Pushbutton switch assembly

A pushbutton switch is disclosed which comprises a housing and a contact unit contained in the housing. The contact unit includes a fixed contact member, a movable contact member disposed in parallel, spaced relation with the fixed contact member, an insulating member interposed between the fixed and movable contact members and formed with an opening. The movable contact member has a snap-action disc portion preformed so as to bow at its center away from the fixed contact member so that when the disc portion is pushed it is snapped to project through the opening of the insulating member into contact with the fixed contact member. The contact unit also includes a resilient member disposed adjacent the movable contact member and having a projection extending toward the center of the disc portion for pushing the disc portion. A spring member is provided to have a zigzagged portion for pushing the resilient member toward the movable contact member. Also provided is a lever supported for reciprocating movement in the housing to push the zigzagged portion so as to drive the resilient member, thereby accomplishing a contact between the fixed contact member and the movable contact member.

BACKGROUND OF THE INVENTION 
The present invention relates to an improved pushbutton switch for use in a 
table electronic calculator or a terminal device. 
SUMMARY OF THE INVENTION 
It is an object of the present invention to provide an improved pushbutton 
switch having a superior electrical characteristic. 
Another object of the present invention is to provide an improved 
pushbutton switch performing a stabilized switching operation without 
sliding noises. 
Still another object of the present invention is to provide an improved 
pushbutton switch which is effective to prevent its contacts from 
chattering. 
In accordance with the present invention, there is provided a pushbutton 
switch comprising a housing and a contact unit contained in the housing. 
The contact unit includes a fixed contact member, a movable contact member 
disposed in parallel, spaced relation with the fixed contact member, and 
an insulating member interposed between the fixed and movable contact 
members and formed with an opening. The movable contact member has a 
snap-action disc portion preformed so as to bow at its center away from 
the fixed contact member so that when the disc portion is pushed it is 
snapped to project through the opening of the insulating member into 
contact with the fixed contact member. The contact unit also includes a 
resilient member disposed adjacent the movable contact member and having a 
projection extending toward the center of the disc portion for pushing the 
disc portion. A spring member is provided to have a zigzagged portion for 
pushing the resilient member toward the movable contact member. Also 
provided is a lever supported for reciprocating movement in the housing to 
push the zigzagged portion so as to drive the resilient member, thereby 
accomplishing a contact between the fixed contact member and the movable 
contact member.

DESCRIPTION OF THE PREFERRED EMBODIMENT 
There is shown in FIGS. 1 to 3 a pushbutton switch in accordance with the 
present invention, which comprises a pushbutton 1 formed of a synthetic 
resin and formed with a recess 1a. Inserted and fixed in the recess 1a is 
a lever 2 formed of a synthetic resin and formed integrally with a head 
portion 3 fixed in the recess 1a, a main portion 4, an inclined portion 5, 
and projecting portions 6 and 6 extending outwardly from the opposite 
sides of the main portion 4 as shown in FIG. 2. Indicated by the reference 
numeral 7 is a housing formed in its upper surface with a hole 8 through 
which the lever 2 is inserted therein. The housing 7 contains a pair of 
support members 9 and 9 attached to the opposite side walls of the housing 
7, each of which is formed with a stepped guide groove 10 having a narrow 
portion and a wide portion so that the lever 2 can slide up and down along 
the guide grooves 10 and 10 with its main portion 4 maintained in sliding 
contact with the wide portions and its projecting portions 6 and 6 
maintained in sliding contact with the narrow portions. 
A coil spring 11 is interposed between the pushbutton 1 and the upper 
surface of the housing 7 for urging the pushbutton 1 upwardly until the 
projecting portions 6 and 6 of the lever 2 abut on an inner surface of the 
housing 7. 
The housing 7 also contains a spring member 12 and a contact casing 15 
containing therein a contact unit composed of a terminal member 22, a 
movable contact member 25, an insulating member 30, and a fixed contact 
member 32 as shown in FIG. 4. The spring member 12 is made of a resilient 
metal plate and formed integrally with a U-shaped attachment portion 13 
fitted onto the head portion 16 of the contact casing 15 and a zigzagged 
portion 14 having portions 14a, 14b and 14c as illustrated in FIG. 4. The 
head portion 16 of the contact casing 15 has projections 16a and 16a at 
its opposite end portions, which are inserted into the holes 13a and 13a 
formed in the head portion 13 of the spring member 12 and then caulked to 
attach the spring member 12 to the contact casing 15. 
Disposed in the opening 17a of the front frame 17 of the contact casing 15 
is a thin resilient member 19 having its one end coupled to the lower edge 
18 of the front frame 17a and provided with a projection 19a on its rear 
surface. 
The terminal member 22 is formed of a rigid metal plate such as a 
phosphor-bronze plate and formed integrally with an L-shaped connection 
portion 23 and an external terminal 24 extending outwardly though a recess 
21a formed in the lower surface of the contact casing 15. The terminal 
member 22 is fixed to the movable contact member 25 such as by welding. 
The movable contact member 25 is formed of a resilient thin metal plate 
such as a beryllium copper plate to have a square area substantially equal 
to the cross sectional area of the contact casing 15. The movable contact 
member 25 is formed integrally with an attachment portion 26 to which the 
terminal member 22 is fixed, a disc portion 27 preformed so as to slightly 
bow at its center toward the resilient member 19. Support portions 28, and 
semi-circular grooves 29 and 29 facilitate the snap-action of the disc 
portion 27. The insulating member 30 is formed of a synthetic resin to 
have a square area substantially equal to the square area of the movable 
contact member 25 for insulating the movable contact member 25 from the 
fixed contact member 32. The insulating member 30 is formed at its center 
with an opening 31 having an area sufficient to receive the snapped disc 
plate 27 of the movable contact plate 25. The rectangular-shaped fixed 
contact member 32 is formed of a gold-plated phosphor-bronze plate and is 
provided with an external terminal 33 extending outwardly through a recess 
21bformed in the lower surface of the contact casing 15. 
The reference numeral 34 indicates a rectangular-shaped bottom plate formed 
of a synthetic resin, which is attached to the lower open end of the 
houding 7 by a suitable means. 
The terminal member 22, the movable contact member 25, the insulating 
member 30, and the fixed contact member 32 are fixed to the front frame 17 
by projections 20 and 20 extending from the rear surface thereof through 
the holes 22a, 25a, 30a, and 32a formed in the lower portions of the 
respective members 22 to 32 and having theirs tip end caulked. The spring 
member 12 is attached to the head portion 16 of the contact casing 15 
after the attachment of these members is completed. The contact casing 15 
containing the contact members 22 to 32 and fixed with the spring member 
12 is inserted into the space 7a defined by the side walls of the housing 
7 and the side walls of the respective support members 9 and 9 with the 
front portion facing to the lever 2 and is fixed by the upper plate and 
the bottom plate 34 of the housing 7. The external terminal 24 of the 
terminal member 22 and the external terminal 33 of the fixed contact 
member 32 extend outwardly through the respective recesses 21a and 21b and 
respective openings, not shown, formed in the bottom plate 34 of the 
housing 7. 
The operation of the pushbutton switch of this invention will now be 
described. When the pushbutton switch is not depressed, the pushbutton is 
urged upwardly until the projecting portions 6 and 6 of the lever 2 abut 
on the edge of the hole 8 of the housing 7 to be held its uppermost 
position. In such a condition, the zigzagged portion 14 of the spring 
member 12 is out of contact from the inclined portion 5 of the lever 2 and 
is in light contact with the resilient member 19 at 14a so that the 
projection 19a of the resilient member 19 is in light contact with the 
center of the disc portion 27 of the movable contact member 25. Thus, the 
disc portion 27 of the movable contact member 25 is out of contact from 
the fixed contact member 32 and the switch is opened. 
If the pushbutton 1 is depressed by the operator, the lever 2 moves 
downward, causing its inclined portion 5 to push the zigzagged portion 14 
of the spring member 12 and 14b. In turn, the zigzagged portion 14 drives 
the resilient member 19 so that its projection 19a pushes against the 
center of the disc portion 27 of the movable contact member 25. This 
causes the disc portion 27 to be snapped or turned over so as to project 
through the opening 31 of the insulating member 30 into contact with the 
fixed contact member 32, whereby the switch is closed. 
When the pressure exerting on the pushbutton 1 is released, the pushbutton 
1 returns to its initial position by the resilient force of the coil 
spring 11. As a result, the spring member 12 and the resilient member 19 
also return to their initial positions by their resilient forces. Thereby, 
the disc portion 27 of the movable contact member 25 snaps back away from 
the fixed contact member 32, whereby the switch is opened. 
The invention as thus described embodies an improved pushbutton switch 
utilizing snap-action of the resilient movable contact member to assure 
its stabilized switching operation and accomplish the desired objectives 
of very smooth switching operation without sliding noises and chattering. 
It is to be understood that the scope of the invention is not to be 
restricted to the embodiments above described but rather, in view of the 
numerous modifications and changes which will readily occur to those 
skilled in the art, the scope of the invention is set forth in the 
appended claims.