Poultry breast and back skinner

A poultry skinner comprises a stationary frame having a pair of chain guides attached thereto, and a pair of parallel endless chains mounted for movement upon the chain guides. The chains, driven by a motor through a Geneva drive transmission, which produces intermittent motion, carry a series of birds over a first peeling roll for removing skin from the breasts, and, after the bird is inverted, over a second peeling roll which removes the skin from the back. The bird is then automatically engaged by a fixture which supports it for further processing. Also disclosed is an improved stripper roll arrangement for cleaning peeling rolls, and a skin nicking device for cutting tendons critical to the skinning operation.

BACKGROUND 
1. Field of the Invention 
This invention relates to the art of butchering, and more particularly to 
an apparatus for skinning chicken breasts and backs. 
2. Description of the Prior Art 
There are numerous automatic skinning machines. The disclosures in U.S. 
Pat. Nos. 4,811,459, No. 3,542,105, No. 4,368,613, No. 2,620,510, No. 
4,466,344, No. 4,338,704, No. 4,292,710 and No. 4,730,368, for example, 
are generally pertinent to the present invention. As with the present 
invention, the devices shown in the above patents operate on the principle 
of grabbing an edge or corner of the skin, and then pulling or peeling it 
away from the underlying meat, in a continuous motion. The grasping and 
pulling is typically performed by one or two cylindrical rolls having 
sharp teeth designed to bite into and snag an exposed portion of the skin 
and then pull it around the roll, while the meat itself is prevented from 
following that path. It is known to provide cleaning or stripping rolls, 
in addition, to clear the peeling roll(s) of accumulated materials. 
Skinners are dangerous devices, so it is important to enable such machines 
to operate with minimal human intervention. 
Two problems continue to occur. One is the fouling of the peeling roll 
teeth, and the stripper roll teeth, with pieces of skin or fat, over a 
period of time. This not only requires maintenance time to correct, but 
also affects the quality of the removed skin, whose value for subsequent 
processes is reduced by the present of water or emulsified materials. 
The other problem is the inability of present machines to peel both sides 
(front and back) of a given piece of meat, such as a the upper half of a 
chicken. ("Upper half" is a term of art denoting a portion of a chicken 
which has been plucked and eviscerated, from which the head, neck, legs 
and thighs have been removed. The upper half thus comprises the ribcage, 
with breasts, back and wings attached.) 
SUMMARY OF THE INVENTION 
An object of this invention is to prevent skin and fat from building up on 
the teeth of a peeling roll. 
Another object is to skin a piece of meat on two opposed sides 
automatically and without human intervention. 
These and other objects of the invention are satisfied by a skinner 
apparatus comprising a stationary frame having a pair of chain guides 
attached thereto, and a pair of parallel endless chains mounted for 
movement upon the chain guides. The chains, driven by a motor through a 
Geneva drive transmission, which produces intermittent motion, carry a 
series of chicken upper halves over a first skinner for removing skin from 
the breasts, and, after the bird is reoriented, over a second skinner 
which removes the skin from the back. 
Another aspect of the invention is the orientation of it stripper rolls, 
which produce markedly improved cleaning of the peeler rolls. 
A further aspect of the invention is a nicking device provided at the inlet 
to the apparatus, which severs underwing tendons that otherwise would 
interfere with the skinning process.

DESCRIPTION OF THE PREFERRED EMBODIMENT 
With reference to FIGS. 1 and 2, an apparatus embodying the invention 
comprises a stationary frame 10 supported on a plant floor by legs 12. 
Attached to the frame are a pair of spaced, vertical polymeric guide 
plates 14 defining a conveying path, and supporting a pair of parallel 
conveying chains 16, which are shown diagrammatically in these views by 
broken lines. The chains run on the edges of the guide plates in the 
direction indicated by the arrows; the upstream and downstream ends of the 
apparatus are designated by the numerals 18 and 20, respectively, and 
product flow is in the direction indicated. At the inlet end of the device 
is a loading station for bird halves. 
The conveying chains are driven around the guide plates by a take off chain 
connected to an idler sprocket on a neighboring machine, having a modified 
Geneva drive the converts continuous motion of the motor to intermittent 
motion at the chain. This intermittent motion is characterized by 
regularly repeating cycles of chain movement of a predetermined stroke 
length (presently sixteen and a half inches), followed by a motionless 
dwell period. The drive unit comprises an input shaft 22 having a radially 
extending bar 24 with a channel 25 therein, and an output shaft 26 
parallel to, but vertically offset from, the input shaft. An arm 27 
extending radially from the output shaft has a roller 28 at its end, the 
roller being received in the channel. The output shaft 26 supports a pair 
of sprockets 29, shown diagrammatically, upon which the respective chains 
16 are entrained. 
All elements of the machine, including the chains and gearing, are made of 
USDA approved materials, such as stainless steel and ultra-high molecular 
weight polyethylene (UHMW). 
The chains have generally flat and horizontal upper runs, passing closely 
above a pair of skinner units 30 and 32, as shown in FIGS. 1, 2 and 5. 
Each skinner unit, one of which is illustrated in FIG. 5, comprises a 
peeling roll 34 and a stripping roll 36, each supported on a shaft 38 
extending through bearings (not shown) mounted on the side plates 42 of 
the assembly. Each roll comprises a toothed cylinder having a number of 
equally spaced circumferential reliefs milled in its surface. Each of the 
toothed blades 44 remaining between the reliefs resembles a thick circular 
saw blade, having generally triangular pointed teeth 46, best seen in FIG. 
3. The spacing between blades is equal to the blade thickness. The leading 
surface 48 extends along an approximately radial plane, that is, a plane 
containing radii of the cylinder. The trailing surface 50 of each tooth 
faces obliquely outward, as shown. The shafts of the two rolls are 
continuously rotated in the same direction by sprockets (not shown) 
engaging a common drive chain powered by a motor on the side of the 
machine opposite the Geneva drive. 
We have found that it is best not to use meshing peeler and stripper rolls, 
as certain spots on the back skinner, as this skinner is subject to 
fouling from small tendons in the wing area. Therefore, the stripper roll 
in the back skinner only extends only over the central portion of the 
roll, corresponding to the middle of the bird body; the outer ends of the 
stripper roll are completely toothless, and the peeling roll has 
correspondingly wide outboard teeth. This avoids the tendon fouling 
problem. 
An important feature of the invention is that although the skinner and 
stripper rolls in a given unit turn in the same direction, they are 
assembled with their teeth facing in opposite directions; that is, the 
teeth of the peeling roll face arranged with their steeper (or radial) 
faces facing the direction of motion, and the teeth of the stripper roll 
face away from their direction of motion. This has been found to produce 
markedly better stripping action than the conventional arrangement, in 
which all teeth face in their direction of motion. 
FIGS. 3 and 5 also show a shear plate 52, affixed across the side plates 42 
of one roll assembly. This plate has a sharp leading edge 54, which helps 
separate the skin from the breast, and prohibits the breast meat from 
following the skin as the latter is peeled off by the peeling roll teeth. 
The peeler roll also has a cleaning combing 56 extending from a plate 58 
bolted to the unit. 
Details of the conveyor chains 16 are visible in FIGS. 3-4. Each chain is 
provided, at intervals corresponding to the stroke produced by the Geneva 
drive, with pairs of closely spaced tabs 60, 62 extending in a vertical 
plane, outwardly from the path of the chain. The rearward tab 62 of each 
pair is preferably a bit longer than its neighbor 60, and has a hook 64 on 
its leading edge, making for a more positive engagement of the bird wings. 
Beginning a short distance downstream from the loading station, a retaining 
rail 66 overlies each of the chains. The retaining rails close off the 
space between the chain tabs 60, 62, so that the wings, which support the 
upper half of each chicken, cannot escape. 
A pressure plate 68 (FIG. 3) is positioned above the back skinner 32, to 
force the back against the teeth of the peeler roll and ensure proper 
engagement. The pressure plate is pivotally suspended from a horizontal 
shaft 70 disposed above the conveyor and upstream of the back skinner, and 
comprises a diagonal portion 72, hinged at its upper end to the pivot 
shaft, and a generally horizontal portion 74 right above the skinner 
teeth. A cylindrical weight 75 is welded to the upper surface of the 
horizontal portion, to provide adequate downward bias. The plate has a 
range of motion sufficient to permit birds of different sizes to pass 
beneath it. Above the breast skinner 30, instead of a pressure plate, we 
prefer to mount a simple rubber finger 76 on a fixed bracket above the 
breast peeling roll, and pointing downwardly at the roll. Its effect is 
similar to that of the pressure plate. 
At the inlet and outlet ends of the apparatus--that is, upstream of the 
first skinner and downstream of the second skinner--stationary, but 
adjustable, horizontal plates 77 and 78 respectively (FIG. 2) are provided 
to support the body of the bird. Between the two skinners, however there 
is no comparable surface, but rather a gap 80, which permits the body, now 
suspended only by its wings, to be inverted. To assist in this 
reorientation, there is an turning bar 82 positioned ahead of the second 
skinner unit, which causes the body to follow the wings, and thus assume a 
breast-up orientation as it is introduced to that unit. 
We further provide the apparatus with a nicking device at the upstream end, 
in order to sever underwing tendons that tend otherwise to retain skin on 
the breasts. This device, shown in FIG. 4, comprises a pair of arms 84 
pivotally mounted via studs 85 on respective brackets 86 on opposite sides 
of the product path. The pivot axes are inclined, in a common vertical 
plane transverse to the machine, at angles of about 20.degree. from 
horizontal. One of the arms is shown in detail in FIGS. 6 and 7. The arm 
84, formed of sheet metal, is characterized in that its head is bent out 
of the plane of the main portion of the arm, about 15.degree., along a 
bend line that subtends an angle of 35.degree. with the length of the arm. 
The brackets 86 are themselves pivotally mounted to the transfer unit 90 
described below, which is stationary. The brackets are drawn towards each 
other by a tension spring (not visible) extending between them just above 
the transfer unit. 
Each arm is free to pivot, around its hinge axis, in the downstream axis, 
against the bias of a tension spring 94 connected between the apparatus 
and the lower end of the arm. A stop (not shown) prevents the spring from 
pulling the arm back past an approximately vertical position, as viewed 
from the side of the machine. 
The head of the arm has recess for a triangular, knife 95 (FIG. 6) pointing 
toward the upstream end of the machine. 
Below and between the pivot arms, there is a 90.degree. transfer unit 
affixed to the frame, from which a plastic auger 96 extends obliquely 
upward, in the downstream direction. This auger rotates continuously, 
being connected by means of a chain drive, not shown, to one of the rolls 
of the breast skinner. Looking downstream, the auger would be seen to 
rotate counterclockwise. A fixed rod 98 is connected to the apparatus, 
parallel to and along the left side of the auger, to keep pieces of 
product from wedging between the auger and the left guide plate 14. 
In operation, birds are loaded into the apparatus in sequence. The body of 
the bird is oriented neck up, backs downstream, with each wing positioned 
between a pair of the vertical tabs 60, 62 on the conveyor chains. The 
tabs are spread as they come around the sprockets, and the loading 
procedure is further facilitated by the intermittent motion of the 
conveyor drive, as there is adequate dwell time to enable a worker to 
place the bird properly, without the distraction of chain motion. As each 
upper half enters the apparatus, its wings become confined above by 
retaining rails 66; thence, the product engages the nicking blades, whose 
arms yield rearwardly as the product proceeds, making a downward cut 
through the tendons. Now the bottom of the bird contacts the auger, whose 
conveying speed exceeds that of the chains, and the auger therefore moves 
the bottom ahead of the wings, so that the body in proper position 
(breasts down) for the breast skinner. The chains carry the breasts over 
the first peeling roll, the teeth of which engage and remove the breast 
skin. The breast meat is prevented from continuing with the skin by the 
shear plate, while the skin is prevented from traveling around the peeling 
roll by the stripper roll, which also removes any stray pieces of skin or 
fat from the skinner teeth, and prevents material from accumulating on 
either roll. 
The upper half of the bird, meanwhile, clears the shear plate and passes 
over the gap 80 where, now supported only by its wings, it swings downward 
and rearward so that when it is pulled over the turning bar 82 in front of 
the second skinner, it assumes a back down orientation. The body then 
passes over the second skinner unit, whose operation is like that of the 
first. The fully skinned upper half now leaves the apparatus, and as it 
does so, it is automatically engaged by a moving cone-shaped fixture 86 
that enters into the body cavity, and supports the breast during further 
processing, such as filleting. 
It will be appreciated that the entire skinning process is automatic from 
the time the bird upper halves are introduced into the machine, and that 
workers' hands never need come near the teeth of the stripping rolls. 
The invention is presently intended primarily for chicken processing, and 
therefore the foregoing description referred to chickens and birds. The 
apparatus described and shown could be converted to remove skin from other 
types of meat, however, and such conversion would be within the skill of 
the artisan. 
The invention is subject to many other variations and modifications, and 
inasmuch as the foregoing description and the accompanying drawings 
illustrate but one embodiment, the invention should measured by the claims 
that follow.