LED operating room light

A light for operating rooms includes a light housing (2), several LED illumination modules that are adjustable for focusing purposes, and a unit for focusing the illumination modules. In order to prevent the light from being accidentally moved from the center of gravity on a gimbal mount, the illumination modules encompass a swivel plate (32), which is pivotally mounted on the light housing (2) and is provided with an LED array (34) that is arranged thereon.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a Section 371 of International Application No. PCT/DE2008/001548, filed Sep. 17, 2008, which was published in the German language on Apr. 9, 2009, under International Publication No. WO 2009/043326 A1 and the disclosure of which is incorporated herein by reference.

BACKGROUND OF THE INVENTION

The present invention concerns an operating room (OP) light with a light casing, a plurality of LED illumination modules, which are displaceable for focusing purposes, and a focusing unit in the form of a linear transmission for focusing the illumination modules.

Preferably, the illumination modules are pivotably mounted in a satellite-like fashion to a central main light body. In that case, the main light body defines a working plane of the operating room light, about which the illumination modules are pivotable. In an operating room of an hospital, such a light provides a light cone which can be focused onto various focal points and which involves a particularly high level of luminous density at the focal point.

As various operations involve operating area sizes of differing magnitudes it is necessary to adapt the lighting field diameter of the operating room light to the operating area size and to be able to focus it to avoid dazzle effects due to reflections at the surrounding tissue.

The pivotal movement of the illumination modules for focusing onto different lighting field diameters is usually effected with an electric motor drive by way of adjusting motors. Those electric motors are cost-intensive and susceptible to trouble. Other known operating room lights include a central light which is adapted to be able to focus various light field diameters. That focusing is effected either by displacement of the lighting means or by displacement of the reflector which is arranged rearwardly behind the lighting means.

The main lighting body with the satellite bodies, which are pivotably secured thereto and which include the LEDs with a surrounding light casing, are usually fixed in existing operating room lights to the ceiling or to the component carrier by way of a gimbal suspension arrangement. A movement of the relatively heavy satellites in that case also changes the center of gravity of the entire light, which can cause unwanted rotation of the light at the gimbal suspension arrangement.

Based on the state of the art set forth in the opening part of this specification, a first object of the present invention is to at least partially avoid the aforementioned disadvantages and to provide an operating room light which permits inexpensive and trouble-free focusing, in particular, without causing unwanted displacement at the suspension arrangement.

BRIEF SUMMARY OF THE INVENTION

According to the present invention, the above object is attained in that the illumination modules include a pivot plate which is pivotably secured to the light casing and which has the LEDs arranged thereon.

The configuration according to the present invention provides that only the pivot plate mounted pivotably in the light casing now has to be displaced by the focusing unit or displacement unit, without moving the heavy light casing itself, which could cause a change in the center of gravity of the light. In contrast to the state of the art, the entire light casing is thus rigid and does not have any satellites which project in a star configuration pivotably at the central portion. Instead one or more pivot plates are preferably arranged in arms projecting radiatingly from the center of the light.

Usually the pivot plates are mounted on pivot shafts. In that case the pivot shafts preferably extend transversely relative to an axis extending through the center point of the operating room light, that is to say an axis passing radially outwardly in a star configuration from the center point.

Preferably also one or more pivot bars extend along those axes projecting radially in a star configuration, for transmission of the translatory movement of a central element, which is displaceable in respect of height by the rotary handle and to which the pivot shafts are pivotably fixed. Those pivot bars, which operate on the basis of the functional principle of a rocker and which are mounted at a rocker or pivot point, transmit the raising and lowering movement of the central element to the pivot plates for focusing the LED arrangements.

Mounting blocks can be provided at the tilt points for the pivot bars, such blocks permitting the simultaneous implementation of a translatory and a rotational movement. In the preferred embodiment those mounting blocks include a ball joint which is rotatably accommodated in a receiving element and which has a central through opening for the pivot bar. By means of those ball joints which peripherally accommodate the pivot bars the pivot bars can at the same time perform their pivotal movement and also effect a translatory movement in the ball joints functioning as sliding bearings. Preferably, the balls of the ball joint comprise a plastic material with good sliding properties to implement a sliding movement of the bar and an angular displacement.

In accordance with a preferred embodiment of the present invention, a plurality of illumination modules can be provided in a plurality of arms projecting radially from the center of the operating room light, each of which is arranged pivotably on a pivot plate which is adjustable by the linear transmission. In principle, it is admittedly possible for the individual pivot plates to be adjustable independently of each other; the preferred embodiment however provides that the pivot plates of the individual LED arrangements can be unitarily focused by unitary rotation of the focusing unit. In that case therefore adjustment of all illumination modules takes place synchronously.

A further aspect of the present invention concerns the configuration of the collimator lens. Collimator lenses are used for focusing the light emitted by LEDs, in particular for power LEDs. Existing collimator lenses involve the problem that blue light is produced in the peripheral edge region, and that light, in the operating room area, leads to an unwanted change in the light and thus color reproduction index so that unnatural color impressions can occur at the operation wound.

Taking that state of the art as the basic starting point, a further object of the present invention is to at least partially avoid that disadvantage and to provide a collimator lens which has no or only slight unwanted change in the peripheral edge region, which disrupts the color reproduction index.

According to the present invention, that object is attained in that the radius of curvature of the outer peripheral surface of the collimator lens, the height of the collimator lens, the light entry surface, the size and geometrical configuration of the light exit surface and the geometry of the light exit surface are so matched to each other that the blue light is avoided in the edge region of the lens by mixing into a central region. In addition, the light exit surface is provided with a given structured surface to produce a given light refraction. The peripheral surface is preferably slightly convexly curved outwardly.

In a further development, the collimator lens is also adapted to achieve a light distribution curve which has a half-value angle in a range of between ±2 and 2.5 degrees, preferably ±2.0 degrees, and the tenth-value angle has a range of between 4.0 and 5.0 degrees, preferably 4.0 degrees.

To avoid stray light, each collimator lens is fitted upon installation in a cup-shaped holder which is arranged above the LED and which permits light entry through a lower opening and light exit through the light exit surface of the collimator lens at the front end.

Preferably, that cup-shaped holder comprises a black plastic material and is in the form of an injection molding. According to the present invention, each collimator lens is arranged in such a holder in front of an LED. It is usual in that respect for the holder to be glued in position with a double-sided adhesive strip in front of the LED.

A third aspect of the present invention is concerned with the problems of achieving illumination which is as homogenous as possible in regard to color distribution in the operating room area. In principle it is desirable for the light produced by the LEDs to have a color reproduction index which is as high as possible and which is as similar as possible to natural light or sunlight as that does not change the wound color impression. Existing LEDs however produce a light which has a relatively high proportion of white light, which can lead to an unwanted wound color impression.

A further object of the present invention is, therefore, that of also at least partially avoiding those disadvantages and providing a light which permits the use of LEDs in an operating room light to achieve a color reproduction index which is as high as possible.

According to the present invention, the above object is substantially attained in that there are provided different LED arrangements of individual LEDs, which have different arrangements of colored LEDs. To achieve illumination which is as homogenous as possible in regard to color distribution, preferably green LEDs and red LEDs are used, beside white LEDs. In that respect, it has proven to be particularly desirable to combine an embodiment with the colored LEDs more in the edge region of the LED arrangement with a further embodiment with the colored LEDs more in the central inner region in such a way that the colors are superposed at the focus to achieve a color reproduction index of greater than 90, preferably to achieve a color reproduction index of greater than 95 in the entire focal region. In that case the differing arrangements provide for intermixing of the individual colors to improve the color reproduction index. In addition the arrangement according to the invention avoids colored shadows.

A preferred development provides that the differently colored LEDs can also be differently supplied with power. To comply with the low-voltage directive it is advantageous for the connection value of a plurality of series-arranged LEDs not to exceed a voltage of a maximum of 50 volts. It is particularly advantageous to operate two circuits for white LEDs, one circuit for red LEDs and one circuit for green LEDs. The best results were achieved if the red circuit is operated with about 40-50% of the current of the white and the green circuits.

In development, it was further found that using current dimming instead of the pulse width modulation which is known in the state of the art very substantially avoids electromagnetic interference which can lead to image disruptions in imaging systems. Thus the imaging power of imaging systems can be considerably improved by current dimming according to the invention.

DETAILED DESCRIPTION OF THE INVENTION

Certain terminology is used in the following description for convenience only and is not limiting. The words “upper” and “lower” designate directions in the drawings to which reference is made. The words “first,” “second,” “third,” and “fourth” designate an order or operations in the drawings to which reference is made, but do not limit these steps to the exact order described. The words “inner,” “outer,” “inwardly” and “outwardly” refer to directions toward and away from, respectively, the geometric center of the device and designated parts thereof. Additionally, the terms “a,” “an” and “the,” as used in the specification, mean “at least one.” The terminology includes the words above specifically mentioned, derivatives thereof, and words of similar import.

Further details, advantages and features of the present invention will be apparent from the following part of the description in which a preferred embodiment of the operating room light according to the invention is described in greater detail. Referring to the drawings in detail, wherein like numerals indicate like elements throughout, there is shown inFIGS. 1-7an operating room light, and designated portions thereof, in accordance with the present invention.

Accordingly, the operating room light according to the present invention preferably includes a light casing2having a central region4, from which a first arm6, a second arm8, a third arm10and a fourth arm12extend in a general star configuration at a respective angle of about 45° from the center point of the central region4. Circular pivot plates32for LED arrangements34are arranged pivotably on pivot shafts42for focusing purposes, at the undersides of the outer ends of the arms6,8,10,12.

A focusing unit of the operating room light, which is shown on an enlarged scale in the sectional view inFIG. 2, preferably includes a rotary handle14arranged rotatably at the underside at the center point of the central region4. Rotation of that rotary handle14preferably drives an inwardly disposed spindle18which is accommodated in the rotary handle14in an arresting sleeve16. In dependence on the direction of rotation that spindle18raises or lowers, a displacement unit in the form of a displacement cross member20. The displacement cross member20preferably includes a cylindrical lower portion22, at the enlarged upper end of which there are provided four radially projecting holding arms24, of which each of two holding arms24are arranged in mutually paired colinear relationship and cross with the other pair of colinear holding arms, with the inclusion of an angle of 90 degrees. Each holding arm24, which is preferably flattened on both sides, has a circular through opening26at its radially outer end.

In the preferred embodiment, four fork heads28are pivotably secured by way of a respective pin to the through openings26. At their outer free ends, the fork heads28are preferably provided with mounting bushes of pivot bars30. The mounting bushes preferably include female screwthreads into which screwthreads of a corresponding configuration on the inner ends of the pivot bars30are screwed. The pivot bars30preferably form a pivot lever structure according to the present invention for pivotal movement of the pivot elements in the form of pivot plates32, with LED arrangements34arranged thereon, which in the preferred embodiment each include37LEDs of different colors.

Each pivot bar30is preferably pivotably connected at its inner end with a fork head28to a holding arm24of the displacement cross member20and is pivotably connected at its outer end to a pivot plate32. Approximately at the center the pivot bars30are each guided through a respective ball joint36. The ball joints36preferably each include an annular outer holding element38with fixing tongues which project at the upper side and which are fixed to the light casing, and a ball-shaped slide bearing40which is fitted into the annular holding element and the outside diameter of which corresponds to the inside diameter of the holding element38and which has a central through opening of the same size at the outside diameter of the pivot bar30. The pivot bar30passes through that central through opening. Upon heightwise displacement of the displacement cross member20by rotation of the rotary handle14, the pivot bars30are preferably caused to pivot about the radially projecting holding arms24. The fact that the pivot bars30are supported in the sliding bearings40provides a tilting lever structure, which thus causes pivotal movement of the pivot plates32about the pivot shafts42arranged therebeneath. In that way the LED arrangements34positioned on the pivot plates32can all be simultaneously focused onto the desired focal point by performing a rotary movement at the rotary handle14. The present invention thus represents a particularly simple, inexpensive and robust adjusting means in comparison with the state of the art.

As can be seen fromFIGS. 2,6and7, the present invention preferably includes four LED arrangements34which are disposed satellite-like around the central region4and each of which includes a total of 37 LEDs each with a collimator lens50associated with each LED.

Two respective LED arrangements34disposed in paired diametrally opposite relationship in the arms6,8,10,12preferably have the same arrangements of colored LEDs. In the present case, to achieve illumination which is as homogenous as possible in respect of the color distribution, green LEDs52and red LEDs54are used in various positions besides white LEDs56, and, more specifically, in an embodiment as shown inFIG. 6with the colored LEDs more in the outer region of the LED arrangement34and in another embodiment as shown inFIG. 7with the colored LEDs more in the central region of the LED arrangement34. The respectively identical LED arrangements34are preferably disposed in diametrally opposite mirror-symmetrical relationship on the arms6,8,10and12of the operating room light. At a distance of about 1 meter from the light at the focus the superpositioning of the colors red, green and white produces a homogenous lighting field with a color reproduction index of greater than 95 in the entire focus region. The arrangement selected in the present case of six green LEDs52and six red LEDs54respectively besides25white LEDs56produces illumination which is as homogenous as possible in regard to color distribution in the light field. In addition, that arrangement almost completely avoids colored shadows, which is essential for a clear representation of the wound in the operating room region.

The above described color reproduction index is also achieved by the differing power supply for the differently colored LEDs. The low voltage directive is complied with, in operation of the light according to the invention, in that each circuit of a plurality of LEDs takes at a maximum a 50 volt voltage. In that case, two white circuits, a red and a green circuit, are operated by a respective ECG (electronic ballast or control gear). In that case, the supply of current is such that the red circuit is operated at between about 40 and 50% of the current of the white and green circuits.

Using that current dimming instead of the pulse width modulation which is usual in the state of the art avoids image disruptions on modern imaging systems, caused by electromagnetic interference phenomena. In accordance with the present invention, therefore, the imaging power and efficiency of imaging systems is considerably improved.

FIGS. 3-5show a collimator lens50according to the present invention, which is also referred to as a rectifier lens and which is fitted in the beam direction onto the individual LEDs to focus the light emitted by the LEDs. The collimator lenses50perform the function of the primary lens, in the operating room light. The collimator lenses50, which operate on the principle of total reflection, are preferably in the form of PMMA—injection moldings involving the geometry of a circular truncated cone which has an outer and peripherally extending peripheral surface58, a light entry surface60which is downward in the position of installation, with a recess62for the LED with the collimator lens50when it is fitted in place and a light exit surface64which is upward in the position of installation and the diameter of which is larger in the ratio of 3.7:1 than the light entry surface62. According to the present invention, the peripheral surface58is preferably of a slightly convexly curved configuration. The interplay of the radii of curvature of the outer peripheral surface58, the size of the light entry surface60, the size of the light exit surface64, the height of the collimator lens50and the configuration of the surface of the light exit surface64achieves a light distribution curve which has a half-value angle of in the range of between +/−2.0 and 2.5 degrees, preferably +/−2.0 degrees, and the tenth-value angle has a range of between 4.0 and 5.0 degrees, preferably 4.0 degrees.

The light exit surface64is initially convexly curved from the outside inwardly and then goes into a flat center66, which in the present case is about 1:1.6 times as large as the overall diameter of the light exit surface64. Grooving on the light exit surface64avoids the blue light, which is known from the state of the art and which is viewed as a fault in the edge region of each collimator lens50by virtue of the fact that it is centrally mixed in. To achieve the effects according to the present invention the dimensional relationships are as follows:diameter of the light entry surface/diameter of the light exit surface: 1:1.7;height of the lens/diameter of the light exit surface: 1:1.7.

The dimensions in a preferred embodiment are as follows:

Diameter of the light entry surface:7.10 mmDiameter of the light exit surface:26.50 mmDiameter of flat center of the light exit surface:16.21 mmHeight of the lens:15.85 mmHeight of the recess at the light entry surface:5.12 mmRadius of curvature of the peripheral surface:5.96 mm

Each of the collimator lenses50in the LED arrangement34is preferably fixed in an upwardly open, cup-shaped holder68on the pivot plate32above the LEDs. The holder68preferably peripherally surrounds the collimator lens50, except for the light exit surface64. The light radiated at the underside into an opening of the holder68by the respective LED is focused by the collimator lens50and emitted with a reduction in the stray light through the holder68which comprises a black plastic material, at the light exit surface64.

The preferred embodiments shown inFIGS. 6 and 7of LED arrangements34with different arrangements of colored LEDs, of which in the present case two identical arrangements34are respectively disposed in diametrally opposite relationship in the arms6,8,10,12, are supplemented by superpositioning of the colors at the focus to achieve a homogenous light field with a high color reproduction index of greater than 90, preferably greater than 95. It will be appreciated that this result can also be achieved by a plurality of arms with corresponding LED arrangements34by superpositioning of the colors emitted by the LEDs.

Preferably, the pivot plates respectively have connecting plugs70which project radially at one side and with which the LED arrangements34can be connected to the ECGs of the light and to supply devices in the central region4of the light.

After all collimator lenses50, which perform the function of primary lenses. are fitted onto the LEDs, in addition a casing cover72with an opening and a casing lens74fitted in that opening is additionally fitted. That casing lens74performs the function of the secondary lens and focuses the individual light beams emitted by way of the LEDs to give an overall beam. The secondary lens is preferably in the form of a Fresnel lens and focuses the light of the individual primary lenses on the focusing point which is about one meter away. The casing lens74preferably includes a main lens body for maintaining a minimum material thickness and steps which are arranged thereon and which extend concentrically relative to the center point and which bear more closely against each other in the outer region and are further away from each other in the inner region, that is to say have wider steps, because the total height of the hypothetical lens with the corresponding curvature for focusing purposes is projected onto the desired material thickness.

In a development, a further LED arrangement can be disposed concentrically about the rotary handle14at the central region4. That LED arrangement preferably includes only white LEDs.

It will be appreciated that the invention is not limited to the use of four satellite lights, but also embraces solutions having more or fewer satellites.

The subject-matter of the present invention involves not only the subject-matter of the individual patent claims but also the combination of the individual claims with each other. All features and details disclosed in the documents, in particular the spatial configuration illustrated in the drawings, are essentially claimed at the present invention insofar as they are novel individually or in combination in comparison with the state of the art.