Stacked-NMOS-triggered SCR device for ESD-protection

Transistors with very thin gate oxides are protected against oxide failure by cascading two or more transistors in series between an output pad and ground. The intermediate source/drain node between the two cascaded transistors is usually floating during an ESD test, delaying snapback turn-on of a parasitic lateral NPN transistor. This intermediate node is used to drive the gate of an upper trigger transistor. A lower trigger transistor has a gate node that is charged by the ESD pulse on the pad through a coupling capacitor. When the coupled ESD pulse turns on the trigger transistors, the trigger transistors turn on a silicon-controlled rectifier (SCR) that is integrated with the trigger transistors.

BACKGROUND OF INVENTION

This invention relates to electro-static-discharge (ESD) protection circuits, and more particularly to cascaded-transistor input-protection devices.

Relatively small electric shocks can melt or otherwise destroy tiny structures in an integrated circuit (IC). To reduce such damage, input and output pads of IC chips are typically connected to protection devices specifically designed to shunt electro-static-discharges (ESD). These ESD-protection devices have been effective for semiconductor processes used in the last decade.

Processing improvements have continued to reduce the size of IC transistors and the thicknesses of films used to make the transistors. For example, the gate oxide between the silicon substrate and the polysilicon or other gate material has been reduced to as little as 32 angstroms for a process with a minimum gate length of 0.18 micron. These thin gate oxides present a challenge since they may be damaged by relatively small voltages.

For example, a gate oxide may have a breakdown of 4 volts, which is less that the traditional 5-volt power supply. Reduced power-supply voltages of 3 or 1.8 volts have helped prevent oxide breakdown. However, the IC chip with the thin gate oxide may be electrically connected to another chip that drives S-volt signals that could destroy the delicate gate oxides. Even reduced voltages such as 3.3 volts may damage gate oxides with breakdown voltages of 4 volts, since a 3.3-volt signal is so close to the breakdown limit. The long-term reliability of the gate oxide is also a concern.

Some dual-gate-oxide processes allow for a thin gate oxide to be used for core transistors, but a thicker gate oxide to be used for I/O transistors. While useful, the extra processing steps for the thicker I/O oxide add cost and are not desirable.

Semiconductor processes with low gate-breakdown voltages may require cascading transistors to reduce the voltage applied to any single transistor. Stacked or cascaded transistors are widely used for I/O circuits when only thin gate oxides are available.FIG. 1shows an output buffer using cascaded transistors. Internal circuitry including a pre-driver generate signal VN to the gate of n-channel driver transistor16. A bias voltage VBN is applied to the gate of n-channel limiting transistor14.

The bias voltage VBN can be a constant voltage (such as Vcc) that causes limiting transistor14to remain on. The voltage stress seen by the gate oxide at the Drain/Gate overlap region of transistor14is reduced to Vpad Vcc, which is less than the gate oxide breakdown voltage.

When a high and potentially damaging voltage is applied to the pad, this voltage is reduced somewhat by the voltage drop across the channel of limiting transistor14. Thus the voltage on node NIN is less that the maximum voltage applied to the pad, reducing the gate-to-drain voltage on driver transistor16to Vcc-Vtn.

Also, since the bias voltage VBN may be set to power (Vcc), the gate-to-drain voltage of limiting transistor14can be less than the maximum that could occur if its gate was driven fully to ground. Thus the voltage across the gate of limiting transistor14is less than the gate breakdown voltage.

FIG. 2shows that n-channel cascaded transistors in an output buffer are often laid out parallel to one another. Polysilicon gates are laid out vertically across an active region in the p-type substrate, with sources and drain between the poly gates in the active areas. Contacts to metal layers can be included in these source and drain regions but are not shown.

In this example, the source active region which is connected to ground is to the left of the poly gate of n-channel driver transistor16, while the drain region is to the right of the poly gate of transistor16. The active area for the drain of transistor16is shared with the source of limiting transistor14, saving die area. This source/drain region is node NIN. This region may be made narrower that for the ground and pad connections since metal contacts may not be needed for this intermediate node.

N-channel limiting transistor14has its source on the left, node NIN, and its drain on the right, pad node PAD. Often several legs or fingers of polysilicon gates are required to meet the desired gate width of the overall transistor. Thus a second polysilicon gate transistor14′ for transistor14is to the right, sharing pad node PAD and having a source node NIN′ to the right. Nodes NIN and NIN′ may or may not be connected together by metal lines and contacts.

FIG. 3shows a cross-section of the n-channel cascaded transistors laid out in FIG.2. N+ source and drain regions are connected to ground, node NIN, the pad, and node NIN′ from left to right, while poly gates are formed above channels in the substrate for transistors16,14,14′.

Parasitic lateral NPN transistors are also formed by the MOS transistor structures. For example, the grounded source and drain at node NIN of transistor16form one NPN transistor, while the source at node NIN and drain at node PAD of transistor14form another NPN transistor. The bases of these transistors are the channels in the p-substrate under the poly gates.

A third lateral NPN transistor22is shown. This lateral NPN transistor is larger, spanning two transistors16,14. The emitter of NPN transistor22is the grounded source of driver transistor16, while the collector of NPN transistor22is the drain of limiting transistor14which is connected to the pad. The base of NPN transistor22is the p-type substrate between the ground and pad N+ regions.

This NPN transistor22goes under the intermediate N+ region of node NIN, and current flows under this intermediate NPN region when NPN transistor22is turned on, such as during an ESD event.

The base width of this larger NPN transistor22is much larger than the base width of the smaller parasitic NPN transistors that correspond to transistors16,14. Thus NPN transistor22is less likely to conduct given identical bias conditions of emitter, base, and collector terminals of the parasitic NPN transistors.

However, when two n-channel transistors are cascaded, the bias conditions are not identical but are very different. The intermediate node NIN is not biased but is floating. The snapback characteristics of this n-channel stack structure has been theoretically explained in James Miller's paper “Engineering the Cascoded NMOS Output Buffer for Maximum Vt1” published in the 2000 EOS-ESD Symposium Technical Digest, pp.308-317. Empirical measurements have shown that the n-channel cascaded/stack configuration has a higher trigger voltage Vt1 and a higher snapback holding voltage Vsb, but a lower secondary breakdown current It2as compared to a single n-channel transistor. This means a degraded ESD performance is expected in a stacked transistor structure.

Earlier output buffers that did not cascade transistors had just the smaller parasitic NPN transistor. This smaller NPN transistor was easier to turn on during an ESD event since it had a smaller base width. Thus the MOS driver transistors of earlier output buffers served as a good ESD protection device due to their parasitic NPN transistors.

The higher breakdown voltage of the larger NPN transistor22is undesirable since it allows a larger voltage to occur on the pad during an ESD event. The larger ESD voltage that occurs before the parasitic NPN transistor turns on can damage the transistors and gate oxides, causing permanent failures from ESD events.

Simply adding a standard ESD structure to the pad can cause reliability failures. A standard ESD structure with a single transistor to shunt current from the pad to ground or power could have gate-oxide failures due to the full voltage across the one shunt transistor. The width of the base of NPN transistor22could be reduced by removing any contacts to metal in the shared source/drain region (node NIN), but then this layout is no longer generic and useable for other logic gates that need the contacts.

A new ESD device based on a silicon-controlled rectifier (SCR) has been developed by one of the inventors. Ming-Dour Ker published the article “Electrostatic Discharge Protection Design for Mixed-Voltage CMOS I/O Buffers” in IEEE Journal of Solid State Circuits, vol.37 #8 pp.1046-1055, August,2002. The Stacked-NMOS Triggered SCR device (SNTSCR) is disclosed. The SNTSCR device requires synchronized triggering of the gates of the Stacked-NMOS transistors embedded in the new SCR device.

What is desired is a cascaded ESD-protection structure that can use the cascaded transistors of an output buffer. Cascaded transistors are desired to reduced voltages applied across thin gate oxides of the transistors. A modification to a cascaded output buffer is desired to reduce the breakdown or snap-back voltage. A more robust ESD structure with a lower breakdown voltage is desired to protect the delicate transistors and gate oxides of smaller devices. Use of the new stacked-NMOS-triggered SCR in a cascaded-transistor output is desired.

DETAILED DESCRIPTION

The inventors have realized that the floating intermediate node between two transistors cascaded together increases the breakdown or snapback voltage of the parasitic NPN transistor. The parasitic NPN transistor is harder to turn on, providing less protection during an ESD event, possibly resulting in failures and damage.

The inventors have realized that the new stacked-NMOS-triggered SCR (SNTSCR) can be combined with the cascaded transistors for ESD protection. The inventors take advantage of the well behaved voltage (VBN-Vtn) of the intermediate node NIN of the cascaded transistors to directly drive the triggering gate of the SNTSCR device.

By suitable design of a coupling capacitor and resistor values, the SNTSCR device: can be kept off under normal operating conditions. During the positive-to-VSS ESD event, a high ESD voltage is applied to the I/O pad with VSS grounded but VDD (Vcc) floating. In this ESD stress configuration, a capacitor couples the ESD transient voltage from the I/O pad to a transistor gate that triggers the SNTSCR device on, effectively shunting the ESD current from I/O pad to the ground or VSS bus.

FIG. 4illustrates a cascaded-transistor output buffer that has an intermediate node connected to an ESD protection device. Core circuitry including a pre-driver generates signals PG, NG which carry data to be output to the pad. PG and NG are usually in the same state to output data, but the output buffer can be disabled by driving PG high and NG low.

Signal PG is applied to the gate of p-channel driver transistor46, while signal NG is applied to the gate of n-channel driver transistor42. Usually only one of driver transistors42,46is on at any one time.

Bias voltages may also be generated Bias VBN is applied to the gate of n-channel channel limiting transistor44. The bias voltage VBN is usually set to be the same potential as the power rail, VDD (such as 1.8V) so that when a high voltage (3.3V) is applied to the I/O pad, the potential across the gate oxide in the Drain/Gate overlap region of n-channel transistor44is still well within the safe operating voltage region of the gate oxide. Since the voltage at the intermediate node NIN is VDD Vtn, this voltage drop across limiting transistor44protects driver from damage.

When power is disconnected, such as during an ESD test, intermediate node NIN, is typically floating. When an ESD pulse is applied between the pad and ground, the drain junction of n-channel transistor44goes into avalanche breakdown, and hole current starts to flow in the local p-substrate. This triggers the parasitic NPN of n-channel transistor44, resulting in passing a high voltage to node NIN. This high voltage from limiting transistor44turns on or triggers ESD shunt device60, effectively shunting the ESD current from I/O pad to the VSS bus. This prevents damage during the ESD event. ESD shunt device60can be a SNTSCR that is triggered by the ESD pulse on the pad, and closes to dynamically ground the I/O Pad. The ESD current is thus shunted harmlessly to ground.

Gate tracking circuit50operates to connect gate node PG of p-channel driver transistor46to the I/O Pad voltage when the 110 Pad voltage is higher than Vcc. This keeps p-channel driver transistor46off. However when the I/O Pad voltage is lower than Vcc, gate tracking circuit50allows gate node PC of p-channel driver transistor46to be directly driven by the pre-driver circuit.

N-Well self-biasing circuit52also acts to place the highest available voltage on the well beneath p-channel driver transistor46. Normally power Vcc is higher than the I/O pad voltage, so N-Well self-biasing circuit52couples Vcc to the N-well, keeping p-channel driver transistor46turned off. However, when power is off and the I/O pad is high, N-Well self-biasing circuit52couples the I/O pad voltage to the N-well to keep p-channel driver transistor46off. Such gate tracking and N-Well self-biasing circuits have been described by Kwong in “Undershoot-Isolating MOS Bus Switch” U.S. Pat. No. 6,052,019 and “Dual-Sided Undershoot-Isolating Bus Switch”, U.S. Pat. No. 6,320,408.

FIG. 5is an ESD protection circuit with cascaded gates coupled to trigger a stacked NMOS triggered SCR device. SNTSCR40is a PNPN SCR device formed by a lateral stack of a p+ region, N-well, p-type-substrate, and N+ region. In addition to the normal PNPN structure in the silicon substrate, two n-channel MOS transistors are formed over the PNPN structure to form a SNTSCR device. Trigger transistors21,22are an integral part of SNTSCR40and act to trigger the rectifier action.FIG. 6shows a cross section of SNTSCR40.

The gate of n-channel trigger transistor21is driven by the intermediate node NIN between cascaded transistors42,44. The gate of n-channel trigger transistor22is driven by coupled node NI2, which is between capacitor54and resistor56. During an ESD event on the I/O pad, part of the rapid voltage rise is coupled across capacitor54to node NI2, turning on trigger transistor22. After some time, resistor56discharges, capacitor54. During normal operation smaller voltage rises are coupled to node NI2. These smaller voltage rises are Insufficient to turn on trigger transistor22during normal operation.

When an ESD event occurs on the I/O pad, limiting transistor44snaps back and conducts a high voltage to intermediate node NIN. This high voltage on intermediate node NIN turns on trigger transistor21. Coupling capacitor54is designed to couple some of the transient ESD voltage from the I/O pad to raise coupled node NI2to a voltage above the threshold voltage to turn-on n-channel trigger transistor22. Since both trigger transistors21,22are turned on, SNTSCR40is triggered on, effectively shunting the ESD current from I/O pad to the VSS bus.

During normal operation, the intermediate node NIN is held at Vcc-Vtn, so n-channel trigger transistor21remains turn on. However, coupled node NI2is below the threshold voltage of n-channel trigger transistor22during normal operating conditions, so that n-channel trigger transistor22remains in the cut off mode. Since there is an electrical discontinuity between transistor21and22, as trigger transistor22is off, SNTSCR40also remains in the shut off mode.

Gate tracking circuit50acts to apply the I/O pad to gate node PG to keep p-channel driver transistor46from leaking when the I/O Pad voltage is higher than Vcc. Likewise, N-Well self-biasing circuit52acts to apply the higher of Vcc or the I/O pad to the N-well to further prevent leakage of p-channel driver transistor46.

FIG. 6is a cross-sectional diagram of the stacked-NMOS-triggered SCR. The basic P—N—P—N SCR structure is formed in the substrate by p+ region86. N-well74, p-substrate76, and N+ region80. N-well74is biased to the I/O pad voltage by N+ tap88, while p-substrate76is biased to ground by P+ tap78. Second N-well71is to enhance the emitter efficiency of lateral NPN transistors in the lateral SCR device. This Nwell cathode can provide more effective conducting paths to bypass ESD current.

The I/O pad is connected to P+ region86and N-well74through N+ tap88. Ground is connected to p-substrate76through P+ tap78and to N+ region80. Thus two of the four P·N—P—N regions are connected to power and two are connected to the I/O pad.

Trigger transistors21,22are formed by polysilicon or other gates above p-substrate76. Source or drain regions are formed by N+ regions80,72,84. Lightly-doped N− drains90may be used in some processes.

N+ region80connected to ground acts as a source while N+ region84connected to the I/O pad acts as a drain during a positive ESD event. Intermediate N+ region72between transistors21,22is floating and not directly connected to other circuit nodes.

During an ESD event, high voltages are applied to the gates of trigger transistors21,22. Conducting channels are formed under the transistor gates. These conducting channels allow current to flow from the I/O pad at N+ region84to grounded N+ region80by triggering on the SNTSCR device via the snapback of trigger transistor21.

FIG. 7is an alternative triggering circuit. To improve the design window for values of coupling capacitor54and leaker resistor56in the triggering circuit, n-channel clamping transistor23is added. N-channel clamping transistor23is added across the 56, between the gate of trigger transistor22and ground. The gate of clamping transistor23is biased at Vcc through diffusion resistor48. Under normal circuit operation, n-channel clamping transistor23is always turned on to clamp the coupling node NI2to below the threshold voltage of trigger transistor22to keep transistor22always off. Therefore SNTSCR40can be guaranteed to remain off under normal circuit operating conditions.

Under the ESD stress condition, n-channel clamping transistor23is off since the initial voltage level on the floating Vcc bus is zero. The voltage NI2coupled to the gate of trigger transistor22is determined by the resistor56and the coupling capacitor54. Therefore, the optimum design window for the sustaining resistance and coupling capacitance of this modified ESD detection circuit can be improved since clamping transistor23ensures that trigger transistor22remains off during normal powered operation.

Alternate Embodiments

Several other embodiments are contemplated by the inventors. For example more than two transistors can be cascaded in series to provide more voltage protection, and the SNTSCR may have more than two triggering transistors. Several other embodiments are contemplated by the inventors. For example the MOS transistors could be replaced with bipolar transistors. The bases of the bipolar transistors replace the gates, since the bases control current flow between the collector and emitter. Diodes, resistors, capacitors, and other transistors could be added to the circuits. Additional protection devices could be added.

The invention could be applied to many types of IC chips. The invention could also protect ordinary inputs, outputs, and I/O's. Other kinds of transistors could also be used. Sizing of transistors and capacitors can be estimated and verified or adjusted based on simulation results. Each I/O pin could be an input, output, or a bi-directional pin. For an ESD test between pins A and B, a negative ESD pulse on pin A when pin B is grounded can be considered equivalent to a positive ESD pulse applied to pin B when pin A is grounded.

Many protection circuits can be integrated together on a single substrate of a single chip. Other functions and circuits can be included on the chip. The pin can be a bonding pad on a semiconductor chip that is for connecting to a bonding wire or ball that electrically connects to a pin or connector of a package. The terms source and drain can change, depending on applied voltage biases. Current can be positive current or negative current flowing in an opposite direction.

The resistor could be replaced by other leaker devices, such as transistors. The coupling capacitors can be implemented as p-channel or n-channel transistors each with the source and drain connected together as one terminal of the capacitor, and the transistor gate as the second capacitor terminal.

The abstract of the disclosure is provided to comply with the rules requiring an abstract, which will allow a searcher to quickly ascertain the subject matter of the technical disclosure of any patent issued from this disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. 37 C.F.R. § 1.72(b). Any advantages and benefits described may not apply to all embodiments of the invention. When the word “means” is recited in a claim element, Applicant intends for the claim element to fall under 35 USC § 112, paragraph 6. Often a label of one or more words precedes the word “means”. The word or words preceding the word “means” is a label intended to ease referencing of claims elements and is not intended to convey a structural limitation. Such means-plus-function claims are intended to cover not only the structures described herein for performing the function and their structural equivalents, but also equivalent structures. For example, although a nail and a screw have different structures, they are equivalent structures since they both perform the function of fastening. Claims that do not use the word means are not intended to fall under 35 USC § 112, paragraph 6. Signals are typically electronic signals, but may be optical signals such as can be carried over a fiber optic line.