Highway cone dispenser and collector

A highway marker cone dispenser and collector is provided. A rotatable cone conveyor moves the cones between upper and lower locations, the lower location being near the ground, and has a cone stripper for removing cones from the conveyor at either the upper or lower location. The device may be vehicle mounted for simultaneous rotational and translational movement.

The present invention relates to highway construction and maintenance 
equipment and, in particular, to an implement for depositing and picking 
up highway markers. 
BACKGROUND OF THE INVENTION 
Commercial interests, communities and personal freedom may be affected by 
the condition and number of roads and highways. Thus, it is very important 
that the maintenance and construction of roads and highways be performed 
as quickly and efficiently as possible. 
Building and maintaining urban roads and highways and the high speed 
highways linking urban areas present a particular problem, primarily due 
to the speed and density of traffic. Various pieces of equipment and 
traffic control methods have been used to improve the speed, efficiency 
and safety of highway work 
Such equipment may consist of informative signs posted along roadways, 
portable flashing warning systems or barriers of various kinds which are 
provided to direct or control the flow of traffic into specific areas or 
lanes. The last is commonly used and generally may take the form of a 
series of marking devices such as barrels, either plastic or metal, 
variously shaped pylons or the typical highway cone-shaped marker. 
Generally speaking, these markers, particularly the highway cone, are 
placed and removed by a number of highway maintenance workers on foot or 
hanging onto the back of a truck with one hand. The workers involved are 
exposed to extreme danger because of the speed and density of the traffic. 
Additionally, the need to rapidly place or remove highway markers or to 
place such markers over long stretches of highway as on the interstate 
highway system requires a large number of individual workers. 
Prior art somewhat related to these problems and to the general concept of 
serially depositing or retrieving a plurality of objects includes U.S. 
Pat. Nos. 3,157,267, 4,193,522 and 4,747,515. U.S. Pat. No. 3,157,267 
discloses a roadway signal device retriever; however, the magnetic 
retriever is for picking up metallic signal devices and does not disclose 
or suggest a method of depositing the signal devices on a roadway. U.S. 
Pat. Nos. 4,193,522 and 4,747,515 disclose the concept of dispensing 
markers or elements serially, but the devices in these patents are not 
directed to the dispensing and retrieving of highway traffic markers. 
SUMMARY OF THE INVENTION 
An object of the present invention is to provide a device that can safely, 
efficiently and inexpensively deposit and retrieve highway markers, 
particularly highway traffic cones. 
Another object of the present invention is to provide a highway cone 
dispenser and collector that may be mounted on any standard pickup truck 
without requiring modification of the truck and wherein the device may be 
efficiently and quickly detached from the vehicle so that the vehicle may 
be available for other uses. 
Yet another object of the present invention is to provide a highway cone 
collector and dispenser requiring surfaces of generally conical shape to 
define a tapering annular space between the panels to receive and store 
the cones. The panels carry flexible fingers to engage and grip the 
highway cones. 
Yet another feature of the present invention is that the cone wheel has an 
attached in-feed box for efficiently inserting an individual highway cone 
into the space between the panels for depositing the cone. 
Another feature of the present invention is a lower stripping bar for 
removing a cone from the cone receiving space for deposit on the roadway 
surface. This stripping bar may be a single bar in a fixed location at the 
lower periphery of the cone receiving space. Alternatively, the stripping 
bar may be positionable between a lower location and an upper location for 
removing the cones from the cone receiving space for deposit and storage, 
respectively. Also, the invention may be provided with an upper cone 
stripper in a fixed location for removing the cones for storage and a 
discrete lower stripping bar in a fixed location for removing the cones 
for deposit. 
Another feature of the present invention is a swing arm and a mounting 
carriage extending transversely across the width of a vehicle on which the 
collector and dispenser is mounted so that it may be used on either side 
of the vehicle. The mounting carriage and the swing arm provide for 
attaching the dispenser and vehicle on which it is mounted so that it may 
be used on both sides of the vehicle or stored in the bed of the vehicle. 
In operation the highway marker dispenser and collector of the present 
invention receives a highway cone and then rotates to deposit the highway 
cone on the highway surface. The in-feed box facilitates the insertion of 
a cone into the cone wheel near the top thereof for deposit and the lower 
stripping bar removes the cone from the cone wheel at the bottom of the 
cone wheel so it will be deposited on the highway surface. For picking up 
cones a guide aligns cones on the ground with the cone receiving space and 
as the wheel is translated and rotated the cone is grasped and carried to 
the top where the operator conveniently may remove it for storage in the 
box of the pickup truck. 
Specifically, for the deposit of highway cones, the operator places a cone 
in the feed-box and as the cone wheel rotates the cone is gripped in the 
cone receiving space and carried around the wheel. At the lower portion of 
the wheel nearest the road surface, the lower stripping bar contacts the 
upper surface of the base of the cone and strips the cone from the cone 
receiving space. For the retrieval of cones, the cone wheel is 
approximately aligned with the row of cones to be picked up. As the 
collector and dispenser is moved forward, the cone guide aligns the cones 
with the cone receiving space. As the cones are brought into the cone 
receiving space they are gripped and rotated to the upper area of the cone 
wheel where the upper cone stripper removes them from the cone receiving 
space so the operator conveniently may deposit them in the box of the 
truck. 
It should be appreciated that the cone wheel may be driven by direct 
contact with the ground or by an ancillary drive wheel or wheels. The 
present invention can be used to retrieve or deposit highway cones at 
appropriate, uniform intervals at speeds up to 500 feet per minute without 
requiring a multiplicity of highway workers or personnel. In addition, the 
highway cone dispenser and collector is far less dangerous for operators 
and highway workers because they do not have to place cones while on foot 
or hanging off vehicles in high speed and high density traffic areas. 
A major advantage of the present invention is that it improves the safety 
conditions for the highway worker. In addition, the present invention is 
very efficient, reducing the number of highway construction or maintenance 
personnel required to distribute and pick up highway markers. 
Other advantages of the present invention are that it improves appropriate 
accurate linear or curvilinear placement of highway marker cones at 
regular intervals, conforming to highway curves, required lane widths, 
etc. The cone wheel of the present invention has soft, resilient yet firm 
gripping surfaces which securely grip and hold the cones yet minimize 
damage to the reusable soft plastic cones. The present invention provides 
significant gains in efficiency since the cones may be placed at 
appropriate, uniform intervals at up to 500 feet per minute. The device 
may be quickly and easily attached to or detached from standard pickup 
trucks without requiring modification of the trucks, it may be used on 
either side of a vehicle and the device may be positioned and locked in a 
raised position or in the bed of a vehicle for regular travel between 
operational sites. 
Other objects and advantages of the present invention will become more 
fully apparent and understood with reference to the following 
specification and to the appended drawings and claims.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT 
A highway cone dispenser and collector is indicated in general by numeral 4 
in FIG. 1 and is shown in that figure attached to a truck 2. The cone 
collector and dispenser 4 is mounted near the bed area 6 of the truck and 
more specifically is shown mounted on the left or driver's side 8 of truck 
2. The rear wheels of the truck are indicated at 12. The truck 2 box 13 
provides a cone storage area 16 for receiving typical highway cones, 
indicated in phantom through-out the figures. A seat 14 may be provided 
for an operator. 
The highway cone dispenser and collector 4, which also may be known as a 
highway cone conveyor, includes a cone wheel or rotor 22 supported at main 
hub 24. The cone wheel 22 may be rotatably mounted by a ball bearing and 
race structure or a journal bearing arrangement. The cone wheel 22 has an 
inner panel 26 and an outer panel 28. The panels 26, 28 are stiff and may 
be made from any suitable material, examples are fiberboard, fiberglass or 
metallic materials such as spun aluminum. The panels 26, 28 have interior 
grip surfaces 30 which confront one another and taper convergently toward 
the main hub 24 to provide a central, tapered cone receiving area 32 
between the panels 26, 28. The panels 26, 28 have peripheral rims 34 that 
do not contact the ground G. Suction cups 36 are located on the rims 34. 
As shown in the figures, and particularly in FIGS. 8 and 9, the interior 
grip surfaces 30 of the cone wheel 22 are provided with flexible spatulate 
fingers 40. The fingers 40 have a base 42 and, near the base 42, a snap 
fit channel 44 for fitting the fingers 40 to the panels 26, 28 interior 
grip surfaces 30. Above the channel 44 the fingers have a shank 46 and 
culminate in flexible tip 48. FIG. 9 shows an alternative embodiment of 
the resilient flexible fingers 50. 
FIGS. 2-5 show further details of the traffic cone collector and dispenser 
4 of the present invention including depending columns 60, 62 which are 
part of the frame 61. Columns 60, 62 have a hub end 64 and a ground end 
66. Attached to columns 60, 62 near the ground end 66 thereof collector 
and dispenser 4 is equipped with a drive wheel 70 and an idler wheel 72. 
The drive wheel 70 is supported on drive wheel arm 74 having a first end 
76 and a distal end 78. A bearing block 80 supports an axle 82 having an 
outward end 84 and an inner end 86. The idler wheel 72 may be similarly 
supported and it should be noted that the idler and drive wheels 70, 72 
may be mounted on either side of the cone wheel 22. 
The mechanical linkage for the drive wheel 70 includes a driven sheave or 
pulley 88 near hub 24 connected by V-belt 90 to a drive sheave or pulley 
92 on axle 82. The cone wheel 22 may be driven by direct contact with the 
ground, but if the pulley, 88, 92 and belt 90 drive system is used, it 
should be noted that the pulley size ratio causes the cone wheel 22 to 
rotate at a speed equal to the linear speed of the hub 24 generated as the 
truck 2 moves. 
The cone conveyor 4 is also provided with a belt tensioner 94. The 
tensioner 94 is mounted on tensioner post 96 and includes positionable 
idler pulley 98 mounted on the post 96 to adjustably tension the belt 90. 
A forwardly extending in-feed guide 100 is also mounted on depending 
columns 60, 62. The generally parallel but diverging or curved outwardly 
arms 101 and 102 making up the guide 100 are partially removable at 
connection 103. Between the arms 101, 102 and rearwardly toward the cone 
wheel 22 there is an enlarged space 99. Near connection 103 the arms 101, 
102 converge forming a throat 104 before flaring outwardly thereby 
allowing the base of a cone being deposited to clear the arms 101, 102 
through enlarged space 99 as it is rotated downwardly, but also ensuring 
that the arms 101, 102 ensnare and align cones properly with the cone 
receiving area 32. 
A rearwardly facing retractable highway cone stripper 110 is attached near 
the ground end 66 of depending columns 60, 62 as well. Either one or both 
of the columns 60, 62 may have a stripper 110 attached thereto. The 
stripper 110 comprises a beam or bar 111 which is parallel to the ground 
and generally tangential to the cone wheel 22. The beam 111 is locked into 
place and supported in place parallel to the ground by a slidably 
extensible brace bar 112. Brace bar 112 is extensible through joint 114 
which may include a snap or friction lock. 
Cones may vary in shape and size. Therefore, as shown in FIG. 3, a curved 
cone retainer 120 may be fixed to the dependent columns 60, 62. The 
retainer 120 includes a pair of curved rails 122, 124 supported by 
retainer support beams 126. The retainer 120 serves to assist in guiding a 
cone as it is carried around the cone wheel 22. 
The figures also indicate that the cone collector dispenser or conveyor 4 
of the present invention includes upstanding columns 130, 132. The columns 
130 and 132 support an upper cone stripper 150. As shown in FIG. 3, the 
upper stripper 150 is movable between two positions, one of which is shown 
in full lines and the other position is shown by dotted lines 150a. The 
stripper 150 is out of the way and nonfunctional when in the full line 
position and at this time the lower stripper is functional for dispensing 
cones onto the highway. When stripper 150 is swung to the dotted line 
functional position, almost tangent to the wheel, the lower stripper bar 
111 is retracted upwardly to allow retrieving of the cones. 
The stripper 150 comprises a pair of rails 152, 154 which are pivotable 
between the two positions shown in FIG. 3. The rails extend from near the 
upper peripheral rim 34 of the cone wheel 22 and away therefrom and toward 
the bed area 6 of truck 2 wherein cones may be stored. The curved area 153 
is provided so that an operator in the truck 2 bed area 6 may conveniently 
remove cones from the upper stripper 150 for storage in the bed area 6 of 
the truck 2. The upper stripper 150 is supported in either position by a 
support block 156. 
The cone conveyor 4 is attached to the truck 2 by a support carriage 170. A 
flanged frame 172 is provided to support parallel rails 174, 176 which 
extend across the bed area 6 of truck 2. The support carriage 170 may be 
secured in place on the bed area 6 by bed brackets 178. A trolley 180 is 
mounted by two pairs of rollers 182, 184 for transverse movement along the 
rails 174, 176 across the bed area 6 of the truck. 
A pivoting lockable swing arm mount plate 186 is attached to the trolley 
180. A swing arm 188 having an upper end 190 and a hub end 192 is attached 
to plate 186 and near the main hub 24. The arm 188 is fork or yoke shaped 
being affixed to the upstanding and depending columns, 130, 132 and 60, 62 
respectively, on both sides of the cone wheel 22. The arm has two parallel 
beams 193, 195 on each side and between the beams 193, 195 hydraulic 
cylinders 197, 199 are mounted. The cylinders 197, 199 are provided to 
raise and lower the dispenser and collector 4 into various operational 
positions. The cylinders 197, 199 may be connected to a conventional 
source of hydraulic or pneumatic pressure. 
The swing arm 188 may also support a cone feeder 200. The feeder 200 
includes an open cone magazine 202 having a cone holding pin 204 and a 
release lever 206. The feeder 200 is generally tangent to the cone wheel 
22 and is open at its upper side so an operator may drop a cone therein. 
The trolley 180 is provided with a releasable lock 208 for affixing the 
cone conveyor 4 in a specific location relative to the truck 2 on which it 
is mounted. The lock 208 includes a friction plate 210, attached to the 
trolley 180, which is put into locking frictional contact with the rail 
176 by a tightening screw 212 driven by hand knob 214. The operation of 
the support carriage 170 to position the cone collector and dispenser 4 of 
the present invention will be explained herein below. 
FIGS. 10 through 12 depict alternative embodiments of the present 
invention. Specifically, FIG. 10 shows a cone wheel 220 having rims 222 
with a rubber wear surface 224 attached thereto. The rubber wear surface 
224 makes direct contact with the ground thereby providing the drive power 
to rotate the cone wheel 220. 
The cone wheel 220 (or 22) of the present invention may be comprised of 
various suitable materials as shown in FIG. 10 wherein the cone wheel 220 
is made from plywood and sheet metal. Also, the alternative embodiment of 
the resilient fingers 50 shown in FIG. 9 are shown in FIG. 10 as they may 
be disposed in the interior grip area 230 of the cone wheel 220. 
FIG. 11 shows an embodiment wherein one of the inner or outer panels 320, 
340 making up the cone wheel 360 may be provided with a steel ground 
contacting drive and wear rim 380. The wear rim may be integrated with or 
attached to either the inner or outer panel, 320, 340 respectively. FIG. 
11 also shows that resilient fingers in the grip area may be replaced with 
a soft resilient pad 400. 
The modified form of the present invention shown in FIG. 12 discloses a 
stripper 500 which is selectively movable or positionable between an upper 
position indicated at A and a lower position indicated at B in that 
figure. In position A, the stripper 500 facilitates the removal of a 
typical cone from the upper area of the cone wheel 520, and in position B, 
the stripper 500 provides for the removal of the cone from the cone wheel 
520 for deposition on the ground. 
FIG. 13 is a cross section of the support carriage 170 of the present 
invention and is provided to show additional detail of that feature, 
specifically, the trolley 180, rollers 182, and rails 174, 176 of the 
mounting carriage 170. 
FIGS. 15 and 16 show a modified form of the support carriage 570 for use 
with the present invention. A cross frame track 572 having two parallel, 
U-shaped rails 573, 574 extends transversely across the width of the bed 
area 6 of a truck. As shown in FIG. 16, the track 572 may extend beyond 
the sides 7 of the bed area 6. The track 572 captures and guides a 
plurality of rollers 575 mounted on a trolley tube 576, whereby the tube 
576 may travel along the length of the track 572. The tube may be provided 
with a conventional screw-tightened friction lock or may be releasably 
fastened by a removable pin in a selected location along the track 572. 
A trolley extension 578 is attached at a selected location to the upper 
side 580 of the trolley tube 576. The location may be varied by using the 
provided apertures 577. The extension 578 may be integral with or welded, 
bolted or other otherwise attached to the tube 576 and is buttressed by 
triangular webs 582. The extension 578 provides mounting flange 584 for 
receiving a collector and dispenser 4 frame arm 188 mounting plate 586. 
Plate 586 may be secured by a handle 588 actuated lock pin 590. Pin 590 
may be held in the locked position by a cotter key or pin 592. 
For dispensing cones onto the highway, the cone collector and dispenser 4 
may be positioned as shown in FIG. 1. An operator in the bed area 6 of 
truck 2 has access to highway cones stored in the bed area 6. The upper 
cone stripper 150 is positioned in the full line position as shown in FIG. 
3 and the bottom stripper 110 is lowered until it is parallel to the 
ground to protrude outwardly of the periphery of the wheel. The driver of 
the vehicle proceeds forward along the line on which cones are to be 
distributed at intervals. The operator in the bed area 6 of the truck 2 
places a series of cones, one at a time, into the feeder 200. As the 
vehicle 2 moves along the highway the drive wheel 70 revolves and causes 
the cone wheel 22 to rotate; and the periphery of the wheel has a linear 
speed very nearly the same as the speed of the vehicle traveling along the 
highway. The cone will be gripped in the cone receiving area 32 and 
carried toward the ground as the cone wheel 22 rotates. As the cone 
approaches the pavement or ground, the base of the cone passes through the 
enlarged space 99, between the guides 101, 102 and rearwardly of the 
narrow throat 104 between the guides. When the cone reaches the ground and 
the bottom area of the cone wheel 22, the cone base comes to rest upon the 
pavement and the upper side of the cone base is contacted by the cone 
stripper 110. As the wheel 22 continues to rotate, the stripper 110 holds 
the cone in contact with the pavement as the wheel tends to lift the cone. 
The cone is thereby stripped from the cone receiving area 32 of the wheel 
22, and is left standing on the highway as the truck travels on. In the 
meantime the operator in the bed area 6 may have inserted an additional 
cone or cones which will also be deposited at regular intervals along the 
pavement. The intervals between deposited cones may be varied by the 
frequency at which the operator inserts the cones and a signal device, 
either visual or audible, may be provided to cue the operator to achieve 
proper intervals between the deposited cones. 
For collecting a line of cones already on the highway, the bottom stripper 
110 is retracted or pivotally elevated to the position shown in phantom 
lines in FIG. 3 and the upper stripper 150 is moved into its forwardly 
extending operative position, shown at 150a in FIG. 3. The driver of the 
truck 2 approximately aligns the cone collector 4 with the row of cones 
and drives forwardly whereby the ground contacting drive wheel 70 causes 
the cone wheel 22 to rotate. The cones on the ground will be guided toward 
the cone receiving area 32 by the in-feed guide 100 and the wheel and 
receiving area thereof will roll onto the stationary cone. As the cone 
enters the receiving area 32 the soft body of the cone will be gripped by 
the fingers 40 and be rotated upwardly as the wheel 22 revolves. Depending 
upon the size of the cone and its base, the base will be held by suction 
cups 36, but also may be guided in its upward travel by the cone retainer 
120. When the cone reaches the upper portion of the wheel's orbit, the 
cone base contacts the upper stripper 150 and the cone is drawn out of the 
receiving area 32 and will slide along stripper bars 152, 154 so that the 
operator may grab the cone and place it in the bed area 6 for storage. 
In use the cone collector and dispenser 4 of the present invention may be 
mounted on a vehicle 2 as shown in FIG. 1. It should be appreciated that 
the support carriage 170 and frame 172 adapt the cone dispenser and 
collector 4 for use with any standard pick-up truck, as well as other 
vehicles. Because rails 174, 176 extend across the width of the truck 2, 
the dispenser and collector 4 may be used on either side of the truck. To 
move the dispenser and collector 4, the cylinders 197, 199 are activated 
to raise the cone wheel. The pivoting swing arm plate 186 attached to the 
trolley 180 is unlocked and the cone wheel may be moved to a horizontal 
position relative to the ground and above the bed area 6. The trolley 180 
can then be moved along rails 174, 176 until the cone wheel 22 may be 
moved into vertical position on the other side of the truck 2 by pivoting 
the plate 186, which is then locked in place. The cone wheel 22 then may 
be lowered by cylinders 197, 199 into its operational position shown in 
phantom in FIG. 14. It should be recognized that the support carriage 170 
also enables the collector and dispenser 4 to be placed in the bed area 6 
of the truck 2 for transport or storage. The modified form support 
carriage 570 is operationally similar to support carriage 170. 
The modified forms of the present invention shown in FIGS. 10, 11 and 12 
are operationally similar, but the cone wheel shown therein is rotated on 
the ground as the truck moves along. In FIG. 12, for deposit of cones, the 
stripper 500 is moved to position B and for retrieval of cones, it is 
placed in position A. 
The highway cone collector and dispenser 4 of the present invention may 
take different forms within the scope of the invention. In certain 
embodiments it may be fixedly mounted on either side of a truck; it may be 
an implement which is not vehicle mounted but rather is operator driven by 
an operator on foot; the panels 26, 28 comprising the cone wheel 22 may 
take various other configurations, for example, polygonal. Additionally, 
the collector and dispenser 4 may be provided with warning beacons to 
alert traffic to its presence. 
It will be seen that I have provided an new and improved highway traffic 
cone collector and dispenser 4 which provides a very cost effective, 
efficient and safe method of collecting and dispensing highway cones in 
high speed and high density traffic areas. 
Additionally, my invention may be easily installed on any standard pickup 
truck type vehicle. 
The present invention may be embodied in other specific forms without 
departing from the spirit or essential attributes thereof, and it is 
therefore desired that the present embodiment be considered in all 
respects as illustrative and not restrictive, reference being made to the 
appended claims rather than to the foregoing description to indicate the 
scope of the invention.