Wrinkle free film spreader device for form, fill and seal machines

A spreader device for the lower end of a forming and filling tube of a form, fill and seal machine has an operator located on the outside of the upper end of the tube. The operator may effect oscillations causing the finger to swing into and out of spreading position, or the operator may cause the finger to reciprocate into and out of spreading position.

BACKGROUND OF THE INVENTION 
The present invention relates to a new and improved device for wrinkle free 
spreading of the tubularly shaped package making film after it leaves the 
lower end of a forming and filling nozzle tube and is then sealed across 
the film into individual packages by means of the customary pull down and 
sealing mechanism associated with machines of this type. 
As pointed out in U.S. Pat. No. 4,829,745, one of the problems that has 
occurred in vertical form, fill and seal machines has been that wrinkles 
tend to form along the edge seal lines of the packages during the edge 
sealing operation which is accomplished by means of the customary sealing 
and pull down mechanism. This mechanism functions to seal each succeeding 
bag or package and pull the package making film downwardly a package 
increment at a time below the discharge or filling end of the vertical 
forming and filling tube of the machine. 
According to U.S. Pat. No. 4,829,745 the spreader device disclosed therein 
is used for spreading the formed film in coordinated relation with 
operation of the sealing and pull down to eliminate wrinkles that 
otherwise would develop along the edge seal lines because of the loading 
of the package with product. However, that mechanism can be substantially 
improved as will become apparent herein. In order to minimize the need for 
background description details, U.S. Pat. No. 4,829,745 is incorporated 
herein by reference. 
SUMMARY OF THE PRESENT INVENTION 
An important object of the present invention is to provide a new and 
improved spreader means for the lower end of a forming and filling tube in 
a package making apparatus of the kind described, which is of more simple, 
efficient, economical, less cumbersome construction than heretofore 
available. 
Another object of the present invention is to provide a new and improved 
film spreader device which minimizes interference with the internal 
product passage in a package making material forming and filling tube. 
Pursuant to the present invention, there is provided in a form, fill and 
seal machine including a vertical forming and filling tube having a 
package-making-film guiding shoulder means on the outside of an upper end 
portion of the tube and film sealing and pull-down means operatively 
located below the lower end of the tube, spreader means at the lower end 
of the tube for wrinkle free spreading of package making film pulled from 
the lower end of the tube by the film sealing and pull-down means, and 
means for operating the spreader means located on the outside of the upper 
end portion of the tube adjacent to but clear of the film guiding shoulder 
means.

DETAILED DESCRIPTION 
In a conventional form, fill and seal machine as representatively shown in 
FIGS. 1-3, a vertical forming and filling nozzle or tube 10, is as is well 
known, associated with product supply means which deposits product into 
the upper end of the tube for deposit through the lower open end of the 
tube into successive bags or packages formed from tubularly shaped bag 
making film 11 which is sealed by conventional sealing and cutoff means 
comprising complementary reciprocatable sealing bars operatively located 
below the lower end of the tube 10. Film guiding shoulder means 13 are 
mounted on the upper end portion of the tube 10, and the film 11 is 
received from a suitable supply, not shown, and guided by the collar mean 
13 onto and about the tube 10 in customary matter. As tubularly shaped 
about the tube 10, the film 11 is adapted to be closed in the tubular 
shape for bag or package making purposes and such closing may be effected 
by sealing a vertical joint where the edges of the film 11 are brought 
together. Where the film material 11 is equipped with extruded profile 
plastic fastener or zipper means the zipper is closed in shaping the 
material tubularly about the tube 10. Such closing means, though not shown 
herein are conventional and may, for example, be generally in accordance 
with such means disclosed in the aforesaid U.S. Pat. No. 4,829,745. 
The sealing and pull down bars 12 are operated in customary manner in 
step-by-step coordinated relation with feeding of product through the tube 
10 into each successively formed package, as is a known technique. Each 
succeeding package is sealed along the lower side by the sealing bars 12 
which concurrently pulls the material 11 downwardly another bag length. 
The sealing bars 12 then release the package edge seal just formed and 
rise upwardly into position for edge sealing the next succeeding package 
which is filled in the bar rising interval so that when the sealing bars 
reach the top of their operating stroke the succeeding bag will have been 
filled and the bars can immediately move into cooperative sealing relation 
for sealing the top edge of the filled bag and the lower edge of the next 
succeeding bag. 
However, as product is loaded into the next succeeding bag, the weight of 
the product tends to distort and wrinkle the material above the 
immediately preceding edge seal formed by the bars 12, so that in the 
absence of means to avoid wrinkling, undesirable wrinkles will be sealed 
into the edge seals. It is to the avoidance of such wrinkling that the 
present invention is directed and comprises spreader means 14 at the lower 
end of the tube 10 for wrinkle free spreading of the material 11 in 
coordination with the cyclical operation of the sealing bars 12. 
In a preferred form, the spreader means 14 comprises a fixed spreader 
finger 15 and an oscillatable spreader finger 17. The spreader fingers 15 
and 17 are located diametrically opposite to one another at the lower end 
of the tube 10, and at the positions relative to the material 11 where the 
bottom ends of the packages are produced in regard to the fixed finger 15, 
and where the top ends of the packages are produced with respect to the 
finger 17. As best seen in FIG. 1, the fixed spreader finger 15 is fixedly 
attached to the tube 10 and projects downwardly and laterally therefrom. 
The movable spreader finger 17 is mounted to extend downwardly and 
laterally from the lower end of the tube 10 complementary to the finger 15 
in the fully material spreading relation of the finger as shown in full 
outline in FIG. 1. The finger 17 is then movable laterally inwardly into 
retracted position during pull-down of the material 11 by means of the 
sealing and pull-down bars 12 so as to minimize frictional drag. 
For oscillatably shifting the spreader finger 17 between the spreading 
protracted position as shown in full outline in FIG. 1 and the retracted 
position shown in dot dash outline in FIG. 1, and the full line position 
shown in FIG. 2, the finger 17 is provided with an extension leg 18 which 
extends upwardly within the tube 10 to a point adjacent to the guide 
collar means 13. There the leg 18 has a mounting and actuating formation 
which in part includes a generally diagonally upwardly and outwardly 
extending offsetting upper portion 19 of the leg 18 which projects through 
a clearance opening 20 (FIGS. 1 and 3). At the outer end of the offset 19, 
another part of the mounting and actuating formation includes an 
upstanding terminal portion 21 which is positionally controlled by being 
intermediately attached as by means of an overhanging pivot 22 to a fixed 
bracket 23 attached to the outside of the tube 10 above the opening 20 and 
clear of the collar means 13. Above the pivot 22 the portion 21 is 
attached to a pneumatic actuator 24 which has a piston rod 25 attached as 
by means of a pivot 27 to the upper extremity of the terminal portion 21. 
Conveniently, the pneumatic actuator 24 is mounted on the upper end 
portion of the tube 10, although if it would be more convenient, the 
actuator could be mounted on some adjacent portion of the machine or frame 
of the machine. The important consideration is that the mounting means 
including the bracket 23 and the actuating means comprising the actuator 
24 be located outside of the passage of tube 10 so as to avoid 
interference with free flow of product down the tube. Furthermore, such 
outside location of the operating mechanism for the spreader finger 17 
avoids contamination of the operating mechanism and more particularly the 
relatively moving parts from the product or dust, sugar, coating material, 
or other product-related substance that might be deleterious to the proper 
and continued efficient functioning of the operating mechanism. It will 
also be apparent that the simple one-piece straight heavy wire or thin rod 
construction of the arm 18 offers minimum interference with free flow of 
product thereby down the passage within the tube 10. As a complement to 
this, the downwardly slanted relation of the offset 19 and the finger 17 
permits product to pass freely and without hangup thereon down the tube 
passage. 
In operation, when the sealing bars 12 are ready to effect an edge seal 
closing of the upper side of the last formed package and the lower side of 
the next formed package, the fingers 15 and 17 cooperate to effect full 
generally flattened spreading of the package material 11 from the tubular 
relation about the forming and filling tube 10 into a generally flattened 
spread condition as seen in FIGS. 1 and 2. This maintains the material 11 
substantially free from wrinkles while the sealing bars 12 engage in their 
package-edge-sealing relation. Coordinated with completion of the edge 
sealing action of sealing bars 12, the pneumatic actuator 24 rocks the 
spreader finger 17 to the retracted position, from the extended spreading 
position so that drag upon free downward movement of the material 11 in 
the succeeding bag increment is avoided. At conclusion of the down pull on 
the material 11, the sealing bars 12 are spread open and raised as shown 
in FIG. 2 while the spreader finger 17 remains retracted until the next 
fill of product P is discharged into the next succeeding bag and the 
sealing bars 12 are ready to return to the clamping sealing relationship, 
whereupon the finger 17 is again protracted into its spreading position in 
repetition of the sealing and pull down operation. 
In FIGS. 4, 5 and 6 all of the parts of the apparatus are the same as in 
FIGS. 1-3 except for the operating means for the spreader finger 17' of 
the spreader means 14' in which, however, the spreader finger 15' is the 
same as the spreader finger 15 in FIG. 1. While the spreader finger 17' 
extending diagonally to its angular connection with the leg 18', and the 
offset 19' and the terminal portion 21' are the same as the equivalent 
elements in FIG. 1, the finger 17' is operated reciprocally endwise 
between protracted position as shown in full line in FIG. 4 and the 
retracted position shown in dot dash outline in FIG. 4 and full line 
position shown in FIG. 5. For this purpose, the terminal portion 21' 
extends reciprocally through a vertical guide bore 29 in a bracket 30 
which may conveniently be mounted on the outer side of the tube 10' clear 
of the film guide collar means 13'. For reciprocally operating the finger 
17', actuator means such as a pneumatic actuator 31 may be mounted on a 
fixed bracket 32 on the upper end of the tube 10' so that a piston rod 33 
of the actuator coupled by means such as a coupling 34 to the upper end of 
the finger arm terminal 21' is adapted to effect vertical movements of the 
finger 17' in operation of the finger. The offset 19' extends through a 
vertically elongated form, of the clearance aperture 20' in the wall of 
the tube 10'. 
In operation of the apparatus of FIGS. 4-6, the actuator 31 causes the 
finger 17' to shift into its spreading position as shown in full outline 
in FIG. 4 when the sealing bars 12' are in the ready to seal position. 
Immediately after completion of the edge sealing of the upper side of the 
completed filled bag and the lower side of the next succeeding bag, the 
actuator 31 causes the finger 17' to be shifted upwardly whereupon the 
angularly downwardly and outwardly slanted finger 17' cams on the 
contiguous lower edge of the tube 10' which is desirably provided with a 
cam groove 35 along which the slanting finger 17' is shifted upwardly and 
thereby cams the finger 17' inwardly into clearance relation to the lower 
edge of the tube 10' so that upon the downward film drawing cycle of the 
sealing bars 12', frictional resistance will be minimized. To facilitate 
the retraction and extension reciprocal movements of the finger 17', the 
leg 18' is desirably of sufficient resilient flexibility to enable the 
finger to be cammed inwardly as the finger mechanism is drawn upwardly, 
and to slidably spread or protract outwardly when the finger mechanism is 
lowered. 
It will be understood that variations and modifications may be effected 
without departing from the spirit and the scope of the novel concepts of 
the present invention.