USB Series Controller Driver

UCD-7610v1/ADB5F30
Instructions Manual(For designers' use)

Please ensure to read and understand thisInstructions Manual before using the Product.
Please keep this Instructions Manual at handso that it is always available for reference.

MN0177-1

UCD-7610v1/ADB5F30

Instructions Manual

Introduction
This instructions manual explains the handling of "Controller Driver UCD-7610v1/ADB5F30 for 5-phase
stepping motor ", emphasizing the specifications to enable proper and safe use.
The manual is thus intended for designers of control systems using stepping motors.
Before using the product, read this manual carefully for better understanding.
Keep the manual handy so that you can read it whenever you want.
The UCD-7610v1/ADB5F30 allows axes to be controlled independently and therefore referred to eachaxis as follows:
1st axis
X-axis

2nd axis
Y-axisThis manual basically explains only the X-axis.

Description of safety
This product must be handled correctly.
Handling the product incorrectly may cause unexpected accidents resulting in personal injuries ordamage to your properties.
Many of those accidents can be avoided if you have advance information on dangerous situations.
This manual provides precautions where dangerous situations are predicted. The manual provides thefollowing alert marking and messages for this purpose:
 WARNING

This indicates a hazardous situation that could result in death or serious
personal injury if you do not perform the procedure correctly.

 CAUTION

This indicates a potentially hazardous situation that could result in personal
injury or physical damage if you do not perform the procedure correctly.

Before use■ This product is not designed for use in the equipment related to nuclear power, aerospace equipment,
vehicles, marine vessels, medical equipment directly in touch with human body, equipment
anticipated to give a serious impact to properties, and other equipment required to provide highreliability.
■ Take failsafe measures so that the whole system operates safely even if the input power causes anerror, a signal line is disconnected, or the main unit fails.
■ This product is equipped with a LIMIT ( overtravel) signal and an FSSTOP signal to prevent
mechanical damage.
The initial values of these signals are set to ACTIVE OFF ( B contact) . Accordingly, even in asystem configuration in which the FSSTOP and LIMIT signals are not used, pulses are not output
unless NORMAL ON ( GND connection) is enabled.
■ Be sure to use this product within the scope of the specifications described in this instruction manualin accordance with the specification method described therein.
■ Set up the product before operating it.
Please refer to the Section 3, "Setting."■ Please refer to separate manual "USB series device driver manual for Windows" also when you
handle this product.

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UCD-7610v1/ADB5F30

Instructions Manual
Introduction
Description of safety
Before use
Contents

PAGE

１． Overview
1-1. Features
1-2. Product configuration
1-3. Example of system configuration
1-4. Function block diagram
1-5. Externals of product

5
6
6
7
9

２． Specifications
2-1. General specifications
2-2. Communication specifications
2-3. Specifications(1) Controller part(2) Driver part2-4. Input and output signal table(1) USB communication connector( J1)(2) Sensor connector ( J3: X-axis, J4: Y-axis )(3) Controller power supply connector ( J5 )(4) Driver power supply connector( J6: X-axis, J8: Y-axis)(5) Motor connector( J7: X-axis, J9: Y-axis)(6) General-purpose I/O connector( J10)
(7) Extend I/O communication connector( J11)
2-5. Input and output specifications(1) Output specifications(2) Input specifications
2-6. Outside dimensions

11
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12
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18
18
18
19

３． Setting
3-1. Setting of the controller part(1) Installation of device driver for Windows(2) ID setting of the USB series ( S1)
3-2. Setting of the driver part
(1) Description of operating(2) Setting of HOLD SWITCHING TIME SELECT( DHT SEL) switch(3) Setting of STEP ANGLE SELECT( STEP SEL) switch(4) Setting of DRIVE CURRENT SELECT( DRIVE I. SEL) switch(5) Setting of HOLD CURRENT ADJUSTMENT ( HOLD I. ADJ) trimmer

20
20
20
21
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22
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22

４． Installation and connection
4-1. Installation(1) Installation distance(2) Installation method
4-2. Connection of USB communication system(1) Wiring distance of USB communication(2) Connection of USB communication
4-3. Connection example(1) Examples of connection to power supply(2) Examples of connection to motor(3) Examples of connection to sensor ( at photosensor )(4) Examples of connection to general-purpose I/O(5) Examples of connection to Extend I/O unit

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UCD-7610v1/ADB5F30

Instructions ManualContents

PAGE

５． Applicable motor
5-1. List of applicable motor
5-2. Torque characteristics

3030

６． Maintenance
6-1. Maintenance and inspection(1) Cleaning method(2) Inspection method(3) Replacement method
6-2. Saving and disposal(1) Saving method(2) Disposal method

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The main parts which revised by this manual-4-

UCD-7610v1/ADB5F30

Instructions Manual
１． Overview
1-1. Features● The USB series is a system controlling the stepping motor and servo motor and input/output by the USB interface
that is most suitable for a small system of the PC.
・ The USB series can build a motion and a system of the input/output control easily without selecting the PC.
・ The shift of board controller C-VX870 series ( Device-function) for PCI made of our company and the AL- Ⅱ series( Device-function and Unit-function) is easy depending on the device driver function for Windows.
● UCD-7610v1/ADB5F30 is a version up product with the UCD-7610/ADB5F30 upward compatibility.
The status of two axis batch reading and the command of two axis batch execution by the Unit-function became
possible.
This Unit-function can perform a unit and USB interface by one function execution from an application.
By this,・ The time crunch can be done compared with accessed Device-function of each axis and I/O-port-function of eachI/O port.
・ The Unit-function ( writing) suppresses the difference at time until it instructs time each axis and each I/O output
signal.
・ The Unit-function can reduce the load of the application.
・ It supports the Device-function, and can use the Device-function.
・ The Unit-function can be used together with the Device-function and the I/O-function.
Access example in Device-function and I/O-function

Access example in Unit-function

Time lag
Reading

X-axis STATUS1

Reading

Y-axis STATUS1

X-axis STATUS1
Y-axis STATUS1Time lagBatch Reading

Y-axis Control I/O

Reading

General-purpose I/O

General-purpose I/OnReading

Extend I/O 0nExtend I/O 0

Reading

Extend I/O 1oExtend I/O 1

aBatch Writing

X-axis DATA1a

X-axis DATA1c(Each axis )X-axis DATA2c

X-axis DATA2i

X-axis COMMANDl

Batch Writing

Y-axis DATA1l

Y-axis DATA1(Each axis )Y-axis DATA2p

Y-axis DATA2ptTime lagpt

X-axis Control I/Oi

Y-axis Control I/Oi

X-axis Control I/O

Readingo(A Unit)

Reading

Y-axis COMMANDi

X-axis COMMAND

Time lagAAp

Y-axis COMMAND

Batch Writing(A Unit)

Writing

X-axis Control I/O

X-axis Control I/O

Writing

Y-axis Control I/O

Y-axis Control I/O

Writing

General-purpose I/O

General-purpose I/O

Writing

Extend I/O 0

Extend I/O 0

Writing

Extend I/O 1

Extend I/O 1● UCD-7610v1/ADB5F30 is equipped with our chip controller MCC to enable motor control using simple commands.
・ It enables drive of two axes of 5-phase stepping motor of from 0.35 A/phase to 0.75 A/phase.
・ It enables two independent drive and two axes linear interpolation drive by an easy commands.
・ After the command being executed is finished, the commands stored in the reservation register are executed
sequentially. Then this function can be allowed continuous drive. ( Applied function)
・ The wiring working efficiency improves by an unnecessary driver all-in-one design to wire between the controller andthe motor driver.
● UCD-7610v1/ADB5F30 is equipped with for each two points general-purpose I/O.
In addition, UCD-7610v1/ADB5F30 connect an optional Extend I/O unit ( 16 points /16 points or 32 points /32 points )by the serial interface without an USB hub and add a general-purpose I/O and can control it.

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UCD-7610v1/ADB5F30

Instructions Manual
1-2. Product configuration
Product nameRatingMaker

Controller

UCD-7610v1/ADB5F30

Melec Inc.

Quantity1Remarks

Connector

51103-0200

Molex

2

For driver power supply connector

Connector

51103-0300

Molex

1

For controller power supply connector (Accessory)

Connector

51103-0500

Molex

2

For motor connector(Accessory )Connector

51103-0600

Molex

2

For sensor connector(Accessory)

Connector

51103-0700

Molex

1

For general-purpose I/O connector(Accessory)

Contact

50351-8100

Molex

38

For 51103 connector(Accessory)

Screw

M2.6 × 4−

2

For shield cable fixation(Accessory)(Main Unit )(Accessory)

1-3. Example of system configuration
USB series

5-phase stepping motor

UCD-7610v1/ADB5F30
PC

SensorCWLM, CCWLM, ORG, NORG signal/ Each axis
X-axisDC+24V/Y

MADE IN JAPANJ1

S3*I/O is extensible without the hub.

J6

● MPL-36-01vx.xx/USBW32 *1

Y-axisRDY

DC+24V/X

04503

MOTOR/YTOC OS

Device driver

J3 SENSOR/X

J9

S6

S5

(Maximum : 5 m)

J4 SENSOR/Y

J8

Recommendation : 1 m 〜 3 m( made by Sanwa Supply)

J5 DC+24V

miniB type USB cable

J6 IN

J4 IN

MAD E IN JAPANJ3 OUTJ1(32/32 points)

J5 OUT

J2

DC+24V・ Windows 7(32 bit)

MOTOR/XInterface cable
CE-66-01/IO-A03(0.3 m)

04

Extend I/O
CB-52/3232-MIL

5 03

・ Windows XP(32 bit)・ Windows Vista( 32 bit)T OCOSJ7

S4・ Windows 2000

● MPL-37-01vx.xx/USBW64 *1
・ Windows XP( 64 bit)・ Windows Vista( 64 bit)・ Windows 7(64 bit)

*1 Version No. … Please confirm the latest version of vx.xx at the manual of the device driver.
*USB series prepared connectable cables easily.
Please refer to the "connection / others" instruction manual for details of connection of the USB series.

Example of other USB series

CB-55-01/PS-T35

UCD-7613v1/GDB5F40

Controller for servo
UC-766J6 J7J5J4 SENSOR/Y

J4

S9
J9
MOTOR/YJ2
J1

J6

DC+24V/X

MADE IN JAPAN

J10
J2

J12
J8

S4
J7

S3
S6

J1

J14

RDY

S5

8

RDY

J2

DC+24VKP1516‑0A

+24V

J11

OUT

J4 IN

MADE IN JAPANGND

J3 OUT

J1

1

S7
S10 S84

J3 SENSOR/X

+24V

3.5A

IN

MOTOR/X

CB-53/1616-MIL

J13
J9

J8

DC+24V/Y

MADE IN JAPAN1GND

J5 DC+24V

MADE IN JAPAN

General-purpose I/O

J3DC+24V

Controller with built-in driver

J10 J11

Power supply relay board

・ 4-distribution
output of DC +24 V
・ 1 A/terminal

・ 2-axes for 5-phase
stepping motor
・ 1.4 A/phase・ 4-axes

・ Extend type・ For encoder input

・ In:16-points
・ Out:16-points(3.5 A in total)-6-

UCD-7610v1/ADB5F30

Instructions Manual
1-4. Function block diagram
UCD-7610v1/ADB5F30
Controller block

Driver block USB control block

Isolation by photocoupler

J3

 X-axis Counter block

U S B

N E

motor driver

O N Y-axis
Drive control block General-purpose I/O

J4

Pulse
MF

Driver 24 V

5-phase stepping
DALM,PO

motor driver

FSSTOP

General-purpose inputs ( IN0, IN1)

General-purpose outputs (OUT0, OUT1)o lr
C o n tf

・ Out:32-points ( max.)

E x t

e n d

I
E x t

e n d

E x t

n t

e n d

e r

I

/

O

a c e

・ In :32-Points ( max.)

J11(Inside power supply)

DC/DC
J5

For controller +24 V(Power supply for outside interface)

-7-

J9
Motor

･0.35 A or 0.75 A/phase・ Out:2-points(Contains Extend I/O)

J8

 Y-axis

・ In :2-Points
control block

J7
Motor

Sensor faction

 Y-axis Counter block Serial interface

J6･0.35 A or 0.75 A/phase

I

U S B

Driver 24 V

 X-axis
5-phase stepping

DALM,PO

L I

Drive control block

S O L A T I

o l

MF

r
C o n t

e r
n t

J1

Pulse

 X-axis

I

U S B

f

a c e

Sensor faction

J10

UCD-7610v1/ADB5F30

Instructions Manual USB Control block
This department is control block for USB( Full speed: 12 Mbps ) communication.
The USB communication interface part is insulated from power supply +24 V.
 Serial interface control block
This department is control block for serial communication of Extend unit.
This block performs an Extend I/O unit and serial communication and can extend the I/O of 32 points /32 points
input output( at the maximum) without the USB hub.
The serial communication interface part is insulated from power supply +24 V.
 Drive control block
The drive control block outputs serial pulses to the motor driver from pulse generator MCC.
( MCC is made by MELEC Inc.)・ This department detects origin sensor and a limit sensor signal and motor is controlled.
・ Enables two axes independent drive or two axes linear interpolation drive.
・ Enables stop two axes at immediate stop by FSSTOP signal from the outside.
To distinguish two axes, it is named X-axis and Y-axis.
 Counter block
The counter block has two types of counters: ADDRESS COUNTER, and PULSE COUNTER.
ADDRESS COUNTER, PULSE COUNTER has 32-bit counter.
These counters count pulses output by the controller.
Each counter equipped with three compare registers. These registers count optional count.
* The counter function of UCD-7610v1/ADB5F30 is specifications to count pulse of the pulse output.
When the application of the counter which used an outside pulse is necessary, please examine a controller
product corresponding to the outside pulse input.
 General-purpose I/O block
This block is controlling the following input/output.
These input/output ports can control easily by I/O-function.
・ General-purpose I/O area
… The reading of the general-purpose Input IN0 signal and IN1 signal, the operation of the general-purpose
output OUT0 signal and OUT1 signal are possible.
Moreover, enables operation as Latch signal and Clear signal of X-axis SS0 signal by the IN0 signal input.
And, enables operation as Latch signal and Clear signal of Y-axis SS1 signal by the IN1 signal input.
・ Extend I/O area
… When the area secure an extension input/output area for 32 points /32 points input/output and access itfrom an application in this input/output area, the area can control input/output by an Extend I/O unit
and cyclic communication.
 Stepping motor driver block
This block which installed two axes driver can drive 5-phase stepping motors until 0.75 A/ phase.
This block can drive a stepping motor from low speed smoothly, and the resolution is possible until maximum 20,000( pulse/revolution) .
Control part and the driver part are isolated by a photocoupler.
In addition, the power supply of a stepping motor driver part and the control part is independent.
This part can control the following signal from the drive control block.
・ M.F… Enables interception of the stepping motor current by M.F on/off operation of MCC SIGNAL OUT
command ( DRST/MF bit) .

・ O.H.A … By MCC DRIVE STATUS2 PORT( DALM bit) , O.H.A can detect driver overheat warning.
In addition, by an MCC SPEC INITIALIZE3 command, the stop of the motor drive is possible with thedetection of the driver's overheat warning.
・ P.O… The machine origin detection that used the phase out ( P.O ) signal of the driver for by an ORIGIN
SPEC SET function is possible.

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UCD-7610v1/ADB5F30

Instructions Manual
1-5. Externals of product

MOTOR/X





J7



J6
S4


MOTOR/Y

DC+24V/X

J9

S3

J8

DC+24V/YS5

S6
TO C O S  

MADE IN JAPAN503

T O COS

04

503
04

J1

RDY

J3 SENSOR/X





 

J4 SENSOR/Y 

J5 DC+24V



C
B
A
L

ID

DH
2P

 

(J10)

(J11)


【 Controller block】
 J1



This is a miniB connector to connect USB interface.

 J3, J4

These are connectors to connect the sensor signals such as a limit signal or the ORG signal.
J3 is the one for the X-axis, and J4 is the one for the Y-axis.

 J5This is a connector to connect +24 V power supply for controllers.

 J10This is a connector that connects immediate stop ( FSSTOP signal ) and general-purpose I/O( IN0, IN1, OUT0, and OUT1 signals) .

 J11This is a connector to connect an Extend I/O unit.

 S1

This is a switch which sets ID when user connects two USB series products.

 Controller LED(RDY)

RDY LED( Green color) turns on at the time of RDY state the X-axis and Y-axis of each axis.

 Cable clamp

The USB cable pinching by this clamping is prevented from coming off.

 Terminal

The terminal connect to the shield when the sensor cable of shield.
Use the screw of attached M2 .6 × 4.

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UCD-7610v1/ADB5F30

Instructions Manual【 Driver block】
 J6, J8

These are connectors to connect +24 V power supply for drivers.
The power shutdown can turn the power supply on and off independently of the power supply
in the controller's part.
J6 is the one for the X-axis, and J8 is the one for the Y-axis.

 J7, J9

These are connectors to connect a motor.
J7 is the one for the X-axis, and J9 is the one for the Y-axis.

 S3, S4
S5, S6

These are switches that sets for the motor driver each.
( Please refer to setting at chapter 3. for the details.)
S3 and S4 are the one for X-axis. S5 and S6 are the one for Y-axis.

 , HOLD

These are trimmers for the HOLD current adjustment.
 is the one for the X-axis, and  is the one for the Y-axis.

 Driver LED(POWER, O.H.A)

POWER LED( Green color) turns on at the time of power on state the X-axis and Y-axis ofeach axis.
O.H.A LED( Red color) turns on when the driver part overheats and cooling is needed.
The state of O.H.A can be read from the application by the DALM signal.

 Base installation
part

These are part that fixes the main unit to the installation base. ( two places)
Use the M3 or M4 screw.

 Connector foradjustment

This is a connector for adjustment of the main unit.
Do not connect anything.

This is surface of heat radiation in the driver part.
Set up so that this surface may stick to a metallic panel.

- 10 -UCD-7610v1/ADB5F30

Instructions Manual
２． Specifications
2-1. General specifications
No. ItemSpecifications

1

Supply voltage● Contoroller power supply :DC +24 V (less than ± 10 % of the power supply voltage )● Driver power supply:DC +24 V (less than rippled voltage 2.0 V p-p )2Power consumption ● Contoroller power supply :350 mA or less *1● Driver power supply *2:・ Current rating/axis at DRIVE〔 DRIVE I. SEL ⇒ IH setting〕:1.3 A/axis
・ Current rating/axis at HOLD 〔 HOLD I. ADJ ⇒ 40 % setting〕 :0.3 A/axis*1 The value when the main unit supplies the power supply for the sensor is indicated.
The main unit current consumption is 110 mA.
Example :at the sensor of the current consumption 25 mA(4 pieces × 25 mA × 2 axes)＋ 110 mA ＝ 200 ＋ 110 ＝ 310 mA
The totaled current consumption must not exceed 350 mA.
*2 Use a power supply that provides sufficient driver consumption current.
・ 0 ℃ 〜 ＋ 40 ℃
・ 80 ％ RH or less (without dew condensation)

3

Operating ambient
temperature andhumidity

4

Storage temperature ・ 0 ℃ 〜 ＋ 55 ℃
and humidity
・ 80 ％ RH or less (without dew condensation)

5

Installation
environment

・ Inside a well-ventilated cabinet installed indoor, free from direct sunlight.
・ Not exposed to corrosive and flammable gasses, and not affected by oil mist,
dust,salt, iron powder, water, and chemicals.
・ Not subject to constant vibration or excessive shock.
・ Not affected by electromagnetic noise caused by power equipment.
・ Free of radioactive materials and magnetic fields, and not in vacuum.

6

Dimensions

W 45.7 × H 79 × D 127 ( mm )7

WeightApprox. 0.4 kg

2-2. Communication specifications
No. ItemSpecifications

1・ Conformity standard
・ Transmission rate
・ Wiring distance・ USB connector
・ Connection number

USB interface:USB 2.0 (non-insulation: but there is insulation with +24 V. ):FULL SPEED( 12 Mbps):Recommendation 1 m 〜 3 m (Up to 5 m or less):Type miniB:Up to two *1*1 Avoid use through the hub.
The USB communication might become unstable according to the hub.
2

Extend interface

・ Conformity standard:RS485 (non-insulation: but there is insulation with +24 V. )・ Connection number:Up to one unit
・ Wiring distance/baud rate :1 m/5 Mbps

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Instructions Manual
2-3. Specifications(1) Controller part
● Basic specifications
No. Item
1 Pulse output
function

2

3

4

Specifications
Output frequency
Acceleration/deceleration
time constant5000 ms/kHz to 0.0025 ms/kHz ( Trapezoid/S-curve)

Acceleration/deceleration
shape・ Trapezoid
・ S-curve (This feature enables to set asymmetrical shape. )Triangular drive preventionfunction

During S-shaped acceleration/deceleration drive, INDEX drive may end
before the maximum speed is reached.
In this event, triangular drive can be automatically avoided.

Number of output pulses

・ JOG drive: -65,535 to +65,535 pulse
・ SCAN drive : Up to infinite pulses
・ INDEX drive : -2,147,483,647 to + 2,147,483,647 pulses

Drive function JOG drive

Pulses are constantly output until the specified pulses.

SCAN drive

Pulses are continuously output until a stop command is detected.

INDEX drive

Pulses are output until the specified relative or absolute address isreached.

ORIGIN drive

The specified drive processes are performed.
This drive is finished when the ORG signal specified edge is detected.

2-axis linear interpolation
drive

・ Linear interpolation is performed toward the specified coordinates fromthe current coordinates.
・ Driving type is selected from INDEX drive or SCAN drive.
・ Positional errors for the specified straight line are ± 0.5 LSB.
・ The absolute and relative addresses that can be specified for
coordinates range from -2,147,483,647 to +2,147,483,647 ( 32 bits).

Linear speed constantcontrol

Control is performed to keep the synthesized speed of the two axes
working for interpolation drive constant.

Stop function Slow stop function

Counterfunction

0.1 Hz to 350 kHz

・ SLOW STOP command・ Detection of a match of the comparator of each counter.
・ Deceleration stop by overheating warning of driver.

Immediate stop function

・ FAST STOP command・ FSSTOP signal ( two axes stop)・ Detection of a match of the comparator of each counter.
・ Immediate stop by overheating warning of driver.

LIMIT signal● + direction stop・ Immediate stop by CWLM signal and slow stop can be selected.
・ Slow stop or immediate stop can be performed for each axis upondetection of a match of the comparator ( COMP2) of each counter.
● - direction stop・ Immediate stop by CCWLM signal and slow stop can be selected.
・ Slow stop or immediate stop can be performed for each axis upondetection of a match of the comparator ( COMP3) of each counter.

ADDRESS COUNTER

32-bit counter that manages absolute addresses by counting drive output
pulses.

PULSE COUNTER

32-bit counter that counts the drive pulse output.

Comparator function

Detection of a match of the three comparators of each counter.
・ Upon detection of a match by the comparator, pulse output can be
decelerated and then stopped, or stopped immediately.
・ Upon detection of a match by the comparator, status can be read.

AUTO CLEAR function

The counter can automatically be cleared upon detection of a match of
COMP1 of each counter.

AUTO ADD function

If the counter value reaches the COMP1, a value that is set by the data
add to COMPARE REGISITER1 of each counter.

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Instructions Manual

No. Item
5 Otherfunctions

Specifications
Data reading function

General-purpose I/O

Current status information can be read in real time.
Current status information includes status data, count data of a counteretc.
Two points of input/output are prepared as general purpose I/O.

● Applied functions
No.

Item

Specifications

1

Drive function

PLS INDEX CHANGE function

Upon detection of the PLS INDEX CHANGE command,the system performs PLS INDEX drive by setting the specified
data at the stop position of the relative address for which thestart position is the origin.

INDEX drive control the startpoint at auto deceleration

This function is allowed to set OFFSET of the start point at auto
deceleration.
This function can be used when INDEX drive, liner interpolation
and INDEX drive.

2

Counter function Count data latch/clearancefunction

This function latches count data of a counter at a specific latch
timing and holds it till the next latch timing.
Each counter can latch counter value at arbitrary timing.
It is possible to clear a counter value at the latch timing.
IN0 signal: for X-axis
IN1 signal: for Y-axis

3

Other functions

Command reservation function

Each axis has a reservation register that can store data
commands for ten instructions.
・ General-purpose commands of drive commands can bereserved in the reservation register.
・ After the command being executed is finished, the commands
stored in the reservation register are executed sequentially.
Then this function can be allowed continuous drive.

Input signal logical switch
function

The logic of the following input signals can be changed:
・ CWLM signal
・ CCWLM signal
・ FSSTOP signal※ Please refer to the chapter of the USB series device driver manual application function for details of
applied specification.

- 13 -UCD-7610v1/ADB5F30

Instructions Manual(2) Driver partNo. Item
1 Motor output
current

Specifications● DRIVE current: At IL … 0.35 A/phase( central value)
At IH … 0.75 A/phase( central value)● HOLD current: Approx. 40 % of DRIVE current value( factory-set)
Can set the DRIVE current with a DRIVE I. SEL switch in conformity to an application motor.
In addition, user can set the HOLD current by the ratio ( approx. 20 % - 100 %) with the DRIVE
current by an HOLD I. ADJ trimmer. ( It is approx. 40 % at the time of factory-set)

2

Resolution of step
angle (゜ /STEP)

0.72/ 0.36/ 0.18/ 0.072/ 0.036/ 0.018
Step angle is selected at switch of SA, SB, ans SC.
The above-mentioned resolution can be selected by this switch setting.

3

Motor excitation
current ON/OFF

The stepping motor output current can be intercepted by the M.F signal operation from theapplication. As a result,･The manual operation of the machine can be done.
･Generation of heat of the motor can be lowered.
At this time, the holding torque of the motor is lost.
 CAUTION
Deterioration of the holding power with the motor may cause breakage of the machine or
injury. Check safety before inputting.
When this signal is input, motor torque may be lost, resulting in failure to retain the loadtransported. In particular, this risk is high with the vertical drive ( such as the Z-axis ) .

4

Hold switching time DRIVE/HOLD current automatic switching time is set up with the DHT SEL switch.
select・ There is a possibility to become heat decrease of the motor when the stop timeof the drive is short.

5

Warning ofoverheat

When the temperature in the unit reaches at the temperature ( approx. 70 ℃) for which coolingis necessary, driver alarm signal ( DALM) status is outputted.
Moreover, LED of overheating warning ( O.H.A: Red color ) is lighted.
・ Consecutive driving is possible in the range where this signal is not output.
・ The motor output current is not intercepted at the time of ON this signal.
・ When DALM is enabled by the setting of the controller's department, the motor can be
stopped automatically.
 WARNING
May be fired by overheat.
When this signal output, please stop driving.
Confirm whether abnormality occurred at the motor and the product.
When this signal is turned on with abnormality not found, please enlarge the installation baseor give cooling of the forced air cooling etc.

6

P.O detection

The P.O signal is generated only once in the pulse number hit that rotates by 7.2 ° by setting
each resolution.
When this signal is set as a origin detection signal of the controller's department, a highly
accurate machine origin point can be detected.

- 14 -UCD-7610v1/ADB5F30

Instructions Manual
2-4. Input and output signal table(1) USB communication connector( J1)

1

J1● Connector:USB miniB connector● Recommendation cable :KU-AM5 □□ (Made by Sanwa Supply)□□ : 10 = 1 m in length
30 = 3 m in length

Reference
For more information about a cable preparing in the USB
series and a recommended cable, refer to the instruction
manual of "connection / others" .

No.

Direction Signal name

Description

1

−

V

USB bus power supply

2

I/O

-D

- side signal of the USB communication data

3

I/O

+D

+ side signal of the USB communication data

4

−

N.C

Connection is prohibited.

5

−

S.G

GND of the USB(2) Sensor connector( J3: X-axis, J4: Y-axis)

1

1

J3 SENSOR/X

J4 SENSOR/Y● Connector● Conformity connector● Conformity contact● Conformity crimp tool
● Acceptable wire
1

1

2

3

4

5

6

: 53426-0610 ( Molex): 51103-0600 ( Molex: accessories): 50351-8100 ( Molex: accessories): 57295-5000 ( Molex): AWG28 〜 AWG22( Coating φ 1.15 〜φ 1.8 )(Contact insertion side)

For shield connection ( M2.6 tap)
No.

Direction Signal name

Description

1

I

CWLM

+( CW) direction LIMIT signal ( B contact)

2

I

CCWLM

-(CCW) direction LIMIT signal( B contact)

3

I

NORG

Machine origin proximity signal

4

I

ORG

Machine origin signal

5

−

GND

Power supply ( GND) for sensor

6

O

EXTVCOM+

Power supply ( +24V) for sensor

・ The sensor connector is the same terminal array in both X-axis and Y-axis.
・ The default values of the LIMIT signal of each axis are ACTIVE OFF input ( B contact ) .
The pulse is not output if it doesn't connect into the status of NORMAL ON ( GND connection )when signal unused.
・ +24 V power supply GND and internal can be connected, and can use as power supply GND for return GNDof sensor.
・ GND and +24 V power supply GND is mutually connected internally.
These can be used as power supply GND for return GND and sensor.
・ It can supply EXTVCOM+ as a power supply for sensor to the +24 V Max 150 mA/axis.
(There is an overcurrent protection circuit.)
・ When user drops the shield of a cable for sensor, user uses a terminal in the sensor connector side,and please connect it.

- 15 -UCD-7610v1/ADB5F30

Instructions Manual(3) Controller power supply connector( J5)
1(Contact insertion side )
1

1

2

3

J5 DC+24V● Connector● Conformity connector● Conformity contact● Conformity crimp tool
● Acceptable wire
● Conformity cableNo.

Direction Signal name

: 53426-0310 ( Molex): 51103-0300 ( Molex: accessories): 50351-8100 ( Molex: accessories): 57295-5000 ( Molex): AWG28 〜 AWG22(Coating φ 1.15 〜φ 1.8)
: CE-76/003C10-51103(1 m: It is not an accessories.)

Description

1

I

+24 V

DC +24 V power supply

2

−

GND

GND of +24 V power supply

3

−

F.G

Frame GND is connected with case.

(4) Driver power supply connector( J6: X-axis, J8: Y-axis)

J6J8

DC+24V/X

1

1

1

No.

● Connector● Conformity connector● Conformity contact● Conformity crimp tool
● Acceptable wire

DC+24V/Y● Conformity cable1

2(Contact insertion side)

Direction Signal name

: 53426-0210 ( Molex): 51103-0200 ( Molex: accessories): 50351-8100 ( Molex: accessories): 57295-5000 ( Molex): AWG28 〜 AWG22(Coating φ 1.15 〜φ 1.8)
: CE-47/002C10-51103(1 m: It is not an accessories.)

Description

1

I

+24 V

DC +24 V power supply

2

−

GND

GND of +24 V power supply

・ The driver power supply is independent with the controller power supply.
・ The driver power supply of X-axis and Y-axis is independent with each axis.

(5) Motor connector( J7: X-axis, J9: Y-axis)● Connector● Conformity connector● Conformity contact● Conformity crimp tool
● Acceptable wire

: 53426-0510 ( Molex): 51103-0500 ( Molex: accessories)
MOTOR/Y J9
MOTOR/X J7: 50351-8100 ( Molex: accessories)
1
1: 57295-5000 ( Molex): AWG28 〜 AWG22(Coating φ 1.15 〜φ 1.8)
1
1
2
3
4 5
(Contact insertion side) ● Conformity cable: CE-49/005C10-51103(1 m: It is not an accessories.)
No.
Direction Signal name
Description
Example of motor lead color
Example of motor lead color
1OA-phase

VIO/BLU

BLK

2O

B-phase

RED/GRY

GRN

3O

C-phaseBLK/YLW

ORN

4O

D-phase

WHT/ORNRED

5O

E-phaseGRN/BRN

BLU・ The motor connector is the same terminal array in both X-axis and Y-axis.
・ The display according to the color is a lead wire color of motor.

- 16 -UCD-7610v1/ADB5F30

Instructions Manual(6) General-purpose I/O connector ( J10 )● Connector● Conformity connector● Conformity contact:● Conformity crimp tool
● Acceptable wire

1
1

1

2
3

(J10)

4
5
6
7

: 53426-0710 ( Molex): 51103-0700 ( Molex: accessories ): 50351-8100 ( Molex: accessories ): 57295-5000 (Molex ): AWG28 〜 AWG22(Coating φ 1.15 〜φ 1.8)

(Contact insertion side)No.

Direction Signal name

Description

1

−

R.GND

Return GND of each signal ( for +24 V interface )2

I

FSSTOP

Immediate stop signal of both X axis and Y axis ( B contact)

3

I

IN0

General-purpose input_0

4

I

IN1

General-purpose input_1

5

O

OUT0

General-purpose output_0

6

O

OUT1

General-purpose output_1

7

−

N.C

Connection is prohibited.

・ The default values of the FSSTOP signal is ACTIVE OFF input ( B contact) .
The pulse is not output if it doesn't connect into the status of NORMAL ON ( GND connection )when signal unused.

(7) Extend I/O communication connector( J11)
● Connector: 1565994-4( e-CON:Tyco Electronics )● Conformity cable : CE-66-01/IO-A03( 0.3 m, It is not an accessories.): CE-66-02/IO-A10( 1 m, It is not an accessories.)
1

(J11)

No.

Direction Signal name

Description

1

I/O+RS485( EXT)

+ side signal of the Extend I/O serial data( line driver positive logic)

2

I/O-RS485( EXT)

- side signal of the Extend I/O serial data( line driver negative logic)

3

−

S.G

Signal GND for Extend I/O

4

−

F.G

Frame GND is connected with case.

・ Number of Extend I/O that can be connected from J11 is one unit.

- 17 -UCD-7610v1/ADB5F30

Instructions Manual
2-5. Input and output specifications(1) Output specifications

R1

CircuitDescription

+24 V

←

Max. 30 mA

Photocoupler

OUT0,OUT1

Signal name

OUT0, OUT1

Interfacevoltage+24 V

Output method

Nch transistor
Open collector output(Lamp ON/OFF
etc.)

Output current

R.GND
Common for OUT0 and OUT1

Outputresponse time
InsulationON: 30 mA(Vce ＝ 1 V or less)
50 mA(Vce ＝ 2 V or less)
OFF : 0.1 mA or less
1 ms or less
(ON → OFF、OFF → ON)
Photocoupler isolation(Between internal circuits and external circuits.)(2) Input specifications
CircuitDescription
Signal name

+24 V
*2

～

Photocoupler

6.8 K ΩEXTVCOM+(EXTVCOM+ can be supplied by 24V for the sensor: Up to 100 mA)

24 V ± 2 V or lessMax. 100 mA

R.GND● General-purpose
factionPhotocoupler● General-purpose faction
IN0 , IN1
● Other
FSSTOP *1● Sensor faction+24 V

6.8 K Ω● FSSTOP

R.GND

The sensor system is each axis and a common specification.
(The general purpose system and additionally (FSSTOP) is excluded.)● Sensor faction
ORG, NORG, CWLM, CCWLM *1

Interfacevoltage
Input
impedance
ON/OFFlevel
Input
response time
Insulation+24 V
6.8 K ΩON : 2.5 mA or more
OFF : 0.8 mA or less
1 ms or less
(ON → OFF、OFF → ON)
Photocoupler isolation(Between internal circuits and external circuits.)＊ 1 The default value of each axis limit signal and the FSSTOP signal is the ACTIVE OFF input (B contact).

The pulse is not output if it doesn't connect it in the state of NORMAL ON (GND connection)
when it is signal unused.
・ The logic of B contact input can be switched to A contact input. (Applied function)＊ 2 An output electrical overload and short circuit should be careful.
An internal protection circuit (fuse) is blown.

- 18 -UCD-7610v1/ADB5F30

Instructions Manual
2-6. Outside dimensions
General tolerance ± 0.5 mm or less
Externals tolerance ± 1 mm or less(Dimension of installation
for user )(Dimension of installation for user)

J5 DC+24V

04503

MOTOR/YT OC OSJ3 SENSOR/X

J9

S6

S5

J4 SENSOR/Y

J8

DC+24V/Y

MADE IN JAPAN

J1

J6

RDY

DC+24V/X

ID

S3

C
B
A
L
04

503

MOTOR/X

T OC OS

J7

S4

DH
2P

Made in Japan

UCD‑7610v1/ADB5F30

58200001

Model name seal

2-M3 (Also M4 is possible)- 19 -UCD-7610v1/ADB5F30

Instructions Manual
３． Setting
3-1. Setting of the controller part(1) Installation of device driver for Windows
Device driver for Windows and the installation of the USB driver are necessary to operate this product.
・ Please refer to the installation manual attachment to a exclusive use device driver 「 MPL-36-01vx.xx/USBW32 or
MPL-37-01vx.xx/USBW64」 for details of the installation method.
・ The USB driver is appended with the device driver.
Match and install the USB driver.
* Version No. … Please confirm the latest version of vx.xx at the manual of the device driver.

(2) ID setting of the USB series( S1)When user connects two USB series products, set ID by DIP switch S1.
The ID setting number must set each unit of the USB series as do not overlap.
Use the S1 setting=H' 0 ( factory-set) when you use only one unit.

No.

ID

ID No.

1
2
3
4

OFF

O
N

ON

H' 0
H' 1
H' 2
H' 3
H' 4
H' D
H' E
H' F

4
OFF
OFF
OFF
OFF
ON
ON
ON
ON

3
OFF
OFF
OFF
OFF
ON
ON
ON
ON

・ When turning on power, the setting of S1 becomes effective.
Set switch while turning off the power supply.
And, turn on the power supply after the setting change.

- 20 -

2
OFF
OFF
ON
ON
OFF
OFF
ON
ON

1
OFF
ON
OFF
ON
OFF
ON
OFF
ON

Remarks← Factory-set

Setting is prohibited.

UCD-7610v1/ADB5F30

Instructions Manual
3-2. Setting of the driver part
(1) Description of operating
Operation method is the same in both X-axis and Y-axis.
Turn off the power supply when you operate the switch.
 Sub ad justment switch
 HOLD SWITCHING TIME SELECT ( DHT SEL ) switch
 OFF ( Setting is prohibited . ) STEP ANGLE SELECT ( STEP SEL ) switch[ SC][ SB ][ SA][ ON： I H- OFF： IL ]1
2
3
4

( ON ⇔ OFF )[ ON：DH2 - OFF： DH1]
[ OFF：2 P]

L
A
B
C

Upper side
H

2P
DH
1
2
3
4

 DRIVE CURRENT SELECT (DRIVE I .SEL ) switchL

HOLD
 HOLD CURRENT ADJUSTMENT trimmer( HOLD I. ADJ )Sign

Name of operation element

Description

Factory-set

Sub adjustment switch

Setting is prohibited. ( OFF setting)〔 OFF］

DHT SEL2P

PULSE INPUT TYPE SELECT switch

Setting is prohibited. ( OFF setting)〔 OFF］

STEP SELSTEP ANGLE SELECT switch

Selects the step angle.

SC:〔 OFF〕

HOLD SWITCHING TIME SELECT switch Selects the automatic DRIVE/HOLD switching time.

〔 OFF:DH1 ］

SB: 〔 ON〕
SA: 〔 ON〕


DRIVE I. SEL DRIVE CURRENT SELECT switch



HOLD I. ADJ HOLD CURRENT ADJUSTMENT trimmer Adjusts the Hold Current〔 ON:IH〕

Selects the Drive Current.

〔 Approx. 40 ％〕(2) Setting of HOLD SWITCHING TIME SELECT( DHT SEL) switch
DRIVE/HOLD current automatic switching time is set up with the DHT SEL switch.
Inputting drive pulse causes the current output to the motor to change from HOLD current to DRIVE current,
which returns to HOLD current in about "t1" . DRIVE current continues if pulse is input on driving-state.
DRIVE PULSECW(CCW)

CCW

MOTOR CURRENTCW(Clockwise)

HOLD

DRIVE

HOLD
t1

DHT SELONOFF

t1 (Hold Switching Time )DH2 ( 15 ms )DH1 ( 150 ms)← Factory-set

・ The switch is factory-set to [ DH1 ( 150 ms)].
・ When time from a pulse stop to the next pulse input is short, because the supply ratio of the DRIVE current
rises, motor fever may become high.
For this case, motor fever can be suppressed by setting the HOLD current switch time to fast.
・ Confirm the step out doesn't occur when the motor stops with the real systems.

- 21 -UCD-7610v1/ADB5F30

Instructions Manual(3) Setting of STEP ANGLE SELECT( STEP SEL) switch
Erroneous setting may cause breakage of the machine or injury due to unexpected

 QAUTION

rotation of the motor.
Ensure correct setting.

Set the step angle required by the STEP SEL switch.
The switches are factory-set to [20 divisions].
STEP SEL switch
SC
SB
SA
ON
ON
ON
ON
ON
OFF
ON
OFF
ON
ON
OFF
OFF
OFF
ON
ON
OFF
ON
OFF
OFF
OFF
ON
OFF
OFF
OFF

Division
1/1
1/2
1/4
1/10
1/20
1/40
−
−

Step Angle(゜)
0.72
0.36
0.18
0.072
0.036
0.018
−
−

* At 0.72 ゜ motor← Factory-set

・ The setting of the combination that turns off SC and SB is number of division 1/40( 0.036 ゜).

(4) Setting of DRIVE CURRENT SELECT( DRIVE I. SEL) switch
Erroneous setting may cause burn on the skin due to overheating of the motor.

 QAUTION

Ensure correct setting.

DRIVE current is set up with the DRIVE I. SEL switch.
The switch is factory-set to [ IH].
・ Set the DRIVE I. SEL switch [ IH/IL] to the setting specified in the table "5. Applicable motors."(5) Setting of HOLD CURRENT ADJUSTMENT( HOLD I. ADJ) trimmer
Erroneous setting may cause burn on the skin due to overheating of the motor.

 QAUTION

Do not adjust a high value beyond the required.

HOLD current is set up with the HOLD I. ADJ trimmer.
The ratio of HOLD current to DRIVE current can be selected.
The trimmer is factory-set to approx. 40 %.
HOLD current
DRIVE current

Ratio of HOLD current (％)＝

× 100

【 Ratio of HOLD current ( typical)】
100%

4

50%
(factory‑set)

0
0%

0

1

2

3

4

5

6

7

8

8

・ HOLD current is changed relative to DRIVE current setting.
The ratio of HOLD current of 100 % represents the same as the setting for DRIVE current.
・ When the trimmer is set minimum, HOLD current is approx. 20 % or less of DRIVE current.
・ The greater the ratio of HOLD current grows, the more heat the motor generates when on holding-state.

- 22 -UCD-7610v1/ADB5F30

Instructions Manual
４． Installation and connection
4-1. Installation(1) Installation distance

J4 SENSOR/Y

J8
S5
S6

J3 SENSOR/X

J9
MOTOR/Y

RDY
J1

S3
J7

S4
04

5 03

04

5 03

MOTOR/X

T OC OST OC OS

J7

S4

S3

J1

J6

RDY

DC+24V/X

MOTOR/Y
DC+24V/X

J6

04

503

04

503

MOTOR/X

J5 DC+24V

MADE IN JAPANT OC OST OC OSJ3 SENSOR/X

J9

S6

S5

J4 SENSOR/Y

J8

DC+24V/Y

MADE IN JAPAN

DC+24V/Y

J5 DC+24V

Secure the flow of the wind for the upper and lower right and left 10 mm or more apart and set up
UCD-7610v1/ADB5F30 as follows.
･ Distance when two or more is arranged.
･ Distance with panel of case.
･ Distance with another equipment.

10 mm or more
(To the case or another equipment)
10 mm or more

(2) Installation method● Horizontal installation
Install in a metallic panel with excellent heat radiation by
M3 or M4 screw.
The length of the screw must use appropriate length
corresponding to the thickness of a metallic panel.

● Vertical installation
Install it in a metallic panel with excellent heatradiation by M3 or M4 screw in the direction(upward) where the logo can be read.
The length of the screw must use appropriate length
corresponding to the thickness of a metallic panel.

J3 SENSOR/X

T O CO S

MOTOR/Y

J9

S6

S5

J4 SENSOR/Y

J8

MADE IN JAPAN

J5DC+24V

DC+24V/Y

C
B
A
L

ID

DH
2P

2‑M3(or M4)

04

503

S4

S3

J1

J6

RDY

DC+24V/X

2‑M3(or M4)

T OC OS04503

MOTOR/X

J7(Metallic panel with good heat radiation)

The product can be prevented from falling by installing
the product after a lower screw is stopped.

- 23 -UCD-7610v1/ADB5F30

Instructions Manual
4-2. Connection of USB communication system
Operation not anticipated may cause damage of the machine and the product.

 QAUTION

Avoid the connection of method through the hub for stability of the USB series product.

Operation not anticipated may cause damage of the machine and the product.

 QAUTION

To prevent the malfunction by the noise, the USB communications cable recommends
recommended cable.

Reference● Recommended USB cable
KU-AM510 ( L ＝ 1 m) :Made of Sanwa Supply
KU-AM530 ( L ＝ 3 m) :Made of Sanwa Supply(1) Wiring distance of USB communication
The wiring distance of the USB communications cable is recommendation 1 m 〜 3 m.
Use it within the range of 5 m( maximum) .
Moreover, the wiring distance of Extend I/O unit is from each USB unit to 1 m or less.
Recommendation:1m 〜 3m
(maximum: 5 m)

UCD-7610v1
PC/ADB5F30

1 m or less

Extend I/O
UNIT(2) Connection of USB communication● Locks with a cable clamp so that a USB cable does not come off by external force.
Twist lock
After the USB cable is connectedwith the J1 connector, the cable ispassed through the cable clamping.
And , the cable is prevented fromcoming off by twist lock.

● In the USB series, the number that can be connected with one personal computer is up to two.
Generally, USB is a standard with which two or more equipment can be connected with the hub.
However, avoid the use of the hub because of reliability when using it in the control system.
Examine our company AL-Ⅱ series when controlled number of axes and I/O number are insufficient.

- 24 -UCD-7610v1/ADB5F30

Instructions Manual
4-3. Connection example(1) Examples of connection to power supply
Operation not anticipated may cause damage of the machine and the product.

 QAUTION

Separate the wiring for the power supply line by the following signal and
50 mm or more to prevent the malfunction by the noise.
･ Principal circuit of another equipment.
･ Power line of another equipment.
･ USB communications cable.
Power supply relay etc.
CB-55-01/PS-T35: As for the power supply relay output, even 1 A/terminal is possible.

J5( Controller power supply)

1:+24 VAWG28 〜 AWG22 twist(Total 3.5 A max.)
OUT

IN

8

4

＋
２４Ｖ

2:GND

1

FG AWG28 〜 22

3:FG

−

( +24V)

5

Cosel
TDK
etc.

 FG

Power supply

J6( X-axis driver power supply)

1:+24 V

Omron

AWG28 〜 AWG22 twist
4

2:GND

( GND)J8( Y-axis driver power supply)

1:+24VAWG28 〜 AWG22 twist

1

2:GND
Terminal etc.

UCD-7610v1/ADB5F30
J11

Extend I/O communication
J1

+24V

AWG28 〜 AWG22 twist

GND
FG

AWG28 〜 22

CB-52/3232-MIL etc.

・ UCD-7610v1/ADB5F30 please connect a driver power supply to a controller power supply each.
The above is an example supplying +24 V power supply from the same power supply, but can intercept a driver
power supply independently.
・ Consider to confirm the current consumption of the wiring distance ( resistance of the wire rod ) andthe USB series product, and for the voltage drop of wiring to fill the input power supply specification of the
product the thickness of the wire rod of the power supply.
・ Take general purpose I/O interface power supply from the same power supply as UCD-7610v1/ADB5F30.
The Leake current flows through the protection diode of the output circuit when becoming power supply ( +V)of power supply > UCD-7610v1/ADB5F30 of a general-purpose output when supplying it in the power supply
besides UCD-7610v1/ADB5F30, and the input circuit of the connection destination enters the state of turning on.
+24 V(+V)

When another power
supply is used

+Vo 

ｉ



OUT0 etc.

Leake current

UCD-7610v1/ADB5F30
output circuit

General-purpose input equipment- 25 -UCD-7610v1/ADB5F30

Instructions Manual(2) Examples of connection to motor
Operation not anticipated may cause damage of the machine and the product.

 QAUTION

Separate the wiring for the motor line by the following signal and 50 mm or more
to prevent the malfunction by the noise.
･ Line of another equipment.
･ USB communications cable.
Make the motor wiring within 5 m.

● Example 1 of connection to motor
UCD-7610v1/ADB5F30

GRN
BRN
WHT
ORN
BLK
YLW
RED
GRY
VIO
BLU

J9( X-axis) , J10( Y-axis)

BLU

5

RED

4

ORN 3
GRN 2
BLK

1

Lead wire of motor

AWG28 〜 22Blue

AWG28 〜 22

Red

AWG28 〜 22OrangeAWG28 〜 22

GreenAWG28 〜 22

Black

Motor

● Example 2 of connection to motor
UCD-7610v1/ADB5F30

GRN
BRN
WHT
ORN
BLK
YLW
RED
GRY
VIO
BLU

J9( X-axis) , J10( Y-axis)

BLU

5

RED

4

ORN 3
GRN 2
BLK

1

Lead wire of motor

AWG28 〜 22Green･ Brown

AWG28 〜 22White･Orange

AWG28 〜 22Black ･Yellow

AWG28 〜 22

Red･ Gray

AWG28 〜 22

Violet･Blue・ The display of J9 and J10 according to the color is the lead wire colors of the motor.
・ Wire the motor within 5m.

- 26 -Motor

UCD-7610v1/ADB5F30

Instructions Manual(3) Examples of connection to sensor ( at photosensor)
Operation not anticipated may cause damage of the machine and the product.

 QAUTION

Separate the signal wire of each sensor by the power line and 50 mm or more
to prevent the malfunction by the noise.
Wire each signal within 5 m.

■ Example of sensor attachment ( photosensor)【 Linear sensors (ORG, NORG, LIMIT)】【 Rotary sensor ( ORG )】Moving table

Grooved photosensor



Grooved photosensor

The flat board for detection
is fixed to the table.



Circular disc with a slit

(attached to a motor axis )■ Example of recommended sensors
Sensor that goes OFF upon receipt of light

Sensor that goes ON upon receipt of light

Maker
SUNX

RatingMaker
RatingPM-□ 24SUNX
PM-□ 24PM-□ 44PM-□ 44PM-□ 54
PM-□ 54
PM-□ 64PM-□ 64
OMRON
EE-SX910R
OMRON
EE-SX910R
・ Contact us, when you use sensors other than the above.
(Example: large 35 mA article of consumption current etc. )Remarks
Reference: Consumptioncurrent and type

15 mA or less・ NPN Type
15 mA or less・ NPN Type
15 mA or less・ NPN Type
15 mA or less・ NPN Type
15 mA or less・ NPN Type■ Example of connection to a LIMIT sensor
The pin numbering of each axis is the same.
-( CCW) direction+(CW) direction+O- Sensor that goes ON+O- Sensor that goes ON

upon receipt of lightupon receipt of lightJ3 (X-axis) , J4(Y-axis)

CWLM
CCWLM
GND
EXTVCOM+

1
2
5
6

AWG28 〜 22
AWG28 〜 22
AWG28 〜 22
AWG28 〜 22

UCD-7610v1/ADB5F30

・ The default value of the LIMIT signal is ACTIVE OFF ( B contact) input.
Even when the LIMIT signal is not used, the LIMIT signal input must be connected to GND in orderto output pulses.
- 27 -UCD-7610v1/ADB5F30

Instructions Manual■ Example of connection to an ORIGIN sensor
The pin numbering of each axis is the same.
【 When using the ORIGIN sensor only】-( CCW) direction+(CW) direction+O- ORG sensor that goes OFF
upon receipt of lightJ3 (X-axis) , J4(Y-axis)

NORG
ORG
GND
EXTVCOM+

3
4
5
6

NC
AWG28 〜 22
AWG28 〜 22
AWG28 〜 22

UCD-7610v1/ADB5F30【 When using the ORIGIN sensor + origin proximity signal】-( CCW) direction

ORG sensor
Sensor that goes OFF
upon receipt of light

+O-

+O-

+(CW) direction

NORG sensor
Sensor that goes OFF
upon receipt of lightJ3 (X-axis) , J4(Y-axis)

NORG
ORG
GND
EXTVCOM+

3
4
5
6

AWG28 〜 22
AWG28 〜 22
AWG28 〜 22
AWG28 〜 22

UCD-7610v1/ADB5F30【 When using the P.O signal of motor driver】
Circular disk with a slit-(CCW) direction

attached to the rotating shaft

ORG sensor
Sensor that goes ON
upon receipt of light

+O-

+O-

+(CW) direction

NORG sensor
Sensor that goes OFF
upon receipt of light

J9 (X-axis), J10 (Y-axis )(Motor connectors)

Excitation
circuit( P.O signal)

J3(X-axis) ,J4( Y-axis)

NORG
ORG
GND
EXTVCOM+

3
4
5
6

AWG28 〜 22
AWG28 〜 22
AWG28 〜 22
AWG28 〜 22

UCD-7610v1/ADB5F30

・ The ORG signal can be detected by phase output ( P.O) signal in UCD-7610v1/ADB5F30.
In this case, change to the setting that detects the machine origin point by the P.O signal according
to the ORIGIN SPEC SET function.
- 28 -UCD-7610v1/ADB5F30

Instructions Manual(4) Examples of connection to general-purpose I/O
Operation not anticipated may cause damage of the machine and the product.

 QAUTION

Separate the signal wire by the power line and 50 mm or more to prevent the malfunction
by the noise.
Wire each signal within 5 m.

J5

+24 V
GND
F.G

1
2
3

+
-

J10

R.GND
FSSTOP
IN0
IN1
OUT0
OUT1
N.C

1
2
3
4
5
6
7

+24 V
Power supply

Emergency stop switch etc.

AWG28 〜 22

(NORMAL ON)

AWG28 〜 22
AWG28 〜 22

(input)AWG28 〜 22

( output)

Switch or sensor, etc.
R

Lamp etc.

UCD-7610v1/ADB5F30

・ The default value of the FSSTOP signal is ACTIVE OFF ( B contact) input.
Even when the FSSTOP signal is not used, the FSSTOP signal input must be connected to GND in orderto output pulses.
・ When general-purpose I/O point is insufficient, Extend I/O unit can be connected from UCD-7610v1/ADB5F
30.

(5) Examples of connection to Extend I/O unit
One Extend I/O unit can be connected from the J11 connector of UCD-7610v1/ADB5F30 without the hub etc.
・ Please refer to the manual for details about an Extend unit.

- 29 -UCD-7610v1/ADB5F30

Instructions Manual
５． Applicable motor
5-1. List of applicable motor
UCD-7610v1/ADB5F30 can drive a 5-phase stepping motor with 0.35 A/phase and 0.75 A/phase.
Shape

□ 42

□ 60

ORIENTAL MOTOR Co., Ltd.

□ 42

Shape

□ 20

□ 24

Current(A/phase)

DRIVE I.SEL switch

Torque Data Fig. No.

PK543-A( B)

0.72

0.75

ON (IH)

Fig. 1PK544-A( B)

0.72

0.75

ON (IH)

Fig. 2PK545-A( B)

0.72

0.75

ON (IH)

Fig. 3PK564-A( B)

0.72

0.75

ON (IH)

Fig. 4

PK566-A( B)

0.72

0.75

ON (IH)

Fig. 5Current(A/phase)

DRIVE I.SEL switch

Torque Data Fig. No.

Shape

□ 28

Basic angle (°)

SANYO DENKI Co., Ltd.

Basic angle (°)

103F3505-3241 (3211 )

0.72

0.35

OFF (IL)

Fig. 6

103F3505-7441 ( 7411 )

0.72

0.75

ON (IH)

Fig. 7

103F3515-3241 (3211 )

0.72

0.35

OFF (IL)

Fig. 8103F3515-7441 ( 7411 )

0.72

0.75

ON (IH)

Fig. 9103F5505-7241 ( 7211 )

0.72

0.75

ON (IH)

Fig. 10103F5508-7241 ( 7211 )

0.72

0.75

ON (IH)

Fig. 11

103F5510-7241 ( 7211 )

0.72

0.75

ON (IH)

Fig. 12Current(A/phase)

DRIVE I.SEL switch

Torque Data Fig. No.

TAMAGAWA SEIKI Co., Ltd.

Basic angle(°)

TS3682N1( N11)

0.72

0.35

OFF ( IL)

Fig. 13

TS3682N2( N12)

0.72

0.35

OFF ( IL)

Fig. 14

TS3664N1E2( N11E2)

0.72

0.75

ON (IH)

Fig. 15

TS3664N2E4( N12E4)

0.72

0.75

ON (IH)

Fig. 16

ON (IH)−

Factory Setting() : Both axes

5-2. Torque characteristics● Representations in the torque characteristics table are made in terms of the motor rotation ( s -１) vs. torque(N・ m) . Motor rotation ( s -１) and drive pulse frequency ( Hz) are converted as follows:
Motor rotation( s −１) ×360 ゜＝ Drive pulse frequency( Hz)Step angle

・ Maximum value of the rotate speed is 100s -1 at 0.72 ゜ motor.
● The Maximum Starting Pulse Rate is represented as "fs" by the value at zero inertial load.
● Upon operation, provide adequate allowance for torque.
● The stepping motor may attain high temperature, depending on the operational conditions.
Use the stepping motor according to the Instructions Manual produced by motor-makers.

- 30 -UCD-7610v1/ADB5F30

Instructions Manual【 ORIENTAL MOTOR Co., Ltd.】
□ 42

□ 42

Fig.1
UCD‑7610v1/ADB5F30
PK543‑A(B)0.75A/ PHASE

DRIVE I. SEL = IH
DC24V

INPUT CURRENT(A)TORQUE(N ・m)
0.20

Fig.2
UCD‑7610v1/ADB5F30
PK544‑A(B)0.75A/ PHASE

DRIVE I. SEL = IH
DC24V

TORQUE(N ・ m)

INPUT CURRENT (A)5.0

0.5 HOLD 40％ = 0.089 N・ m

5.0

4.0

0.4

4.0

0.12

3.0

0.3

3.0

0.08

2.0

0.2

1.0

0.1

HOLD 40％ = 0.071 N・ m

0.16
PULLOUT TORQUE

0.04

PULLOUT TORQUE

1.0

INPUT CURRENT

0.02

0.1

INPUT CURRENT

1

fs

10

100
( s -1 )

0.02

□ 42

0.1

1

fs

10

100
( s- 1 )

□ 60

Fig.3
UCD‑7610v1/ADB5F30
PK545‑A(B)0.75A/ PHASEINPUT CURRENT(A)

HOLD 40％ = 0.12 N・ m

0.4
0.3

Fig.4
UCD‑7610v1/ADB5F30
PK564‑A(B)0.75A/ PHASE

DRIVE I. SEL = IH
DC24V

TORQUE( N・ m)
0.5

2.0

PULLOUT TORQUE

DRIVE I. SEL = IH
DC24V

TORQUE( N・ m)

INPUT CURRENT (A)

5.0

1.0

4.0

0.8

4.0

3.0

0.6

3.0

2.0

0.4

1.0

0.2

5.0

HOLD 40％ = 0.23 N・ m

PULLOUT TORQUE

0.2
0.1

0.1

1

fs

10

0.02

100
( s -1 )

□ 60
Fig.5
UCD‑7610v1/ADB5F30
PK566‑A(B)0.75A/ PHASE

DRIVE I. SEL = IH
DC24V

INPUT CURRENT (A)TORQUE(N・ m)
1.0

5.0

HOLD 40％ = 0.37 N・ m

0.8

PULLOUT TORQUE

4.0

0.6

3.0

0.4

2.0

0.2

0.02

1.0

INPUT CURRENT

0.1

1.0
INPUT CURRENTINPUT CURRENT

0.02

2.0

1

fs

10

100
( s-1 )

- 31 -

0.1

1

fs

10

100
( s-1 )UCD-7610v1/ADB5F30

Instructions Manual【 SANYO DENKI Co., LTD.】
□ 28

□ 28

Fig.6
UCD‑7610v1/ADB5F30
103F 3505‑ 3241( 3211)
0.35A/ PHASE

Fig.7
UCD‑7610v1/ADB5F30
103F 3505‑ 7441( 7411)
0.75A/ PHASE

DRIVE I. SEL = IL
DC24VTORQUE(N・ m)

DRIVE I. SEL = IH
DC24V

TORQUE( N ・ m)

INPUT CURRENT (A)INPUT CURRENT(A)0.05 HOLD 40％ = 0.015N ・ m

5.0

0.10 HOLD 40％ = 0.020 N ・ m

5.0

0.04

4.0

0.08

4.0

3.0

0.06

PULLOUT TORQUE

0.03

3.0
PULLOUT TORQUE

0.02

2.0

0.04

0.01

1.0

0.02

0.1

1.0
INPUT CURRENTINPUT CURRENT

0.02

2.0

1

fs

10

0.02

100
( s -1)

□ 28

0.1

1

fs

10

100
( s-1 )

□ 28

Fig.8

Fig.9

UCD‑7610v1/ADB5F30
103F 3515‑ 3241( 3211)
0.35A/ PHASE

UCD‑7610v1/ADB5F30
103F 3515‑ 7441( 7411)
0.75A/ PHASE

DRIVE I. SEL = IL
DC24VTORQUE( N・ m)

INPUT CURRENT (A)DRIVE I. SEL = IH
DC24V

INPUT CURRENT (A)TORQUE( N ・ m)

0.10 HOLD 40％ = 0.024 N・ m

5.0

0.10 HOLD 40％ = 0.036 N・ m

5.0

0.08

4.0

0.08

4.0

3.0

0.06

3.0

2.0

0.04

2.0

1.0

0.02

0.06

PULLOUT TORQUE

0.04
0.02

PULLOUT TORQUE

1.0

INPUT CURRENT

0.02

0.1

INPUT CURRENT

1

fs

10

100
( s- 1 )

0.02

□ 42

0.1

1

fs

10

100
( s-1 )

□ 42

Fig.10UCD‑7610v1/ADB5F30
103F 5505‑ 7241( 7211)
0.75A/ PHASE

Fig.11
UCD‑7610v1/ADB5F30
103F 5508‑7241( 7211)
0.75A/ PHASE

DRIVE I. SEL = IH
DC24V

INPUT CURRENT (A)TORQUE(N ・ m)

DRIVE I. SEL = IH
DC24V

TORQUE( N ・ m)

INPUT CURRENT (A)

0.20 HOLD 40％ = 0.072 N・ m

5.0

0.5

0.16

4.0

0.4

4.0

0.12

3.0

0.3

3.0

0.08

2.0

0.2

1.0

0.1

PULLOUT TORQUE

5.0

HOLD 40％ = 0.10N・ m

PULLOUT TORQUE

0.04

0.1

1.0
INPUT CURRENTINPUT CURRENT

0.02

2.0

1

fs

10

0.02

100
( s- 1 )- 32 -

0.1

1

fs

10

100
( s- 1 )UCD-7610v1/ADB5F30

Instructions Manual【 SANYO DENKI Co., LTD.】□ 42
Fig.12
UCD‑7610v1/ADB5F30
103F 5510‑ 7241( 7211)
0.75A/ PHASE

DRIVE I. SEL = IH
DC24V

INPUT CURRENT(A)TORQUE(N ・ m)
0.5

5.0

HOLD 40％ = 0.13 N・ m

0.4
0.3

4.0
3.0

PULLOUT TORQUE

2.0

0.2

1.0

0.1
INPUT CURRENT

0.02

0.1

1

fs

10

100
( s -1 )- 33 -UCD-7610v1/ADB5F30

Instructions Manual【 TAMAGAWA SEIKI CO., LTD.】
□ 20

□ 20

Fig.13
UCD‑7610v1/ADB5F30
TS3682N1(N11)0.35A/ PHASE

Fig.14
UCD‑7610v1/ADB5F30
TS3682N2(N12)0.35A/ PHASE

DRIVE I. SEL = IL
DC24V

INPUT CURRENT(A)TORQUE(N・ m)

DRIVE I. SEL = IL
DC24V

INPUT CURRENT(A)TORQUE( N・ m)

0.05 HOLD 40％ = 0.005 N・ m

5.0

0.05 HOLD 40％ = 0.007 N・ m

5.0

0.04

4.0

0.04

4.0

0.03

3.0

0.03

3.0

0.02

2.0

0.02

2.0

1.0

0.01

PULLOUT TORQUE

0.01

PULLOUT TORQUEINPUT CURRENT

0.02

0.1

1.0

INPUT CURRENT

1

fs

10

100
( s -1 )

0.02

□ 24

0.1

1

fs

10

100
( s -1 )□ 24

Fig.15
UCD‑7610v1/ADB5F30
TS3664 N1E2(N11E2)
0.75A/ PHASE

Fig.16
UCD‑7610v1/ADB5F30
TS3664N2E4(N12E4)
0.75A/ PHASE

DRIVE I. SEL = IH
DC24V

TORQUE( N・ m)

DRIVE I. SEL = IH
DC24V

TORQUE( N・ m)

INPUT CURRENT (A)INPUT CURRENT (A)

0.05 HOLD 40％ = 0.011 N・ m

5.0

0.05 HOLD 40％ = 0.016 N・ m

5.0

0.04

4.0

0.04

4.0

3.0

0.03

3.0

2.0

0.02

2.0

1.0

0.01

0.03

PULLOUT TORQUE

0.02
0.01

0.1

1

fs

10

1.0
INPUT CURRENTINPUT CURRENT

0.02

PULLOUT TORQUE

0.02

100
( s -1 )- 34 -

0.1

1

fs

10

100
( s-1 )UCD-7610v1/ADB5F30

Instructions Manual
６． Maintenance
Incorrect handling may lead to an electric shock.

 QAUTION

Inspection and maintenance need to be conducted by an expert engineer only.
Before inspecting and maintaining this product, turn off the power.

An electric shock, injuries, and fire may be caused.

 QAUTION

Do not make repair and modification such as product disassembly and parts
replacement.

6-1. Maintenance and inspection(1) Cleaning method
To use the product in a favorable condition, conduct cyclic cleaning as follows.
・ During the cleaning of the connector terminal plating part, wipe it with a dry, soft cloth.
・ If stain is not removed by the dry wiping, soak a cloth in a solution in which neutral detergent is diluted,
wring it out, and wipe off the stain with it.
・ Do not use a high-volatile solvent such as benzene and thinner, and a wipe.
This may deteriorate gold plating by transformation and oxidation.

(2) Inspection method
To use the product in a favorable condition, conduct periodic inspection.
Usually conduct the inspection every six months or every year.
To use the product in an extremely hot and humid or dusty environment, shorten the inspection interval.
Inspection item

Inspection details

Environment state

Check whether ambient and intra-device temperatures
are appropriate.

0 〜 + 40 ℃

Thermometer

Check whether ambient and intra-device humidifies
are appropriate.

10 ％〜 80 ％ RH
(without dew condensation )Hygrometer

Check whether dust is deposited.

No dustVisual check

Installation state

Criteria

Inspection method

Check whether the product is firmly secured.

Not loose (6 kg ･cm )Torque wrench

Check whether connectors are completely inserted.

Not loose and removed

Visual check

Check whether cables are to be removed.

Not loose and removed

Visual check

Check whether connecting cables are to be broken.

Appearance is normal.

Visual check(3) Replacement method
If the product becomes faulty, repair it immediately because the entire device system may be affected.
To make the repair smoothly, a spare product should be prepared.
・ To prevent an accident such as an electric shock during replacement, stop the device and turn off the power.
・ If poor contacting is assumed, wipe contacts with a clean cotton cloth that is wet with industrial alcohol.
・ Take a record of switch settings during replacement and return them to their state before the replacement.
・ After the replacement, confirm that the new product is normal.
・ For the faulty product replaced, have it repaired by returning it to the company with areport indicating as much details on the failure as possible.

6-2. Saving and disposal(1) Saving method
Save the product in the following environment.
・ Indoor ( place in which the product is not in the path of direct sunlight. )・ Place at ambient temperature and humidity within the specifications.
・ Place free of corrosive and inflammable gases.
・ Place free of dust, dirt, salt, and iron powder.
・ Place free of direct vibration and shock to the product body.
・ Place free of water, oil, and chemicals droplets.
・ Place where a person cannot ride or put objects on the product.

(2) Disposal method
Handle the product as industrial waste.

- 35 -UCD-7610v1/ADB5F30

Instructions Manual

The main parts which revised by this manual
Parts
P18

Content【R1】
・The Polyswitch of a protection circuit is revised at a fuse.

- 36 -

Technical Service
Sales and Service
TEL.(042)664-5384 FAX.(042)666-2031
E-mail s-support@melec-inc.com

516-10,Higashiasakawa-cho,Hachioji-shi,Tokyo 193-0834,Japan
www.melec-inc.com
This Operating Manual is subject to change without prior noticefor the purpose of product improvement.

C2210