer the hole centers to the undersideof the molding. Mark a line 15mm either sideof the center lines marked in step 2.1.
Using a pair of side cutters and a utility
knife, remove the marked section of theditch molding as shown in Step 2.3 throughto Step 2.5.

3

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2FIT AND SECURE

2.4

Refer to Step 2.3.

2.5

Refer to Step 2.3.

2.6

Drill a pilot hole from above using youroriginal marked holes - then open the holes
to 22mm using a punch, step drill or holesaw

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2FIT AND SECURE

2.7

Starting at the top edge of the vehicle's
windscreen, measure and mark thedimensions as shown onto each of the ditch
centers.
Place the foot rail on the vehicle's roof lining
up the front slot center with the mark you
made earlier and mark the centre of theremaining four slots.

110mm

Repeat this step with the opposite side.

2.8

TIP:
Place tape around the drill to mark adepth of 10mm, take care as there are
airbags and canisters below.
6mm
12mm

10mm From the tip of the drill to start of tape

10mm

Clean the area around the holes drilled usinga rag and denatured alcohol. Apply anti-rustaround all the holes.

Insulation Tape

2.9

Insert a M6 x 35 Button Head Bolt (Item 13)
into the Jack Nut Tool (Item 12) and loosely ﬁta Jack Nut (Item 10) to the button head boltas shown.
20184mm

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Drill the holes you marked, starting with a6mm pilot hole before opening to a 12mmhole. There is no need for a lot of downward
pressure. Let the drill do the work.

5Using the Jack Nut Tool and a M6 x 35 button
head bolt, set the M6 jack nut into both theholes, opened in step 2.8.
Using a cordless driver and a 4mm allen
cordless bit, set the jack nut into the holewhile holding the Jack Nut Tool, to prevent
the Jack Nut from turning.

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2.10

Clear the area around each mounting point in
the ditch using a rag and denatured alcohol.
Reﬁt the ditch trim using double sided tape
(Not Supplied).
Place a small amount of silicone over each
mounting point, followed by the aluminium
spacers as shown (Item 9).

2.11

Tightening Torque:1110mm87

Place a bead of silicone down the threads ofeach bolt before inserting (Item 6).
Place the Foot Rail (Item 1) onto the Spacers(Item 9), aligning the holes in the base of theFoot Rail with the center of each Spacer.
Secure the Foot Rail to the vehicle using M6x 40 Hex Head Bolts, M6 Spring Washers andM6 x 20 x 2 Flat Washers (Items 6, 7 & 8).
Place M6 Nut Caps (Item 11) over all Nyloc
Nuts.

6910

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M6 : 8-10Nm / 5.9 ft lb - 7.38 ft lb

6© 2021 FRONT RUNNER VEHICLE OUTFITTERS

FIT AND SECURE

32.1
2.4
3.1

Refer to RRSTUNI when assembling your Slimline II Tray.

4MM3.23.3
10mm

2Make sure that the wind deﬂector isinstalled before you proceed to the nextstep.

Fit your roof rack to the Foot Rails using
M8 x 20 Hex Bolts, M8 x 16 x 1.6 Flat
Washers and M8 Nyloc Nuts (Items 2, 3& 4) as shown.

2.2345

3.4
Center the rack and fully tighten. Use M8 Nut Caps (Items 5) to ﬁnish off the nuts.

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44.1

5Congratulations! You did it. Take a step back and admire your work!

INSTALL OTHER VEHICLE AND RACK ACCESSORIES
Now's the time to visit your favorite Front Runner dealer in person or online.

IMPORTANT!
FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER
FOR A RECOMMENDED ROOF RATING. FRONT RUNNER CANNOT BE RESPONSIBLE FOR IMPROPER LOADING BEYOND THE VEHICLE MANUFACTURER'S STATED LOAD CAPACITY.

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