Decorative winding method for magnetic tape or the like

In a decorative winding method for a magnetic tape or the like, a tape reel comprising a lower flange and a reel shaft one end of which is secured to the lower flange is supported with the other end of the reel shaft facing up. One end of a tape is clamped to the reel shaft, and the tape is wound up on the reel shaft while the tape is pushed onto the lower flange side by the weight of a cap placed on the upper side edge of the tape. An upper flange is then secured to the other end of the reel shaft, thereby obtaining the tape reel with the tape wound up in an aligned winding appearance.

BACKGROUND OF THE INVENTION 
1. Field of the Invention 
This invention relates to a decorative winding method for winding up a thin 
tape such as a magnetic tape in an aligned winding appearance on a tape 
reel. 
2. Description of the Prior Art 
For example, in video tape cassettes wherein a part of the cassette half 
and the tape reel are fabricated of transparent members so that the 
winding condition of a magnetic tape wound on the tape reel is visible, it 
is desired to improve the commercial value of the video tape cassettes by 
aligning the side edges of the turns of the magnetic tape wound on the 
tape reel. In general, as the tape reels of the video tape cassettes or 
the like, flanged reels comprising a hub and flanges secured to the ends 
of the hub are used. However, an aligned winding appearance cannot be 
obtained when the magnetic tape is merely wound on the flanged reels. 
Therefore, various decorative winding methods for winding a thin tape such 
as a magnetic tape in an aligned winding appearance on a tape reel have 
heretofore been proposed. For example, as disclosed in Japanese Unexamined 
Utility Model Publication No. 52(1977)-145815, it has been proposed to 
wind up a tape by contacting a touch roller with the tape. However, when 
the touch roller is used, the tape is readily scratched by the touch 
roller, and fluctuation in tension readily arises in the tape during 
winding up. Further, Japanese Unexamined Utility Model Publication No. 
51(1976)-19378 discloses a method of winding up a tape by inserting a 
plate-like tape guide between a flange of a tape reel and the side edge of 
the tape. In this method, however, the flange or the tape is damaged by 
the tape guide. It is also known to wind up a tape by interleaving 
nonwoven paper between a flange of a tape reel and the side edge of the 
tape. However, this method is disadvantageous in that it is not always 
possible to achieve automatic tape winding and dust is produced by the 
nonwoven paper. 
SUMMARY OF THE INVENTION 
The primary object of the present invention is to provide a decorative 
winding method for a magnetic tape or the like, wherein a thin tape is 
wound up in an aligned winding appearance on a flanged tape reel. 
Another object of the present invention is to provide a decorative winding 
method for a magnetic tape or the like, wherein a thin tape is wound up 
without being damaged on the tape surface. 
The specific object of the present invention is to provide a decorative 
winding method for a magnetic tape or the like, wherein a thin tape is 
wound up at a consistent, low tension. 
The decorative winding method for a magnetic tape or the like in accordance 
with the present invention comprises the steps of: 
(i) supporting a tape reel comprising a lower flange and a reel shaft one 
end of which is secured to said lower flange so that the other end of said 
reel shaft faces up, 
(ii) clamping one end of a tape to said reel shaft and winding up said tape 
on said reel shaft while said tape is pushed onto the lower flange side by 
the weight of a cap placed on the upper side edge of said tape, and 
(iii) thereafter securing an upper flange to said other end of said reel 
shaft. 
In the present invention, since the tape is wound up on the reel shaft 
while the tape is pushed onto the lower flange side, it is possible to 
wind up the tape so that the side edges of the respective turns on the 
reel shaft are aligned with each other on the lower flange side and on the 
upper flange side. Further, since no member is contacted with the surface 
of the tape, the tape surface is not scratched. Also, the tension of the 
tape does not fluctuate during the wind-up step, and it is possible to 
wind up the tape at a low tension.

DESCRIPTION OF THE PREFERRED EMBODIMENT 
The present invention will hereinbelow be described in further detail with 
reference to the accompanying drawings. 
FIG. 1 shows a tape reel 10 on which a tape is wound up by an embodiment of 
the decorative winding method in accordance with the present invention. By 
way of example, the tape reel 10 is a one for a video tape cassette. A 
lower flange 1 and a reel shaft (hub) 2 of the tape reel 10 are fabricated 
integrally. An upper flange 3 is fabricated separately from the reel shaft 
2. 
As shown in FIG. 2, the lower flange 1 and the reel shaft 2 of the tape 
reel 10 are mounted on a rotatable winding shaft 4 with the free end of 
the reel shaft 2 facing up. The end of a magnetic tape 5 is clamped to the 
reel shaft 2, and a disk-like cap 6 is placed on the reel shaft 2. The cap 
6 is loosely fitted on the circumferential portion of the end of the reel 
shaft 2. Or, the cap 6 may be provided with a protrusion, and the reel 
shaft 2 may be provided with a center hole in the end face. In this case, 
the cap 6 is supported on the reel shaft 2 by loosely fitting the 
protrusion of the cap 6 into the center hole of the reel shaft 2. Thus a 
bottom face 6a of the cap 6 is pushed into contact with an upper side edge 
5a of the magnetic tape 5 by the weight of the cap 6. 
When the winding shaft 4 is rotated in this condition, the reel shaft 2 is 
rotated together with the lower flange 1, and the magnetic tape 5 is wound 
up on the reel shaft 2. At this time, since the upper side edge 5a of the 
magnetic tape 5 is pushed by the cap 6 and the magnetic tape 5 is shifted 
to the lower flange side, the upper side edge 5a of the magnetic tape 5 is 
maintained at a predetermined height during the winding step. Since the 
magnetic tape 5 has a predetermined width over the entire length thereof, 
a lower side edge 5b of the magnetic tape 5 is also maintained at a 
predetermined height during the winding step. Accordingly, the magnetic 
tape 5 is wound up on the reel shaft 2 in an aligned winding appearance. 
A predetermined length of the magnetic tape 5 is wound up on the reel shaft 
2 as described above. As shown in FIG. 3, the upper flange 3 is thereafter 
secured to the end of the reel shaft 2, and the tape reel 10 with the 
magnetic tape 5 wound up thereon is completed. Fixing of the upper flange 
3 to the reel shaft 2 is conducted by use of a known technique such as 
caulking or snapping. 
To achieve smooth tape winding, the bottom face 6a of the cap 6 contacted 
with the upper side edge 5a of the magnetic tape 5 should preferably be 
finished to high flatness.