Machinery Information
How machines will be represented
in the Internet-of-Things
Marketing Trackwww.odva.org

Introduction
Exercise I:Everyone in row 1,3,5,7 …
Try to exchange your business informationwith
the person behind you in a electronic way!

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 2www.odva.org

Introduction
Analysis:From what APP did you take the info?
What communication means (BT, WiFi)?
What data format (VCF / Picture / QR)?

To succeed, ALL factors
must match

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 3www.odva.org

Introduction
Exercise II:Now try to share with everyone in the room!



Make a new databaseStandardize data…
Make it an APP… make it common senseMarketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 4www.odva.org

Challenges in our industryLet‘s try to map
this experience
to machinesHow do machinescommunicate?
What kind of data?
Which format?

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 5www.odva.org

Definition of Architectural Scenarios

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 6www.odva.org

What has been done so far
Multi-Organization PartnershipestablishedMarketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 7www.odva.org

What has been done so far
Typical Use Cases
defined

UC1:

Machine-to-Machine
Communication
UC2:

Machine-to-Supervisory
Communication


UC3:

Communication
Connectivity
Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 8www.odva.org

What has been done so far
Special Interest Group formed in 2013
Mission• The Special Interest Group for Machinery Information("SIG") seeks to optimize the integration ofmanufacturing machines with the industrial ecosystem.
To this end, the SIG seeks to develop standards forexchange of information between machines, andbetween machines and supervisory systems



Main Players• Rockwell Automation• Bosch Rexroth• CiscoMarketing Track© 2014 ODVA, Inc.

(18 members)• Omron• Schneider Electric• Sercos International• OPC Foundation2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 9www.odva.org

What has been done so far
Foundation of theMachinery SIGWork plan is createdTechnical work is started
Related machine types aredefinedWork started on focuseddata groups Base machine states Energy
 Condition Monitoring

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 10www.odva.org

What has been done so far
UC2: Definition of Architectural Scenarios

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 11www.odva.org

What has been done so far
UC3: Communication Connectivity
Definition of optional blended infrastructure forsystems using EtherNet/IP and Sercos III Samecable Common

profiles Different

performanceMarketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 12www.odva.org

What the SIG is working on now
Reviewing existing standards






ISA S95 / S88
IEC TR 62794
OMAC / PackML
MT ConnectOthers

Looking for similarities
Building a flexible, expandable approach
Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 13www.odva.org

What the SIG is working on now
Typical consumers of data









SCADA
LIMS
Scheduler
Energy Mgt.
Asset Mgt.
Line Control
Condition Monitoring
Recipe Mgt.
Audit trail
Alarming…

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 14www.odva.org

What the SIG is working on now
Types of information
Machine related

Process related

Base machine statesEnergyCondition monitoring

Marketing Track© 2014 ODVA, Inc.



Build profiles
Recipes
Schedules

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 15www.odva.org

“A day in the life of machinery data”
Jeff Smith
American Axle Manufacturing

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 16www.odva.org

ENTERPRISE LAYER••••

Quality Information System
Factory Information System (FIS)
Provide Assembly Status to Packout & Shipping
Reporting

PLANT FLOOR – AGGREGATE LAYER•••••

Deliver Build Direction to Stations
Store Build Results to Quality Systems
Real-time Process Validation
Identify Assemblies in station
Provide FIS Data (OEE, Blocked, Starved, etc.)

PLANT FLOOR – STATION LAYER• Build the Assembly• Provide Build Results for devices not capable of
Listen Only Connections (from Aggregate layer)
Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 17www.odva.org

ENTERPRISE LAYER

TCP/IP
PLANT FLOOR – AGGREGATE LAYERSupervisory
Line PLC

EtherNet/IP & OPC

Primary & Secondary
Database Servers

PLANT FLOOR – STATION LAYEREtherNet/IP
SercosMarketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 18
www.odva.org

ENTERPRISE LAYER

PLANT FLOOR – AGGREGATE LAYERSupervisory
Line PLC

Primary & Secondary
Database Servers

PLANT FLOOR – STATION LAYER

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 19
www.odva.org

SCA
DA

Station Events
Process Events
Station Mode
Station Cycle Status
Fault Types
AxleShaftTypeSTA
TION

AxleShaftType_Res

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

Process Common
AssyType
AxleShaftTypepage 20www.odva.org

A 30,000 foot viewof the world fromthe Aggregate Layer(SCADA)

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 21www.odva.org

TYPE “C” MACHINE – Defined Process
OP20

Parking Brake (LH & RH) & Axle Shaft (LH & RH) Install (All Part Types)
1
2

STATION CONTROLLER
Pallet transfers into station
Pallet is detected in position

3

FIS Start-of-Cycle

4

Wait for Confirmation / Status

Zone #1

SCADA SCADA PLC : Read RFID tag for SERIAL_NUM
Query Database: Determine if OK_ToBuild and Get Build directions/limits
 RETURN: OK/NOK to Build & Build Directions/Limits

AB RIFD(56RF-IPD22)

567
8
9

K2XX Assemblies
Obtain Parking Brakes and bolts from dunnage
Install Parking Brakes to Axle (LH & RH)
Hand Start Parking Brake Bolts (Qty 4 / side)

Note: Currently there is no SCADA
data collected for the K2XX axles

10

Nissan 61L Assemblies
Obtain Shaft Sub-assemblies from rack13
Install Shaft Sub-assemblies to Axle (LH & RH)
Hand Start Shaft Sub-assemblies Bolts (Qty 4 / side)
141112151617

Operators Scan Labels (LH & RH) - verify readability and contents
Wait for Confirmation / Status Parse Part (PN) and Serial number (SN), Enable validation
 RETURN: Validation ResultCognex(8100 HH)

18

Operators confirm all bolts are in place - swipe pallet release(s)End of Cycle
21
Wait for Confirmation / Status
19
20
2223

 Query Database: Send Build Data to Database
 RETURN: Confirm successful transaction, Overall Accept/Reject & OK_ToRelease

FIS End-of-cycle

Release the Pallet to the Next Station

STATION CONTROLLER

SCADARECIPE
Limit Type1234567

SERIAL NUM
PART_NUM
OP_STATUSREJECT_CODEAXLE TYPE
DIFF_TYPE
GEAR_RATIO

USAGE(10=K2xx8.6, 11=K2xx9.5, 12=K2xx9.76, 100=Nissan)

TARG

PROC

(1 = Open/Std, 2 = Locker)

TARG
TARG

PROC

LH_SHAFT_PART_NUM
LH_SHAFT_SERIAL_NUM

TEXT

VAL

RH_SHAFT_PART_NUM
RH_SHAFT_SERIAL_NUM

TEXT(X.XX)PROC

Param ID#n/a
1104101120

Destination Tagnames(SCADA PLC: BuildData...)

COLLECT FOR QIS
Source Tagnames(SCADA PLC: cOP020_FromSta...)Cmn.SNum

Process.Cmn.SNum

Cmn.PNum

Process.Cmn.PNum

n/aProcess.Cmn.AssyAcc / AssyRej

n/a

Process.Monitor.RejectCode

Axle.Typen/aAxle.DiffTypen/aAxle.GearRatio

n/aChar ID#2
1n/a54-89101085-

BuildData.AxleShaftPNum_LH

1086-

BuildData.AxleShaftPNum_RH

CompID_LH_ExPNum.OutString
CompID_LH_ExSNum.OutString

1085
1083

111213

VAL

CompID_LH_ExPNum.OutString
CompID_LH_ExSNum.OutString

1415

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual MeetingAll rights reserved.

page 22www.odva.org

10861084

TYPES “A” OR “B” MACHINE “OFF THE SHELF”
OP20

Parking Brake (LH & RH) & Axle Shaft (LH & RH) Install (All Part Types)
12

STATION CONTROLLER
Pallet transfers into station
Pallet is detected in position

3

FIS Start-of-Cycle

4

Wait for Confirmation / Status

Zone #1

SCADA
 SCADA PLC : Read RFID tag for SERIAL_NUM
Query Database: Determine if OK_ToBuild and Get Build directions/limits
 RETURN: OK/NOK to Build & Build Directions/Limits

AB RIFD(56RF-IPD22)56789K2XX Assemblies
Obtain Parking Brakes and bolts from dunnage
Install Parking Brakes to Axle (LH & RH)
Hand Start Parking Brake Bolts (Qty 4 / side)

Note: Currently there is no SCADA
data collected for the K2XX axles

10

Nissan 61L Assemblies
Obtain Shaft Sub-assemblies from rack13
Install Shaft Sub-assemblies to Axle (LH & RH)
Hand Start Shaft Sub-assemblies Bolts (Qty 4 / side)
14
11

12

15
16
17

Operators Scan Labels (LH & RH) - verify readability and contents
Wait for Confirmation / Status Parse Part (PN) and Serial number (SN), Enable validation
 RETURN: Validation ResultCognex(8100 HH)

18

Operators confirm all bolts are in place - swipe pallet release(s)End of Cycle
21
Wait for Confirmation / Status
19202223

 Query Database: Send Build Data to Database
 RETURN: Confirm successful transaction, Overall Accept/Reject & OK_ToRelease

FIS End-of-cycle

Release the Pallet to the Next Station

STATION CONTROLLER

SCADARECIPE
Limit Type1234567

SERIAL NUM
PART_NUM
OP_STATUSREJECT_CODEAXLE TYPE
DIFF_TYPE
GEAR_RATIO

USAGE(10=K2xx8.6, 11=K2xx9.5, 12=K2xx9.76, 100=Nissan)

TARG

PROC

(1 = Open/Std, 2 = Locker)

TARG
TARG

PROC

LH_SHAFT_PART_NUM
LH_SHAFT_SERIAL_NUM

TEXT

VAL

RH_SHAFT_PART_NUM
RH_SHAFT_SERIAL_NUM

TEXT(X.XX)PROC

Param ID#n/a
1104
101120Destination Tagnames(SCADA PLC: BuildData...)

COLLECT FOR QIS
Source Tagnames(SCADA PLC: cOP020_FromSta...)Cmn.SNum

Process.Cmn.SNum

Cmn.PNum

Process.Cmn.PNum

n/aProcess.Cmn.AssyAcc / AssyRej

n/a

Process.Monitor.RejectCode

Axle.Type

n/a

Axle.DiffTypen/aAxle.GearRation/aChar ID#2
1n/a54-89101085-

BuildData.AxleShaftPNum_LH1086-

BuildData.AxleShaftPNum_RH

CompID_LH_ExPNum.OutString
CompID_LH_ExSNum.OutString

1085
1083

111213

VAL

CompID_LH_ExPNum.OutString
CompID_LH_ExSNum.OutString

1415

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 23www.odva.org

1086
1084

$1,000,000 Question

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 24www.odva.org

Partner Update
OPC Foundation: Tom BurkeMarketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 25www.odva.org

OPC Foundation: Who We Are

Community:• The OPC Foundation is the world’s leading
community for interoperability solutions
based on OPC specifications that deliver
universal connectivity.

Collaboration:• The mission of this community is to advancethe development, adoption and certificationof OPC based products through global
collaborations.

Compliance:• The OPC Foundation is the official source for
the OPC Certification Program, ensuring that
OPC products plug-and-play in real-worldapplication.

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 26
www.odva.org

Board of Directors
Dr. Grant Wilson(Chairman)• Emerson

Dave Eisner• Honeywell

Russ Agrusa• ICONICS

Thomas Burke• OPC Foundation

Juergen Weinhofer• Rockwell

Thomas Hahn

• Siemens

Nobuaki Konishi• Yokogawa

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 27www.odva.org

2013 Membership by Region

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 28
www.odva.org

President SummaryOPC Technology Adoption is Accelerating
Centralized Global Marketing
OPC Certification Program Recognition
IEC Standardization
New Market Opportunities
Collaboration & Partnerships
Continuous Improvement Process

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 29
www.odva.org

Partner Update
Sercos International: Peter Lutz

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 30
www.odva.org

Sercos:
working together for open systems
ODVA(since Nov. 2006)

FDT(since Nov. 2008)

OSADL(since April 2009)

Adoption of CIP
Safety as thesafety protocol for
SercosStandardize theinterface between
field devices andengineering tools

Cooperation in thefield of Open
Source Software

CIP Safety
on Sercos
Specification

Sercos Annex
to the FDTspecification

Integration ofSercos driver inmainline LinuxMarketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

Machinery Initiative(since April 2011)

Optimization ofMachine Integration(OMI)

Improve themachine
integration
page 31www.odva.org

Machinery Initiative: Use Cases
Typical Use Cases
defined

UC1:
Machine-to-Machine
CommunicationUC2:
Machine-to-Supervisory
Communication



UC3:
Communication
Connectivity
Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 32
www.odva.org

SIG priorities and next steps
Define a clear and pragmatic description ofdifferent aspects of common machine information.
Provide coherent syntax and semantics for aflexible, modular and expandable model thatallows easy implementation on new and existingmachines to simplify and standardize the accessof machine information.
Create common objects with data structure
Map them to CIP and OPC UA
Maintain the cooperation with Sercos International

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 33
www.odva.org