Update on ODVA’s Initiative
for the Process Industries
Optimization of Process Integration
Marketing Trackwww.odva.org

Agenda Introduction to ODVA’s Process Initiative
 Environmental Assessment
 ODVA’s Approach to the Optimization of Process Integration
 Strategies for automation applications in the process industries

from market leaders and ODVA principal members

 Next Steps Discussion

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 2www.odva.org

Introduction to
the Process Initiative

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 3www.odva.org

Introduction to
the Process Initiative
SMRt Participantsin the 16th Term
Mirko Brcic
Endress+Hauser
 Shannon Foos
RockwellAutomation
 Michel Fontvieille
Schneider Electric Martyn Jones
Schneider Electric René Pluis
Cisco Systems
 Olivier Wolff
Endress+Hauser
 Sandra WesnerEndress+Hauser
 Katherine VossODVAMarketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 4www.odva.org

Introduction to
the Process Initiative
White paper
published in
February 2014
completed
ODVA’s series of“optimization”
white papers
resulting fromthe formation of
ODVA’sinitiatives.
3. Optimizationof Process
Integration(OPI)
Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 5www.odva.org

Introduction to
the Process Initiative
White paper
published in
February 2014
completed
ODVA’s series of“optimization”
white papers
resulting fromthe formation of
ODVA’sinitiatives.
1. Optimizationof Energy
Usage
(OEU)
Marketing Track© 2014 ODVA, Inc.

3. Optimizationof Process
Integration(OPI)
2014 Industry Conference & 16th Annual Meeting
All rights reserved.

2. Optimizationof Machine
Integration(OMI)
page 6www.odva.org

Environmental Assessment
Market Conditions for EtherNet/IP™…
… has been accepted and widely adopted indiscrete applications.

…has helped to converge control solutions fordiscrete and hybrid applications… creates, by virtue of its adoption in hybrid
applications, a critical proof point for adoptionin additional process applications…makes it possible to replace multi-tier
network architecture with a single
architecture and provide easy access toprocess information
Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 7www.odva.org

Environmental Assessment
Technology conditions for EtherNet/IP and
IP in manufacturing…
…an automation platform for convergence
Discrete  Hybrid  Process

Objects and services in CIP will create newopportunities for productivity improvements
and ROI for process users.

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 8www.odva.org

Environmental Assessment
It is projected thatthe process industries
will invest over
US$100 billion
globally in newcontrol systems forprocess automation,
split equally between
modernization andnew installations.1

1 L. O’Brien and W. Chin (2008, 3 January) “ARC Insights: North American Industrial Infrastructure Needs More Than Just a Facelift”

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 9www.odva.org

Environmental Assessment
 With some people forecasting the “Internet of Things” (IoT) to growat a rate of 36% between now and 20212, more and more devices
will be IP-enabled by default.

 The overall impact of IoT can already be seen today in the processindustries where the number of Ethernet-enabled devices has been
forecast to double by 2016 with a compound annual growth rate ofover 15%.3

 This trend is also consistent with thought leadership on key

standards and technologies for future process automation systems inwhich the basis of plant level communication is expected to beindustrial Ethernet.4

3 T Moore (2013. 15 February) “Industrial Ethernet and Fieldbus Technologies – World – 2013”

4 D, Woll, L. O’Brien, D. Hill, and P. Miller (2011, March) “ARC Strategies: Evolving Collaborative Process Automation Systems

Create New Opportunities”

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 10www.odva.org

ODVA’s Approach to OPIODVA has a broad overall approach to OPI based on the threeprinciple domains of the industrial ecosystem – production,enterprise and power grid.
Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 11www.odva.org

ODVA’s Approach to OPIConvergent in its long term approach to support the deploymentof standard Ethernet and Internet technologies in the processindustries across all domains of the industrial ecosystem.

Compatible by enabling users to integrate new devices andsystems with their installed base while evolving their automationarchitecture to complement the architecture for supervisory andenterprise systems.



Scalable from simple field devices to complex systems ofautomation equipment in the enterprise environment.

Open by virtue of its use of multi-vendor, interoperable standards
managed by an independent, vendor-neutral organization.

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 12www.odva.org

ODVA’s Approach to OPI
Four-Part Working HypothesisUse of industrial Ethernet in process plants is growing and will accelerate, first with its
use as the backbone for control systems and then expanding to new field devices.
Ultimately it will converge multiple diverse networks and simplify the automationarchitecture.

At the field level, industrial Ethernet will first be applied to devices with larger dataexchange requirements such as flow meters which contain instrumentation data orcontrol valves which contain process data). In the longer term, devices with smaller
data exchange requirements, such as simple sensors and actuators, will follow as has
been seen in hybrid industries.



The scale of process automation control systems, in terms of number of devices andcontrol loops, as well as geographic distribution of the overall system, tends to be larger
than in hybrid and discrete production plants. This distribution calls for a network with ascalable architecture that can support a large number of devices and a peer-to-peer or
distributed control architecture.

The useful life of plant and equipment in automation applications in process industries
will continue to be much longer than in hybrid and discrete industries. Users in theprocess industries will need a retrofit approach to the optimization of plant integrationthat accommodates an automation architecture that blends the old with the new.
Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 13www.odva.org

ODVA’s Approach to OPIThree Inter-related Use Cases
Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 14www.odva.org

ODVA’s Approach to OPI

Technology Enhancements
Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 15www.odva.org

ODVA’s Approach to OPIOPI-enabled Chemical Dispenser
Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 16www.odva.org

Next StepsODVA will begin Special Interest Group (SIG)
work on Process Applications in 2014Q2
Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 17www.odva.org

Strategies for Process Automation fromMarket Leaders & ODVA Principal Members
With its core values of vendor-neutrality, open participation andopen technologies, ODVA provides the ideal forum for building
consensus among market leaders in process automation.
EtherNet/IP is the ideal convergent and unified communication
solution for realizing the next generation of productivity
enhancements which are possible with a unified communication
solution that leverages and makes thea reality.
Now, let’s learn about the strategy for automation applications in the processindustries from market leaders and ODVA principal members- Cisco Systems, Endress+Hauser, Rockwell Automation & Schneider Electric –all of whom have collaborated inside ODVA to develop the vision for OPI.
Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 18
www.odva.org

Optimization of Process
Integration:
An Overview of EtherNet/IP value in theProcess Industries
René Pluis
Manager Global Energy Industry, Enterprise Business Segment
March 2014

© 2014 Cisco and/or its affiliates. All rights reserved.

Cisco Public

19

The Internet of Things is Already Here

50Billion

50

40

30

20

10

BILLIONS OF DEVICES“Smart Objects”
Rapid Adoption
rate of digital
infrastructure:
5X faster thanelectricity andtelephony

25
Inflection
Point

12.5
6.8

0

7.2

World
Population

7.6

TIMELINE
2010© 2014 Cisco and/or its affiliates. All rights reserved.

2015

2020

Source: Cisco IBSG, 2011
Cisco Public

20

Internet of Things: New Places In the
Network (PINs)
Information Technology (IT)Data
CenterCampusBranchOperational Technology (OT)

Field

Plant

• Extremely High Scale• Bandwidth Constraints• Cyber Security• Determinism/Reliability• Standards Convergence

IoT© 2014 Cisco and/or its affiliates. All rights reserved.

Cisco Public

2121

Sensors andDevices

Networks,
Computing,Storage

Data
Analytics

Control
Systems• Location• Identity + Policy• Aggregation• Security• Mobility• Lightweight IPv6

• Scale + Reliability• DataAggregation• Video Analytics• Streaming Data
• Data Federation• Embedded
analytics• Determinism• Safety• Latency• Virtual Machine
Control• Resource
orchestration• Difficult networks• Privacy + Security• Service Provider
M2M• ASICS + Software

Data Center© 2014 Cisco and/or its affiliates. All rights reserved.

Intelligent Network

Cloud

Architectures
Cisco Public

22

Cisco Internet of Things Portfolio
Manufacturing

MiningEnergyUtility

Oil and
Gas

City

Transportation

DefenseSP/M2M

Plantwide Ethernet, Intelligent Transportation, Smart Cities, S&C Refinery, Smart
Connected Vehicle, Smart Grid

IE 2000
IE 3000
CGS
1000
CGS
2500

CGR 2000

CGR
1000
819H
M2M ISR
Gateway
1552 Router
RuggedWireless

5915
EmbeddedServices Router
3200
ESS2000

Video SurveillanceManager and
IP Cameras
IPICS

.

Physical Access
Manager

Fog Computing
Data Center/Virtualization© 2014 Cisco and/or its affiliates. All rights reserved.

Cisco Public23

IoT brings Information and Operations
TogetherInformationITTechnology
OT Technology
IoTOperations© 2014 Cisco and/or its affiliates. All rights reserved.

Cisco Public24

Commitment to Architecture, Product
Roadmaps: Connected Industries© 2014 Cisco and/or its affiliates. All rights reserved.

Cisco Public25

Purdue zoning and Ethernet / IP
Levels 4 – 5:
Office Domain

Demilitarized
Zone

Separation between(DMZ)

Networks

Level 3:

Interconnection
between DMZ, Cell
Zones and Server
Farms

Manufacturing
Zone

Levels 0 – 2:
Cell / Area Zone
Cell
/ AreaLevels0-2d
Zone© 2014 Cisco and/or its affiliates. All rights reserved.

Connection to industrialsite through Enterprisenetwork

Enterprise & Control

Network Connection
for PLCs, HMIs, I/Os,& Drives

Cisco Public26

© 2014 Cisco and/or its affiliates. All rights reserved.

Cisco Public

27

Optimization of Process Integrationin Schneider Electric’s
PlantStruxure architecture
Michel Fontvieille & Martyn JonesODVA Annual Meeting & Technical Conference
Phoenix, AZ 12 March 2014

Schneider Electric– A Pioneer in Industrial Ethernet

1997
Introduction of MB/TCP and‘Transparent Factory’ for
Automation
1999
Computerworld Smithsonian
award winner

1990s - Innovation
Schneider Electric - Division - Name – Date

2004
MB/TCP submitted forstandardization in IEC 61158
and 61784

2011
SE joins ODVA Strategic
Initiative for Energy

2007
Schneider Electric joins ODVA2012
SE joins ODVA Strategic
Initiatives for Machinery andEtherNet/IP Marketing

2010
First “converged Ethernet“
offers launched combining
MB/TCP and EtherNet/IP

2000s - Standardization

2013
SE joins ODVA Strategic
Initiative for Process

Today - Proliferation
2

PlantStruxure– Schneider Electric’s Process Automation System isbased on an architecture with 3 pillars

Vertical Solutions

Ethernet ArchitectureBest-in-class Products

Lifecycle Services

Telemetry

Schneider Electric - Division - Name – Date

PLC+SCADA

DCS

3

Transversal functions across 3 Profiles
Openness to the IT level

Ready for integrated enterprise architectures

Energy Management

Network Transparency

High Availability

SafetyCyber Security

Device Integration

Libraries

Telemetry
Remote Architectures
Schneider Electric - Division - Name – Date

PLC+SCADA
Plant & Infrastructure

DCS
Distributed Control System
4

ODVA’s Optimization of Process Integration

Schneider Electric - Division - Name – Date

5

EnterpriseStandardization and Transparency
ERP System

Ethernet

Manuf acturing
Execution
SystemHistorianOperation- OPC/DA -> UA- TCP/IP- MB/TCP

Ethernet

Batch System- FDT DTM

Redundant
SystemServers

Engineering
StationAsset
Management
SystemOperator Clients

Ethernet
PAC

Hot-Standby
Controller

PAC
Plant Floor HMI- EtherNet/IP and
MB/TCP at field level

Remote IO

Control

Ethernet

Distributed IO
Remote IO
Drive
Motor
Starter
HART

Prof ibus PA

Schneider Electric - Division - Name – Date

Motor
Protection

iPMCC- Gateways for
openness to otherFieldbus standards

EnergyMonitoring6

Make the most of
your energy™

schneider-electric.com

Optimization of Process Integration:
An Overview of EtherNet/IP Value in the Process Industries
Shannon R. Foos
Process Automation Segment Manager
PUBLIC INFORMATION

Rev 5058-CO900E

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

Rockwell Automation at a Glance

PUBLIC INFORMATION

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

30

Differentiating Values for
the Process Industries

Plant-wide control capabilities

Open, flexible architectureIntegrated control and information

PUBLIC INFORMATION

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

31

The Process & Business Environment . . .

OEMEnterprise-wide
Systems

Corporate
Headquarters

Supplier

Other
Plant

Customer

Control
Room

Plant-wide
Systems

Receiving

PUBLIC INFORMATION

Material
Handling

Processing

Batching/
Blending

Utilities

Packaging

Shipping

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

32

The Deep and Wide Enterprise . . .
Process Control
Discrete
Information
Technology& Safety
Intelligent
Motor
Control

PUBLIC INFORMATION

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

33

Driving Efficiencies . . .

The Deep Enterprise:
Increase ‘market’ velocity

The Wide Enterprise:
Increase ‘make’ velocity
PUBLIC INFORMATION

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

34

The 3 OPI Use Cases
3•

ExtendSystemFeatures,includingSecurity toConnected‘Things’1
PUBLIC INFORMATION•2 Focus on
DeviceIntegration
Technologies

Standard integration methods for traditional process networks
Enablers for EIP Field Instrumentation
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

35

Shannon R. Foos
SRFoos@ra.rockwell.com

Follow ROKAutomation on Facebook & Twitter.
Connect with us on LinkedIn.
www.rockwellautomation.com
Rev 5058-CO900D

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

36

Products

Solutions

Optimization of Process Integration
How it fits to Endress+Hauser’s strategy.

Slide 37

03/12/2014

Olivier Wolff

Services"Optimization of Process Integration" at Endress+Hauser

Endress+Hauser: The legacy• Endress+Hauser is a leading manufacturer of field devices for the processindustries• Measuring and registering all process variables• With all required process connections• Operating reliably in all industries worldwide
All process variables

Slide 38

03/12/2014

All industries

Olivier Wolff

All process connections

"Optimization of Process Integration" at Endress+Hauser

Endress+Hauser focus industries
After success within the hybrid industries Ethernet will go to the field ofprocess industries.
Manufacturing
Industries
Automotive

HybridIndustries
Food & Beverage

Robotics

Process
Industries
Oil & Gas
ChemicalLife Sciences
Material Handling
Machine Tools

Power & Energy
Environmental

PLC

Slide 39

03/12/2014

Primaries & Metal
DCS

Olivier Wolff

"Optimization of Process Integration" at Endress+Hauser

Ethernet to the field
Engineering station?
Slide 40

03/12/2014

Operator Station

Plant Asset Management“4-wire” devices
EtherNet/IP?

Olivier Wolff

"Optimization of Process Integration" at Endress+Hauser

Ethernet to the field : requirements
Engineering station“2-wire” devices
Power over Ethernet
Slide 41

03/12/2014

Operator Station

Plant Asset Management“4-wire” devices
EtherNet/IP?

Olivier Wolff

"Optimization of Process Integration" at Endress+Hauser

Ethernet to the field : requirements
Engineering station

Operator Station

Plant Asset Management?

“2-wire” devices
Power over Ethernet
Slide 42

03/12/2014“4-wire” devices
EtherNet/IP
Olivier Wolff“2-wire” devices
Intrinsic safe Ethernet

"Optimization of Process Integration" at Endress+Hauser

Integration into classical fieldbus architectures
Engineering station

Operator Station

Plant Asset Management

Field Device-to-ICS is already a reality
Slide 43

03/12/2014

Olivier Wolff

"Optimization of Process Integration" at Endress+HauserIntelligent field devices and diagnostic information

Analogic techniques

Digital techniques“Error – Level inblocking distance”“Error – Level inblocking distance”

Value >20mA

FailureOut ofSpecification

Intelligent field device are enabling Field Device-to-PAM Integration
Slide 44

03/12/2014

Olivier Wolff

"Optimization of Process Integration" at Endress+Hauser

Plant Asset Management
Plant Asset Management

•
•
•
•

Device Configuration Management
Asset Information Management
Maintenance Management
Calibration Management?

“2-wire” devices
Power over Ethernet
Slide 45

03/12/2014

4-wire” devices
TP Ethernet
Olivier Wolff“2-wire” devices
Intrinsic safe Ethernet

"Optimization of Process Integration" at Endress+Hauser

Field device management over the life cycle• Manage asset information
over total life cycle• Asset information set starts at
production

Engineering

CAPEX

RenewalDesign• Additional information at
every step of life cycle

Life Cycle
Management

Procurement

Installation

OPEX
MaintenanceCommissioning
Operation

Enabled by Holistic Field-to-Enterprise Communication Architecture
Slide 46

03/12/2014

Olivier Wolff

Time for Discussion

Optimization of Process Integration
Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
All rights reserved.

page 47www.odva.org