Apparatus for mixing and processing plastic material including a delivery pump

A mixing and processing apparatus for plastic melt is equipped with a separately drivable gear pump as a delivery unit. In order to avoid material deposits between the mixing and processing apparatus and the delivery pump, the gear pump is directly mounted at the outlet end of the mixing and processing apparatus, such as an extruder, so that the plastic melt is directly fed axially into the suction space of the gear pump. Cleaning operations after shutdown or in the case of change of material are eliminated due to this direct transfer without dead space.

FIELD OF THE INVENTION 
The invention relates to a mixing and processing apparatus for a plastic 
melt which is equipped with a separately driven gear pump as a delivery 
means. 
BACKGROUND AND PRIOR ART 
The use of separately driven gear pumps for conveying a plastic medium from 
a mixing and processing apparatus is disclosed in DE 37 14 243 Al, DE 38 
42 988 Al, and DE 39 17 523 C2. 
In such gear pumps, the plastic medium to be conveyed is fed centrally, by 
means of a connection duct, to the suction side of the gear pump between 
the two rotating gears therein. The medium is pumped to the pressure side 
of the pump by the rotating gears through their engaged teeth and 
discharged through a delivery outlet. 
In the production of highly viscous, shear-sensitive polymers by means of 
screw extruders, the use of a gear pump as a delivery means is 
conventional. Details concerning pressure buildup, control, and regulation 
of the independent drives of the pump and of the mixing and processing 
apparatus are disclosed in DE 38 33 777 C2. The gear pump is mounted with 
its flange in a radial connection with an intermediate channel at the 
outlet end of a single-shaft extruder. In all other known applications as 
a delivery pump, the suction side of the gear pump is placed in working 
cooperation with the mixing and processing apparatus by means of a channel 
of varying length. 
A disadvantage of this arrangement is that deposits can build up in the 
channel between the mixing and processing apparatus and the gear pump. 
This occurs particularly during periods of shutdown and upon a change of 
material. A considerable time expenditure is necessary for cleaning 
purposes which results in considerable expense. In order to resist the 
high pressures in the extruding of plastic compounds, it is known from GB 
Patent 1,170,728 to arrange conveyer screws on both sides of extended 
shafts of the gears of a gear pump, which screws convey from outside to 
inside. In addition to the considerable expense for sealing the three 
resulting working spaces, there is also the basic disadvantage that the 
conveyor screws and the gear pump must always be operated at the same 
speed and thus, in practice, this arrangement is either impractical or can 
only be used for a very few materials. 
SUMMARY OF THE INVENTION 
An object of the present invention is to provide a device in which a 
delivery pump is combined with a mixing and processing apparatus such that 
no material deposits can form between the mixing and processing apparatus 
and the delivery pump. 
This is achieved in accordance with the invention by directly connecting 
the pump housing to the housing of the mixing and processing apparatus 
such that a suction space in the pump is in direct communication with the 
outlet opening at the end of the housing of the mixing and processing 
apparatus to receive the plastic material axially from the outlet opening. 
Accordingly, a direct connection, free of dead space, is provided for 
passage of the medium from the mixing and processing apparatus to the gear 
pump. Deposits can no longer form between the mixing and processing 
apparatus and the delivery pump during shutdown times or during changes of 
material. 
According to a feature of the invention, the drive means of the gear pump 
and the drive means of the mixing and processing apparatus are controlled 
independently of one another whereby the residence time in the mixing and 
processing apparatus as well as the delivery rate of the medium pumped 
from the gear pump can be varied arbitrarily. 
According to another feature of the invention, the temperature in the gear 
pump is controlled independently of the temperature in the mixing and 
processing apparatus to advantageously influence the delivery rate. 
In further accordance with the invention, the mixing and processing 
apparatus comprises a horizontal double screw extruder whose screws are 
co-rotating to produce highly viscous, shear-sensitive polymers. In this 
way, a smooth melting of the polymer can take place in the extruder so 
that the polymer melt is directly fed to the suction side of the directly 
mounted gear pump, without any dead space therebetween, and the pump 
effects the necessary pressure increase for supply of the polymer to a 
subsequent further processing device. Since both the double-screw extruder 
and the gear pump effect a self-cleaning action, a rapid changeover is 
assured when the material or a coloring agent is changed, due to the 
direct feed of the melt into the delivery pump without any intermediate 
dead space. An advantageous transfer from the gear pump to the subsequent 
device is made possible by arranging the outlet of the gear pump to face 
downwardly in a radial disposition relative to the pump chamber of the 
gear pump. 
In another embodiment of the invention, the mixing and processing apparatus 
comprises a vertically arranged tank having a bottom, delivery outlet at 
which the gear pump is directly mounted so that the suction side of the 
pump chamber directly receives the medium from the mixing and processing 
apparatus. Hence, the feed of the medium from the tank to the delivery 
pump is assisted by gravity. 
According to a feature of the latter embodiment, two screw type spiral 
drive members strip the inside wall of the tank and deliver the medium at 
their lower ends directly to the gears of the gear pump therebelow. This 
assures particularly favorable conditions for the pre-concentrating, 
homogenizing, and degassing of volatile components with an adjustable 
residence time in a vertical tank with a delivery end free of dead space.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS 
FIG. 1 shows a mixing and processing apparatus for a plastic melt which 
includes a screw extruder 4 supported on a base frame 7 by vertical 
supports 8. At the delivery end of the screw extruder 4 is a gear pump 5 
which is directly mounted in pressure sealed manner at the face 41 (FIG. 
2) of the housing of the extruder 4. The gear pump 5 has its own drive 
motor 6. The gear pump 5 includes meshing gears 51a and 51b secured on 
respective shafts 52 for rotation therewith. The shafts 52 are driven in 
rotation by motor 6. The gears 51a and 51b have side faces confronting the 
end faces of extruder screws 3a, 3b of extruder 4. The side faces of gears 
51a and 51b have only slight clearance, i.e. that necessary for rotation, 
with respect to the facing ends of screws 3a, 3b of the screw extruder 4. 
Plastic material is introduced into an inlet of the extruder 4 in the 
direction of arrow 11 (in FIG. 1) and arrow 10 indicates the radial 
delivery of the material from the outlet of gear pump 5. A connecting 
shaft 3 drivingly connects a gear mechanism 2 and the shafts of screws 3a 
and 3b of the extruder. The screws 3a and 3b are driven in the same 
direction to constitute the extruder 4 as a horizontal double screw 
extruder. The screw extruder 4 can be degassed or additional input of 
material can be effected at connections 42 and 43. As seen in FIG. 2, the 
end face 41 of the housing of the extruder 4 and the end face 31b of the 
housing of gear pump 5 simultaneously form a sealed connection between the 
delivery end of the extruder 4 and the inlet end of gear pump 5 while 
providing direct connection between the outlet end of the mixing chamber 
of the extruder and the inlet end of the gear pump without intermediate 
clearance or dead space. The axes of rotation of the shafts 52 of gears 
51a and 51b are offset downwardly from the axes of rotation of the screws 
3a and 3b, so that a lower wedge region 44 in the nip of the overlapped 
screws 3a, 3b of the double screw extruder 4 communicates with a suction 
space 53 in the nip of the gears of gear pump 5 for feeding the melt from 
the extruder 4 to the gear pump 5. The displacement of gear pump 5 is at 
least large enough that one-fourth of the diameter of gears 51a, 51b is 
surrounded in a pressure-tight manner by a lower pressure space 57 in the 
nip at the bottom of the gears 51a, 51b. A radial discharge outlet 54 of 
pump 5 extends from pressure space 57 to a subsequent processing device 
(not shown). The melt fed to the pump 5 from the extruder 4 is passed to 
the inlet or suction side of pump 5 at space 53 and the melt is compressed 
and pumped through the teeth of gears 51a and 51b of the gear pump 5 to 
the pressure space 57 of the gear pump. The upper region of screw extruder 
4 as well as the upper suction space 53 are thus tightly sealed by the 
housing of gear pump 5. The attachment of gear pump 5 to extruder 4 is 
effected by a pressure plate 55 and spacer 56 by bolts (not shown) joining 
the end flange of the extruder and the pressure plate 55. A seal ring (not 
shown) is interposed between the end face 41 of the extruder housing and 
the confronting faces of spacer 56 and face 31b of the gear pump housing. 
Various constructions are shown diagrammatically in the drawing, including 
independent heaters 60, 61 for the extruder and gear pump respectively, 
and regulating and control devices 62, 63 for the drive motors 1 and 6 
respectively which are independent of one another. It will be obvious to 
those skilled in the art that operation of the heaters 60, 61 and control 
devices 62, 63 can be carried out on the basis of the properties of the 
polymer to be processed. The essence of the invention consists in the 
direct conveyance of the polymer melt from screw extruder 4 into gear pump 
5 without any intermediate dead space, this being achieved by direct axial 
communication between the extruder outlet and the suction space of the 
gear pump. By this means, no cleaning operations are necessary after 
shutdown periods or after changing materials, since the extruder and the 
gear pump are self-cleaning and there are no connecting channels between 
the two devices as known in the art. 
FIG. 4 shows another embodiment in which gear pump 5 is directly mounted at 
an outlet 91 on a vertical mixing tank 9. A mixer 93 is disposed in the 
tank 9. The drive for mixer 93 is not shown nor is the upper part of the 
mixing tank with its input for the material as well as its heating means. 
The inlet and outlet connections for the tank 9 are not shown in detail. 
Gear pump 5 is attached in a pressure sealed manner to flange 94 of mixing 
tank 9, such that the suction space 53 in the gear pump is precisely 
aligned underneath outlet opening 91 and the open face of gear pump 5 is 
tightly sealed by flange 94. 
As in the first embodiment, there is no connecting channel present between 
the outlet of mixing tank 9 and the suction space of gear pump 5 in which 
deposits could build up. The level of the product in the tank 9 may be 
adjusted as desired, of course, by the separately controllable drive of 
the gear pump 5. The feeding of the medium to be pumped into the suction 
space of gear pump 5 is predominantly obtained by means of gravity. The 
pumped medium is discharged from pump 5 in the direction of the arrow in 
FIG. 4 which is perpendicular to the direction of input of the medium into 
the gear pump. 
Instead of the mixing element 93 shown in the drawing, of course, other 
preparation elements may be employed, for example, two screw spirals 
conveying the medium in the direction of the outlet and at the same time 
cleaning the inner wall of the mixing tank as in the embodiment of FIGS. 
1-3. 
Although the invention has been described in conjunction with specific 
embodiments thereof, it will become apparent to those skilled in the art 
that numerous modifications and variations can be made within the scope 
and spirit of the invention as defined in the attached claims.