Condenser apparatus

The condenser apparatus is enclosed in a container. The container is adapted to be located in a rear engine automobile behind the rear sear adjacent to the firewall. Within the container is a condenser coil and a motor for rotating a blower. The condenser coil is adapted to be coupled to the automobile air conditioner coolant system by refrigerant inlet and outlet conduits. The motor is adapted to be electrically connected to the automobile air conditioning system. The motor and blower provides a source of continuous air flow to cool the condenser coil, reducing the likelihood of overheating the air conditioning system. An air intake extension may be coupled with the container to allow air from a car vent to flow into the container.

FIELD OF THE INVENTION 
The present invention relates to an automobile air conditioner apparatus, 
and in particular, a condenser apparatus for a rear-engine automobile. 
BACKGROUND OF THE INVENTION 
Automobile air conditioning systems are used to cool the interior of autos 
for passenger comfort when outdoor temperatures are high. Automobile air 
conditioning systems operate by the exchange of heat between a 
refrigerant, air outside the automobile, and air inside the automobile. 
The passenger compartment air is cooled by transfer of heat between the 
compartment air and liquid refrigerant, cooling the air and heating and 
evaporating the refrigerant. The cooled air is blown into the automobile's 
passenger compartment by a fan. Heated refrigerant is cooled by transfer 
of heat between the gaseous refrigerant and air outside the automobile. 
The gaseous refrigerant is pressurized, then cooled by passing outside air 
over the refrigerant, thereby condensing the refrigerant and heating the 
outside air. 
Evaporation and condensation of the refrigerant occur in evaporator and 
condenser coils, respectively. Refrigerant passes through the coils while 
air passes over and around the coils promoting effective heat exchange. 
Gaseous heated refrigerant created by heat exchange in the evaporator coil 
is transferred to the condenser coil for condensation and cooling. The 
cooled liquid refrigerant in turn, is cycled back into the evaporator coil 
where the refrigerant is evaporated and heated by cooling the automobile's 
passenger compartment air. 
In typical front engine automobiles the condenser coil is located under the 
front hood of the car and is exposed to a continuous flow of air from a 
fan which cools the refrigerant in the condenser coil. However, in some 
rear engine automobiles, the Volkswagen Beetle in particular, the 
condenser coil is located beneath the engine, and has no continuous air 
flow source. When these rear engine automobiles are in motion the 
condenser receives a flow of air to cool and condense the air conditioner 
refrigerant. However, when the automobile is stopped, no air flow reaches 
the condenser, and the refrigerant is not cooled. If the air conditioner 
is on and the automobile is stopped for a period of time, or if the 
automobile is subject to frequent stops, the engine overheats and stalls 
because the air conditioning system overheats from lack of cooling air 
flow. 
SUMMARY OF THE INVENTION 
It is therefore an object of the present invention to provide a condenser 
apparatus for rear engine automobiles that has a condenser coil with a 
continuous air flow source, where the continuous air flow source cools the 
condenser coil thus reducing the likelihood that the air conditioning 
system will overheat the automobile engine. 
The condenser apparatus of the present invention includes front and back 
shells which are coupled together to form a condenser container having a 
top wall, bottom wall, front wall, back wall and two side walls, where the 
walls form a cavity between them. A condenser coil and a blower driven by 
an electric motor are located within the cavity, the condenser coil being 
capable of condensing an air conditioner refrigerant and the blower 
providing a continuous flow of air to cool the condenser coil. The 
condenser container has several openings extending through the walls into 
the cavity; an air inlet opening for allowing air into the container; an 
air outlet opening for allowing the blower to blow air out of the 
container; and a refrigerant inlet opening and a refrigerant outlet 
opening for allowing refrigerant inlet and outlet conduits to extend into 
and out of the container. The condenser apparatus is adapted to fit into a 
rear engine automobile, in particular a Volkswagen Beetle, and be coupled 
to the automobile's air conditioning system. 
An air intake extension may be coupled to the condenser container in order 
to extend between the container and a car vent so that air from outside 
the automobile may be drawn into the container. A connecting end of the 
air intake extension couples the back wall of the container over the air 
intake opening. An extension cavity is formed between an upper wall, lower 
wall, side walls and an end wall of the air intake extension. A vent 
access opening extends through the lower wall near the end wall of the air 
intake extension so that air may flow through the vent access opening into 
the extension cavity, and from the extension cavity through the air intake 
opening of the container into the container. The air intake extension is 
adapted to be located in a rear engine automobile, particularly a 
Volkswagen Beetle, so that the vent access opening is positioned near a 
car vent when the air intake extension is coupled to the condenser 
container and the container is located in the automobile. The condenser 
container and the air intake extension may be secured to the automobile by 
mounting brackets.

DESCRIPTION OF THE PREFERRED EMBODIMENT 
In FIG. 1 there is shown a side view of a rear engine automobile 11 
incorporating the condenser container 13 of the present invention. The 
condenser container 13 is integrated into the automobile's air 
conditioning system 15. The air conditioning system 15 has several 
components other than the condenser container 13 including an evaporator 
17, a compressor 19, and a receiver-drier 21. 
The condenser container 13, as shown in FIGS. 2 and 3, has two principal 
components disposed therein, a condenser coil 23 and dual blowers 25 
operated by an electric motor 26. The condenser coil 23 facilitates heat 
exchange between the air conditioner refrigerant and air from outside the 
automobile, while the blower 25 draws cool air in from outside the 
automobile and expels hot air from within the condenser container 13. 
Refrigerant inlet and outlet conduits 27, 29 extend into the condenser 
container 13 to couple the condenser coil 23 into the air conditioning 
system 15. An air intake extension 31 is coupled to the condenser 
container 13 to allow air to flow into the condenser container 13 from a 
car vent 33. Mounting brackets 35 enable the condenser container 13 to be 
mounted in an automobile 11. 
As seen from FIGS. 5 and 7 the condenser container 13 has a front shell 30 
and a back shell 32 which are coupled together to form the condenser 
container 13. The front shell 30 has a front wall 41, 47, and 49, a top 
wall 51F, a bottom wall 43F and two side walls 42. 
The top wall 51F has an opening 59F with a surrounding U-shaped wall 55F. 
The two side walls 42 have outward stepped edges 34. The top wall 51F has 
edges 54 and the wall 55F has outward stepped edges 56. 
The back shell 32 has a back wall 39, a top wall 51B, a bottom wall 43B and 
two side walls 44. The top wall 51B has an opening 59B with a surrounding 
U-shaped wall 55B. The bottom wall 43B has two outlet openings 61, and a 
refrigerant outlet opening 65 with a grommet 65G. The back wall 39 has a 
refrigerant inlet opening 63 with a grommet 63G. 
The condenser coil 23, blowers 26, motor 25, and the refrigerant inlet and 
outlet conduits are secured within the back shell 32. 
The two shells 30 and 32 are coupled together by locating the edges of the 
walls 44, 51B, 55B, and 43B within the edges 34, 54, 56, and 43F 
respectively such that the edges 34, 54, 56, and 43F overlap the edges of 
the walls 42, 51B, 55B, and 43B respectively and gluing the overlapped 
edges together to seal the container 13 so that passenger compartment air 
is prevented from entering the container through the overlapped edges. 
When the two shells 30 and 32 are assembled together, the resulting 
container 13 has a front wall 41, 47, 49, a top wall 51 formed by walls 
51F, 51B, a bottom wall 43F, 43B, a side wall 42, 44, and a side wall 42, 
44 forming a cavity 57. The surrounding walls 55F, 55B (forming wall 55) 
surround an air intake opening 59 defined by opening portions 59F and 59B. 
The air intake opening 59 allows air to be drawn into the condenser 
container 13. The two air outlet openings 61 allow the blowers 26 to blow 
air out of the condenser container 13. The refrigerant inlet opening 63 
allows the refrigerant inlet conduit 27 to extend into the container 13 by 
way of grommet 63G and the refrigerant outlet opening 65 allows the 
refrigerant outlet conduit to extend out of the container 13 by way of 
grommet 65G. The electrical leads 25P and 25G of the blower motor 25 
extend through the opening 65. 
As shown in FIG. 1, the condenser container 13 is designed to fit behind 
the rear seat 67 of a conventional Volkswagen Beetle. The dimensions of 
the condenser container 13 are such that the condenser container may be 
mounted behind the rear seat 67 on the firewall 69 that separates the 
passenger compartment 71 from the engine 73. The shells 30 and 32 of the 
condenser container 13 preferably are constructed plastic. The condenser 
coil 23 and conduits 27 and 29 are formed of suitable metal. 
The motor 25 that is located in the condenser container 13 is a 
conventional D.C. motor for rotating the blowers 26 which may be 
conventional squirrel cage blowers. The blowers 26 are located directly 
above the air outlet openings 61 along the bottom wall 43B so that the 
blowers 26 blow air out the air outlet openings 61, and outside of the 
vehicle through an opening 62 formed through a wall 64 of the vehicle, and 
draw air in from the air inlet opening 59 and the cavity 57 of the 
condenser container 13. 
The motor 25 within the condenser container 13 is integrated into the 
electrical system of the automobile air conditioning system 15. As shown 
in FIG. 4, the motor 25 and the negative terminal 75 of the battery 77 are 
grounded. The motor 25 is also connected to a relay 79 which connects the 
motor 25 to the positive terminal 81 of the battery 77, turning the motor 
25 on when current extends through the relay 79. The relay 79 is grounded 
and is connected to a pressure switch 83 which supplies current to the 
relay 79 when refrigerant is required in the evaporator 17 and the 
pressure in the air conditioner system 15 is not too high or too low. 
Refrigerant is required in the evaporator 17 when the thermostat 85 senses 
that the temperature in the air conditioning system 15 is too high. The 
thermostat 85 is connected between the pressure switch 83 and the air 
conditioner switch 87 which turns the air conditioning system 15 on. The 
air conditioner switch 87, which is located at the front of the passenger 
compartment, couples the positive terminal 81 of the battery 77 with the 
thermostat 85, and with the evaporator fan 89, which is grounded. When the 
air conditioner switch 87 is turned on, the evaporator fan 89 is turned 
on, and the motor 25 will turn on if the thermostat 85 and the pressure 
switch 83 allow current to extend through the relay 79. In FIG. 4, the 
electrical connection to compressor 19 is to its electromagnetic clutch. 
The condenser coil 23 located in the condenser container 13 is a 
conventional automobile air conditioner condenser coil. As shown in FIGS. 
2 and 3, the condenser coil 23 is located between the motor 25 and blowers 
26 and the back wall 39, and extends from the bottom wall 43B to the upper 
wall 41 of the condenser container 13. The condenser coil 23 is held in 
place within the condenser container 13 by struts 90 that extend upward 
from the bottom wall 43B along the side walls 44, 42 of the condenser 
container 13. The condenser coil 23 is placed between the motor 25, and 
blowers 26, and the air intake opening 59 so that cool air from outside 
the condenser container 13 is drawn through the spaces between the 
condenser coil 23 by the blowers 26, which then expel the air warmed by 
heat exchange with refrigerant in the condenser coil 23 from the condenser 
container 13. Warm gaseous air conditioner refrigerant enters the 
condenser coil 23 from the refrigerant inlet conduit 27 through a 
refrigerant inlet 91 located at the top 93 of the condenser coil 23. 
Cooled liquid refrigerant leaves the condenser coil 23 at the bottom 95 of 
the condenser coil 23 through a refrigerant outlet 97 which empties into 
the refrigerant outlet conduit 29. 
As shown in FIG. 1, the condenser coil 23 is integrated into the automobile 
air conditioning system 15 by coupling the condenser coil 23 with 
refrigerant inlet and outlet conduits 27, 29. The refrigerant outlet 
conduit 29 carries cool liquid refrigerant from the condenser coil 23 to 
the receiver-drier 21. The receiver-drier 21 separates any residual 
gaseous refrigerant from the liquid refrigerant, as well as stores excess 
refrigerant. A short refrigerant outlet hose 99 couples the receiver-drier 
21 with the evaporator coil 17. The evaporator coil 17 cools the 
automobile's passenger compartment 71 by a heat exchange process between 
the passenger compartment air and the liquid refrigerant within the 
evaporator coil 17 wherein the air is cooled and the refrigerant is heated 
and evaporated. The evaporator fan 89 blows the cooled air into the 
passenger compartment 71. The heated gaseous refrigerant exits the 
evaporator coil 17 through an evaporator-compressor hose 101 and is 
carried to the compressor 19. The compressor 19 pressurizes the gaseous 
refrigerant for condensation in the condenser coil 23. The compressor 19 
is coupled with the condenser coil 23 by the refrigerant inlet conduit 27. 
Refrigerant is cycled through the condenser coil 23, the receiver-drier 
21, the evaporator coil 17, the compressor 19 and the connecting conduits 
and 27, 29, 99, 101 when the air conditioning system is being used. 
To further aid in cooling the refrigerant, an air intake extension 31 may 
be coupled to the condenser container 13 to enable the condenser container 
13 to reach air from outside the automobile 11. As shown in FIGS. 2, 3, 
the air intake extension 31 extends between the condenser container 13 and 
a car vent 33. The air intake extension 31 couples the condenser container 
13 around the air intake surrounding wall 55, and is attached to the 
automobile 11 by air intake extension mounting brackets 103. 
The air intake extension has a front upper wall 105, a rear lower wall 107, 
side walls 109, and an upper rear wall 111. An extension cavity 113 is 
formed between the walls 105, 107, 109, 111 of the air intake extension 
31. A vent access opening 115 extends through the rear lower wall 107 of 
the air intake extension 31 near the rear upper wall 111 so that air from 
the car vent 33 may enter the extension cavity 113 through the vent access 
opening 115. A coupling opening 117 extends into the cavity of the 
extension 31 and enables the air intake extension 31 to be coupled to the 
condenser container 13 by receiving the air intake surrounding wall 55F 
and 55B. The air intake surrounding wall 55F, 55B extends into the 
extension cavity 113 through the coupling opening 117 so that air from the 
car vent 33 may flow through the vent access opening 115 and extension 
cavity 113 of the air intake extension into the air intake opening 59 and 
thus into the condenser container 13. 
The air intake extension 31 has dimensions that allow it to couple the 
condenser container 13 around the air intake surrounding wall 55F, 55B 
along the upper wall portion 51 and extend along the firewall 69 of a 
Volkswagen Beetle. A vent hole 119 must be cut in the firewall 69 to 
provide the vent access opening 115 access to the car vent 33 of the 
Volkswagen Beetle. The air intake extension mounting brackets 103 are used 
to secure the air intake extension 31 to the firewall 69. The air intake 
extension 31 may be made of plastic. 
The condenser container 13 of the current invention is not to be limited by 
the description of the preferred embodiment of the invention. For example, 
the condenser container 13 invention may be used in other rear engine 
automobiles, not just the Volkswagen Beetle.