Thermally tripped circuit breaker with adjustable tripping sensitivity

A push button operated circuit breaker with thermal tripping by way of a bimetal strip includes an angled contact bridge which is mounted within a switch housing to be freely pivotal and is urged in a tripping direction by a tripping spring against a contact lug of the bimetal strip projecting laterally for engagement with a contact piece of the contact bridge. The circuit breaker further including a connecting arm which is coupled for movement with the bimetal strip. The cylindrical exterior surface of a drum-shaped rotary body lies against the connecting arm and thus creates a kinematic connection between the rotary body and the connecting arm. When the switch housing is fully assembled, the drum-shaped rotary body is operative as an adjustment eccentric which is externally manipulatable by way of a hexagonal recess so as to adjust the tripping characteristic of the circuit breaker.

CROSS REFERENCE TO RELATED APPLICATIONS 
The present application claims the rights of priority with respect to 
application Ser. Nos. G 90 04 031.7 and G 90 17 292.2 filed Apr. 6, 1990 
and Dec. 21, 1990, respectively, in the Federal Republic of Germany, the 
subject matter of which is incorporated herein by reference. 
BACKGROUND OF THE INVENTION 
The invention relates to a thermally tripped circuit breaker switch which 
operates according to the principle of thermal tripping by means of a 
bimetal strip. 
A switch of this type is disclosed, for example, in German Patent No. 
2,502,579 and corresponding U.S. Pat. No. 4,044,325. The bimetal strip is 
here given an approximately right-angle bend and is supported with little 
play near the bend by two bead projections shaped to a switch housing. At 
an appropriate distance next to the bead projections, a contact lug is 
shaped to the bimetal strip so as to project laterally in the direction 
toward a contact piece of a right-angle contact bridge. In a turn-on 
position of the circuit breaker switch, a tripping spring urges the 
contact piece of the contact bridge against the contact lug. If an 
overcurrent occurs, the bimetal strip is heated to the extent that it is 
bent outwardly to release the contact bridge from the contact lug which is 
pushed back into its turn-off position by the force of a compression 
spring. 
The tripping sensitivity of the switch is adjusted by way of an adjustment 
screw. The adjustment screw acts according to the principle of pull-push 
adjustment by way of a bias and deformation on a connecting arm fixed to 
the bimetal strip. The drawback of this adjustment is the lability of the 
adjustment screw in the end state of the adjustment. The biasing force 
acting on the screw changes over the adjustment range. Moreover, the 
biasing force acts only on the point in the center of the adjustment screw 
core. 
This lability is disadvantageous because such circuit breakers are 
preferably installed as substitutes for conventional meltable fuses in the 
circuits of vehicles. Due to vehicle operation, the switch is subjected to 
varied use conditions. The switch must be able to withstand abrupt changes 
in climate and also extreme mechanical shock and vibration stresses. 
Particularly, if the biasing forces are low, such adjustment will not be 
able to handle these climatic and mechanical stresses. 
Moreover, very little space is available for the installation of circuit 
breakers in vehicles, so that plug bases are provided into which such 
switches are inserted. For this purpose, the switches are provided with 
contact elements in the form of knife blade lugs. In order to be able to 
place as many as possible of such switches in juxtaposition in the closest 
space in a plug base, the individual switch must be configured as a very 
narrow structure. For reasons of space economy, the depth of the switch 
must be kept as low as possible for the same reason. The height of the 
switch, however, permits a little more leeway. 
In the required, successively miniaturized configuration, these knife blade 
lugs lie very close to one another so that the space available between 
them for an adjustment screw is minimal. The adjustment screw itself, 
however, must not fall below certain dimensions, since it must be designed 
to handle the active biasing forces. Moreover, an external manipulation of 
the adjustment screw by, for example, a screwdriver, must be ensured. The 
size of the adjustment screw is thus a significant parameter which limits 
further miniaturization of such a switch. 
Another drawback is that such adjustment screws are manufactured of metal 
and thus of conductive materials and, if they are placed between closely 
adjacent knife blade lugs, the danger of short circuits increases. The 
risk of damage to the knife blade lugs by the adjustment screw screwdriver 
also exists. 
U.S. Pat. No. 3,265,832 discloses a bimetal controlled circuit breaker 
which is adjusted by way of an adjustment cam which charges the bimetal 
strip. For this purpose, the adjustment cam is externally adjustable. The 
drawback of this circuit breaker is the complicated overall structure 
composed of many individual parts. 
SUMMARY OF THE INVENTION 
It is an object of the present invention to improve a circuit breaker of 
the above-mentioned type and to adapt its overall structure to the 
requirements of automated manufacture. 
The above and other objects of the invention are accomplished by the 
provision of a thermally trippable circuit breaker switch, comprising: a 
switch housing having a longitudinal axis, a narrow connection side and a 
lateral direction extending in the lengthwise direction of the narrow 
connection side perpendicular to the longitudinal axis; a bimetal strip 
disposed in the switch housing and constituting a tripping element; a 
connecting arm disposed in the switch housing and extending in the lateral 
direction of the switch housing, the connecting arm having a free end 
which is clamped into the switch housing, and the connecting arm being 
rigidly connected with the bimetal strip for acting as a lever arm for 
displacing the bimetal strip; two connecting contact elements projecting 
in parallel from the narrow connection side of the switch housing and 
extending at essentially a right angle to the connecting arm; and a rotary 
body made of insulating material for adjusting the tripping sensitivity of 
the bimetal strip, the rotary body having a cylindrical exterior surface 
which lies at the connecting arm and which includes a flattened portion to 
fix a zero position of the rotary body relative to the connecting arm, the 
rotary body being eccentrically rotatably mounted in the switch housing 
and including means for rotationally moving the rotary body from a 
location which is exterior of the switch housing, the rotary body lying in 
the switch housing without projecting therefrom and without enlarging the 
operative width of the switch housing, and the rotary body lying between 
the connecting contact elements and the connecting arm, the connecting 
contact elements having regions flanking the rotary body without contact, 
with the regions of the connecting contact elements flanking the rotary 
body being provided with recesses which reduce the width of the connecting 
contact elements. 
The tripping mechanism of the switch according to the invention corresponds 
in principle to that of the switch disclosed in German Patent No. 
2,502,579. However, the tripping sensitivity of the present switch is 
adjusted by way of a drum-shaped rotary body whose cylindrical exterior 
surface lies against the connecting arm. 
The rotary body is mounted eccentrically around an axis of rotation within 
the switch housing and charges the connecting arm with a certain bias. Due 
to its eccentric mounting, its biasing force changes with the rotation of 
the rotary body. The connecting arm is deformed under the influence of the 
biasing force. The particularly kinematic connection of the connecting arm 
with the bimetal strip causes the deformation of the connecting arm to be 
transferred to the bimetal strip. The tripping characteristic which 
determines the tripping behavior of the circuit breaker is consequently 
changed so that the connecting arm and thus the bimetal strip experiences 
a defined preliminary deformation. 
In the starting adjustment position, the flattened portion of the rotary 
body lies against the connecting arm in the tripping direction and is 
located at the smallest radial distance from the axis of rotation so that 
the rotary body acts on the connecting arm with a minimum biasing force. 
When installed, the flattened portion fixes the rotary body so that it is 
secure against rotation in the zero position. 
The simple and always precisely defined zero position permits automated and 
thus particularly economical manufacture of the switch. If manufactured 
automatically by machine or by robot, the circuit breaker can initially be 
mounted completely automatically. In this case, it does not matter in 
which direction the rotary body is installed. At the end of the 
fabrication process, the rotary body is turned until a noticeable 
resistance has been overcome. After overcoming this resistance, the 
flattened portion of the rotary body lies against the connecting arm and 
has thus reached its zero position. 
From this zero position, the bimetal strip is adjusted in a further step. 
By turning the rotary body, the radial distance of the region of the 
exterior surface in contact with the connecting arm from the axis of 
rotation increases so that the biasing force acting on the connecting arm 
increases continuously and reaches a maximum after a rotation of 
180.degree.. 
The thus produced deformation of the bimetal strip causes the bias acting 
in the direction of the contact bridge in the region of the contact lug to 
drop and thus to increase its tripping sensitivity. In operation, this 
increase in tripping sensitivity results in a reduction of the maximum 
tripping time. 
Due to the fixedly supported attachment of the connecting arm in the switch 
housing and the use of an adjustment eccentric-like rotary body, high 
biasing forces can be transferred to the connecting arm and thus to the 
bimetal strip. With the aid of a large rotary body diameter it is possible 
to configure the switch so that its tripping characteristic is adjustable 
over a large interval. Another advantage is the infinite adjustability by 
means of the adjustment eccentric. 
Due to the fact that the adjustment eccentric cannot be manipulated from 
the connection end of the switch but rather the rotary body is adjusted 
from the sides of the housing, the connecting contact elements can be 
placed in very close proximity of one another. 
The support of the rotary body in the switch housing between the connecting 
contact elements enhances the compact configuration of the switch. 
Moreover, with components configured according to the invention, it is 
possible to design the switch to be narrow in the horizontal direction and 
to make the width of its narrow side, which extends in the fixing 
direction, very flat. 
The connecting contact elements flank the rotary body and, together with 
their recesses, form an installation trough for the rotary body. This 
enlarges the installation space for the rotary body. In regions not 
flanking the rotary body, the connecting contact elements are made broader 
in the horizontal direction in order to offer large contacting surfaces in 
the regions projecting from the switch housing to establish connections in 
the connecting sleeves of the plug bases. 
The provision of spring hooks projecting from the connection side of the 
switch housing and flanking the outer longitudinal sides of the connecting 
contact elements according to a further aspect of the invention ensures a 
particularly reliable and durable latching of the switch in a plug base 
during the stress-intensive use in a motor vehicle. 
Further features of the invention provide for a particularly favorable 
configuration of the entire switch mechanism from a functional standpoint 
in that a switch configured according to the invention extends vertically 
upward, enhancing the space saving design in the horizontal direction and 
in the direction of the narrow sides. 
Due to a great distance in the horizontal direction between the connecting 
surface of the connecting arm with the bimetal strip and the support of 
the bimetal strip at the bead projections, there results a relatively long 
adjustment lever arm for the bimetal strip so that its easy and precise 
adjustment is enhanced. Moreover, the configuration of the bimetal strip 
in connection with its shaped on contact lug causes high tensile force 
components to occur with simultaneous low bending force components at the 
bimetal strip so that the bimetal strip is treated gently in use. 
A one-piece configuration of the contact bridge, a supporting base and push 
button switch as a component group is advantageously favorable for 
automatic fabrication of the switch. The prefabricated component group can 
be installed in the switch by means of a single process phase by inserting 
it into one of the two half shells forming the switch housing. The use of 
such component groups enhances a modular, building-block type 
configuration of the switch. Additionally it is possible to pre-fabricate 
the component group in large numbers with unchanging high manufacturing 
precision. 
According to yet further aspects of the invention the switch housing is 
given an advantageous configuration, with the aid of which the installable 
components are supported in the switch housing in a particularly 
advantageous manner. These favorable support characteristics are further 
influenced in a favorable manner by a one-piece configuration of the 
connecting arm and the bimetal strip on the one side and the connecting 
arm, one connecting contact element and one spring hook on the other side. 
Due to the one-piece con figuration, the stated components cooperate 
mechanically as well as electrically in a very secure and reliable manner. 
Moreover, the one-piece configuration of the mentioned components is 
structurally very simple and thus favorable from a manufacturing 
technology point of view. 
Due to a multiple, form-locking support of the one-piece component group 
composed of at least the connecting arm, one of the connecting contact 
elements and an adjacent spring hook, it is possible to fix the component 
group in the housing simply by inserting it into one of the housing half 
shells. This advantageously enhances the automated installability of the 
switch according to the invention. Moreover, the multiple support of the 
one-piece component group enhances the operational reliability and service 
life of the switch. Due to this durable support, particularly of the 
connecting arm, particularly high forces can be transferred by the rotary 
body to the connecting arm. Consequently, the multiple supports in the 
switch are also suitable to absorb very high biasing forces that act on 
the connecting arm. 
Moreover, by providing cheeks projecting from one of the housing half 
shells to secure a free end of the connecting arm, a rib shaped to one of 
the housing half shells and disposed between the connecting contact 
element and the spring hook of the one-piece component group, a 
trough-like receptacle for the rotary body shaped into the housing half 
shells, and bead projections shaped to a housing half shell for securing 
the bimetal strip, the deformation acting on the bimetal strip is 
controllable with particular precision. Thus the bimetal strip can be 
positively deformed by the rotary body. 
By virtue of further advantageous aspects of the invention, it possible to 
injection mold the switch housing and the supporting elements shaped 
thereunto of plastic. Any errors due to manufacturing tolerances occurring 
during the plastic injection molding process can be easily compensated in 
a switch of this embodiment by a subsequent adjustment movement of the 
rotary body which is configured as a disk-shaped adjustment eccentric. Due 
to its infinite adjustability, it is thus possible to compensate for 
errors due to manufacturing tolerances as well as to set the desired 
tripping characteristic. 
According to an advantageous embodiment of the invention, the rotary body 
has two end faces, each having a pivot pin projecting therefrom so that 
the longitudinal center axis of the pivot pins is congruent with the 
rotation axis of the rotary body. These pivot pins, which are preferably 
cylindrical, thus support the rotary body eccentrically in the switch 
housing. For this purpose, bearing eyes are shaped into the housing 
through which pass the pivot pins. By way of recesses built into the end 
faces of the pivot pins, particularly in the form of a hexagon socket, the 
rotary body can be manipulated from outside the assembled switch housing. 
The rotary body is thus an adjustment eccentric which acts on the 
connecting arm. 
In a further embodiment of the invention, the pivot pins have an 
essentially star-shaped cross-sectional shape. The exterior surfaces of 
the pivot pins are provided with teeth which correspond to this 
star-shaped cross-sectional shape. In this embodiment, a detent or lug is 
provided at the bearing eyes so as to mesh with the teeth on the exterior 
surface of the pivot pins and engage in them. Due to this form-locking 
engagement in the teeth, the rotary body is additionally mechanically 
secured against rotation out of its respective relative position. 
A particular advantage of the present invention is that the force vector 
acting between the connecting arm and the adjustment eccentric always 
perpendicularly intersects the rotation axis of the adjustment eccentric. 
Consequently, the effective direction of this force on the rotation axis 
is constant. 
The biasing force acting between the connecting arm and the adjustment 
eccentric not only deforms the connecting arm but also secures the 
respective position of the adjustment eccentric by self-locking. This 
particularly advantageous effect prevents inadvertent rotation of the 
eccentric due to vibration or shock influences. 
The position of the eccentric between the connecting contact elements and 
outside of the plug-in region in which the connecting contact elements are 
configured as knife blade lugs is particularly advantageous. The external 
hexagon key preferably employed to manipulate the adjustment eccentric 
does not come in contact with current-carrying components, particularly 
the knife blade lugs. Damage to the knife blade lugs during the adjustment 
is thus impossible right from the start. 
To further miniaturize the circuit breaker switch of the invention, the 
adjustment eccentric is preferably configured as a narrow, space saving 
disc. Due to the above-described vertical path of the force vector through 
the axis of rotation of the rotary body, the resulting forces can still be 
absorbed, even if the embodiment is extremely narrow, so that the desired 
self-lock is always maintained. 
According to another advantageous embodiment of the invention, the bimetal 
strip is configured as a meander shaped bimetal. In such an embodiment, 
several bimetal strips lie next to one another and are electrically 
connected in series, so that a relatively high resistance is realized. In 
circuits carrying relatively small resulting currents or with low current 
intensities, this enlarged resistance surface of the bimetal strip easily 
produces the heating power required for thermal tripping. To realize the 
same mechanical behavior as for a one-piece bimetal strip, the juxtaposed 
bimetal strips are preferably held together in the manner of a bandage by 
means of a clamp that grips around them. 
The invention will be described in greater detail with reference to 
embodiments thereof that are illustrated in the drawing figures.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS 
Referring to FIG. 1, there is shown a circuit breaker switch 10 which 
includes a switch housing 40 composed of an upper half shell 20 and a 
lower half shell 30. Switch housing 40 has a lower narrow side or 
connection side 50 and an upper narrow side or switch side 60 which faces 
away from connection side 50. Connection side 50 and switch side 60 extend 
parallel to the horizontal (lateral) direction 70. The vertical direction 
80 (i.e. the direction of center longitudinal axis 110) is perpendicular 
to the horizontal direction 70. Circuit breaker switch 10 has a tripping 
direction 90 parallel to vertical direction 8 and extending in the 
direction toward switch side 60 and a turn-on direction 100 extending in 
the opposite direction toward connection side 50. 
A push button 120 projects in tripping direction 90 from switch side 60, 
which extends in the vertical direction 80 approximately on center 
longitudinal axis 110 of circuit breaker 10. The connection side 50 and 
the switch side 60 are connected with one another in the vertical 
direction 80 by two narrow sides of switch housing 40, namely, right 
narrow side 130 and left narrow side 130' as view in the drawing figures. 
A knob 160 shaped to a manual tripper 150 projects from an edge region 140 
formed by switch side 60 and the adjacent right narrow side 130. 
A right connecting contact element 170 and a left contact element 170' 
project from connection side 50 in turn-on direction 100. The two 
connecting contact elements are configured as knife blade lugs and lie 
next to one another in horizontal direction 70 symmetrically to center 
longitudinal axis 110. Spring hooks 180, 180' for fixing the circuit 
breaker 10 in a plug base are shaped to the respective outer longitudinal 
sides of connecting contact elements 170, 170'. Connecting contact 
elements 170, 170' are each penetrated by a fixing hole 190, 190' (see 
FIGS. 2 to 5) in a direction perpendicular to horizontal direction 70 and 
in a fixing direction 200 that is also perpendicular to vertical direction 
80. In the region of connection side 50, two fixing nubs 210, 210' project 
in fixing direction 200 from lower half shell 30 so as to face upper half 
shell 20. In an assembled state of the switch housing, fixing nubs 210, 
210' pass through fixing holes 190, 190' and engage in two fixing openings 
220, 220', respectively, which extend in fixing direction 200 at 
connection side 50 of upper half shell 20 so as to fix connecting contact 
elements 170, 170' in switch housing 40. 
Upper half shell 20 and lower half shell 30 are each penetrated by a rivet 
hole 230 which extends in fixing direction 200 at connection side 50, in 
horizontal direction 70 approximately in a line with fixing openings 220, 
220' and fixing knobs 210, 210', respectively. The left edge region 140' 
formed by the left narrow side 130' and switch side 60 is also penetrated 
by a rivet hole 230' extending in fixing direction 200. The cohesion of 
upper half shell 20 and lower half shell 30 to form switch housing 40 is 
realized by rivets introduced into rivet holes 230, 230'. 
A contact holder 240 (FIGS. 2 to 5) which in the installed position extends 
close to the interior of left narrow side 130' is shaped to left contact 
element 170' in tripping direction 90. A fixed contact 250 oriented in the 
direction toward the housing interior is configured at a free end of 
contact holder 240 where contact holder 240 projects in tripping direction 
90. A pivot contact 260 of a vertical arm 270 of a pivotal contact bridge 
280 lies against fixed contact 250 so as to be oriented in the direction 
toward left narrow side 130'. Contact bridge 280 itself is composed of 
vertical arm 270 which extends in vertical direction 80 and a horizontal 
arm 290 connected therewith at a right angle at its end oriented in 
tripping direction 90. The free end of horizontal arm 290 facing away from 
vertical arm 270 constitutes a contact piece 300. 
A compression spring 310 extending approximately congruently with center 
longitudinal axis 110 in switch housing 40 directs its spring force in 
tripping direction 90 to press against the flat side of horizontal arm 290 
facing toward connection side 50. In the turn-on position, horizontal arm 
290 takes on a horizontal position which is parallel to horizontal 
direction 70. 
The upper side of contact piece 300 where it faces switch side 60 lies 
against a contact lug 320 so that it is in engagement with the latter. 
Contact lug 320 is shaped to a bimetal strip 330 so as to project in the 
direction toward compression spring 310. Bimetal strip 330 has a long 
vertical portion 331 extending in vertical direction 80 along the interior 
of right narrow side 130 approximately from switch side 60 almost to 
connection side 50. This vertical portion 331 of bimetal strip 330 is 
followed, after an approximately right-angle bend 340, by a horizontal 
portion 332 of bimetal strip 330 which extends in horizontal direction 70. 
This horizontal portion 332 of bimetal strip 330 is supported with little 
play between two bead projections, namely a connection side bead 
projection 350 and a switch side bead projection 350', both shaped to 
housing 40. 
The free end of the horizontal portion 332 of bimetal strip 330 disposed 
opposite the vertical portion 331 of bimetal strip 330 is provided with a 
short fastening leg 360 that is bent upward at a right-angle to extend 
approximately in vertical direction 80 and constitutes a connection 
surface for a corresponding connection surface of a fastening leg 370' 
bent upward in this region from a connecting arm 370. 
Consequently, seen in the plane of FIG. 2, bimetal strip 330 is essentially 
U-shaped, with its horizontal portion 332 forming a U-bar attached to 
vertical long U-leg 331 and to short fastening U-leg 360 that is bent 
upward at a right angle. The connection surface formed by short U-leg 360 
is suitably fastened, for example by welding, to the corresponding 
connection surface of fastening leg 370' of connecting arm 370. 
Connecting arm 370 extends from the connection surface with fastening leg 
360 where it initially extends in vertical direction 80 and then obliquely 
to the horizontal direction toward connection side 50 and thereafter 
parallel to the latter in horizontal direction 70. When seen in turn-on 
direction 100, right connecting contact element 170, in the form of a 
knife blade lug, is shaped to contact arm 370 (see FIGS. 4 and 5). 
Connecting arm 370 has a free end 371 opposite from fastening leg 370' 
which is supported by being clamped between a switch side cheek 372 and a 
connection side cheek 373. Between right spring hook 180 and right 
connecting contact element 170 there projects, when seen in fixing 
direction 200, a rib 374 which extends in vertical direction 80. Right 
connecting contact element 170, in turn, lies between rib 374 and the 
trough-shaped recess 380 so as to accommodate rotary body 390. 
Connecting arm 370, right connecting contact element 170 and right spring 
hook 180 are configured as a one-piece .pi.-shaped component, with 
connecting arm 370 forming the transverse yoke, and connecting contact 
element 170 and spring hook 180 forming the legs. This .pi.-shaped 
component lies between bead projection 350 on the connection side, 
trough-shaped recess 380, rib 374 and cheeks 372, 373 so that cheek 373 on 
the connection side, rib 374 and trough-shaped recess 380 act as a 
form-locking fixed bearing against displacement of the .pi.-shaped 
component in horizontal direction 70. The .pi.-shaped component is secured 
against displacement in vertical direction 80 between cheeks 372, 373 and 
is supported at an end face 374' of rib 374 and an end face 380' of the 
trough-shaped recess 380 (see FIG. 5) as well as at connection side bead 
projection 350. The .pi.-shaped component thus lies in a form-locking 
manner between cheeks 372, 373, rib 374 and the trough-shaped recess 380 
as well as connection side bead projection 350. 
Recess 380, which accommodates drum-shaped rotary body 390, extends in 
fixing direction 200 and is shaped into a part of connecting arm 370 
extending between connecting contact elements 170, 170' and into half 
shells 20, 30 of switch housing 40. Cylindrical pivot pins 400 oriented in 
fixing direction 200 toward upper half shell 20 and lower half shell 30, 
respectively, projects from each one of the end faces of rotary body 390. 
Bearing eyes 410 are worked into upper half shell 20 and into lower half 
shell 30 in the region of recesses 380. These bearing eyes are oriented in 
fixing direction 200 and correspond in their cavity geometry to the volume 
geometry of pivot pins 400. Rotary body 390 is thus supported by way of 
its pivot pins 400 so as to be freely rotatable in bearing eyes 410. 
In horizontal direction 70, pivot pins 400 have a circular cross section 
with a center at 420. In center point 420, both pivot pins 400 are 
intersected by an imaginary rotation axis 430 which extends parallel to 
fixing direction 200. In horizontal direction 70, rotary body 390 also has 
a circular cross section whose center, however, lies outside of center 
point 420 of pivot pins 400 so that the two center points are in no case 
congruent on one another. Rotary body 390 rotates, as do pivot pins 400, 
around rotation axis 430 which extends outside of the center of the rotary 
body, so that rotary body 390 performs eccentric rotary movements. 
Together with a hexagonal recess 440 at the end face of each one of the two 
pivot pins 400, pivot pins 400 and rotary body 390 constitute an 
adjustment eccentric 450. Because of bearing eyes 410 which completely 
penetrate upper half shell 20 and lower half shell 30 in fixing direction 
200, a hexagonal Inbus key can be inserted into hexagonal recesses 440 so 
as to manipulate adjustment eccentric 450. 
A special embodiment of adjustment eccentric 450 shown in FIG. 7 is 
provided with modified pivot pins 400'. These modified pivot pins 400' are 
each equipped with teeth 401. Teeth 401 give an essentially star-shaped 
cross-sectional configuration to pivot pin 400' when seen in fixing 
direction 200. A separate embodiment of bearing eye 410' supplements the 
specially toothed embodiment of pivot pins 400'. A detent or lug 402 
extending in horizontal direction 70 here projects into bearing eye 410'. 
Detent 402 engages in teeth 401 so that teeth 401 are able to slide over 
detent 402 when adjustment eccentric 450 is rotated. On the other hand, 
the form-locking engagement of detent 402 in teeth 401 takes care of 
securing the position of adjustment eccentric 450 in its respective 
relative position. The parallel arrangement of detent 402 relative to 
connecting arm 370 ensures that adjustment eccentric is also raised in the 
adjustment direction and is not laterally displaced in horizontal 
direction 70. 
Referring again to FIGS. 3 to 5, with one region of its exterior surface 
460, adjustment eccentric 450 lies against connecting arm 370 and is 
kinematically connected with the latter. The region of exterior surface 
460 which has the shortest radial distance from center point 420 is 
provided with a flattened portion 470 which extends parallel to connecting 
arm 370. If the flattened portion 470 of exterior surface 460 lies against 
connecting arm 370, adjustment eccentric 450 is in an installed position. 
In this installed position, the forces acting between adjustment eccentric 
450 and connecting arm 370 are lowest. By turning adjustment eccentric 450 
to the right clockwise, connecting arm 370 lies against one of the regions 
without a flattened portion 470 on exterior surface 460. The greater the 
radial distance between the region of exterior surface 460 lying at 
connecting arm 370 and the center point 420, the greater are the forces 
which act between connecting arm 370 and adjustment eccentric 450. 
The adjustment of the tripping sensitivity of bimetal strip 330 is effected 
by way of the deformation of connecting arm 370 on the basis of the forces 
acting between connecting arm 370 and adjustment eccentric 450. Connecting 
arm 370 here transfers its deformation by way of the connecting surface 
with fastening leg 360 to bimetal strip 330 so that, with increasing 
force, the vertical portion of bimetal strip 330 is deformed in horizontal 
direction 70 in the direction toward the right narrow side 130. 
Thus, the overlap effective between contact piece 300 and contact lug 320 
becomes smaller. If bimetal strip 330 is heated further, it is further 
deformed in horizontal direction 70 toward right narrow side 130, so that 
contact piece 300 and contact lug 320 come out of engagement (FIG. 3). If 
contact piece 300 and contact lug 320 are put out of engagement in this 
manner as a result of an occurring overcurrent, a tripping spring 480 
which extends helically approximately around center longitudinal axis 110 
acts to press contact bridge 280 in the manner of a catapult in tripping 
direction 90 toward switch side 60. At switch side 60, a sloped abutment 
490 is formed in the interior of the housing so as to place contact bridge 
280 into a sloped position in the turn-off state. 
Tripping spring 480 is disposed between a supporting element 510 and a 
supporting base 540. By way of a centering stump 530 shaped on in the 
turn-on direction 100, supporting element 510 is connected with the free 
end of tripping spring 480 facing switch side 60. Centering stump 530 
centers tripping spring 480 approximately about center longitudinal axis 
110. Supporting element 510 thus lies between tripping spring 480 and a 
compression spring 310 which, in tripping direction 90, lies next to 
tripping spring 480. Supporting element 510 forms a one-piece component 
with push button 120, contact bridge 280, compression spring 310, and 
centering stump 530. This component is mounted to be movable in vertical 
direction 80 in path guides 630 shaped into half shells 20, 30 of switch 
housing 40. 
In tripping direction 90, a shield 620 projects from supporting element 510 
and acts in the direction toward right narrow side 130. Shield 620 shields 
compression spring 310 against an arc developing upon tripping between 
contact piece 300 and contact lug 320. Supporting base 540 is shaped into 
switch housing 40, preferably into lower half shell 30, and delimits 
tripping spring 480 in the direction toward connection side 50. Supporting 
base 540 has a U-shaped cross section extending in horizontal direction 
70. The free side of the U is oriented in the direction toward switch side 
60, and tripping spring 480 projects from it in tripping direction 90. In 
the direction toward connection side 50, the underside of supporting base 
540 is provided with shaped-on bead projection 350' which supports bimetal 
strip 330. In fixing direction 200, supporting base 540 is penetrated by a 
rivet hole 230'' (see FIGS. 2 and 3). 
Above pivot contact 260, a safety stop 500 is provided on vertical arm 270 
and projects in a direction toward the housing interior. Facing away from 
shield 620, a carrier 520 is shaped to supporting element 510 to face in 
the direction toward left narrow side 130'. The sloped orientation of 
contact bridge 280 at sloped abutment 490 causes carrier 520 and safety 
stop 500 to come into engagement in vertical direction 80 whenever push 
button 120 is depressed in turn-on direction 100 (see FIG. 3). In this 
way, contact bridge 280 is prevented from switching back, even if push 
button 120 is held down manually, so that the protective effect of circuit 
breaker 10 is ensured completely even if push button 120 has been 
depressed manually. 
Only after bimetal strip 330 has shaped itself back into its starting 
position (FIG. 2) can the circuit breaker be brought back into the turn-on 
position. For this purpose, push button 120 is depressed in the turn-on 
direction 100. Upon release of push button 120, contact lug 320 and 
contact piece 300 return into engagement, thus straightening contact 
bridge 280 again, that is, its horizontal arm 290 extends parallel to 
horizontal direction 70 and carrier 520 and safety stop 500 go out of 
engagement. 
In addition to the described overcurrent tripping, circuit breaker 10 also 
permits manual tripping. For this purpose, manual tripper 150 is provided 
with a pivot leg 550 which in the turn-on position extends parallel to 
horizontal direction 70 and an active leg in the form of a switching cam 
560 which extends at a right angle thereto in vertical direction 80. Due 
to their being positioned at right angles to one another, switching cam 
560 and pivot leg 550 form a toggle switch in the manner of a switching 
rocker. 
A manual tripper 150 is supported in corresponding recesses in switch 
housing 40 by way of two bearing pins 570 which project from its end faces 
in fixing direction 200 to be pivotal in horizontal direction 70. With 
circuit breaker 10 in the turn-on position, a switching cam 560 shaped to 
tripper 150 lies in the manner of a finger against the free end of bimetal 
strip 330 which lies next to contact lug 320 when seen in the tripping 
direction 90. 
Tripper 150 has a shaped on knob 160 which, if pressed in horizontal 
direction 70 toward push button 120, simultaneously moves switching cam 
560 in horizontal direction 70 toward right narrow side 130 and, due to 
its finger-like contact, moves the vertical portion of bimetal strip 330 
like a carrier in the direction of right narrow side 130. Contact lug 320 
and contact piece 300 thus go out of engagement, causing tripping spring 
480 to catapult contact bridge 280 in tripping direction 90 into its 
turn-off position according to FIG. 3. 
In another embodiment of circuit breaker 10, bimetal strip 330 may be 
configured as a meander shaped bimetal strip 330' (see FIGS. 5 and 6). In 
this embodiment, several bimetal strips 580 extend parallel next to one 
another in fixing direction 200. These juxtaposed bimetal strips 580 are 
electrically connected with one another by way of reversal points 590. 
With respect to the circuit, this produces the effect of an overly long 
bimetal strip 330' and a resulting correspondingly large resistance. This 
large resistance takes care that the necessary heating power is realized 
to heat the bimetal at the occurrence of small and very small currents. 
In order to ensure the mechanical characteristics required for the 
adjustment by way of adjustment eccentric 450, metal clamps 600 having a 
U-shaped cross section are pushed over bimetal strip 330' in fixing 
direction 200 in the region of reversal points 590 in the manner of 
bandages. Metal clamps 600 in turn are electrically shielded against 
connecting arm 370 and compression spring 310, respectively, as well as 
tripping spring 480 by insulating clamps 610 which likewise have a 
U-shaped cross section and are pushed onto metal clamps 600. Metal clamps 
600 enclose bimetal strip 330' so tightly that the effect of force on 
bimetal strip 330' is the same as for a "compact," one-piece bimetal strip 
330. 
Obviously, numerous and additional modifications and variations of the 
present invention are possible in light of the above teachings. It is 
therefore to be understood that within the scope of the appended claims, 
the invention may be practiced otherwise than as specifically claimed.