Shock wave sterilizer

A shock wave sterilizer for sterilizing a fluid medium, such as food, by having the fluid medium in an elastic container impacted by shock waves and expansion waves emitted from a shock wave source formed by a source of electric current discharging through an electrical conductor to vaporize the electrical conductor to produce a shock wave that is transmitted through a pressure transfer medium to the container and the fluid medium therein.

BACKGROUND OF THE INVENTION 
1. Field of the Invention 
The present invention relates to a shock wave sterilizer for sterilizing 
fluid or liquid food including various juices, cooling beverage, milk, 
yogurt, and so forth. 
2. Description of Related Art 
A thermal sterilization method and a high pressure sterilization method are 
known as means for sterilizing these kinds of food. In the thermal 
sterilization method, food is heated at a predetermined temperature 
through a thermal conduct so that the food can be sterilized. In the high 
pressure sterilization method, food is subjected to a high pressure, 
typically hundreds to thousands times atmospheric pressure to be 
sterilized. 
However, the thermal sterilization method, results in degeneration of 
protein in food because of heating. In addition, thermally sterilized food 
sometimes emits a smell unique to thermal sterilization. On the other 
hand, a conventional apparatus for the high pressure sterilization method 
is large, and its sterilizing ability is poor since the apparatus is 
incapable of performing successive sterilization. 
SUMMARY OF THE INVENTION 
The present invention has been made to solve such problems. A principal 
object of the present invention is to provide an inexpensive shock wave 
sterilizer which efficiently sterilizes food by using a shock wave. 
A shock wave sterilizer in accordance with the present invention is 
characterized in comprising an elastic container for containing food, a 
shock wave source which is disposed to face the elastic container and a 
pressure transfer medium which is interposed between the shock wave source 
and the elastic container. 
A shock wave emitted from the shock wave source is transferred to the 
elastic container through the pressure transfer medium, thereby the shock 
wave is first applied onto food contained in the container and an 
expansion wave is next applied onto the food with little time delay. When 
the shock wave and the expansion wave are applied, differences in the 
shock impedance of materials constituting a cell of bacteria create 
differences in the pressure change within the cell. This in turn creates 
non-equilibrium force in the cell, and as a result, the cell is destroyed 
and the food is sterilized. The time required for radiating the shock wave 
is only a few hundred micro-seconds so that there will be no chemical 
change due to a high temperature or a change in the pressure such as 
thermal degeneration of protein or the like. Therefore, food can be 
sterilized at a normal temperature. Further, reliable sterilization is 
possible without any large scale complex apparatus. 
In addition, by supplying food into the elastic container through a supply 
pipe and discharging processed food through a discharge pipe, food can be 
sterilized successively. 
Still further, batch sterilization is realized when the elastic container 
is constructed so as to seal contained food inside. 
The above and further objects and features of the invention will more fully 
be apparent from the following detailed description with accompanying 
drawings.

DESCRIPTION OF THE PREFERRED EMBODIMENTS 
In the following, the present invention will be described in relation to 
preferred embodiments thereof while referring to the associated drawings. 
Embodiment 1 
FIG. 1 is a schematic vertical cross sectional view showing a structure of 
a shock wave sterilizer according to the first embodiment of the present 
invention, and FIG. 2 is an enlarged cross sectional view of FIG. 1 taken 
along the line II--II. In the drawings, numeral 1 denotes a container 
having the shape of a hollow rectangular box or a cylinder and made of 
shock resistant plastic or the like. The container 1 contains a holder 2, 
a pair of electrodes 3a and 3b, terminals 4a and 4b attached to the 
electrodes 3a and 3b respectively and disposed in alignment with each 
other, and a thin copper wire 5 stretched between the terminals 4a and 4b. 
Also contained in the container 1 is a pressure medium, e.g., water 6 
filled to a certain depth so that the holder 2, the bottom section of the 
electrodes 3a and 3b, the terminals 4a and 4b and the thin copper wire 5 
are immersed in the water 6. Alternatively, other types of liquid not 
harmful to human beings can be used instead of the water 6. 
The holder 2 made of metal or synthetic resin is approximately rectangular. 
On the top surface of the holder 2, an approximately arcuate groove 2a is 
formed as shown in FIG. 2. On the circumferential wall of this groove 2a, 
a plurality of narrow grooves 2b each shaped approximately as an arc in 
cross section are formed approximately at equal intervals so as to be 
approximately parallel to an axis of the groove 2a. An elastic tube 7 is 
inserted with part of circumferential wall thereof inlaid in each arc 
groove 2b of the groove 2a. 
The elastic tube 7 made of rubber or synthetic resin 7 is linked at its one 
end to a pipe 9 that supplies the material, such as food, to be sterilized 
which is disposed near one end portion of the holder 2, and is linked at 
its other end to a food discharge pipe 10. The food supply pipe 9 includes 
a check valve and a pump and penetrates the container 1 so as to be linked 
at its other end to an unprocessed food tank for containing unprocessed 
fluid food. The food discharge pipe 10 is also provided with a check valve 
and, penetrates the container 1 so as to be linked at its other end to a 
processed food tank for containing processed fluid food. Fluid food 
introduced into the elastic tubes 7 in the container 1 through the food 
supply pipe 9 from the unprocessed food tank is sterilized within the 
elastic tubes 7. Processed fluid food is ejected from the elastic tubes 7 
into the processed food tank through the food discharge pipe 10. 
The electrodes 3a and 3b are made of conductive material such as copper, 
and connected to a direct current source via lead wires A and B. A 
capacitor 8 is connected between the lead wires A and B. A switch C is 
installed on the lower end of either the lead wire A or B. In the vicinity 
of bottom ends of the electrodes 3a and 3b, the terminals 4a and 4b are 
disposed which are also made of conductive material and equipped with a 
chuck function. The thin copper wire 5 is stretched between the terminals 
4a and 4b to fit with the center of curvature of the groove 2a. When the 
capacitor 8 intermittently discharges due to intermittent ON/OFF 
operations of the switch C, a current of about 80 kJ flows through the 
thin copper wire 5. When a current flows through the thin copper wire 5, 
the thin copper wire 5 is heated due to Joule heat, and is finally 
vaporized because of overheating. Because of the expansion in the volume 
of the thin copper wire 5 during vaporization, shock waves 11 are created. 
This takes about 30 microseconds from the start of application of the 
current. After the thin copper wire 5 was vaporized, a plasma is 
generated, through which an electric potential is created between the 
terminals 4a and 4b. 
The shock waves 11 are transmitted into the groove 2a of the holder 2 and 
thence into the respective elastic tubes 7 in the groove 2a with the water 
6 as a transfer medium as shown in FIG. 2. Hence, the shock waves are 
first applied onto fluid food which is contained in the elastic tubes 7 
and the expansion waves are next applied onto the food with a little time 
delay. When the shock waves and the expansion waves are applied, 
differences in the shock impedance of materials constituting a cell of a 
bacteria create differences in pressure change within the cell. This in 
turn creates non-equilibrium force in the cell, and as a result, the cell 
is destroyed and the food is sterilized. The time required for radiating 
the shock waves is only a few hundred microseconds so that there will be 
no chemical change due to a high temperature or a change in the pressure. 
In the first embodiment, sterilization is performed while supplying fluid 
food into the elastic tubes 7 through the food supply pipe 9 and 
discharging processed food through the food discharge pipe 10. Therefore, 
successive sterilization can be easily realized. 
Upon completion of one wire explosion, a new thin copper wire 5 is 
forwarded from one of the terminals 4a or 4b toward the other and held by 
the other, and the wire explosion as described above is then performed 
again. Thus, while food is passed through the elastic tubes 7 at a 
predetermined speed from the Food supply pipe 9 side, the shock waves can 
be applied on the food once or for a plurality of times. 
A pressure applied to the Fluid food was calculated based on the speed of 
the shock waves which was estimated from photographs intermittently taken 
at a high speed by an image converter camera. That is, wire explosion 
under water was shot with the image converter camera, and a speed u.sub.c 
at the shock front was calculated. According to the calculation, the speed 
u.sub.c was 100 m/s. 
From this value, an upward pressure .DELTA.P was calculated in accordance 
with the equation (1) below. 
EQU .DELTA.P=.rho..sub.0 U.sub.s u.sub.c (1) 
EQU U.sub.s =.rho..sub.1 (U.sub.s -u.sub.c)/.rho..sub.0 
EQU P.sub.1 =(P.sub.0 +B)(.rho..sub.1 /.rho..sub.0).sup.n 
where 
U.sub.s : speed behind the shock wave 
u.sub.c : speed of the shock wave 
.rho..sub.0 : density of the water 
.rho..sub.1 : density of the water behind the shock wave 
P.sub.0 : pressure of the water 
P.sub.1 : pressure of the water behind the shock wave 
n: 7.415 
B: 2.963.times.10.sup.8 Pa 
As a result, it was confirmed that the upward pressure .DELTA.P was about 
at 3000 times atmospheric pressure. (Theoretically, the speeds of the 
shock waves drastically decrease due to the expansion waves.) However, the 
actual decrease was less drastic than the theoretical one. This is assumed 
to be because there still is a continued supply of energy due to 
discharging between the terminals 4a and 4b even after the thin copper 
wire 5 was vaporized. 
EXAMPLE OF EXPERIMENT 
A description will be given next on an actual result of sterilization of 
elastic tubes 7 containing microorganisms. Shock waves were generated by 
discharging electrical energy of 8 kJ at a thin wire which has a thickness 
of 0.2 mm. The holder 2 used was made of soft polyethylene which has a 
characteristic close to a shock impedance of the water 6. This is to 
protect the container against destruction due to interference among the 
shock waves. In this experiment, a peak pressure of 1000 times atmospheric 
pressure was created. A yeast used in the experiment was Saccha romyces 
cerevisiae of a size of about 5 to 10 micro-m. The length of Brine shrimps 
used was 0.5 mm. The yeast was introduced in the elastic tubes 7 so that 
the optical density was 0.3, and impact was applied on the yeast once in 
one test and five times in other test. Several tens of Brine shrimps were 
contained in each elastic tube 7 and subjected to impact for one time. 
According to observation through a scanning electron microscope, 20% of the 
yeast died due to one application of impact. On the other hand, five 
applications of impact killed a proportionally larger percentage of the 
yeast. Hence, it is believed that destruction due to impact occurs in 
accordance with a probability. With respect to the destructed state, the 
destruction is not like a shear fracture of a cell wall like sonicator, 
but is rather like spalling. 
According to observation through an optical microscope, most of the brine 
shrimps were fractured into small pieces after application of the impact. 
From the above, it is understood that one to a few applications of impact 
realizes sterilization. 
With respect to the arc grooves 2b, they can be winding grooves. 
Embodiment 2 
FIG. 3 is an enlarged cross sectional view showing a structure of a shock 
wave sterilizer according to the second embodiment of the present 
invention. FIG. 3 corresponds to FIG. 2. Although the first embodiment 
requires that a plurality of the elastic tubes are disposed in the grooves 
2a of the holder 2, in the second embodiment, a plurality of thin copper 
wires 5 are disposed around one elastic tube 7 so as to be parallel to 
each other. The structure of the second embodiment is otherwise the same 
as that of the first embodiment. 
The plurality of the thin copper wires 5 are exploded at the same time to 
radially apply shock waves upon the elastic tube 7. As a result, fluid 
food is sterilized. 
Embodiment 3 
FIG. 4 is an enlarged cross sectional view showing a structure of a shock 
wave sterilizer according to the third embodiment of the present 
invention. FIG. 4 corresponds to FIG. 2. Although the first embodiment 
requires that the elastic tubes 7 are disposed in the groove 2a of the 
holder 2, in the third embodiment, the holder 2 is replaced with a 
cylindrical holder 12 which has a predetermined thickness. In the inner 
circumferential surface of the holder 12, a plurality of arc grooves 2b 
are formed to inlay elastic tubes 7. A thin copper wire 5 is disposed 
along a central line of the holder 12. The structure of the third 
embodiment is otherwise the same as that of the first embodiment. 
By exploding the thin copper wire 5, shock waves are applied on the elastic 
tubes 7 which are disposed around the thin copper wire 5. As a result, 
fluid food is sterilized. 
Embodiment 4 
FIG. 5 is a schematic vertical cross sectional view showing a structure of 
a shock wave sterilizer according to the fourth embodiment of the present 
invention. FIG. 5 corresponds to FIG. 1. In the fourth embodiment, the 
elastic tubes 7 are replaced with elastic containers 17 each sealed at the 
both ends. Hence, the food supply pipe 9 and the food discharge pipe 10 
are omitted. As in the first embodiment, the elastic containers 17 are 
inserted in the arc grooves 2b of the groove 2a which is formed in the 
holder 2. 
In the fourth embodiment, by changing the elastic containers 17 to other 
elastic containers 17, batch sterilization can be performed. 
Although the foregoing embodiments use the thin copper wire 5 as a shock 
wave source, any other conventional source can be used instead of the thin 
copper wire 5. 
As this invention may be embodied in several forths without departing from 
the spirit of essential characteristics thereof, the present embodiment is 
therefore illustrative and not restrictive, since the scope of the 
invention is defined by the appended claims rather thin by the description 
preceding them, and all changes that fall within metes and bounds of the 
claims, or equivalence of such metes and bounds thereof are therefore 
intended to be embraced by the claims.