Flexible size and orientation battery system

A battery receptacle system is provided to accept various types or sizes of batteries in different orientations. The battery receptacle system includes a first radial notch for positioning a first positive terminal of a first battery to electrically connect with the first positive contact at a first position, and a second radial notch for positioning a second positive terminal of a second battery of a different size and/or type than the first battery to electrically connect with the first positive contact at a second position, different from the first position. The second radial notch is configured to prevent the first positive terminal of the first battery from electrically connecting with the first positive contact at the second position.

BACKGROUND

In previous electrical battery device solutions, users insert batteries in a particular orientation, taking care to properly align positive and negative terminals with corresponding polarity-specific contacts on the device. Incorrectly orienting batteries in such previous solutions not only renders the electrical circuit inert, but also may damage the battery or other electronic components.

Furthermore, in previous solutions, a device may be configured to receive a particular type or size of battery and maintain an electrical connection with only that type or size of battery. A battery of a different type or size could not be used with that device.

SUMMARY

This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter. Other features, details, utilities, and advantages of the claimed subject matter will be apparent from the following more particular written Detailed Description of various embodiments and implementations as further illustrated in the accompanying drawings and defined in the appended claims.

According to one aspect of the disclosure, a battery receptacle system is provided to accept various types and/or sizes of batteries in different orientations to achieve an electrical connection. According to another aspect, the battery receptacle system may include actuatable retention arms that are adjustable to accommodate different diameter batteries, extending to retain smaller diameter batteries and retracting so as to not impede larger diameter batteries. According to another aspect, the battery receptacle system may include a translating assembly that is adjustable to accommodate different length batteries, extending to retain shorter batteries and retracting to accommodate larger batteries.

DETAILED DESCRIPTION

The present disclosure relates to a battery receptacle system that accepts different types of batteries to be electrically connected with positive and negative contacts in various orientations with protection against reverse polarity. In many cases, a battery will have two terminals (positive and negative) that are to be electrically connected to a pair of contact assemblies. The pair of contact assemblies presents the possibility of physically orienting a battery in the battery receptacle system in one of two different orientations. The battery receptacle system examples described herein allow different types of batteries to be validly connected in either orientation. In other words, in either orientation, appropriate electrical connectivity is established to permit operation and avoid the electrical/mechanical damage that can arise in previous solutions that allow for only one valid orientation of one type of battery.

For example, either an AA-battery or an AAA-battery can be inserted into the battery receptacle system in either orientation, so that the correct polarity is delivered to the dual-contact assemblies to achieve an electrical connection. This allows a user much more freedom and flexibility in battery choice and availability as well as a convenient orientation forgiving installation. While the examples herein will often focus on the use of an AA-battery and an AAA-battery, it will be appreciated that the present discussion is applicable to other battery and terminal configurations.

For example, a battery receptacle system may be configured to receive and achieve a valid electrical connection with any one of a variety of different types of batteries including AAA-batteries, AA-batteries, C-batteries, D-batteries, or any other suitable cylinder-type or button-type batteries. In some embodiments, a battery receptacle system may be configured to accept two different types of batteries (e.g., AA-type and AAA-type) in different orientations. In some embodiments, a battery receptacle system may be configured to accept more than two different types of batteries (e.g., D-type, C-type, AA-type, and AAA-type) in different orientations.

FIG. 1Ashows a working side of a dual-contact assembly100that is configured to accept a positive terminal or a negative terminal of two different sizes or types of batteries. The dual-contact assembly100may be used in conjunction with an opposing dual-contact assembly in a battery receptacle system to achieve an electrical connection when a battery is physically and electrically between the opposing dual-contact assemblies in either a first orientation or a second orientation, as shown by way of example inFIGS. 2-5.

The dual-contact assembly includes a negative contact102, an insulating connector104, and a positive contact106. The negative contact102is positioned on a front or inner face of the dual-contact assembly100so as to physically contact a substantially flat surface of a negative terminal of a battery to achieve an electrical connection when the battery is in one of two orientations. The negative contact102forms a centrally located pass-through area108that permits a positive terminal of a battery to protrude past the negative contact102and touch the positive contact106when the battery is in the other of the two orientations to achieve an electrical connection. The pass-through area108is larger than the diameter of the positive terminal so that the positive terminal does not touch the negative contact when it is positioned to touch the positive contact. The pass-through area108is centrally located to accommodate the positive terminal. Correspondingly, the negative terminal electrically connects with the negative contact102substantially at the periphery of the negative contact.

The insulating connector104is positioned between the positive contact106and the negative contact102to prevent the two contacts from touching each other and causing a short circuit. The insulating connector104forms a pass-through area110that is aligned with pass-through area108so as to permit a positive terminal of a battery to touch the positive contact106. The pass-through area110formed by the insulating connector104may be slightly smaller than the pass-through area108formed by negative contact102. This allows the insulating connector104to support the positive terminal when the positive terminal is electrically connected with the positive contact106without the positive terminal touching the negative contact. In particular, the insulating connector104prevents the curved circumferential edge of the positive terminal from touching the thin edge of the negative contact that forms the pass-through area.

In some embodiments, the insulating connector physically may connect the negative contact with the positive contact while preventing an electrical connection between the negative contact and the positive contact. In some embodiments, the insulating connector may be made of an electrically insulating material that substantially limits electrical conduction. In some embodiments, the insulating connector may be omitted and the positive contact and the negative contact may be spaced far enough apart to avoid electrically connecting with each other.

The positive contact106is recessed from the negative contact102to allow for a positive terminal of a battery to protrude past the negative contact and electrically connect with the positive contact. Correspondingly, since the positive contact106is recessed from the negative contact102, a flat negative terminal of a battery does not touch the positive contact when it is positioned to electrically connect with the negative contact. Further, the positive contact106is centrally exposed via pass-through area108and pass-through area110so as to be aligned with the positive terminal of a battery.

Note the example batteries that include a protruding positive terminal and a flat negative terminal are not limiting. Indeed, a battery could have a positive flat terminal and a negative protruding terminal. The polarity of the below described circuits could be reversed to accommodate such batteries.

Continuing withFIG. 1, the dual-contact assembly100includes different portions that are each configured to position a positive terminal of a different type and/or size of battery to electrically connect with positive contact106. The dual-contact assembly100includes a first portion that forms a larger radial notch112for positioning a positive terminal of a larger battery to electrically connect with the positive contact106. As shown inFIG. 1B, the positive terminal of the larger battery connects with positive contact106at an upper position116on the positive contact. The larger radial notch112has a radius A centered at upper position116. The larger radial notch112has a diameter that accommodates the diameter of the positive terminal of the larger battery to provide slight axial compression on the larger battery to help retain the battery at position116to maintain the electrical connection. The larger radial notch112is formed by a left-side arced segment122and a right-side arced segment124. The left-side arced segment122and the right-side arced segment124are interrupted by a second portion that forms a smaller radial notch114such that a gap120is formed between the left-side arced segment and the right-side arced segment.

The smaller radial notch114is for positioning a positive terminal of a smaller battery to electrically connect with the positive contact106. As shown inFIG. 1B, the positive terminal of the smaller battery connects with positive contact106at a lower position118on the positive contact. The smaller radial notch114has a radius B centered at lower position118, which is smaller than the radius A of the larger radial notch112. The smaller radial notch114has a diameter that accommodates the diameter of the positive terminal of the smaller battery to provide slight axial compression on the smaller battery to help retain the battery in place in order to maintain the electrical connection.

In the illustrated example, the smaller radial notch114and the larger radial notch112are vertically aligned so that the upper position116at which the larger battery electrically connects with the positive contact and the lower position118at which the smaller battery electrically connects with the positive contact are vertically aligned. Other configurations may be used without departing from the intended scope of this disclosure. The gap120prevents the smaller diameter positive terminal of the smaller battery from electrically connecting with the positive contact106at position116where the larger battery would connect with the positive contact.

In contrast, in previous solutions that do not include differently sized radial notches configured to accommodate different sizes of batteries, the positive terminal of a smaller battery may not be secured, but rather may shift within the larger radial notch, and thus may not hold the battery as well to maintain the electrical connection with the positive contact.

On the other hand, the gap120of dual-contact assembly100allows for the positive terminal of the smaller battery to fall into the smaller radial notch to be secured in electrical connection with the positive contact. Moreover, the smaller radial notch114prevents the positive terminal of a larger battery from electrically connecting with the positive contact106at the lower position118because the diameter of the smaller radial notch is smaller than the diameter of the positive terminal of the larger battery.

In the illustrated embodiment, the insulating connector104forms the larger radial notch112and the smaller radial notch114. It will be appreciated that the larger radial notch and the smaller radial notch may be formed by any suitable element of the dual-contact assembly. In some embodiments, the radial notches may be positioned differently on the dual-contact assembly to accommodate different battery positions. In some embodiments, structure other than radial notches may be used to support positive terminals of different types of batteries. In some embodiments, the dual-contact assemblies may include more than two radial notches having different sizes to accommodate positive terminals of more than two different types of batteries.

It will be appreciated that each of the radial notches of the dual-contact assembly may be sized to accommodate a different type of battery. Further, the different radial notches may be sized differently to accommodate different combinations of different types of batteries. For example, the dual-contact assembly may include radial notches configured to receive either of an AAA-battery or an AA-battery. As another example, the dual-contact assembly may include radial notches configured to receive either of an AA-battery or a C-battery. As yet another example, the dual-contact assembly may include radial notches configured to receive either of a C-battery or a D-battery.

The following chart shows approximate dimensions (in millimeters) of the above described radial notches of the dual-contact assembly for different types of batteries. The A dimension corresponds to the radius of the larger radial notch. The B dimension corresponds to the radius of the smaller radial notch. The C dimension corresponds to a radius of a first portion of pass-through area108formed by negative contact102to accommodate the larger battery. The D dimension corresponds to a radius of a second portion of pass-through area108formed by negative contact102to accommodate the smaller battery. The C dimension is sized to be slightly larger than the A dimension so that when the positive terminal of the larger battery is electrically connected with the positive contact, the positive terminal is not touching the negative contact. Likewise, the D dimension is sized to be slightly larger than the B dimension so that when the positive terminal of the smaller battery is electrically connected with the positive contact, the positive terminal is not touching the negative contact. The E dimension is the distance between the battery axial centerlines of the larger and smaller batteries—in other words, the upper position at which the larger battery is positioned to be electrically connected with the positive contact and the lower position at which the smaller battery is positioned to be electrically connected with the positive contact.

FIGS. 2-5schematically show examples of how different types/sizes of batteries can electrically connect with a dual-contact assembly100in different orientations in a battery receptacle system200.FIG. 2shows a larger battery202in a first orientation in which a positive terminal204electrically connects with positive contact106. When the larger battery202is in the first orientation, the positive contact106is configured to electrically connect with the positive terminal204of the larger battery202without the positive terminal of the larger battery electrically connecting with the negative contact102. For clarity of illustration, the gap between the positive terminal of the larger battery and the negative contact is shown in solid black. When the larger battery202is in the first orientation, the positive terminal204of the larger battery electrically connects with the positive contact106at position116, which corresponds with a longitudinal axis A-A of the larger battery.

FIG. 3shows the larger battery202in a second orientation in which a negative terminal206of the larger battery electrically connects with negative contact102of dual-contact assembly100. When the larger battery202is in the second orientation, the negative contact102is configured to electrically connect with the negative terminal206of the larger battery202without the negative terminal of the larger battery electrically connecting with the positive contact106. When the larger battery202is in the second orientation, the longitudinal axis A-A of the larger battery is substantially aligned with position116. In other words, the larger battery202maintains the same axial alignment in both the first orientation and the second orientation.

FIG. 4shows a smaller battery208in a first orientation in which a positive terminal210of the smaller battery electrically connects with positive contact106of dual-contact assembly100. The smaller battery208has a smaller diameter, a shorter length, and a positive terminal that has a smaller diameter than the diameter of the positive terminal of the larger battery. When the smaller battery208is in the first orientation, the positive contact106is configured to electrically connect with the positive terminal210of the smaller battery208without the positive terminal of the smaller battery electrically connecting with the negative contact102. For clarity of illustration, the gap between the positive terminal of the smaller battery and the negative contact is shown in solid black. When the smaller battery208is in the first orientation, the positive terminal210of the smaller battery electrically connects with the positive contact106at position118, which corresponds with a longitudinal axis B-B of the smaller battery.

FIG. 5shows the smaller battery208in a second orientation in which a negative terminal212of the smaller battery electrically connects with negative contact102of dual-contact assembly100. When the smaller battery208is in the second orientation, the negative contact102is configured to electrically connect with the negative terminal212of the smaller battery208without the negative terminal of the smaller battery electrically connecting with the positive contact106. When the smaller battery208is in the second orientation, the longitudinal axis B-B of the smaller battery is substantially aligned with position118. In other words, the smaller battery208maintains the same axial alignment in both the first orientation and the second orientation.

FIG. 6schematically shows an embodiment of a battery receptacle system600that includes a first dual-contact assembly602and a second dual-contact assembly604. For simplicity of illustration, first dual-contact assembly602and second dual-contact assembly604are shown with working sides facing in the same direction. However, it is to be understood that opposing dual-contact assemblies are to be orientated with working sides facing each other in practice. Furthermore, as described with reference toFIGS. 11 and 12below, a translating assembly may be used to change a distance between opposing dual-contact assemblies to accommodate batteries having different lengths. Each of the dual-contact assemblies includes a positive contact and a negative contact. Further, each of the dual-contact assemblies includes different radial notches configured to position a positive terminal of a specific type and/or size of battery (e.g., AA-type, AAA-type, etc.) to electrically connect with the positive contact of that dual-contact assembly without the positive terminal electrically connecting with the negative contact of that dual-contact assembly. Such features allow for different types of batteries to achieve an electrical connection with the dual-contact assemblies in different orientations in the battery receptacle system. Moreover, such features may provide for more flexible battery power/charging options in electronic devices, and may reduce the likelihood of battery or component damage due to reverse polarization.

For example, when a larger battery is inserted in a first orientation in the battery receptacle system600, a positive terminal of the larger battery electrically connects with the positive contact of the first dual-contact assembly602without the positive terminal of the larger battery electrically connecting with the negative contact of the first dual-contact assembly. Correspondingly, a negative terminal of the larger battery electrically connects with the negative contact of the second dual-contact assembly604without the negative terminal of the larger battery electrically connecting with the positive contact of the second dual-contact assembly. When the larger battery is in the first orientation, the larger battery has a longitudinal axis A-A.

When the larger battery is inserted in a second orientation in the battery receptacle system600, the positive terminal of the larger battery electrically connects with the positive contact of the second dual-contact assembly604without the positive terminal of the larger battery electrically connecting with the negative contact of the second dual-contact assembly. Correspondingly, the negative terminal of the larger battery electrically connects with the negative contact of the first dual-contact assembly602without the negative terminal of the larger battery electrically connecting with the positive contact of the first dual-contact assembly. When the larger battery is in the second orientation, the larger battery has the same longitudinal axis A-A. In other words, the larger battery maintains the same axial alignment in both the first orientation and the second orientation.

As another example, when a smaller battery is inserted in a first orientation in the battery receptacle system600, a positive terminal of the smaller battery electrically connects with the positive contact of the first dual-contact assembly602without the positive terminal of the smaller battery electrically connecting with the negative contact of the first dual-contact assembly. Correspondingly, a negative terminal of the smaller battery electrically connects with the negative contact of the second dual-contact assembly604without the negative terminal of the smaller battery electrically connecting with the positive contact of the second dual-contact assembly. When the smaller battery is in the first orientation, the smaller battery has a longitudinal axis B-B.

When the smaller battery is inserted in a second orientation in the battery receptacle system600, the positive terminal of the smaller battery electrically connects with the positive contact of the second dual-contact assembly604without the positive terminal of the smaller battery electrically connecting with the negative contact of the second dual-contact assembly. Correspondingly, the negative terminal of the smaller battery electrically connects with the negative contact of the first dual-contact assembly602without the negative terminal of the smaller battery electrically connecting with the positive contact of the first dual-contact assembly. When the smaller battery is inserted in the second orientation, the smaller battery has the same longitudinal axis B-B. In other words, the smaller battery maintains the same axial alignment in both the first orientation and the second orientation.

The dual-contact assemblies may be configured to position the larger and smaller batteries such that their longitudinal axes are vertically aligned and/or substantially parallel to each other when the larger or smaller batteries are in either orientation.

FIG. 7schematically shows another embodiment of a battery receptacle system700that includes a first dual-contact assembly702, a second dual-contact assembly704, and a third dual-contact assembly706. For simplicity of illustration, first dual-contact assembly702, second dual-contact assembly704, and third dual-contact assembly706are shown with working sides facing in the same direction. However, it is to be understood that opposing dual-contact assemblies are to be orientated with working sides facing each other in practice. In other words, the working side of dual-contact assembly702faces the working sides of both dual-contact assembly704and dual-contact assembly706in practice.

The first dual-contact assembly702is configured to receive different sizes of batteries in different orientations. The second dual-contact assembly704is configured to receive a larger battery in different orientations. In particular, the second dual-contact assembly704includes a radial notch708for positioning a positive terminal of the larger battery to electrically connect with a positive contact of the second dual-contact assembly. The third dual-contact assembly706is configured to receive a smaller battery in different orientations. More particularly, the third dual-contact assembly706includes a radial notch710for positioning a positive terminal of the smaller battery to electrically connect with a positive contact of the third dual-contact assembly.

The third dual-contact assembly706may be positioned below the second dual-contact assembly704within the battery receptacle system700so as not to impede a larger battery from electrically connecting with the first dual-contact assembly702and the second dual-contact assembly704. For example, the third dual-contact assembly may be recessed, at an angle, into a floor of the battery receptacle system700. Likewise, since the second dual-contact assembly704is positioned above the third dual-contact assembly706within the battery receptacle system700, the second dual-contact assembly does not impede a smaller battery from electrically connecting with the first dual-contact assembly702and the third dual-contact assembly706. Such features allow for different types of batteries to achieve an electrical connection in different orientations with the first dual-contact assembly702and either the second dual-contact assembly704or the third dual-contact assembly706, depending on the type and/or length of battery.

For example, when the larger battery is inserted in a first orientation in the battery receptacle system700, a positive terminal of the larger battery electrically connects with a positive contact of the first dual-contact assembly702without the positive terminal of the larger battery electrically connecting with a negative contact of the first dual-contact assembly. Correspondingly, a negative terminal of the larger battery electrically connects with a negative contact of the second dual-contact assembly704without the negative terminal of the larger battery electrically connecting with a positive contact of the second dual-contact assembly.

When the larger battery is inserted in a second orientation in the battery receptacle system700, the positive terminal of the larger battery electrically connects with the positive contact of the second dual-contact assembly704without the positive terminal of the larger battery electrically connecting with the negative contact of the second dual-contact assembly. Correspondingly, the negative terminal of the larger battery electrically connects with the negative contact of the first dual-contact assembly702without the negative terminal of the larger battery electrically connecting with the positive contact of the first dual-contact assembly.

As another example, when a smaller battery is inserted in a first orientation in the battery receptacle system700, a positive terminal of the smaller battery electrically connects with the positive contact of the first dual-contact assembly702without the positive terminal of the smaller battery electrically connecting with the negative contact of the first dual-contact assembly. Correspondingly, a negative terminal of the smaller battery electrically connects with a negative contact of the third dual-contact assembly706without the negative terminal of the smaller battery electrically connecting with a positive contact of the third dual-contact assembly.

When the smaller battery is inserted in a second orientation in the battery receptacle system700, the positive terminal of the smaller battery electrically connects with the positive contact of the third dual-contact assembly706without the positive terminal of the smaller battery electrically connecting with the negative contact of the third dual-contact assembly. Correspondingly, the negative terminal of the smaller battery electrically connects with the negative contact of the first dual-contact assembly702without the negative terminal of the smaller battery electrically connecting with the positive contact of the first dual-contact assembly.

The larger battery maintains the same axial alignment A-A in both the first orientation and the second orientation. Likewise, the smaller battery maintains the same axial alignment C-C in both the first orientation and the second orientation. The dual-contact assemblies may be configured to position the larger and smaller batteries such that their longitudinal axes are vertically aligned when the larger or smaller batteries are in either orientation. The dual-contact assemblies may be configured to position the larger and smaller batteries such that their longitudinal axes are skewed (i.e., non-parallel) when the larger or smaller batteries are in either orientation.

While battery receptacle system700includes second and third dual-contact assemblies that are configured to accommodate a single size battery, it is to be understood that the second and third dual contact assemblies may be configured like the first dual-contact assembly. Using the same parts may decrease manufacturing costs. As another example embodiment, instead of using the same parts, the first dual-contact assembly602and/or the second-dual contact assembly604may contain a spring or compliant feature to allow for size variations within the same battery size/type (i.e., a small AA or a large AA, in terms of manufacturing variation of the battery itself). In this way electrical conductivity may be facilitated, despite manufacturing variation. Likewise, the first dual-contact assembly702, the second dual-contact assembly704, and/or the third dual-contact assembly706may contain a spring or compliant feature to allow for size variations within the same battery size/type (i.e., a small AA or a large AA, in terms of manufacturing variation of the battery itself). In this way electrical conductivity may be facilitated, despite manufacturing variation.

FIGS. 8A-8Cshow schematics of how the electrical connections can be achieved in the battery receptacle system described above. InFIG. 8A, the electrical traces802and804are schematically shown as these are connected to the respective wire connections806,808going to the electrical circuitry (not shown) of the device (also not shown) to be powered by a battery800. The battery800is shown schematically, and not connected to the circuitry inFIG. 8A. Also shown are the respective dual-contact assemblies810aand810bwith their respective positive contacts812aand812b, and negative contacts814aand814b. The battery800is shown in a relatively neutral position inFIG. 8A, the respective positive and negative terminals816and818not touching any of the contacts of the dual-contact assemblies. Further indications are provided for the rotation of the battery either in direction B toward the connection shown inFIG. 8B, or in direction C toward the connection shown inFIG. 8C.

InFIG. 8B, the battery800is shown as it would be connected with the positive terminal816contacting the positive contact812aof the dual-contact assembly810a, while the negative terminal818of the battery800is contacting the negative contact814bof the dual-contact assembly810b. A closed electrical path is shown inFIG. 8Bby the solid line portions of the respective traces802and804, which thereby provide for electrical current flow to the respective positive and negative wire connections806and808. The unused contacts are still electrically connected to the ones that are used, but do not participate in a closed circuit.

The substantially opposite orientation of the battery and current flow is shown inFIG. 8C, where the battery800is shown as it would be rotated in the C direction ofFIG. 8Aand thereby connected with the positive terminal816contacting the positive contact812bof the dual-contact assembly810b, while the negative terminal818of the battery800is in contact with the negative contact814aof the dual-contact assembly810a. A closed electrical path is shown inFIG. 8C, contrary to that ofFIG. 8B, by the solid line portions of the respective traces802and804, which thereby provide for electrical current flow to the respective positive and negative wire connections806and808. Here again, the unused contacts are still electrically connected to the ones that are used, but do not participate in a closed circuit.

FIGS. 9-10are cross-sections of an embodiment of a battery receptacle system900. The battery receptacle system900includes a housing912in which different sizes/types of batteries may be inserted in different orientations between a first dual-contact assembly904and a second dual-contact assembly922(shown inFIGS. 11-12) to achieve an electrical connection. To accommodate batteries having different diameter sizes, the battery receptacle system900includes an actuatable mechanism906. The actuatable mechanism906may include a resilient or compliant feature that imposes a bias on the movement of the actuatable mechanism to longitudinally retain a smaller battery in electrical connection with the dual-contact assemblies. In the illustrated embodiment, the actuatable mechanism906includes retention arms that can be selectively actuated to longitudinally retain smaller diameter batteries in electrical connection with the dual-contact assemblies. Correspondingly, the actuatable mechanism906is configured to be retractable to accommodate larger diameter batteries that can maintain electrical connection with the dual-contact assemblies via compression force between the battery and the housing912.

In the illustrated embodiment, the actuatable retention arms of actuatable mechanism906actuate radially about a pivot908. The pivot908is positioned substantially parallel to a longitudinal axis of a battery inserted in the battery receptacle system900. The actuatable retention arms are spring loaded by a torsion spring920(shown inFIGS. 11-12) that biases the retention arms to extend toward each other to provide compression to hold a smaller diameter battery between the actuatable retention arms.

FIG. 9shows a larger battery910having a diameter large enough to displace the actuatable retention arms906. The larger battery910is large enough and/or heavy enough to overcome the spring force of torsion spring920causing the actuatable retention arms to retract to respective recesses914and916in the housing912when the larger battery910is inserted in the battery receptacle system900. In some embodiments, the housing may include a structure (e.g., a battery compartment lid) for applying a downward force to help keep a larger battery securely seated. The actuatable retention arms actuate to respective recesses914and916so as to not impede the larger battery from electrically connecting between the first dual-contact assembly904and the second dual-contact assembly922(shown inFIGS. 11-12). At928,FIG. 9also shows an empty battery bay, in which neither a large nor small battery is installed.

FIG. 10shows a smaller battery902having a diameter smaller than the larger battery910. InFIG. 10, smaller battery902is retained in electrical connection with the first dual-contact assembly904and the second dual-contact assembly922(shown inFIGS. 11-12) by the actuatable mechanism906. The smaller battery902may be inserted in the housing912of the battery receptacle system900with enough force to temporarily overcome the spring force of torsion spring920(shown inFIGS. 11-12) so that the smaller battery902is positioned between the actuatable retention arms of actuatable mechanism906. When the smaller battery902is positioned between the actuatable retention arms, the spring force of the torsion spring920(shown inFIGS. 11-12) biases the actuatable retention arms to extend toward each other and retain the smaller battery902in electrical connection with the first dual-contact assembly904and the second dual-contact assembly922. The actuatable mechanism906may center the smaller battery to align the positive terminal with the radial notch of the dual-contact assembly for positioning the positive terminal to electrically connect with the positive contact of the dual-contact assembly.

The actuatable retention arms may include features that facilitate displacement of the actuatable retention arms so that a battery may interact more easily with the actuatable retention arms. In the illustrated embodiment, the actuatable retention arms of actuatable mechanism906include edges918that slope away from the curved edge of the battery so that the battery may slide in between the actuatable retention arms. In some embodiments, the actuatable retention arms may include low friction surfaces and/or rollers to accommodate admittance of a battery. In some embodiments, the actuatable retention arms may include a beveled edge to accommodate admittance of a battery. In some embodiments, the actuatable retention arms may include a tab or other feature that can be gripped or otherwise manipulated by a user to displace the actuatable retention arms to insert a battery. In some embodiments, battery receptacle system900may be configured to prevent the actuatable retention arms from closing against each other (e.g., the actuatable retention arms and/or the housing may include mechanical stops).

The example battery receptacle system900illustrated inFIGS. 9 and 10is not limiting. Any suitable mechanism for securing batteries in electrical connection with opposing dual-contact assemblies may be used. For example, in some embodiments, actuatable retention arms may actuate laterally, instead of pivoting, when a battery is inserted into the housing of the battery receptacle system. For example, each actuatable retention arm may be spring loaded to actuate laterally and biased to extend toward each other to retain a smaller diameter battery. Further, the actuatable retention arms may be displaced laterally to recesses in the housing of the battery receptacle system to accommodate a larger diameter battery. Yet another example may use compliant rubber, elastomer, foam or another material that is capable of centering a smaller battery, but which may be displaced to accommodate a larger battery.

At928,FIG. 10also shows an empty battery bay, in which neither a large nor small battery is installed.

FIGS. 11-12are bottom views of the battery receptacle system900. The battery receptacle system900includes a moving assembly924to adjust a distance between the first dual-contact assembly904and the second dual-contact assembly922to retain different length batteries in electrical connection. In the illustrated embodiment, the moving assembly924includes a helical spring926that is coupled to the second dual-contact assembly922. When a battery is inserted in the housing912of the battery receptacle system900, the helical spring926is compressed and the spring force of the helical spring retains the battery in electrical connection with the first dual-contact assembly904and the second dual-contact assembly922. The second dual-contact assembly922and/or moving assembly924may be interconnected with a sliding joint (e.g., a prismatic joint, dovetail, etc.) formed by the housing912to guide the movement of the second dual-contact assembly as the helical spring926expands and contracts. Such an arrangement is not limiting. Any suitable mechanism for changing the relative positioning of the opposing dual-contact assemblies may be used. For example, the moving assembly may translate, flex, pivot, and/or cantilever to change the position of one or more of the dual-contact assemblies. It will be appreciated that springs other than helical springs may be used. For example, radial or torsion springs may be used. Also, a linear spring that is made of compliant rubber, elastomer, metal, plastic, foam, or other material may be used. It will be appreciated that alignment mechanisms other than sliding a joint may be used.

FIG. 11shows the larger battery910inserted in the housing912of the battery receptacle system900. When the larger battery910is inserted in the housing912of the battery receptacle system900, the helical spring926is compressed and the distance between the first dual-contact assembly904and the second dual-contact assembly922is increased relative to a position when no battery is inserted. The spring force of the helical spring926is applied to the larger battery910to maintain an electrical connection between the first dual-contact assembly904and the second dual-contact assembly922. Further, when the larger battery910is inserted in the housing912of the battery receptacle system900, the actuatable retention arms of the actuatable mechanism906rotate about pivot908to open and accommodate the larger battery. Correspondingly, when the actuatable retention arms of actuatable mechanism906rotate the torsion spring920flattens.

At928,FIG. 11also shows an empty battery bay, in which neither a large nor small battery is installed.

FIG. 12shows the smaller battery902inserted in the housing912of the battery receptacle system900. When the smaller battery902is inserted in the housing912of the battery receptacle system900, the helical spring926is compressed and the distance between the first dual-contact assembly904and the second dual-contact assembly922is increased relative to when no battery is inserted. However, since the smaller battery902is shorter than the larger battery910, the helical spring is compressed less than when the larger battery910is inserted in the housing. The spring force of the helical spring is applied to the smaller battery902to maintain an electrical connection between the first dual-contact assembly904and the second dual-contact assembly922. Further, when the smaller battery902is inserted in the housing912of the battery receptacle system900, the actuatable retention arms of actuatable mechanism906rotate about pivot908towards each other to retain the smaller battery. Correspondingly, when the actuatable retention arms of actuatable mechanism906rotate the torsion spring920twists to apply spring force to keep the actuatable retention arms closed against the smaller battery902.

It will be appreciated that the first dual-contact assembly and/or the second dual-contact assembly may be adjustable via a moving assembly to a first location to allow the larger battery to electrically connect with the first dual-contact assembly and the second dual-contact assembly and a second location to allow the smaller battery to electrically connect with the first dual-contact assembly and the second dual-contact assembly. In other words, either one or both of the dual contact assemblies may be coupled to a moving assembly. In some embodiments, one or more dual-contact assemblies may include compliant features to account for manufacturing size variations in different size/type batteries. In some such embodiments, neither of the dual-contact assemblies may be moveable via a moving assembly.

According to the above described configurations, a battery receptacle system is set forth which provides for insertion and retention of different types of batteries in either of two opposing orientations, yet provides for appropriate current flow in either orientation. This greatly decreases the likelihood of improper or incorrect battery installation. Further, the actuatable retention arms, when included, provide longitudinal retention and alignment for various diameter batteries; and the translating assembly, when included, provides lateral retention for various length batteries. The arrangements described above provide continuous electrical contact and proper polarity current to the electrical device regardless of the orientation or type of battery inserted in the battery receptacle system.

The present disclosure is broadly applicable to cylindrical or rectangular prism or other shaped batteries having a terminal with a protrusion at one end of the battery and a substantially flat terminal at the opposite end of the battery. Examples of such batteries may include, for example, those referred to as A, AA, AAA, AAAA, C, D or others of similar such sizes or shapes. Further examples might include coin or button batteries. Note, though typical use might be with positive protrusion/flat negative terminal batteries; the present devices and methods may be used with batteries having flat positive terminals and protruding negative terminals.