APPARATUS AND METHOD FOR WORKING OBLONG METAL PRODUCTS

Apparatus (10) for working oblong metal products (P), comprising a drawing unit (11) for moving at least one of said metal products (P) in a direction of feed (Z), and a work unit (12) disposed downstream of said drawing unit (11), comprising a work plane (13) with which at least one bending device (14) and at least one cutting device (15) are associated. The present invention also concerns a corresponding method to work said metal products (P).

FIELD OF THE INVENTION

The present invention concerns an apparatus and a method for working oblong metal products for the production of finished products such as stirrups and/or shaped pieces, straightened bars, or accessories for the building trade, or other, or similar or comparable products.

BACKGROUND OF THE INVENTION

Apparatuses are known for the production of finished products such as stirrups and/or shaped pieces, straightened bars, or in general structural accessories, more or less complex, for example for the building trade, starting from oblong metal products. To obtain the finished products, the starting product can be a coil or one or more bundles of pre-cut bars.

Known apparatuses generally comprise at least one drawing unit and a work unit disposed downstream of the drawing unit.

Normally the work unit is disposed in a fixed position and comprises, for example, a bending device, while the drawing unit feeds the desired length of metal product that is to be worked toward the work unit, on each occasion and in a controlled manner.

The drawing unit, also disposed in a fixed position, can comprise one or more pairs of opposite rollers, of which at least one roller is motorized to feed the metal product to the work unit. If it is necessary to have a greater control on the drawing of the metal product, the drawing unit can be of the caterpillar type and can comprise one or more pairs of tracks disposed facing each other to define a drawing channel for the metal products.

Between the drawing unit and the work unit there is normally a cutting unit used to define the finished product.

One of the disadvantages of known apparatuses is that it is difficult to carry out a uniform feed of the oblong products, especially if more than one metal product is fed at a time, and even more so if the cross sections of the products are not identical or are deformed.

Another disadvantage, in particular in the case of drawing using tracks, is that in order to ensure the correct feed of the metal product it is necessary to limit the effective length of the workable product. In fact, it is indispensable to always have a length of product gripped that is sufficient to guarantee it is drawn. For this reason, the scraps can have quite considerable lengths and the economic losses related to their non-use can be very large.

There is therefore a need to perfect an apparatus and method for working oblong metal products which can overcome at least one of the disadvantages of the state of the art.

In particular, one purpose of the present invention is to provide an apparatus for working oblong products which is able to limit the length of the scrap of each product as much as possible.

Another purpose of the present invention is to provide an apparatus for working oblong products which is simple and which allows to increase productivity and reduce the unit costs of the finished products made.

Another purpose is to perfect a method for working oblong metal products able to optimize their use by reducing the length of the scrap.

SUMMARY OF THE INVENTION

The present invention is set forth and characterized in the independent claims. The dependent claims describe other characteristics of the present invention or variants to the main inventive idea.

In accordance with the above purposes, an apparatus for working oblong metal products, which overcomes the limits of the state of the art and eliminates the defects present therein, comprises:a drawing unit for moving at least one of the metal products in a direction of feed,a work unit disposed downstream of the drawing unit, comprising a work plane with which at least one bending device and at least one cutting device are associated.

According to one aspect of the present invention, the drawing unit is mobile in the direction of feed toward/away from the work unit.

According to one aspect of the present invention, the work unit is mobile in an operating direction transverse with respect to the direction of feed so as to dispose on each occasion the bending device or the cutting device aligned with the at least one metal product being worked.

According to one aspect of the present invention, the drawing unit is provided with tracks and is associated with gripping means facing toward the work unit. The gripping means comprise at least one gripper that has an elongated profile in the direction of feed and is able to hold the at least one metal product at least during the working of a final portion thereof.

This solution allows to optimize the length of the metal products to be worked in order to obtain a greater number of finished products. In addition, the length of the scrap of the last finished product is minimized thanks to the movement of the drawing unit in the direction of feed, coordinated with the action of the gripping means and the cutting device.

According to one aspect of the present invention, the cutting device comprises at least one shears and means with a pinching function, hereafter also called gripper.

In a first solution, the means with a pinching function are the shears themselves.

In another solution, the means with a pinching function are different from the shears.

In yet another solution, the means with a pinching function consist partly of at least part of the shears and are partly different from the shears.

According to one aspect of the present invention, the cutting device is retractably mobile between a retracted position and a position protruding with respect to the work plane and is operative to perform the gripping and/or cutting of the at least one metal product being worked.

According to one aspect of the present invention, the protruding position in which the means with a pinching function and the shears are located is adjustable with respect to the work plane.

In accordance with some embodiments, there is provided a method to work oblong metal products performed with the apparatus as above. The method provides at least:a first step, in which the drawing unit moves backward in the direction of feed, away from the work unit, to pick up at least one waiting metal product,a second step, in which the drawing unit advances in the direction of feed toward the work unit to reach a position where the at least one metal product is worked, and in which the work unit is moved in the operating direction so that the bending device is aligned with the at least one metal product,a third step, in which the drawing unit, remaining stationary in the work position, makes the at least one metal product advance by means of the tracks toward the bending device which performs the workings provided in order to make at least one finished product,a fourth step, in which the work unit is moved in the operating direction so that the cutting device is aligned with the at least one metal product being worked in order to cut and partly move the at least one first finished product away from the at least one metal product being worked.

According to one aspect of the present invention, when the length of the at least one metal product being worked is not sufficient to be drawn by the tracks, the method provides a repositioning step in which the work unit is moved in the operating direction so that the cutting device is aligned with the at least one metal product being worked in order to hold it, the drawing unit moves backward in the direction of feed, away from the work unit, so that the tail end of the at least one metal product is taken in correspondence with the gripping means which are tightened in order to hold the at least one metal product.

According to another aspect of the present invention, after the repositioning step, a fifth step is provided in which the work unit is moved in the operating direction so that the bending device is once again aligned with the at least one metal product being worked, and in which the drawing unit advances in a controlled manner in the direction of feed toward the bending device which performs the workings provided to make at least one last finished product from the at least one metal product.

According to another aspect of the present invention, the method provides a sixth step in which the possible scrap from working is evacuated by the drawing unit or by the work unit.

To facilitate comprehension, the same reference numbers have been used, where possible, to identify identical common elements in the drawings. It is understood that elements and characteristics of one embodiment can conveniently be combined or incorporated into other embodiments without further clarifications.

DETAILED DESCRIPTION OF SOME EMBODIMENTS

We will now refer in detail to the various embodiments of the present invention, of which one or more non-limiting examples are shown in the attached drawings. The phraseology and terminology used here is for the purposes of providing non-limiting examples.

Some embodiments described here concern an apparatus10for working oblong metal products P comprising at least one drawing unit11, configured to feed at least one of the metal products P in a direction of feed Z, and a work unit12disposed downstream of the drawing unit11and comprising a work plane13and at least one bending device14associated with it.

According to one aspect of the present invention, the work unit12comprises a cutting device15associated with the work plane13. The drawing unit11is mobile in the direction of feed Z toward/away from the work unit12which is mobile in an operating direction T, transverse with respect to the direction of feed Z, so as to dispose on each occasion the bending device12or the cutting device15aligned with the metal product P being worked.

According to one aspect of the present invention, the drawing unit11is associated with gripping means16which are operatively facing toward the work unit12. The gripping means16are integral with the drawing unit11and move with it, cooperating on each occasion with the bending device14or with the cutting device15.

The movement of the drawing unit11in the direction of feed Z coordinated with the action of the gripping means16which, as will be better described below, can arrive in very close proximity to the bending device14, allows to reduce the length of the scrap from working to a minimum.

According to some embodiments, the drawing unit11comprises a first dragging member17and a second dragging member18opposite to each other with respect to the direction of feed Z and at least one motor member19for their movement.

The first dragging member17and the second dragging member18comprise respective tracks17a,18aparallel to each other and defining, between them and in the direction of feed Z, a dragging channel20for at least one metal product P.

According to possible embodiments not shown, the dragging members17,18can comprise respective series of shaped rolls, facing each other to define the dragging channel20.

With particular reference to the example described here, the first dragging member17and the second dragging member18each comprise a first wheel21, a second wheel22, distanced from each other, around which the tracks17a,18aare wound in a closed loop.

The tracks17a,18adefine respective first return segments, comprised between the first wheel21and the second wheel22, parallel and opposite the direction of feed Z to define the dragging channel20between them.

The dragging channel20has a lying plane for the at least one metal product P, and is defined, at the upper and lower parts, by an opposite plurality of anchoring inserts24respectively moved by the tracks17a,18a.

The dragging channel20can have a width coherent with a multiple of the section of the metal product P, for example to drag more than one of them, and can be adjustable in height by means of positioning and adjustment means25that move the first dragging member17toward/away from the second dragging member18, in a direction orthogonal to the direction of feed Z.

According to some embodiments, the gripping means16are disposed at the exit of the dragging channel20and are advantageously adjustable on a plane substantially orthogonal to the lying plane by means of positioning and adjustment means34.

The gripping means16comprise a gripper26able to hold the at least one metal product P at least during the working of its final segment. In particular, the holding action of the gripper26is operated with respect to the terminal portion of the metal product P when the latter has completely, or almost completely, exited from the dragging channel20.

The gripping action of the gripper26, combined with the advance movement of the drawing unit11, allows to eliminate the problem relating to the minimum length of metal product P being gripped required by the dragging units17,18to operate the advance of the metal product P. This allows to increase the length of the metal product P that can be worked, and therefore to reduce the scrap and to decrease the working costs.

The gripper26has an elongated profile in the direction of feed Z so that, while the drawing unit11moves toward the work unit12, it is possible to hold the at least one metal product P in order to allow its end portions to also be bent. In particular, the gripper26acts on a plane substantially parallel to the work plane13.

According to some embodiments, the bending device14is provided with a fixed contrast element29and a bending element30mobile with respect to the contrast element29to determine the bending of the at least one metal product P around the contrast element29.

The contrast element29has a cylindrical body developed around an axis of rotation orthogonal to the work plane13and with respect to which the bending element30can rotate to determine the desired bends on the metal products P. In particular, during the bending works the lying plane of the metal product P is substantially tangent to the cylindrical vertical wall of the contrast element29.

According to some embodiments, at least the contrast element29can be retracted from the work plane13between a work condition and a condition of non-interference, so as to allow both right bends and also of left bends to be carried out on the metal product P.

According to some embodiments, the work plane13can be horizontal, sub-vertical or vertical. Preferably, the work plane13is inclined by an angle between about 30° and about 50°, normally about 45° in order to facilitate the evacuation, by gravity, of the finished products FP just made.

According to some embodiments, the cutting device15is disposed adjacent to the bending device14, in particular in a position such as not to interfere with the metal product P during the bending works.

For this purpose, the cutting device15is retractably mobile with respect to the work plane13to assume a retracted position, inside the work plane13and not interfering with the metal product P being worked, and a protruding position, outside the work plane13in which the cutting device15is operative at least to perform the cutting of the metal product P being worked.

According to some embodiments, the cutting device15comprises a support31retractably mobile with respect to the work plane13on which both a shears33and also pinching means32are present, which, in the case shown in the drawings, consist of a gripper132distinct from the shears33. As mentioned, alternative solutions fall within the scope of the invention, in which the pinching means32consist of the shears33itself which, based on the position of the cutting element and of the contrast, can perform both cutting functions and also pinching functions, or also in which the pinching means32consist partly of components of the shears33and partly of elements distinct from the shears33.

When the bending device14is aligned with the metal product P to carry out the bending works, the support31can be advantageously disposed in a retracted position in which both the gripper132and also the shears33are inside the work plane13.

At the end of the bending works, the work unit12is moved so as to align the cutting device15, in particular the gripper132and the shears33, with the metal product P being worked. In this case, the support31is raised in a protruding position so that the gripper132and the shears33can respectively hold and cut the metal product P being worked, according to requirements.

According to some embodiments, the protruding position which the gripper132and the shears33are in can be suitably adjusted so that their distance from the work plane13is coherent with the size and number of metal products P to be cut. In the example described inFIG.3a, the number of metal products P being worked is two, four metal products are aligned on the shears33, but the shears33simultaneously cuts only two of them at a time. Obviously, the shears33can cut even more than two of them at a time, depending on the size of the cutting edges and the quantity of metal products P being worked.

According to possible embodiments, the gripper132and the shears33can assume respective protruding or retracted positions independently of each other, depending on the need to use one, the other or both.

According to some embodiments, the drawing unit11and the work unit12are mobile respectively on guides27,28which are parallel to the direction of feed Z and the operating direction T respectively. In the example described here, the operating direction T is orthogonal to the direction of feed Z.

In accordance with some embodiments, shown inFIGS.1-8, there is provided a method to work oblong metal products P which comprises at least:a first step, in which the drawing unit11moves backward in the direction of feed Z, away from the work unit12, to pick up at least one waiting metal product P, which is held between the tracks17a,18a(FIG.1),a second step, in which the drawing unit11advances in the direction of feed Z toward the work unit12to reach a position where the at least one metal product P is worked, and in which the work unit12is moved in the operating direction T so that the bending device14is aligned with the at least one metal product P (FIG.2),a third step, in which the drawing unit11, remaining stationary in the work position, makes the at least one metal product P advance by means of the tracks17a,18atoward the bending device14which performs the workings provided in order to make at least one finished product FP (FIG.2),a fourth step, in which the work unit12is moved in the operating direction T so that the cutting device15is aligned with the at least one metal product P being worked in order to cut off the at least one finished product PF from the at least one metal product P (FIG.3-3a).

In particular, in the third step the cutting device15is in a retracted position while in the fourth step the cutting device15is in a protruding position in which the cutting device15is operative at least to perform the cutting of the at least one metal product P being worked with the shears33,FIG.3a. Advantageously, during the execution of the cutting operation, the gripper132can hold the metal product P in order to guarantee a more precise cut without deformations.

According to one aspect of the present invention, when the length of the at least one metal product P being worked is not sufficient for the latter to be drawn by the tracks17a,18a, the method provides a repositioning step in which the work unit12is moved in the operating direction T so that the cutting device15is aligned with the at least one metal product P, so that the gripper132can hold it. The drawing unit11moves backward in the direction of feed Z, away from the work unit12, so that the end portion, or tail end, of the at least one metal product P is taken in correspondence with the gripping means16which are tightened in order to hold the at least one metal product P,FIG.5.

In particular, as shown inFIG.4, when the tail end of the metal product P is between the tracks17a,18aat an intermediate point between the center to center distance of the first wheels21and the second wheels22, the movement by means of the tracks17a,18abegins to become critical and it is therefore necessary to provide the repositioning step.

According to one aspect of the present invention, following the repositioning step, a fifth step is provided in which the work unit12is moved in the operating direction T so that the bending device14is aligned with the at least one metal product P, and in which the drawing unit11advances in a controlled manner in the direction of feed Z toward the bending device14which performs the workings provided to make at least one last finished product FP of the at least one metal product P,FIGS.6-7.

According to one aspect of the present invention, the method provides a sixth step in which the at least one scrap from working is evacuated from the drawing unit11or from the work unit12,FIG.8. For example, the scrap from working12can remain blocked in the gripper132and be evacuated by gravity, or it can remain blocked in the gripper26and be evacuated by the thrust of the subsequent metal product P.

It is clear that modifications and/or additions of parts or steps may be made to the apparatus10and to the method for working oblong metal products P as described heretofore, without departing from the field and scope of the present invention as defined by the claims.

In the following claims, the sole purpose of the references in brackets is to facilitate reading: they must not be considered as restrictive factors with regard to the field of protection claimed in the specific claims.