Metering valves

A metering valve having a valving element with a valving surface; a valve head with a valve seat, an inlet passage upstream of the valving surface and an outlet passage downstream of the valving surface; a valve body which provides a predetermined small movement of the valving surface into and out of contact with the valve seat to dispense fluid, and biases the valving surface against the valve seat when fluid is not being dispensed; and a seal between the valving element and the valve head, the seal defining a dispensed fluid cavity around the valving surface and valve seat communicating with the inlet and outlet passages, and including a diaphragm in the preferred embodiment.

FIELD OF THE INVENTION 
This invention relates to precision fluid-metering valves. 
BACKGROUND OF THE INVENTION 
Precision fluid-metering valves are needed for many applications in which a 
precise volume of fluid must be rapidly and repetitively dispensed 
automatically. For example, in microdot dispensing applications 
manufacturers have sought a valve which could repetitively dispense 2 
nanoliters, and at a rate of more than 100,000 times a day. Such a valve 
should be capable of turning on and shutting off in extremely small time 
intervals while also opening a sufficiently large flow passage to allow 
the desired flow. And, at the other extreme, bottle filling operations may 
require volumetric filling accuracies of 1% at rapid fill rates. 
SUMMARY OF THE INVENTION 
I have discovered that a precision fluid-metering valve capable of 
extremely fast turn-on and turn-off times can be constructed by providing 
a valve head with a valve seat, an inlet hole and an outlet hole; a 
valving element with a valving surface which mates with the valve seat; a 
seal between the valving element and the valve head; and a valve body 
which supports the valving element, and biases the valving surface against 
the valve seat. The inlet hole is located upstream and the outlet hole 
downstream of the valving surface. The seal cooperates with the valving 
element and the valve head to form a dispensed fluid cavity around the 
valving surface and valve seat. Both inlet and outlet holes communicate 
with the cavity. Fluid is dispensed by moving the valving surface a small 
distance from the valve seat. 
In the preferred embodiment, the valve seat and valving surface lie on 
matching and concentric frustoconical annuli; the inlet hole is coaxial 
with the valve seat, and the outlet hole at a point further down the 
frustoconical valve seat, downstream of the valving surface; and a thin 
annular diaphragm integral with one portion of the valving element lies 
between the valving element and the valve head. 
This valve design allows a relatively large flow cross-section to be formed 
for only a small piston stroke, enhancing the speed with which the valve 
can be fully opened and closed. Further, in the preferred embodiment, only 
two parts contact the fluid--the valve head and the valving element with 
its integral diaphragm. And only the valving element moves, all 
contributing to reduce wear, and increased life and reliability. Further 
advantages include east of disassembly for cleaning (without disturbing 
metering adjustments), enhanced fluid compatibility (only one material 
contacts the fluid), versatility of application (microdot dispensing to 
volumetric filling with the same valve), improved metering accuracy, and 
insensitivity to spatial orientation and vibration. 
DESCRIPTION OF PREFERRED EMBODIMENT 
The structure and operation of a preferred embodiment of the invention is 
as follows.

DESCRIPTION 
Turning now to the Figures, there is shown a precision fluid-metering valve 
10. It includes an aluminum valve body 12 with two coaxial mounting holes 
14, a threaded air hole 18 (shown in FIGS. 1 and 4), and two leakage holes 
15 (one not shown) spaced between the mounting and air holes. 
A source (not shown) of pulsed, pressurized air of at least 60 psi is 
connected through air input tube 19 to "Super" quick exhaust valve 21 
(Humphrey Products, Kalamazoo, Mich.) which is mounted in air hole 18. The 
body has interior bore 20 which receives stainless steel piston 22 and rod 
24, the two being fastened together by pin 26. O-ring 28, located in 
annular groove 30, makes an annular seal between the piston and cylinder 
bore 20. Air hole 18 communicates with the cylinder interior at passage 32 
along a smaller cylinder bore 34. Rod 24 passes through still smaller bore 
36, and O-ring 38 makes an annular seal between the rod and the cylinder 
bore. Mounting holes 14 and leakage holes 15 communicate with bore 40. 
The other end of rod 24 extends through aluminum adjustment plug 42, making 
a loose fit within hole 44 in the plug. Slot 46 in the end of rod 24 is 
accessible through hole 44. Coil spring 47 surrounds rod 24, and fits in 
the annulus formed between the rod and bore 43 in the adjustment plug. The 
plug is threadedly received in the cylinder body interior, and sealed by 
O-ring 50 along bore 52, which is slightly larger than cylinder bore 20. 
Groove 53, into which O-ring 50 fits, is specially cut deeper along three 
segments to form a delta-shape groove, to which shape the O-ring 50 is 
thus deformed. This arrangement retards the plug from backing out under 
vibrations caused by rapid piston cycling. Anti-torque washer 54 separates 
the piston and adjustment plug. It is aligned with retaining ring 56, 
located in interior groove 58 in cylinder bore 20. Two notches 60 in the 
washer are aligned with two tabs 62 of the retaining ring, preventing 
rotation of the washer. Spring 47 is compressed between shoulder 64 and 
washer 54. Knurled surface 66 on the adjustment plug facilitates hand 
adjustment. 
Attached to the other end of the cylinder body by cap screws 53 are 
diaphragm element 68 and valve head 70. Both are machined from ultra high 
molecular weight (UHMW) polyethylene, and have outside diameters which 
match the cylinder body. Annular lip 72 on the diaphragm element fits 
inside cylinder bore 40, aligning the disk and valve head with the 
cylinder body. Integral annular gasket 74 (best shown in FIG. 3), 0.005 
in. thick and 0.050 in. wide, on inside surface 75 of valve head 70, forms 
the pressure seal between the diaphragm element and valve head. Inlet hole 
76 in the valve head threadedly receives a conventional barb fitting 78 to 
which input tubing 80 is attached. An outlet hole 82, coaxial with the 
inlet hole, threadedly receives Leur Lock needle adapter 84 to which a 
Leur Lock needle 86 is secured. Inlet passages 88 and 90 (both 0.062 in. 
diameter) port the incoming fluid to an entrance where passage 90 
intersects frustoconical surface 92. Outlet passage 94 (0.062 in. 
diameter) ports the outgoing fluid from an exit where passage 94 
intersects frustoconical surface 92 to the outlet hole 82. Surface 92 
forms a valve seat. 
Sealing plug 96, protruding from diaphragm element 68, seals the entrance 
to input passage 90 when its frustoconical end 98 mates with surface 92. 
The plug is carried by thin integral annular diaphragm 100 (0.017 in. 
thick, 0.38 in. O.D., 0.16 in. I.D.), formed by machining an annular bore 
in diaphragm element 68. The plug threadedly receives one end of rod 24. 
The combination of piston, rod, diaphragm element, and plug forms a 
valving element. Barrel-shaped bulge 104 in the plug gives added strength. 
A dispensed fluid cavity 106 is defined by frustoconical surface 92 and 
diaphragm 100. 
OPERATION 
In operation, the source (not shown) of pulsed, pressurized air, connected 
through tube 19 and quick exhaust valve 21 to air hole 18, forces piston 
22 to move toward adjustment plug 42. Piston movement is stopped by 
anti-torque washer 54 and adjustment plug 42. Rotation of plug 42 adjusts 
the piston movement from 0 up to 0.010 in. The retaining ring limits 
travel to 0.010 in., preventing damage to the delicate element 68 in the 
event that the adjustment plug has been backed out too far. The small 
piston movement opens an annular flow cross-section 108, which, for little 
piston motion, has good flow capacity. Fluid flows through fluid cavity 
106, out through output passage 94, and out of needle 86. When the pulse 
of pressurized air begins to decay, the quick exhaust valve rapidly dumps 
the air within the cylinder body, the piston and sealing plug rapidly 
move, biased by spring 47, to their closed rest positions, and flow stops 
abruptly. 
The amount of fluid metered by the valve is a function of the input fluid 
pressure, the piston and sealing plug movement, the time the valve remains 
open, and the needle or other output orifice size. All these are readily 
adjustable, allowing the valve to meter fluid volumes varying from 2 
nanoliters to 1 liter or more. Input fluid pressure will typically range 
from 1 to 5 psi for low viscosity fluids, and 10 to 20 psi for medium 
viscosity fluids. As much as 80 psi may be applied. For microdot deposits, 
fluid pressures between 0.5 and 1 psi and piston strokes near zero should 
be maintained. By applying a vacuum to the fluid input, the valve can be 
operated as a precision vacuum syringe. 
Cleaning of the valve head and diaphragm disk may be accomplished without 
altering the stroke adjustment by simply removing the two cap screws 53. 
Alternatively, purge cleaning may be performed without any disassembly. 
The ultra high molecular weight (UHMW) polyethylene from which both 
diaphragm element 68 and valve head 70 are machined does not cold flow, as 
would Teflon, for example. Furthermore, it has Federal Drug Administration 
approval for food processing, is highly resistant to organic and inorganic 
reagents and exhibits long life and stability. Diaphragm 100 has a 
sufficiently large annular area and is thin enough to permit the 0.010 in. 
deflection while maintaining adequate strength to achieve a long service 
life. In the unlikely occurrence of diaphragm rupture, fluid will escape 
through leakage holes 15 without contaminating the functioning interior of 
the cylinder body. 
The valve may be successfully installed in any spatial orientation, and 
multiple valves may be driven in unison. The extreme fine tuning 
achievable with adjustment plug 42 facilitates the necessary 
synchronization. 
OTHER EMBODIMENTS 
Other embodiments are within the scope of the invention and claims. For 
example, the seal could be of a different character, and the UHMW polymer 
parts could be made from stainless steel.