Plastic dispenser for liquids or other substances

A dispenser (10) for dispensing, liquid substances or substances in the form of cream or paste, comprising a pump (1) in which in addition to the non-return valve (17), the elastic structure for returning the piston (3) into its rest position following the operation of the dispensing knob (10) are also of plastics material, and consist of a skirt (4A) which deforms elastically when the knob (10) is pressed. To make the dispenser (10) completely salvageable, all its constituent elements are of one and the same plastics material, which is of a type from which both substantially rigid pieces and substantially elastically deformable pieces can be formed. Such a plastics material is for example polyethylene.

BACKGROUND OF THE INVENTION 
This invention relates to a dispenser for dispensing liquid substances or 
substances in the form of cream or paste, the dispenser comprising a 
bottle for containing said substance to be dispensed, a pump operable 
manually to dispense a predetermined Quantity of substance, and a socket 
ring for fixing the pump to the bottle mouth. 
Dispensers of this type have been known for some time. The pumps used in 
such dispensers consist substantially of: an overall cylindrical body open 
at its two ends, at a first end there being provided a non-return valve: 
an overall cylindrical hollow shaft coaxial to the hollow body and partly 
enclosed in it, one end of said shaft projecting to the outside through 
the second end of the hollow body, the shaft being movable axially in both 
directions relative to the hollow body,the projecting end of the shaft 
carrying a dispensing knob provided with a dispensing nozzle which 
communicates with the interior of the shaft, the other end of the shaft 
comprising at least one aperture for communication between the interior of 
the shaft and the interior of the hollow body: a piston movable in both 
directions under fluid-tight conditions within the hollow body, that 
internal part of the hollow body situated between the piston and said 
non-return valve defining a pressure chamber, the piston being mounted on 
said shaft and being movable in both directions under fluid-tight 
conditions relative to the shaft to open or close said apertures in the 
shaft; a first helical metal return spring for returning the piston to its 
rest position in which the apertures in the shaft are closed when no 
pressure is exerted on the dispensing knob; a second helical metal return 
spring for returning the shaft into the position in which it most projects 
from the hollow body when pressure on the dispensing knob ceases; an 
annular closure element for the second end of the hollow body, this 
closure element also acting as a guide for the shaft; and connection 
means, provided within the pump, for connecting the bottle interior to the 
outside, this connection being precluded when the piston is in its rest 
position. 
The non-return valve is normally of the metal ball type and prevents the 
substance to be dispensed present in the pressure chamber from returning 
to the bottle. 
A first drawback of these known dispensers is the fact that the relative 
pumps contain metal parts (in particular said non-return ball valve and 
the first return spring) which come into contact with the substance to be 
dispensed, with which they could react chemically, contaminating it. As a 
consequence, there is also corrosion of said metal parts, which can 
prejudice the proper operation of the pump. 
Pumps are also known in which the metal ball non-return valve is replaced 
by a plastics valve of particular form (see for example patent application 
EP-A-0469368. Specifically, these valves can be constructed of a plastics 
material which is not attacked by the substance contained in the bottle. 
This however is not sufficient to completely overcome the problem of 
contamination. 
OBJECTS AND SUMMARY OF THE INVENTION 
The first object of the present invention is therefore to provide a 
dispenser of the stated type which does not allow contamination of the 
dispensed substance. 
With reference to the problem of salvaging and recycling the constituent 
materials of the dispenser once empty, it is apparent that the presence of 
metal parts in the pump creates serious problems from this viewpoint. This 
is because the pump has to be removed and thrown away. Such an operation 
seriously affects salvaging costs to the extent of making it 
impracticable. Again, even if a pump were to be constructed without metal 
parts, the problem would still not be solved. In this respect, as is well 
known to the expert of the art, in addition to metal parts known pumps 
also comprise various types of plastics material. This is because certain 
parts of the pump have to be of substantially rigid material whereas other 
parts have to be of substantially deformable material. Hence one and the 
same pump can comprise some parts of acetal resin and other parts of 
polypropylene, polyethylene or other plastics. Again, these plastics can 
be different from that used to form the bottle and/or the socket ring for 
fixing the pump to the bottle. 
Consequently even under these circumstances it still becomes necessary to 
remove the pump, which still has to be thrown away as it is impracticable 
to salvage its individual plastics materials by dismantling the pump. 
Hence the salvaging and recycling of the constituent materials of a 
dispenser of known type is not convenient in practice. 
On the basis of the aforegoing the second object of the present invention 
is to provide a dispenser such that not only can its constituent materials 
be salvaged but that such salvaging is also convenient, 
The third object of the present invention is to provide a dispenser in 
which the pump is extremely simple and is easy to assemble, the dispenser 
hence being of very low cost. 
The first stated object is attained by the dispenser of the present 
invention, characterised in that said first elastic return means consist 
of a coaxial skirt of elastically deformable plastics material, this skirt 
being deformable when pressing the dispensing knob, 
Hences said skirt operates as the piston return spring, enabling the piston 
to return to its rest position, 
The skirt can also be in the form of an axially deformable bellows, 
From the aforegoing it will be apparent that the dispenser according to the 
present invention no longer comprises any metal part in contact with the 
substance dispensed. The problem of substance contamination is therefore 
solved. 
Starting with a dispenser of the described type the problem connected with 
the aforesaid second object of the invention, ie to provide a dispenser of 
which the constituent materials can be easily and economically salvaged 
can also be solved. 
This object is attained in that in the dispenser according to the invention 
the aforesaid second elastic means are of elastically deformable plastics 
material, the bottle, the socket ring for fixing the pump, all the pump 
constituent parts and any additional parts all being formed from the same 
plastics material, which is of a type which enables both substantially 
rigid pieces and substantially elastically deformable pieces to be formed. 
As will be apparent, when the last dose of substance contained in the 
bottle has been dispensed such a dispenser can be totally salvaged as it 
consists completely of the same type of plastics material. 
A plastics material having the said characteristics is for example 
polyethylene, which is available in high density (HDPE), low density 
(LDPE) and very low density (LLDPE) form. As is well known, high density 
polyethylene is substantially rigid whereas low density polyethylene is 
substantially elastically deformable, and very low density polyethylene is 
even more deformable. 
The dispenser according to the present invention also attains the stated 
third object of the invention. In this respect by replacing all the pump 
metal parts with plastics parts and making all the pump parts of the same 
type of plastics material, not only can these parts be formed by injection 
moulding but in addition the number of component parts can be reduced to a 
very small number, so considerably facilitating pump assembly. The 
dispenser can consequently be of low cost.

DETAILED DESCRIPTION OF THE INVENTION 
The dispenser shown on the drawing comprises a bottle 100 to contain the 
substance to be dispensed, a manual pump 1 for dispensing a predetermined 
quantity of substance, and a socket ring 11 for fixing the pump to the 
neck 12 of the bottle 100. The pump comprises a cylindrical hollow body 2, 
within the cavity of which the piston 3 of an overall cylindrical hollow 
piston unit 4 slides and in which a cylindrical hollow shaft 5 is 
inserted. At its lower end (with respect to the figure) said shaft 
comprises, integral therewith, a valving member 7 which in cooperation 
with a lower annular lip 8 of said piston unit 4 forms a valve for 
providing or excluding communication between the interior of the 
cylindrical body 2 and the interior of the shaft 5. The upper ends of the 
shaft 5 and piston unit 4 are coaxial and rigid with each other by the 
fact of forcing one end (of the shaft 5) into the other end (of the piston 
unit 4) and are associated with a dispensing knob 10 of usual type, 
provided with a dispensing nozzle 9 (visible in profile in the figure). 
The dispenser also comprises a socket ring 11 with various functions, 
namely to act as a closure element for the upper aperture of the 
cylindrical body 2, to limit the stroke of the piston of the piston unit 4 
by means of the inner annular protuberance 36 which also acts as a guide 
for the shaft 5, and to fix the pump 1 to the neck 12 of the bottle 100. 
The dispensing, knob 10 is formed with its lower part 13 in the shape of a 
bellows 13. The lower edge 13A of this bellows is thickened and arranged 
to snap-engage the socket ring 11, as shown in the figure. More 
specifically, the socket ring 11 comprises an upwardly extending annular 
projection 11A which on its inner surface comprises a series of 
protuberances 37 used to lock the thickened lower edge 13A of the bellows 
13 in position. The annular projection 11A also serves as protection for 
the bellows 13. 
The piston 3 of the piston unit 4, the valving member 7 and the lower part 
of the cylindrical body 2 define a pressure chamber 18. This latter 
lowerly comprises, opposite the piston 3 and the valving member 7, an 
aperture 16 opening into a spout 14 in which a tube 15 is inserted to dip 
into the bottle 100 containing the substance to be dispensed. 
At the aperture 16 there is provided a non-return valve 17 which enables 
the substance to be dispensed to enter the chamber 18 but not to leave it. 
The valve 17, comprising an annular rim 38, is housed in a seat provided 
in the cylindrical body 2. A circular wall 39 is connected in one piece to 
a portion of said annular rim 38 so as to rest on the rim of the aperture 
16 and close it, but to be able to flex towards the interior of the 
chamber 18 by the action of the substance drawn through the tube 15, to 
enable the substance to be dispensed to enter the chamber. 
In proximity to its lower end the cylindrical body 2 also comprises an 
annular step 30 on which the lower edge 31 of the piston 3 of the piston 
unit 4 rests during the priming of the pump. In the wall of the 
cylindrical body 2 in proximity to its upper edge 32 there is provided an 
aperture 33 the purpose of which is clarified hereinafter. 
In addition to the piston 3, the piston unit 4 comprises a hollow 
cylindrical shank consisting of two parts, namely a lower part 4A or skirt 
close to the piston 3 and of lesser cylindrical wall thickness, and an 
upper part 4B of greater cylindrical wall thickness. As stated, the upper 
part 4B is forced onto the shaft 5 and is rigid therewith. As can be seen 
in the figure, the skirt 4A is spaced both from the shaft 5 (to form an 
interspace 19) and from the inner surface of the combined inner annular 
protuberance 36 and outer annular protuberance 26. 
The piston 3 of the piston unit 4 is slidable within the cylindrical body 2 
and is of the conventional form to ensure a perfect seal against the fluid 
contained in the chamber 18. As can be seen from the figure, the upper end 
21 of the hollow shaft 5 is snap-fitted in known manner to a dispensing 
knob 10. The valving member 7 at the lower end of the shaft 5 comprises a 
step 23 on which an annular lip 8 of the piston 3 rests when the pump is 
in its rest position, to hence form a seal which prevents the substance 
contained in the chamber 18 from penetrating into the interspace 19 and 
into the shaft 5 through the apertures 24 provided in its lower end. As 
can be seen from the figure, the valving member 7 is fixed to the shaft 5 
so as to form opposing apertures 24 for connecting the pressure chamber 18 
to the interior of the shaft 5. 
As stated, an interspace 34 remains between the inner surface of the 
combined annular protuberances 26 and 36 and the surface of the parts 4A, 
4B of the piston unit 4. 
In addition besides forming a seal, the lower edge 35 of the inner annular 
protuberance 36 acts as a travel stop for the piston 3 during its upward 
travel (ie in the direction of the arrow A) when the knob is released. 
The dispenser according to the invention also comprises a usual protection 
cap 101 for the pump 1, to be snap-connected to the bottle as shown in the 
figure. 
All the described pump components are formed of the same type of plastics 
material by injection moulding. More specifically, the dispensing knob 10, 
the bellows 13, the piston unit 4 comprising the piston 3, the non-return 
valve 17 and the dip tube 15 are all constructed of low density 
polyethylene, whereas the remaining components, including the bottle 100 
and cap 101, are formed of high density polyethylene. The bottle is 
conveniently formed by blow-moulding. 
The pump according to the invention operates in the following manner. 
The priming stage of the pump 1 will firstly be examined. On pressing the 
dispensing knob 10 downwards (in the direction of the arrow B). the piston 
unit 4 and the shaft 5 are also dragged downwards to hence compress the 
air contained in the chamber 18, which is lowerly closed by the non-return 
valve 17. At the end of its travel, the lower edge 31 of the piston 3 
abuts against the step 30 provided on the cylindrical body 2. On 
continuing to press the dispensing knob 10, the skirt 4A of the piston 
unit 4 deforms barrel-like outwards. This separates the annular lid 2 of 
the piston 3 from the step 23 on the valving member 7. A passage is 
therefore opened between the chamber 18 and the interior of the shaft 5 
(via the two apertures 24) to enable the air, compressed within the 
chamber 18, to emerge through the nozzle 9 of the dispensing knob 10. At 
this point the dispensing knob 10 is released and is returned to its 
initial position by the elastic bellows 13, also dragging the piston unit 
4 with the piston 3, the shaft 5 and the valving member 7. Consequently 
when the deformation of the skirt 4A ceases, the lip 8 again closes onto 
the step 23 of the valving member 7, to hence close the communication 
between the chamber 18 and the interior of the shaft 5. This creates in 
the chamber 18, a vacuum which causes the non-return valve 17 to open and 
the chamber 18 to be filled with the predetermined quantity of substance 
to be dispensed. The pump is hence ready for use. 
The channel formed by said interspace 34 and aperture 33., the path of 
which is indicated in the figure by the arrows P, enables a volume of air 
to enter the bottle 100 in known manner equal to the volume of substance 
which is dispensed each time by the action of the pump 1.