Stationary vibration isolation system and method for controlling a vibration isolation system

The invention relates to a stationary vibration isolation system and to a method for controlling such a system which comprises a damper effective in a horizontal direction which includes a fluid of variable viscosity.

CROSS-REFERENCE TO RELATED APPLICATIONS

European Patent Application No. 13 153 155.0, with a filing date of Jan. 29, 2013, is incorporated herein by reference.

FIELD OF THE INVENTION

The invention relates to a stationary vibration isolation system which is used in particular in semiconductor industry for accommodating lithography apparatus, and further relates to a method for controlling such a vibration isolation system.

BACKGROUND OF THE INVENTION

Stationary vibration isolation systems such as those used for mounting lithography apparatus are known in practice.

Such a vibration isolation system typically comprises mechanical or pneumatic springs on which a table or frame is mounted with vibration isolation, which table or frame serves to receive a lithography apparatus to be isolated.

Further, such vibration isolation systems are typically configured as so-called active vibration isolation systems in which sensors are provided at the anti-vibration mounted load and/or on the ground, which are configured as position-velocity sensors or acceleration sensors to measure vibrations, and the vibrations are actively counteracted using actuators. In particular Lorentz motors are used as the actuators.

A problem is that vibration isolation systems do not always only have the task to isolate the anti-vibration mounted load from vibrations from the environment, but that the anti-vibration mounted load likewise causes vibrations. In particular, photolithography steppers comprise a displaceable table which causes an acceleration of the anti-vibration mounted load in one direction or another when altering the direction or speed thereof.

Such vibrations caused by the anti-vibration mounted machine itself can be reduced by means of active vibration isolation using actuators, such as Lorentz motors.

A problem, however, is that there is a tendency of increasing the size of such lithography apparatus, which involves a correspondingly greater moving mass. Accordingly, the counteracting forces generated by the actuators have to be increased correspondingly, which makes the configuration of appropriate actuators more and more complex.

Published patent application EP 2 295 829 A1 (Integrated Dynamics Engineering GmbH) discloses a vibration isolation system in which, additionally, the pneumatic springs are used to provide counteracting forces.

However, pneumatic springs are only useful to provide counteracting forces in a vertical direction. Moreover, pneumatic springs which are controlled by means of valves exhibit a delayed response behavior, so that in case of very fast motions of the anti-vibration mounted load compensation is not sufficiently possible.

OBJECT OF THE INVENTION

Therefore, an object of the invention is to mitigate the drawbacks of the prior art.

More particularly, a vibration isolation system is to be provided, which enables to compensate in a simple manner for forces produced by motions of the anti-vibration mounted load, in particular by motions of a displaceable table. In particular, the need for ever increasing force actuators should be avoided.

SUMMARY OF THE INVENTION

The object of the invention is already achieved by a stationary vibration isolation system and a method for controlling a vibration isolation system according to any of the independent claims.

Preferred embodiments and modifications of the invention are set forth in the respective dependent claims.

The invention relates to a stationary vibration isolation system intended to accommodate machines in vibration-isolated manner, in particular lithography apparatus. The stationary vibration isolation system is in particular intended to receive photolithography steppers.

The system comprises a load that is anti-vibration mounted in both the horizontal and vertical directions. The load typically comprises a frame or table on which the lithography apparatus is arranged.

Furthermore, the anti-vibration mounted load comprises a moving mass. The moving mass in particular is a displaceable table such as those used in photolithography steppers.

Due to changes in motion of the moving mass such as alterations in speed and alterations of direction, a force is produced which may result in undesirable motions of the anti-vibration mounted load.

Typically, such a force mainly acts in a horizontal direction.

According to the invention, the anti-vibration mounted load is coupled to the base via a damper which is effective at least in horizontal direction, and which damper comprises a fluid of variable viscosity.

The base of a vibration isolation system typically defines a frame which rests on the ground. However, it is also conceivable to use the ground itself as a base of the vibration isolation system and to install springs and dampers directly on the ground.

The at least one damper couples the base with the anti-vibration mounted load and is able to absorb vibrations, at least temporarily.

The gist of the invention is to use a fluid of variable viscosity.

By using a fluid of variable viscosity, a mechanical coupling of the anti-vibration mounted load and the base may be induced temporarily. In this manner, in particular force impacts of displaceable tables can be diverted to the base.

The subject-matter of the invention benefits from the fact that the movements of steppers are usually quite rapid, whereas a vibration isolation system is especially intended to counteract slow movements, in particular of less than 100 Hz.

In case of such slow movements, the fluid of variable viscosity merely acts as a slightly viscous damping element.

Upon changes in motion of the anti-vibration mounted load, however, a very high damping effect is provided by virtue of an increasing viscosity, which damping is in particular at least ten times greater, and so the force is diverted to the base.

In this way, forces generated by motions of the anti-vibration mounted load can be offset at least partially by a frictional connection to the base.

The actively controlled force actuators, in particular Lorentz motors, which preferably continue to be provided, need no longer be adapted so that they are able to compensate for all the forces produced by the anti-vibration mounted load itself.

A non-Newtonian fluid may be used as the fluid of variable viscosity.

In a non-Newtonian fluid, the viscosity of the fluid increases with the shear rate.

Thus, the damping effect of the damper increases with the rapid movements of a displaceable table of a lithography stepper. This system may be employed as a purely passive system without electronic control.

Further, an electrorheological or magnetorheological fluid may be used as the fluid.

Electrorheological and magnetorheological fluids are materials in which the viscosity may be altered very quickly by an electric or magnetic field.

Such fluids are particularly known from active shock absorbers, such as those used in motor vehicles.

The use of an electrorheological or magnetorheological fluid allows the damper to be integrated into an active vibration isolation system.

It is in particular possible to provide an active control which detects the motion of the mass and based thereon controls the viscosity of the electrorheological or magnetorheological fluid.

In particular so-called feed-forward control may be provided, in which the motion of the anti-vibration mounted mass, in particular the motion of a displaceable table, is not only detected passively using a sensor, but in which the known motion pattern of the table is used to generate compensation signals so to speak in advance.

In one modification of the invention, the anti-vibration mounted load is additionally coupled to the base in the vertical direction via a damper which comprises a fluid of variable viscosity.

In this way, vertical force components may also be compensated for.

In one embodiment of the invention, the fluid of variable viscosity is arranged in a vibration isolator.

In particular it is possible to use a vibration isolator configured as a pneumatic spring, in which the piston has an extension which is immersed in a chamber containing the fluid of variable viscosity.

An advantage of this embodiment of the invention is that all components of the damper may be incorporated in the isolators.

In an alternative embodiment of the invention, the damper is configured as an external component, which in particular provides for retrofitability of a conventional vibration isolation system in a simple manner.

The invention further relates to a method for controlling a vibration isolation system that comprises a lithography apparatus including a moving mass.

Based on the movement of the mass, a damper which is effective at least in a horizontal direction and which comprises an electrorheological or magnetorheological fluid is controlled so that the damping effect increases upon a change in motion of the mass, i.e. in the event of an acceleration applied on the system by the mass.

The change in motion of the mass may be detected by a sensor.

Preferably in this case, known motion information, in particular that of a displaceable table, is accounted for in controlling the damper.

Preferably, at least one sensor detects vibrations of the anti-vibration mounted load and/or of the ground, and based thereon actuators are controlled for active vibration isolation, in particular Lorentz motors.

In one modification of the invention, both the vibration of the ground or of the lithography apparatus detected by the sensors and the detected motion of the mass are considered in calculating a signal for controlling the actuator.

The motion of the mass, in particular of the displaceable table, is not only used for controlling the damper in feed-forward control, but also for controlling the actuator.

DETAILED DESCRIPTION

The subject matter of the invention will now be explained in more detail with reference to the drawings ofFIGS. 1 to 6by way of schematically illustrated exemplary embodiments.

In this vibration isolation system, the ground4is used as a base for receiving an anti-vibration mounted load2. The anti-vibration mounted load2is coupled with the ground4via vibration isolators3which are typically configured as a pneumatic spring.

Furthermore, the vibration isolation system comprises sensors. In this exemplary embodiment, sensor5is provided as a position sensor, sensor6as a speed or acceleration sensor of the anti-vibration mounted load2in the vertical direction, and sensor7as a sensor effective in the horizontal direction.

By virtue of sensors5,6,7it is possible to use compensating signals to control an actuator23, by means of a control device (not shown).

In this exemplary embodiment, actuator23is integrated in vibration isolator3. In particular a Lorentz motor is used as the actuator.

Actuator23is effective both in the horizontal and vertical directions in this exemplary embodiment.

The anti-vibration mounted load2comprises a lithography apparatus1which in this exemplary embodiment is configured as a displaceable table of a stepper that changes its direction of movement8. Due to the acceleration caused thereby, forces are applied to the anti-vibration mounted load2.

The vibrations or motions of the anti-vibration mounted load2in form of a table together with components placed thereon may be counteracted by controlling actuator23. However, with increasing size of the lithography apparatus1, bigger and bigger actuators are required.

Therefore, according to the invention, the anti-vibration mounted load2may be coupled with the base or ground4via dampers9, as shown inFIG. 2.

Dampers9comprise a fluid of variable viscosity (not shown), so that the damping effect is variable.

Forces applied by the lithography apparatus1as a result of a motion of the displaceable table may now be diverted to the ground4, due to a frictional connection via dampers9, so that the requirements on the actuators of the system are reduced.

FIG. 3schematically illustrates a vibration isolator3in which the fluid of the damper is integrated in the vibration isolator3.

Vibration isolator3is configured as a pneumatic spring and includes a working space13.

A preferably controllable valve14may be used to control the pressure in the working space13.

Vibration isolator3further comprises a piston11on which the anti-vibration mounted load rests.

Working space13is sealed on the piston side by a membrane12which is secured on the housing of working space13by means of a clamping ring10.

Above membrane12, a seal15is arranged which enables to introduce a fluid between membrane12and seal15, in particular a liquid of variable viscosity.

Fluid16may be a non-Newtonian fluid, for passively changing the damping effect, or an electrorheological or magnetorheological fluid, for actively changing the damping effect.

If now, due to a change of motion of a displaceable table, a force, in particular a horizontal force, is applied to the piston11which is rigidly connected to the anti-vibration mounted load, the viscosity of fluid16can be increased, whereby a frictional connection is established between piston11and clamping ring10.

At least horizontal force components may be diverted to the base in this manner, at least partially.

FIG. 4shows another schematic view, in which the illustrated vibration isolator substantially corresponds to the vibration isolator shown inFIG. 3, being configured as a pneumatic spring including a working space13.

A fluid16of variable viscosity is arranged between piston11and clamping ring10. In this exemplary embodiment, the fluid is an electrorheological fluid16.

When installed in a vibration isolation system, isolator3is controlled by a control device21. Control device21is connected to the lithography apparatus1. Changes in the direction of movement8of the displaceable table are communicated from lithography apparatus1to control device21. Based on this change of motion, the control device determines the force generated by lithography apparatus1and based thereon controls the power source22by means of which the viscosity of fluid16is controlled.

Thus, the vibration isolation system comprises a feed-forward control which in the event of forces caused by the lithography apparatus, preliminarily achieves a frictional connection between the anti-vibration mounted load and the base.

It will be understood that control device21moreover may be part of an active control and may additionally control actuators for active vibration isolation (23inFIG. 1).

FIG. 5shows another exemplary embodiment of a vibration isolator3which is likewise configured as a pneumatic spring including a working space13.

This vibration isolator3likewise comprises a piston11.

Working space13is sealed by a membrane12, which is secured on the housing of the working space by means of clamping ring10.

In this exemplary embodiment, piston11has an extension18which projects into the working space13of the isolator.

Within working space13, a chamber17is provided which is filled with a fluid16of variable viscosity.

If the fluid is an electrorheological fluid, the viscosity of the fluid16may be controlled by applying a voltage between the wall of chamber17and extension18.

FIG. 6shows a sectional view of a practical vibration isolator3.

It comprises working space13.

Piston11is movable relative to the working space both in the horizontal and vertical directions and may be fixed to the anti-vibration mounted load by means of fastening element19.

Furthermore, clamping ring10can be seen, by means of which the working space is sealed using a membrane.

The piston now comprises extension18which projects into the preferably sealed chamber17which is arranged within the working space and which comprises a fluid16of variable viscosity.

Vibration isolator3further comprises a foot20by means of which it may be fixed on the ground or on a base.

By increasing the viscosity of fluid16, a frictional connection may be achieved between piston11and the housing of working space13and thus ultimately between the anti-vibration mounted load and the base.

The invention permits in a very simple manner to divert forces which are caused by an anti-vibration mounted load, in particular by a stepper, to the ground, at least partially, so that they do not need to be completely counteracted by actuators.

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