Portable electrical wrapping apparatus

The present invention relates to a portable electric wrapping apparatus, comprising a motor to drive a main shaft, which moves a tensioning mechanism and a sealing and cutting unit. The tensioning mechanism and the sealing and cutting unit can be designed as individual modules and put together with the main body. The tensioning mechanism may be two frictional wheels each having cutting grooves or a single wheel aiming at the frictional plates to evenly apply pressure to the packaging tape therebetween and strain it for wrapping a package tightly. With the aid of a tension control rod, the tensioning mechanism can move the sealing and cutting unit downward to weld and cut the packaging tape automatically.

BACKGROUND OF THE INVENTION 
To efficiently pack articles to be delivered people typically use packaging 
tape having a certain width to wrap around cartons housing these articles. 
Conventional wrapping apparatuses are operated manually and use metal 
buckles to fasten two ends of a strap. Such an apparatus must be 
manipulated by manual and is quite convenient. In addition, metal buckles 
do not have a strong grip so that it may allow a strap slides out of 
places. Besides, metal buckles may injure human body and so it is 
desirable to have an improvement made on this matter. 
Currently there are electric wrapping apparatuses in the market, which use 
a motor to drive a tensioning mechanism and a hot sealing unit to perform 
wrapping. However, a typical deficiency is that the channel through which 
packaging tape passes must be curved to prevent tape from retreat during 
hot melting. Such a configuration results in poor tensioning. Moreover, 
frictional wheels are driven directly by a motor shaft and so it can not 
reach a high reduction ratio. Such a high rotation speed and quick rubbing 
will degrade the frictional wheels in a short time. Further, conventional 
apparatuses have an integrated construction and they can not be made as 
individual modules. Thus this design increases production costs and limits 
the application. 
Accordingly, the object of the present invention is to provide an 
innovative portable electrical wrapping apparatus having an original 
construction that can quickly fold a strap around a package tightly.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
Referring to FIGS. 1 through 5, the invention primarily includes a main 
body (1). The rear end of the main body (1) carries a motor (2) secured at 
a lower position. Above the motor (1) is a handle (11) and a lever (12) 
extending from the rear end of the main body (1). A transverse rod (3) is 
disposed above the main body (1). The lever (12) is pivotably attached by 
a pin (123) to the main body (1) and has a hook (121) at its lower end to 
grasp a pole (31) laterally extending from the transverse rod (3). A 
driven block (31) is pivotably disposed inside the main body (1), with the 
upper end mounted on the pole (31) and the lower end having a threaded 
hole (321). As shown in FIG. 2, the main body (1) can be made as a module 
and then combined with a tensioning mechanism (4) and a sealing and 
cutting unit (5) of FIGS. 3 and 4. 
The shaft of the motor (2) extends into the main body (1), as shown in 
FIGS. 5 through 7, to drives a main shaft (21). The main shaft (21) is 
provided at its outer end with a pinion (211) to drive a worm (23). The 
tensioning mechanism (4) has a transmission shaft (42), to which a worm 
(23) is connected through a unidirectional bearing (41). Hence, through 
the worm (23) the main shaft (21) drives the transmission shaft (42) in 
one direction only. The transmission shaft (42) is provided with a gear 
(423) at its rear segment and connected to an internal support plate (45) 
at its outer end through a bearing (44). The internal support plate (43) 
has on one side surface thereof a protrusive driving shaft (431), which 
extends into a hollow pole (452) of an external support plate (45) to 
support the external support plate (45). The internal support plate (43) 
has an elliptical hole (432), through which a threaded bolt (49) passes. 
The threaded bolt (49) engages on its end with a threaded hole (321) of a 
driving plate (32). The gear (423) engages with a gear train consisting of 
three gears (46, 461, 462) as shown in FIG. 8. Two gears (461, 462) 
occupying lower positions individually have a cross-shaped axle (47) 
projecting toward the external support plate (45). The external support 
plate (45) includes on the corresponding side two frictional wheels (48) 
with a cross-shaped groove (482) formed thereof. The groove (482) is 
dimensioned to receive a cross-shaped axle (47) with clearance fit, as 
shown in FIGS. 3 and 7. 
A unidirectional bearing (22), together with an eccentric wheel (51), 
mounts on the middle segment of the main shaft (21). Through the 
unidirectional bearing, the main shaft (21) drives a sealing and cutting 
unit (5) in one direction only as shown in FIG. 12. Outside the eccentric 
wheel (51) is a U-shaped connecting block (52) linked with a stationary 
block (53) on one end. A fusion block (54) is coupled with an adjustment 
wheel (55). The adjustment wheel (55) further engages with the stationary 
block (53) by screw threads. With reference to FIG. 9, a cutter (541) and 
an upper friction plate (542) are inserted into the lower portion of the 
fusion block (54). As can be seen from FIGS. 1, 2, and 11, a reversed 
U-shaped frame (56) pivotably mounts on the main body. Two raised blocks 
(561) on the top of the frame (56) locate near the transverse rod (3) 
having an oblique surface (33). Two hooks (562) configured to be caught by 
the inclined surface (543) of the fusion block (54) are respectively 
formed on two lower ends of the frame (56). 
A tensioner (6) is by the sealing and cutting unit (5) as shown in FIGS. 9 
and 10. The tensioner (6) comprises a round column (61) as well as a 
spring (62) therein. The top of the spring (62) is connected to a push rod 
(63). The push rod (63) is equipped with an upper and a lower oblique 
surface (631, 632), the upper oblique surface (631) being located in a 
central slot (71) of a movable block (7) and the lower oblique surface 
(632) being situated below a guide pin (34) at the end of the transverse 
rod (3). Referring to FIG. 2, the movable block (7) has a crooked portion 
(72) formed on the end thereof and abutting against a lock plate (563) 
disposed above the U-shaped frame (56). Further, a contact switch (73) is 
provided between the main body and the U-shaped frame (56). 
In operation, the lever (12) along with a lock plate (8) is first moved 
upward. The lock plate (8) is pivotably attached to the handle (11) and 
provided with a locking edge (81) and a lock groove (82) at the front. The 
locking edge (81) forces against a locking pin (122) located on one side 
of the lever (12). As the locking edge (81) of the lock plate (8) slides 
and disengages from the locking pin (122), the lever (12) starts to rise 
as shown in FIG. 5. In the mean time, the hook (121) on the other end of 
the lever (12) urges the transverse rod (3) and the driving plate (32). 
The driving plate (32) further moves the internal support plate (43) 
around the transmission shaft (42) and turns the external support plate by 
the driving shaft (431) and the bearing (44) to displace a certain angle 
to expose the space below to the outside. Then, the lock groove (82) 
engages with the locking pin (122) to hold the lock plate (8) so as to 
allow packaging tape (9) to get in. 
Below the main body (1) is a base (14) on which frictional plates (15) are 
disposed at positions corresponding to two functional wheels (48) and an 
upper frictional plate (542). Each frictional plate (15) has frictional 
surfaces (151, 152) respectively on the top and the bottom side and they 
are replaceable if worn out. Disposed between the lower frictional plates 
is a locating block (18) with a spring steel ball (181) as shown in FIG. 
2, with which the apparatus can be adapted for different sizes of 
packaging tape. 
When packaging tape (9) wrapping around a package is placed in position, 
release the lever (12) and the lock plate (8). Then the above components 
will return to their original positions due to spring forces and two 
frictional wheels (48) under the external support plate (45) can evenly 
apply forces against the packaging tape (9). That is because two 
frictional wheels (48) and driving cross shaped axles (47) are driven by 
the rotational motion of the driving shaft (431) to produce a uniform 
output. After the extension portion (16) is pushed forward and the start 
switch (13) is depressed, the motor (2) begins rotating the main shaft 
(21) in a forward direction, which in turn brings the pinion (211) and the 
worm (23) driven as well as the unidirectional bearing (41) to rotate. 
After that, the transmission shaft (42) starts to rotate. (If the main 
shaft (21) rotates in a reversed direction, the transmission shaft (42) 
can not be driven). Hence the transmission shaft (42) brings the gears 
(46, 461, 462) driven by the transmission shaft (42) also begin rotating. 
Gears (461, 462) rotate the two frictional wheels (48) through 
cross-shaped axles (47). As a result, the packaging tape (91) on the 
frictional wheels moves to the left to strain the tape gradually to a 
preset tightness. 
As can be seen from FIGS. 9 through 11, when the packaging tape (9) is 
tightened, the stress will gradually lift the tensioner (6) and so the 
upper oblique surface (631) of the push rod (63) starts to force the 
movable block (7) moving toward the U-shaped frame (56). When the movable 
block (7) separates its crooked end (72) from the lock plate (563) of the 
reversed U-shaped frame (56), the frame (56) is free to move. Under the 
influence of the back spring (564), the frame (56) inclines forwards as 
shown in FIGS. 11,12 so that the hooks (562) of the frame (56) are 
disengaged with the oblique surfaces (543) of the fusion block (54). As a 
result the fusion block (54) is free to drop as shown in FIG. 12 and the 
upper frictional plate (542) presses against the packaging tape (9). At 
the same time, the reversed U-shaped frame (56) approaches the contact 
switch (73) and actuates it. Then, the motor (2) stops first and so the 
tensioning mechanism stops as well. Then the motor (2) starts to rotate in 
a reversed direction to drive the unidirectional bearing (22) and the 
eccentric wheel (51). With the movement of the eccentric wheel (51) and 
the U-shaped connecting block (52), the stationary block (53) and the 
fusion block (54) shown in FIG. 13 will quickly travel to and fro along a 
transverse direction. Consequently, the upper frictional plate (542), 
under the influence of the spring (551), presses against the upper 
packaging tape (91) to rub the lower packaging tape (92) with a high speed 
until they are molten and joined. The adjustment wheel (55) can be rotated 
to adjust the pressure applied on the upper frictional plate (542) by the 
spring (551) to adapt for different requirements. In addition, the cutter 
(541) under the fusion block (54) can be adjusted by means of the spring 
(544) to make it suitable for cutting the upper packaging tape (91). When 
a preset time elapses the motor (2) will automatically stop. Users can 
lift the lever (12) and the lock plate (8) to sideways remove the 
apparatus from the package wrapped with the packaging tape (9). The 
oblique surface (33) of the transverse rod (3) pushes the raised block 
(561) of the reversed U-shaped frame (56) and makes the frame (56) return 
to the original vertical position. The hooks (562) of the frame (56) lift 
the fusion block (54) when the frame rotates and finally disengages the 
fusion block from the packaging tape. Furthermore, the guide pin (34) at 
the end of the transverse rod (3) pushes the lower oblique surface (632) 
of the push rod (63) to make the push rod (63) downwards and the movable 
block (7) returns to its original position by use of the spring (70). The 
invention makes use of an extension portion (16) situated on the side of 
the handle (11) to urge the movable block (7) forward by manual operation 
as shown in FIG. 9. When the wrapping tape reaches a point that the user 
considers the strain is enough, he or she may stop tension and start 
welding and cutting or manually weld and cut tape without the use of 
automatic tension control in this fashion. 
The invention has an eccentric knob (17) as shown in FIG. 5, which is 
situated near the lower corner of the internal support plate (43) and used 
to control the gap between the support plate (43) and the lower frictional 
plate (15). When the surface (433) of the plate (43) touches the 
peripherary of the knob body that has a smaller radius the gap becomes 
smaller. Contrarily, when it touches the peripherary of the knob body that 
has a larger radius the gap becomes larger. In this fashion, the apparatue 
can be adapted for packaging tape with different thickness and the support 
plate and the lower frictional plate can be kept a safe distance away from 
each other when no tape is loaded. 
From the above description, the invention uses a single motor, cooperated 
with two unidirectional bearings, to drive a tensioning mechanism and a 
sealing and cutting unit in a forward direction. It can effectively 
perform packaging operation and thus it has a practical value in this 
industry. Besides, after loaded with packaging tape, the apparatus uses a 
unidirectional bearing (41) to provide convenience that users can manually 
align packaging tape with the fusion block and properly strain it in 
advance so as to reduce the tensioning time, promoting efficiency. The 
tensioning mechanism uses a combination of a pinion, a worm, and a gear 
train so that it can reach a high speed reduction ratio and facilitate 
tensioning operation. The invention further uses cross-shaped axles as 
transmission means between frictional wheels and driving gears. Thus it 
can control the level of two frictional wheels and the evenness of the 
application of forces on packaging tape. During tensioning, the invention 
employs securing a lock edge (81) of locking plates (8) to a lock pin 
(122) of a lever (12) to keep the support plate (45) pressing against 
packaging tape. Therefore, the restoring forces caused by tensioning will 
not cause the packaging tape sliding out of places. 
As shown in FIG. 14, disposed under the support plate (45) is a screw 
(453), to which a stop plate (454) seated inside the apparatus is 
connected. By means of the screw (453), the position of the stop plate 
(454) can be adjusted to fit for packaging tapes with different widths. 
The stop plate functions as a guide of tape during packing. Besides, 
inside the base (14) there are provided with replaceable locating blocks 
(18) among frictional plates (15). With the spring steel balls (181) on 
the locating blocks (18) in cooperation with the adjustment of the stop 
plate (454), the apparatus of the invention has enhanced effects of 
positioning and guiding packaging tape. The frictional plates and the 
cutter can be replaceable. Thus they can be replaced when worn out, 
extending the service life of the apparatus. Further, as shown in FIG. 10, 
the tensioner (6) contains an adjustment wheel (64), by which users can 
control the stiffness of the spring (65) and in turn change the strain 
value that packaging tape (9) will reach after tensioning. That means 
users can adjust the tensile forces applied by packaging tape on packages. 
Along with a column (671) on a block (67) under the adjustment wheel (64), 
an indicator (66) placed on the outside of the apparatus shows the 
tension, facilitating the adjustment of tensile forces. Moreover, the 
tensioning mechanism of the invention is a module in construction and thus 
it can be designed to have different reduction ratios for various speed 
reductions. FIGS. 15, 16 show a variation application example in which 
gears of the gear train is aligned in a single row. It is therefore to be 
understood that other modifications may be made in the construction of 
preferred forms of the present invention without departing from the spirit 
and scope as defined by the appended claims.