Quick-donning head harness assembly

A quick-donning head harness assembly (10) used in combination with a respirator face mask assembly (12) of the type including a rigid facepiece (14) and a flexible face seal (16), which head harness assembly and face mask assembly may be quickly donned and adjusted without becoming entangled with the wearer's hair. The head harness assembly includes a cap (24) provided with a lower strap casing (24.2) and an upper strap casing (33). A lower elasticized strap passes through the lower casing, the forward ends of the strap passing through adjusting buckles (46) supported by lower corners of the facepiece. Rings (38) are connected to the upper corners of the facepiece (14) and an upper adjustable strap (48) has right and left temple portions (48.2) passing through the ring, the strap being folded back upon itself, the end portions (48.3) of the strap being provided with a "velcro" pile which may cooperate with a "velcro" pile on the upper strap casing (33) for adjustably positioning the upper corners of the facepiece. In addition, a rigid support (26) extends between the upper corners of the facepiece and the top forward corners of the cap (24).

FIELD OF THE INVENTION 
The present invention relates generally to a quick-donning head harness 
assembly of the type from which a respirator face mask may be suspended, 
and more particularly to a quick-donning head harness assembly including a 
cap made of a low friction material which slides over the head without 
snagging or pulling the hair, and upper or lower adjustable elasticized 
straps, side portions of which extend between the mask and the cap. The 
cap covers most of the wearer's hair, and the rear portions of the 
adjustable straps are kept from interfering with the hair during 
adjustment by the low friction material, which is disposed between the 
rear portions of the straps and the hair. The straps when properly 
adjusted ensure a good fit of the face mask. 
BACKGROUND OF THE INVENTION 
Quick-donning head harness assemblies are well known in the art and one 
example is EZ-Don FHR facepiece harness available from the Mine Safety 
Appliance Co. in Pittsburgh, Penn. Another well known example is the head 
harness for the Scott-O-Vista facepiece available from the Scott Aviation 
Division of Figgie International. In addition to these commercially 
available head harness assemblies, others are known from the patent 
literature. U.S. Pat. Nos. 3,457,564; 4,595,003; 4,029,092; 4,414,973; and 
1,177,383 are typical examples. The various designs are for the purpose of 
maintaining a face mask on the wearer's face. A typical face mask 
construction includes a rigid facepiece and a flexible face seal supported 
by the facepiece. A rigid facepiece may include either a rigid lens or a 
rigid shell. As the sizes of the wearer's faces vary from small to large, 
and as the individual contour of each face is somewhat different, for 
example some have prominent cheekbones, it is necessary in order to secure 
a good seal to maintain suitable pressure over the entire periphery of the 
face seal adjacent to the wearer's face. In addition, it is also desirable 
that the head harness assembly can be placed over the wearer's head 
without becoming entangled with the wearer's hair. It is also desirable 
that the face mask can be worn without undue discomfort. While various 
designs have been utilized in the past, some of which involve facepieces 
of differing sizes, there is always a chance of some penetration of gases 
past the face seal to the wearer's face. One problem exists where wearers 
fail to properly don equipment or to properly adjust the equipment once 
donned. It is believed that one of the reasons wearers fail to either 
properly don or properly adjust existing head harness assemblies is the 
fear that the harness may become entangled in the hair during donning or 
adjustment. Another disadvantage of existing designs is that there may be 
only two points of adjustment, usually in the jaw or neck area. 
OBJECTS AND SUMMARY OF THE INVENTION 
It is an object of the present invention to provide a quick-donning head 
harness assembly for use with a face mask assembly of the type having a 
rigid facepiece and a flexible face seal wherein the head harness assembly 
may be quickly donned without snagging the wearer's hair and which may be 
adjusted to provide a good fit of the face seal to the wearer's face to 
prevent or reduce penetration of gases past the face seal. 
More specifically, it is an object of the present invention to provide a 
quick-donning head harness assembly of the character set forth above 
wherein the head harness includes a cap which may be slid over the 
wearer's head without becoming entangled in the hair, the cap being made 
of a low friction material. 
It is a further object of the present invention to provide a quick-donning 
head harness assembly of the character set forth above wherein the harness 
assembly includes upper and lower adjustable straps so designed that the 
pressure of the face seal of the associated face mask can be properly 
adjusted to minimize penetration of gases between the face seal and the 
wearer's face. 
The foregoing objects as well as other objects are achieved by providing a 
quick-donning head harness assembly which includes a cap formed of low 
friction material, a pair of constant length means securing upper side 
portions of the lens or shell of the face mask to the upper side portions 
of the cap, lower adjustable length means securing lower side portions of 
the facepiece to lower side portions of the cap, and a pair of adjustable 
length means for securing upper side portions of the lens or shell to the 
cap in the area of the temples, the low friction material of the cap lying 
between the upper and lower adjustable length means. 
The foregoing objects and other objects and advantages of this invention as 
well as the details of the present invention will become more apparent 
after a consideration of the following description taken in conjunction 
with the accompanying drawings in which a preferred form o this invention 
is illustrated.

DETAILED DESCRIPTION 
The quick-donning head harness assembly of this invention is indicated 
generally at 10, the assembly being shown associated with a face mask 
assembly indicated generally at 12. The face mask assembly includes a 
rigid facepiece, and a flexible face seal. In the illustrated embodiment 
the face mask includes a rigid lens 14, a peripheral flexible face seal 16 
being supported thereon. The lens 14 is provided with a suitable aperture 
18 which may receive air supply or purifying equipment. While the 
illustrated face mask includes a full-length lens 14 which is provided 
with an aperture 18 for the receipt of air supply or purifying equipment, 
it should be appreciated that other forms of face mask assemblies may be 
utilized. In one alternate form a shorter length lens may be utilized, the 
lens in this situation being integrated into a face seal 16 of greater 
length and area. In another alternative design the rigid facepiece may be 
a shell. In the design shown in the accompanying drawings, the lens 14 is 
provided with upper and lower mounting studs 20, 22. However, the mounting 
for the head harness may be integrated into the seal assembly rather than 
into the lens. 
As can be seen from the FIGS., the quick-donning head harness assembly of 
this invention is essentially symmetrical. Thus, while only the right-hand 
side of the head harness assembly is shown in FIG. 1, it should be 
appreciated that the left-hand side is substantially identical. The head 
harness includes, as its major components, a cap 24, right and left 
constant length securing means 26, lower adjustable length means indicated 
generally at 28, and upper adjustable length means indicated generally at 
30. 
As previously indicated, the cap is made from a low friction material which 
is preferably a lightweight open mesh net of polypropylene or polyester 
(for nonfire-fighting applications) or Kevlar (for fire-fighting 
applications). As can be seen, this material is suitable sewn, the darts 
32 being for the purpose of shaping the cap about the crown of the 
wearer's head. In addition, the back 24.1 of the cap is suitably contoured 
to fit the back of the wearer's head. The lower rear portion of the cap 24 
is folded back upon itself and sewn to form a lower strap casing 24.2. In 
addition, the front upper edge is suitably hemmed as at 24.3. A strip of 
hook or loop pile fabric 33, such as that sold under the trade name 
"Velcro" has its upper and lower edges sewn to the back of the cap to form 
a casing for the central portion of the upper adjustable length means 30, 
the pile of the "Velcro" material extending away from the cap. 
The right- and left-hand constant length securing means 26 may be formed of 
any suitable material and in a preferred embodiment they are formed of 
neotext-coated polyester or nomex webbing. As can be seen, each of the 
constant length securing means is of a somewhat trapezoidal shape, the 
forward end portion being suitably apertured for receiving the stud 20, 
the constant length securing means 26 being held onto the stud 20 by a 
C-washer 34 which is suitably received by the stud 20. The upper rear end 
portion of the constant length securing means is suitably sewn by thread 
35 to the hem 24.3. A clip 36 is secured to the lower rear end portion of 
the constant length securing means by a rivet 37 or the like, the clip 
carrying a ring 38. 
The lower adjustable length means 28 include a fabric neck strap 39 which 
may be elasticized, which strap has an intermediate or rear portion 
passing through the strap casing 24.2 in the lower rear portion of the cap 
24. Right and left lower adjustable buckle assemblies are provided, each 
of the adjustable buckle assemblies, which are indicated generally at 40, 
being secured to a lower stud 22 by means of a suitable C-washer 42. Thus, 
each buckle assembly 40 includes a strap portion 44 having a forward end 
portion which is suitably apertured for receipt of the stud 22, a rear end 
of each strap portion 44 carrying an adjustable buckle 46 of conventional 
design, an end of the neck strap 39 passing through each of the buckles 46 
of conventional design. It should be appreciated that by engaging the 
right and left ends of the neck strap 39 and by pulling them in an outward 
or rear direction that the neck strap can be suitably tightened about the 
neck of the wearer. Similarly, by releasing the adjustable buckles 46, it 
is also possible to loosen the neck strap for ease of removal. 
The upper adjustable length securing means 30 consists of a single 
elasticized fabric strap 48. As previously indicated, a central back 
portion 48.1 of the strap 48 is disposed within the "Velcro" casing 33. 
Intermediate side or temple portions 48.2 of the strap 48 are passed 
through the rings 38 and are folded back as can best be seen from FIG. 4. 
Loop or hook pile fabric 50 is sewn to the inner sides of the end portions 
48.3 of the strap in cooperating relationship with the hook or loop pile 
fabric 33. The end portion of each of the upper adjustable length straps 
48 is folded back upon itself as at 48.4 to provide a good grip for the 
wearer. 
It can be appreciated from the above description and from a review of the 
drawings that the adjustable length means 28 and 30 will not snag the hair 
of the wearer when being secured or released. One reason for this is that 
the straps 39 and 48 in the area of the cap are separated from the 
wearer's hair by the cap itself. Another reason is that the straps 39 and 
48 are made of an elasticized fabric which is also a low friction 
material. It has been found that the quick-donning head harness assembly 
of this invention may be quickly donned by a user and suitably adjusted to 
a comfortable fit where penetration of gases between the face seal and the 
wearer's face is minimized. By using the design described above, and 
particularly through the use of the upper strap 48, the central back 
portion 48.1 will be stretched when the end portions 48.3 are secured by 
the "Velcro" casing 33, thus the flexible face seal 16 is snugly held 
against the wearer's face in the temple region. 
While a preferred embodiment in which the present invention has been 
incorporated is shown in the attached drawings and described above, it 
should be appreciated that the present invention is not to be limited to 
the particular details shown and described above, but that, in fact, 
widely differing means may be employed in the practices of the present 
invention.