Clamping device

A clamping device for clamping a work piece includes a chuck, a collet positioned inside the chuck, and a bayonet fastener operatively arranged so that the collet is fastenable in the chuck and is removable from the chuck solely by manual operation of the bayonet fastener without the use of auxiliary tools.

CROSS-REFERENCE TO RELATED APPLICATION

This application claims the priority of European Patent Application EP 13 177 415.0, filed on Jul. 22, 2013, and German Patent Application DE 20 2013 103 278.6, filed on Jul. 22, 2013, the subject matter of which is incorporated herein by reference.

BACKGROUND OF THE INVENTION

The invention relates to a clamping device comprising a chuck and a collet positioned inside the chuck.

Clamping devices of this type are generally used for the clamping in of a work piece. The clamping device thus comprises a chuck and a collet which is positioned inside the chuck. The collet is used to fasten the respective work piece. For this, the collet is advantageously operated with the aid of a pull rod which is in particular moved, meaning displaced, with the aid of a drive unit. The collet in this case preferably consists of several collet segments which can carry out the adjustment movements and thus can clamp in the work piece and also release it again.

If the clamping device is to be used for the clamping of different types of work pieces, the collet on the chuck for the clamping device must be replaced. One problem with the known clamping devices is that the replacement requires the use of auxiliary tools which are necessary to loosen the collect to be replaced on the chuck, so that it can be removed. The auxiliary tools must be used in a corresponding manner to secure the new collet inside the chuck.

The use of auxiliary tools represents an undesirable additional structural expenditure for embodying the clamping device. A further disadvantage is that the auxiliary tools form loose parts which must be stored separately. The auxiliary tools frequently are not available if a collet on the chuck must be replaced, which results in additional expenditure for conducting a search or for procuring the auxiliary tool.

SUMMARY OF THE INVENTION

It is therefore an object of the invention to provide a clamping device of the aforementioned type which has a high functionality with low structural expenditure.

The above and other objects are accomplished according to an embodiment of the invention, wherein there is provided a clamping device for clamping a work piece, comprising: a chuck; a collet positioned inside the chuck; and a bayonet fastener operatively arranged so that the collet is fastenable in the chuck and is removable from the chuck solely by manual operation of the bayonet fastener without the use of auxiliary tools.

One essential advantage of the clamping device according to the invention is that the collet in the chuck can be installed without the use of auxiliary tools and, if necessary, can also be removed from the chuck. In order to secure the collet in the bayonet fastener, an operator only needs to manually operate the bayonet fastener.

The bayonet fastener forms an integral component of the clamping device and is thus attached permanently to the clamping device. A single operator can easily and quickly operate the bayonet fastener, so that the time for the installation and removal of the collet can be kept very low.

According to an embodiment of the invention, the bayonet fastener may include an activation ring that can be operated manually, as well as with a bayonet ring that is operatively connected to the activation ring and functions to secure the collet in the chuck.

The bayonet fastener embodied in this way has a structurally simple design. The components of the bayonet fastener can be integrated into the clamping device without resulting in a significant increase in the structural size.

The activation ring and the bayonet ring may be arranged concentrically on the chuck, wherein the bayonet ring may be positioned inside the activation ring. Pins may be provided which radially project inwardly from the inside of the activation ring and may engage in bores in the bayonet ring, thereby transmitting a rotational movement of the activation ring to the bayonet ring.

By rotating the activation ring, the bayonet ring can be moved between a closed position in which the bayonet ring secures the collet in the chuck and an open position in which the bayonet ring releases the collet from the chuck.

The activation ring may be positioned on the outside of the clamping device and can thus be turned easily by an operator. This rotational movement of the activation ring may be transmitted by the pins to the bayonet ring which then locks the collet in place and/or releases the collet from the chuck. As a result, a structurally easy and simultaneously robust design of the bayonet fastener may be realized.

The position of the collet remains unchanged during the activation of the bayonet fastener, which is achieved with an anti-locking device that secures the collet in a fixed, radial position inside the chuck.

According to one embodiment of the invention, brackets are provided on a front face of the bayonet ring, which extend radially toward the inside and into a cavity enclosed by the bayonet ring, wherein these brackets function to secure the collet. Furthermore provided are webs that end at the outer surface of the collet, are separated by grooves, and form a ring-shaped arrangement. In the closed position of the bayonet ring, the brackets of the bayonet ring fit against the webs and thus connect the collet to the chuck. In the opened position of the bayonet ring, the brackets are located in the region of the grooves of between the webs of the collet, so that the collet can be removed from the chuck.

The webs and grooves usefully adjoin the front face of the collet by which the collet is inserted into the chuck.

In this way, a particularly simple and yet reliable locking mechanism is obtained which makes it possible to secure the collet in the chuck and release it again as needed.

The collet is composed of several identical collet segments, wherein respectively adjacent collet segments are connected via an elastic element that extends in an axial direction across the collet.

The elastic elements generally are preforms that are composed of rubber mixtures. These elastic elements in general make possible a relative movement of the individual collet segments. The elastic elements furthermore form sealing elements, meaning the elastic elements meet a dual function.

The inventive design of this arrangement achieves that during the closing of the bayonet fastener, the collet segments are moved over their complete length in a uniform manner in the radial direction. The elastic elements are compressed uniformly over their complete length.

This represents a considerable advantage as compared to the known clamping devices where the collet must be mounted in and/or dismounted from the chuck with the aid of auxiliary tools. The collet segments of known devices carry out tilting movements during the mounting of the collet, as a result of which the elastic elements that connect the collet segments are not compressed uniformly. Rather, the elastic elements are locally compressed very strongly, meaning the elastic elements are subjected to extremely high stresses at those locations, thereby resulting in increased wear of the elastic elements and an undesirable reduction in the service life of the collet. This disadvantage is avoided with the arrangement according to our invention since the bayonet fastener causes a uniform, radial movement of the collet segments which results in a uniform pressure load on the elastic elements.

According to one embodiment, a locking device is provided for locking in place the bayonet fastener once the collect has been fastened inside the chuck with the aid of the bayonet fastener.

In particular, the locking device comprises a mechanism to secure the position of the activation ring when the bayonet ring is in the closed position.

With this locking device, it is achieved that the bayonet fastener is not released in an uncontrolled manner during the operation of the clamping device. A locking device of this type can be realized by using a spring element to generate spring forces that act in an axial direction of the clamping device upon the activation ring and keep at least one locking element, provided on the activation ring, in an associated receptacle of the chuck. To activate the bayonet fastener, the activation ring is initially moved in axial direction and can then be rotated. Following the activation with the activation ring, the locking element again automatically engages in an associated receptacle, so that the bayonet fastener is secured.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

FIG. 1contains a partial sectional view of an exemplary embodiment of a clamping device1according to the invention which is used for the clamping of a work piece.FIG. 1shows a chuck2and a collet3for the clamping device1. Not shown is the mechanism for activating the collet3that is positioned in the chuck2and which functions to move the collet3and thus to clamp in or release the work piece, which is also not shown herein. This mechanism can comprise a drive unit, in a manner known per se, for generating a linear movement of a pull rod which serves to activate the collet3. Components of the arrangement shown inFIG. 1are shown as separate components inFIG. 2.

As can be seen inFIG. 1, the chuck2of the clamping device1is composed of a chuck flange4and a chuck body5which is also shown separately inFIG. 2. The chuck flange4and the chuck body5are connected via cap screws6while a stopper holder7, which is positioned between the chuck flange4and the chuck body5, is screwed with the aid of cap screws6to the chuck body5.

A reversible stop8is positioned on the inside of the chuck2and is secured in place with a locking pin9. The reversible stop8functions as a replaceable reference element which, together with axial stops, makes it possible to adapt to different work pieces positioned in the collet3.

The chuck body5comprises an opening on the front which is delimited by conically extending contact surfaces5ainto which the collet3is inserted.FIG. 1illustrates the collet3that is inserted into this opening, wherein it is provided with a sealing ring10at the back edge that is inserted into the opening and is positioned inside the chuck body5. This sealing ring protects a locking area in which the collet3is secured inside the chuck2against penetrating shavings or other types of contamination.

As can be seen in particular inFIG. 2, the collet3is composed of six identically embodied collet segments3a, wherein respectively adjacent collet segments3aare connected by elastic elements11that extend in an axial direction of the collet3. The elastic elements11are embodied as preforms that are composed of rubber mixtures. These elastic elements11form elastic couplings between the collet elements3a, so that the elastic elements11are compressed when pressure forces act upon the surface area of the collet3, so that the collet segments3acan be pushed together in the radial direction.

The collet3is positioned non-rotating inside the chuck body5. As a means for preventing rotation, grooves12which extend the axial direction are provided in the outside surface of the collet3. In the present case, a groove12is provided on each collet segment3a. Cap screws13that are positioned in the chuck body5engage in these grooves12and ensure a non-rotating positioning of the collet3in the chuck body5.

According to the invention, the collet3is secured tool-less with the aid of a bayonet fastener and thus without any auxiliary tools inside the chuck2. The bayonet fastener comprises an activation ring14, positioned on the outside of the chuck body5, which can be activated, meaning rotated, by an operator. The bayonet fastener furthermore comprises a bayonet ring15, arranged concentric to and within the activation ring14, which functions to lock in place or unlock the collet3.

The bayonet ring15is provided on its outside surface with slots16in which pins17engage that are positioned on the activation ring14and project radially inward from its inside surface. A rotational movement of the activation ring14is thus transmitted to the bayonet ring15.

To secure the collet3inside the chuck2, the bayonet ring15is provided with brackets18on a front face which extend in the radial direction into the cavity enclosed by the bayonet ring15. The brackets18are embodied identically and are respectively separated by intermediate spaces. The intermediate spaces are also formed identically, so that the brackets18are positioned equidistance in a circumferential direction of the bayonet ring15.

Corresponding to the brackets18on the bayonet ring15, webs19are provided in the back region of the collet3which leads into the chuck2, wherein these webs end at the outer surface of the collet3as seen in radial direction. Six webs19which are separated by grooves20are provided in the present case, wherein respectively one web19is provided on each collet segment3a. The webs19are embodied identically. The grooves20between the webs19are also embodied identically, so that the webs19are arranged equidistant in the circumferential direction of the collet3. The lengths of the webs19, meaning the extensions in circumferential direction, are adapted to the lengths of the brackets18for the bayonet ring15.

By rotating the activation ring14by 30°, the bayonet ring15can be moved between an opened position and a closed position. During the insertion of the collet3into the chuck2, the bayonet ring15is in the opened position. As soon as the collet3has been inserted to the desired position inside the chuck2, the brackets18of the bayonet ring15are located in the region of the grooves20because the bayonet ring15is in the opened position. To secure the collet3inside the chuck2, the activation ring14is then rotated by 30° until the bayonet ring15is in the locked position. In the closed position, the brackets18of the bayonet ring15are positioned on the tops of the webs19on the collet3and thus prevent the collet3from being removed from the chuck2. If the collet3is to be removed once more from the chuck2, the bayonet ring15is again moved to the opened position. The removal of the collet3can be aided by using a spring or in general a spring mechanism.

The sectional view according toFIG. 3shows the bayonet ring15in the opened position while the sectional view according toFIG. 4shows the bayonet ring15in the closed position. As can be seen inFIG. 3, the brackets18on the bayonet ring15are in the opened position, in the region of the grooves20between the webs19on the collet3, thus covering some of the elastic elements11. With the closed position shown inFIG. 4, the brackets18are pushed in front of the webs19and are therefore no longer visible inFIG. 4, but the elastic elements11are now exposed.

The invention has been described in detail with respect to various embodiments, and it will now be apparent from the foregoing to those skilled in the art, that changes and modifications may be made without departing from the invention in its broader aspects, and the invention, therefore, as defined in the appended claims, is intended to cover all such changes and modifications that fall within the true spirit of the invention.