Touch-and-close fastener part and method for producing a touch-and-close fastener part

A touch-and-close fastener part (32) includes a functional layer forming a backing surface and formed from a thread system with at least two line elements (12a-12d, 14a-14c) forming meshes (16a-16b″, 20a-20a″) and connected to one another. At least one further individual functional layer, formed and/or formable with connecting elements (30, 30″), is formed from a further thread system incorporated at least in individual sections into the thread system. The thread systems are connected to one another with the formation of passage sites (24a-24d) whose free cross-sectional area takes up more than 20% of the corresponding backing area.

FIELD OF THE INVENTION

The invention relates to a touch-and-close fastener part comprising a functional layer that fixes a backing surface formed from a thread system with at least two line elements forming meshes and that are connected to one another. At least one individual further functional layer having formed and/or formable connecting elements is formed from a thread system incorporated at least in individual sections into the thread system.

BACKGROUND OF THE INVENTION

Touch-and-close fastener parts of this type are used in a wide variety of areas, especially in fastening systems, for example, on articles of clothing, luggage, pieces of furniture, linings in vehicle interiors, etc., and are accordingly known in very widely varying designs. Typically, the touch-and-close fastener part is a textile surface touch-and-close fastener with mushroom-shaped interlocking elements and is generally made of a plastic material. On a back that faces away from the connecting elements, the touch-and-close fastener part can have a coating, for example, an adhesive layer.

Another application of a touch-and-close fastener part is the connection or fastening of an abrasive wheel to an abrasive holder. EP 0 781 629 B1 discloses an abrasive wheel including a layer having an abrasive that is impermeable to particle flow and that can be fastened directly or indirectly via an adapter to an abrasive holder in a work environment. Openings penetrate at least the layer having the abrasive. A hook and loop fastener adaptation layer is designed to be permeable to gas and particles. The openings are made as perforations through which gas and particles can flow and are distributed almost uniformly over the entire surface of the abrasive wheel or a part of it. The individual openings forming the perforation are connected to one another, with their distance to one another being chosen such that almost unimpeded continuous removal of the grinding dust is enabled.

An adapter used in this connection has a hook and loop fastener adaptation layer, a foam particle layer, and a velour layer. The hook and loop fastener adaptation layer faces toward the grinding wheel and is penetrated by the perforations. A typically round grinding wheel has a velour on its back for adhering to the grinding plate. The corresponding arrangement of the opening of the perforations relative to one another and relative to the extractor of the grinding disk causes almost unimpeded transport of the grinding dust to the extractor.

SUMMARY OF THE INVENTION

An object of the invention is to provide a touch-and-close fastener part having a simple structure that, in particular, can be easily produced and can be used to fasten a grinding wheel to an abrasive holder without impeding the grinding process.

This object is basically achieved according to the invention by a touch-and-close fastener part with thread systems connected to one another with the formation of passage sites whose free cross-sectional area takes up more than 20% of the corresponding backing area, on the contact or fastening surface. The grinding dust suctioned off from the grinding wheel for the most part passes unhindered through the touch-and-close fastener part. The touch-and-close fastener part according to the invention in particular offers the advantage that, when a grinding wheel is fastened to the abrasive holder, no special alignment of the touch-and-close fastener part relative to the grinding wheel or the abrasive holder need be chosen since the touch-and-close fastener part is made permeable to dust over its entire surface, more precisely in the region of the further functional layer.

The use of the touch-and-close fastener part according to the invention is not limited to the field of grinding wheels, but extends to any field in which fluid passage on a fastening surface is desired and/or essential. For example, fastening of a screen used for waste water cleanup or exhaust air cleaning in an area through which fluid flows or a filter element used in a hydraulic system is conceivable. Use in the area of breathable textiles in the medical or healthcare field is also conceivable.

In one preferred embodiment of the touch-and-close fastener part according to the invention, at least one thread system that forms a functional layer comprises a series arrangement of at least two line elements adjacent to one another and extending in a longitudinal direction. The line elements each form a sequence of essentially identical meshes that face in a transverse direction and that are arranged without offset to one another in the longitudinal direction. One or more meshes of at least one line element extend through or around the corresponding meshes of the respectively adjacent line element to connect them to one another. This arrangement offers the advantage of a touch-and-close fastener part that is simple to produce and that is of stable shape, and especially a stable, loadable backing surface. The meshes of the individual line elements can be made meandering and can each have a rectangular contour. Alternatively, the meshes can be made loop-like and can have an elliptical or circular contour.

In another preferred embodiment of the touch-and-close fastener part according to the invention, the thread system forming the further functional layer comprises at least one line element extending in the longitudinal direction with a sequence of essentially identical meshes facing in the transverse direction and being separable and/or separated at least partially for the formation of connecting elements. Especially preferably, the at least one line element of the further functional layer extends along a corresponding line element in the backing surface and is accordingly connected to (one) adjacent line element(s). In this way, the further thread system forming the further functional layer, typically a connecting layer, can be easily incorporated into the thread system that forms the backing layer. A correspondingly configured production method can be easily implemented, especially with a weaving or knitting device suitable for formation of the thread system.

Advantageously, the meshes of adjacent line elements in the longitudinal direction have the same extension and/or sequence. In this way, an especially secure and stable bond between the line elements is formed. More preferably, the thread system forming the backing surface has a series arrangement of alternating first and second line elements, with the first meshes of the first line elements in the transverse direction having a greater extension than the second meshes of the second line elements. In this configuration of the touch-and-close fastener part, comparatively fixed connecting sites are created at the crossing points between the meshes of adjacent line elements. As a result, the mesh arrangement is for the most part fixed in position.

In one preferred configuration, the touch-and-close fastener part according to the invention has a pattern that repeats at regular intervals in the transverse and/or the longitudinal direction, with essentially identically designed and/or arranged line elements of the thread systems. This arrangement offers the advantage of a structure that is uniform over the functional layers and backing surface and consequently provides the advantage of uniform properties of the touch-and-close fastener part, such as dimensional stability, elasticity, and fluid permeability.

Advantageously, the functional layer over the entire backing surface is connected to the further thread system, in other words, the touch-and-close fastener part is designed over the entire surface in the manner according to the invention. An elastic or flexible configuration of the touch-and-close fastener part allows it to be attached as a decorative textile fabric on 3D contours, which contours are sometimes complicated, for the purpose of covering them. The touch-and-close fastener part according to the invention is an especially soft, stretchable, open-pored surface structure. The passage openings cleared by the touch-and-close fastener part can be made in the manner of a parallelogram, especially diamond-shaped or rectangular, and/or polygonal, especially hexagonal. In this way, a stable functional layer bond can be ensured with sufficient dimensional stability and fluid permeability of the touch-and-close fastener part.

Advantageously, the touch-and-close fastener part according to the invention is formed of a preferably thermoplastic material, especially polyamide, and preferably isotactic polypropylene. The plastic material is especially preferably recyclable. Isotactic polypropylene is especially well suited for forming interlocking elements with mushroom heads. The line elements of the thread systems are typically made as monofilaments, multifilaments, and/or yarns. They can be dyed according to a desired application.

The connecting elements of the touch-and-close fastener part according to the invention are typically made mushroom-shaped and have interlocking heads. In a furthermore advantageous form, the connecting elements are on one side of the touch-and-close fastener part. A back of the touch-and-close fastener part free of connecting elements is available as a connecting surface to a component such as an abrasive holder. More preferably, an adhesive surface is applied there. Also, one further functional layer With connecting elements on both sides, i.e., on the top and bottom of the touch-and-close fastener part, can be provided.

The invention furthermore encompasses a method for producing a touch-and-close fastener part. Advantageous versions of the method are disclosed hereinafter.

Other objects, advantages and salient features of the present invention will become apparent from the following detailed description, which, taken in conjunction with the annexed drawings, discloses preferred embodiments of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

FIG. 1shows a functional layer2that forms a backing surface8extending in a longitudinal direction4and a transverse direction6. In the plane of the backing surface8, a thread system10comprises first line elements12a,12b,12c,12dand second line elements14a,14b,14c. The first and second line elements12ato12d,14ato14care essentially arranged to extend parallel to one another in the longitudinal direction4(sequence12a,14a,12b,14b,12c,14c,12d). The first line elements12ato12dare arranged in the thread system10such that they each form one sequence of first meshes16a,16a′,16a″ of the first line element12a, and one sequence of first meshes16b,16b′,16b″ of the first line element12b, etc. The first meshes16a,16a′,16a″ are made essentially identical, and each extend in the transverse direction6. As is indicated by a line18for the first line element12a, the first meshes16ato16a″ extend from the line18in the transverse direction6and back again to the line18, with a rectangular contour being established or a rectangular path being in part traversed by the respective first mesh16ato16a″. The first line elements12ato12dare arranged without offset in the longitudinal direction4so that in the transverse direction6, the first mesh16bof the adjacent first line element12badjoins the first mesh16aof the first line element12a.

The second line elements14ato14ceach have a sequence of second meshes20a,20a′,20a″ of the second line element14a, second meshes20b,20b′,20b″ of the second line element14b, etc. The second meshes20ato20b″ are each made identical and, since the second line elements14ato14care arranged without offset to one another in the longitudinal direction4, in the transverse direction6, they are arranged in direct succession to one another. The connection or interweaving of the first and second line elements12ato12d,14ato14cis explained using the example of the second mesh20a: The second mesh20aextends through the first mesh16aof the first line element12aand is routed around the first mesh16bof the adjacent line element12b. In other words, the first mesh16bis routed through the second mesh20aof the second line element14a. The first mesh20aat two connecting sites22a,22bbonds the adjacent first line elements12a,12bto one another, which are stabilized in their respective locations. To form correspondingly strong connecting sites22a,22b, the extension of the second mesh20ain the transverse direction6is shorter than the corresponding extension of the first meshes16aand16b.

The first line elements12ato12dare each formed from a monofilament, while the second line elements14ato14dare each formed from a multifilament. The thread thickness and the mesh width of the first and second line elements12ato12d,14ato14care chosen such that free passage sites24a,24b,24care created between the first and second line elements12ato12d,14ato14c, as a result of which the thread system10or the functional layer2is permeable to fluid. The free passage or cross-sectional areas of the passage sites24ato24cconstitute or occupy far more than 20% of the backing surface8.

FIG. 2shows how a further thread system of three line elements26a,26b,26cis incorporated or woven into the thread system10ofFIG. 1. The third line elements26ato26ceach follow the path of a first line element12a,12b,12cand are connected to one another via second line elements14a,14b. According to the first line elements12ato12c, the third line elements26ato26chave third meshes28a,28a′ that each follow the paths of first meshes16a,16a′ and are separated at the regular interval of two meshes28aand16ato form two connecting elements30,30′ at a time that extend to the top (not shown).

FIGS. 3 and 4show the regular arrangement of the line elements12ato12d,14ato14d,26ato26cand the resulting formation of a pattern. The first line elements12a,12b,12cand the second line elements14a,14bform first meshes16a,16a′,16a″ or second meshes (not labeled) that are arranged regularly both in the longitudinal direction4and in the transverse direction6in succession and toward one another. The third line elements26ato26cthat follow the path of the first line elements12ato12care separated both in the longitudinal direction4and in the transverse direction6at every other of the third meshes (not labeled) to form connecting elements30,30′.

In the illustrated and described exemplary embodiment, the third line elements26ato26cviewed in the longitudinal and transverse directions4,6are separated at every other third mesh into connecting elements so that at these sites larger passage sites24acompared to passage sites24bare established for third meshes that have not been severed. Further passage sites24cand24dare formed by the arrangement of line elements12ato12d,14ato14c,26ato26cand form a corresponding pattern. A sequence then repeats in the transverse direction6according to a sequence of two first line elements12a,12band two second line elements14a,14b, and a sequence that repeats in the longitudinal direction4according to two meshes16a,16a′ and20a,20a′ and28a,28a′. This pattern unit is repeated along the backing surface8in the longitudinal and transverse directions4,6and is visible both on the bottom shown inFIGS. 3 and 4and on the top is shown inFIG. 5. Consequently, the backing surface8has a homogeneous dimensional stability and permeability for fluids, as for a grinding dust exhaust.

FIG. 5shows a top of a touch-and-close fastener part32depicted in the preceding figures. Connecting elements30a,30a′,30a″ of the third line element26aand connecting elements30b,30b′,30b″ of the third line element26bproject out of the backing surface8that is clamped in the longitudinal and transverse directions4,6. The third line elements26a,26bare connected to one another according to the first line elements (not labeled) by second line elements14a. The connecting elements30ato30b″ each have a mushroom-shaped thickening on the free end and form a hooking hook and loop fastener. The mating component for the touch-and-close fastener part32can be, for example, a velour or a fleece.FIG. 5clearly shows the regularity of the connecting elements30ato30b″, where in the longitudinal direction4every other third mesh28a,28a″ and in the transverse direction6likewise every other, i.e., never directly adjacent third meshes28aand28b, are separated and are formed into connecting elements30a,30a′.

In the illustrated example, for the third line elements26ato26cone monofilament at a time, especially made from isotactic polypropylene, has been used. A material can be chosen that ensures a grinding function for forming the third line elements26ato26cand especially the connecting elements30ato30b″. The connecting elements30ato30b″, as shown in detail inFIG. 6, can themselves be made as abrasives, but can also have been applied to the backing surface8in addition to functional elements that have a grinding function.FIG. 6clearly shows the mushroom-shaped thickenings on the free ends of the connecting elements30ato30a″ and the sequential arrangement of the connecting elements30ato30a″ that project essentially vertically out of the backing surface8.

FIGS. 7 and 8show a semi-finished article34by which a further touch-and-close fastener part can be made. The intermediate product or semi-finished article34is characterized by third line elements26′,26″ or third meshes28′,28″ that project as loops on a top as shown inFIG. 7. The bottom of the semi-finished article34shown inFIG. 8shows that the thread system10′ forming the functional layer2′ is formed completely from multifilaments. The passage sites24′,24″ enable good fluid passage through the functional layer2′ and the semi-finished article34or a touch-and-close fastener part formed from it.

The above-described, highly air-permeable touch-and-close fastener part32can also be used especially in the automotive sector, preferably in the region of the seat part upholstery of motor vehicles. In particular, the touch-and-close fastener part32is suited for covering the upholstery materials of the vehicle seat to the outside, but retaining the possibility of airflow through the meshes of the touch-and-close fastener part that are open in this respect. In addition to increasing seating comfort, this structure permits it to effectively climatize the seat accordingly, i.e., to optimally implement hot or cooling airflow. In addition to the fact that the touch-and-close fastener part can, as a result of its closure elements, be easily detached from the other upholstery covering or upholstery materials, a possibility exists of replacing it with a correspondingly designed new touch-and-close fastener part.