Apparatus for transferring cleaning bodies for a heat exchange through which can flow a cooling fluid

The invention relates to an apparatus for transferring cleaning bodies for a heat exchanger through which can flow a cooling fluid. The apparatus requires in the case of discontinuous operation a minimum number of drives operated with external power and has a casing which has an inlet connectable by means of a line to an outlet of the heat exchanger, as well as an outlet; a sink space, which is connected by means of a controllable closable and openable opening with the interior of the casing and an outlet connectable by means of a line to the heat exchanger inlet and a screening means located in the casing and which is positioned between the outlet of the casing on the one hand and the casing inlet on the other. The line linking the outlet of the sink space with the heat exchanger inlet contains a valve controllable by the fluid pressure, and between the outlet of the casing and an inlet of the sink space is provided a pump for delivering water from the casing to the sink space, the pressure of the fluid delivered by the pump being selected in such a way that the controllable valve opens.

FIELD OF THE INVENTION 
The invention relates to an apparatus for the transfer of cleaning bodies 
for a heat exchanger through which can flow a cooling fluid in accordance 
with the preamble of claim 1. 
BACKGROUND OF THE INVENTION 
Such an apparatus is generally known from EP 148 509 A1. The flow through 
the apparatus is such that in spite of the use of a pump the cleaning 
bodies do not pass through the latter and instead take a different flow 
path by means of which they can be transferred back from the heat 
exchanger outlet to its inlet. However, for its operation it is necessary 
to have two motor-operated valves and a motor-operated flap for closing 
and opening an opening, which links the casing having the screening device 
with the sink space. Thus, it is necessary to provide three separate motor 
drives, which in particular make smaller installations more expensive. In 
conjunction with the sink space below the flap serving as the casing 
bottom there is an infeed of cleaning bodies either directly (FIGS. 1 and 
2) of the reference or via a bypass (FIG. 3) of the reference into the 
heat exchanger inlet. When using the bypass solution the cleaning bodies 
are passed out of the sink space into a partial flow branched off the main 
cooling water flow and are transported by it into the heat exchanger 
inlet. The transfer flow for the return of the cleaning bodies produced 
with the pump and commencing at the heat exchanger outlet is passed behind 
the screening device via a separate line, in which the pump is located, 
and consequently without the cleaning bodies into the main cooling water 
line or into the heat exchanger inlet. The objective of this separation is 
to ensure that the Cleaning bodies do not have to pass through the pump 
which produces the transfer flow. 
U.S. Pat. No. 4,079,782 discloses an apparatus in which an outlet line, in 
which the pump is located, is connected to the casing. The casing has on 
the bottom a second outlet from which can be flushed the cleaning bodies. 
The pump outlet is connected to the second outlet in such a way that the 
water delivered by the pump and sucked out of the casing "entrains", in 
accordance with the Jet pump principle, a flow containing the cleaning 
bodies from the second outlet. Also in this known apparatus, in which the 
cleaning bodies circulate continuously unlike in the case of the apparatus 
of EP 148 509 A1, the cleaning bodies do not flow through the pump. 
SUMMARY OF THE INVENTION 
The present invention addresses these problems by providing an apparatus 
for the transfer of cleaning bodies for a heat exchanger through which 
flows a fluid from its outlet and back to its inlet and which in the case 
of discontinuous operation requires a minimum number of drives operated 
with external power and which in particular can be of an electrical, 
hydraulic or pneumatic nature. However, hereinafter for simplification 
reasons only the term "drive" will be used. 
According to an aspect of the present invention this problem is therefore 
addressed through an apparatus wherein in the line connecting the outlet 
of the sink space to the inlet of the heat exchanger a valve is located 
which is controllable by the pressure of the fluid and that between the 
casing outlet and a sink space inlet is provided a pump for delivering 
water from the casing into the sink space, the pressure of the fluid 
delivered by the pump being selected in such a way that the controllable 
valve opens. 
In the case of the invention a return flow through the apparatus in the 
unintended or reversed direction is reliably prevented with the aid of the 
fluid pressure-controlled valve in the line linking the sink space and the 
heat exchanger inlet. This applies to the time periods in which the 
apparatus is inactive, i.e. when there is no transfer of cleaning bodies 
back from the heat exchanger inlet. In fact, due to the closed opening 
between the casing and the sink space all the cleaning bodies are trapped 
within the casing and there is no through-flow. 
For a ball transfer period, i.e. for a cleaning period of the heat 
exchanger tubes, the opening preferably located in the casing bottom is 
appropriately opened by a flap closable by means of a drive, so that the 
cleaning bodies pass into the sink space. Following a predetermined 
opening period, whose length is empirically determined and is dependent on 
the sinking rate of the cleaning bodies, the flap is closed again and the 
pump switched on. It delivers the cleaning bodies now located in the sink 
space through an open check valve, which constitutes the said valve, into 
the heat exchanger inlet. The pump sucks fluid out of the casing, namely 
through the screening device between the casing inlet and the casing 
outlet. Suction takes place from the heat exchanger outlet and through the 
screen arrangement, so that above the flap are once again collected the 
circulating cleaning bodies and as a result of the underpressure built up 
by the pump they flow together with the fluid out of the heat exchanger 
outlet and into the casing. 
After a certain time all the cleaning bodies are again trapped within the 
casing, so that the cleaning cycle is ended. The pump can now be switched 
off. On switching off the pump the fluid pressure-controlled valve at the 
sink space outlet and which is preferably constructed as a check valve 
also closes, because basically between the heat exchanger inlet and the 
heat exchanger outlet there is a pressure gradient adequate for closing 
this valve.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENT 
The apparatus, also known as a ball lock, according to the invention mainly 
comprises a casing 1, which is closed by a lid 2. The lid 2 can easily be 
dismantled and fitted with the aid of (not shown), snap closures. In the 
dismantled state there is free access to the interior of the casing 1, so 
as to be able to e.g. remove cleaning bodies 20 trapped there or introduce 
such cleaning bodies 20 at this point. Generally the cleaning bodies are 
sponge rubber balls, which can be finished in a special way, e.g. can have 
a strongly abrasive skin. 
The bottom of the casing 1 is closed by a flap 5 operable by a drive and 
which in the opened state links the interior of the casing 1 with a sink 
space 6 located below the flap 5. The interior of the casing 1 and the 
sink space 6 are additionally interconnected by means of a line 11, in 
which is located a pump 4. The casing 1 is connected by means of a line 9 
to a heat exchanger outlet 15, which in this area has a screen arrangement 
16. The sink space 6 is connected by means of a line 12 to the heat 
exchanger inlet 14 of a heat exchanger 18. The cleaning bodies 20 passing 
out of the opening 13 of the line 12 are forced under the pressure of a 
main pump 17 through the heat exchanger tubes 19 of the exchanger 18 and 
with the aid of the screen arrangement 16 are again removed from the 
influence area of the heat exchanger 18. Each line 9 and 12 contains a 
cut-off valve 7, 8, which is in each case closed when the lid 2 of the 
casing 1 is opened. 
When the apparatus is in the inoperative state a valve 10 in the line 12 
constructed in the manner of a check valve is firmly closed, due to the 
pressure drop from the heat exchanger inlet 14 to the heat exchanger 
outlet 15 under the action of the main pump 17. 
If the ball lock is put into operation, then the casing 1 and all the 
connected lines and the like are filled with water. 
At the start of a cleaning cycle when the cleaning bodies 20 are to pass 
through the heat exchanger 18, all said cleaning bodies 20 are located in 
the interior of the casing 1 and are surrounded by a screening system 3. 
The pump 4 is switched off, and the flap 5 closes the bottom of the casing 
1, which gives the position shown in the drawing. Firstly the flap 5 is 
opened. The cleaning bodies 20 located above it sink into the sink space 
6, because their specific weight is slightly above that of water and also 
because there is no flow within the casing 1. Following the sinking of the 
cleaning bodies 20 into the sink space 6 the flap 5 is closed again, e.g. 
when a preset timing relay operates, its duration having been empirically 
determined. 
The pump 4 is then switched on and its delivery pressure opens the valve 
10. The pump 4 sucks the water out of the casing 1 and pumps it into the 
sink space 6. As a consequence thereof the cleaning bodies located in the 
sink space 6 are passed through the line 12 up to the opening thereof 13, 
where they are taken up by the medium flowing through the heat exchanger 
18. Following the cleaning operation in the heat exchanger tubes 19 they 
are trapped with the aid of the screening device 16 and conveyed back into 
the area above the flap 5 within the screening means 3. The pump 4 causes 
the transfer through the lines 9 and 12, but no cleaning bodies 20 flow 
through said pump. 
After the cycle of all the cleaning bodies is at an end, the pump 4 is 
switched off again and the apparatus is ready to operate during the next 
cleaning cycle. The running time of the pump 4 can once again be 
controlled by means of a timing relay. The next cleaning cycle can 
directly follow or only take place at a later time. 
It was indicated hereinbefore that only two drives are necessary, e.g. a 
drive cylinder for operating the flap 5 and the drive for the pump 4. Both 
drives can be put into operation by simple sequence controls, so that 
there is no need for an expensive control means with program sequence or 
the like. During inoperative periods the fluid pressure-controlled valve 
10 ensures that there is no undesired bypass flow through the heat 
exchanger 18 and during the periods when the cleaning bodies 20 sink from 
the interior of the casing 1 into the sink space 6 it ensures that no flow 
occurs which could affect the sinking of the cleaning bodies. 
The cut-off valves 7 and 8 are relatively infrequently operated, namely 
only when the lid 2 of the casing 1 is opened. For this rare operation a 
manual actuating means can be provided, although it is more advantageous 
for the said valves 7 and 8 to be operated by means of a drive. 
Slightly above the closed flap 5, the casing 1 can have a drain cock, so 
that it is easier to remove the cleaning bodies 20 when the lid 2 is 
removed. The drained off medium, which is e.g. cooling water, can be 
collected in a bucket and can be reintroduced following the removal of the 
cleaning bodies 20 and before closing the lid 2.