Slide rail unit

A simple, compact and easy-to-assemble slide rail unit is provided. The slide rail unit reliably restrains right and left rails from sliding even when the right and left rails are installed onto the vehicle floor at an inclination angle different from each other in a longitudinal direction thereof. The slide rail unit includes a slide rail member having an upper rail member and an upper rail member slidably engaged with each other and a lock lever rotatably pivoted to the upper rail member so as to engage with/disengage from an engagement portion formed on the lower rail member. The slide rail unit also includes an operation lever connected to the lock lever within the slide rail member. Between the lock lever and the operation lever, a leaf spring member is disposed for connecting the lock lever and the operation lever therebetween.

FIELD OF THE INVENTION

The invention relates generally to slide rail units provided with lock mechanisms disposed within the right and left rail units for adjusting and fixing seat position of a vehicle in a front-rear direction thereof, particularly to a slide rail unit provided with an operation lever for simultaneously operating the right and left lock mechanisms.

DESCRIPTION OF THE RELATED ART

Conventionally, there have been proposed various kinds of slide rail units provided with lock mechanisms within right and left rails and an operation lever bridged therebetween with which the lock mechanisms can be operated simultaneously. When such slide rail units arranged as described above is installed onto a flat vehicle floor, each of the right and left rails can be restrained from sliding, and the position of the vehicle seat can be secured in a front-rear direction.

However, there is a possibility that a small error may be generated during processing the component parts of the slide rail units, mounting the slide rail units onto a vehicle seat and/or attaching the vehicle seat to the vehicle floor. When such error is generated, each of the right and left rails may be installed at an inclination angle different from each other. Under such circumstances, if the right and left rails are installed at an inclination angle different from each other with respect to a longitudinal direction thereof, one end of the operation lever may give an unintended force to a lock mechanism on a rail resulting in an insufficient slide restraint on the rail. That is, if the slide restraint of either one of the right and left rails is insufficient, a state of so-called cantilever is generated. As a result, there may arise such a problem that slide rail units fail to exhibit desired design strength as a whole. Such problem of cantilever may occur when a vehicle mounted with the slide rail units collides. Because, when the floor of the vehicle is deformed due to the collision and the right and left rails are inclined at an angle different from each other with respect to the longitudinal direction thereof, an unintended force may be given to one of the rails. Slide rail units capable of solving such problems have been proposed as described below.

Slide rail units disclosed in Japanese Patent No. 3646356 include a lock lever (17) disposed between an upper rail (12) and a lower rail (11), and the lock lever (17) is connected to an operation lever (19) being interposed by a wire spring (22). In the slide rail units, when a passenger operates the operation lever (19) bridged between the rails, the slide restraint can be released. The wire spring (22) disposed between the operation lever (19) and the lock lever (17) absorbs installation error and an unintended force is prevented from being given to one of the lock levers (17) by the operation lever (19). Therefore, even when the right and left rails are installed to the vehicle floor at an inclination angle different from each other with respect to the longitudinal direction thereof, the right and left rails reliably perform the slide restraint.

However, in the slide rail unit disclosed in Japanese Patent No. 3646356, the lock lever (17) and the operation lever (19) are connected to each other within the rail. Therefore, the slide rail cannot be constructed in a compact size resulting in a large size of the slide rail unit itself. Consequently, to mount the slide rail units in a vehicle compartment having special restrictions, a particular consideration has to be paid about the disposition of other component parts. Even when the lock mechanism is disposed within the rail to reduce the size, since a torsion spring (18) has to be hooked to an elongated hole (17b), the assembling work thereof becomes extremely difficult due to the structure thereof. In an actual assembling process of the vehicle seat, generally the right and left rails, which are separately assembled, are supplied to the seat assembling process. In a state that the right and left rails are mounted onto the seat, the operation lever (19) is attached to the right and left rails in the last assembly stage. Therefore, if the position of the torsion spring (18) is changed (i.e., displaced) during the transportation of the rails, the operation lever (19) cannot be attached.

As for the problem of displacement of the spring, slide rail units disclosed in Japanese Patent Application Laid-Open Publication No. 2006-224912 and Japanese Patent Application Laid-Open Publication No. 2006-224913 may provide a solution. In the above slide rail units, a multi-bracket (40) is formed of a leaf spring, and a force-imparting support (44) is integrally formed with the bracket (40). Through an insertion opening (44d) formed in the force-imparting support (44), an operation handle (60) is inserted. In the above arrangement, since the force-imparting support (44) is fixed on the bracket (40), the position of the force-imparting support (44) is not displaced.

However, in the above slide rail, the force-imparting support (44) of a leaf spring has to be formed integrally with the multi-bracket (40). Also, the insertion opening (44d) for inserting the operation handle (60) has to be formed in the force-imparting support (44). Furthermore, the end portion of the operation handle (60) has to be engaged with (supported by) the force-imparting support (44) only. As a result, the slide rail unit itself becomes larger in size due to the structure thereof. Under such circumstances, the multi-bracket (40) and the operation handle (60) have to be connected to each other outside the rail. Consequently, it is difficult to provide the slide rail unit with a compact structure.

The inventor of this application has proposed a slide rail unit disclosed in Japanese Patent Application Laid-Open Publication No. 2005-263049. Right and left slide rail units (10) each having a generally square shape in cross section include lock mechanisms therein. An operation lever (6) is disposed between the rails, and end portions of the operation lever (6) are connected to the lock mechanisms and fixed thereto being interposed by a spring (21) respectively.

In the above slide rail unit, when a passenger operates the operation lever (6) bridged between the slide rail units (10), the slide restraint can be released. Also, the spring (21) disposed between the operation lever (6) and the lock mechanism absorbs the assembly error, thereby the lock mechanisms are prevented form unintended force given by the operation lever (6). Therefore, even when the right and left rails are installed onto the vehicle floor at an inclination angle different from each other with respect to the longitudinal direction thereof, the right and left rails reliably perform the slide restraint. Furthermore, the right and left slide rail units (10) are formed in a generally square shape in cross section, and the operation lever (6) is inserted into the slide rail units (10) through the end portions thereof. Thus, the slide rail unit itself can be arranged compactly in size. The slide rail unit disclosed in Japanese Patent Application Laid-Open Publication No. 2005-263049 provides advantages in these points.

However, in the above slide rail unit also, the spring (21) has to be attach to a base portion (15d) before attaching the lock lever (15) to the upper rail (11), or the spring (21) has to be attached to the base portion (15d) after attaching the lock lever (15) to the upper rail (11). Therefore, there is such a problem that the attaching work is difficult to carry out due to the structure. Furthermore, as described above, in accentual assembling process of the vehicle seat, generally, the right and left rails are supplied to the seat assembling process after being assembled separately. In the state that the right and left rails are attached to the seat, the operation lever (6) is attached thereto at the last stage. Therefore, when the position of the spring (21) is changed during the transportation of the rails, the operation lever (6) may be hardly attached to the rails. Furthermore, to attach the end portions of the operation lever (6) to the rails, while searching with feeling, each of the end portions of the operation lever (6) has to be positioned at a proper position in a space formed between the elastically deforming spring (21) and the base portion (15d) and inserted thereinto. Therefore, there is a problem that the assembly work of the slide rail unit is complicated.

DISCLOSURE OF THE INVENTION

Therefore, it is an object of the invention to provide a slide rail unit which is simple and compact in structure and easy to assemble and, even when right and left rails are installed to a vehicle floor at an inclination angle different from each other with respect to the longitudinal direction thereof, the right and left rails reliably perform the slide restraint.

In order to achieve the above object, the invention adopts the following means.

A first aspect of the invention is a slide rail unit, which includes: a slide rail member including a lower rail member having an upper opening, an upper rail member covering the upper opening, the lower rail member and the upper rail member being slidably engaged with each other in a longitudinal direction thereof, and a lock lever rotatably pivoted onto the upper rail member so as to engage with and disengage from an engagement portion formed on the lower rail member; and, an operation lever inserted from one end portion of the slide rail member and connected to the lock lever within the slide rail member, wherein a leaf spring member is disposed between the lock lever and the operation lever, the leaf spring member is formed with, in one end portion thereof, a first nip-holding portion that nips and holds the lock lever and a first engagement portion that engages with the lock lever, and the leaf spring member is formed with, in the other end portion thereof, a second nip-holding portion that nips and holds the operation lever and a second engagement portion that engages with the operation lever.

A second aspect of the invention is the slide rail unit of the first aspect of the invention, wherein the slide rail unit includes a pair of right and left slide rail members, both end portions of one operation lever inserted from one end portion of the slide rail members are connected to the lock lever in the respective slide rail members.

A third aspect of the invention is the slide rail unit of the first or second aspect of the invention, wherein the first nip-holding portion and the second nip-holding portion in the leaf spring member are formed in end portions of a base metal in a longitudinal direction thereof by bending the base metal constituting the leaf spring member in a generally S-like shape as viewed from the side, a first engagement portion and a second engagement portion in the leaf spring member are formed by cutting and bending a portion opposite to the first nip-holding portion or second nip-holding portion in the base metal constituting the leaf spring member toward the first nip-holding portion or second nip-holding portion.

A fourth aspect of the invention is the slide rail unit of the third aspect of the invention, wherein the leaf spring member has the identical configuration in the end portion to be connected to the lock lever and in the end portion to be connected to the operation lever.

A fifth aspect of the invention is the slide rail unit of any one of the first to fourth aspect of the invention, wherein either one or both of the operation lever and the lock lever are formed with a projection that causes the operation lever and the lock lever to engage with each other when a passenger operates the operation lever at least in a direction to release the slide restraint.

A sixth aspect of the invention is the slide rail unit of the fifth aspect of the invention, wherein the operation lever is formed with a through hole and the through hole is inserted with a shaft capable of engaging with the lock lever.

A seventh aspect of the invention is the slide rail unit of the fifth aspect of the invention, wherein peripheral face of the operation lever is plastically deformed to form a projection capable of engaging with the lock lever.

A eighth aspect of the invention is the slide rail unit of the fifth aspect of the invention, wherein an end portion of the lock lever at the side to be connected with the operation lever is plastically deformed to form a projection capable of engaging with the lock lever.

The invention obtains the following effects:

In the slide rail unit of the first aspect of the invention, the slide rail member having a generally square shape in cross section includes the lower rail member and the upper rail member. The upper rail member covers the upper opening of the lower rail member. The operation lever inserted from an end opening of the slide rail member is connected to the lock lever within the slide rail member. Consequently, the slide rail unit itself is arranged in a compact size.

Further, in the slide rail unit of the first aspect of the invention, the leaf spring member disposed between the operation lever and the lock lever includes the first nip-holding portion and the second nip-holding portion as well as the first engagement portion and the second engagement portion. The first nip-holding portion and the first engagement portion are connected to the lock lever. The first nip-holding portion holds the end portion of the lock lever, and the first engagement portion engages therewith in an anti-disengagement manner. On the other hand, the second nip-holding portion and the second engagement portion are connected to the operation lever. The second nip-holding portion holds the end portion of the operation lever, and the second engagement portion engages therewith in an anti-disengagement manner. That is, the leaf spring member is connected to the lock lever and the operation lever through a process of hold and engagement. Therefore, so-called one-touch connection is achieved, and also the displacement is reliably prevented after the connection. Therefore, in the slide rail unit of the first aspect of the invention, after connecting one end of the leaf spring member to the lock lever (or operation lever), only by push the other end of the leaf spring member onto the operation lever (or lock lever), the connecting is reliably completed. Consequently, the assembly work of the slide rail unit is facilitated resulted in an increase of the productivity and a reduction of the manufacturing cost.

In the slide rail unit of the second aspect of the invention includes the pair (right and left) of slide rail members. Both end portions of the operation lever, which are inserted from one end portion of the slide rail members, are connected to the lock levers within the slide rail members. Between the operation lever and the respective lock levers, the leaf spring members are disposed, and the leaf spring member imparts a force to the operation lever and the lock lever in a direction to pull the both closer to each other. Therefore, when a load is applied to the operation lever in a direction opposite to the force imparted by the leaf spring member, a force acts on the operation lever to pull back the same toward the lock lever. Therefore, when the pair (right and left) of slide rail members including therein the lock levers connected to the operation lever as described above is installed to a vehicle floor at an inclination angle different from each other with respect to the longitudinal direction thereof, the operation lever tends to part away from the lock lever against the force imparted by the leaf spring member. However, the leaf spring member pulls the operation lever and the lock lever in a direction closer to each other, and thus the connection therebetween is maintained. Therefore, according to the invention of the second aspect, the operation lever and the lock lever are permitted to part away a little from each other while maintaining the state that both are held close to each other. Therefore, even when an error is generated in installation angle between the right and left slide rail members, the error can be absorbed. Therefore, since an unintended force is prevented from being given to one or both of the slide rail members by the operation lever, slide restraint can be reliably achieved with the right and left seat rail members. It should be noted that, according to the second aspect of the invention, an error of installation angle due to deformation of the floor generated at vehicle collision can be also absorbed, and thus the slide restraint can be reliably achieved.

In the slide rail unit of the third aspect of the invention, the leaf spring member is formed in a generally S-like shape as viewed from the side by bending the base metal constituting the leaf spring member. The leaf spring member has the first nip-holding portion and the first engagement portion at one end portion thereof and second nip-holding portion and the second engagement portion at the other end portion thereof. The first nip-holding portion and the second nip-holding portion here are formed by bending both end portions of the base metal constituting the leaf spring member in a longitudinal direction thereof. By bending the base metal so that the distance between the bent faces is smaller than the thickness of the lock lever or operation lever to be connected, the connected lock lever or operation lever can be strongly pressed and reliably held thereby. The first engagement portion and the second engagement portion are formed by cutting the base metal at a position opposite to the first nip-holding portion or second nip-holding portion and bending up the same. The cut and bent-up portion engages with the lock lever or operation lever.

Therefore, according to the third aspect of the invention, the lock lever is supported at two points by the first nip-holding portion and the first engagement portion. On the other hand, the operation lever is supported at two points by the second nip-holding portion and the second engagement portion. Consequently, the leaf spring member can be connected strongly and stably to the lock lever and the operation lever. Further, according to the third aspect of the invention, since the structure is simple, the leaf spring member can be manufactured easily, and the risk of failure of the slide rail unit can be reduced.

Furthermore, in the leaf spring member according to the fourth aspect of the invention, both of the end portions to be connected to the lock lever or the operation lever are formed in a configuration identical to each other. Either side of the leaf spring member can be connected to either of the lock lever and operation lever. Therefore, the slide rail unit can be manufactured more easily resulting in an increase of the productivity moreover.

According to the fifth to eighth aspects of the invention, either one or both of the operation lever and the lock lever are formed with a projection that causes the operation lever and the lock lever to engage with each other. Therefore, when a passenger operates the operation lever at least in a direction to release the slide restraint, the operation lever and the lock lever come into contact with the projection and the leaf spring member at two points. Thus, utilizing the principle of leverage, the lock lever can be reliably rotated in the direction to release the slide restraint.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

Preferred embodiments of the invention will be described below with reference to the accompanyingFIGS. 1 to 7. A slide rail unit100according to the invention includes a pair of (right and left) slide rail members10each having a lower rail member12, an upper rail member11and a lock lever15as illustrated inFIG. 1. Both end portions of one operation lever6are connected to the lock levers15in the right and left slide rail members10being interposed by a leaf spring member21respectively.

The lower rail member12is engaged with the upper rail member11slidably relative to each other in a longitudinal direction, and is fixed to the vehicle floor as illustrated inFIGS. 1 to 4. The lower rail member12is formed in a generally U-like shape in cross section having an upper opening12g. The upper rail member11is coupled with the upper opening12gand is covered to form a generally square shape in cross section. Further, the lower rail member12has an engagement portion capable of being engaged with the lock lever15and disengaged therefrom. The lock lever15is for restraining the upper rail member11from sliding and releasing the same. The lower rail member12according to the invention may be formed by pressing a steel plate into a generally U-like shape in cross section having the upper opening12g. If engagement with the lock lever15and disengagement therefrom are possible, the configuration and structure of the engagement portion are not particularly specified. To be more precise, the lower rail member12may be formed with holes continuously formed at regular intervals along a bottom face in a longitudinal direction; or on the steel plates at the edge portions of the upper opening12g, a configuration of saw teeth may be formed along the longitudinal direction thereof.

The upper rail member11is slidably engaged with the lower rail member12, and a seat cushion is mounted thereon as illustrated inFIGS. 1 to 4. According to the invention, configuration and structure of the upper rail member11is not particularly specified, if the following requirements are satisfied. That is, the upper rail member11can be slidably engaged with the lower rail member12; the upper opening12gof the lower rail member12can be covered thereby; and the lock lever15can be mounted thereon.

The lock lever15is connected to the operation lever6being interposed by the leaf spring member21at one end thereof. The lock lever15is attached to the upper rail member11in a manner of “seesaw structure” (rotatably supported on a shaft) as illustrated inFIG. 2. When a passenger operates the lock lever15to restrain the upper rail member11from sliding, the lock lever15is engaged with the engagement portion in the lower rail member12. And when a passenger operates the lock lever15to release the lock lever15from the restraint, the lock lever15is disengaged from the engagement portion in the lower rail member12. According to the invention, configuration and structure of the lock lever15are not particularly specified. The configuration and structure of the lock lever15may be desirably determined in accordance with the configuration and structure of the engagement portion in the lower rail member12. To be more precise, the engagement portion may be arranged as a continuous hole continuously formed at regular intervals along the bottom face of the lower rail member12in the longitudinal direction thereof. In this case, engagement catches to be inserted into the continuous holes may be provided at one end of the lock lever15. The other end of the lock lever15may be formed with a hole for receiving an end portion of the leaf spring member21. On the other hand, the engagement portion may be arranged as saw teeth formed on edge steel plates of the lower rail member12along the upper opening12g. In this case, the lock lever15may be formed with an engagement holes15cto be engaged with the saw teeth in one end portion thereof as illustrated inFIG. 5A. And the other end of the lock lever15may be formed in a generally U-like shape in cross section so as to receive the leaf spring member21and the operation lever6.

The operation lever6is inserted into right and left slide rail members10from one end portion thereof as illustrated inFIG. 1andFIG. 2. The operation lever6is connected to the lock levers15located within both slide rail members10. The operation lever6is for permitting a passenger to operate both lock levers15simultaneously. According to the invention, if the both ends of the operation lever6can be inserted from one ends of the right and left slide rail members10and is capable of being connected to the respective leaf spring members21within the slide rail members10, the configuration and structure thereof is not particularly specified.

Either or both of the lock lever15and the operation lever6may be formed with a projection thereon. The projection causes the operation lever6and the lock lever15to engage with each other when a passenger operates the operation lever6, at least, in a direction the slide rail members10are released from the restraint. To be more precise, any of the following manners may be adopted. That is, a through hole may be formed on the operation lever6and a shaft6amay be inserted thereinto so as to engage with the lock lever15as illustrated inFIG. 2; a projection15imay be plastically formed on one end of the lock lever15so that the projection15iengages with the operation lever6as illustrated inFIG. 5B; or a projection6bmay be plastically formed on the peripheral face of the operation lever6so that the projection6bengages with the lock lever15as illustrated inFIG. 7.

The leaf spring member21is disposed between the lock lever15and the operation lever6as illustrated inFIGS. 2,6A and6B. The leaf spring member21has a first nip-holding portion21athat nips and holds the lock lever15and a first engagement portion21cthat engages with the lock lever15at one end portion thereof. Also, the leaf spring member21has a second nip-holding portion21bthat nips and holds the operation lever6and a second engagement portion21dthat engages with the operation lever6at the other end portion thereof. According to the invention, if the leaf spring member21is capable of connecting the lock lever15and the operation lever6therebetween, the configuration and structure thereof is not particularly specified. However, it is preferred to bend a base metal constituting the leaf spring member21into a generally S-like shape as viewed from the side. And the first nip-holding portion21aand the first engagement portion21cmay be formed at one end portion thereof, and the second nip-holding portion21band the second engagement portion21dmay formed at the other end portion thereof as illustrated inFIG. 6A. Thus, the leaf spring member21can be manufactured in a simple structure at a low cost. The first nip-holding portion21aand the second nip-holding portion21bhere are formed by bending both end portions of the base metal constituting the leaf spring member21in the longitudinal direction thereof. It is preferred to bend the base metal to an extent that the distance between the faces of the bent base metal is smaller than a thickness of the end portion of the lock lever15or the operation lever6to be connected thereto. Thus, the first nip-holding portion21aand the second nip-holding portion21bcan nip strongly and reliably hold the connected lock lever15or the operation lever6. The first engagement portion21cand the second engagement portion21dare formed by cutting and bending up the base metal at a position opposite to the first nip-holding portion21aor the second nip-holding portion21b. It is particularly preferred to form both sides of the leaf spring member21in the identical shape as illustrated inFIG. 6B; thereby any of the lock lever15and the operation lever6can be connected to the end portion at any side. With this arrangement, the slid rail can be assembled efficiently.

Example

A particularly preferable example of the above-described embodiments will be described below.

FIGS. 1 to 7illustrate the slide rail unit100according to an example.FIG. 1is a side view of the slide rail unit100according to the example.FIG. 2is an exploded schematic view of the slide rail unit100according to the example.FIG. 3andFIG. 4are cross sectional views of the slide rail unit100according to the example.FIGS. 5 to 7illustrate component parts of the slide rail unit100according to the example.

FIG. 1is a side view illustrating entire structure of the vehicle seat1to which the slide rail unit100according to the example is attached. The vehicle seat1includes a seat cushion2and a seat back3. Below the seat cushion2, a pair (right and left) of slide rail members10is disposed. InFIG. 1, only one of the slide rail members10is illustrated.

On the upper faces of the upper rail members11of the slide rail members10, the seat cushion2is fixed by known fastening means such as bolts or nuts. The lower rail members12are fixed onto a vehicle floor4being interposed by feet5,5provided at the front and rear ends thereof. InFIG. 1, an operation lever6is disposed below the seat cushion2in a front area thereof. The operation lever6is arranged to operate a lock lever15within the slide rail members to thereby restrain the seat1from sliding in the front-rear direction and to release the seat1from the restraint.

Subsequently, referring toFIGS. 2 to 7, structure of the slide rail member10according to the example will be described in detail. The upper rail member11is formed of a metal plate such as iron. The upper rail member11is formed in a generally symmetrical inversed U-like shape in cross section through press and bending processes. The upper rail member11includes a plane base portion11a, a pair (right and left) of vertical walls11b, located at the both sides of the base11aextended vertically downwardly, and a pair of flange portions11c. Each of the flange portions11cis formed on the respective vertical walls11bthat is bent outwardly and upwardly from the lower end thereof being swelled outwardly to form generally a L-like shape in cross section. The upper rail member11has a pair (right and left) of engagement portions11din a substantially central area thereof, in which the vertical walls11band the flange portions11care cut away as illustrated inFIG. 2.

The lower rail member12is formed of a metal plate such as iron. The lower rail member12is formed in a generally symmetrical U-like shape in cross section through press and bending processes. The lower rail member12includes a plane base portion12a, a pair (right and left) of vertical walls12blocated at the both sides of the base portion12aextended vertically upwardly, and a pair of flange portions12dbent inwardly at an upper end portion12cof the vertical wall12b. The vertical walls12band the flange portions12dare formed generally parallel to each other to form a groove portion12etherebetween. In the front-end portions of the both side flange portions12dextending downwardly, cutouts are formed at regular intervals to integrally form a plurality of lock teeth12f(to be more definite, “saw teeth”).

Furthermore, according to the example, as illustrated inFIG. 3andFIG. 4, between the right and left flange portions11of the upper rail member11and the right and left groove portions12eof the lower rail member12, retainers14are disposed. Each of the retainers14includes steel balls13a,13brotatably at the upper and lower sides thereof. The upper steel balls13aare disposed rotatably in a space formed by the upper rail member11and the lower rail member12. The space is formed at a corner portion formed by the vertical wall12band the upper end portion12cof the lower rail member12and the upper-end outer portion of the flange portion11cof the upper rail member11. On the other hand, the lower steel ball13bis disposed rotatably in a space formed by the upper rail member11and the lower rail member12. The space is formed at a corner portion formed by the base portion12aand the vertical wall12bof the lower rail member12and the lower-end outer portion of the flange portion11cof the upper rail member11. Due to the rotation of the steel balls13a,13b, the upper rail member11slides smoothly in a longitudinal direction with respect to the lower rail member12.

As described above, the upper rail member11and the lower rail member12are slidably engaged (coupled) with each other being interposed by the retainer14. Consequently, the base portion11aof the upper rail member11is disposed being opposed to the base portion12aof the lower rail member12. The pair (right and left) of the vertical walls11bof the upper rail member11is disposed being opposed to the pair (right and left) of the vertical walls12bof the lower rail member12. And the flange portions11cand12dare disposed being opposed to each other. With this arrangement, the slide rail member10has generally a square shape in cross section in the full length thereof. By coupling the both square shape sections, the strength of the slide rail member10can be increased without increasing the thickness of the upper rail member11and the lower rail member12.

A lock lever15is formed by pressing a metal plate such as iron as illustrated inFIG. 2. The lock lever is inserted into the engagement portion11dformed in substantially central area of the upper rail member11, and disposed so as to engage with/disengage from lock teeth12fformed on the lower rail member12; thus a lock mechanism is structured within the slide rail member10. The lock lever15is formed integrally with an engagement portion15ain one end portion thereof. The engagement portion15acan be engaged with the lock teeth12fformed on the lower rail member12. In the other end portion of the lock lever15, a mounting portion15b, which is attached to the operation lever6being interposed by the leaf spring member21, is formed. According to the example, the engagement portion15ahas a plate of a generally rectangular shape, and in the central portion thereof, a reinforcement rib15fis formed. The rib15fprotrudes toward the base portion11aof the upper rail member11(upwards) and extends in a longitudinal direction of the slide rail unit. In the both sides of the rib15f, a plurality (in the example, three) of lock holes15cis formed respectively. On the other hand, the end portion of the mounting portion15bis inserted and fixed to the end portion of the operation lever6being interposed by the leaf spring member21.

Since the rib15fprotrudes toward the base portion11aof the upper rail member11, even when the engagement portion15acomes to a position indicated with a virtual line inFIG. 4accompanying the operation of releasing the slide restraint, the rib15fis prevented from coming into contact with the base portion12aof the lower rail member12. Therefore, the rib15fdoes not interfere with the operation of the engagement portion15aand sliding movement of the upper rail member11.

FIG. 5Ais a perspective view illustrating the lock lever15. Substantially full length of the lock lever15is formed as a mounting portion15bexcluding the engagement portion15a. The lock lever15is formed in a generally U-like shape in cross section with a plane base portion15dand vertical walls15eformed at the both sides thereof. The right and left vertical walls15eare formed with a shaft hole15hin a substantially central area thereof.

The mounting portion15bhaving a generally U-like shape in cross section including the base portion15dand vertical walls15eformed at the both sides thereof is formed in the following dimensions. That is, the mounting portion15bis engaged with the base portion11aof the upper rail member11opposed to each other being interposed by a small space inside the generally inversed U-like shape formed by the right and left vertical walls11b. Therefore, the completed slide rail member10has a generally square configuration in cross section, which is formed by the base portion11aand the right and left vertical walls11bof the upper rail member11and the base portion15dand the right and left vertical walls15eof the mounting portion15, in a portion where the vertical walls15eof the lock lever15extend; i.e., a portion adjacent to the front end of the slide rail member10as illustrated inFIG. 3. Furthermore, the outer side of the completed slide rail member10has a generally square configuration in cross section formed by the upper rail member11and the lower rail member12same as the conventional. Therefore, the slide rail member10has generally double square configuration in cross section formed by the above combination structure in the portion adjacent to the front end thereof. Accordingly, the modulus of the section is largely increased resulting in an increased strength.

A rivet17has a generally O-like shape in cross section like a cylinder, the side face of which is cut away as illustrated inFIG. 2, and in the central area thereof a through hole17ais formed. The rivet17is disposed within the U-like section of the mounting portion15bformed in the lock lever15. A spring pin18is inserted through the shaft hole15hand the through hole17a. Thus the lock lever15is attached to the rivet17so as to rotate on the spring pin18. Further, the upper end portion17bof the rivet17is secured in a rivet hole110a, which has an O-like shape formed in the base portion11aof the upper rail member11, and fixed thereto. The width between the both sides of the rivet17is arranged to be identical to a distance between the right and left vertical walls11bformed in the upper rail member11as illustrated inFIG. 3. Thus, the rivet17also increases the sectional strength of the upper rail member11; i.e., the strength of the slide rail member10.

A lock spring16is formed of a metal plate bent with a press as shown inFIG. 2. The lock spring16includes a push portion16aand a fixing hole16b. The push portion16apushes a concave portion15glocated at the rear face of the rib15fof the lock lever15toward the base portion11aof the upper rail member11(upward). The upper end portion17bof the rivet17is inserted through the fixing hole16band fixed to the rivet hole110aof the upper rail member11, thus the lock lever15is rotatably supported by the upper rail member11. The lock spring16constantly imparts a force to the engagement portion15aof the lock lever15in a direction that the engagement portion15ais being engaged with the engagement portion11dof the upper rail member11.

A leaf spring member21is formed of a metal plate bent through a bending process, which has a generally S-like shape as viewed from the side as illustrated inFIG. 2. The leaf spring member21has a first nip-holding portion21aand a first engagement portion21cin one end portion thereof; and a second nip-holding portion21band a second engagement portion21din the other end portion thereof. The first nip-holding portion21aand the second nip-holding portion21bhere are formed of a base metal constituting the leaf spring member21by bending both end portions in a longitudinal direction thereof. The end portions are preferably bent so that the distance between the bent planes of the base metal is smaller than the thickness of the end portion of the lock lever15or operation lever6to be connected. With this arrangement, the connected lock lever15or operation lever6can be strongly nipped and reliably held by the nip-holding portion. Further, the first engagement portion21cand the second engagement portion21dare formed by cutting the base metal and bending the same up at a position opposite to the first nip-holding portion21aor second nip-holding portion21b. The cut and bent-up portions engage with concave portions (not shown) formed on the lock lever15and operation lever6. Therefore, the leaf spring member21can be connected to the operation lever6and the lock lever15through a so-called one-touch operation. Therefore, when the lock lever15connected to the leaf spring member21is disposed in the slide rail member10, only by pushing the operation lever6into the end portion of the slide rail member10, the operation lever6can be connected to the leaf spring member21within the slide rail member10through one-touch operation. When the lock lever15, which is not connected to the leaf spring member21, is disposed within the slide rail member10, the leaf spring member21is connected to the front end of the operation lever6first. The operation lever6is then just inserted from the end portion of the slide rail member10, thereby the leaf spring member21located at the from end of the operation lever6can be connected to the lock lever15within the slide rail member10with one-touch operation. That is, by adopting the leaf spring member21according to the example, the lock lever15and the operation lever6can be connected to each other without searching for the lock lever15in the slide rail member10. Therefore, the productivity is largely increased.

When the operation lever6is not operated, the lock spring16imparts a force to the engagement portion15aof the lock lever15toward the base portion11aof the upper rail member11(upward). Accordingly, the outer periphery of the engagement portion15ais engaged with the engagement portion11dof the upper rail member11. The lock holes15cformed in the engagement portion15aengage with appropriate lock teeth12fof the lower rail member12, thereby the relative position of the upper rail member11and the lower rail member12is locked (restrained from sliding). That is, in the above state, the right and left slide rail members10are locked from sliding, and thus the front-rear position of the seat is held at a specific position.

In the above state, when the operation lever6is operated in a direction indicated with an arrow “Z” inFIG. 2, the lock lever15rotates on the spring pin18. The engagement portion15aof the lock lever15moves from a position indicated with a solid line to a position indicated with a virtual line inFIG. 4. Thus, the engagement between the engagement portion15aand the engagement portion11dof the upper rail member11is disengaged. At the same time, the engagement between the lock holes15cformed in the engagement portion15aand the lock teeth12fof the lower rail member12is also disengaged. Consequently, the upper rail member11and the lower rail member12are allowed to adjust the relative position therebetween. That is, the lock of the right and left slide rail members10(restraint from sliding) is released, and thus the position of the seat can be adjusted in the front-rear direction. Further, after the position of the seat has been appropriately adjusted in the front-rear direction, when the operation lever6is released, the lock lever15is rotated on the spring pin18in the opposite direction by the force imparted by the lock spring16. Thus, the slide rail members10are locked and reset to the initial state.