Commercial hot water control system

A commercial hot water system includes a boiler, a storage tank, and a hot water delivery line connected between the storage tank and at least one plumbing fixture along with a cold water delivery line connection between said plumbing fixture, a cold water source and said boiler. A pump, interconnected between the hot and cold water delivery lines, enables circulation of water to the fixtures. A timer and controller provides for turning on the pump and a temperature sensor, connected to the controller, is effective in stopping the pump to prevent heated water from being circulated through the cold water line.

The present invention is generally directed to plumbing systems and more particularly directed to commercial plumbing systems with energy saving recirculation of water.

In large buildings, such as, for example, apartment buildings, hotels, motels, and other commercial buildings, the boiler, or hot water supply, is disposed remotely to the point of use of hot water. Accordingly, if the water in the piping system has cooled, a user may have to run the water for an extended period of time in order to get hot water to a fixture.

In this case, water is wasted because the cold hot water in the pipes is typically discharged into a drain during a period of time waiting for the arrival of hot water. Energy is also wasted because the discharged water was heated previously by the boiler.

This problem of both water waste and inconvenience has been solved by providing hot water recirculation systems which are installed in commercial buildings. Continuous circulation of hot water around the loop is quickly available at various points of use throughout the building. Most often, an electrically driven pump is installed at an end of a return line which draws hot water from the supply side of the boiler and returns it to the cold water inlet of the hot water supply.

This type of system enables quick access to hot water and, in fact, saves water; however, it is wasteful from an energy conservation point of view.

Even when insulated recirculation pipes have a high heat loss. Accordingly, the heat loss from a continuously operating recirculation system can be quite high.

In order to conserve energy, systems may be configured to turn off the recirculation pump at specific times. This is effected through a time clock which operates recirculation pump during the day and turns the pipe off at night.

While this system will reduce the heat loss at night, it has a severe drawback because recirculation is actually needed most during the evening. That is, during the day in an apartment building or hotel/motel, people will often use hot water at a number of fixtures throughout the building. This water draw keeps water in the distribution system thereby providing hot water quickly.

However, at night, very little hot water use occurs. When a person uses hot water at night, without operation of the recirculation pump a long time may be necessary for hot water to arrive at a remote fixture.

Accordingly, the system is desirable which enables the continuous, or sporadic, use of recirculation to maximize efficiency of this system. The present invention solves that problem.

SUMMARY OF THE INVENTION

A hot water delivery system in accordance with the present invention generally includes a boiler having a storage tank interconnected therewith and hot water delivery lines connected between the storage tank and at least one plumbing fixture. A cold water delivery line is provided and connected between the plumbing fixture and a cold water source and the boiler for delivering cold water thereto.

A pump is provided which is interconnected between the boiler and the storage tank, for circulation of the water from the storage tank to the fixture and return to the storage tank. A controller causes the pump to circulate water.

A temperature sensor, connected to the control system, is provided for causing the controller to stop the pump to prevent heated water from being circulated and a timer connected to the controller is provided for causing the controller to turn on the pump. Alternatively, a flow detector may be installed in the hot water delivery line and connected to the controller for automatically causing the controller to turn on the pump.

DETAILED DESCRIPTION OF THE DRAWINGS

Referring toFIG. 1, there is shown a hot water recovery system10for a building14which generally includes a boiler18, connected to a storage tank22, and supplied by a feed line24. A hot water delivery line28connecting the tank22with a plurality of plumbing fixtures32that are dispersed throughout the building14. Also provided is a cold water delivery line36interconnecting the fixtures32with a cold water line36which is also interconnected with the boiler18.

A pump46is connected between the boiler18and storage tank22for circulation of water to and from the fixture32in order to provide “instant” hot water at the fixtures and a controller50provides for switching electrical current from an outlet52to the pump46in order to cause the pump46to circulate water from the storage tank22to the fixture32.

A temperature sensor, or flow detector,56may be disposed in a line54interconnecting the pump46with the storage tank22and causes the controller50to stop the pump46to prevent heated water from being circulated. The temperature sensor56may be a thermistor type of detector strapped to the outside of the line54.

The temperature sensor56is preferably configured for detecting a temperature increase, or gradient, such as one or two degrees and in response thereto, causing the control system52stop the pump46. Thus, no matter what the actual temperature of the water in the line54is, an increase of one or two degrees will cause the pump46to stop. Preferably, a timer64may be incorporated into the controller50for causing the controller50to turn on the pump46at preset times; however, the pump is stopped by the controller50through the temperature sensor56.

Although the timer64is shown incorporated into the controller50it may be disposed anywhere in the system.

Although there has been hereinabove described a specific commercial hot water system in accordance with the present invention for the purpose of illustrating the manner in which the invention may be used to advantage, it should be appreciated that the invention is not limited thereto. That is, the present invention may suitably comprise, consist of, or consist essentially of the recited elements. Further, the invention illustratively disclosed herein suitably may be practiced in the absence of any element which is not specifically disclosed herein. Accordingly, any and all modifications, variations or equivalent arrangements which may occur to those skilled in the art, should be considered to be within the scope of the present invention as defined in the appended claims.