CSR Report 2012: Detailed Datan Editorial Policy for this CSR Report 2012: Detailed Data
This PDF discloses detailed data not presented in the Toppan CSR Report 2012.
The CSR report is edited in line with the seven core subjects set under ISO 26000, a guidance standard on social responsibility.
In this Detailed Data, Toppan also uses the core subjects as its main titles.
n Scope and Boundary of this PDF
The data on Labor Practices covers Toppan Printing Co., Ltd. only. The scope of the environmental performance data is presented in
the table below, which shows indicators assured by an independent assurance provider.
n Reliability
KPMG AZSA Sustainability Co., Ltd. provides independent assurance for this PDF, along with the Toppan CSR Report 2012. The­following presents the environmental performance indicators in this Detailed Data assured by the independent assurance provider.

Environmental Performance Indicators Assured by an Independent Assurance Provider
Scope of the Environmental Performance Data
Toppan Printing Co., Ltd. (“the Company”)
20 domestic manufacturing subsidiaries within the scope of the Company’s environmental targets
20 domestic subsidiaries outside the scope of the Company’s environmental targets
28 overseas subsidiaries

Pages

PP. 2–3

P. 4

Category

Toppan’s Environmental
BurdenEnvironmental Management
Activities

Indicator Assured
by an Independent Companies
Assurance Provider

Data
INPUT/OUTPUT Data by Business Field for Domestic Sites (within thescope of the environmental targets)
INPUT/OUTPUT Data by Business Field for Domestic Sites (outside thescope of the environmental targets)
INPUT/OUTPUT Data by Business Field for Overseas Sites (outside thescope of the environmental targets)
ISO 14001 Certificates Obtained at Toppan Printing Co., Ltd. andManu­­facturing Subsidiaries (within the scope of the environmental targets)
ISO 14001 Certificates Obtained at Domestic Subsidiaries (outside thescope of the environmental targets)
ISO 14001 Certificates Obtained at Overseas Subsidiaries (outside thescope of the environmental targets)
Mitigation of Global Warming through the Development of Energy-saving
Measures
Ratios by Energy Type (in terms of caloric value)

P. 5

P. 7

P. 8

Eco-protection Activities

P. 6

Mitigating Global
Warming

Electricity Consumption
Natural Gas Consumption

Building a Recyclingoriented Society

3

21

3

20

3

28

—

21

—

20

—

28

Scope
,

,

—

21

,

3
3
3

21

,

21

,

21

,
Toppan Logistics
Co., Ltd.
,

Fuel Efficiency of Company-owned Vehicles

3

1

Promotion of Waste Reduction and Recycling—

21

Zero-emission Sites (TZERO-11)

—

21

,

PRTR Results

21

,

21

,

21

,

21

,

Preventing Pollution /Controlling Chemical
Substances

Ratios of Greenhouse Gas Emissions by Type (in tons of CO2 equivalent)
Ratios of Greenhouse Gas Emissions by Source (in tons of CO2 equivalent)33
3

Promoting theConservation of
Biodiversity

ECO-GREEN Purchasing*1

3

List of Environmentally Friendly Products*1

—

21

,

Capital Investment for Environmental Conservation

3
3

61

—

Eco-creativity Activities
Environmental Accounting

Environmental Conservation Benefit
Green Procurement Standards for Paper and Levels of Fulfillment

P. 9
Green Procurement andGreen Purchasing

Green Procurement Standards for Ink and Levels of Fulfillment
In-house Green Purchasing Standards and Levels of Fulfillment*

1

69

–

3

12
suppliers—

3

4
suppliers

—

3

21

,

*1 Covers operational site data that make up significant portions of the totals.
Contact Information
CSR Promotion Department, Legal Affairs Division, Toppan Printing Co., Ltd. (Tokyo, Japan)
Email: csr@toppan.co.jp

TOPPAN CSR Report 2012: Detailed Data

1

Labor Practices
Results in Human Asset Development
Funds Spent on Training,
etc. per Employee*1

Retention Rates for Recruits(Percentage of fiscal 2009 hires still working at Toppan)

Usage Rates of Toppan
Training Centers*2
Kawaguchi

Yugawara

Fiscal 2009

41,789 yen

49.9%

—

Fiscal 2010

35,471 yen

54.8%

—

Fiscal 2011

66,787 yen

55.2%

43.4%

*1 In fiscal 2011, Toppan established a new training center in Yugawara, Kanagawa
Prefecture and renovated its existing training center in Kawaguchi, Saitama
Prefecture.
*2 Number of days the training centers were used in a year (including use bysubsidiaries and affiliated companies).

Male

FemaleHired on April 1, 2009291

Still with Toppan as of April 1, 2012

271

110

Retention rate

93%

91%

Average for males and females

92%

Percentage who leave the Company
before working three years

8%

121

The Environment
Toppan’s Environmental Burden*3
INPUT/OUTPUT Data by Business Field for Domestic Sites (within the scope of the environmental targets)Category

Material

INPUT

EnergyWater

Chief Component

37,264—

1,445,719

Papers (tons)

844,999

341,161241—

1,186,401

Plastic (tons)

2,740

135,674

4,099—

142,513

Glass (tons)

6

13

9,496

—

9,515

Ink, solvent (tons)

15,662

57,678

2,793—

76,133

Other (tons)

1,902

8,620

20,635—31,157

Total energy consumption (1,000 GJ)

4,044

5,337

5,848

667

15,896

Primary energy [fuel] (1,000 GJ)

1,466

1,566

787

113

3,932

Secondary energy [electricity, steam] (1,000 GJ)

2,578

3,771

5,061

554

11,964

Water consumption (1,000 m3)

1,002

1,795

10,762416

13,975

Industrial water (1,000 m3)

352

448

244

25

1,069

Municipal water (1,000 m3)

388

644

54

378

1,464

Groundwater (1,000 m3)

260

703

10,4640

11,427

Rainwater used (1,000 m3)

2

0

0

13

15

6

19

5,466

0

5,491

Handling of chemical substances designatedunder the PRTR law (tons)

955

2,827

3,416

5

7,203

174,669

255,493

237,692

27,129694,983

OUTPUT

0

88

0

0

88

NOx emission (kg)17,37888,681

19,826

1,274

127,159

SOx emission (kg)18

14,557

12,731027,306

Emission of dioxins (mg-TEQ)

4

8

0

0

12

Release of chemical substances designated under
the PRTR law (tons)

56

267

16

1

340

VOC emission into the atmosphere*4

703

4,086

96

—

4,885

Total effluent discharge (1,000 m3)

685

1,377

10,133388

12,583Public water system (1,000 m3)

11

916

9,573

0

10,500

Sewage system (1,000 m3)

674

461

560

388

2,083

BOD (kg)

11

3,301

50,319053,631

COD (kg)

0

1,985

8,267

0

10,252

Nitrogen discharge (kg)

0

9,223

16,343025,566

Phosphorous discharge (kg)

0

875

549

0

1,424

Release of chemical substances designated under
the PRTR law (tons)
Waste

Total

543,146

Emission of ozone-depleting substances (ODP-kg)

Water and soil
environments

Non-production
Sites

Electronics

865,309

CO2 emission (t-CO2)

Atmosphere

LivingEnvironment

Total input (tons)

Use of water circulated on premises (1,000 m3)
Chemical
substances

Information &Networks

0.0

0.0

0.7

0.0

0.7

Total discharge (tons)

134,060

101,522

28,612

3,456

267,650

Recycled (tons)

133,775

100,632

28,524

3,155

266,086

25

530

24

54

633

Final landfill waste disposal (tons)*3 E
 nergy consumption associated with fuel consumption is calculated using the conversion factor specified in the year 2000 amendment of the Act on the Rational Useof Energy of Japan. The primary energy input associated with electricity consumption is calculated uniformly as 0.00983 GJ/kWh. CO2 emissions are calculated by themethod specified in the Guidelines for Calculating Greenhouse Gas Emissions from Businesses (2003) from the Ministry of the Environment of Japan. CO2 emissions
associated with electricity consumption are calculated uniformly as 0.378 t-CO2/MWh. CO2 emissions associated with electricity consumption at overseas sites, however,are calculated based on the CO2 emission conversion factors (applied to specific countries for 2000) published by the Greenhouse Gas Protocol Initiative. The total
discharge of waste includes industrial waste of no value and materials of value sold or transferred as resources (both generated in association with businessactivities).
*4 Emissions into the atmosphere are calculated in conformance with the standards established by the Japan Federation of Printing Industries (JFPI) and the Japan
Electronics and Information Technology Industries Association (JEITA).

TOPPAN CSR Report 2012: Detailed Data

2

INPUT/OUTPUT Data by Business Field for Domestic Sites (outside the scope of the environmental targets)Category

Material

INPUT

EnergyChief Component

38,5501,114—

511,169

459,093

6,185

25

—

465,303

Plastic (tons)

2,192

31,098234—

33,524

Glass (tons)

1

1

217

—

219

Ink, solvent (tons)

6,458

1,035

33

—

7,526

Other (tons)

3,761

231

605

—

4,597

Total energy consumption (1,000 GJ)

2,308

751

499

0

3,558

Primary energy [fuel] (1,000 GJ)

226

83

69

0

378

2,082

668

430

0

3,180
2,450

1,424

89

937

0

Industrial water (1,000 m3)

64

0

0

0

64

Municipal water (1,000 m3)

248

89

17

0

354

Groundwater (1,000 m3)

1,102

0

920

0

2,022

10

0

0

0

10

0

0

22

0

22

Use of water circulated on premises (1,000 m3)
Handling of chemical substances designatedunder the PRTR law (tons)
CO2 emission (t-CO2)
Emission of ozone-depleting substances (ODP-kg)

OUTPUT
Waste

0

51

82

0

133

92,34230,021

21,3020

143,665

0

0

0

0

0

NOx emission (kg)23,512

540

3,603

0

27,655SOx emission (kg)

14

0

2,161

0

2,175

Emission of dioxins (mg-TEQ)

0

0

0

0

0

Release of chemical substances designated under
the PRTR law (tons)

0

2

0

0

2

VOC emission into the atmosphere (tons)

Water and soil
environments

Total

471,505

Rainwater used (1,000 m3)

Atmosphere

Non-production
Sites

Electronics

Papers (tons)

Water consumption (1,000 m3)

Chemical
substances

LivingEnvironment

Total input (tons)

Secondary energy [electricity, steam] (1,000 GJ)

Water

Information &Networks

422

819

4

0

1,245

Total effluent discharge (1,000 m3)

1,023

63

822

0

1,908

Public water system (1,000 m3)

787

38

819

0

1,644

Sewage system (1,000 m3)

236

25

3

0

264

BOD (kg)

575

111

4,998

0

5,684

COD (kg)

1,634

0

0

0

1,634

Nitrogen discharge (kg)

407

0

0

0

407

Phosphorous discharge (kg)

51

0

0

0

51

Release of chemical substances designated under
the PRTR law (kg)

0

0

1

0

1

Total discharge (tons)

120,234

11,6461,448

0133,328

Recycled (tons)

118,232

11,1981,198

0130,628

164

15

0

0

179

Final landfill waste disposal (tons)

INPUT/OUTPUT Data by Business Field for Overseas Sites (outside the scope of the environmental targets)
Information &Networks
1,435

LivingEnvironment
715

2,882

—

210

298

113

—

621

1,225

417

2,769

—

4,411

Water consumption (1,000 m3)

1,356

134

2,120

—

3,610

Municipal water (1,000 m3)

1,220

84

2,050

—

3,354

Groundwater (1,000 m3)

136

50

70

—

256

Rainwater (1,000 m3)

0

0

0

—

0

108,353

45,969207,473—

361,795

Category

Chief Component
Total energy consumption (1,000 GJ)

EnergyPrimary energy [fuel] (1,000 GJ)

INPUTSecondary energy [electricity, steam] (1,000 GJ)

Water

CO2 emission (t-CO2)
Atmosphere

Emission of ozone-depleting substances (ODP-kg)
NOx emission (kg)SOx emission (kg)
Total effluent discharge (1,000 m3)
Public water system (1,000 m3)

OUTPUT

Water and soil
environments

Sewage system (1,000 m3)

Total
5,032

21

0

47

—

68

7,096

9,574

1,727

—

18,397

174

192

24

—

390

1,247

72

1,564

—

2,883

105

2

172

—

279

1,142

70

1,392

—

2,604

BOD (kg)

112

39

509

—

660

COD (kg)

3,940

126

736

—

4,802

984

0

200

—

1,184

0

0

40

—

40

Total discharge (tons)

61,929

9,537

3,936

—

75,402

Recycled (tons)

59,961

6,837

3,592

—

70,390

Final landfill waste disposal (tons)

1,909

2,473

329

—

4,711

Nitrogen discharge (kg)
Phosphorous discharge (kg)
Waste

Non-production
Sites

Electronics

TOPPAN CSR Report 2012: Detailed Data

3

Environmental Management Activities
ISO 14001 Certification (80 systems at 131 operational sites, as of March 31, 2012)n ISO 14001 Certificates Obtained at Toppan Printing Co., Ltd. andManufacturing Subsidiaries (within the scope of the environmental targets)
Operational Site
(Division or Manufacturing Subsidiary)

Registrar

Registration
Daten ISO 14001 Certificates Obtained at Domestic Subsidiaries (outside the scopeof the environmental targets)
Operational Site (Group Company)

Shiga Plant (Toppan Electronics Products Co., Ltd.)JQA

Jul. 1998

Total Media Development Institute Co., Ltd.

Kumamoto Plant (Toppan Electronics Products Co., Ltd.)

JQA

Nov. 1998

JQA

Mar. 2000

JQA

Apr. 2000

JQA

Aug. 2000

Takiyama Plant (Toppan Forms Central Products
Co., Ltd.)
Head office, head office plant, Saitama Plant(Livretech Co., Ltd.)
Fukushima Plant, Takino Plant (Toppan TDK Label
Co., Ltd.)All operational sites [including Tosho BookbindingCo., Ltd.] (Tosho Printing Co., Ltd.)

Toppan Cosmo, Inc. [Kashiwa Plant and Satte Plant
of Toppan Decor Products Inc.]
Niigata Plant (Toppan Electronics Products Co., Ltd.)
Niigata Plant (NEC Toppan Circuit Solutions, Inc.)
Toyama Plant [including Manufacturing Department 3
and the Inspection Department] (NEC Toppan Circuit
Solutions, Inc.)
Toppan Group Sakado Site

JQA

Oct. 2000

Ranzan Plant (Toppan Communication Products
Co., Ltd.)

JQA

Nov. 2000

Akihabara Office (Living Environment Division)

JQA

Mar. 2001

JQA

Feb. 2002

JQA

Jul. 2002

Toppan Group Itabashi Site [including the Azusawa
Site of Toppan Joho Kako Co., Ltd.]
Fukusaki Plant (Toppan Packaging Products Co.,
Ltd.) [including Toppan Packs Co., Ltd. and the
Wakayama Plant of Toppan Plastic Co., Ltd.]
Toppan Group Kawaguchi Site
Takino Plants (Information and Communication
Division, Living Environment Division)
Nishigaoka Site [including Kawaguchi transport
department] (Toppan Logistics Co., Ltd.)JQA

Aug. 2002

JQA

Oct. 2002

JQA

Oct. 2002

JSA

Registration
Date
Mar. 2001

JQA

Jun. 2001

JCQA

Jul. 2001

JQA

Nov. 2001

JQA

May 2003

Registrar

Fussa Plant (Toppan Forms Central Products Co., Ltd.)JQA

Feb. 2004

R&D Center (Toppan Forms Co., Ltd.)JQAMar. 2004

Toppan Forms Tokai Co., Ltd.

JQA

Aug. 2004

Toppan Forms Nishinihon Co., Ltd.

JQA

Jan. 2005

JCQA

Jan. 2005

Sagamihara Plant, Kita Plant, Nishi Plant,
Nishi Warehouse (Toppan TDK Label Co., Ltd.)
Head office, Plate-making Center, Kobe Plant,
Kyoto Plant (Kansai Tosho Printing Co., Ltd.)

JQA

Jun. 2005

Hino Plant (Toppan Media Printec Tokyo Co., Ltd.)

JSA

Nov. 2005

Kawamoto Plant (Toppan Forms Central Products
Co., Ltd.)JQA

Aug. 2006

Toppan Forms Kansai Co., Ltd.

JQA

Apr. 2007

Ortus Technology Kochi Co., Ltd.

JQA

Feb. 2008

Gunma Plant (Toppan Packaging Products Co., Ltd.)JQA

Jul. 2003

Zama Plant (Toppan Media Printec Tokyo Co., Ltd.)

JACO

Sep. 2009

Asaka Plant (Toppan Printing Co., Ltd.)JQA

Dec. 2003

Toppan Forms (Sanyo) Co., Ltd.

JQA

Oct. 2009

Mito Plant (Toppan Prosprint Co., Ltd.)

JSA

Jan. 2004

Tokyo Logistics Co., Ltd.

JIA-QA

Aug. 2010

JQA

Apr. 2004

Gunma Plant (Tamapoly Co., Ltd.)JQA

Feb. 2011SAI
GLOBAL

Joto Center (Toppan Forms Central Products Co., Ltd.)

JQA

Sep. 2011

Oct. 2004

Mita Plant (Tamapoly Co., Ltd.)JQA

Jan. 2012

JQA

Nov. 2004

JQA

Mar. 2005

Saitama Plant, Miyagi Plant, Sano Plant (Toppan
Containers Co., Ltd.)
Chugoku & Shikoku Subdivision [including the
Fukuyama Plant of Toppan Joho Kako Co., Ltd. andthe Hiroshima Office]Nishinihon Division [including Ebie Site, Oyodo Plant,
TGC Nakanoshima Site]
Higashinihon Division

Registrar

Registration
Date

Toppan Photomasks France SAS

LRQAOct. 2000

Toppan Photomasks, Inc. (Santa Clara, Round Rock)

LRQA

Nov. 2001

Siam Toppan Packaging Co., Ltd.

MASCI

Apr. 2002

Toppan Printing Co., (H.K.) Ltd.

DNVMay 2002

Toppan Chunghwa Electronics Co., Ltd.

SGS

Oct. 2003

Toppan Printing Co., (Shenzhen) Ltd.

SSCC

Dec. 2003

Toppan Photomasks Germany GmbH

LRQA

Oct. 2004

Toppan CFI (Taiwan) Co., Ltd.

SGS

Nov. 2004

P.T. Toppan Printing Indonesia

LRQA

Nov. 2004

Oct. 2008

Toppan Photomasks Co., Ltd. Shanghai
Toppan Photomasks Korea Limited

LRQA

Feb. 2005

Mar. 2009

Toppan SMIC Electronics (Shanghai) Co., Ltd.

BSI

Feb. 2007

Toppan Leefung Printing (Shanghai) Co., Ltd.

CCCI

Apr. 2007

Toppan Yau Yue Paper Products (Shenzhen) Co., Ltd.

SGS

Nov. 2007

Shanghai Toppan Printing Co., Ltd.

NQA

Jul. 2008

Toppan Yau Yue Paper Products (Dongguan) Co., Ltd.

MIC

Jan. 2009

Toppan Leefung Printing Limited (H.K.)
Toppan Leefung Packaging & Printing (Dongguan)Co., Ltd.

CNAS

Mar. 2009

Toppan Excel Printing (Guangzhou) Co., Ltd.

CTC

May 2009

Beijing Nippo Printing Co., Ltd.

SGS

Sep. 2009

Toppan Leefung Changcheng Printing (Beijing)Co., Ltd.

ZDHY

Nov. 2009

Toppan Security Printing Pte. Ltd.

TUVAug. 2010

Kaohsiung branch of Toppan CFI (Taiwan) Co., Ltd.

SGS

Nov. 2010

Koto Plant (Toppan Prosprint Co., Ltd.)JQAMar. 2005

Technical Research Institute

JQA

May 2005

Sapporo Plant, Chitose Plant (Hokkaido Division)

JSA

Jun. 2005

Mie Site (Electronics Division)

JQA

Jan. 2006

SAI
GLOBALDec. 2006

Satte Plant [including Koshigaya Plant] (Toppan
Plastic Co., Ltd.)
Ranzan Plant, Kyushu Plant (Toppan Packaging
Service Co., Ltd.)
Sagamihara Plant (Toppan Packaging Products
Co., Ltd.)
Saga Plant (Toppan Plastic Co., Ltd.)
Fukuoka Plant (Toppan Packaging Products Co., Ltd.)
Head office, Kanto branch, Kansai branch, Atsugisite (Toppan Techno Co., Ltd.)
Sodegaura Beverage Plant (Toppan Packaging
Service Co., Ltd.)
Fukuoka Plant (Toppan Communication Products
Co., Ltd.)
Fukaya Plant [including Satte Site] (Toppan Functional
Products Co., Ltd.)
Nagoya Plant (Chubu Division of Toppan Printing
Co., Ltd.)
Mikkabi Site (Toppan Packs Co., Ltd.)
Toppan Printing Co., Ltd. site (Green Front Sakai)

JQA
SAI
GLOBALSAIGLOBALSAIGLOBALSAIGLOBALSAIGLOBALSAIGLOBALFeb. 2007
Mar. 2007
Nov. 2007

Apr. 2009
Oct. 2009

JQA

Mar. 2010

JQA

Dec. 2010SAI
GLOBAL
BUREAU
VERITAS

Dec. 2010
Mar. 2011

Tamana Plant (Toppan Packs Co., Ltd.)MSA

Mar. 2012

Matsuzaka Plant (Toppan Packaging Products
Co., Ltd.)JQAMar. 2012

TOPPAN CSR Report 2012: Detailed Datan ISO 14001 Certificates Obtained at Overseas Subsidiaries (outside the scopeof the environmental targets)
Group Company

4Mitigating Global Warming
Mitigation of Global Warming through the Development of Energy-saving Measures
Reduction Result(t-CO2/year)

Main Measure in Fiscal 2011
Information &Networks

Itabashi: Applied inverter control for pumps
Ranzan: Replaced existing boilers withhigh-efficiency alternatives

Living Environment

Fukusaki: Introduced an air to air heatexchanger and a high-efficiency heat exchanger
Satte: Switched from absorption chiller/heaters
to air-cooled chillers

Electronics

Niigata: Introduced high-efficiency pumps
Mie: Reduced the discharge pressure ofcompressors

Non-production
sites

Technical Research Institute: Operated air fansat a low-air-volume setting during non-running
hours in clean rooms

Total

—

Kawaguchi: Introduce a heat pump function in
the air-conditioning heat-source equipment
Takino: Replace existing chillers with highefficiency alternatives
Matsuzaka: Switch from mercury lamps to LED
fluorescent lamps–3,134
Fukusaki: Introduce air to air heat exchangers
and high-efficiency heat exchangers
Shiga: Replace absorption refrigeratingmachines–7,815
TNCSi Toyama: Appropriately control the
air-supply pressure of boilers
Technical Research Institute: Replace an–46 absorption refrigerating machine at theexperiment facility–2,603–13,598

Electricity Consumption

Kerosene 0.7%
Fuel oil 1.1%

(GWh)
1,500

1,376

1,200

Natural gas
22.4%–1,663–4,122–1,188–105—

Ratios by Energy Type (in terms of caloric value)
LPG 0.4% Diesel oil and gasoline 0.0%
Industrial steam 0.1%

Reduction Target(t-CO2/year)

Main Plan for Fiscal 2012

–7,078

1,305

1,260

1,283

2008

2009

2010

3,848

3,789

1,217

900
600
300
0
Purchased electricity 75.3%

2007

Natural Gas Consumption

Kerosene Consumption(1,000 Nm3)

(kL)

100,000

6,000

2011 (fiscal year)

93,94985,58380,00080,04579,772

5,033

79,674

4,237

4,000
60,0002,870
40,0002,000

20,000
0

0
2007

2008

2009

2010

2011 (fiscal year)

2007

2008

2009

2010

2011 (fiscal year)

Fuel Efficiency of Company-owned Vehicles(km/L)
5.0
4.59
4.5

4.25

4.67

4.56

4.36

4.0

3.5

3.0
2007

2008

2009

TOPPAN CSR Report 2012: Detailed Data

20102011 (fiscal year)5Building a Recycling-oriented Society
Promotion of Waste Reduction and Recycling
Main Measure in Fiscal 2011
Information &Networks

Living Environment

Electronics
Non-production
sites

Ebie: Reviewed waste management methods
Ranzan: Reviewed and extended waste-oil
treatment methods
Fukusaki: Consolidated Tedlar® Film
manufacturing operations at a single site
(Fukaya Plant)
Gunma: Processed incinerated ash for reuse asa raw material for cement
Shiga: Internally treated waste liquids (ferricchloride)
Kumamoto: Internally treated waste liquids(permanganic acid waste liquid)
Promoted the reduction of non-industrial waste

Total

—

Reduction Result(tons/year)

Reduction Target(tons/year)

Main Plan for Fiscal 2012

Fukuyama: Recycle ink cans
–442 Fukuoka: Reduce the discharge of waste liquids byimproving condensation rates
Gunma: Process incinerated ash for reuse as a raw
material for cement–703 Fukusaki: Review separation and treatment
methods for alumina deposition products andcomposite products
TNCSi Toyama: Recycle sludge–693 Mie: Reduce the discharge of waste liquids byimproving condensation rates–275 Promote the reduction of non-industrial waste–2,113

—

–274

–907

–539

–172
–1,892

Note: Includes measures to reduce waste discharge per unit of production value, improve the material recycling rate, reduce final landfill waste disposal, and expand thenumber of certified zero-emission sites.

Zero-emission Sites (TZERO-11) (52 plants certified in September 2011)
Operational Site
Technical Research Institute (Toppan Printing Co., Ltd.)Asaka Securities Printing Plant (Toppan Communication Products Co., Ltd.)
Ranzan Plant (Toppan Communication Products Co., Ltd.)Asaka Plant (Toppan Electronics Products Co., Ltd.)
Shiga Plant (Toppan Electronics Products Co., Ltd.)
Shiga Plant (Toppan TOMOEGAWA Optical Products Co., Ltd.)
Niigata Plant (NEC Toppan Circuit Solutions, Inc.)
Mie Plant [Kameyama] (Toppan Electronics Products Co., Ltd.)Mie Plant [Tsu] (Toppan Electronics Products Co., Ltd.)
Kumamoto Plant (Toppan Electronics Products Co., Ltd.)
Numazu Plant (Toppan Electronics Products Co., Ltd.)
Toyama Plant (NEC Toppan Circuit Solutions, Inc.)
Satte Plant (Toppan Functional Products Co., Ltd.)
Itabashi Site
Asaka Site [Commercial Printing, Publications Printing](Toppan Communication Products Co., Ltd.)Asaka Site (Toppan Joho Kako Co., Ltd.)
Sakado Site
Kawaguchi Site
Itabashi Plant (Toppan Joho Kako Co., Ltd.)
Sagamihara Plant (Toppan Packaging Products Co., Ltd.)
Sagamihara Plant (Toppan Packs Co., Ltd.)
Saitama Plant (Toppan Containers Co., Ltd.)
Sano Plant (Toppan Containers Co., Ltd.)
Miyagi Plant (Toppan Containers Co., Ltd.)
Kumagaya Site (Toppan Containers Co., Ltd.)
Koshigaya Plant (Toppan Plastic Co., Ltd.)
Wakayama Manufacturing Department (Fukusaki Plant of Toppan
Plastic Co., Ltd.)
Ranzan Plant (Toppan Packaging Service Co., Ltd.)
Sodegaura Beverage Plant (Toppan Packaging Service Co., Ltd.)
Kyushu Plant (Toppan Packaging Service Co., Ltd.)
Kashiwa Plant (Toppan Decor Products Inc.)
Satte Plant (Toppan Decor Products Inc.)
Itami Plant (Toppan Packaging Products Co., Ltd.)
Fukusaki Plant (Toppan Plastic Co., Ltd.)
Toppan Harima Products Co., Ltd.
Takino Plant (Toppan Communication Products Co., Ltd.)Takino Plant (Toppan Packaging Products Co., Ltd.)Takino Securities Printing Plant (Toppan Communication Products Co., Ltd.)
Nagoya Plant (Chubu Division)
Matsuzaka Plant (Toppan Packaging Products Co., Ltd.)
Mikkabi Site (Toppan Packs Co., Ltd.)
Fukuoka Plant (Toppan Packaging Products Co., Ltd.)
Fukuoka Plant (Toppan Communication Products Co., Ltd.)
Saga Plant (Toppan Plastic Co., Ltd.)Tamana Plant (Nishinihon Site of Toppan Packs Co., Ltd.)
Fukuyama Plant (Toppan Joho Kako Co., Ltd.)
Sendai Plant (Higashinihon Division)
Sapporo Plant (Hokkaido Division)
Chitose Plant (Hokkaido Division)
Mito Plant (Toppan Prosprint Co., Ltd.)
Koto Plant (Toppan Prosprint Co., Ltd.)
Sansei Printing Ltd.
Toppan office inside Fukuren Co., Ltd.
Fukaya Plant (Toppan Functional Products Co., Ltd.)
Sakai Plant (Toppan Electronics Products Co., Ltd.)

Total Waste Generationin Fiscal 2010 (tons)
351.3
4,069.6
745.3
387.6

Waste Recycled in
Fiscal 2010 (tons)
351.3
4,036.6
744.9
387.6

Recycling Rate in
Average Recycling Rate for Fiscal
Fiscal 2010 (%)
2009 and 2010 Combined (%)
100.0%
100.0%
99.2%
99.6%
99.9%
100.0%
100.0%
100.0%

6,516.9

6,398.2

98.2%

97.6%

12,239.6
1,563.4
3,093.9
4,322.6
137.0
3,103.7660.2
7,620.0

12,239.6
1,563.1
3,081.2
4,322.6
133.7
3,101.6
660.2
7,569.5

100.0%
100.0%
99.6%
100.0%
97.6%
99.9%
100.0%
99.3%

100.0%
100.0%
99.8%
100.0%
98.0%
99.9%
100.0%
99.4%

7,672.7

7,667.5

99.9%

99.9%

25,585.9
39,794.6
20,832.8

25,585.9
39,794.1
20,819.5

100.0%
100.0%
99.9%

100.0%
100.0%
99.9%

18,704.6

18,704.6

100.0%

100.0%

8,640.6
3,690.7
3,933.4
320.9
471.6

8,561.2
3,645.8
3,923.0
320.8
470.9

99.1%
98.8%
99.7%
100.0%
99.8%

99.1%
98.8%
99.6%
100.0%
99.5%

109.0

109.0

100.0%

100.0%

314.7
696.3
146.8
214.6
5,794.2
8,577.0
329.6
544.3
11,467.2
5,081.5
1,191.5
5,685.9
2,957.7
3,643.8
5,585.7
5,504.1
226.7
4,980.5
4,303.5
4,843.9
2,576.1
4,946.6
4,681.0
1,700.1
40.0
95.3
1,091.5
853.0

314.6
685.0
146.8
214.6
5,794.2
8,540.0
329.6
544.3
11,388.4
5,078.3
1,181.3
5,685.9
2,938.3
3,643.8
5,582.6
5,504.1
226.4
4,980.5
4,261.6
4,757.4
2,576.1
4,888.5
4,678.1
1,695.4
40.0
95.3
1,083.2
848.9

100.0%
98.4%
100.0%
100.0%
100.0%
99.6%
100.0%
100.0%
99.3%
99.9%
99.1%
100.0%
99.3%
100.0%
99.9%
100.0%
99.8%
100.0%
99.0%
98.2%
100.0%
98.8%
99.9%
99.7%
100.0%
100.0%
99.2%
99.5%

100.0%
98.4%
100.0%
100.0%
100.0%
99.5%
100.0%
100.0%
99.3%
99.9%
99.6%
100.0%
99.2%
99.6%
100.0%
100.0%
99.8%
100.0%
99.2%
98.1%
100.0%
99.1%
99.9%
99.8%
100.0%
100.0%
99.6%
99.5%

Note: T
 wo criteria were set for certifying operational sites as zero-emission sites in September 2011. 1) For first-time certification, a site is required to have attained arecycling rate of 98% or over in fiscal 2010. 2) For ongoing certification, a site is required to have attained an average recycling rate of 98% or over for fiscal 2009
and fiscal 2010 combined.

TOPPAN CSR Report 2012: Detailed Data

6

Preventing Pollution / Controlling Chemical Substances
PRTR Results for Fiscal 2011
PRTR No.

(Unit: kg/year)

Chemical Substance

HandledReleased

1. Atmosphere

2. Water

Total
Transferred

3. Soil20

2-aminoethanol

53,808

0

0

0

0

30

Linear alkylbenzenesulfonate and chlorides

3,081

0

0

0

0

928

44

Indium and its compounds

10,644

0

0

0

0

810

53

Ethylbenzene

26,658

3,975

3,975

0

0

325

58

Ethylene glycol monomethyl ether

3,208

384

384

0

0

793

59

Ethylenediamine

71

Ferric chloride

18,947

6,134

0

0

0

0

6,006

1,663,675

6

0

6

0

1,418,35176

e-caprolactam

2,309

0

0

0

0

272

80

Xylene60,746

5,336

5,336

0

0

396
8,343

87

Chromium and trivalent chromium compounds

30,042

19

0

19

0

88

Hexavalent chromium compounds

19,769

7

0

7

0

931

144

Inorganic cyanide compounds

3,107

0

0

0

0

106

28,118

3,365

3,365

0

0

6,954

868

8

8

0

0

860

1,140,779

386

0

386

0

109,850151

1,3-dioxolane

243

Dioxins (mg-TEQ)

272

Copper salts (water-soluble, except complex salts)291

1,3,5-tris(2, 3-epoxypropyl)-1,3,5-triazine-2,4,6(1H,3H,5H)-trione

2,330

0

0

0

0

406

296

1,2,4-trimethylbenzene

53,585

2,270

2,270

0

0

719

297

1,3,5-trimethylbenzene

300

Toluene

7,577

2,263

2,263

0

0

5,313

3,577,185

319,835

319,83500393,774306

Hexamethylene diacrylate

1,361

1,361

1,361

0

0

0

308

Nickel

50,845

0

0

0

0

795

309

Nickel compounds

23,736

52

0

52

0

19,629392

n-hexane

1,552

186

186

0

0

384

395

Water-soluble salts of peroxodisulfuric acid

271,120

0

0

0

0

0

405

Boron and its compounds

2,886

150

0

150

0

3

407

Poly(oxyethylene)alkyl ether (alkyl C=12-15)

1,805

0

0

0

0

59

411

Formaldehyde

46,263

28

28

0

0

211

412

Manganese and its compounds

11,144

96

0

96

0

3,572

420

Methyl methacrylate

6,705

114

114

0

0

713

438

Methylnaphthalene

78,989

397

397

0

0

0

448

Methylenebis(4,1-phenylene) diisocyanate

13,559

0

0

0

0

3,037

7,202,720

340,230

339,514716

02,001,627

Total of designated substances

Notes: • Period covered: April 1, 2011–March 31, 2012
• Substances designated: The 31 substances shown above• Operational sites covered: Sites that handle more than 1.0 ton of Class I designated chemical substances per year. (Or specified Class I designated chemical
substances in excess of 0.5 tons per year.)• The total transfer is the sum of transfers into waste and sewage systems.

Ratios of Greenhouse Gas Emissions by Type(in tons of CO2 equivalent)
(Unit: ratio: % total: t-CO2)

Ratios of Greenhouse Gas Emissions by Source(in tons of CO2 equivalent)
(Unit: ratio: % total: t-CO2)

Fiscal Year

CO2

CH4

N2O

Total

Fiscal Year

Electricity Use

Fuel Use

Waste Incineration

Total

2008

99.93

—

0.07

751,901

2008

66

31

4

751,901

2009

99.92

—

0.08

715,729

2009

66

30

4

715,729

2010

99.93

—

0.07

722,724

2010

67

29

4

722,724

2011

99.92

—

0.08

695,534

2011

66

30

4

695,534

Note: C alculated by the method specified in the Guidelines for Calculating Greenhouse Gas Emissions from Businesses (2003) from the Ministry of the Environment ofJapan. In addition to the total sum of greenhouse gas emissions, Toppan identifies 10,743 t-CO2 of greenhouse gas emissions (associated with SF6) discharged by
Ortus Technology Kochi Co., Ltd.

Promoting the Conservation of Biodiversity
ECO-GREEN Purchasing
Fiscal Year

2008

2009

2010

2011

Case

2,753

2,634

2,703

2,825

Note: ECO-GREEN is a toilet paper composed of about 50% used Cartocan paper.

TOPPAN CSR Report 2012: Detailed Data

7Eco-creativity Activities
List of Environmentally Friendly Products (105 products as of March 2012)
Business
Field

Product

Environmental Point

Business
Field

Product

Securities and Cards

Ecothrough card

Suitability for disposal

Biodegradable Package

Paper IC Card

Cylindrical Paper Cartridges

Card for ETC

Use of recycled materials
Resource-saving (reduced
use of materials)
Suitability for disposal

Rewritable Paper

Long product life

Ultra-thin DM

Environmental Point

Coated Barrier Film

Biodegradability
Resource-saving (reduced
use of energy in logistics)
Suitability for disposal

GL-C Bottle

Resource-saving

GX film

Resource-saving

Resource-saving

Jar Plus

Green Bankbook

Recyclability

Tray AllKAMICARD®

Biodegradability, recyclability
Easy separation anddisassembly, recyclability
Resource-saving (reduced
use of materials)
Use of recycled materials

GL Film Lined Paper Cup

Resource-saving
Easy separation anddisassembly
Resource-saving

Double-Wall Barrier Cup

Resource-saving

Oil-Proof Paper

Use of safe materials

Functional Coated Paper

Recyclability

Bulky Waste Processing Sticker

KAMI-RFID CARD
Eco Pack (life-size POP display)
Paper Desk Calendar

Cerap

Use of recycled materials
Use of recycled materials,
suitability for disposal,energy-saving
Suitability for disposal

Eco Pack Stand

Resource-saving

Eco Pack Multipanel

Reusability

Eco Floor Sticker

Suitability for disposal

Resource-saving
Easy separation andTamper-Evident Recyclen Cap
disassembly
Easy peel-off thermo-cap for PET Easy separation andbottles
disassembly
Ecoband
Resource-saving
Reduced release of chemical
Water-based Cold Seal
substances
Biodegradable Plant Pot
Biodegradability

Eco Pack End Panel

Resource-saving

Barrier Cup (NSP Process)Resource-saving

Eco Pack Stand, Round-type

Resource-saving

EPOP

Use of safe materials

Eco Pack Multipanel Mini

Reusability

Plastic Clip
Notchless Easy-cut Container(AL type)
Recycled PET Clear Case

Recyclability
Resource-saving (reduced energy
expended in manufacturing)
Recyclability

Multicube POP

Reusability

ALUGLAS
Stripping and heat-sensitive label
for glass bottles
Food container made fromheat-resistant paper
Paper carton with tamper evident
closureOne-piece occlusion-preventive
plug for TL-PAKs
Sealed paper tray
Flexible packaging material using
paper
Clear UV-Blocking Film
Injection-molded articles ofbiomass-plastics

Suitability for disposal
Easy separation anddisassembly

Ecology Calendar
Commercial Printing

Eco POP

In-Mold Barrier Cup

Publications
Printing

Recycled vegetable-Oil Ink

Use of recycled materials
Easy separation andPolyurethane Reactive Hot-Melt
disassembly
Non-Vinyl Chloride Lenticular Lens Suitability for disposal
Recyclability

Halogen-free printed wiring board

Suitability for disposal

Anti-reflection film

Use of safe materials

Color filter (resin black matrix [BM])Use of safe materials

Palladium-plated leadframe
Lead-free solder coated printed
wiring board
GL Family

Use of safe materials

Standing pouch for refill
Bottled Pouch
Plastic Container Made from
Recycled Materials
Ecogloss (environmentallyfriendly gloss finishing)
Recording Media Packaging
TT Paper Can
NeovertEcotainer
Packaging

TL-PAK
EP-PAK (EP-GL)
EP-PAK (Al)Stand-up Laminated Tube
Recyclen Cap
AP Cartons
Micro-Flute
TP-Tray
Corrugated Absorber
AD-CaseCartocanPaper Cup Made from Recycled
Paper
Cup made from Tree-Free paper

Use of safe materials
Suitability for disposal
Resource-saving (reduced
use of materials)
Resource-saving (reduced
use of materials)
Use of recycled materials
Resource-saving (reduced
use of exhaustible materials),use of recycled materials
Resource-saving (reduced
use of exhaustible materials)
Easy separation anddisassembly
Use of recycled materials
Resource-saving (reduced
use of exhaustible resources)
Resource-saving (reduced
use of exhaustible resources)
Resource-saving (reduced
energy usage in logistics)
Resource-saving (reduced
energy usage in logistics)
Resource-saving (reduced
use of materials)
Easy separation anddisassembly
Resource-saving (reduced
use of energy in logistics)
Resource-saving (reduced
use of energy in logistics)
Recyclability
Recyclability
Resource-saving (reduced
use of materials)
Recyclability
Use of recycled materials
Resource-saving (use of
byproducts)

TOPPAN CSR Report 2012: Detailed Data

PackagingElectronics

Disk Tottokun Series

EL-CaseOil-proof paper for fluorine-free
cardboard
Paper cup made from pulp fromforest-thinningGL-compliant back sheet forsolar cells
Paper composite container
Pouch-type fragrance container
Resource-saving Cartocan(rectangular type)Packaging materials using
low-migration type adhesives
Delayed-tack label for glass
bottles (film type)
Cylindrical paper-complex
container
High Resistance Flexible Pouch
Folding Pouch (for refilling)
Biomass plastic shrink label
In-mold Decorated Components
Aluminum-free Dead-fold LidMaterial
Polyolefin GL-C

Resource-saving
Resource-saving
Resource-saving
Resource-saving
Resource-saving
Suitability for disposal
Resource-saving
Easy separation anddisassembly
Use of safe materials
Resource-saving
Suitability for disposal, longproduct life
Resource-saving, recyclability
Resource-saving, recyclability
Resource-saving, recyclability
Reduced release of chemical
substances, use of safe materials
Easy separation anddisassembly, resource-saving
Resource-saving
Resource-saving
Easy separation anddisassembly
Resource-saving
Reduced release of chemical
substances
Suitability for disposal
Resource-saving

Solar cell back sheet
Special Shaped Pouch with
Embossing and Laser-cutting
Heat-insulating Paper with
Foamed Layer

Energy-saving
Easy separation anddisassembly
Reduced energy
consumption in production
Resource-saving, suitability
Moisture-barrier standing pouchfor disposal
Reduced solid waste,
Multi-layer blow tube
resource-saving
Steam Release Packaging (standing Resource-saving, reduced
pouch type, GL specification)solid waste

8Environmental Accounting
Capital Investment for Environmental Conservation (million yen)
Item

1

2

3

4

Major Content

Investment
in equipment
to prevent
pollution
Investment
in equipment
to conserve
the global
environment

Investment in equip­
ment to prevent
atmospheric and otherforms of pollution
Investment in equip­
ment to conserve theglobal environment by
mitigating global
warming, etc.
Investment in equip­
Investment
ment to realize thein equipment
appropriate treatment
to circulate
and recycling, etc. of
resources
waste
Investment in equip­
Investment
ment to monitor andin equipment measure environmental
to carry out
burdens, plant trees atmanagement operational sites, andactivities
implement othereco-friendly initiatives

Total

Fiscal
2011

607

1,000

577

Environmental Conservation Benefit

Increase/ Total Sum
Decreasefor thefrom Fiscal Last Five
2010
Years
–780

741

–59

Item

Total energy consumption(1,000 GJ)–2,01324,486Water

Water consumption (1,000 m3)–44

20,035CO2 emission (1,000 t-CO2)

–85

1,200

Emission of ozone-depleting
substances (ODP-t)

0156

NOx emission (tons)

–9

173

SOx emission (tons)–430

Emission of dioxins (mg-TEQ)

–67

12

Total effluent discharge(1,000 m3)–103

17,698

Atmosphere

3,864

Water and soil
environments BOD (tons)
Waste

88

–117

345

2,272

–215

12,459

Increase/
Fiscal 2011
Decrease*1

Energy

4,951

3,299

Major Content

360

COD (tons)

828

Total discharge (1,000 tons)

35

476

*1 Increases and decreases from fiscal 2010

Green Procurement and Green Purchasing
Green Procurement Standards for Paper and Levels of Fulfillment
Level 1

Level 2

100% recycled paper, or more-than-70%
recycled paper plus forest-certified paper
for the remaining portionMore-than-70% recycled paper, orforest-certified paper, tree-free paper, or
paper made with pulp from forest-thinning
operations

2. Considering the degree of whiteness

About 70% (±4%) for non-coated paper

About 80% (±4%) for non-coated paper

3. Considering the volume of coating

Below 12 g/m2 (maximum of 8 g/m2 persingle surface)

Below 30 g/m2 (maximum of 17 g/m2 persingle surface)

4. Using chlorine-gas-free pulp

100% ECF-bleached pulp (no chlorine gas [Cl2] used for bleaching)

1. Using recycled paper

ResultFiscal 2010 Fiscal 2011

12.8%

7.3%

Non-usage of azo-coloring agent,
For the amines shown in the attached list,
5. Not containing hazardous substancesa substance that could potentially form
no more than 30 mg per 1 kg of productthe amines shown in the attached list
should be detectable
6. Reducing component properties obstructive to Non-usage of printing materials with waste Non-usage of printing materials with waste
waste paper recycling
paper recyclability rankings of B, C, or D
paper recyclability rankings of C or D
7. Procuring from manufacturers proactively
Procurement from manufacturers who proactively use waste paper as a raw material
engaged in paper recycling
for recycled paper
Note: Results under the Green Standards for Offset Printing Services (2006 amendment) of the Japan Federation of Printing Industries (JFPI)Green Procurement Standards for Ink and Levels of Fulfillment
Level 1
1. Avoiding the use of substances harmful to thehuman body
2. Avoiding the use of substances known togenerate hazardous substances
3. Considering chemical substances designatedunder the PRTR law

Level 2

ResultFiscal 2010 Fiscal 2011

Conformance with the NL regulations of the Association of Japan Printing Ink
Manufacturers
Non-usage of chloride-based resins

Non-usage of substances designatedunder the PRTR law
VOC content below 1% (non-VOC ink)
4. Controlling VOC emissions[excluding ink for web press]
5. Reducing component properties obstructive to Non-usage of printing materials with waste
waste paper recycling
paper recyclability rankings of B, C, or D

Identification of substances designatedunder the PRTR law (via MSDSs)
VOC content below 15% (low-VOC ink) orsoybean oil ink
Non-usage of printing materials with waste
paper recyclability rankings of C or D

94.4%

90.6%

Note: R
 esults under the Green Standards for Offset Printing Services (2006 amendment) of the Japan Federation of Printing Industries (JFPI). The data for fiscal 2010 andearlier are adjusted based on revised calculation methods.

In-house Green Purchasing Standards and Levels of Fulfillment
Product

Standard

Result for Fiscal 2011

Copy machines and printers

Configured to automatically revert to low-power mode or off mode

PCs

Configured to automatically revert to low-power mode or off mode

100%

Stationery and office goods

Products listed in the eco-friendly product catalogues of manufacturers

78.9%

TOPPAN CSR Report 2012: Detailed Data

100%

9