Abnormality diagnosis system of air-fuel ratio sensor

An abnormality diagnosis system of an air-fuel ratio sensor 40 or 41 provided in an exhaust passage of an internal combustion engine and generating a limit current corresponding to an air-fuel ratio, comprises a current detecting part 61 detecting an output current of the air-fuel ratio sensor and an applied voltage control device 60 controlling a voltage applied to the air-fuel ratio sensor. The abnormality diagnosis system applies a voltage inside a limit current region where a limit current is generated and a voltage outside the limit current region to the air-fuel ratio sensor when the air-fuel ratio of the exhaust gas circulating around the air-fuel ratio sensor is made a predetermined constant air-fuel ratio, and judges a type of abnormality occurring at the air-fuel ratio sensor based on an output current of the air-fuel ratio sensor detected by the current detecting part at this time.

CROSS-REFERENCE TO RELATED APPLICATION

The present application claims priority to Japanese Patent Application No. 2014-228870 filed on Nov. 11, 2014, which is incorporated herein by reference in its entirety.

TECHNICAL FIELD

The present invention relates to an abnormality diagnosis system of an air-fuel ratio sensor. The air-fuel ration sensor is arranged in an exhaust passage of an internal combustion engine.

BACKGROUND ART

In the past, in an internal combustion engine designed to control an air-fuel ratio to a target air-fuel ratio, it is known to arrange a limit current type air-fuel ratio sensor, in an engine exhaust passage, in order to generate a limit current corresponding to the air-fuel ratio. In such an internal combustion engine, the amount of fuel fed to a combustion chamber is controlled by feedback by the air-fuel ratio sensor so that the air-fuel ratio becomes the target air-fuel ratio. In this regard, sometimes this air-fuel ratio sensor has a cracked element resulting in the outer surface of the sensor element and the internal space of the sensor element ending up being communicated. If having such a cracked element, the air-fuel ratio sensor can no longer generate a suitable output corresponding to the air-fuel ratio. As a result, the air-fuel ratio can no longer be accurately controlled by feedback to the target air-fuel ratio.

Therefore, an abnormality diagnosis system for detecting a cracked element of an air-fuel ratio sensor has been known in the past (for example, PLT 1). According to PLT 1, usually the voltage applied to the air-fuel ratio sensor is set to a center of a limit current region. If the sensor element of the air-fuel ratio sensor has cracked or the platinum on the electrodes has shrunken, it is believed that the voltage applied to the air-fuel ratio sensor will deviate to the high voltage side from the center part of the limit current region. Therefore, in the system described in this PLT 1, when the voltage applied to the air-fuel ratio sensor deviates to the high voltage side or low voltage side from the center part of the limit current region, it is judged that the sensor element of the air-fuel ratio sensor has cracked or the platinum on the electrodes has shrunken.

CITATIONS LIST

Patent Literature

SUMMARY OF INVENTION

Technical Problem

In this regard, various abnormalities may be mentioned as occurring at the air-fuel ratio sensor. As such abnormalities, for example, the diffusion regulation layer constituting the air-fuel ratio sensor clogging or otherwise degrading, a circuit connected to the air-fuel ratio sensor malfunctioning, etc. may be mentioned. Among these, if the diffusion regulation layer clogs or otherwise deteriorates, the change of the output current of the air-fuel ratio sensor deviates from the change of the air-fuel ratio of the exhaust gas around the air-fuel ratio sensor, that is, “slope type deviation” occurs. On the other hand, if a circuit connected to the air-fuel ratio sensor malfunctions, the output current of the air-fuel ratio sensor deviates overall from the air-fuel ratio of the exhaust gas around the air-fuel ratio sensor by a constant value, that is, “offset type deviation” occurs. However, in the conventional method of detection of abnormality, even if it was possible to detect deviation in the air-fuel ratio sensor, it was not possible to differentiate whether this was slope type deviation or offset type deviation. That is, it was not possible to differentiate the type of abnormality occurring in the air-fuel ratio sensor.

Therefore, in consideration of the above problem, an object of the present invention is to provide a system for detecting abnormality able to differentiate a type of abnormality occurring at an air-fuel ratio sensor.

Solution to Problem

In order to solve the above problem, in a first invention, there is provided an abnormality diagnosis system of an air-fuel ratio sensor provided in an exhaust passage of an internal combustion engine and generating a limit current corresponding to an air-fuel ratio, wherein the system comprises a current detecting part detecting an output current of the air-fuel ratio sensor and an applied voltage control device controlling a voltage applied to the air-fuel ratio sensor, the system applies a voltage inside a limit current region where a limit current is generated and a voltage outside the limit current region to the air-fuel ratio sensor when the air-fuel ratio of the exhaust gas circulating around the air-fuel ratio sensor is made a predetermined constant air-fuel ratio, and judges a type of abnormality occurring at the air-fuel ratio sensor based on an output current of the air-fuel ratio sensor detected by the current detecting part at this time.

In a second invention, the voltage outside the limit current region is a voltage lower than the limit current region and inside a proportional region where the output current rises along with a rise of applied voltage in a first invention.

In a third invention, an output current when applying the voltage inside the limit current region to the air-fuel ratio sensor and an output current when applying the voltage outside the limit current region to the air-fuel ratio sensor in the state where the air-fuel ratio of the exhaust gas circulating around the air-fuel ratio sensor is maintained at the predetermined constant air-fuel ratio when the air-fuel ratio sensor is normal are respectively detected or calculated in advance as a normal value inside the limit current region and a normal value outside the limit current region, and the type of abnormality occurring at the air-fuel ratio sensor is judged based on the differences between detected values of the output currents of the air-fuel ratio sensor when applying the voltage inside the limit current region and the voltage outside the limit current to the air-fuel ratio sensor in the state where the air-fuel ratio of the exhaust gas circulating around the air-fuel ratio sensor is maintained at the predetermined constant air-fuel ratio, and the normal value inside the limit current region and normal value outside the limit current region in the first or second invention.

In a forth invention, when the difference between the detected value of the output current of the air-fuel ratio sensor when applying a voltage inside the limit current region to the air-fuel ratio sensor in the state where the air-fuel ratio of the exhaust gas circulating around the air-fuel ratio sensor is maintained at the predetermined constant air-fuel ratio and the normal value inside the limit current region is a predetermined reference value inside the limit current region or more, and the difference between the detected value of the output current of the air-fuel ratio sensor when applying a voltage outside the limit current region to the air-fuel ratio sensor in the state where the air-fuel ratio of the exhaust gas circulating around the air-fuel ratio sensor is maintained at the predetermined constant air-fuel ratio and the normal value outside the limit current region is a predetermined reference value outside the limit current region or more, it is judged that an offset type deviation where the output current of the air-fuel ratio sensor is deviated overall from the air-fuel ratio of the exhaust gas circulating around the air-fuel ratio sensor has occurred at the air-fuel ratio sensor in the third invention.

In a fifth invention, when the difference between the detected value of the output current of the air-fuel ratio sensor when applying a voltage inside the limit current region to the air-fuel ratio sensor in the state where the air-fuel ratio of the exhaust gas circulating around the air-fuel ratio sensor is maintained at the predetermined constant air-fuel ratio and the normal value inside the limit current region is a predetermined reference value inside the limit current region or more, and the difference between the detected value of the output current of the air-fuel ratio sensor when applying a voltage outside the limit current region to the air-fuel ratio sensor in the state where the air-fuel ratio of the exhaust gas circulating around the air-fuel ratio sensor is maintained at the predetermined constant air-fuel ratio and the normal value outside the limit current region is less than a predetermined reference value outside the limit current region or more, it is judged that a slope type deviation where the change of the output current of the air-fuel ratio sensor is deviated from the change of the air-fuel ratio of the exhaust gas circulating around the air-fuel ratio sensor has occurred at the air-fuel ratio sensor in third or fourth invention.

In a sixth invention, the internal combustion engine comprises an exhaust purification catalyst arranged in the exhaust passage, an upstream side air-fuel ratio sensor arranged at an upstream side of the exhaust purification catalyst in the direction of exhaust flow in the exhaust passage, and a downstream side air-fuel ratio sensor arranged at a downstream side of the exhaust purification catalyst in the direction of exhaust flow in the exhaust passage and wherein the downstream side air-fuel ratio sensor is comprised of the limit current type air-fuel ratio sensor in any one of the first to fifth inventions.

In a seventh invention, the internal combustion engine comprises an exhaust purification catalyst arranged in the exhaust passage, an upstream side air-fuel ratio sensor arranged at an upstream side of the exhaust purification catalyst in the direction of exhaust flow in the exhaust passage, and a downstream side air-fuel ratio sensor arranged at a downstream side of the exhaust purification catalyst in the direction of exhaust flow in the exhaust passage and wherein the upstream side air-fuel ratio sensor is comprised of the limit current type air-fuel ratio sensor in any one of the first to fifth inventions.

In an eighth invention, the internal combustion engine can carry out fuel cut control wherein feed of fuel to a combustion chamber is stopped during operation of the internal combustion engine, and the time when the air-fuel ratio of the exhaust gas circulating around the air-fuel ratio sensor is maintained at the predetermined constant air-fuel ratio is during the fuel cut control in any one of the first to seventh inventions.

In a ninth invention, the internal combustion engine can carry out fuel cut control wherein feed of fuel to a combustion chamber is stopped during operation of the internal combustion engine as fuel cut control and, post-reset rich control wherein the air-fuel ratio of the exhaust gas flowing into the exhaust purification catalyst is made a rich air-fuel ratio richer than the stoichiometric air-fuel ratio after the end of the fuel cut control, and the time when the air-fuel ratio of the exhaust gas circulating around the air-fuel ratio sensor is maintained at the predetermined constant air-fuel ratio is during the post-reset rich control in the seventh invention.

In a tenth invention, the internal combustion engine performs feedback control so that the output air-fuel ratio of the upstream side air-fuel ratio sensor becomes a target air-fuel ratio, and the time when the air-fuel ratio of the exhaust gas circulating around the air-fuel ratio sensor is maintained at the predetermined constant air-fuel ratio is the time when the target air-fuel ratio is maintained constant at a predetermined air-fuel ratio in the seventh invention.

In an eleventh invention, the internal combustion engine performs feedback control so that the output air-fuel ratio of the upstream side air-fuel ratio sensor becomes a target air-fuel ratio, and the time when the air-fuel ratio of the exhaust gas circulating around the air-fuel ratio sensor is maintained at the predetermined constant air-fuel ratio is the time when the target air-fuel ratio is alternately changed between a rich air-fuel ratio richer than the stoichiometric air-fuel ratio and a lean air-fuel ratio leaner than the stoichiometric air-fuel ratio so that an oxygen storage amount of the exhaust purification catalyst is maintained at an amount greater than zero and less than the maximum storable amount of oxygen in the seventh invention.

Advantageous Effects of Invention

According to the present invention, it is possible to provide a system for detecting abnormality able to differentiate a type of abnormality occurring at an air-fuel ratio sensor.

DESCRIPTION OF EMBODIMENTS

Referring to the drawings, an embodiment of the present invention will be explained in detail below. Note that, in the following explanation, similar component elements are assigned the same reference numerals.

<Explanation of Internal Combustion Engine as a Whole>

FIG. 1is a view which schematically shows an internal combustion engine in which an abnormality diagnosis system according to a first embodiment of the present invention is used. Referring toFIG. 1, 1indicates an engine body,2a cylinder block,3a piston which reciprocates inside the cylinder block2,4a cylinder head which is fastened to the cylinder block2,5a combustion chamber which is formed between the piston3and the cylinder head4,6an intake valve,7an intake port,8an exhaust valve, and9an exhaust port. The intake valve6opens and closes the intake port7, while the exhaust valve8opens and closes the exhaust port9.

As shown inFIG. 1, a spark plug10is arranged at a center part of an inside wall surface of the cylinder head4, while a fuel injector11is arranged at a side part of the inner wall surface of the cylinder head4. The spark plug10is configured to generate a spark in accordance with an ignition signal. Further, the fuel injector11injects a predetermined amount of fuel into the combustion chamber5in accordance with an injection signal. Note that, the fuel injector11may also be arranged so as to inject fuel into the intake port7. Further, in the present embodiment, as the fuel, gasoline with a stoichiometric air-fuel ratio of 14.6 is used. However, the internal combustion engine using the abnormality diagnosis system of the present invention may also use fuel other than gasoline, or mixed fuel with gasoline.

The intake port7of each cylinder is connected to a surge tank14through a corresponding intake runner13, while the surge tank14is connected to an air cleaner16through an intake pipe15. The intake port7, intake runner13, surge tank14, and intake pipe15form an intake passage. Further, inside the intake pipe15, a throttle valve18which is driven by a throttle valve drive actuator17is arranged. The throttle valve18can be operated by the throttle valve drive actuator17to thereby change the aperture area of the intake passage.

On the other hand, the exhaust port9of each cylinder is connected to an exhaust manifold19. The exhaust manifold19has a plurality of runners which are connected to the exhaust ports9and a header at which these runners are collected. The header of the exhaust manifold19is connected to an upstream side casing21which houses an upstream side exhaust purification catalyst20. The upstream side casing21is connected through an exhaust pipe22to a downstream side casing23which houses a downstream side exhaust purification catalyst24. The exhaust port9, exhaust manifold19, upstream side casing21, exhaust pipe22, and downstream side casing23form an exhaust passage.

The electronic control unit (ECU)31is comprised of a digital computer which is provided with components which are connected together through a bidirectional bus32such as a RAM (random access memory)33, ROM (read only memory)34, CPU (microprocessor)35, input port36, and output port37. In the intake pipe15, an air flow meter39is arranged for detecting the flow rate of air which flows through the intake pipe15. The output of this air flow meter39is input through a corresponding AD converter38to the input port36. Further, at the header of the exhaust manifold19, an upstream side air-fuel ratio sensor40is arranged which detects the air-fuel ratio of the exhaust gas which flows through the inside of the exhaust manifold19(that is, the exhaust gas which flows into the upstream side exhaust purification catalyst20). In addition, in the exhaust pipe22, a downstream side air-fuel ratio sensor41is arranged which detects the air-fuel ratio of the exhaust gas which flows through the inside of the exhaust pipe22(that is, the exhaust gas which flows out from the upstream side exhaust purification catalyst20and flows into the downstream side exhaust purification catalyst24). The outputs of these air-fuel ratio sensors40and41are also input through the corresponding AD converters38to the input port36. Note that, the configurations of these air-fuel ratio sensors40and41will be explained later.

Further, an accelerator pedal42has a load sensor43connected to it which generates an output voltage which is proportional to the amount of depression of the accelerator pedal42. The output voltage of the load sensor43is input to the input port36through a corresponding AD converter38. The crank angle sensor44generates an output pulse every time, for example, a crankshaft rotates by 15 degrees. This output pulse is input to the input port36. The CPU35calculates the engine speed from the output pulse of this crank angle sensor44. On the other hand, the output port37is connected through corresponding drive circuits45to the spark plugs10, fuel injectors11, and throttle valve drive actuator17. Note that, ECU31acts as abnormality diagnosis system for diagnosing abnormality of the downstream side air-fuel ratio sensor41.

The upstream side exhaust purification catalyst20and the downstream side exhaust purification catalyst24are three-way catalysts which has an oxygen storage ability. Specifically, the upstream side exhaust purification catalyst20and the downstream side exhaust purification catalyst24are formed from three-way catalysts which comprises a carrier made of ceramic on which a precious metal (for example, platinum Pt) having catalystic action and a substance which has an oxygen storage ability (for example, ceria CeO2) are carried. A three-way catalyst has the function of simultaneously purifying unburned HC, CO and NOxwhen the air-fuel ratio of the exhaust gas flowing into the three-way catalyst is maintained at the stoichiometric air-fuel ratio. In addition, when the exhaust purification catalysts20and24have an oxygen storage ability, the unburned HC and CO and NOxare simultaneously purified even if the air-fuel ratio of the exhaust gas flowing into the exhaust purification catalysts20and24somewhat deviates from the stoichiometric air-fuel ratio to the rich side or lean side.

That is, if the exhaust purification catalysts20and24have an oxygen storage ability, when the air-fuel ratio of the exhaust gas flowing into the exhaust purification catalysts20,24becomes somewhat lean with respect to the stoichiometric air-fuel ratio, the excess oxygen contained in the exhaust gas is stored in the exhaust purification catalysts20,24and thus the surfaces of the exhaust purification catalysts20and24are maintained at the stoichiometric air-fuel ratio. As a result, on the surfaces of the exhaust purification catalysts20and24, the unburned HC, CO and NOxare simultaneously purified. At this time, the air-fuel ratio of the exhaust gas flowing out from the exhaust purification catalysts20and24becomes the stoichiometric air-fuel ratio.

Alternatively, when the air-fuel ratio of the exhaust gas flowing into the exhaust purification catalysts20,24becomes somewhat rich with respect to the stoichiometric air-fuel ratio, the oxygen, which is insufficient for reducing the unburned HC and CO which are contained in the exhaust gas, is released from the exhaust purification catalysts20and24. In this case as well, the surfaces of the exhaust purification catalysts20and24are maintained at the stoichiometric air-fuel ratio. As a result, at the surfaces of the exhaust purification catalysts20and24, unburned HC, CO and NOxare simultaneously purified. At this time, the air-fuel ratio of the exhaust gas flowing out from the exhaust purification catalysts20and24becomes the stoichiometric air-fuel ratio.

In this way, when the exhaust purification catalysts20and24have an oxygen storage ability, even if the air-fuel ratio of the exhaust gas flowing into the exhaust purification catalysts20and24deviates somewhat from the stoichiometric air-fuel ratio to the rich side or lean side, the unburned HC, CO and NOxare simultaneously purified and the air-fuel ratio of the exhaust gas flowing out from the exhaust purification catalysts20and24becomes the stoichiometric air-fuel ratio.

In the present embodiment, as the air-fuel ratio sensors40and41, cup type limit current type air-fuel ratio sensors are used.FIG. 2will be used to simply explain the structures of the air-fuel ratio sensors40and41. Each of the air-fuel ratio sensors40and41is provided with a solid electrolyte layer51, an exhaust side electrode52which is arranged on one side surface of the solid electrolyte layer51, an atmosphere side electrode53which is arranged on the other side surface of the solid electrolyte layer51, a diffusion regulation layer54which regulates the diffusion of the flowing exhaust gas, a reference gas chamber55, and a heater part56which heats the air-fuel ratio sensor40or41, in particular, heats the solid electrolyte layer51.

In particular, in each of the cup type air-fuel ratio sensors40and41of the present embodiment, the solid electrolyte layer51is formed into a cylindrical shape with one closed end. Inside of the reference gas chamber55which is defined inside of the solid electrolyte layer51, atmospheric gas (air) is introduced and the heater part56is arranged. On the inside surface of the solid electrolyte layer51, an atmosphere side electrode53is arranged. On the outside surface of the solid electrolyte layer51, an exhaust side electrode52is arranged. On the outside surfaces of the solid electrolyte layer51and the exhaust side electrode52, a diffusion regulation layer54is arranged to cover the outside surfaces. Note that, at the outside of the diffusion regulation layer54, a protective layer (not shown) may be provided for preventing a liquid, etc. from depositing on the surface of the diffusion regulation layer54.

The solid electrolyte layer51is formed by a sintered body of ZrO2(zirconia), HfO2, ThO2, Bi2O3, or other oxygen ion conducting oxide in which CaO, MgO, Y2O3, Yb2O3, etc. is blended as a stabilizer. Further, the diffusion regulation layer54is formed by a porous sintered body of alumina, magnesia, silica, spinel, mullite, or another heat resistant inorganic substance. Furthermore, the exhaust side electrode52and atmosphere side electrode53are formed by platinum or other precious metal with a high catalytic activity.

Further, between the exhaust side electrode52and the atmosphere side electrode53, sensor applied voltage V is supplied by the voltage control device60which is mounted on the ECU31. In addition, the ECU31is provided with a current detection part61which detects the current I which flows between these electrodes52and53through the solid electrolyte layer51when sensor applied voltage V is supplied. The current which is detected by this current detection part61is the output current I of the air-fuel ratio sensors40and41.

The thus configured air-fuel ratio sensors40and41have the voltage-current (V-I) characteristic such as shown inFIG. 3. As will be understood fromFIG. 3, the higher (the leaner) the air-fuel ratio of the exhaust gas, i.e., the exhaust air-fuel ratio A/F, the output current I of the air-fuel ratio sensors40and41becomes larger. Further, at the line V-I of each exhaust air-fuel ratio A/F, there is a region parallel to the sensor applied voltage V axis, that is, a region where the output current I does not change much at all even if the sensor applied voltage V changes. This voltage region is called the “limit current region”. The current at this time is called the “limit current”. InFIG. 3, the limit current region and limit current when the exhaust air-fuel ratio is 18 are shown by W18and I18.

On the other hand, in the region where the sensor applied voltage is lower than the limit current region, the output current rises substantially proportionally along with the rise of the sensor applied voltage. Such a region is called a “proportional region”. The slope at this time is determined by the DC element resistance of the solid electrolyte layer51. Further, in the region where the sensor applied voltage is higher than the limit current region, the output current also increases along with the increase in the sensor applied voltage. In this region, the output voltage changes according to the change in sensor applied voltage due to the breakdown of moisture contained in the exhaust gas at the exhaust side electrode52etc.

FIG. 4shows the relationship between the exhaust air-fuel ratio and the output current I when making the applied voltage V constant at about 0.45V (FIG. 3). As will be understood fromFIG. 4, in the air-fuel ratio sensors40and41, the output current changes linearly (proportionally) changes with respect to the exhaust air-fuel ratio so that the higher (that is, the leaner) the exhaust air-fuel ratio, the greater the output current I from the air-fuel ratio sensors40and41. In addition, the air-fuel ratio sensors40and41are configured so that the output current I becomes zero when the exhaust air-fuel ratio is the stoichiometric air-fuel ratio.

Note that, as the air-fuel ratio sensors40and41, instead of the limit current type air-fuel ratio sensor having the structure shown inFIG. 2, it is also possible to use a layered-type limit current type air-fuel ratio sensor.

In the thus configured internal combustion engine, the amount of fuel injection from the fuel injector11is set based on the outputs of the upstream side air-fuel ratio sensor40and the downstream side air-fuel ratio sensor41so that the air-fuel ratio of the exhaust gas flowing into the upstream side exhaust purification catalyst20becomes the optimal air-fuel ratio based on the engine operating state. As such a method of setting the amount of fuel injection, the method may be mentioned of controlling the air-fuel ratio of the exhaust gas flowing into the upstream side exhaust purification catalyst20(or the target air-fuel ratio of the exhaust gas flowing out from the engine body) by feedback based on the output of the upstream side air-fuel ratio sensor40to become the target air-fuel ratio and correcting the output of the upstream side air-fuel ratio sensor40or changing the target air-fuel ratio etc. based on the output of the downstream side air-fuel ratio sensor41.

Referring toFIG. 5, an example of such a control of the target air-fuel ratio will be simply explained.FIG. 5is a time chart of the oxygen storage amount of the upstream side exhaust purification catalyst, the target air-fuel ratio, the output air-fuel ratio of the upstream side air-fuel ratio sensor, and the output air-fuel ratio of the downstream side air-fuel ratio sensor at the time of normal operation of the internal combustion engine. Note that, the “output air-fuel ratio” means the air-fuel ratio corresponding to the output of the air-fuel ratio sensor. Further, “at the time of normal operation” means the operating state (control state) when not performing control for adjusting the amount of fuel injection corresponding to a specific operating state of the internal combustion engine (for example, control for increasing the amount of fuel injection at the time of acceleration of a vehicle mounting an internal combustion engine or fuel cut control for stopping the feed of fuel to a combustion chamber etc.

In the example shown inFIG. 5, when the output air-fuel ratio of the downstream side air-fuel ratio sensor41is a rich judged air-fuel ratio AFrich (for example, 14.55) or less, the target air-fuel ratio is set to and maintained at a lean set air-fuel ratio AFTlean (for example, 15). After that, the oxygen storage amount of the upstream side exhaust purification catalyst20is estimated. When this estimated value becomes a predetermined judged reference storage amount Cref (amount smaller than maximum oxygen storage amount Cmax) or more, the target air-fuel ratio is set to and maintained at a rich set air-fuel ratio AFTrich (for example, 14.4). In the example shown inFIG. 5, such an operation is repeated.

Specifically, in the example shown inFIG. 5, before the time t1, the target air-fuel ratio is made a rich set air-fuel ratio AFTrich. Along with this, the output air-fuel ratio of the upstream side air-fuel ratio sensor40also becomes an air-fuel ratio richer than the stoichiometric air-fuel ratio (below, “rich air-fuel ratio”). Further, the upstream side exhaust purification catalyst20stores oxygen, therefore the output air-fuel ratio of the downstream side air-fuel ratio sensor41becomes a substantially stoichiometric air-fuel ratio (14.6). At this time, the air-fuel ratio of the exhaust gas flowing into the upstream side exhaust purification catalyst20becomes a rich air-fuel ratio; therefore the oxygen storage amount of the upstream side exhaust purification catalyst20gradually falls.

After this, at the time t1, by the oxygen storage amount of the upstream side exhaust purification catalyst20approaching zero, part of the unburned gas (unburned HC and CO) flowing into the upstream side exhaust purification catalyst20starts to flow out without being removed by the upstream side exhaust purification catalyst20. As a result, at the time t2, the output air-fuel ratio of the downstream side air-fuel ratio sensor41becomes a rich judged air-fuel ratio AFrich slightly richer than the stoichiometric air-fuel ratio. At this time, the target air-fuel ratio is switched from a rich set air-fuel ratio AFTrich to a lean set air-fuel ratio AFTlean.

By switching the target air-fuel ratio, the air-fuel ratio of the exhaust gas flowing into the upstream side exhaust purification catalyst20becomes an air-fuel ratio leaner than the stoichiometric air-fuel ratio (below, referred to as “lean air-fuel ratio”) and the outflow of unburned gas decreases and stops. Further, the oxygen storage amount of the upstream side exhaust purification catalyst20bgradually increases and, at the time t3, reaches a judged reference storage amount Cref. In this way when the oxygen storage amount reaches a judged reference storage amount Cref, the target air-fuel ratio is again switched from a lean set air-fuel ratio AFlean to a rich set air-fuel ratio AFTrich. By switching the target air-fuel ratio, the air-fuel ratio of the exhaust gas flowing into the upstream side exhaust purification catalyst20again becomes a rich air-fuel ratio. As a result, the oxygen storage amount of the upstream side exhaust purification catalyst20gradually decreases. Afterward, such an operation is repeatedly performed. By performing such control, it is possible to prevent outflow of NOxfrom the upstream side exhaust purification catalyst20.

Note that, the control of the target air-fuel ratio based on the outputs of the upstream side air-fuel ratio sensor40and the downstream side air-fuel ratio sensor41performed as normal control is not limited to the above-mentioned such control. So long as control based on output of these air-fuel ratio sensors40and41, any control is possible. Therefore, for example, as normal control, it is also possible to fix the target air-fuel ratio at the stoichiometric air-fuel ratio, control the output air-fuel ratio of the upstream side air-fuel ratio sensor40by feedback to become the stoichiometric air-fuel ratio, and correct the output air-fuel ratio of the upstream side air-fuel ratio sensor40based on the output air-fuel ratio of the downstream side air-fuel ratio sensor41.

<Problems in Diagnosis of Abnormality of Air-Fuel Ratio Sensor>

In this regard, various abnormalities of output may arise in the air-fuel ratio sensors40and41. As such abnormalities of output, for example, the ones mentioned inFIG. 6may be mentioned.FIG. 6shows the relationship between the exhaust air-fuel ratio and the output current of an air-fuel ratio sensor40or41in the case where the air-fuel ratio sensor40or41is normal and the case where it is abnormal. The broken line inFIG. 6shows the relationship in the case where the air-fuel ratio sensor40or41is not abnormal. On the other hand, the solid line inFIG. 6shows the case where the air-fuel ratio sensor40or41is abnormal.

In the case shown inFIG. 6by X, in the entire region of the exhaust air-fuel ratio, deviation where the output current of the air-fuel ratio sensor40or41becomes a smaller value (or larger value) than a suitable value, that is, an offset type deviation, occurs. Therefore, in this case, the output current I of the air-fuel ratio sensor40or41indicates an air-fuel ratio at the rich side (or lean side) from the actual air-fuel ratio in the entire region. On the other hand, in the case shown inFIG. 6by Y, the degree of change of the output current I of the air-fuel ratio sensor40or41with respect to the change of the exhaust air-fuel ratio becomes larger (or smaller) than a suitable value, that is, a slope type deviation occurs. That is, the slope of the output current I to the exhaust air-fuel ratio in the example shown inFIG. 6by Y becomes a value larger than the slope at a normal air-fuel ratio sensor40or41. Therefore, in this case, the absolute value of the output current of an air-fuel ratio sensor40or41indicates a rich degree or lean degree larger (or smaller) than the rich degree or lean degree of the actual air-fuel ratio.

Here, when performing normal control such as shown inFIG. 5, it is important that the upstream side air-fuel ratio sensor40can accurately detect if the air-fuel ratio of the exhaust gas flowing into the upstream side exhaust purification catalyst20is a rich air-fuel ratio or a lean air-fuel ratio. This is because if the target air-fuel ratio is a rich air-fuel ratio, but the actual air-fuel ratio of the exhaust gas flowing into the upstream side exhaust purification catalyst20is a lean air-fuel ratio, the normal control such as shown inFIG. 5no longer works. Similarly, it is important that the downstream side air-fuel ratio sensor41can detect if the air-fuel ratio of the exhaust gas flowing out from the upstream side exhaust purification catalyst20is near the stoichiometric air-fuel ratio or is a rich air-fuel ratio or lean air-fuel ratio. This is because regardless of the actual air-fuel ratio of the exhaust gas flowing out from the upstream side exhaust purification catalyst20being the stoichiometric air-fuel ratio, if the air-fuel ratio detected by the downstream side air-fuel ratio sensor41becomes a rich air-fuel ratio, the normal control such as shown inFIG. 5no longer works.

Therefore, at the time of normal control, rather than what extent the rich degree or lean degree of the exhaust air-fuel ratio is at the upstream side and downstream side of the upstream side exhaust purification catalyst20, it is necessary to accurately detect if the exhaust air-fuel ratio is richer than or leaner than the stoichiometric air-fuel ratio. For this reason, if the offset type deviation shown inFIG. 6by X occurs, deviation occurs in the output current at the stoichiometric air-fuel ratio, therefore it becomes necessary to detect abnormality even if the deviation is slight. However, if trying to detect offset type deviation even if the deviation is slight, there are not only cases where offset type deviation occurs, but also cases where it ends up being judged that offset type deviation has occurred even when a slope type deviation such as shown inFIG. 6has occurred. Therefore, if diagnosing abnormality of the air-fuel ratio sensor40or41only based on the relationship between the exhaust air-fuel ratio and the output current I, sometimes the type of abnormality occurring (mode of abnormality) cannot be accurately specified.

<Characteristic of Abnormality in Air-Fuel Ratio Sensor>

In this regard, the relationship between the voltage V applied to an air-fuel ratio sensor40or41and the output current I changes depending on the type of abnormality occurring at the air-fuel ratio sensor40or41.FIG. 7shows the relationship the voltage V applied to the air-fuel ratio sensor40or41and the output current I in the state where atmospheric gas circulates around the air-fuel ratio sensor40or41(that is, the state where exhaust gas of an air-fuel ratio corresponding to the atmospheric gas circulates). InFIG. 7, the solid line shows the relationship in the case where a circuit of the applied voltage control device60or current detecting part61etc. of the air-fuel ratio sensor40or41has become abnormal. On the other hand, inFIG. 7, the broken line shows the relationship in the case where the air-fuel ratio sensor40or41does not become abnormal, that is, the normal case.

As shown inFIG. 7, if a circuit etc. of an air-fuel ratio sensor40or41is abnormal, the output current I rises by exactly a constant value over the entire region of the applied voltage V compared with the normal case. As a result, if applying an applied voltage V2inside the limit current region Wlc to the air-fuel ratio sensor40or41, the output current I at the time when the air-fuel ratio sensor40or41becomes abnormal rises from the output current I at the time when it is normal by exactly a constant value. Similarly, even if applying an applied voltage V1inside the proportional region Wip to the air-fuel ratio sensor40or41, the output current I at the time when the air-fuel ratio sensor40or41is abnormal rises from the output current I at the time when it is normal by exactly a constant value. Note that, the limit current region Wlc indicates the limit current region which is formed in the state where atmospheric gas circulates around the air-fuel ratio sensor40or41when the air-fuel ratio sensor40or41is not abnormal in any way. Similarly, the proportional region Wip indicates a proportional region which is formed in the state where atmospheric gas circulates around the air-fuel ratio sensor40or41when the air-fuel ratio sensor40or41is not abnormal in any way.

Therefore, if a circuit etc. of the air-fuel ratio sensor40or41becomes abnormal, the output current I rises compared with the normal case both if a voltage V applied to the air-fuel ratio sensor40or41is a voltage inside the limit current region Wlc or is a voltage inside the proportional region Wip. Note that, in the illustrated example, the example is shown where the output current I rises due to an abnormality in a circuit etc. of the air-fuel ratio sensor40or41, but sometimes abnormality of a circuit etc. of the air-fuel ratio sensor40or41causes the output current I to fall over the entire region.

If in this way a circuit etc. of an air-fuel ratio sensor40or41becomes abnormal, the output current I of the air-fuel ratio sensor40or41always becomes a value deviated from the inherent value by a constant value. As a result, if a circuit etc. of the air-fuel ratio sensor40or41becomes abnormal, in the relationship between the exhaust air-fuel ratio around the air-fuel ratio sensor40or41and the output current I, as shown inFIG. 6by X, the output current I deviates from a suitable value to a smaller value in the entire region of the exhaust air-fuel ratio, that is, offset type deviation occurs.

FIG. 8also shows the relationship between the voltage V applied to the air-fuel ratio sensor40or41and the output current I in the state where atmospheric gas is circulating around the air-fuel ratio sensor40or41. The solid line in the figure shows the relationship in the case where the diffusion regulation layer54of the air-fuel ratio sensor40or41becomes partially clogged or cracked or otherwise abnormal, or the case where an electrode52or53of the air-fuel ratio sensor40or41deteriorates or otherwise becomes abnormal. On the other hand, the broken line in the figure shows the relationship in the case where the air-fuel ratio sensor40or41does not become abnormal.

As shown inFIG. 8, if the diffusion regulation layer54or electrode52or53etc. of an air-fuel ratio sensor40or41becomes abnormal, compared with the normal case, the output current I rises by exactly a constant value only in the limit current region Wlc. As a result, when applying an applied voltage V2inside the limit current region Wlc to the air-fuel ratio sensor40or41, the output current I at the time when the air-fuel ratio sensor40or41becomes abnormal rises from the output current I at the time when it is normal by exactly a constant value. On the other hand, when applying an applied voltage V1inside the proportional region Wip to the air-fuel ratio sensor40or41, the output current I at the time when the air-fuel ratio sensor40or41becomes abnormal and the output current I at the time when it is normal become substantially the same value. Note that, in the illustrated example, the case is shown where abnormality of the diffusion regulation layer54or electrode52or53etc. of the air-fuel ratio sensor40or41causes the output current I to rise, but sometimes abnormality of the diffusion regulation layer54or electrode52or53etc. of the air-fuel ratio sensor40or41also causes the output current I to fall.

The reason why such a phenomenon occurs will be explained with reference to the example of the case of the diffusion regulation layer54clogging or cracking etc. Here, the above-mentioned such limit current is generated due to the diffusion regulation layer54. That is, the amount of oxygen ions which can move through the solid electrolyte layer51in a unit time is determined in accordance with the applied voltage V. However, in the proportional region, the amount of flow of unburned gas or oxygen passing through the diffusion regulation layer54and reaching the electrode52is greater than the amount of oxygen ions able to move in this unit time (seeFIG. 2). As a result, inside the proportional region, along with the rise of applied voltage V, the amount of oxygen ions moving through the solid electrolyte layer51increases and the output current I rises. For this reason, the slope at the V-I graph at this time is determined in accordance with the DC element resistance of the solid electrolyte layer51.

In this regard, in the limit current region, the amount of unburned gas or oxygen passing through the diffusion regulation layer54and reaching the electrode52is smaller than the amount of oxygen ions able to pass through the solid electrolyte layer51per unit time. As a result, in the limit current region, even if the applied voltage V changes, the amount of oxygen ions moving through the solid electrolyte layer51remains constant as the amount of flow of unburned gas or oxygen passing through the diffusion regulation layer54and reaching the electrode52. As a result, in the limit current region, even if the applied voltage V changes, the amount of oxygen ions moving through the inside of the solid electrolyte layer51does not change and therefore the output current I also does not change.

If such a diffusion regulation layer54clogs or cracks etc. the amount of flow of the unburned gas or oxygen reaching an electrode through the diffusion regulation layer54changes. As a result, in the limit current region, the output current I is determined by the amount of flow of the unburned gas or oxygen passing through the diffusion regulation layer54and reaching the electrode52, and therefore the output current I changes. On the other hand, as explained above, inside the proportional region, the amount of oxygen ions which can move through the inside of the solid electrolyte layer51per unit time is greater than the amount of flow of the unburned gas or oxygen passing through the diffusion regulation layer54and reaching the electrode52. As a result, even if the diffusion regulation layer54is clogged or cracked etc. the output current I inside the proportional region does not change.

Further, if the diffusion regulation layer54is clogged or cracked etc. compared with when this does not arise, the extent by which the output current I changes becomes greater the larger the difference of the exhaust air-fuel ratio from the stoichiometric air-fuel ratio. This is because the larger the difference of the exhaust air-fuel ratio from the stoichiometric air-fuel ratio, the greater the amount of oxygen or unburned gas included in the unit exhaust gas, therefore the more the amount of unburned gas or oxygen reaching the electrode52changes if the amount of exhaust gas passing through the diffusion regulation layer54changes. As a result, if the diffusion regulation layer54or electrode52or53etc. of an air-fuel ratio sensor40or41becomes abnormal, a slope type deviation such as shown inFIG. 6by Y occurs.

FIG. 9shows the relationship between the voltage V applied to an air-fuel ratio sensor40or41and the output current I in the state where atmospheric gas is circulating around the air-fuel ratio sensor40or41. In the figure, the solid line shows the relationship in the case where the air-fuel ratio sensor40or41has a cracked element or is otherwise abnormal. Here, a “cracked element” of the air-fuel ratio sensor40or41specifically means a crack passing through the solid electrolyte layer51and diffusion regulation layer54(FIG. 10, C1) or a crack passing through not only the solid electrolyte layer51and diffusion regulation layer54, but also the two electrodes52and53(FIG. 10, C2). On the other hand, in the figure, the broken line shows the relationship in the case where the air-fuel ratio sensor40or41is not abnormal. If the air-fuel ratio sensor40or41has a cracked element, the reference gas in the reference gas chamber55(usually, atmospheric gas) becomes abnormal (abnormality of reference gas).

As shown inFIG. 9, if an air-fuel ratio sensor40or41has an abnormality of the reference gas, compared with the normal case, the output current I rises by exactly a constant value only inside the proportional region Wip. As a result, when applying the applied voltage V2in the limit current region Wlc to the air-fuel ratio sensor40or41, both the output current I when the air-fuel ratio sensor40or41is abnormal and the output current I at the time when it is normal become substantially the same values. On the other hand, when applying the applied voltage V1inside the proportional region Wip to the air-fuel ratio sensor40or41, the output current I at the time when the air-fuel ratio sensor40or41is abnormal rises from the output current I at the time when it is normal by exactly a constant value.

The above phenomena shown fromFIG. 7toFIG. 9can be summarized as in the following Table 1.

Therefore, in the present embodiment, there is provided an abnormality diagnosis system of an air-fuel ratio sensor provided in an exhaust passage of an internal combustion engine and generating a limit current corresponding to an air-fuel ratio, wherein the system comprises a current detecting part61detecting an output current I of an air-fuel ratio sensor40or41and an applied voltage control device60controlling a voltage applied to the air-fuel ratio sensor40or41, the system applies a voltage inside a limit current region where a limit current is generated and a voltage outside the limit current region (in particular, a proportional region) to the air-fuel ratio sensor40or41when the air-fuel ratio of the exhaust gas circulating around the air-fuel ratio sensor40or41is made a predetermined constant air-fuel ratio, and judges a type of abnormality occurring at the air-fuel ratio sensor40or41based on an output current I of the air-fuel ratio sensor40or41detected by the current detecting part at this time. The voltage inside the limit current region and the voltage outside the limit current region are applied, for example, by changing the voltage applied to the air-fuel ratio sensor40or41by the applied voltage control device60in the state maintaining the air-fuel ratio of the exhaust gas circulating around the air-fuel ratio sensor40or41at a constant air-fuel ratio.

In particular, in the present embodiment, when an air-fuel ratio sensor40or41is normal, the output currents when applying a voltage inside the limit current region and when applying a voltage outside the limit current region to the air-fuel ratio sensor40or41in the state where the air-fuel ratio of the exhaust gas circulating around the air-fuel ratio sensor40or41is maintained at a predetermined constant air-fuel ratio are respectively detected or calculated in advance as a normal value inside the limit current region and a normal value outside the limit current region, and the type of abnormality occurring at the air-fuel ratio sensor40or41is judged based on the difference between the detected value of the output current of the air-fuel ratio sensor40or41when applying a voltage inside the limit current region to the air-fuel ratio sensor40or41in the state where the air-fuel ratio of the exhaust gas circulating around the air-fuel ratio sensor40or41is maintained at the predetermined constant air-fuel ratio and the normal value inside the limit current region, and the difference between the detected value of the output current of the air-fuel ratio sensor40or41when applying the voltage outside the limit current region to the air-fuel ratio sensor40or41and the normal value outside the limit current region.

<Explanation of Control Using Time Chart>

Next, referring to the time chart shown inFIG. 11, the diagnosis of abnormality of an air-fuel ratio sensor in the present embodiment will be explained using as an example the case of diagnosing abnormality of the downstream side air-fuel ratio sensor41. In the present embodiment, as already explained referring toFIG. 5, usually the target air-fuel ratio is alternately changed between a rich set air-fuel ratio AFTrich and a lean set air-fuel ratio AFTlean. Such control alternately changing the target air-fuel ratio between the rich set air-fuel ratio AFTrich and the lean set air-fuel ratio AFTlean will be called “normal control”.

On the other hand, in the present embodiment, at the time of deceleration of the vehicle mounting the internal combustion engine etc. even in the state where the crankshaft or piston3is operating (that is, during operation of the internal combustion engine), the feed of fuel from a fuel injector11to a combustion chamber5is stopped as fuel cut control. Further, if fuel cut control is performed, the oxygen storage amount of the exhaust purification catalyst20or24reaches the maximum storable amount of oxygen. For this reason, to release the oxygen stored in the exhaust purification catalyst20or24after the end of fuel cut control, the target air-fuel ratio is made richer than the rich set air-fuel ratio AFTrich at the time of the above-mentioned normal control as post-reset rich control.

Here, the downstream side air-fuel ratio sensor41is diagnosed for abnormality in the present embodiment when the air-fuel ratio of the exhaust gas around the downstream side air-fuel ratio sensor41is maintained at a constant air-fuel ratio. In particular, in the present embodiment, abnormality is diagnosed during fuel cut control where the air-fuel ratio of the exhaust gas around the downstream side air-fuel ratio sensor41is maintained at an air-fuel ratio corresponding to the atmospheric gas. In addition, in the present embodiment, abnormality is diagnosed also during post-reset rich control where the air-fuel ratio of the exhaust gas around the downstream side air-fuel ratio sensor41becomes substantially the stoichiometric air-fuel ratio.

FIG. 11is a time chart of the presence of these fuel cut control and post-reset rich control, the target air-fuel ratio, the output air-fuel ratio of the upstream side air-fuel ratio sensor40, the output air-fuel ratio of the downstream side air-fuel ratio sensor41, and the voltage applied to the downstream side air-fuel ratio sensor41.

In the example shown inFIG. 11, at the time t1, fuel cut control is started. The case is shown where before fuel cut control is started at the time t1, the target air-fuel ratio is the rich set air-fuel ratio AFTrich at the time of normal control alternately changing the target air-fuel ratio between the rich air-fuel ratio and the lean air-fuel ratio. At this time, the output air-fuel ratio of the upstream side air-fuel ratio sensor40becomes a rich air-fuel ratio. Further, at this time, the unburned gas in the exhaust gas flowing into the upstream side exhaust purification catalyst20is removed by the upstream side exhaust purification catalyst20, therefore the output air-fuel ratio of the downstream side air-fuel ratio sensor41becomes the stoichiometric air-fuel ratio.

If at the time t1the fuel cut control is started, atmospheric gas flows out from the engine body1, therefore the output air-fuel ratio AFup of the upstream side air-fuel ratio sensor40changes to a lean air-fuel ratio with an extremely large lean degree corresponding to atmospheric gas. Further, atmospheric gas also flows into the upstream side exhaust purification catalyst20, but the oxygen in the atmospheric gas flowing into the upstream side exhaust purification catalyst20is stored in the upstream side exhaust purification catalyst20. For this reason, right after the start of the fuel cut control, the output air-fuel ratio of the downstream side air-fuel ratio sensor41is maintained at substantially the stoichiometric air-fuel ratio. However, the oxygen storage amount of the upstream side exhaust purification catalyst20immediately reaches the maximum storable amount of oxygen, and atmospheric gas flows out from the upstream side exhaust purification catalyst20. As a result, the output air-fuel ratio of the downstream side air-fuel ratio sensor41also changes to a lean air-fuel ratio with an extremely large lean degree corresponding to the atmospheric gas.

Further, in the present embodiment, at the time t1when fuel cut control is started, to start the diagnosis of abnormality of the downstream side air-fuel ratio sensor41, the voltage V applied to the downstream side air-fuel ratio sensor41is made to rise to a second voltage V2(for example, 1.0V). Here, the second voltage V2is the voltage in the limit current region Wlc formed in the state where atmospheric gas circulates around the downstream side air-fuel ratio sensor41in the case where the downstream side air-fuel ratio sensor41is not abnormal.

After that, in the example shown inFIG. 11, at the time t2, the output air-fuel ratio of the downstream side air-fuel ratio sensor41stops rising and converges to a constant value. In the present embodiment, the diagnosis of abnormality is started at the time t2when the output air-fuel ratio of the downstream side air-fuel ratio sensor41settles down, and the voltage applied to the downstream side air-fuel ratio sensor41is maintained constant over a predetermined constant time Δt from the time t2.

After that, in the present embodiment, at the time t3after a predetermined constant time Δt elapses from the time t2, the voltage V applied to the downstream side air-fuel ratio sensor41is lowered to a first voltage V1(for example, 0.2V). Here, the first voltage V1is the voltage inside the proportional region Wip formed in the state where atmospheric gas circulates around the downstream side air-fuel ratio sensor41when the downstream side air-fuel ratio sensor41is not abnormal. In the present embodiment, the voltage applied to the downstream side air-fuel ratio sensor41is maintained constant over a predetermined constant time Δt from the time t3when the voltage V applied to the downstream side air-fuel ratio sensor41is changed to the first voltage V1.

In the example shown inFIG. 11, at the time t4after a predetermined constant time Δt elapses from when the voltage V applied to the downstream side air-fuel ratio sensor41is changed to the first voltage V1, the output current I of the downstream side air-fuel ratio sensor41for diagnosis of abnormality finishes being detected. Therefore, at the time t4, the voltage applied to the downstream side air-fuel ratio sensor41is made to rise to the voltage for normal control (for example, 0.45V). In the example shown inFIG. 11, after this, the fuel cut control is made to end at the time t5.

If at the time t5the fuel cut control is made to end, post-reset rich control is started along with this. For this reason, the target air-fuel ratio is made a post-reset rich set air-fuel ratio AFTrt richer than the rich set air-fuel ratio AFTrich. If the target air-fuel ratio becomes the post-reset rich set air-fuel ratio, along with this, the output air-fuel ratio of the upstream side air-fuel ratio sensor40also changes to an air-fuel ratio corresponding to the post-reset rich set air-fuel ratio AFTrt. Further, exhaust gas of a rich air-fuel ratio flows into the upstream side exhaust purification catalyst20as well, but the unburned gas in the exhaust gas flowing into the upstream side exhaust purification catalyst20reacts with the oxygen stored in the upstream side exhaust purification catalyst20to be removed. As a result, the output air-fuel ratio of the downstream side air-fuel ratio sensor41is decreased if post-reset rich control is started at the time t5and finally becomes substantially the stoichiometric air-fuel ratio.

Further, in the present embodiment, at the time t5when the post-reset rich control is started, to start the diagnosis of abnormality of the downstream side air-fuel ratio sensor41, the voltage V applied to the downstream side air-fuel ratio sensor41is made a fourth voltage V4(for example, 0.45V). Here, the fourth voltage V4is the voltage inside the limit current region formed in the state where exhaust gas of the stoichiometric air-fuel ratio circulates around the downstream side air-fuel ratio sensor41when the downstream side air-fuel ratio sensor41is not abnormal.

After that, in the example shown inFIG. 11, at the time t6, the output air-fuel ratio of the downstream side air-fuel ratio sensor41finishes falling and converges to a constant value. In the present embodiment, the voltage applied to the downstream side air-fuel ratio sensor41is maintained constant over a predetermined constant time Δt from the time t6at which the output air-fuel ratio of the downstream side air-fuel ratio sensor41settles down.

After that, in the present embodiment, the voltage V applied to the downstream side air-fuel ratio sensor41is made to fall to a third applied voltage V3(for example, 0.1V) at the time t7after a predetermined constant time Δt elapses from the time t6. Here, the third voltage V3is a voltage inside the proportional region formed in the state where exhaust gas of the stoichiometric air-fuel ratio circulates around the downstream side air-fuel ratio sensor41when the downstream side air-fuel ratio sensor41is not abnormal. In the present embodiment, the voltage applied to the downstream side air-fuel ratio sensor41is maintained constant over a predetermined constant time Δt from the time t7at which the voltage V applied to the downstream side air-fuel ratio sensor41is changed to the third voltage V3.

In the example shown inFIG. 11, at the time t8after the elapse of a predetermined constant time Δt from the time t7, the diagnosis of abnormality is ended. Therefore, at the time t8, the voltage applied to the downstream side air-fuel ratio sensor41is made to rise to the normal control voltage (for example, 0.45V). Further, in the example shown inFIG. 11, even at the time t8, the post-reset rich control has not ended, therefore the target air-fuel ratio is maintained at the post-reset rich set air-fuel ratio AFTrt. Due to this, the output air-fuel ratio of the upstream side air-fuel ratio sensor40is made the rich air-fuel ratio, and the oxygen storage amount of the upstream side exhaust purification catalyst20is gradually decreased.

After that, the oxygen storage amount of the upstream side exhaust purification catalyst20is gradually decreased and finally becomes substantially zero, and exhaust gas of a rich air-fuel ratio starts to flow out from the upstream side exhaust purification catalyst20. Due to this, at the time t9, the output air-fuel ratio of the downstream side air-fuel ratio sensor41becomes the rich judged air-fuel ratio AFrich or less. In the present embodiment, in this way, if the output air-fuel ratio of the downstream side air-fuel ratio sensor41becomes the rich judged air-fuel ratio AFrich or less, post-reset rich control is made to end and the normal control shown inFIG. 5is resumed.

Here, in the present embodiment, when the downstream side air-fuel ratio sensor41is normal, the output current at the time when the voltage V applied to the downstream side air-fuel ratio sensor41in the state where the exhaust air-fuel ratio around the downstream side air-fuel ratio sensor41is an air-fuel ratio corresponding to atmospheric gas is a voltage V2inside the limit current region Wlc is detected or calculated in advance experimentally or by computation as a normal value. Similarly, when the downstream side air-fuel ratio sensor41is normal, the output current when the voltage V applied to the downstream side air-fuel ratio sensor41in the state where the exhaust air-fuel ratio around the downstream side air-fuel ratio sensor41is an air-fuel ratio corresponding to atmospheric gas is a voltage V1inside the proportional region Wip is detected or calculated in advance experimentally or by computation as a normal value.

Further, when performing control such as shown inFIG. 11, if the downstream side air-fuel ratio sensor41is normal, as explained above, the detected value of the output current I by the current detecting part61in the state applying a voltage V2inside a limit current region to the downstream side air-fuel ratio sensor41substantially matches the normal value in such a state (normal value inside the limit current region). Similarly, when the downstream side air-fuel ratio sensor41is normal, as explained above, the detected value of the output current I by the current detecting part61in the state applying a voltage V1inside the proportional region to the downstream side air-fuel ratio sensor41substantially matches the normal value in such a state (normal value outside the limit current region). Therefore, in the present embodiment, when the detected value of the output current I of the downstream side air-fuel ratio sensor41at the times t2to t3substantially matches the corresponding normal value inside a limit current region and the detected value of the output current I of the downstream side air-fuel ratio sensor41at the times t3to t4substantially matches the corresponding normal value outside the limit current region, it is judged the downstream side air-fuel ratio sensor41is normal.

On the other hand, if the circuit etc. of the downstream side air-fuel ratio sensor41is abnormal, that is, if the downstream side air-fuel ratio sensor41suffers from offset type deviation, as explained above, the detected value of the output current I by the current detecting part61in the state applying a voltage V2inside the limit current region to the downstream side air-fuel ratio sensor41becomes a value whereby the difference from the corresponding normal value inside the limit current region becomes a predetermined reference value (reference value inside the limit current region) or more. Similarly, when the downstream side air-fuel ratio sensor41suffers from offset type deviation, as explained above, the detected value of the output current I by the current detecting part61in the state applying a voltage V1inside the proportional region to the downstream side air-fuel ratio sensor41becomes a value whereby the difference from the corresponding normal value outside the limit current region becomes a predetermined reference value (reference value outside the limit current region) or more. Therefore, in the present embodiment, when the difference between the detected value of the output current I of the downstream side air-fuel ratio sensor41at the times t2to t3and the corresponding normal value inside the limit current region is the reference value or more and the difference between the detected value of the output current I of the downstream side air-fuel ratio sensor41at the times t3to t4and the corresponding normal value outside the limit current region is the reference value or more, it is judged that offset type deviation has occurred at the downstream side air-fuel ratio sensor41.

On the other hand, if the diffusion regulation layer54or electrode52etc. of the downstream side air-fuel ratio sensor41becomes abnormal, that is, if the downstream side air-fuel ratio sensor41suffers from a slope type deviation, as explained above, the detected value of the output current I by the current detecting part61in the state applying a voltage V2inside the limit current region to the downstream side air-fuel ratio sensor41becomes a value whereby the difference from the corresponding normal value inside the limit current region becomes a predetermined reference value (reference value inside the limit current region) or more. Similarly, if the downstream side air-fuel ratio sensor41suffers from a slope type deviation, as explained above, the detected value of the output current I by the current detecting part61in the state applying a voltage V1inside the proportional region to the downstream side air-fuel ratio sensor41substantially matches the corresponding normal value outside the limit current region. Therefore, in the present embodiment, when the difference between the detected value of the output current I of the downstream side air-fuel ratio sensor41at the times t2to t3and the corresponding normal value inside the limit current region is the reference value or more and the detected value of the output current I of the downstream side air-fuel ratio sensor41at the times t3to t4substantially matches the corresponding normal value outside the limit current region, it is judged that the downstream side air-fuel ratio sensor41suffers from slope type deviation.

Furthermore, when the downstream side air-fuel ratio sensor41has a cracked element or is otherwise abnormal, that is, when the downstream side air-fuel ratio sensor41has an abnormality of the reference gas, as explained above, the detected value of the output current I by the current detecting part61in the state applying a voltage V2inside the limit current region to the downstream side air-fuel ratio sensor41substantially matches the corresponding normal value inside the limit current region. Similarly, if the downstream side air-fuel ratio sensor41suffers from a slope type deviation, as explained above, the detected value of the output current I by the current detecting part61in the state applying a voltage V1inside the proportional region to the downstream side air-fuel ratio sensor41becomes a value whereby the difference from the corresponding normal value outside the limit current region becomes a predetermined reference value (reference value outside the limit current region) or more. Therefore, in the present embodiment, when the detected value of the output current I of the downstream side air-fuel ratio sensor41at the times t2to t3substantially matches the corresponding normal value inside the limit current region and the difference between the detected value of the output current I of the downstream side air-fuel ratio sensor41at the times t3to t4and the corresponding normal value outside the limit current region is the reference value or more, it is judged that the downstream side air-fuel ratio sensor41suffers from an abnormality of the reference gas.

Further, similarly, detection is also possible based on the output current I of the downstream side air-fuel ratio sensor41detected at the times t6to t7and the output current I of the downstream side air-fuel ratio sensor41detected at the times t7to t8. In this case as well, when the downstream side air-fuel ratio sensor41is normal, in the state where the exhaust air-fuel ratio around the downstream side air-fuel ratio sensor41is the stoichiometric air-fuel ratio, the output current when the voltage V applied to the downstream side air-fuel ratio sensor41is a voltage V4in the limit current region is detected or calculated in advance experimentally or by computation as a normal value inside the limit current region. Similarly, when the downstream side air-fuel ratio sensor41is normal, in the state where the exhaust air-fuel ratio around the downstream side air-fuel ratio sensor41is the stoichiometric air-fuel ratio, the output current when the voltage V applied to the downstream side air-fuel ratio sensor41is a voltage V3inside the proportional region Wip is detected or calculated in advance experimentally or by computation as a normal value outside the limit current region.

Further, when performing control such as shown inFIG. 11, the difference between the detected value of the output current I by the current detecting part61in the state applying a voltage V4inside the limit current region to the downstream side air-fuel ratio sensor41and the corresponding normal value inside the limit current region is calculated. In addition, the difference of the detected value of the output current I by the current detecting part61in the state applying a voltage V3inside the proportional region to the downstream side air-fuel ratio sensor41and the corresponding normal value outside the limit current region is calculated. Based on the difference of the output current I calculated in this way, the same technique as in the case of the above-mentioned times t2to t4is used to diagnose the mode of abnormality of the downstream side air-fuel ratio sensor41.

Note that, in the above embodiment, at the times t2to t4during fuel cut control and the times t6to t8during post-reset rich control, diagnosis of abnormality is performed two times. However, the downstream side air-fuel ratio sensor41may be diagnosed for abnormality at just one of these.

Further, in the above embodiment, the diagnosis of abnormality of the downstream side air-fuel ratio sensor41was used as an example for the explanation, but the upstream side air-fuel ratio sensor40can also be similarly diagnosed for abnormality. However, during post-reset rich control, exhaust gas before flowing into the upstream side exhaust purification catalyst20circulates around the upstream side air-fuel ratio sensor40. Therefore, during post-reset rich control, what kind of air-fuel ratio the air-fuel ratio of the exhaust gas circulating around the upstream side air-fuel ratio sensor40becomes is unknown. For this reason, the upstream side air-fuel ratio sensor40is not diagnosed for abnormality during post-reset rich control.

Furthermore, the above embodiment applies one voltage inside the limit current region and one voltage inside the proportional region to the downstream side air-fuel ratio sensor41and judges the type of abnormality of an air-fuel ratio sensor40or41based on the output current I of the air-fuel ratio sensor40or41at this time. However, it is also possible to apply pluralities of different voltages inside the limit current region and inside the proportional region, and possible to apply a plurality of different voltages at the inside of only one of the limit current region and proportional region. Here, inside the limit current region, basically, even if the applied voltage V changes, the output current I does not change, but inside the proportional region, if the applied voltage V changes, the output current I also changes. For this reason, the number of times of application of different voltage inside the proportional region is preferably greater than the number of times of application of different voltage in the limit current region.

According to the present embodiment, as explained above, by detecting the output current of an air-fuel ratio sensor in the state applying a voltage inside the limit current region and a voltage inside the proportional region to the air-fuel ratio sensor40or41, it is possible to differentiate the different modes of abnormality in particular as abnormalities due to offset type deviation and abnormalities due to other causes.

FIG. 12shows a flow chart of the control routine for diagnosis of abnormality of the downstream side air-fuel ratio sensor41. In particular,FIG. 12shows a flow chart in the case of diagnosing abnormality during fuel cut control, that is, in the case of diagnosing abnormality at the times t2to t4ofFIG. 11. Note that, the illustrated control routine is performed by interruption at every constant time interval.

First, at step S11, it is judged if the condition for diagnosis of abnormality stands. The case where the condition for diagnosis of abnormality stands is, for example, when the temperature of the downstream side air-fuel ratio sensor41becomes the active temperature or more and the diagnosis of the downstream side air-fuel ratio sensor41for abnormality has not yet finished after the internal combustion engine has been started up or the ignition key of the vehicle mounting the internal combustion engine has been turned on. If at step S11it is judged that the condition for diagnosis of abnormality does not stand, the routine proceeds to step S12. At step S12, the later explained number of times “i” of application of different voltage is reset to 1, the output currents I(1) to I(n) at the time of the first to n-th applications of voltage are reset to 0, and the control routine is made to end.

On the other hand, if at step S11it is judged that the condition for diagnosis of abnormality stands, the routine proceeds to step S13. At step S13, it is judged if fuel cut control (FC) is underway. If at step S13it is judged fuel cut control is not underway, the routine proceeds to step S12where the number of times “i” of application of voltage is reset to 1, the output currents at the time of the first to n-th applications of voltage are reset to 0, and the control routine is made to end.

After that, if fuel cut control is started, at the next control routine, the routine proceeds from step S13to step S14. At step S14, the voltage V applied to the downstream side air-fuel ratio sensor41is made the i-th applied voltage V(i). Here, the i-th applied voltage V(i) is set in advance. For example, the first applied voltage V(1) is made a voltage inside the limit current region occurring in a state where atmospheric gas circulates around an air-fuel ratio sensor40or41in the case where no abnormality occurs in the air-fuel ratio sensor40or41. In addition, the second applied voltage V(2) is made a voltage inside the proportional region formed in the state where atmospheric gas circulates around the air-fuel ratio sensor40or41in the case where no abnormality occurs at the air-fuel ratio sensor40or41. Note that, the number of times “i” of application of different voltage and the i-th applied voltage V(i) may be set to any number and voltage if applying a voltage inside the limit current region at least one time and applying a voltage inside the proportional region at least one time.

Here, before starting fuel cut control, the number of times “i” of application of the voltage is set to 1 by step S12. Therefore, right after the start of fuel cut control, at step S14, the number of times “i” of application of the voltage is set to 1. For this reason, right after the start of fuel cut control, the applied voltage V is made the first applied voltage V(1), for example, is made a voltage V2inside the limit current region. Next, at step S15, it is judged if the output current I of the downstream side air-fuel ratio sensor41has stabilized. Whether the output current I of the downstream side air-fuel ratio sensor41has stabilized is judged based on, for example, whether the amount of change of the output current I of the downstream side air-fuel ratio sensor41per unit time has become a constant amount or less. Alternatively, whether the output current I of the downstream side air-fuel ratio sensor41has stabilized may be judged based on whether the time elapsed from changing the applied voltage V is a predetermined time or more.

When at step S15it is judged that the output current I of the downstream side air-fuel ratio sensor41has not stabilized, the control routine is made to end. On the other hand, if the output current I of the downstream side air-fuel ratio sensor41stabilizes, the routine proceeds from step S15to step S16. At step S16, it is judged that the elapsed time from when it is judged at step S15that the output current I of the downstream side air-fuel ratio sensor41has stabilized is a predetermined constant time Δt or more. When at step S16it is judged that the elapsed time is shorter than the constant time Δt, the control routine is made to end.

On the other hand, if time has elapsed from when it is judged that the output current I of the downstream side air-fuel ratio sensor41has stabilized and the constant time Δt or more has elapsed, at the next control routine, the routine proceeds from step S16to step S17. At step S17, the average value of the output current I of the downstream side air-fuel ratio sensor41from when it is judged that the output current I of the downstream side air-fuel ratio sensor41has stabilized to when the constant time Δt has elapsed is calculated, then this average value is made the output current I(i) when applying the i-th applied voltage V(i). Therefore, when the first applied voltage V(1) is applied, the output current I(1) when applying the first applied voltage V(1) is calculated.

Next, at step S18, it is judged if the number of times “i” of application of different voltage is “n” times or more. “n” is made a value of 2 or more. When the current number of times “i” of application of different voltage is smaller than “n”, the routine proceeds to step S19. At step S19, the number of times “i” of application of different voltage is incremented by 1, then the control routine is made to end.

If the number of times “i” of application of different voltage is incremented by 1 and the number of times of application of different voltage becomes 2, at the next control routine, at step S14, the applied voltage V is made the second applied voltage V(2). After that, if it is judged if the elapsed time from when it is judged the output current I of the downstream side air-fuel ratio sensor41has stabilized after the applied voltage V is made the second applied voltage V(2) has become the constant time Δt or more, the routine proceeds again to step S17. At step S17, the average value of the output current I of the downstream side air-fuel ratio sensor41from when it is judged that the output current I of the downstream side air-fuel ratio sensor41has stabilized to when a constant time Δt elapses is calculated and this average value is made the output current I(2) when applying the second applied voltage V(2).

Next, at step S18, it is judged if the number of times “i” of application of different voltage is “n” times or more. When “n” is 2, it is judged that the number of times “i” of application of different voltage has become “n” times or more. On the other hand, when “n” is 3 or more, steps S11to S17are repeated until the number of times of application of different voltage becomes “n” times. When at step S18it is judged that the number of times “i” of application of different voltage is “n” times or more, the routine proceeds to step S20.

At step S20, based on the output currents I(0) to I(n) calculated at step S17, these are compared with the normal value as explained above and the mode of abnormality of the downstream side air-fuel ratio sensor41is judged. Next, at step S21, the number of times “i” of application of different voltage is reset to 1, the output currents at the times of the first to n-th applications of voltage are reset to 0, and the control routine is made to end.

Note that, the control routine shown inFIG. 12shows the case of diagnosing abnormality during fuel cut control, but a similar control routine can be used for diagnosis of abnormality when diagnosing abnormality during post-reset rich control as well. In this case, at step S13, it is judged not if fuel cut control is underway, but if post-reset rich control is underway. Further, in this case, the i-th applied voltage V(i) is also made a voltage different from the applied voltage in the case during fuel cut control.

Next, referring toFIG. 13andFIG. 14, an abnormality diagnosis system according to a second embodiment of the present invention will be explained. The configuration and control in the abnormality diagnosis system according to second embodiment are basically the same as the configuration and control in the abnormality diagnosis system according to the first embodiment except for the parts explained below.

In this regard, when the upstream side air-fuel ratio sensor40is not abnormal, if the output air-fuel ratio of the upstream side air-fuel ratio sensor40is controlled by feedback to become the target air-fuel ratio, the air-fuel ratio of the exhaust gas flowing into the upstream side exhaust purification catalyst20becomes an air-fuel ratio the same as the target air-fuel ratio. Therefore, if maintaining the target air-fuel ratio constant at the stoichiometric air-fuel ratio, the air-fuel ratio of the exhaust gas flowing into the upstream side exhaust purification catalyst20becomes the stoichiometric air-fuel ratio, and the air-fuel ratio of the exhaust gas circulating around the downstream side air-fuel ratio sensor41is also maintained constant at the stoichiometric air-fuel ratio.

Further, if maintaining the target air-fuel ratio constant at the rich air-fuel ratio, the unburned gas in the exhaust gas flowing into the upstream side exhaust purification catalyst20is removed by the upstream side exhaust purification catalyst20. For this reason, when starting to maintain the target air-fuel ratio at the rich air-fuel ratio, the air-fuel ratio of the exhaust gas circulating around the downstream side air-fuel ratio sensor41becomes substantially the stoichiometric air-fuel ratio. However, if the oxygen storage amount of the upstream side exhaust purification catalyst20becomes zero, the unburned gas will no longer be removed at the upstream side exhaust purification catalyst20. For this reason, finally, the air-fuel ratio of the exhaust gas circulating around the downstream side air-fuel ratio sensor41is maintained constant at the rich air-fuel ratio of the target air-fuel ratio.

If diagnosing the downstream side air-fuel ratio sensor41for abnormality, so long as the output air-fuel ratio of the upstream side air-fuel ratio sensor40is controlled by feedback to become the target air-fuel ratio, the air-fuel ratio of the exhaust gas circulating around the downstream side air-fuel ratio sensor41can be maintained constant at the target air-fuel ratio. Therefore, in the present embodiment, the downstream side air-fuel ratio sensor41is diagnosed for abnormality when the air-fuel ratio of the exhaust gas circulating around the downstream side air-fuel ratio sensor41is maintained at a predetermined constant air-fuel ratio by maintaining the target air-fuel ratio constant at a predetermined air-fuel ratio.

Next, referring to the time chart shown inFIG. 13, the diagnosis of abnormality of the downstream side air-fuel ratio sensor41at the present embodiment will be explained using as an example the case of maintaining the target air-fuel ratio at the stoichiometric air-fuel ratio.FIG. 13is a time chart of the abnormality diagnosis flag, the target air-fuel ratio, the output air-fuel ratio of the upstream side air-fuel ratio sensor40, the output air-fuel ratio of the downstream side air-fuel ratio sensor41, and voltage applied to the downstream side air-fuel ratio sensor41.

In the present embodiment as well, as already explained referring toFIG. 5, normally the target air-fuel ratio is alternately changed between the rich set air-fuel ratio AFTrich and the lean set air-fuel ratio AFTlean. In the example shown inFIG. 13, the case is shown where, at the time t1, before the target air-fuel ratio is made the stoichiometric air-fuel ratio to start diagnosis of abnormality, the target air-fuel ratio becomes the rich set air-fuel ratio AFTrich at the time of normal control alternately changing the target air-fuel ratio between the rich air-fuel ratio and the lean air-fuel ratio.

In the example shown inFIG. 13, at the time t1, to start the diagnosis of abnormality, the target air-fuel ratio is changed from the rich set air-fuel ratio AFTrich to the stoichiometric air-fuel ratio (14.6). Along with this, the output air-fuel ratio AFup of the upstream side air-fuel ratio sensor is changed to the stoichiometric air-fuel ratio. On the other hand, the output air-fuel ratio AFdwn of the downstream side air-fuel ratio sensor41is maintained at the stoichiometric air-fuel ratio. Further, in the present embodiment, if diagnosis of abnormality is started, the voltage V applied to the downstream side air-fuel ratio sensor41is made a fourth voltage V4(for example, 0.45V). Here, the fourth voltage V4is the voltage in the limit current region formed in the state where exhaust gas of a stoichiometric air-fuel ratio circulates around the downstream side air-fuel ratio sensor41when the downstream side air-fuel ratio sensor41is not abnormal.

After that, in the present embodiment, the voltage applied to the downstream side air-fuel ratio sensor41is maintained constant over a predetermined constant time Δt from the time t2after the elapse of a predetermined time Δt0from the time t1, Here, the time Δt0is made the time required for the output air-fuel ratio of the downstream side air-fuel ratio sensor41to converge at the stoichiometric air-fuel ratio as a result of the target air-fuel ratio being changed to the stoichiometric air-fuel ratio even if for example the output air-fuel ratio of the downstream side air-fuel ratio sensor41had become a rich air-fuel ratio at the time t1.

After that, in the present embodiment, at the time t3after a predetermined constant time Δt elapses from the time t2, the voltage V applied to the downstream side air-fuel ratio sensor41is lowered to a third voltage V3(for example, 0.1V). Here, the third voltage V3is the voltage inside the proportional region Wip occurring in the state where exhaust gas of the stoichiometric air-fuel ratio circulates around the downstream side air-fuel ratio sensor41when the downstream side air-fuel ratio sensor41is not abnormal. In the present embodiment, the voltage applied to the downstream side air-fuel ratio sensor41is maintained constant over a predetermined constant time Δt from the time t3when the voltage V applied to the downstream side air-fuel ratio sensor41is changed to the third voltage V3.

In the example shown inFIG. 13, the diagnosis of abnormality is ended at the time t4after a predetermined constant time Δt elapses from the time t3. Therefore, at the time t4, the voltage applied to the downstream side air-fuel ratio sensor41is made to rise to the voltage for normal control (for example, 0.45V), and the target air-fuel ratio is returned to the rich set air-fuel ratio AFTrich, then the normal control shown inFIG. 5is performed.

Here, in the present embodiment as well, when the downstream side air-fuel ratio sensor41is normal, the output current at the time when the voltage V applied to the downstream side air-fuel ratio sensor41in the state where the exhaust air-fuel ratio around the downstream side air-fuel ratio sensor41is the stoichiometric air-fuel ratio is a voltage V4inside the limit current region is detected or calculated in advance by experiments or by computation as the normal value inside the limit current region. Similarly, when the downstream side air-fuel ratio sensor41is normal, the output current at the time when the voltage V applied to the downstream side air-fuel ratio sensor41in the state where the exhaust air-fuel ratio around the downstream side air-fuel ratio sensor41is the stoichiometric air-fuel ratio is a voltage V3inside the proportional region is detected or calculated in advance by experiments or by computation as the normal value outside the limit current region.

Further, when performing the control such as shown inFIG. 13, if the detected value of the output current I of the downstream side air-fuel ratio sensor41at the times t2to t3substantially matches the corresponding normal value inside the limit current region and the detected value of the output current I of the downstream side air-fuel ratio sensor41at the times t3to t4substantially matches the corresponding normal value outside the limit current region, it is judged that the downstream side air-fuel ratio sensor41is normal. Further, if the difference between the detected value of the output current I of the downstream side air-fuel ratio sensor41at the times t2to t3and the corresponding normal value inside the limit current region is the reference value or more and the difference of the detected value of the output current I of the downstream side air-fuel ratio sensor41at the times t3to t4and the corresponding normal value outside the limit current region is the reference value or more, it is judged that the downstream side air-fuel ratio sensor41has an offset type deviation.

On the other hand, if the difference of the detected value of the output current I of the downstream side air-fuel ratio sensor41at the times t2to t3and the corresponding normal value inside the limit current region is the reference value or more and the detected value of the output current I of the downstream side air-fuel ratio sensor41at the times t3to t4substantially matches the corresponding normal value outside the limit current region, it is judged that the downstream side air-fuel ratio sensor41has a slope type deviation. Furthermore, if the detected value of the output current I of the downstream side air-fuel ratio sensor41at the times t2to t3substantially matches the corresponding normal value inside the limit current region and the difference of the detected value of the output current I of the downstream side air-fuel ratio sensor41at the times t3to t4and the corresponding normal value outside the limit current region is the reference value or more, it is judged that the downstream side air-fuel ratio sensor41has an abnormality of the reference gas.

Note that,FIG. 13shows the case of maintaining the target air-fuel ratio constant at the stoichiometric air-fuel ratio, but the target air-fuel ratio may also be maintained at an air-fuel ratio other than the stoichiometric air-fuel ratio. However, in this case, the oxygen storage amount of the upstream side exhaust purification catalyst20has to reach the maximum storable amount of oxygen or zero before the air-fuel ratio of the exhaust gas circulating around the downstream side air-fuel ratio sensor41stabilizes. For this reason, the time required for the air-fuel ratio of the exhaust gas circulating around the downstream side air-fuel ratio sensor41to settle down, that is, the time Δt0, is made a relatively long time.

According to the present embodiment, as explained above, by detecting the output current of an air-fuel ratio sensor in the state applying a voltage inside the limit current region and a voltage inside the proportional region to an air-fuel ratio sensor40or41, it is possible to differentiate the different modes of abnormality in particular as abnormalities due to offset type deviation and abnormalities due to other causes.

Further, in the first embodiment, abnormality is diagnosed during fuel cut control or during post-reset rich control. However, fuel cut control and post-reset rich control are performed in accordance with the engine operating state. In some cases, they are not performed for a long period of time. For this reason, sometimes it is not possible to diagnose abnormality over a long period of time. As opposed to this, in the present embodiment, it is sufficient to temporarily suspend normal control and maintain the target air-fuel ratio at a constant value, and therefore it is possible to diagnose abnormality at any timing.

Note that, in the above second embodiment, in diagnosis of abnormality, the target air-fuel ratio is maintained at a predetermined constant air-fuel ratio. However, in diagnosis of abnormality, the target air-fuel ratio may also be switched between the rich air-fuel ratio and the lean air-fuel ratio alternately at short intervals. If alternately switching the target air-fuel ratio between the rich air-fuel ratio and the lean air-fuel ratio at short intervals in this way, the unburned gas and air in the exhaust gas are removed at the upstream side exhaust purification catalyst20. For this reason, the air-fuel ratio of the exhaust gas circulating around the downstream side air-fuel ratio sensor41is maintained constant at the stoichiometric air-fuel ratio. In this case, the target air-fuel ratio has to be alternately changed between the rich air-fuel ratio and the lean air-fuel ratio so that the oxygen storage amount of the upstream side exhaust purification catalyst20is maintained at an amount greater than zero and smaller than the maximum storable amount of oxygen.

FIG. 14is a flow chart of the control routine for diagnosis of abnormality of the downstream side air-fuel ratio sensor41. The illustrated control routine is performed by interruption at every constant time interval.

As shown inFIG. 14, first, at step S31, it is judged if the condition for diagnosis of abnormality stands. If at step S31it is judged if the condition for diagnosis of abnormality does not stand, the routine proceeds to step S32. At step S32, the number of times “i” of application of different voltage is reset to 1, the output currents I(0) to I(n) at the time of the first to n-th applications of voltage are reset to 0, then the control routine is made to end.

On the other hand, if at step S32it is judged that the condition for diagnosis of abnormality stands, the routine proceeds to step S33. At step S33, the target air-fuel ratio is made the stoichiometric air-fuel ratio (14.6). Next, at step S34, in the same way as step S14, the voltage V applied to the downstream side air-fuel ratio sensor41is made the i-th applied voltage V(i). Next, at step S35, it is judged if the number of times “i” of application of different voltage is 2 or more. When the number of times “i” of application is 1, the routine proceeds to step S36. At step S36, it is judged if the elapsed time from when setting the target air-fuel ratio to the stoichiometric air-fuel ratio is the above-mentioned predetermined time Δt0or more. If at step S36it is judged that the elapsed time from when setting the target air-fuel ratio to the stoichiometric air-fuel ratio is less than the above-mentioned predetermined time Δt0, that is, if it is judged that sometimes the air-fuel ratio of the exhaust gas circulating around the downstream side air-fuel ratio sensor41has not stabilized, the control routine is made to end.

On the other hand, if at step S36it is judged that the elapsed time is a predetermined time Δt0or more, the routine proceeds from step S36to step S37. At step S37, it is judged if the elapsed time from when it was judged the elapsed time from when the target air-fuel ratio was set to the stoichiometric air-fuel ratio is the predetermined time Δt0or more is a predetermined constant time Δt or more. If at step S37it is judged that the elapsed time is a constant time Δt or more, the routine proceeds from step S37to step S38. At step S38, the average value of the output current I of the downstream side air-fuel ratio sensor41in the period until a constant time Δt elapses is calculated. This average value is made the output current I(i) when applying the i-th applied voltage V(i). Next, at step S39, it is judged if the number of times “i” of application of different voltage is “n” or more. If the current number of times “i” of application of different voltage is smaller than “n”, the routine proceeds to step S40. At step S40, the number of times “i” of application of different voltage is incremented by 1, then the control routine is made to end.

If the number of times “i” of application of different voltage is incremented by 1 and the number of times of application of different voltage becomes 2, at the next control routine, the routine proceeds from step S35to step S41. At step S41, it is judged if the output current I of the downstream side air-fuel ratio sensor41has stabilized from when the applied voltage was changed. If at step S35it is judged that the output current I of the downstream side air-fuel ratio sensor41has not stabilized, the control routine is made to end. On the other hand, if the output current I of the downstream side air-fuel ratio sensor41stabilizes, the routine proceeds from step S41to step S37. After that, the routine proceeds through steps S37and S38to step S39. At step S39, it is again judged if the number of times “i” of application of different voltage is “n” times or more. When “n” is 2, it is judged that the number of times “i” of application of different voltage is “n” times or more. On the other hand, when “n” is 3 or more, steps S31to S38are repeated until the number of times of application of different voltage becomes “n” times. If at step S39it is judged that the number of times “i” of application of different voltage is “n” times or more, the routine proceeds to step S42.

At step S42, the mode of abnormality of the downstream side air-fuel ratio sensor41is judged by comparing these with the normal values explained above based on the output currents I(0) to I(n) calculated at step S38. Next, at step S43, the number of times “i” of application of different voltage is reset to 1 and the output currents at the time of the first to n-th applications of voltage are reset to 0. Next, at step S44, the target air-fuel ratio is set to the target air-fuel ratio at normal control, then the control routine is made to end.

REFERENCE SIGNS LIST

1. engine body

7. intake port

9. exhaust port

20. upstream side exhaust purification catalyst

24. downstream side exhaust purification catalyst

40. upstream side air-fuel ratio sensor

41. downstream side air-fuel ratio sensor