Circuit and method for a fully integrated switched-capacitor step-down power converter

A circuit and method for providing a fully integrated DC-DC converter using on-chip switched capacitors is disclosed. A switched capacitor matrix is coupled as a digitally controlled transfer capacitor. A pair of non-overlapping, fixed frequency clock signals is provided to a switched capacitor circuit including the switched capacitor matrix and a load capacitor coupled to the output terminal. A DC input voltage supply is provided. A hysteretic feedback loop is used to control the voltage at the output as a stepped-down voltage from the input by digitally modulating the transfer capacitor using switches in the switch matrix to couple more, or fewer, transfer capacitors to the output terminal during a clock cycle. A coarse and a fine adjustment circuit are provided to improve the regulation during rapid changes in load power. A method of operating the regulator is disclosed.

TECHNICAL FIELD

The present invention relates to circuitry and methods for providing a regulated output voltage as a voltage supply for use in an integrated circuit. The circuits and methods are particularly useful as on-board voltages in integrated circuits including analog and digital circuitry and the like. A stepped-down output voltage is provided from an input voltage using a highly efficient power regulator circuit based on a switched capacitor arrangement and incorporating digital modulation circuitry to rapidly regulate the output. The methods and circuits provide efficient regulation even under minimal or no-load situations, such as power down or sleep modes of operation in battery-operated applications. The circuits are compatible with semiconductor processing and may be incorporated into a system integrated circuit (IC), for example, when the integrated circuit is used to implement a portable device.

BACKGROUND

Systems implemented on highly integrated semiconductor circuits are increasingly important, particularly in producing circuits used to implement battery-operated devices, such as cell phones, portable computers, such as laptops, notebooks and PDAs, wireless e-mail terminals, MP3 audio and video players, portable wireless web browsers, and the like. Sometimes these integrated circuits are referred to as “SOIC” (for “systems on an integrated circuit”) or “SOC” (for “systems on a chip”) devices. SOC devices increasingly include analog circuitry as a portion of an integrated function that also includes a large digital portion, for example, a microprocessor, DSP, RISC processor, or another large digital portion, often including on-board data storage. As is known in the art, SOCs have portions that operate as part of a system, for example, a portion of the integrated circuit may implement a so-called analog front end or AFE, the analog portion of a wireless receiver or a transmitter. Sensors such as anti-locking braking sensors, pressure sensors, temperature sensors, and other input sensors are often implemented using a large analog circuit and an analog to digital converter circuit that is then coupled to an on-board processing unit that is formed from digital logic circuitry. These highly integrated circuits require a variety of on-board supply voltages. Often these on-board supply voltages are created as “stepped down” voltages from a higher off board supply voltage, although “step up” circuits are also known. Many portable devices now being produced are powered by a battery supply, which creates a first supply voltage, and various on-board voltages are needed within the integrated circuit to power different functions. Typically these batteries are rechargeable so that even when recharging, the voltage that operates the circuit is taken from the DC battery supply.

In the prior art, a regulated supply voltage output is often provided using an LDO or “low drop out” voltage regulator circuit. As is well known in the art, the LDO relies upon the control of a power FET, operated in a continuous-time fashion, coupled between the input voltage and a lower output voltage. Feedback is used to compare a reference voltage taken across a resistor at the output to a regulated reference voltage. If the output voltage is rising above the desired output (e.g., the power demanded by the load, in the form of load current, is dropping), the bias voltage to the gate of the FET is raised (if it is a PMOS device) or lowered (if it is an NMOS device). Conversely, if the output voltage is dropping below the desired output, the bias voltage to the gate of the FET is lowered (if it is a PMOS devise) or raised (if it is an NMOS devise) to provide additional current to the load so that the output voltage rises to the desired level. Thus, the LDO is a linear circuit.

The efficiency of the LDO circuits of the prior art is higher with a higher output voltage (relative to the input voltage) but can be quite low with lowered output voltages. In applications where the output voltage of the LDO is low, for example, less than 1V with a 1.8V input supply, the efficiency may be quite low, which means an increase in wasted power. This inefficiency leads to shorter battery life, or shorter battery operating time between charges for rechargeable devices, for example. Present circuits may often operate at even lower operating voltages and this inefficiency becomes more problematic as operating voltages for integrated circuits decrease.

Another prior art DC-to-DC converter solution is to use an off-chip switching regulator with off-chip components, or an on-chip controller with off-chip components. Switching regulators are known to be able to achieve increased efficiencies at lower output voltages than LDO circuits. As integration increases and the size of the devices is reduced, the use of off-chip regulators, and/or of off-chip components, becomes undesirable for several reasons. Further, the use of switching regulators with typical switching frequencies in wireless or cellular device applications can create tone frequencies and noise problems that are unacceptable.

FIG. 1depicts an example of a simplified circuit diagram of a prior art synchronous switching regulator circuit or buck converter. The circuit uses a series inductor and a capacitor to provide an output voltage Vout at a terminal with the output taken across the capacitor. The buck converter replaces the power device used in classical LDOs with a series combination of a power switch and an inductor. By switching the power switch on and off at a given frequency with a given duty cycle, the inductor maintains an average current equal to the current needed by the load. Further, with the aid of a feedback control circuit, output voltage Vout can be maintained at a regulated level while providing the load with the needed current by manipulating the duty cycle of the switching or the switching frequency itself. However, the switching of the power device results in a regulated average output voltage with voltage ripples around the regulated level.

The implementation of a fully integrated on-chip switching regulator, such as that ofFIG. 1, requires using on-chip components including a capacitor and an inductor, as well as the switching circuitry. In an exemplary circuit, at a typical semiconductor technology process node of 65 nanometers, a capacitor of 400 pF and an inductor of 80 nH was calculated, with the switching circuitry, to require a silicon area of roughly about 0.85 mm2. Of this area, the on-chip inductor requires approximately 0.8 mm. In simulation, with a fixed switching frequency and a Pulse Width Modulation (PWM) control scheme, the circuit can be shown to have substantially increased efficiency in producing output voltages ranging from 0.6V to 1V from a 1.8V input supply voltage, when compared to a typical LDO regulator providing the same output voltages. At 1V, a preliminary study shows the switching regulator to have an efficiency of roughly 70% with an output load current of 10 milliamps and a supply voltage of 1.8V. At an output voltage of 0.7V, with an output load current of 7 milliamps, the efficiency drops to around 60%, but the circuit is still substantially more efficient than an LDO at the same output load current and output voltage.

Silicon area is the biggest problem in implementing the fully integrated synchronous buck converter ofFIG. 1with on-chip capacitors and inductor, and most of the area is due to the 80 nH on-chip inductor. The same design but using a 10 nH inductor instead of an 80 nH inductor has been evaluated. In this case, the area for the inductor is reduced to 0.09 mm2in the same exemplary 65 nanometer semiconductor process technology. This circuit, however, has two significant problems that make it impractical for use as a regulator. First, the reduction in the inductor value results in a larger current ripple in the inductor, and thus a larger output voltage ripple. Second, a significant efficiency loss is observed due to operating the inductor in discontinuous conduction mode, which is a direct unavoidable result of reducing the inductor value while at the same time maintaining the fixed switching frequency and the PWM control scheme. Using the smaller inductor resulted in an efficiency drop from about 70% with the 80 nH inductor to about 25.5% with the 10 nH inductor, which is even worse than a linear regulator (LDO) in the same output voltage and load current conditions.

A study was also made using the synchronous rectifier or buck converter described above with the smaller on-chip 10 nH inductor in discontinuous conduction mode but using a Pulse Frequency Modulation (PFM) control scheme instead of the PWM control scheme. Using this technique improved the efficiency, and the ripple obtained was similar to an LDO. The efficiency of such an approach at a 1V output voltage with a 10 milliamp load current was 61%. The efficiency at a 0.7V output voltage with a 7 milliamp load current was 60%. However the use of a PFM control scheme is not practical for many applications because the varying frequency of the switching circuitry produces an unpredictable ripple voltage spectrum at the output that is a function of the load current, and thus cannot be easily filtered. In wireless applications in particular, or in other noise-sensitive applications, using a PFM control scheme is highly undesirable due to its unpredictability.

DC-DC converters arranged without inductors are also known in the prior art. A switched capacitor circuit may be used to provide a stepped-up, stepped-down, or unity gain configuration DC-DC converter. In a switched capacitor circuit, a “flying” or charge transfer capacitor is alternatively switched between being coupled to an input voltage (typically a battery or other DC voltage) and to the load, while a holding or load capacitor is used to maintain the output voltage at the load. The discharge of the two capacitors at the output voltage terminal will provide output load current. The load or holding capacitor is discharged along with the flying capacitor during the “gain” portion of the cycle, and the charge transfer or flying capacitor is charged by the input supply during the “common” portion of the cycle. Switches are used to reconfigure the circuit in a clocked arrangement. Typically, two non-overlapping clocks are applied to the circuit to drive the switches.

FIG. 4depicts a simple circuit diagram of a typical switched capacitor circuit. The particular function of the circuit inFIG. 4is to step-down a voltage VBAT, a DC supply voltage, to an output voltage Vout. By using ratios for the capacitors C1(having a value 2CB) and CL, the output voltage Vout may be modified. As is known to those skilled in the art, the gain may be determined by different arrangements of the capacitors C1and CL, for example, the circuit inFIG. 4will give a stepped-down output voltage of Vin/2. A paper, authored by one of the inventors of the present application, entitled “Voltage Scalable Switched Capacitor DC-DC Converter for Ultra-Low Power On-Chip Applications” by Yogesh K. Ramadass and Anantha P. Chandrakasan, published in Proceedings of the IEEE Power Electronics Specialists Conference, pp. 2353-2359, February 2007, (hereinafter “Ramadass”), which is herein incorporated by reference, describes a variety of capacitor topologies to provide output voltages from a single supply while using a PFM scheme to regulate the output voltage.

The switched capacitor circuit is operated by clocking the switches labeled SW1A, SW1B, SW2A and SW2B with non-overlapping continuous waveforms or clocks Φ1and Φ2. In this manner, the capacitor C1, the charge transfer or “flying” capacitor, is alternatively charged by the battery or discharged into the load, and the current is transferred to the load by the transfer capacitor CL. Simple digital circuitry is used to build the non-overlapping clocks Φ1and Φ2from a clock signal, and typical frequencies may vary from 10 kHz to 100 MHz.

FIGS. 5aand5bdepict representative simplified circuitry illustrating the two phases of operation of the switched capacitor circuit ofFIG. 4. InFIG. 5a, the phase 1 clock Φ1is active. This places the 1/2 gain switched capacitor circuit ofFIG. 4in “common” mode, wherein the battery is coupled to the circuit and provides current to charge the flying capacitor. During this phase, switches SW1A and SW1B inFIG. 4are closed while switches SW2A and SW2B inFIG. 4are open. Then, as illustrated inFIG. 5b, in the second phase of operation, the phase 2 clock Φ2is high or active, switches SW2A and SW2B inFIG. 4are closed, and switches SW1A and SW1B inFIG. 4are open. In this configuration, the flying capacitor C1ofFIG. 4is coupled to the load in parallel with the load capacitor CLand the load current discharges the capacitors. This phase is sometimes called the “gain” operation. As the current is discharged from the capacitors C1and CLby the load coupled to the Vout terminal (seeFIG. 4), the circuit will have to again receive energy from the DC supply voltage VBAT. By constantly cycling the clocks Φ1and Φ2, the switched capacitor circuit ofFIG. 4will provide a DC output voltage (the “no load” voltage) of voltage level VBAT/2.

As is also well known in the art, and as further described by Ramadass, the use of different capacitor topologies in the switched capacitor circuit can provide a wide range of gain ratios, including stepped-up and stepped-down ratios.FIG. 6depicts a simplified illustration of a switched capacitor circuit that provides a gain of 2/3. InFIG. 6two capacitors C2and C3are provided in the transfer capacitor stage with corresponding switches.

During the phase of operation when clock Φ1is high, switches SW1A, SW1B, SW1C and SW1D are closed. An examination of the circuit ofFIG. 6then reveals that in this “common” phase, capacitors C2and C3having values CBare both coupled between the input VBATand the output terminal Vout, and so are receiving charge from the battery or other DC voltage source.

During the second phase of operation, when the clock Φ1is low, the clock Φ2is high (again, non-overlapping with Φ1. Switches SW2A, SW2B and SW2C are closed. Examination of the circuit then reveals that capacitors C2and C3are now connected in series between the ground terminal and the output voltage Vout, and the series combination is in parallel with capacitor CL, which is discharging to the load. Thus, the output voltage Vout is now 2/3 of VBAT, instead of 1/2, as in the circuit ofFIG. 4.

To provide a practical regulated supply voltage, the output voltage Vout must be regulated. Feedback or hysteretic control circuitry is typically used to provide the control loop for the DC-DC converter function. Because the output voltage Vout depends on how many cycles there are (pulse frequency) and the length of time the clocks Φ1and Φ2are active (pulse width), modulation schemes are known in the prior art using voltage monitoring circuitry (typically a sense resistor at the output provides a proportional monitoring voltage) and op amp comparators or other comparator circuitry to detect when more, or less, current is needed to maintain the output voltage Vout at a desired DC level. When the comparator circuitry determines more current is needed by the load (output voltage Vout is falling), the control circuitry will either increase the switching frequency (in PFM mode) or increase the amount of time the charge transfer capacitor C1is charged by the VBATby modulating the pulse width of the clocks Φ1and Φ2(PWM) until the output voltage Vout increases. When the load is demanding less current, the output voltage Vout will rise, and the control circuitry will provide correspondingly less energy from the VBATby reducing the switching frequency (in PFM mode) or by reducing the pulse width (in PWM mode) in order to maintain the output voltage Vout within a desired range.

DC-DC switched capacitor circuits using PFM or PWM control schemes are practical solutions for many applications. The efficiency of these circuits can be improved using various known schemes including “pulse skipping” for no load or light load conditions or “stand by” or “sleep” modes of operation for remaining conditions. Some known approaches also use gain hopping. Since the efficiency of the switched capacitor circuit increases when the “no load” voltage is very close to the desired output voltage Vout, changing the gain can improve efficiency. For example, duty cycle control is described in a paper entitled “Duty-Cycle Control Boosts DC-DC Converters,” by Cheong et al., IEEE Circuits and Devices Magazine, vol. 9, pp. 36-37, March 1993. However, the use of PFM control schemes creates tones or spurs in the output voltage Vout that are not predictable, making effective filtering of these tones impracticable. Thus, the use of this kind of control to achieve voltage regulation in a switched capacitor DC-DC converter is not preferable for many applications where the unpredictable tone frequency is not acceptable, for example, in certain analog, wireless, cellular or other transmitting and receiving technologies where the tone noise would make operation of the circuitry coupled to the output voltage Vout in the load impossible.

Another approach to regulate output voltage Vout of switched capacitor DC-DC converters uses fixed frequency approaches. U.S. Pat. No. 6,995,995, issued Feb. 7, 2006 to Zeng, et al., describes the use of segmented switches to regulate the output voltage Vout provided during the charging or gain phase of the clock cycle. In this segmented switch mode, the size of the switches (the current path) is modulated while the switching frequency is left constant. While these approaches will not have the same tone or noise unpredictability problems of the PFM control scheme, other problems arise. By using PWM control schemes or segmented switch modes (changing the current supplied to the capacitors by changing switch sizes to regulate the output voltage), these approaches rely on a fixed switching frequency regulation scheme. However, the loss mechanisms associated with switched capacitor circuits do not scale with the load power in these schemes. Also, effective output regulation in response to wide variations in load power cannot be obtained using switched capacitor DC converters regulated with these approaches.

A need thus exists for an area-efficient and cost-effective solution to the problem of providing a regulated DC output voltage from a DC input supply voltage with high efficiency even at low regulated voltages or no load conditions. The circuit must be practical to integrate on the same integrated circuit with other digital and analog circuitry, be silicon area efficient, and must provide small voltage ripple. The use of a fixed frequency of operation is needed to produce tone spurs or noise only at predictable, filterable frequencies in the output so as to be compatible with analog, cellular and wireless applications, while maintaining the output voltage within a narrow regulation variance over a wide range of load power demand conditions.

SUMMARY OF THE INVENTION

These and other problems are generally solved or circumvented, and technical advantages are generally achieved, by embodiments of the present invention, which provide circuits and methods of forming a digitally controlled switched capacitor circuit for outputting a regulated, stepped-down supply voltage to power a load circuit.

In one preferred embodiment, a switched capacitor DC-to-DC converter circuit is used to provide regulated output voltage to a load. A load capacitor is coupled to the output terminal. A segmented, switched capacitor matrix is used to provide a digital capacitance modulation circuit for the transfer capacitor. A pair of fixed frequency, non-overlapping clocking signals is provided to drive the switches in the switched capacitor circuitry. A hysteretic control loop is established using a voltage feedback path from the output. Control circuitry increases, or decreases, the output voltage by increasing, or decreasing, the transfer or flying capacitor in response to comparators that monitor the output voltage. This control loop uses a digital counter to add and subtract a value that in turn generates proportionally weighted control lines used to modulate the transfer capacitance.

In another preferred embodiment, a fine bank of segmented switched capacitors and a coarse bank of segmented switched capacitors are provided. In one preferred embodiment, the coarse bank implements a binary weighed scale of unit capacitance values. The fine bank implements a plurality of fractional values of the unit capacitance values. Control signals are generated to decrement, or increment, the weight of the transfer capacitance during operation of the regulator. If the output voltage is a great deal from the desired value, a coarse mode of adjustment is used to rapidly increment, or decrement, the transfer capacitance, thereby regulating the output rapidly. If the output voltage is near the desired voltage, a fine adjustment is made to slowly increment, or decrement, the transfer capacitance, thereby making efficient regulation of the output voltage.

In another preferred embodiment, a low load or no load mode of operation is provided. Circuitry to replace the fixed frequency clock pulses with a lower variable frequency signal is used to enable the switching capacitor converter to efficiently regulate the output voltage when the load is not consuming power or is consuming very little power, such as for sleep or stand by modes of operation of battery-powered devices.

In one preferred embodiment, the capacitors are implemented using N-poly N-well capacitors. In another preferred embodiment, the capacitors are implemented using metal-dielectric-metal capacitors above the substrate.

Additional preferred embodiments provide control circuitry to couple unused capacitors in the segmented capacitor switch matrix to the load capacitor to further increase the value of the load capacitor and to reduce voltage ripples at the output terminal, thereby increasing circuit performance.

A preferred method of the present invention provides a load capacitor coupled between an output voltage and a ground reference potential. A switched capacitor circuit including a transfer capacitor coupled to the load capacitor and selectively coupled to a voltage supply and selectively coupled to the ground reference potential is provided to clock the switch capacitor at a fixed frequency to alternatively charge the transfer capacitor by coupling it between the battery supply and the output terminal and then to discharge the transfer capacitor by coupling it between the output terminal and the ground reference potential. The method also monitors the output voltage and determines when it is above a first threshold and determines when it is below a second threshold, and digitally modulates the value of the transfer capacitor responsive to the monitoring of the output voltage to maintain the output voltage between the second threshold and the first threshold.

In additional preferred methods, providing the transfer capacitor further comprises providing a switch matrix of segmented capacitance circuits that are selectively enabled responsive to control lines, and providing control circuitry for increasing the transfer capacitance to increase the output voltage and for decreasing the transfer capacitance to decrease the output voltage by enabling and disabling segments of the segmented capacitance circuits in the switch matrix, responsive to the monitoring circuitry. In additional preferred methods, providing the control circuitry further provides a coarse mode of adjustment and a fine mode of adjustment, wherein, in the coarse mode of adjustment, the transfer capacitor is adjusted in increments or decrements of a unit capacitor value each cycle and, in the fine mode of adjustment, the transfer capacitance is adjusted in increments or decrements of fractions of the unit capacitor value.

In additional preferred methods of the invention, providing segmented capacitor values for the transfer capacitor further provides a plurality of weighted switched capacitor circuitry that implements a binary scale. In further preferred methods, providing the segmented capacitor values further provides switched capacitor circuitry that is weighted in fractions of a unit capacitor value.

In further preferred methods, providing segmented capacitance circuits further provides switched capacitor circuitry that selectively provides a first gain and a second gain. In another preferred method, the first gain is a first ratio and the second gain is a second different ratio, and control circuitry is provided to perform as a stepped-down DC-DC converter by outputting an output voltage that is less than the input supply voltage.

Additional preferred methods provide digital capacitance modulation circuitry by providing digital control logic to control the switches and to clock the transfer capacitance circuitry. In another preferred method, a low power mode of operation is provided using pulse frequency modulation to lower the switching frequency when the control circuitry and the output voltage monitoring indicate there is no power demanded at the output. In another preferred method, the low power mode of operation is entered when the control circuitry indicates the segmented transfer capacitance should go below its lowest setting. In another preferred method of operation, the low power mode of operation is needed when the control circuitry indicates that the transfer capacitance should be increased above its lowest setting over several cycles when the low power mode is enabled.

In an additional preferred method, a coarse mode of adjustment is entered at power up. In an additional preferred method, a coarse mode of operation is entered into when the output voltage falls below a predetermined threshold voltage set by a user. In another preferred method, the coarse mode of operation is ended and a fine mode of operation begins when the control circuitry detects an output voltage above the first threshold on one clock cycle and below the second threshold on a subsequent clock cycle. In the fine mode of operation, adjustments to the transfer capacitance are made in fractions of a unit capacitance.

DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS

Preferred embodiments of the invention provide a DC-DC converter for outputting a highly regulated DC output voltage that is user selectable, using an area-efficient and semiconductor process compatible integrated switched capacitor circuit and associated control circuitry. The circuit is easily integrated into existing commercial semiconductor processes, uses only on-chip components, and is free from the frequency spectrum problems and loss problems of prior art switched capacitor circuitry. Preferred embodiments of the invention provide additional increases in efficiency by using a variable DC gain architecture, and by switching from a fixed frequency mode to a PFM or pulsed frequency modulation scheme under “stand by” or sleep conditions where the load is consuming little or no power.

In preferred embodiments, digital control circuitry provides automatic detection and regulation of the output voltage, automatic switching to the PFM mode, and in other preferred embodiments, automatic switching between a coarse and a fine adjustment mode to provide rapid response to rapid changes in output power loading and better regulation in a narrow regulation window when the load power is constant. Additional preferred embodiments provide a method for further reducing the ripple current obtained from the circuit by switching unused capacitors from the transfer capacitance to the load to still further improve performance without any increase in silicon circuit area.

The benchmark or target performance criterion considered for the preferred embodiments of the invention and methods include providing an integrated DC-DC step-down circuit and a method for converting a supply voltage to a lower output voltage with excellent regulation. The circuit and methods are shown to be more power efficient than an LDO solution as is known in the prior art, to be silicon area efficient, and to have similar performance to an LDO circuit, e.g., characteristics such as power supply rejection ratio, ripple, and other performance characteristics should be similar to the performance of the LDO. A fixed frequency mode of regulation of the switched capacitor converter is used in the preferred embodiments to eliminate the tone or spur problems of PFM and PWM approaches of the prior art converters.

In order to maximize the efficiency of a converter using switched capacitors, the gain should be adjusted so that the output load voltage is close to the “no-load” voltage. The efficiency that can be obtained from a switched capacitor converter is limited to a ratio of the load voltage to the no-load voltage of the gain setting being used.

The efficiency can be shown to be limited to:
ηlim=(1−ΔV/VNL).  (1)

Thus, to improve efficiency, the voltage ΔV (the difference between no-load voltage VNLand the load voltage) should be minimized. In preferred embodiments of the present invention, in addition to other control circuitry, the gain of the converter circuit is selected from at least two settings, for example a 1/2 and a 2/3 VO/VBATsupply gain setting, to place the no-load output voltage VNLas close to the output voltage desired at the load VLas possible. Once the gain is set for a particular application, preferably by automatic selection based on the output voltage desired by the user, it is typically not changed (unless the output voltage setting selected is also changed). Each of the switched capacitor circuits described below in discussing the preferred embodiments has this selectable two gain feature.

The overall design approach of the preferred embodiments may be better understood with an understanding of the power delivery equations that describe the load power delivered by a switched capacitor converter circuit.

Taking for example the switched capacitor circuit ofFIG. 4with gain 1/2, it can be shown that the energy supplied to the load is:
EL=8CBVL(VNL−VL)  (2)
and that the power delivered to the load for this gain setting is:
PL=ELfS=8CBVLfS(VNL−VL)  (3)

Thus, in order to modify the power to the load (e.g., to regulate the output voltage Vout as the load current demand increases or decreases), as is readily seen from Equation (3), the available adjustment settings are EL, fS, and the value of the transfer capacitance CB. As described above in the background, some prior art control methods approach the regulation by using a variable switching frequency modulation or PFM to adjust the switching frequency fS. Alternatively, the energy delivered to the load may be adjusted, for example, using duty cycle control approaches such as PWM control to adjust the pulse width or switch segment control to modulate the output current being supplied to the load. The problems with these approaches are discussed above.

The preferred embodiments of the present invention use a novel approach to voltage output regulation. In contrast to the control approaches of the prior art, in the preferred embodiments of the present invention, the transfer capacitance value is dynamically adjusted to regulate the power to the load. This is accomplished by using a technique referred to as digital capacitance modulation (DCM). In additional preferred embodiments, this approach is combined with a DC gain adjustment to further set the overall circuit efficiency as high as possible. Other preferred embodiments provide rapid adjustments to the transfer capacitance in certain situations, and a special low load operating mode to increase efficiency even further.

The approach used in a first preferred embodiment is to segment the transfer capacitance into a switched matrix of capacitance banks, and to use a hysteretic control loop approach to dynamically adjust the transfer capacitance (by turning different switches on and off to control the transfer capacitance value), while maintaining a constant switching frequency fS, in order to regulate the power output.

The many advantages of such an approach to providing a regulated DC voltage may be better understood if the loss mechanisms for the converter circuit are considered. The efficiency of a switched capacitor converter circuit is impacted by at least three primary loss mechanisms: (1) a linear conduction loss that occurs due to the act of charging the transfer capacitor through a switch; (2) loss caused by the bottom plate parasitic capacitance due to the bottom plate of the charging capacitor being shunted (switched) to ground every cycle; and (3) loss due to the switches themselves, that is loss due to charging and discharging the switches (typically N-MOS, P-MOS FETs, or transfer gate switches formed from both an N-MOS and a P-MOS FET).

An expression for the overall efficiency may be obtained:

In the overall efficiency equation (4), the first term or preterm is due to conduction losses. The first term in the denominator is due to bottom plate loss characteristics, and the second term is due to switching losses. Examination of the terms reveals that the efficiency is apparently not dependent on the area of the capacitors, and the switching loss can be reduced by lowering fS, which may be done by increasing the capacitor area by the same amount (due to term KSfS).

The approaches of the prior art, e.g., pulse frequency modulation (PFM) and duty cycle regulation approaches (PWM), or segmented switch regulation, all suffer from loss mechanisms that do not scale well with lower output power. In contrast, the digital capacitance modulation (DCM) approach of preferred embodiments of the present invention disclosed herein provides loss mechanisms that scale well with load power. As the output power is decreased in switched capacitor circuits using the DCM technique, the number of capacitor banks used will also decrease and the switches required will decrease, so that losses due to switching and bottom plate parasitic effects will also decrease. Further, the use of capacitor ratios to regulate the output voltage produces an output voltage regulation that is process independent, that is, process variations in the capacitors will tend to cancel out. The prior art approaches tend to be very dependent on process and thus subject to process variation problems. This is not so with the preferred embodiments of the present invention.

FIG. 7depicts a simple illustration of a preferred embodiment single capacitance segment circuit implementation of the segmented transfer or “flying” capacitor of the DCM scheme. InFIG. 7, capacitors C2and C3, each with value CBmay be selectively used to form a 1/2 gain stage switched capacitor segment or a 2/3 gain stage switched capacitor segment. This is accomplished by selectively operating the switched circuit in two modes. During the phase of operation when clock Φ1is high, switches SW1A, SW1B, SW1C and SW1D are closed. An examination of the circuit ofFIG. 7then reveals that in this “common” phase, capacitors C2and C3are both coupled between the battery input VBATand the output terminal Vout, so both capacitors are receiving charge from the battery (or other DC voltage source). Put another way, during the first phase or common phase, the circuit operates in the same manner as the 2/3 implementation ofFIG. 6.

During the second phase of operation, when clock Φ1is low, clock Φ2is high (again, non-overlapping with clock Φ1). Switches SW2A and SW2C are closed. Switches SW2B and SW2D are closed when the selection has been made to place the gain at 1/2 (G1BY2) as indicated by the signal label Φ2, G1BY2inFIG. 7. However, if the selection has been made to place the gain at 2/3 (G2BY3) as indicated by the signal label Φ2, G2BY3inFIG. 7, switch SW2E is closed but the other switches SW2B and SW2D remain open.

In operation, control switching signal Φ2, G1BY2ofFIG. 7then causes capacitors C2and C3to be connected to form the circuit ofFIG. 4(with a gain of 1/2). If instead the gain is set at 2/3, control switching signal Φ2, G2BY3causes capacitors C2and C3to act as the circuit ofFIG. 6. So, regardless of which of the signals Φ2, G1BY2or Φ2, G2BY3is active during the second phase, or gain phase, of the operation of the switched capacitor circuit, the gain is controlled. The preferred embodiment illustrated inFIG. 7is exemplary and provides a simple selection between two gain settings. One skilled in the art will recognize that other gain settings may be similarly implemented and additional control signals provided, or different gain settings used. These variations provide additional preferred embodiments that are also contemplated as part of, and within the scope of, the invention and the appended claims.

FIG. 8provides a block diagram view of one preferred embodiment of a segmentation scheme for the flying or transfer capacitance25of a switched capacitor converter. InFIG. 8, block81is a capacitance bank for COARSE capacitance adjustments. Block91is a capacitance bank for FINE adjustments. Block83is a capacitance weighted 8× a unit capacitance value CB. Block85is a capacitance weighted 4× a unit capacitance value CB. Block87is a capacitance weighted 2× a unit capacitance value CB. Block89is a capacitance weighted 1× a unit capacitance value CB. Block91is a block which can provide in total a FINE adjustment that has a maximum capacitance of unit capacitance CB. Note that the switches used to switch each bank into the transfer capacitance are also scaled in size (8×, 4×, 2×, 1×) so that the stages scale in all respects.

FIG. 8further depicts the details of the fine segment block91. Block91has three capacitances within it that may be selectively enabled, one that is 1/7th of unit capacitance value CB, one that is 2/7th of unit capacitance value CB, and one that is 4/7th of unit capacitance value CB. Thus, the capacitance16CBis available as a maximum value if all of the blocks83,85,87,89and91are enabled and all three segments of block91are enabled.

One skilled in the art will recognize that the weighting scheme ofFIG. 8is a binary or logarithmic weighting scheme. That is, the weights in block81are 1× the unit capacitor value CB, and 2×, and 4×, and 8×. In addition, a fine mode segmentation of block91provides fractional weights of CB/7, 2CB/7 and 4CB/7. This approach has the advantage that by using 6 simple control lines, 4 for the coarse block81and 2 for the fine block91, the transfer capacitance may be easily varied between values of 7 CB(at the lowest weight) and 16 CBat the maximum (15 CBplus 7 CB/7).

However the segmentation ofFIG. 8is but one non-limiting example of a preferred approach to the transfer capacitor segmentation scheme, and one skilled in the art will recognize that other segmentation schemes for the flying or transfer capacitor could be used, and the scope of the claims appended to this application contemplates these variations. For example, in applications where different control lines are available or desirable, more segments with different weights, or fewer segments with different weights, may be used with the digital capacitance modulation scheme of the preferred methods. These alternative approaches are also contemplated as part of the preferred embodiments of the invention and are within the scope of the appended claims.

FIG. 9depicts a circuit block diagram of a preferred embodiment switched capacitor converter circuit11. Circuit11may be implemented as a stand alone integrated circuit, or preferably and more likely as part of an SOC or SOIC integrated circuit or system. Switch matrix25includes the segmented switched capacitances ofFIG. 8, the switches needed to implement the switched capacitor operations during the clock Φ1and clock Φ2cycles, and the gain selections G1BY2and G2BY3of the preferred embodiments as described above. The switches are preferably N-MOS or P-MOS FET transistors and, less preferably, may be transmission gates which incorporate both of these transistor types. The capacitors may be implemented in any known fashion to provide integrated circuit capacitors, for example N-poly plates over N-well plates with a dielectric, typically an oxide, nitride, ON, ONO or other well known dielectric, including SiON and SiOCN as non-limiting examples, between the plates. Alternatively, the capacitors may be formed above the substrate using MiM (metal insulator metal) or MoM (metal oxide metal) arrangements and may have a variety of shapes, such as a crown, a trench, and a comb. Other known methods for forming capacitors as on-board components on an integrated circuit are also contemplated.

The multiplexer21enables the circuit11to implement an additional preferred embodiment using PFM regulation control. This is done to increase the efficiency of the circuit11at very low loading levels, such as when no load circuit power is used, as in sleep or stand-by modes used in battery-powered devices. This PFM feature is not required in other preferred embodiments and so multiplexer21may be omitted for those embodiments. The clock generator23receives the clock input, for example a 60 MHz clock is indicated, however the invention is not limited to any specific frequency and other frequencies may be used. The clock generator23generates clocks Φ1and Φ2as described above, which are non-overlapping clock pulses. Add/subtract block19outputs the “enable” signals to the switch matrix25. As will be further described, one of the “enable” signals goes to each of the segments of the segmented transfer capacitor in switch matrix25, each enabling one of the weighted segments to be included in the transfer capacitance as shown inFIG. 8. Logic block17provides, using digital logic circuitry, the control signals needed to set the overall DC gain (G1BY2, G2BY3) of the circuit11, to cause the circuit to operate in FINE and COARSE adjustment modes, and to operate in either digital capacitance modulation (DCM) or PFM modes by controlling multiplexer21. Resistor ladder29creates a feedback voltage VFBbetween the output voltage Vout and ground, and a user settable resistor network is used to set the desired output using a four-bit control field REF<0:3>. (Of course, other values could be used, as is clear to those skilled in the art.) This user settable output voltage level will determine the output voltage Vout the circuit is regulated to during operation, and is used by the logic block17to set the DC gain control to G1BY2or G2BY3.

Logic block17is implemented using digital logic circuitry in a control function. Known techniques such as digital synchronous state machines, programmable micro controllers, processors, DSPs, RISC cores, gate arrays, ROMs, EPROMS, flash and the like may be used to implement this block. Typically a clocked state machine and digital logic circuitry will be used.

Comparators13and15are used to set the bounds needed to implement the hysteretic control loop. An allowable voltage threshold variance ΔV is provided. A reference voltage VREFis also provided, for example from a bandgap reference. When the sensed feedback voltage from the output VFBis less than the trigger voltage (VREF−ΔV), the comparator13puts out a GO_UP signal. When the sensed voltage VFBis greater than the trigger voltage (VREF+ΔV), comparator15puts out a GO_DOWN signal. These comparisons are used with logic block17to provide the control loop of the circuitry.

Comparator27provides additional control. When the observed output voltage VFBis less than the voltage difference (VREF−VOFF), the output voltage has fallen rapidly and is quite a bit lower than desired. In order to enable the circuit to rapidly resume proper output regulation, the logic block17will respond to the COARSE_EN signal by rapidly adjusting the transfer capacitance using the enable lines enMSB<0:3> to the switch matrix25.

The operation of the preferred embodiment ofFIG. 9is as follows. The circuit11uses hysteretic control. The circuit11maintains the output voltage Vout so that the observed feedback voltage VFBis held between the values (VREF+ΔV) and (VREF−ΔV) which defines a hysteretic band. In one preferred method, the feedback voltage VFBis obtained by a resistor ladder29, which is digitally controlled by a four-bit reference signal labeled REF<0:3> inFIG. 9. The reference voltage VREFis obtained from a known voltage, for example, a bandgap reference source may be used. The input voltage VBATis supplied by a battery or other supply voltage, and may be, for example, 1.8V as is known in the art. Any other voltage input may be used.

Logic block17receives the signals GO_UP and GO_DOWN from the comparators13and15, respectively. When the observed voltage VFBis below the hysteretic band, the comparator13puts out the GO_UP signal. The logic block17then outputs a signal to the add/subtract block19to cause it to add to the enable value that determines the value of the transfer capacitance in the switch matrix25. The circuit11then causes the add/subtract block19to increment either the output enMSB <0:3> (for coarse mode control) or the output enLSB <0:1> (for fine mode control) to the switch matrix25to increase output voltage Vout. When the observed voltage VFBis above the hysteretic band, the comparator15puts the GO_DOWN signal out to logic block17. The logic block17then outputs a signal to the add/subtract block19to cause it to decrease the value enMSB <0:3> (for coarse mode control) or enLSB <0:1> (for fine mode control) to the switch matrix25. This will cause a decrease in the output voltage Vout because the enable signals determine the active segments in the segmented transfer capacitance of switch matrix25. In this manner, the circuit11attempts to maintain the output voltage Vout in the desired hysteretic range over a variety of conditions of load power demand.

The preferred embodiment of the converter circuit ofFIG. 9also illustrates the use of several additional preferred embodiments which are advantageously used in implementing the embodiments of the invention, but which may be omitted as well. Comparator27provides the “COARSE_EN” signal that automatically allows the circuit11to adjust between a coarse mode and a fine mode of digital capacitance modulation operations.

When the output voltage Vout falls rapidly, the load has suddenly demanded an increase in power. If the output voltage Vout falls beneath the value VFB−(VREF−VOFF), the signal COARSE_EN is active, indicating a coarse mode of regulation is enabled. In this mode, the adjustments made by the add/subtract block19will be made by incrementing (GO_UP signal is active) or decrementing (GO_DOWN signal is active) the four-bit control word enMSB<0:3>. This mode of operation allows for fast adjustment of the transfer capacitance in increments or decrements of the unit value 1 CB, thereby allowing the circuit11to rapidly settle to the desired output value.

Once coarse mode regulation is achieved and the feedback voltage VFBis within the hysteretic range, the fine mode of operation is used and signal COARSE_EN is no longer active. In fine mode, the transfer capacitance of switch matrix25is adjusted, in response to a GO_UP or GO_DOWN signal, in increments or decrements of value 2CB/7, using the control word bits enLSB<0:1>. Taking the two control signals enMSB and enLSB together, the six-bit control word is adjusted incrementally to achieve voltage regulation. This fine step size, used when the output voltage Vout is nearly perfectly regulated and when the output power load is not changing rapidly, enables the circuit11to settle within narrow hysteretic bands without unwanted oscillations.

The transition between the coarse mode and the fine mode of operation may be automatically determined using the existing signals. When the output voltage Vout is nearly regulated, the logic block17may detect a situation where there is a GO_UP signal followed immediately by a GO_DOWN signal. In this situation the output voltage Vout is very nearly regulated at the required value, that is, the load voltage is transitioning from a falling to a rising mode, a local minimum has been reached, and the fine mode of regulation may be efficiently used. Another transition from coarse mode to fine mode is made when the four bits of the control word enMSB<0:3> are all zero and a GO_DOWN signal subsequently occurs. In this case, the load power is very low and again the fine mode of regulation may be efficiently used.

The signal COARSE_EN is active when the converter transitions from a fine mode of regulation to a coarse mode. This happens, for one example, when the circuit11needs to rapidly adjust the output voltage Vout, for instance at power up. The big increase in load power in these situations leads to a fall off in the output voltage Vout so that feedback voltage VFBfalls below the trigger value VREF−VOFF. The change to coarse mode enables the circuit11ofFIG. 9to rapidly settle when there is a sudden change in the load power. The threshold value VOFFmay be set by the user or designer depending on the application circuit requirements. At power up, the circuit11always begins in COARSE mode to quickly ramp up output voltage Vout.

The use of two modes of regulation is advantageous. If only the coarse mode is used, then the selected hysteretic band has to be wide enough to prevent the circuit from oscillating from a GO_UP signal to a GO_DOWN signal on alternating cycles when the output voltage Vout is more or less regulated. These oscillations would appear on top of the regulated DC output voltage at a frequency which is a complex function of load current, the value of the capacitors CLand CB, and the output voltage Vout. Oscillations produce unwanted noise or tones that signaling applications, such as cellular or wireless transceiver circuitry, cannot tolerate. The introduction of the fine mode of operation in the preferred embodiment prevents this unwanted oscillation and allows a narrower hysteretic band to be used efficiently for better regulation of the output voltage Vout.

The circuit11ofFIG. 9provides a switched capacitor DC converter that will operate efficiently for many conditions. However, in the condition where there is a very light load demand for current, such as in a “stand by” or “sleep” mode of operation for a battery-powered device, the circuit11is not as efficient as desired in switched capacitor mode. The switches that correspond to the capacitor banks are constantly being turned on and off, and switching losses cannot be lowered past a certain point. The minimum amount of power lost due to switching will depend on the value of the load capacitance CL, the switching frequency fS, and the value of the lowest capacitance segment bank the circuit11can use (CB/7). If load power becomes low enough, the constant power loss due to switching will significantly reduce the efficiency of the circuit11.

To further enhance the operation of the circuit11in these low load or no-load conditions, the preferred embodiment ofFIG. 9also incorporates an optional PFM (pulse frequency modulation) mode at low load power. In PFM mode, the circuit ofFIG. 9is no longer a fixed frequency converter but now the clock to the non-overlapping clock generator block23is determined by the GO_UP signal multiplexed into the clock line by control signal DCM/PFM from the logic block17.

The transition to this low load mode of operation may be automatically determined by the logic block17from the existing signals. When the enMSB and enLSB control words are all zero, and a GO_DOWN signal is output, the output voltage Vout is continuing to rise even though the flying capacitance is at its lowest available value (CB/7 in this example). Thus the load is not demanding any current. When the logic block17detects this situation, it will transition to the low load mode of operation and output a zero on the control line DCM/PFM, which causes the clock signal CLK to be replaced with the GO_UP signal.

As the output voltage Vout falls, the circuit11will periodically clock the non-overlapping clock signal CLK when GO_UP is high. If the GO_UP signal repeats for several cycles, this indicates the load is actively demanding current and the logic block17then transitions back to the normal, DCM, mode of operation by outputting a “1” on the logic signal DCM/PFM.

Normally the use of PFM regulation, as discussed in the background section, produces unwanted tones or spurs in the output. However, in cases where the load is not operating, this noise source is acceptable, and the increase in efficiency is simply obtained by the logic block17observing already existing signals. Once operation of the load resumes, the control circuitry will transition the operation back to the normal DCM mode of operation.

FIG. 10depicts in further detail the implementation of the flying capacitance segments used in the switch matrix25inFIG. 9. InFIG. 10, the details of the control signals enMSB<0:3> and enLSB <0:1>, and corresponding switch operations can be seen. For example, in the COARSE section block83with 8× weight, the 8× transfer capacitors are enabled when the signal enMSB<0> is high. The weight of the capacitors is 8 CBin this segment, and the switch sizes will also scale so that the switching speed and switching current will scale with the capacitances.

Similarly, block81of weight 4× is enabled when the control signal enMSB<1> is high. Examination ofFIG. 10then reveals that the coarse block81can provide up to 16 different values of capacitance from 0 CBto 15 CBcorresponding to the values from ‘0000’ to ‘1111’ based on the control word enMSB<0:3>. Similarly, the fine block91can provide values in increments of 2 CB/7 using two control signals enLSB<0:1>. A nominal value of 1 CB/7 is always active, and by using the switches of block93, the value may include an additional 2 CB/7, or 4 CB/7, or both. Thus the values available from the FINE section91are 1 CB/7, 3 CB/7, 5 CB/7 and 7 CB/7 for the four possible values ‘00’-‘11’ for the control word enLSB<0:1>. These fractional values are added to the value from the COARSE section81so that the range provided by switch matrix25for the flying capacitance is from 1 CB/7 to 16 CB(15 CBplus 7 CB/7) when all control signals are ‘1’.

Those skilled in the art will recognize that this implementation is but one possible implementation, and other implementations for the switch matrix25are contemplated as part of the present invention and are within the appended claims.

A further preferred embodiment of the switched capacitor stages is now presented which, when used with a circuit such as the circuit11embodiment illustrated inFIG. 9, provides additional advantages in use of the invention. InFIG. 11, a switching circuit ofFIG. 7is depicted that will further switch unused capacitor segments from the switched capacitor bank used to provide a segmented transfer capacitance value into the load capacitor CL. Thus, when the enable signals for a particular transfer capacitor segment stage are not active, these unused capacitors are switched into the load capacitor CLand its value is therefore increased. InFIG. 11, only the circuitry for a bank for one segment (the 8×) segment is shown. In practice, every bank in switch matrix25as shown inFIG. 10would be modified in this enhanced manner.

The advantage of this additional preferred embodiment is that increasing the load capacitor value CLreduces the output voltage ripple as the load voltage falls. By using the same switches that are already used to enable the capacitor segment, the total area occupied by the on-chip converter circuit is not increased for this additional enhancement.

In one exemplary implementation of the preferred embodiment ofFIG. 9, the total CLwas 680 pF and CBwas 440 pF. These values are chosen based on a load current demand of 10 mA, and a 160 mV voltage dip from no load to full load. The invention however is not dependent on any specific capacitance size. Any values could be chosen and used based on specified transient performance and area limitations.

A preferred method of the present invention thus provides a load capacitor coupled between an output voltage and a ground reference potential. A switched capacitor circuit including a transfer capacitor coupled to the load capacitor and selectively coupled to a voltage supply and selectively coupled to the ground reference potential is provided to clock the switch capacitor at a fixed frequency to alternatively charge the transfer capacitor by coupling it between the battery supply and the output terminal and then to discharge the transfer capacitor by coupling it between the output terminal and the ground reference potential. The method also monitors the output voltage and determines when it is above a first threshold and determines when it is below a second threshold, and modulates the value of the transfer capacitor responsive to the monitoring of the output voltage to maintain the output voltage between the second threshold and the first threshold.

In additional preferred methods, providing the transfer capacitor further comprises providing segmented capacitance circuits that are selectively enabled responsive to control lines, and providing control circuitry for increasing the transfer capacitance to increase the output voltage and for decreasing the transfer capacitance to decrease the output voltage by enabling and disabling segments of the segmented capacitance circuits responsive to the monitoring circuitry. In additional preferred methods, providing the control circuitry further provides a coarse mode of adjustment and a fine mode of adjustment wherein, in the coarse mode of adjustment, the transfer capacitor is adjusted in increments or decrements of a unit capacitor value each cycle and in the fine mode of adjustment, the transfer capacitance is adjusted in increments or decrements of fractions of the unit capacitor value.

In additional preferred methods of the invention, providing segmented capacitor values for the transfer capacitor further provides a plurality of weighted switched capacitor circuitry that implements a logarithmic scale. In further preferred methods, providing the segmented capacitor values further provides switched capacitor circuitry that is weighted in fractions of a unit capacitor value.

In further preferred methods, providing the segmented capacitance circuits further provides switched capacitor circuitry that selectively provides a first gain and a second gain. In another preferred method, the first gain is a first ratio and the second gain is a second different ratio, and control circuitry is provided to perform as a stepped-down DC-DC converter by outputting an output voltage that is less than the supply voltage.

Additional preferred methods provide digital capacitance modulation circuitry by providing digital control logic to control the switches and to clock of the transfer capacitance circuitry. In another preferred method, a low power mode of operation is provided using pulse frequency modulation to lower the switching frequency when the output voltage monitor indicate there is no power demanded at the output. In another preferred method, the low power mode of operation is entered when the control circuitry indicates the segmented transfer capacitance should go below its lowest setting. In another preferred method of operation, the low power mode of operation is needed when the control circuitry indicates that the transfer capacitance should be increased above its lowest setting over several cycles when the low power mode is enabled.

In an additional preferred method, a coarse mode of adjustment is entered at power up. In an additional preferred method, a coarse mode of operation is entered into when the output voltage falls below a predetermined threshold voltage set by a user. In another preferred method, the coarse mode of operation is ended and a fine mode of operation begins when the control circuitry detects an output voltage above the first threshold on one clock cycle and below the second threshold on a subsequent clock cycle. In the fine mode of operation, adjustments to the transfer capacitance are made in fractions of a unit capacitance.

The advantages of a practical circuit incorporating preferred embodiments of the invention may be seen fromFIG. 12. InFIG. 12, the efficiency of a digital modulated capacitor converter circuit implemented in an exemplary 65 nanometer semiconductor process was measured. In the first example, the graph ofFIG. 12adepicts efficiency results obtained when the capacitors used for the segmented transfer capacitors in switch matrix25and the load capacitors CLwere implemented using traditional N-doped polysilicon over an N-well bottom plate to form the capacitors. Capacitance values of 10 femtoFarads/um2are obtained. As seen fromFIG. 12a, a gain switching method such as described above with respect toFIG. 7was used to switch between a 2/3 and a 1/2 gain setting. The efficiency curve above 0.82V load voltage and including the dashed line shows the results when the DC gain was set at 2/3. The curve below that setting shows the results when the gain was at 1/2. In a practical application using the preferred embodiment ofFIG. 9, for example, the gain setting can be determined from the user defined resistor setting used to set the value for VFB. The transition point is chosen from the higher setting to the lower setting to maximize the efficiency by keeping the no load voltage close to the load output voltage.

As can been seen inFIG. 12a, the efficiency of the preferred embodiment circuit in this example implementation was 70% at a load voltage of 0.8V, with an input supply VBATof 1.8V and a load current of 8 milliamps. This is higher than the efficiency of a similarly measured LDO circuit of the prior art, as shown by the bottom curve inFIG. 12a. At 0.7V load voltage the improvement obtained using the preferred embodiment DC converter is about 28% (increased efficiency), and the use of the methods and circuitry of the preferred embodiments resulted in a savings of 2.9 milliamps in current over an LDO circuit. At 1.0V with a 10 milliamps load current, the digital capacitance modulation circuitry of the preferred embodiment still obtained an efficiency of 70%, which is still far greater than the LDO circuit, and saves an estimated 2.1 milliamps in current.

However using the N-poly N-well capacitors as circuit elements uses a substantial amount of silicon area. In a typical semiconductor process this represents a 0.082 mm area penalty over the LDO. This can be further improved upon by using, in another preferred embodiment, so called “over IC” capacitors formed above the substrate in the metal dielectric layers. For example, MiM (metal, insulator, metal) or MoM (metal, oxide, metal) capacitors can be used, and multilayer capacitors can be used. In one example implementation, capacitors of 50 femtoFarads/um2were obtained.

FIG. 12billustrates the efficiency results obtained in this example of a preferred embodiment digital capacitance modulated circuit, again implemented in an exemplary 65 nanometer semiconductor process. InFIG. 12b, the top curve illustrates the results of the use of the preferred embodiment circuitry with over IC capacitors having increased values. Advantages obtained with this embodiment are that the circuit area is now reduced to a size below that for a comparable LDO, while efficiency is actually increased. The reason is that the bottom plate losses are now reduced as the over IC capacitors have lower losses. The use of these types of capacitors may add processing steps and costs to the implementation. If that is undesirable, the N-poly N-well capacitors may be used and good efficiency is obtained at a lower cost.

Thus advantages of the use of the preferred embodiments are that the method and circuitry provides a semiconductor process compatible, on-board, DC-DC converter circuit that is efficient at a wide range of operating voltages, is efficient under power down or sleep mode, or no-load, conditions, and rapidly adjusts to changes in load power. Efficiency obtained is greater than an LDO circuit of the prior art. If high density capacitors are used, an area savings in silicon is also obtained over the prior art. No external components are required. Losses due to the operation of the circuitry scale with the load voltage and the circuit remains efficient even at low load voltages. Fixed frequency switching is used in active operation so that the unpredictable frequency spectrum tones produced by the PFM modulation switched capacitor circuits of the prior art are not present.

Although the present invention and its advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims. For example, it will be readily understood by those skilled in the art that the methods may be varied while remaining within the scope of the present invention.