Biosynthetic organisms with enhanced carbon utilization

Nonnaturally occurring organisms exhibiting improved carbon utilization and methods for production and use of these nonnaturally occurring organisms in chemical production from carbon containing feedstocks are provided.

FIELD

The invention relates to biosynthetic, nonnaturally occurring organisms exhibiting improved carbon utilization, methods for their production, and methods for their use in chemical production.

BACKGROUND

Microbial conversion of bioderived feedstocks to commercially valuable chemicals offers the potential for lower cost routes to these products. Some of these commercially valuable chemicals include, but are not limited to, polyhydroxyalkanoates (PHAs), nylon intermediates such as caprolactam, adipic acid, 1,6-hexamethylene diamine, butanediols such as 1,4-butanediol, 1,3-butanediol, and 2,3-butanediol, butanols such as 1-butanol and 2-butanol, succinic acid, butadiene, isoprene, and 3-hydroxypropanoic acid.

Many microbial processes rely on carbohydrates such as sucrose or glucose as the preferred feedstock. It is advantageous, however, to utilize an alternative lower cost feedstock such as, but not limited to, a polyol such as glycerol, syngas or fatty acids. Glycerol, for example, accumulates in large amounts as a by-product of biodiesel production and is therefore available at low prices.

Fixation of inorganic carbon into biomass in autotrophic organisms such as plants and microorganisms is one of nature's predominant biochemical processes, supplying the carbon building blocks necessary to sustain life. In addition, biological carbon fixation represents a means to generate biofuels or other chemical commodities utilizing renewable solar energy. Autotrophic genes i.e. soluble hydrogenases (SH) and cbb genes are expressed when a host organism is grown on glycerol (Friedrich et al. Journal of General Microbiology 1981 122:69-78 and Schwartz et al. Proteomics 2009 9:5132-5142). In contrast, these SH and cbb genes are not expressed when the same host is grown on other organic substrates such as pyruvate or fructose.

There is a need for methods and organisms with improved carbon utilization to produce chemicals or intermediates.

SUMMARY

An aspect of the present invention relates to biosynthetic, nonnaturally occurring organisms modified to exhibit enhanced, improved carbon utilization. In one nonlimiting embodiment, the organism modified in accordance with the present invention is capable of expressing ribulose-1,5-bisphophate carboxylase/oxygenase (RuBisCo) carbon fixation genes.

In one nonlimiting embodiment, the nonnaturally occurring organism comprises a disruption in its cbbX gene leading to improved carbon utilization.

In one nonlimiting embodiment, the nonnaturally occurring organism comprises a disruption in another cbb or cbb-like gene yielding a similar phenotype to the cbbX disruption.

In one nonlimiting embodiment, the nonnaturally occurring organism is a mutantC. necatorspecies.

In one nonlimiting embodiment, the nonnaturally occurring organism exhibits improved growth on a feedstock comprising a polyol.

In one nonlimiting embodiment, the nonnaturally occurring organism exhibits improved growth on a feedstock comprising glycerol.

Another aspect of the present invention relates to a method for production of a nonnaturally occurring organism which exhibits improved carbon utilization.

In one nonlimiting embodiment, the organism modified in accordance with the present invention is capable of expressing RuBisCo carbon fixation genes.

In one nonlimiting embodiment, the method comprises introducing a disruption into a cbbX gene of the organism leading to improved carbon utilization.

In one nonlimiting embodiment, the method comprises introducing a disruption in another cbb or cbb-like gene yielding a similar phenotype to the cbbX disruption.

Yet another aspect of the present invention relates to a method for use of these nonnaturally occurring organisms in chemical production from a carbon containing feedstock.

DETAILED DESCRIPTION

The present invention provides nonnaturally occurring organisms which exhibit increased carbon utilization as well as methods for their production and use to produce chemicals.

By “nonnaturally occurring organism” it is meant an organism which has been altered or modified from its natural state.

In one nonlimiting embodiment, the nonnaturally occurring organism has been altered to increase carbon utilization as compared to carbon utilization of the organism in its natural state. In one nonlimiting embodiment, the nonnaturally occurring organism has been altered to increase polyol utilization as compared to polyol utilization of the organism in its natural state. In one nonlimiting embodiment, the nonnaturally occurring organism has been altered to increase glycerol utilization as compared to glycerol utilization of the organism in its natural state.

By “improved” or “increased” carbon, polyol and/or glycerol utilization for purposes of the present invention, it is meant to include a nonnaturally occurring organism which fixes carbon at a higher rate due to, for example, a change in regulation of RuBisCo and/or a nonnaturally occurring organism which utilizes more carbon, polyol and/or glycerol to improve growth as compared to the organism in its natural state.

The cbb-cluster encodes enzymes responsible for CO2fixation. While the exact function of the gene cbbXp is not known, it is annotated as an AAA+ class of chaperone-like ATPases that is putatively involved in RuBisCO accessory. A homologous cbb-cluster including cbbX (cbbXc) is also present on chromosome 2 ofR. eutropha. It is known that deletion of cbbXc results in a loss of autotrophy ofR. eutropha(Bowien, B. & Kusian, B. Arch Microbiol 2002 178:85-93).

In the present invention, disruption of one or both cbbX genes of an organism is expected to increased carbon utilization by the modified organism.

Organisms altered or modified in accordance with the present invention are preferably capable of expressing RuBisCo carbon fixation genes.

Cupriavidus necatoris an H2-oxidising, facultative chemolithoautotroph. In the absence of organic substrates, the organism can grow lithoautotrophically on H2as the sole energy source, fixing CO2via the Calvin-Benson Bassham cycle. TheCupriavidus necatorgenome consists of three circular replicons; chromosome 1, chromosome 2 and a megaplasmid pHG. The Calvin-Benson Bassham cycle is the main pathway for carbon fixation whenC. necatoris grown under CO2/H2. Key genes associated with the Calvin-Benson cycle include, but are not limited to, cbbS and cbbL, which encode the small and large subunits of key enzyme RuBisCO, respectively.

Accordingly, in one nonlimiting embodiment, the nonnaturally occurring organism is a mutantC. necatororR. eutrophaspecies or an organism with properties similar thereto.C. necator(previously calledHydrogenomonas eutrophus, Alcaligenes eutropha, Ralstonia eutropha, andWautersia eutropha) is a Gram-negative, flagellated soil bacterium of the Betaproteobacteria class. This hydrogen-oxidizing bacterium is capable of growing at the interface of anaerobic and aerobic environments and easily adapts between heterotrophic and autotrophic lifestyles. Sources of energy for the bacterium include both organic compounds and hydrogen. Additional properties ofC. necatorinclude microaerophilicity, copper resistance (Makkar & Casida, Int. J. of Systematic Bacteriology 1987 37(4): 323-326), bacterial predation (Byrd et al. Can J Microbiol 1985 31:1157-1163; Sillman & Casida, Can J Microbiol 1986 32:760-762; Zeph & Casida, Applied and Environmental Microbiology 1986 52(4):819-823) and polyhydroxybutyrate (PHB) synthesis. In addition, the cells have been reported to be capable of both aerobic and nitrate dependent anaerobic growth. A nonlimiting example of aC. necatororganism useful in the present invention is aC. necatorof the H16 or H39 strain. In one nonlimiting embodiment, aC. necatorhost of the H16 strain with at least a portion of the phaC1AB1 gene locus knocked out (ΔphaCAB), as described in U.S. patent application Ser. No. 15/717,216, teachings of which are incorporated herein by reference, is used. The organism may be selected from non-pathogenic members of the generaRalstonia, Wausteria, Cupriavidus, Alcaligenes, BurkholderiaorPandoraea. In one nonlimiting embodiment, the nonnaturally occurring organism is a mutantC. necatorHF39 species.

In one nonlimiting embodiment, the nonnaturally occurring organism comprises a disruption in a cbbX gene leading to improved carbon utilization. In one nonlimiting embodiment, the nonnaturally occurring organism comprises a disruption of the cbbXp gene of the CO2fixation cbb-cluster in the megaplasmid pHG ofC. necator. In one nonlimiting embodiment, the nonnaturally occurring organism lacks one or both cbbX genes.

In one nonlimiting embodiment, the nonnaturally occurring organism comprises a disruption in another cbb or cbb-like gene yielding a similar phenotype to the cbbX disruption.

It is known that whenCupriavidus necatorH16 is grown on glycerol, key enzymes of autotrophic energy generation such as hydrogenases and CO2fixation are expressed (Friedrich et al. Journal of General Microbiology 1981 122:69-78 and Schwartz et al. Proteomics 2009 9:5132-5142). In fact, when grown in glycerol these enzymes were formed at activities comparable with those found under autotrophic growth conditions with H2and CO2as sources of energy and carbon.

The inventors herein have now identified a nonnaturally occurringC. necatororganism showing improved growth on a glycerol-based substrate. Determination of the genotype of nonnaturally occurring organism revealed a disruption of the cbbXp gene in the megaplasmid pHG ofCupriavidus necator.

Also provided by the present invention are methods for production of a nonnaturally occurring organism which exhibits increased carbon utilization.

In one nonlimiting embodiment, the method comprises introducing a disruption into one or both cbbX genes of the organism leading to improved carbon utilization. In one nonlimiting embodiment, the method comprises introducing a disruption in another cbb or cbb-like genes yielding a similar phenotype to the cbbX disruption. Various methods for introducing a disruption in a gene are well known and can be used in the present invention.

In one nonlimiting embodiment, the nonnaturally occurring organism is a mutantC. necatororR. eutrophaspecies or an organism with properties similar thereto as described herein.

In addition, the present invention provides methods for chemical production using these nonnaturally occurring organisms. In these methods, the nonnaturally occurring organism is grown on a carbon based feedstock under conditions which promote production of a selected chemical. Examples of carbon based feed stocks include, but are not limited to, feed stocks comprising polyols such as glycerol, syngas and/or fatty acids. Examples of selected chemicals produced in accordance with these methods include, but are not limited to, polyhydroxyalkanoates (PHA), nylon intermediates, butanediols, butanols, succinic acid, butadienes, isoprene, and 3-hydroxypropanoic acid.

In addition, the present invention provides bio-derived, bio-based, or fermentation-derived products produced using the methods and/or nonnaturally occurring organisms disclosed herein. Examples of such products include, but are not limited to, compositions comprising at least one bio-derived, bio-based, or fermentation-derived compound or any combination thereof, as well as polymers, plastics, molded substances, formulations and semi-solid or non-semi-solid streams comprising one or more of the bio-derived, bio-based, or fermentation-derived compounds or compositions, combinations or products thereof.

Although specific advantages have been enumerated above, various embodiments may include some, none, or all of the enumerated advantages. Further, other technical advantages may become readily apparent to one of ordinary skill in the art after review of the description herein. It should be understood at the outset that, although exemplary embodiments are described herein, the principles of the present disclosure may be implemented using any number of techniques, whether currently known or not. The present disclosure should in no way be limited to the exemplary implementations and techniques described herein.

The following section provides further illustration of the methods and materials of the present invention. The Example is illustrative only and is not intended to limit the scope of the invention in any way.

EXAMPLE

Tn5 mutagenesis, as described for example by de Lorenzo and Timmis (Methods in Enzymology 1994 235:386-405) was performed to identify essential genes for glycerol utilization inC. necator. The plasmid pSUP5011 (FIG. 1) was used to generate Tn5 mutants ofR. eutrophaHF39 (DSM 15444), aR. eutrophastrain that is resistant to higher concentrations of streptomycin (Srivastava et al., Arch, Microbiol. 1982 131:203-207). Mutants were transferred to solid MSM (mineral salts medium) with 1% (v/v) glycerol and screened for enhanced or reduced growth on glycerol in comparison to the wildtype. Plates were incubated at 30° C. and colony-formation was checked every day. If colonies were growing faster or slower in comparison to the wildtype or the other colonies, they were transferred again and cultivated also in liquid MSM with glycerol as sole carbon source.

Out of 2,600 mutants, one showed a clear glycerol negative phenotype. The mutant has a disruption of a gene coding for a predicted P-loop containing kinase (locus tag H16_A0381).

In addition, two Tn5 mutants showed improved growth on solid MSM with 1% (v/v) glycerol.

The growth behavior of one of these mutants (R. eutrophaHF39 Tn5 13.2) was further analyzed in liquid MSM with 1% (v/v) glycerol in comparison to the parent strainR. eutrophaHF39 and it showed enhanced growth during exponential phase (SeeFIG. 2).

Determination of the genotype using the two step gene walking method (Pilhofer et al. Nucleic Acids Res. 2007 35) revealed a disruption of the cbbXp gene of the cbb-cluster in the megaplasmid pHG ofR. eutropha.