Modular test systems for severe environments

A modular equipment testing apparatus is suitable for use in severe environments. The testing apparatus comprises a base computing unit, an interchangeable test instrument board, and an interchangeable equipment interface pod. The base computing unit and the interchangeable test instrument board are sealed within a computing case. A bottom panel of the computing case is formed of a heat conducting material and acts as a heat sink for removing heat from inside the computing case. The computing case and the equipment interface pod interface to form a hermetically sealed case, which can withstand a drop of 1 meter to a solid surface and immersion to a depth of 0.5 meters in water without damage to components located within the sealed case.

FIELD

The present invention relates generally to test equipment and, more particularly, to test equipment that is adapted for use in severe environments.

BACKGROUND

Modern military and industrial equipment typically comprise a multitude of systems, subsystems and circuits. In order for this equipment to be maintained, there must be a facility that allows those individual systems, subsystems and circuits to be tested, whether for preventative maintenance or to diagnose faults.

Military and industrial equipment must often be used in locations that are distant from or inaccessible to these facilities, such as clean shop environments. For instance, when mechanical equipment breaks down, the equipment may be disabled in a remote location. If the proper test equipment were available, a number of faults, including faults in the control electronics and other systems, could be diagnosed and repaired at the remote location, thereby minimizing down time and eliminating the need to transport the equipment to a repair facility.

Test equipment for field use must be able to operate in an environment of temperature extremes, electromagnetic radiation, and electronic countermeasures, as well as dirty, dusty, wet and/or humid environments. Conventional test equipment suffers from limitations that prevent or otherwise limit its effective use in extreme conditions and environments.

Conventional test equipment is also limited in that users often need to learn to use a large number of individual test devices, each of which may require different training in order to effectively operate and employ the test equipment. One reason for the absence of uniformity in operator interfaces among test equipment is that each piece of test equipment often provides an interface suitable only for a particular piece of machinery to be tested and possibly to a particular system or subsystem being tested. Thus, there is a need for a test bed that provides a common user interface. There is also a need for a system that allows the test bed to interface with a variety of different systems and equipment.

In a case where test equipment may be needed to test a variety of related equipment, such as often occurs in military applications, it would be desirable to allow the same test bed to be rapidly reconfigured for use with both different equipment interfaces and a number of different testing methods, without the need for different or additional pieces of equipment. Moreover, when a piece of test equipment itself requires repair or updating, it would be advantageous if defective parts could be easily replaced and outdated components updated without the need to replace the entire test equipment.

As noted above, conventional test equipment suffers from a number of limitations that limits effective use of the equipment in severe environments. For example, the sensitive electronics and components of a test system, such as those operated as part of a commonly available laptop computer, are at risk of exposure to the environment, including temperature extremes, dirt and water. In order to hermetically seal the sensitive electronics from the environment, the electronics could be sealed within a box. Modern electronic circuits produce substantial heat and the necessity to cool the electronics, including microprocessors, lead essentially all laptop type computers to utilize direct air exchange between the environment and the electronics, oftentimes through use of a forced air fan. When air-exchanging laptops are used in severe environments, the forced air introduces into the case detrimental contaminants including humidity, dirt, and possibly also radiological and biological contaminants. In such a case, even if the test equipment did not fail due to contamination, removal of detrimental contaminants would be difficult, if not impossible. Thus, test equipment that is exposed to the environment may be rendered unavailable at crucial moments, when most needed.

In view of the above, there exists an unmet need for an apparatus and system that provides a modular test equipment bed which is both adaptable for use in the field, especially in severe environments, and which is highly modular so that the test equipment bed can be utilized for testing a diverse array of equipment.

SUMMARY

The general inventive concepts contemplate a modular equipment testing apparatus suitable for use in severe environments. In one exemplary embodiment, the testing apparatus comprises a base computing unit, one or more interchangeable test instrument boards, and one or more interchangeable equipment interface pods, wherein the base computing unit and the interchangeable test instrument boards are sealed within an instrument case.

In one exemplary embodiment, the instrument case comprises a top panel displaying a touch-screen interface, at least one side panel with a sealable case access door, a back panel with a sealable equipment interface pod connector and a bottom panel formed of heat conducting material. In one exemplary embodiment, the equipment interface pod comprises a sealable computing unit interface connector and one or more equipment interface connections. The instrument case and the equipment interface pod, when mated and locked together, form a hermetically sealed case interior such that environmentally sensitive components of the apparatus are sealed within a case that that is capable of sustaining a drop of 1 meter to a solid surface (e.g., floor) and immersion to a depth of 0.5 meters in water without damage to the internal sensitive components or rupture of the case.

In one exemplary embodiment, the base computing unit and the test instrument boards are cooled by means of conduction between the heat generating components of the base computing unit and the test instrument boards and a portion of the case bottom panel or adjacent structure formed of heat conducting material that is functionally effective as a heat sink while maintaining an hermetic seal isolating the base computing unit and the test instrument boards from the outside environment.

In one exemplary embodiment, more than one equipment interface pod is provided with each interface pod adaptable for providing a variety of connections between specialized equipment being tested and the base computing unit. Such equipment interface pods are provided in a variety of differing configurations that may be interchanged to allow the base computing unit to function as a test bed for a wide variety of equipment with differing connection requirements.

In one exemplary embodiment, the modular testing equipment apparatus computing unit further comprises an analog to digital converter that is capable of operating at greater than 250 MHz, and said converter is sufficiently efficient that it does not produce more heat than can be removed from the case interior by conduction cooling.

In one exemplary embodiment, the apparatus is further embodied as a synthetic instrument, wherein the computing unit, test instrument boards and interchangeable equipment interface pods provide a generic hardware system and in conjunction with test bed integration software, the synthetic instrument can function as a volt/ohm meter, an oscilloscope, a signal generator, a trouble code reader, and a video display to perform a variety of test equipment functions without requiring alteration of the apparatus hardware.

In one exemplary embodiment, the test apparatus includes an antenna system for delivering wireless signals into a sealed case of the test apparatus. The antenna system comprises a flat external collecting array affixed at the surface of the sealed case, typically in a depression in a surface of the sealed case. The antenna system also comprises an antenna interface that projects from an interior surface of the antenna array, with the antenna interface comprising a pressure fitting connection. The antenna system further comprises a case antenna connector disposed at the interior of the sealed case comprising a pressure fitting connection compatible with the antenna interface. Thus, the antenna array can electrically connect the case antenna connector with equipment disposed inside the sealed case, wherein the external surface of said array covers the antenna interface, allowing a hermetic seal over the antenna interface while maintaining the integrity of the sealed case. A separate adhesive antenna array cover may be provided to protect the antenna from damage.

Numerous advantages and features attributable to the general inventive concepts will become readily apparent from the following detailed description of exemplary embodiments, from the claims and from the accompanying drawings.

DESCRIPTION

While the general inventive concepts are susceptible of embodiment in many different forms, there are shown in the drawings and will be described herein in detail specific embodiments thereof with the understanding that the present disclosure is to be considered as an exemplification of the principles of the general inventive concepts. Accordingly, the general inventive concepts are not intended to be limited to the specific embodiments illustrated herein.

In accordance with the general inventive concepts, disclosed herein are exemplary embodiments of a universal, modular test bed apparatus100and related systems and methods for producing test data. The apparatus, systems, and methods are readily adaptable for use in large organizations with a diverse collection of differing equipment, such as the military or large manufacturing operations. In addition, as equipment is updated or replaced, the apparatus can be readily updated to effectively run tests on the new equipment and a variety of related equipment.

The apparatus, systems, and methods allow for the testing of complex systems in severe or otherwise rigorous environments. In order to effectively function in severe environments, a case enclosing the test apparatus is sealed. Thus, the general inventive concepts contemplate an apparatus that provides for cooling of its microprocessor and other power consuming components.

The general inventive concepts also contemplate an apparatus that functions as a multifunction test bed, which is expandable to provide new testing capabilities without replacement of the entire apparatus. The system and apparatus are thus adaptable for use by a large organization, providing a common interface, while allowing alternatives to test input and output functionality.

FIG. 1shows a perspective view of a test bed apparatus100, according to one exemplary embodiment. The test bed apparatus100provides an interchangeable, detachable equipment interface pod110; a hermetically sealed computing case120(including various internal components); and a touch-screen user interface130. In one exemplary embodiment, the touch-screen user interface130is implemented by a touch-sensitive LCD assembly. In one exemplary embodiment, user interactive buttons (not shown) are provided instead of or in addition to the touch-screen user interface130.

The computing case120is provided with an adjustable stand122, rounded corners124, and shock absorbing bumpers126. The interface pod110is removably attached to the computing case120, and may be held in place by pod cam lock clips128. As part of the interface pod110, data ports and or signal interface ports such as at140,142, and144are provided. Interface pod110is enclosed inside a pod case111comprising pod base170, pod cover172, pod front174(not shown inFIG. 1), and pod back176.

A top view of the test bed apparatus100is shown inFIG. 2. The modular equipment test bed apparatus100is shown with the detachable equipment interface pod110connected to the computing case120including the touch-screen interface130. The adjustable stand122, which pivots about stand pivots123, is shown folded behind the computing case120in the “stowed” position, nested behind the bumpers126. The interface pod110is held in place by the pod clips128, which latch onto computing unit cam lock clips129, both set of clips being riveted, for instance, to their respective cases111and120.

A computing unit cover132supports the touch-screen interface130, and an antenna136is disposed behind an antenna cover134(seeFIG. 2). As part of the interface pod110, various data ports, such as data ports140and140′, and signal interface ports142, are shown. The data ports140and140′ are different iterations of coaxial connectors, for instance audio and video, respectively. Signal interface ports142are configured as Universal Serial Bus (USB) protocol compatible connectors. Additionally, port144, as shown inFIG. 2, is an Ethernet connection, while port146is an Amphenol 10SL connector. Multi-pin connector female plug148is a VGA video connection. Multi-pin connector female plug150is an EC01-44 25-pin connector. Ports152are J16-20 connectors.

The computing case120includes a front panel160comprising a sealable door164. In one exemplary embodiment, the front panel160is hingeably attached to the computing case120. In one exemplary embodiment, the front panel160is removably secured to the computing case120by the retainers166. By way of example, the cases of the computing unit120and the interface pod110are held together, at least in part, by Allen head screws138.

FIG. 3shows a front view of the test bed apparatus100ofFIG. 1. The computing case120is protected from impact and scraping by the bumpers126which are, for example, constructed of a resilient material, such as rubber. The computing case120of the test bed apparatus100is, for example, made of a rigid material, such as aluminum or a glass reinforced plastic polymer. The bumpers126separate a bottom panel200from a surface upon which the test bed apparatus100is resting, creating a space202therebetween (seeFIG. 3). As shown herein, heat-producing components of a computing core of the test bed apparatus100are generally located in close proximity to the bottom panel200. Thus, in one exemplary embodiment, the bottom panel200functions as a radiator of heat evolved from the computing core, including PCI eXtensions for Instrumentation (PXI) cards and/or other associated modules. The space202created by the bumpers126allows for efficient removal of heat from the surface of the bottom panel200. Also shown inFIG. 3is the side view of PXI cover retainer206.

In front panel160, front panel frame162provides an opening, front panel bay163, covered by sealable front panel door164secured, for example, by the door retainers166. The front panel160of the computing case120is, for example, hingeably attached to the computing case120or removably secured thereto by the retainers166. The front panel door164of the front panel160provides access to the interior of the computing case120, allowing for removal or insertion of modular components, such as computing unit instrument PXI cards221, batteries, or the like. The front panel door164will typically be opened only in clean environments, under relatively controlled conditions, in order to change the functionality of the modular test bed apparatus100, repair the computing case120, update the test bed apparatus100, or replace a power source (e.g., a rechargeable battery system).

FIG. 4shows a right side view of the test bed apparatus100ofFIG. 1, including the equipment interface pod110connected to the computing case120having the touch-screen interface130. The stand122is again shown folded behind the computing case120in the “stowed” position. The interface pod110is held in place against the computing case120by the pod clips128fastened by a cam detent to the case clip129. As part of the interface pod110, data ports140and signal interface ports142are shown, as is the position of case bottom panel148.

FIG. 5shows a rear view of the equipment interface pod110. The bumpers126and the stand122are shown as associated with the computing case120of the test bed apparatus100. InFIGS. 5 and 6, the stand handle127has been removed. On the interface pod110, the data ports140may be provided in alternative forms, such as at140′, fitting the specific applications of the equipment to be tested. A plurality of signal interface ports, such as the signal interface ports142, may be provided to receive signals from one or more sources, and alternative versions may be provided, such as multi-pin connectors (e.g., RS-232 connectors), Firewire connectors, or USB connectors. Exemplary interface connectors are discussed with respect toFIG. 2, and variations thereof would be familiar to those skilled in the art. All of the direct electrical connections for outside signal and or data sources are channeled through the interface pod110, allowing the interface pod110to be utilized as a replaceable unit, if need be, while maintaining the integrity of the hermetically sealed computing case120.FIG. 6likewise shows a cross-sectional view of the equipment interface pod110, along the plane4-4ofFIG. 4.

In one exemplary embodiment, the interface pod110provides electrical isolation with the components inside the computing case120, and preferably provides isolation to 10 kV. Thus, the interface pod110may include sacrificial components that are replaceable, such as fuses, fusible links, or the like, thereby protecting the most valuable components of the test bed apparatus100from damage when testing equipment that is capable of producing high voltage impulses or other potentially damaging electromagnetic activity.

FIG. 7shows a bottom view of the test bed apparatus100ofFIG. 1and its connections. The bottom panel200and PXI cover204, are shown, as is PXI cover retainer206. The bumpers126and the stand122again are shown as associated with the computing case120of the test bed apparatus100. A plurality of signal interface ports140,142, and148are shown on the interface pod110, as discussed above in connection withFIGS. 2 and 5. As was noted with respect toFIG. 3, the bumpers126are configured to set the computing case120at a distance apart (shown as space202) from a supporting surface when at rest, that is when the case120of the test bed apparatus100is set in the upright position, as shown inFIG. 1. The bumpers126also create a space, indicated as front panel stand-off space208(seeFIG. 7). Thus, it will be recognized in connection with the exemplary computing case120for the test bed apparatus100shown herein that a provision is supplied to ensure that the surface that has been described as the bottom panel200is accessible to air circulation.

As noted above, the test best apparatus100is able to achieve efficient cooling of its components. In one exemplary embodiment, maintenance of spaces202and208allows convection and radiation of heat from the bottom panel200of the computing case120. The bottom panel200is formed in a manner that promotes efficient evolution (i.e., removal) of heat from the interior of the computing case120. The evolution of heat from the computing case120preferably does not require direct air exchange between the case interior and the surrounding environment, preserving the hermetic seal of the computing case120in general use, thereby avoiding contamination of the components in the case120.

In other exemplary embodiments of the test bed apparatus100, additional enhancements of heat evolution from the case interior may be provided. Such enhancements could include, for example, the mounting of heat radiating fins on the outside of the bottom panel200, providing forced air passage across the surface of the bottom panel200, or even the use of cooling devices, such as a coolant circulating heat exchanger. Such enhancements may be necessary in particularly extreme environments, or when power consumption of the apparatus is particularly high.

The computing case120is arranged to provide for efficient cooling of its interior. The various components of a portable computer, such as a computer capable of running a version of the Windows operating system (Windows being a registered trademark of Microsoft Corporation), are mounted inside the computing case120. One of ordinary skill in the art will appreciate that other computer software (e.g., other operating systems) and hardware components are readily adaptable to the general inventive concepts disclosed herein. Inside the case120are a computer power supply, a power source (e.g., in the form of inductively rechargeable batteries), a computer motherboard with interface slots, and a video output interface, along with other computing components known to those skilled in the art.

The case interior is arranged to allow the user to choose and install a wide variety of components, such as PXI compatible slot-mounting computing boards, that will be able to provide the functionality necessary to successfully carry out the desired tests on equipment when employing the test bed apparatus100and related systems and methods. The PXI boards are provided with a formed cooling plate.

FIG. 8shows a cross-sectional view of the test bed apparatus100along line8-8ofFIG. 7, along with various computing unit components within the computing case120. A memory slot165provides for mounting of a removable memory unit, such as a hard disk drive (not shown). Thus, the memory unit may be removed for security reasons, and the PXI board can be interchanged with other modular PXI boards to adapt the test bed apparatus100for other capabilities. Thus, by interchanging modular equipment interface pods110and the internal test instrument PXI-type boards, the modular test bed apparatus100can be readily adapted to provide the instruments and connectivity necessary for technicians to analyze a wide variety of different equipment.FIG. 9shows a cross-sectional view of the test bed apparatus100, along line9-9ofFIG. 2.

The bottom of the computing case120is formed, for instance of machined aluminum, which serves as a cooling radiator and/or a heat sink. The interior surface of the case120is formed to closely mate with the combined heat sink and support system for the internal computing components, such as the test instrument PXI-type boards221, allowing for effective cooling of computing hardware that is contained within the sealed computing case120, while avoiding air exchange between the case interior and the external environment.FIG. 10shows an exemplary embodiment of the interior of the bottom panel200that is machined from hardened aluminum and provides for a tight interface between the computer mother board and the PXI cards221and the bottom panel200. As shown inFIG. 10, bottom panel end wall210, PXI bay end wall212, and bottom panel base214, along with pod panel wall216and front panel wall218, together form an integrally unitized bottom panel200, essentially in the form of a shallow tray. Removal of the bottom panel200from the computing case120allows access to the interior of the case120and the electronic components contained therein. As described above, the computing case120is a hermetically sealed case, such that a gasket material would typically be applied to mating surface219.

The bottom panel200is machined to provide for close contact between heat producing computing components mounted to the panel200, including, for example, a computer CPU motherboard231and one or more test equipment PXI cards221. Thus, heat producing components such as these and/or the heat sinks affixed to these or similar components may be placed in close apposition with the bottom panel200, thereby providing for conduction transfer (i.e., evolution) of heat essentially directly from the heat producing components to the bottom panel200, which is directly exposed to the outside environment. So long as the bottom panel200is in an environment that is at a lower temperature than the case interior, the bottom panel200will draw heat from the case120and release it to the environment. In those rare situations where the temperature differential between the environment and the case interior is insufficient to provide efficient cooling of the computing components, supplemental means may be employed to remove heat from the bottom panel200, as described above.

As shown in the detailed arrangement of the bottom panel200inFIG. 10, two PXI card mounting bays220and222are provided. The PXI cards221and any associated heat sinks slide into the bays220and222, and are retained in position, in part, by PXI card outside rail224, PXI card rail225, and PXI card center rail226. The bottom panel200provides an opening for removal and placement of alternative PXI cards221through PXI card access bay228. A motherboard bay230provides for mounting of a CPU motherboard231, as well as a surface for association with motherboard heat sinks.

Opening through the pod panel wall216is a pod interface connector slot240, which allows a male pod interface slot connector to pass through the pod panel wall216, and mate with a female pod interface slot connector239disposed on a back panel241of the computing case120and associated with the motherboard mounted inside the computing case120. The connector slot240may in some situations be provided with a gasket and or0-ring to maintain the integrity of the sealed computing unit. Likewise, the front panel wall218provides a front panel door250. The bottom panel200may also be formed with one or more mounting lugs252to provide secure means to assemble the case front panel160and the bottom panel200into a rugged computing case120. As shown inFIG. 10, numerous fastener holes254are provided for accepting Allen head screws.

FIG. 11shows a cross-sectional view of the bottom panel200, along line11-11ofFIG. 10. Again revealed are the flat surfaces of PXI card mounting bays at220and222, along with PXI card outside rails224and225, and PXI card center rail226. At230is shown the surface of the motherboard bay. As also shown inFIG. 10, numerous fastener holes254extend through the bottom panel200.

A wide variety of computing boards are adaptable for use with the test bed apparatus100and related systems and methods. For each type of board, a computing interface (e.g., a slot connector) is provided, along with sufficient space to accommodate the board itself, input and output capacity, an apparatus for allowing power to be delivered to the board, and a mechanism to provide cooling. Cooling of power consuming computing components has conventionally been accomplished by means of air-cooled heat sinks, forced air, and convection. Conduction cooling has been employed on occasion, but heretofore, conduction cooling has not been sufficiently efficient to allow power consuming computing components to be placed inside a hermetically sealed case.

For industrial applications, there are a number of semi-standardized computing boards systems. For example, some commonly employed interfaces include USB, Firewire, Peripheral Component Interconnect (PCI), Compact PCI, Compact PCI (CPCI), Apple Desktop Bus (ADB), Small Computer System Interface (SCSI), Ethernet and a number of other bus standards known in the art. For data acquisition, such as for data acquisition from a test instrument, PCI and CPCI are commonly used. The CPCI standard specifies an IEEE 1101.1 (Eurocard) PCI form, and provides a secure chassis mounting, cooling, and enhanced ruggedness.

An interoperable version of CPCI cards utilize the improved PXI specification. PXI is a standard developed by National Instruments of Austin, Tex., and presently maintained by an industry group, the PXI Systems Alliance. PXI systems utilize a PC-based platform combining the PCI electrical bus with the modular mechanical packaging of CPCI. PXI systems may be utilized in applications such as manufacturing, military, aerospace, machine monitoring, automotive, and industrial test systems.

In one exemplary embodiment of the test bed apparatus100and related systems and methods, a tablet computer unit is provided with interoperability connections to one or more slots for CPCI and/or PXI cards, one or more CPCI and/or PXI cards capable of providing test equipment functionality, and a slot-card removable connection for a detachable, exchangeable interface pod (i.e., interface pod110); all of which is contained in a hermetically sealable case (i.e., computing case120) that provides conduction cooling sufficient to prevent excessive heat build-up from the operation of the components contained within the case, when the case is sealed. The combination of a computer, test equipment cards (e.g., CPCI cards, PXI cards), an equipment interface pod, and a sealed case provides a ruggedized test bed apparatus suited for operation in severe environments.

In one exemplary embodiment of the test bed apparatus100and related systems and methods, the test bed apparatus comprises a synthetic instrument, wherein the computer unit, the test equipment card(s), the interface pod, and the case provide a generic hardware system that is capable of integrating a variety of signals through utilization of supplied test bed integration software, thereby allowing the apparatus to perform a variety of test equipment functions without alteration to the apparatus hardware.

The test bed apparatus100and related systems and methods also embody an improvement in analog and digital signal inter-conversion, providing a substantial improvement in the capture and generation of analog and digital signals, and a substantial increase in the resolution of the signals captured and/or created. Presently, the CIRTES system on a Field Programmable Gate Array (FPGA) is commonly utilized to support analog to digital (A/D) conversion. The typical maximum sampling frequency of these converters is 250 MHz (megahertz), and a much higher sampling rate is desirable. Unfortunately, existing converters operated at rates higher than 250 MHz are too bulky for efficient application in hand held test equipment, and additionally consume much more power. This increased power consumption leads to substantial increases in heat evolution, which results in increased demands on cooling mechanisms.

In one exemplary embodiment, the test bed apparatus100and related systems and methods incorporate trigger time interpolation. In a wide number of testing environments, the test bed apparatus100will be employed for pass/fail testing of equipment components. Use of trigger time interpolation provides an enhancement of the criteria utilized for pass/fail testing. Present systems and methods provide only low precision pass/fail testing, while the test bed apparatus100and related systems and methods allow for more precise measurement of pass/fail criteria, thereby providing a reduction in false pass tests and a reduction in false negative tests. Thus, the test accuracy ratio of tests performed utilizing the test bed apparatus100and related systems and methods is increased, and the reduction in false readings, i.e., false pass/fail results, should reduce the unexpected failure of potentially critical components and the replacement of functional components.

The test bed apparatus100and related systems and method provide a modular equipment test bed that supports interchangeable equipment interface pods, such as the interface pod110. As shown inFIGS. 5 and 6, the pod110provides for an Ethernet compatible network connection, video inputs and outputs, and USB compatible connectors that may be interfaced with equipment to be tested. The pod110itself is demountable, and replaceable with another equipment interface pod that may be configured to provide additional and/or alternative interfaces with equipment. Alternative pods would merely need to have the same dimensions for the pod base to allow mating with the computing unit interface. Whereas pod110is configured with an Ethernet connection and USB connectors, specialized secure network connections may be needed for certain applications, and an Ethernet connection would be undesirable, as would use of standard interface connectors such as USB connectors. The modularity of the test bed apparatus100and related systems and methods allow for ease of specialization of the interface pod for desired applications. When the computing unit is provided with a female configuration of a mating slot connector, so long as the interface pod is provided with a male configuration of a compatible mating slot connector, alternative pods may be installed by releasing the pod clips128, removing the currently installed interface pod, and then aligning and locking down the alternative interface pod. The use of the cam lock clips128and129helps to ensure that when alignment pins are properly aligned, the cam lock will properly connect the mating slot connector between the computing case120and the interface pod110. Thus, by interchanging alternative modular equipment interface pods110and the internal test instrument PXI-type boards, the modular test bed apparatus100can be readily adapted to provide the instruments and connectivity necessary for technicians to analyze a wide variety of different equipment.

An exemplary aspect of the modular test bed apparatus100and related systems and methods is that the sensitive components of the test bed apparatus100may be sealed within the computing case120, such that there is no air exchange between the case interior and the external environment. Thus the test bed apparatus100can be assembled in a clean environment, and the components of the test bed apparatus100can be utilized in challenging environments with minimal risk of contamination to the internal components.

The modular nature of the test bed apparatus100allows rapid replacement of damaged parts without the need to replace or repair the entire apparatus. Moreover, technicians will not need to learn to use a large variety of equipment, since the modular test bed apparatus provides uniform systems and methods that use an instantly recognizable interface which minimizes the need for retraining.

In one exemplary embodiment of the test bed apparatus100and related systems and methods, an improved analog to digital converter provides an improved sampling rate. With the improved sampling rate, the efficiency and accuracy of equipment testing is improved, reducing the signal to noise ratio, and improving the ability to detect transient and/or short duration phenomena that may be diagnostic of an incipient problem, or an intermittent fault that is causing the analyzed equipment to malfunction or function at reduced efficiency.

The sealing of the test bed apparatus100in an environmentally stable case also creates a barrier to effective communication between the test bed apparatus100and electromagnetic signals that may need to be transmitted to the apparatus. In one exemplary embodiment, the test bed apparatus100and related systems and methods further include an antenna system800that provides an external surface mounted antenna, itself resistant to damage, and an antenna interface820that maintains the hermetic seal of the computing case120. Thus, the antenna system800provides for delivering wireless signals to the sealed case120. The chassis and internal components of the test bed apparatus100are connected to the antenna136(i.e., a flush mount antenna) through an improved pin connector.

The exemplary antenna system800is shown inFIGS. 12-14, as a flush mount antenna on a metal case. The antenna system800allows communication of the test bed apparatus100with radio transmissions from remote sources, wireless internet connections, wireless telephonic transmissions, and wireless interaction with the equipment tested. For instance, a remotely piloted aircraft may be controlled by a wireless radio transmission, and that aircraft may also itself transmit data. In order to test and or maintain such an aircraft, it is advantageous to be able to mimic the remote piloting controls, and to analyze the facility of the aircraft to transmit responsive data. In another example, the test bed apparatus100could receive radio, microwave, cellular, and or satellite transmissions from a command and control system to, for instance, update test algorithms, provide responsive communications, direct specific tests to be performed, and even disable the apparatus if a security fault occurred.

FIG. 12shows a top view of the exterior surface of the antenna system800providing for delivery of wireless signals802to the sealed computing case120. A thin, electromagnetically transparent cover804(e.g., made of a suitable plastic or metal) covers the surface of the antenna external collecting array806. The cover804may be integrally cast as part of the collecting array806, or affixed to an external surface807of the array806, such as by means of an adhesive or press fitting. The cover804and the antenna external collecting array806are disposed on an exterior808of the computing case120, and the cover804and the antenna external collecting array806, in combination, cover any associated opening in the case120, such as antenna port810(seeFIG. 12). Thus, a flat external collecting array is affixed at the surface of the sealed case120. In one exemplary embodiment, the external collecting array806and the cover804are disposed in a cavity or depression812in the surface814of the computing case120, with the cavity812providing for containing the flat external collecting array806, and the cover804forming a planar surface of the case exterior808, or slightly depressed from the case exterior surface810. Thus, abrasion or displacement of the external collecting array806is minimized, while providing a smooth exterior for ease of cleaning the sealed computing case120.

FIG. 13is a cross-sectional view of an antenna interface820that projects from an interior surface822of the external collecting array806. In one exemplary embodiment, the interface820comprises a pressure fitting antenna connector824that mates with case antenna connector826disposed at the interior of the sealed case120, thereby forming a pressure fitting connection compatible with the antenna interface820and providing a capacity for electrically connecting the case antenna connector826with equipment disposed inside the sealed case120. Typically, connectors824and826may utilize commercially available coaxial connectors or, alternatively, specialized connectors wherein connector826forms a hermetic seal. The case antenna connector826is fixed into antenna port810, for example, by means of a threaded nut or by threads cut into the case120itself. The antenna port810allows passage of signals through the case chassis. Thus, in one exemplary embodiment, the external collecting array806of the antenna system800may be removed for replacement or renewal from the exterior of the sealed computing case120, without breaching the seal of the case120. The case antenna connector826is fitted with a lead or antenna board connecting the antenna with the wireless signal receiving components of the test bed apparatus100. In one exemplary embodiment, the external surface of the antenna array806covers the antenna interface820, so that when the antenna cover804is in place the antenna port810is sealed, allowing maintenance of an hermetic seal over the antenna interface while maintaining the integrity of the sealed case120. As shown inFIG. 14, when the antenna system800, or the entire case cover850is removed, the case cover850of the case120is separable from the underlying components mounted on the case chassis bottom.

The above description of specific embodiments has been given by way of example. From the disclosure given, those skilled in the art will not only understand the general inventive concept and its attendant advantages, but will also find apparent various changes and modifications to the structures and methods disclosed. It is sought, therefore, to cover all such changes and modifications as fall within the spirit and scope of the general inventive concept, as defined by the appended claims, and equivalents thereof.