Golf ball parting line configuration and mold

A golf ball comprises two generally hemispherical portions joined together at a parting line and comprising dimples on respective outer surfaces thereof. The parting line comprises a repeating pattern of curved segments alternating with straight segments. The parting line crosses a geometric equator of the golf ball, and wherein the parting line intersects at least one dimple bordering the equator. A mold for producing a golf ball is also described.

FIELD

The present application relates to golf, and in particular to a golf ball having a new parting line configuration and a mold for producing the new configuration.

DESCRIPTION OF RELATED ART

Golf balls are typically provided with dimpled surfaces because the “dimple effect” results in the desired turbulent flow separation earlier in ball flight, which produces less drag and yields longer distance shots.

Golf balls are typically produced by pressing together two hemispherical mold halves that form a dimple pattern in a suitable material, such as a synthetic resin or other material, contained in the mold. In conventional approaches, the resulting golf ball may have a noticeable break in the dimple pattern in the area of the parting line. In this case, the dimples are separated slightly to make room for the parting line, which results in a perceptible parting line between the halves of the ball. Efforts have been made to configure the parting line to minimize its effect on the dimple pattern.

There is still a need, however, to provide a high performance golf ball having a highly regular dimple pattern that provides consistent flight independent of the point on the ball at which it is struck.

SUMMARY

Described below are implementations of a golf ball having a new parting line configuration that addresses some of the problems associated with conventional golf balls, as well as suitable molds for producing the new golf ball.

According to a first implementation, a golf ball comprises two generally hemispherical portions joined together at a parting line and comprising dimples on respective outer surfaces thereof. The parting line comprises a repeating pattern of curved segments alternating with straight segments, wherein the parting line crosses the geometric equator of the golf ball, and the parting line intersects at least one dimple bordering the equator.

In some implementations, the parting line intersects exactly one dimple.

In some implementations, the straight segments of the parting line are spaced apart from the equator. The curved segments of the parting line may have their respective inflection points on a first side of the equator and the straight segments of the parting line may be on a second side of the equator opposite the first side. The repeating pattern may be repeated approximately every 72 degrees about each hemispherical portion.

The curved segments and the straight segments may be joined together at junctions each having a fillet radius. The dimples may have a substantially uniform diameter. The dimples may have a substantially uniform depth. The parting line may be bordered by about 30 dimples on each side.

The parting line may extend between dimples except at the point where the parting line intersects the at least one dimple. Each of the curved segments may cross the geometric equator of the golf ball. In some embodiments, none of the straight segments crosses the geometric equator of the golf ball.

According to another implementation, a golf ball comprises two generally hemispherical portions joined together at a parting line and comprising dimples on respective outer surfaces thereof, wherein the parting line is defined by a first function comprising a sine-like wave superposed with a second function to yield a repeating pattern of curved segments alternating with straight segments. The parting line may extend about the golf ball, intersecting a bordering dimple and remaining spaced apart from other bordering dimples.

The two generally hemispherical portions may be slightly asymmetrical relative to each other.

In some implementations, the parting line has a maximum peak-to-peak amplitude of 3°. In some implementations, the parting line has a maximum peak-to-peak amplitude of 1.5°.

In some implementations, the golf ball has a geometric equator, the geometric equator extends around the golf ball and the parting line oscillates about the equator as it extends around the golf ball.

According to one implementation, a golf ball mold comprises upper and lower sections each having projections for forming dimples in an outer surface of a golf ball, and mating surfaces on the upper and lower sections comprising curved segment forming surfaces alternating with straight segment forming surfaces. One of the mating surfaces can intersects with one of the projections so that a resulting segment of the parting line on the golf ball will intersect a dimple on the golf ball. All other mating surfaces can be spaced from the projections such that the remaining curved segments and remaining straight segments of the parting line to be formed on the golf ball do not intersect any of the dimples.

In some embodiments, the one of the mating surfaces that intersects with one of the projections corresponds to a straight segment forming surface.

These and other embodiments are described more fully below, with reference to the following drawings.

DETAILED DESCRIPTION

FIG. 1is a perspective view of a new golf ball10formed from a first portion12and a second portion14that are joined together at a mold parting line16. As shown inFIGS. 2A and 2B, the parting line16straddles the ball's equator E as it circumscribes the ball, with curved segments20alternating with straight segments22. In general, the parting line16“interdigitates” or weaves between the two circumferential rows of dimples18that border or intersect the equator E. There are about 28-30 bordering dimples in each row that borders the equator E. In the implementation ofFIG. 1, the equator is bordered by 60 dimples, i.e., 30 dimples on the “north” side of the equator and 30 dimples on the “south” side of the equator.

FIG. 2Ashows an enlarged section of the golf ball10in the area of the parting line16, illustrating that the straight segments22are entirely on one side of the equator E, and the curved segments20cross the equator E, but have their maxima/minima24on the side of the equator opposite the straight segments22.

FIG. 2Bis another enlarged section of the golf ball10, which illustrates that the parting line16follows a repeating pattern that generally repeats n times about the circumference of the ball. In the illustrated implementation as shown inFIG. 2, the repeating pattern repeats five times about the circumference of the ball. Stated differently, the pattern is repeated every 72 degrees about the 360 degree circumference of the ball, or is said to have a period of 72 degrees. It should be noted that although the pattern is repeated as described, in preferred implementations there is only one point26on the parting line16that contacts one of the dimples18, as described below in greater detail.

A representative instance of the repeating pattern is illustrated inFIG. 2Bbeginning at the point labeled 0° and extending to the point labeled 72°. As can be seen at the 0° point, the pattern starts at a junction between the end of a straight segment22aand the beginning of a curved segment20a, where the intersection is the closest point to the equator E on any of the straight segments22. In the same way, the maxima/minima24aof the curved segment20ais spaced away from the equator E by a maximum amount. From 0° to 72°, the straight segments are progressively positioned farther from the equator E, and the curved segments have their maxima/minima positioned closer to the equator E. An identical instance of the pattern is shown between 288° (i.e., −72°) and 0°.

In the illustrated implementations, the curved segments20have a curvature that very closely matches the radius of the dimples. For example, for a dimple having a radius of about 2.1 mm, the radius of curvature of the curved segments20is about 2.2 mm. In the same example, the length of the straight segments22is about 1.06 mm. In the illustrated implementations, the parting line16“touches” or is coincident with one dimple at one point along its edge. In the illustrated implementation, the point26at which the parting line16is coincident with a dimple can be located about midway along one of the straight segments.

Thus, there is a slight departure in the repeating pattern, and in one instance, rather than approaching an adjacent one of the dimples18, one of the straight segments22intersects the adjacent dimple at the point26. In the illustrated implementation, the parting line16is moved to locate the point26correctly. In other embodiments, it would be possible to change the shape and/or size of one of the dimples to locate the point26correctly.

The point26can be a point of tangency between the curved periphery of the dimple and the intersecting straight section. In other implementations, the point26may be on a curved segment or at a fillet or other junction between a straight section and a curved section. In other implementations, the parting line16may be configured to touch more than one dimple, and preferably, about five dimples or fewer.

In some implementations, the repeating pattern of the parting line16can be defined as a superposition of two wave forms. The first wave form can have a relatively long wavelength, and the second wave form can have a relatively short wavelength. For example, the parting line configuration can be comprised of a superposition of a sine-like first wave and a second wave having a corresponding shape to yield the alternating straight and curved sections when added to the sine-like first wave. One purpose of the first waveform is to minimize disruption in large-scale features in the dimple pattern. One purpose of the second waveform is to allow the parting line to interdigitate between the dimples. The exact shape of the second waveform is determined by the particular dimple layout at the parting line.

As described, the parting line16crosses back and forth across the equator E as it follows the circumference of the golf ball. The parting line16can also be described in terms of its angular deviation from the equator E. In preferred implementations, the parting line16is within about a 3° latitude band on either side of the equator, and more preferably, within about a 1.5° band. Referring again toFIG. 2A, which shows a magnified view of a segment of the parting line16, the junctions between the curved segments20and the straight segments22preferably have fillets30or are otherwise rounded to provide a smooth transition and avoid sharp edges.

FIG. 3is a side elevation view, in section, of a representative mold40for making a golf ball as described above. The mold40comprises an upper mold section41and a lower mold section43that are joined together at the parting line16to define a cavity of a generally spherical shape and having an inner surface45. The inner surface of the cavity has projections47corresponding to the dimples18on the golf ball that are positioned and sized according to the selected dimple pattern.

FIG. 4is a perspective view of the lower mold section43. The surfaces that meet to define the parting line16include the curved segment surfaces49and the alternating straight segment surfaces51. In the illustrated implementation, there are 30 curved segment surfaces and 30 straight segment surfaces around the circumference of the mold. Although not specifically shown, the upper mold section41has a corresponding number and arrangement of curved segment surfaces and straight segment surfaces. In the upper mold section, the parting line contour is reversed, i.e., the curved segments are concave at locations where the corresponding bottom mold section has convex curved segments. This means that the top and bottom mold halves are not identical with regard to the parting line section.

Because the parting line is shaped to curve around most of the bordering dimples rather than to intersect with them, the parting line allows the dimples to be placed closer together than in a golf ball of a conventional design with a flat seam.

In view of the many possible embodiments to which the principles of the present disclosure can be applied, it should be recognized that the illustrated embodiments are only examples and should not be taken as limiting the scope of the following claims. We therefore claim all that comes within the scope and spirit of these claims.