METHOD AND DEVICE FOR ASSESSING THE SURFACE CONDITION OF RUBBER OR PLASTIC STRANDS

A device for assessing technical condition of the surface of strands having an infrared detector located over the examined structure of strand at appropriate distance and in an antireflection shield, whereas uniformity of the temperature gradient over the whole surface of the examined structure of strand is ensured by a temperature generator after which temperature sensors are located. A method is also provided.

FIGURE SELECTED FOR PUBLICATION

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a device for assessing technical condition of the surface of strands made of rubber or plastic and a method of assessing technical condition of strands made of rubber or plastic offering the possibility to implement the solution also for assessing technical condition of the surface of the belt rubber mantle of belt conveyors used in the mining industry.

2. Description of the Related Art

Known from description of Polish patent PL 181202, the entire contents of which are incorporated by reference, is a device for measuring of stretching and breaking force of strands that has hydraulic actuators attached by their bases to the front plate of a frame, with piston rods of said actuators mounted in a transversal movable beam moving on guides by means of carriages provided with rollers. In the middle of the movable beam, the front catch is mounted. In the rear plate, a rear catch is installed with grooves for edged ring locking position of the catch in the rear plate. The front catch is attached to the beam by means of a pin on which a bushing is mounted with strain sensors glued on it. The rear travelling catch allows to bring the catches close to each other for the required distance so that both short and long elements can be tested.

In the framework of modernization of lift technology, steel-polyurethane strands are used instead of steel cables. To asses the quality of such structure in the course of service it is necessary to determine both technical condition of steel cords and the state of polyurethane mantle surface.

The presented idea allows users to assess condition of the surface and possible presence of structure cracks or gaps in the mantle. The problem of carrying out inspection of the rubber mantle surface in belt conveyors where people can be occasionally transported on the belts, also remains unsolved. Before each running cycle in which people are to be carried, the belt must be inspected visually for possible cracks which is obviously a time-consuming procedure. Application of the present invention would eliminate human intervention and increase detectability of defects.

Accordingly, there is a need for an improved device for assessing technical conditions of the surface of strands.

ASPECTS AND SUMMARY OF THE INVENTION

In response, it is now recognized that the inventors have provided a device for assessing technical condition of the surface of strands made of rubber or plastic comprising temperature generator, temperature detector, interface, image analyzer, and decision element is characterized in that it has an infrared detector positioned over the examined strand structure at appropriate distance and in an antireflection shield, whereas uniformity of the temperature gradient over the whole surface of the examined strand structure is ensured by a temperature generator after which temperature sensors are located.

According to one aspect of the present invention, there is provided a device for assessing technical condition of the surface of strands made of rubber or plastic comprising temperature generator, temperature detector, interface, image analyzer, and decision element is characterized in that it has an infrared detector located over the examined structure of strand at appropriate distance and in an antireflection shield, whereas uniformity of the temperature gradient over the whole surface of the examined structure of strand is ensured by a temperature generator after which temperature sensors are located. A method of assessing technical condition of strands made of rubber or plastic is characterized in that that signals from sensors measuring the temperature gradient and the signal from the transducer providing non-contact and/or contact measurement of velocity of strand and the image from interface of detector are transmitted to image analyzer and decision element.

According to another aspect of the present invention, a method of assessing technical condition of the surface of strands made of rubber or plastic is characterized in that signals from sensors measuring the temperature gradient and the signal from the transducer for non-contact and/or contact strand motion velocity measurement as well as the image from the detector's interface are transmitted to an image analyzer and to a decision element.

According to another alternative aspect of the present invention, the device for assessing technical condition of the surface of strands made of rubber or plastic comprises the following components:

According to another alternative aspect of the present invention, there is provided a machine vision system in the infrared range; as opposed to the computer vision that is focused mainly on image processing on the hardware level, the machine vision requires the use of additional I/O (input/output) devices and computer networks for transmitting the resulting information to other elements of the analyzing system. The machine vision falls into the category of engineering dealing with computer science, optics, mechanics, and industrial automatics. Machine vision systems are used on a continuously increasing scale to solve industrial inspection problems, allowing for full automation of the inspection process at improved precision and efficiency.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

According to one exemplary embodiment of the present invention as seen in the figures, the device is equipped with infrared detector3located under the examined strand1at distance h and in an antireflection shield4. The detector's observation field depends on the distance h guaranteeing appropriate resolution of the image. In the strand1, temperature gradient is generated by means of generator2. In the measuring system, temperature is measured by sensors6and7(in the MEMS technology—before and after the temperature gradient generator) and temperature values are transmitted to image analyzer9. The measured temperature provides the feedback used in the image analyzer. The image from interface of detector8is also transmitted to the image analyzer9. This can be also e.g. an operator's computer in which qualitative analysis of the image and localization of defects is carried out. For localization of defects, non-contact or contact strand motion velocity measurement5is used. The system operates in real time. A very important feature of the device is the method used to generate a temperature gradient in the inspected structure (continuous or pulsed).

The method of assessing technical condition of the surface of strands made of rubber or plastic is characterized in that signals from sensors6,7measuring temperature gradient and the signal from the sensor5for non-contact and/or contact measurement of motion velocity of strand1as well as image from interface of detector8are transmitted to image analyzer9and decision element10.

The device for assessing technical condition of the surface of strands made of rubber or plastic comprises the following components:sensor with infrared detector3(digital or analog camera with optics);camera interface for image digitalization8(the so-called “frame interceptor”);image analyzer9(usually a PC computer or integrated processor, e.g. DSP); (In some cases, all elements listed above are components of a single device known as the intelligent camera which, besides the image capturing system, comprises a processor function of which consists in “picking up” required information from the image without necessity to implement any external image processing device and the interface sending the generated information to other devices.)I/O (input/output) device or communication links (e.g. RS-232) used to send reports on the system operation results;a specialized source of temperature gradient2adapted to the system;sensors6,7verifying the image obtained in analyzer8;a program for image processing and detecting common features of images.