Blister pack with built-in openers

A blister pack includes a frame defining at least one recessed compartment having an open side defining an opening for containing a product therein. A blister material covers the opening to removably seal the product in the compartment. An opener is supported by the frame over the opening with the opener being moveable to break the blister material and to remove the film to expose the product in the compartment for removal.

CROSS-REFERENCE TO RELATED PROVISIONAL APPLICATION 
This application claims the benefit of U.S. Provisional application Ser. 
No. 60/011,958 filed on Feb. 20, 1996. 
BACKGROUND OF THE INVENTION 
The present invention is directed generally to a blister pack of the type 
in which product such as tablets or cream are contained in recessed 
compartments behind a breakable film seal and, in particular, to such a 
blister pack which includes a built-in opener device which is used to 
individually pierce and remove the film seal to open the compartment in 
which the product is contained. 
Blister packs which support a plurality of tablets, capsules, pills, 
lotion, cream or other such product in individual recessed compartments 
formed in a thermoformed shell over which a film sheet such as foil or 
other pierceable material is provided, are well known. Many pills or other 
medicine, vitamins or the like are provided in such packages. 
In order to remove the product from its compartment, the film or foil 
overlying the opening of the compartment must be pierced or otherwise 
broken to allow access to the product contained in the compartment 
therebelow. In some cases, pressing the tablet or other product through 
the deformable plastic against the film acts to press the product through 
the film allowing access thereto. In other situations where the foil is 
thick or otherwise where the product cannot be pressed through the foil, 
the foil must be pierced with a sharp object and then torn back to allow 
access to the product in the compartment. The compartments are generally 
formed in a thermoformed plastic material with a foil seal thereover. 
Such blister packs are provided in order to ensure the integrity of the 
product contained therein and to provide a tamper resistant and tamper 
evident enclosure. In addition, such blister packs are provided as child 
resistant packages to prevent access to the tablets, capsules, pills, 
medication or other product contained in the compartment by children. 
Another problem with such blister packs is experienced by the elderly, 
handicapped and lame who often find it difficult, if not in some cases 
impossible, to open such packages to obtain access to the product 
contained therein. This would be particularly true for those with 
arthritis or other motor control problems. 
In some cases, the product such as pills, capsules, tablets or the like 
contained in each compartment, is friable and will be crumbled if pressed 
through the film or if contacted by a piercing device. 
The present invention provides a product blister pack with built-in opener 
device which makes it easy and convenient to pierce and remove the film 
seal covering each compartment to expose the product contained in each 
compartment, while preventing contact with the product and resulting 
damage thereto, and at the same time continuing to provide tamper evident, 
tamper resistant and child resistant packaging. 
SUMMARY OF THE INVENTION 
Generally speaking, in accordance with the present invention, a blister 
pack having at least one compartment, but preferably a plurality of 
compartments, the openings of which are covered by a film seal, such as a 
foil seal, is provided. The blister pack includes a frame defining at 
least one recessed compartment having an open side defining an opening for 
containing a product therein. A blister material such as a film seal, foil 
seal or the like covers the opening to removably seal the product in the 
compartment. An opener is supported on the frame over the opening. The 
opener is displaceable to pierce the blister material and moveable to 
remove the blister material to expose the product for removal through the 
opening. Means are provided to prevent contact of the opener with the 
product. 
In a preferred embodiment, the blister pack includes a plurality of 
compartments covered by a film seal. A panel includes a plurality of 
openings in the same general pattern as the layout of the compartments in 
the blister pack. An opener is supported by the sidewalls of each of the 
openings on the panel. The panel can be secured to the blister pack so 
that there is a correspondence between the openings in the panel and the 
compartments in the blister pack. 
The openers are supported by the sidewalls of the openings using integrally 
formed plastic spurs, tabs or the like. The underside of each opener 
includes a piercing device which pierces the foil material when the opener 
is pressed downwardly toward the compartment. The opener can also be 
rotated to tear and remove the foil material covering the compartment to 
expose the product in the compartment for ready removal. 
A ledge, rim or the like on the panel at each opening prevents the opener 
from contacting the product in the compartment. The opener may include a 
slot to receive a coin or the like to assist in manipulating the opener. 
An undercut or the like may be provided on the piercing device to retain 
the cut film. 
A plastic strap may be used to retain the opener on the panel after use. 
Accordingly, it is an object of the present invention to provide an 
improved blister pack. 
Another object of the present invention is to provide a product blister 
pack with a built-in opener device. 
A further object of the present invention is to provide a blister pack with 
built-in opener device which provides the product protection, evidence of 
tampering and resistance to tampering found on regular blister packs with 
an inexpensively manufactured and easily constructed device which allows 
ready opening of each compartment to expose the product for removal. 
A still further object of the present invention is to provide a blister 
pack with built-in opener device which while easy to use for those with 
dexterity difficulties, is difficult to use by children thereby making it 
child resistant. 
Still other objects and advantages of the invention will in part be obvious 
and will in part be apparent from the specification. 
The invention accordingly comprises the features of construction, 
combination of elements, and arrangement of parts which will be 
exemplified in the constructions hereinafter set forth, and the scope of 
the invention will be indicated in the claims.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
Reference is first made to FIGS. 1 and 2 of the drawings which depict a 
blister pack, generally indicated at 10 shown incorporating a built-in 
opener system, generally indicated at 20, also constructed in accordance 
with a first embodiment of the present invention. 
The blister pack 10 used in conjunction with the present invention is a 
multiple compartment thermoformed plastic product casing 12 having a film 
seal 14 thereover. Film seal 14 may be formed from a film sheet such as 
foil or other such pierceable material which can be secured to product 
casing 12 to seal each product such as a pill, tablet, capsule or the like 
in its respective compartment. Product casing 12 defines a plurality of 
recessed compartments 16 each having an open side defining an opening 17. 
Film seal 14 is secured by known conventional means to overlie each of 
openings 17 to seal product 19 in respective compartments 16. In the 
embodiment depicted, product 19 is a pill in the form of a tablet, but it 
is noted that other forms of solid material such as capsules, tablets or 
the like may fill compartments 16, or viscous material such as cream or 
the like may be found in compartment 16 to comprise product 19. 
It is noted that blister pack 10 is formed in the conventional manner, 
first by thermoforming a plastic material with a plurality of depressions 
therein, then filling each of the depressions with the desired product, 
and then sealing a film such as a foil material seal on the upper surface 
of the thermoformed panel to cover each of the openings defined by the 
compartments, to secure the product therein. 
In accordance with a preferred embodiment of the present invention, an 
opener system 20 is separately formed and then applied to the blister 
pack. It is noted however that the present invention should not be 
construed as limited to a separate construction for the opener system and 
it is envisioned that it may be formed as part of the blister pack itself. 
The construction of the opener system will now be described in detail. 
Device 20 includes a panel 22 having a plurality of openings 24 formed 
therein. It is noted that openings 24, although shown round in the 
drawings, may be formed in different shapes, depending on the requirements 
of the opener device, as will hereinafter be described. 
Each opening 24 is positioned on panel 22 so as to overlie a compartment 16 
in blister pack 10 as depicted in FIG. 2, for example, and as will more 
fully be explained and hereinafter described. An opener 30, which may be, 
but is not required to be, circular as depicted in the drawings is 
provided in each opening 24. 
Opener 30 includes a main body portion 32 and upstanding spaced walls 34 
and 36 defining a slot 38 such as a coin slot therebetween. The lower 
surface 33 of body portion 32 includes piercer/cutter strips 40 and 42 in 
the shape of arcuate ribs. It is noted that the piercer and cutter strips 
may take different forms and shapes. Opener 30 is coupled to sidewall 25 
of opening 24 by means of a plurality of plastic spurs, tabs or living 
hinge connectors 48 which as depicted are in the form of integrally formed 
plastic tabs. 
It is noted that opening 24, in addition to being defined by sidewall 25, 
is also defined by a rim 60 which makes opening 24 larger than product 
compartment 16. The width or diameter of main body portion 32 of opener 30 
is sized to ride on rim 60 such that main body portion 32 cannot fit into 
compartment 16, and only piercing elements 40 and 42 are allowed to enter 
compartment 16. In this fashion, the integrity of the product contained in 
compartment 16 will be maintained and the product will not be contacted at 
any time during opening of the compartment by tearing away of film seal 
14. 
Referring now additionally to FIGS. 3 and 4, the operation of the present 
invention will be described. 
After panel 22 is formed as depicted in FIG. 1, it is secured to the upper 
surface of blister pack 10 so that openings 24 correspondingly overlie 
each of the compartments formed in blister pack 10. Panel 22 may be 
coupled to blister pack 10 by any appropriate means such as by heat 
sealing, rivets, gluing or other adhesives, or ultrasonic means, or the 
like. Panel 22 is preferably injection molded and is inexpensive and easy 
to manufacture. 
FIG. 2 depicts the situation before actuation or manipulation of opener 30 
in the standby or pre-piercing position. Note that foil film 14 seals 
product 19 in compartment 16, and that piercers/cutters 40 and 42 are 
positioned above the foil film 14. When downward pressure is applied in 
the direction of arrow A on walls 34 and 36, tabs 48 will break or tear, 
and piercers/cutters 40 and 42 will pierce through film 14, as also shown 
in FIG. 3. Walls 34 and 36 can then be grasped and turned or rotated in 
the direction of arrow B (either clockwise or counterclockwise) whereby 
piercer/cutters 40 and 42 will cut through or rip film 14 covering 
compartment 16. It is noted that rim 60 prevents further downward movement 
of opener 30 thereby allowing only piercers/cutters 40 and 42 to enter 
compartment 16. In this fashion, the integrity of the product is 
maintained and even friable products will not be damaged. 
It is also noted as shown in FIG. 3, for example, that a coin, such as coin 
200 may be placed in slot 38 to assist in moving and turning opener 30. 
After this manipulation of opener 30, opener 30 can be removed from opening 
24, which allows removal of cut film 14 and then removal of product 19 
from compartment 16, as shown, for example, in FIG. 4. 
Referring now to FIGS. 5 through 7, it is seen that opener 30 may include 
alternative piercers/cutters 140 and 142 which include undercuts 141 and 
143 respectively at the opposite ends thereof. Undercuts 141 and 143 will 
capture and hold film seal 14 which is cut to expose compartment 16 
thereby acting to prevent individual disposal of the cut film, or even 
accidental ingestion thereof. It is noted that seal-off holes 250 are 
provided in opener body 32 to facilitate molding of the undercuts. 
Referring now to FIGS. 8 and 9, it is seen that walls 34 and 36 defining 
slot 38 (FIG. 4) which can either be grasped and turned by hand or a coin 
inserted in slot 38 to assist in turning, may be extended as shown by 
walls 134 and 136 as shown in FIGS. 8 and 9, to allow for easier finger 
purchase for rotating. If such extensions are utilized, it is noted that 
the extensions must be raised to allow for the downward movement of opener 
30. 
Another feature shown in FIGS. 8 and 9 is the provision of an integrally 
formed strap 150 which couples body portion 132 of opener 130 to sidewall 
125 defining opening 124. In this fashion, strap 150 is long enough to 
allow opener 130 to be displaced and rotated in the direction of arrows D 
to allow piercing and cutting of the film. The advantage of strap 150 is 
that opener 130 will be retained on the panel in which it is formed 
thereby preventing independent disposal of opener 130, or even choking or 
accidental ingestion thereof. 
In accordance with the foregoing, the present invention provides a blister 
pack with a built-in opener system wherein an opener device panel may be 
separately formed and then applied to a conventional blister pack to allow 
easy opening of the compartments in the blister pack without compromise or 
damage of the product contained in each compartment of the blister pack by 
even those who generally have difficulty opening such blister packs, while 
providing difficulty for children to open such packs. Thus, the present 
invention provides a blister pack with built-in opener device which while 
inexpensive and easy to manufacture, is tamper proof and tamper evident, 
child resistant, yet easy to use and manufacture. 
It will thus be seen that the objects set forth above, among those made 
apparent from preceding description, are efficiently attained and, since 
certain changes may be made in the above constructions without departing 
from the spirit and scope of the invention, it is intended that all matter 
contained in the above description or shown in the accompanying drawings 
shall be interpreted as illustrative and not in a limiting sense. 
It is also to be understood that the following claims are intended to cover 
all of the generic and specific features of the invention herein described 
and all statements of the scope of the invention which, as a matter of 
language, might be said to fall therebetween.