Housing for electric motors

A housing for electric motors of the type to be used in stirring apparatus and other household appliances has two mirror symmetrical shells with abutting external flanges which are riveted to each other. The median portions of the shells have aligned openings for a portion of a stator which surrounds a rotor on the motor shaft. The shaft further carries a fan wheel and a commutator. The openings are flanked by pairs of bridges which are provided on the respective shells and have integral sockets for spherical enlargements of the shaft. At least one of the shells has a bridge which carries a bearing sleeve for an output element which receives torque from the shaft.

BACKGROUND OF THE INVENTION 
The invention relates to electric motors in general, and more particularly 
to improvements in frames, housings or casings for electric motors. Still 
more particularly, the invention relates to improvements in frames, 
housings or casings (hereinafter called housings) for electric motors 
which can be utilized with advantage in various electric household 
appliances such as stirring apparatus, electric knives and others. 
It is already known to install the shaft, the rotor, the stator and certain 
other parts of an electric motor in a housing which is provided with 
bridges extending between the sidewalls of the housing and serving to 
journal the motor shaft as well as to carry one or more bearing members 
for one or more output elements which receive torque from the motor shaft. 
In accordance with a prior proposal, the motor housing is made of diecast 
light metal. The housing carries yokes which are made of spring steel and 
support bearings for the motor shaft. In addition, such yokes maintain the 
stator in a selected position. If the motor is used in a stirring or like 
apparatus, the output element which receives torque from the motor shaft 
normally comprises a worm drive. The worm wheel or worm wheels of such 
drive must be held against axial movement by specially designed parts, 
such as by clamping rings or the like. A further drawback of such prior 
motors and motor housings is that the motor housing by itself constitutes 
a rather expensive component and, in addition, it is necessary to employ 
numerous specially designed parts to properly position the shaft, the 
commutator as well as certain other components of the motor. Such 
specially produced parts contribute to initial cost of the motor and 
prolong the time of assembly of the motor preparatory to installation of 
the assembled motor in the body of a household appliance. 
OBJECTS OF THE INVENTION 
An object of the invention is to provide a novel and improved housing for 
use in electric motors, particularly in motors for use in certain types of 
household appliances, which is simpler and less expensive than heretofore 
known housings. 
Another object of the invention is to provide a housing which is more 
versatile than conventional housings. 
A further object of the invention is to provide a housing which can 
automatically center and/or otherwise position the shaft, the rotor, the 
stator, the commutator, the fan wheel, the output element or elements and, 
if necessary, certain other parts of an electric motor as soon as the 
assembly of the housing is completed. 
An additional object of the invention is to provide an electric motor which 
embodies the above outlined housing. 
Still another object of the invention is to provide a household appliance 
which embodies the above outlined motor and motor housing. 
A further object of the invention is to provide a novel and improved method 
of assembling the parts of the above outlined housing and of assembling 
the housing and its parts with the shaft and other components of an 
electric motor. 
Another object of the invention is to provide a housing wherein the motor 
shaft and the output element or elements can be positioned with a high 
degree of accuracy and wherein the assembly of the housing with other 
parts of the motor can be completed within a short interval of time. 
Another object of the invention is to provide the housing with novel and 
improved bearings for the motor shaft. 
A further object of the invention is to provide a housing which can 
properly journal the motor shaft and which can also properly support a 
thrust bearing for the motor shaft. 
An additional object of the invention is to provide novel and improved 
housing sections which can be assembled with each other to constitute the 
aforediscussed housing and to properly position numerous component parts 
of an electric motor, particularly a motor for use in electric stirring 
apparatus, electric knives and other electric household appliances. 
SUMMARY OF THE INVENTION 
The invention resides in the provision of a housing for an electric motor, 
particularly a motor which is designed for use in household appliances 
(such as stirring apparatus, electric knives and the like) and has a 
rotary shaft serving to transmit torque to at least one output element and 
carrying a fan wheel, a commutator and a rotor which is surrounded by a 
stator. The improved housing comprises two interconnected hollow shells 
having median portions provided with openings for the stator, fan wheel 
and rotor. The shells are provided with bearings for the motor shaft, and 
at least one of the shells further comprises at least one bearing member 
for the at least one output element. The at least one shell preferably 
includes a bridge for the at least one bearing member 
Each shell can constitute a sheet metal stamping, and such shells 
preferably comprise confronting circumferentially extending external 
flanges. The housing further comprises means for securing the flanges to 
each other, and such securing means can include apertures in at least one 
of the flanges and sleeves provided at least on the other flange and being 
in register with the apertures of the at least one flange. The sleeves and 
the registering apertures can receive the shanks of rivets which connect 
the two flanges to each other. 
Each shell can comprise at least one bridge, and the bearings for the motor 
shaft are provided on such bridges. For example, each shell can comprise 
two bridges which flank the respective opening, and each such bridge can 
be provided with a bearing for the motor shaft. The arrangement can be 
such that each bridge comprises a lamination; the laminations of bridges 
forming part of one of the shells extend toward the other shell and vice 
versa, and the bearings preferably form part of the respective 
laminations. Each such bearing can comprise a socket having a 
substantially hemispherical internal surface surrounding one-half of a 
spherical enlargement on the adjacent portion of the motor shaft. Each 
such enlargement can be confined in two bearings, one forming part of one 
of the shells and the other forming part of the other shell. 
The at least one bearing member for the at least one output element can 
constitute or include an annular collar on the respective bridge. 
The two shells can be mirror images of each other, and their flanges abut 
one another when the housing is properly assembled around the motor shaft, 
the rotor, the stator, the fan wheel and the commutator. 
Each shell can be provided with holes for pins which carry brush holders 
adjacent the commutator in the assembled housing. Furthermore, the shells 
can be provided with windows which are adjacent the commutator and enable 
circuit connections for the bush holders to extend out of the housing. 
If one end of the motor shaft bears against a thrust bearing, the shells 
can be provided with neighboring notches which jointly define an opening 
for a portion of the thrust bearing. Such notches can be provided in the 
aforementioned external flanges of the shells. 
The flanges of the shells can be further provided with recesses for 
portions of distancing elements which are outwardly adjacent the housing. 
The novel features which are considered as characteristic of the invention 
are set forth in particular in the appended claims. The improved housing 
itself, however, both as to its construction and the mode of assembling 
the same, together with additional features and advantages thereof, will 
be best understood upon perusal of the following detailed description of 
certain presently preferred specific embodiments with reference to the 
accompanying drawing.

DESCRIPTION OF PREFERRED EMBODIMENTS 
The electric motor which is shown in FIGS. 1 and 2 comprises an elongated 
shaft 10 which carries a rotor 11, a commutator 12 at one side of the 
rotor, and a fan wheel 13 at the other side of the rotor. The rotor 11 is 
surrounded by a stator 19. The parts 11, 12 and 13 share the angular 
movements of the shaft 10, and the latter is journalled in a novel and 
improved housing 16 comprising two mirror symmetrical sections or shells 
17 (hereinafter called shells) which can constitute stampings made of 
metallic sheet material. The shaft 10 carries a first spherical 
enlargement 14 which is outwardly adjacent the fan wheel 13, and a second 
spherical enlargement 14 which is outwardly adjacent the commutator 12. 
Each of these enlargements is received in two mirror symmetrical bearings 
in the form of sockets 15 having concave hemispherical internal surfaces. 
One bearing socket 15 for each enlargement 14 forms part of one of the 
shells 17, and the other socket 15 forms part of the other shell 17. 
Each shell 17 resembles a shallow tray or pan having a rectangular outline 
and including two longitudinally extending sidewalls 20, two transversely 
extending sidewalls 120, a circumferential flange 22 which extends 
outwardly from the lower marginal portions of the sidewalls 20, 120 (as 
seen in FIG. 3 or 5), and two bridges 21 which extend between the 
sidewalls 20 opposite the flanges 22. The bridges 21 flank a relatively 
large opening 18 in the median portion of the respective shell 17, and 
such opening provides room for a portion of the fan wheel 13, for a 
portion of the rotor 11 and for a portion of the stator 19. As can be seen 
in FIGS. 3 and 5, each shell 17 comprises several portions each of which 
has a substantially Z-shaped outline to enhance the stability of the 
shell. For example, and referring to the right-hand portion of FIG. 3, the 
flange 22 at the lower end of the sidewall 120, the sidewall 120 and the 
adjacent bridge 21 constitute a substantially Z-shaped body. 
The flanges 22 of the two shells 17 confront and abut each other. Such 
flanges can be secured to each other by rivets (not specifically shown) 
which extend through apertures 27 provided in at least one of the flanges 
22 and registering sleeves 26 provided at least on the other flange 22. As 
can be seen in FIG. 5, the arrangement is or can be such that each flange 
22 has apertures 27 and sleeves 26, that the apertures 27 in one flange 22 
register with the sleeves 26 of the other flange 22 and that the apertures 
of the other flange register with the sleeves of the one flange. The 
flanges 22 may but need not be circumferentially complete; in addition, 
the width of these flanges need not be constant (see FIGS. 2 and 5). 
When the two shells 17 are properly positioned relative to and are properly 
secured to each other, the resulting housing 16 defines an internal space 
which communicates with the surrounding atmosphere primarily by way of the 
two openings 18 between the pairs of bridges 21 of the respective shells. 
The stator 19 has external projections 24 which abut portions of the 
shells 17 or are confined between adjacent portions of flanges 22 to 
ensure that the angular position of the stator cannot change as soon as 
the assembly of the shells 17 into the housing 16 is completed. The 
projections 24 can extend into complementary channels or grooves 23 of the 
housing 16 to ensure that the stator 19 is held against any axial and/or 
angular movements when the assembly of the housing 16 with the motor shaft 
10, fan wheel 13, commutator 12, rotor 11 and stator 19 is completed. The 
channels or grooves 23 can be provided in the sidewalls 20 of the shells 
17. 
Each of the four bridges 21 has an inwardly extending portion in the form 
of a lamination 25 which is integral with the respective bearing or socket 
15. The laminations 25 on the bridges 21 of one of the shells 17 extend 
toward the other shell 17, and the laminations 25 on the bridges 21 of the 
other shell extend toward the one shell. This can be seen in FIGS. 1, 3 
and 5. 
The means for supplying electric current to the commutator 12 comprises 
customary brush holders 28 which are affixed to at least one of the shells 
17 by pins 29 received in holes 30 of the adjacent bridges 21. The circuit 
connections 31 for the brush holders 29 are readily accessible and extend 
from the housing 16 through two windows 32 which are provided in the 
sidewalls 20 and are substantially filled by the respective circuit 
connections. 
That end portion of the motor shaft 10 which extends beyond the commutator 
12 and the corresponding pair of bearing sockets 15 constitutes a worm 33 
in mesh with two worm wheels 34 which constitute output elements and 
receive torque from the shaft 10 when the motor is on. Each of the two 
output elements 34 is journalled in the adjacent pair of bridges 21, and 
each of these output elements has two coaxial stubs 35, 36 one of which is 
journalled in a bridge 21 of one of the shells 17 and the other of which 
is journalled in a bridge 21 of the other shell 17. The bearing members 
for the stubs 35, 36 constitute collars 37 which are integral parts of the 
respective bridges 21. The longer stubs 36 project well below the 
corresponding bridge 21 and can serve to transmit torque to stirring, 
kneading mixing or other tools in a household appliance, not shown. The 
shorter stubs 35 can confine prong- or finger-like detent elements (not 
specifically shown) which can be actuated by a releasing mechanism to 
disengage the stubs 36 from the mixing, kneading, stirring or other tools. 
That end of the shaft 10 which is remote from the worm 33 abuts a portion 
of a thrust bearing 38. A portion of this thrust bearing extends from the 
housing 16, namely through a composite opening which is defined by two 
aligned mirror symmetrical notches (FIGS. 4 and 5) provided in adjacent 
portions of the flanges 22. The thrust bearing 38 can be made of a 
suitable plastic material and includes a plate which receives a portion of 
a sphere. The other portion of such sphere is received in a socket in the 
adjacent end face of the shaft 10. The opening which includes the two 
notches 39 surrounds a portion of the stem or shank of the thrust bearing 
38. 
In order to properly prop or support the sides of the housing 16 in the 
frame or casing (not shown) of a household appliance, the flanges 22 are 
provided with pairs of recesses or cutouts 40 which are adjacent the 
respective sidewalls 20 and serve to receive portions of suitable 
distancing elements or buffers 41. Portions of certain distancing elements 
41 can also extend into the aforementioned windows 32 for the circuit 
connections 31. 
Though the drawing shows a housing 16 which is made of a metallic sheet 
material, it is also within the purview of the invention to assemble the 
housing of sections or shells which are made of an electrically insulating 
plastic or other material. 
An important advantage of the improved housing 16 is that the bearings (15) 
for the motor shaft 10 and the bearing members (37) for the output 
elements 34 are integral parts of the shells 17. This simplifies the 
making of the housing and shortens the interval of time which is needed to 
assemble the housing 16 with other parts of the electric motor. 
Furthermore, the shells 17 can serve to properly position and support the 
thrust bearing 38, the distancing elements 41 and the circuit connections 
31. Thus, the versatility of the improved housing 16 greatly exceeds the 
versatility of heretofore known housings for electric motors which are 
intended for use in relatively small mixing, stirring, kneading and like 
apparatus constituting household appliances. The shells 17 can be 
mass-produced at a low cost in available stamping or other machines. 
The configuration and/or dimensions of the stator can depart from the 
configuration and/or dimensions of the illustrated stator 19. This is due 
to the fact that the shape and/or the size of openings 18 in the shells 17 
can be changed to thus ensure proper confinement of the selected stator. 
The same holds true for the output elements 34; the illustrated output 
elements in the form of worm wheels can be replaced with otherwise 
configurated output elements. For example, the means for transmitting 
torque from the motor shaft 10 to one or more rotary stirring, kneading, 
mixing or other tools can include one or more spur gear transmissions, one 
or more bevel gear transmissions, one or more slider-crank mechanisms or 
any other suitable torque transmitting means. As already mentioned above, 
the transmission or transmissions which are put to use to transmit torque 
from the motor shaft 10 to one or more rotary mixing, stirring, kneading 
or other tools are preferably designed to permit the utilization of 
ejectors for the tool or tools, e.g., by providing detent members which 
can be actuated to release the shanks of the tools and to thereupon expel 
the released tools from the output elements. 
If the shells 17 are made, at least in part, of an electrically insulating 
plastic or other material, they can be used as carriers of electric 
conductors in the form of wires, printed circuits or the like. In 
addition, shells which are made of an insulating material can be used to 
carry electrical and/or electronic control or regulating elements and/or 
interference and/or noise suppressing parts. 
Without further analysis, the foregoing will so fully reveal the gist of 
the present invention that others can, by applying current knowledge, 
readily adapt it for various applications without omitting features that, 
from the standpoint of prior art, fairly constitute essential 
characteristics of the generic and specific aspects of my contribution to 
the art and, therefore, such adaptations should and are intended to be 
comprehended within the meaning and range of equivalence of the appended 
claims.