LIQUID DISCHARGE APPARATUS, CONTROL METHOD FOR CORRECTING LIQUID DISCHARGE APPARATUS, AND RECORDING MEDIUM

A liquid discharge apparatus according to an aspect of the present disclosure is a liquid discharge apparatus for forming an image on a recording medium, the liquid discharge apparatus including a first image obtaining unit configured to obtain first image data, a second image generating unit configured to generate second image data by adding a predetermined figure to the first image data, a correcting unit configured to generate third image data obtained by correcting, for each of pages, the first image data, based on the second image data and read image data obtained by reading an image formed on the recording medium based on the second image data, and a liquid discharging unit configured to discharge liquid onto the recording medium, based on the third image data.

TECHNICAL FIELD

The present disclosure relates to a liquid discharge apparatus, a control method for correcting the liquid discharge apparatus, and a recording medium.

BACKGROUND ART

Conventionally, for an image forming apparatus that forms images onto recording media, there is known a technique for correcting an image formed on a recording medium when the formation position of the image on the recording medium shifts in position or the image is deformed.

Also, there is disclosed a technique for correcting an image on the basis of a detection result of a figure formed on an image carrier (for example, see PTL 1).

CITATION LIST

Patent Literature

SUMMARY OF INVENTION

Technical Problem

However, in a liquid discharge apparatus that forms images onto recording media, the expansion-and-contraction rates of recording media vary from page to page depending on an image forming condition such as an image forming speed or the amount of liquid to be discharged, and therefore, with the technique of PTL 1, it may be impossible to correct images with a high degree of accuracy.

It is an object of the present disclosure to ensure a correction accuracy for correcting an image in a liquid discharge apparatus.

Solution to Problem

A liquid discharge apparatus according to an aspect of the present disclosure is a liquid discharge apparatus for forming an image on a recording medium, comprising:a first image obtaining unit configured to obtain first image data;a second image generating unit configured to generate second data by adding a predetermined figure to the first image data;a correcting unit configured to generate third image data obtained by correcting, for each of pages, the first image data, based on both the second image data and read image data obtained by reading an image formed on the recording medium based on the second image data; anda liquid discharging unit configured to discharge liquid onto the recording medium, based on the third image data.

Advantageous Effects of Invention

According to the present disclosure, a correction accuracy for correcting an image in a liquid discharge apparatus can be ensured.

DESCRIPTION OF EMBODIMENTS

Hereinafter, modes for carrying out the invention will be described with reference to drawings. In the drawings, the same constituent elements are denoted with the same reference numerals, and duplicate explanations thereabout are omitted as appropriate.

Further, the embodiments described below are examples of a liquid discharge apparatus for embodying the technical concept of the present invention, and the present invention is not limited to the embodiments described below. Unless otherwise specified, the dimensions, materials, shapes, relative arrangements thereof, parameter values, and the like of the constituent elements described below are not intended to limit the subject matter of the present invention to only those described below, and are intended to show an example. Also, the sizes, the arrangements of the members illustrated in the drawings may be exaggerated to clarify the explanation. It should be noted that terms “print” and “image forming” used in the embodiments are assumed to be synonymous.

In the embodiment, first image data is obtained, and second image data obtained by adding predetermined figures to the first image data is generated. Then, third image data is generated by correcting, for each of the pages, the first image data, on the basis of both the second image data and the read image data of the image formed on the recording medium based on the second image data, and a liquid is discharged onto a recording medium on the basis of the third image data. The liquid is discharged onto the recording medium on the basis of the third image data that has been corrected according to the amount of deformation of the recording medium for each image, so that even when images formed on recording media are different in the amount of deformation of the recording medium, the correction accuracies of the images are ensured.

Hereinafter, embodiments are described while ink is assumed to be an example of liquid and paper is assumed to be an example of recording medium. In the embodiments, a “figure” is referred to as a “mark”.

First Embodiment

<Example of Overall Configuration of Liquid Discharge Apparatus1>

First, an overall configuration of a liquid discharge apparatus1is explained with reference toFIG.1.FIG.1is a block diagram illustrating an example of overall configuration of a liquid discharge apparatus1. As illustrated inFIG.1, the liquid discharge apparatus1includes a digital front end (DFE)2, an image processing unit3, and a printer4, which are configured to be able to transmit and receive data or signals to and from one another.

The liquid discharge apparatus1receives a print job from a personal computer (PC)5, i.e., an external apparatus, forms an image on a sheet on the basis of the print job, and outputs a printed matter6constituted by the sheet having the image formed thereon. A sheet is a sheet member such as plain paper or coated paper. However, the recording medium is not limited to the sheet, and may be a sheet member such as an OHP (overhead projector) sheet or a film. The sheet member is preferably a cut sheet that is cut to a predetermined size, but may be continuous form paper that is not cut.

The DFE2generates raster image data, i.e., an example of first image data, with a raster image processor (RIP) engine, on the basis of a print job received the PC5, and outputs the raster image data to the image processing unit3.

Also, the DFE2receives, from the image processing unit3, correction values for correcting the image to be formed on the sheet, and stores the correction values. The DFE2can output the correction values, together with the raster image data, to the image processing unit3.

The image processing unit3is an example of an image processing apparatus for executing processing for correcting the image to be formed on the sheet. The image processing unit3generates mark-attached raster image data (an example of second image data) obtained by adding predetermined marks to the raster image data received from the DFE2. In addition, the image processing unit3obtains the read image data that is read by a sensor provided in the printer4from the printer4.

The image processing unit3obtains, through calculation, correction values on the basis of the amount of deformation of the sheet obtained from the mark-attached raster image data and the read image data. Then, the image processing unit3corrects either the raster image data or the mark-attached raster image data on the basis of the correction value, and generates either the raster image data or the mark-attached raster image data that has been corrected (an example of third image data). In the following explanation, for the sake of simplifying the explanation, any one of the raster image data or the mark-attached raster image data that has been corrected is simply referred to as the corrected data. Any one of the mark-attached raster image data or the corrected data is output to the printer4.

The printer4discharges ink to form an image on a sheet, on the basis of any one of the mark-attached raster image data or the corrected data received from the image processing unit3.

In the above explanation, an example in which the image processing unit3corrects the raster image data generated by the DFE2has been explained, but the image processing unit3may be configured to correct image data included in the print job prior to generation of raster image data by the DFE2. Specifically, the image processing unit3may correct RGB image data constituted by R (red), G (green), and B (blue) that is included in the print job prior to conversion into CMYK image data constituted by C (cyan), M (magenta), Y (yellow), and K (black). In this case, the RGB image data included in the print job corresponds to an example of first image data.

<Example of Configuration of Printer4>

Next, a configuration of the printer4included in the liquid discharge apparatus1is explained with reference toFIG.2.FIG.2is a drawing for explaining an example of configuration of the printer4.

As illustrated inFIG.2, the printer4includes a feeding unit41, a print unit42, a drying unit43, a cooling unit44, and a conveying unit45. Arrows extending across these units, i.e., arrows starting from the feeding unit41, passing through the print unit42, the drying unit43, and the cooling unit44, curving back in the conveying unit45, passing through to the print unit42again, and returning back to the feeding unit41, indicate a conveying path P along which sheets are conveyed in the printer4.

In the printer4, the print unit42forms, with ink for forming image, an image on a front surface (i.e., a first surface) of a sheet fed from the feeding unit41. Then, the drying unit43dries the ink that has adhered to the sheet, and thereafter, a sheet-discharge tray451of the conveying unit45is used to discharge the sheet. In a case of duplex printing for forming images on both of the front and back surfaces of a sheet, a duplex unit452switches back the sheet, and the print unit42forms an image on a back surface (i.e., a second surface) on the opposite side from the front surface of the sheet, again. Thereafter, the sheet passes through the drying unit43, the cooling unit44, and the conveying unit45, and then, the sheet-discharge tray451or the sheet-discharge tray412is used to discharge the sheet.

The feeding unit41includes: a sheet-feeding tray411on which multiple sheets are stacked; and a sheet-discharge tray412on which sheets having images formed on the back surfaces thereof are stacked and stored in order. Sheets are separated one by one and fed from the sheet-feeding tray411by a feeding apparatus (not illustrated), and fed to the print unit42. The feeding unit41is not particularly limited in its configuration, so long as the feeding unit41feeds sheets to the print unit42.

The print unit42includes: a receiving body421for receiving a fed sheet; a conveying drum422for carrying and conveying a sheet on the outer peripheral surface thereof; and an ink discharging unit423for discharging ink from nozzles toward the sheet carried on the conveying drum422. In addition, the print unit42includes: a feeding body424for feeding the sheet conveyed by the conveying drum422to the drying unit43; and a sensor425for reading the image formed on the sheet.

The sheet conveyed from the feeding unit41to the print unit42is conveyed according to the movement of the surface of the receiving body421with the end of the sheet being gripped by a sheet gripper provided on the surface of the receiving body421. The sheet conveyed by the receiving body421is delivered to the conveying drum422at the position facing the conveying drum422.

A sheet gripper is also provided on the surface of the conveying drum422, and the end of the sheet is gripped by the sheet gripper. The surface of the conveying drum422is formed with multiple suction holes in a dispersed manner, and suction air flow to the inner side of the conveying drum422is generated in each of the suction holes by a suction apparatus. The sheet fed from the receiving body421to the conveying drum422has its end gripped by the sheet gripper, and attracted to the surface of the conveying drum422by the suction air flow, so that the sheet is conveyed according to the movement of the surface of the conveying drum422.

The ink discharging unit423is an example of a liquid discharging unit that discharges inks in four colors, i.e., K, C, M, Y, from the nozzles onto the sheet on the basis of any one of the mark-attached raster image data or the corrected data. An image is formed on the sheet with the inks discharged by the ink discharging unit423. The ink discharging unit423includes respective ink dischargers for respective colors of inks. The respective ink dischargers for respective colors are not particularly limited in their configurations, and may be in any configurations, so long as respective ink dischargers for respective colors discharge inks.

The colors of the inks are four colors, i.e., K, C, M, Y, in the present embodiment, but are not limited thereto. As necessary, ink dischargers discharging inks of special colors such as white, gold, silver, and the like may be provided, and ink dischargers for discharging inks that do not constitute images, such as a surface-coating liquid, may be provided.

The discharge operations of the respective ink dischargers of the ink discharging unit423are controlled by driving signals according to any one of the mark-attached raster image data or the corrected data. When the sheet carried on the conveying drum422passes an area facing the ink discharging unit423, the inks of the respective colors are discharged from the nozzles included in the ink dischargers of the respective colors, thereby adhering to the sheet, so that an image according to the any one of the mark-attached raster image data or the corrected data is formed. The print unit42is not particularly limited in its configuration, so long as the print unit42forms an image by causing inks to adhere to the sheet.

The sensor425is an example of a reading unit that is provided in the print unit42to read an image formed on a sheet. The image that is read by the sensor425is an image formed on the sheet on the basis of mark-attached raster image data having predetermined marks added thereto. The sensor425outputs read image data, i.e., a result obtained by reading an image, to the image processing unit3(seeFIG.1).

The sensor425is a charge coupled device (CCD) line sensor in which pixels that output electric signals according to the received light intensity are arranged in a one-dimensional array. The arrangement direction of pixels is the direction that intersects the direction in which sheets are conveyed (i.e., a lengthwise direction of a paper surface). Also, the sensor425includes a pixel array that receives red light (R), a pixel array that receives green light (G), and a pixel array that receives blue light (B).

With the pixel arrays in respective colors, the sensor425outputs an electric signal according to the light intensity of the reflected light that is reflected by the image formed on the sheet. Using the output of the sensor425, the image formed on the sheet is read.

The sensor425may be provided with a light source that irradiates the sheet with light. By irradiating the sheet with light from the light source, the brightness for reading with the sensor425can be secured. Also, the sensor425may be constituted by a complementary metal-oxide-semiconductor (CMOS), a photo diode (PD) array, or the like instead of the charged coupled device (CCD). The sensor425is not particularly limited in its configuration, so long as the sensor425reads images formed on sheets.

The drying unit43dries the ink that has adhered to the sheet by the print unit42. The sheet conveyed from the print unit42is dried with heat by the drying unit43and then delivered to the cooling unit44. Dry processing is applied to the ink on the sheet, which evaporates liquid such as water in the ink, and the ink is fixed on the sheet and curl of the sheet is alleviated. The drying unit43is not particularly limited in its configuration, so long as the drying unit43dries ink on sheets.

The cooling unit44cools the sheet heated by the drying unit43. The cooling unit44cools the sheet by blowing air to the sheet with a fan or by bringing the sheet into contact with the surface of a cooling-conveying drum. The cooling unit44is not particularly limited in its configuration, so long as the cooling unit44cools the sheet.

The conveying unit45includes: a sheet-discharge tray451on which sheets conveyed from the cooling unit44are stacked and stored in order; and a duplex unit452that performs duplex conveying processing of a sheet to perform duplex printing on the sheet by reversing the sheet having the image formed thereon by the print unit42and feeding the sheet back to the image forming unit200.

As explained above, the printer4includes the feeding unit41, the print unit42, the drying unit43, the cooling unit44, and the conveying unit45, but may also include other functional units as necessary. For example, a pre-treatment unit that performs pre-treatment of image formation may be added between the feeding unit41and the print unit42, and a post-processing unit that performs post-processing of image formation may be added between the cooling unit44and the conveying unit45.

An example of the pre-treatment unit includes a unit that performs treatment liquid application processing for applying treatment liquid to sheets to alleviate bleeding of ink that is caused by reaction with ink, but the content of the pre-treatment is not particularly limited. Also, an example of the post-processing unit includes a unit that performs processing for binding multiple sheets having images formed thereon, but the content of the post-processing is not particularly limited, either.

The liquid discharge apparatus1is an apparatus that performs printing by relatively moving the ink discharge head and the sheet material, but is not limited thereto. Alternatively, the liquid discharge apparatus1may be a serial type apparatus that moves the ink discharge head, a line type apparatus that does not move the ink discharge head, and the like.

The “ink discharge head” is a functional component that discharges and injects ink from the discharge holes (nozzles). As an energy source for discharging ink, it may be possible to use discharge energy generation means such as a piezoelectric actuator (laminated piezoelectric element and thin film piezoelectric element), a thermal actuator using an electrothermal conversion element such as a heat generating resistor, and an electrostatic actuator constituted by a vibrating plate and a counter electrode, but the discharge energy generation means used by the “ink discharge head” is not particularly limited.

<Example of Hardware Configuration of DFE2>

Next, a hardware configuration of the DFE2is explained with reference toFIG.3.FIG.3is a block diagram for explaining an example of hardware configuration of the DFE2.

As illustrated inFIG.3, the DFE2includes a central processing unit (CPU)21, read only memory (ROM)22, a random access memory (RAM)23, a solid state drive (SSD)24, a hard disk drive (HDD)25, a graphics processing unit GPU)26, an interface (I/F)27, a liquid crystal display (LCD)28, and an operation unit29, which are connected to be able to transmit and receive signals or data to and from one another via a system bus B1.

Among them, the CPU21controls the overall operation of the DFE2. The ROM22stores programs used to drive the CPU21such as an initial program loader (IPL). The RAM23is used as a work area for the CPU21.

The SSD24and the HDD25store various data such as programs. The GPU26is a processor that performs computational processing required for image rendering.

The interface27is an interface for connecting various external devices. In this case, the external devices are the image processing unit3and the printer4. The interface27may also include a network interface function for data communication using the network.

The LCD28is a display apparatus that displays various kinds of information such as a cursor, a menu, a window, characters, images, or the like. The operation unit29includes input means such as: a keyboard provided with multiple keys for inputting characters, numerical values, various instructions, and the like; a pointing device for selecting and executing various instructions, selecting a processing target, moving the cursor, and the like; a touch panel display achieved with the LCD28; and the like. The operation unit29is a unit for operating the DFE2.

<Example of Hardware Configuration of Image Processing Unit3>

Next, the hardware configuration of the image processing unit3is explained with reference to with reference toFIG.4.FIG.4is a block diagram for explaining the hardware configuration of the image processing unit3.

As illustrated inFIG.4, the image processing unit3includes a CPU31, a ROM32, a RAM33, an SSD34, an HDD35, a GPU36, an application specific integrated circuit (ASIC)37, a field-programmable gate array (FPGA)38, and an interface39, which are connected to be able to transmit and receive signals or data to and from one another via a system bus B2.

Among them, the CPU31controls the overall operation of the image processing unit3. The ROM32stores programs used to drive the CPU31such as an IPL. The RAM33is used as a work area for the CPU31. The SSD34and the HDD35store various data such as programs. The GPU36is a processor that performs computational processing required for image rendering.

The ASIC37is an integrated circuit that integrates circuits for multiple functions achieved by the image processing unit3. The FPGA37is an integrated circuit that integrates circuits for multiple functions achieved by the image processing unit3. The FPGA37can set or change the functions to be achieved after the integrated circuit is manufactured.

The interface39is an interface for connecting various external devices. In this case, the external devices are the DFE2, the printer4, and the like. The interface39may also include a network interface function for data communication using the network.

<Example of a Functional Configuration DFE2and Image Processing Unit3>

Next, the functional configuration of the DFE2and the image processing unit3is explained with reference toFIG.5.FIG.5is a block diagram for explaining the functional configuration of the DFE2and the image processing unit3.

As illustrated inFIG.5, the image processing unit3includes a first image obtaining unit301, a second image generating unit302, a read image obtaining unit303, a deformation amount detection unit304, a correction value obtaining unit305, and a correcting unit306. These functions are achieved by the CPU31executing a predetermined program, or by the ASIC37, the FPGA38, or the like.

The first image obtaining unit301receives and obtains raster image data from the DFE2. The obtained raster image data is output to the second image generating unit302.

The second image generating unit302generates the mark-attached raster image data obtained by adding the predicted marks to the raster image data received from the first image obtaining unit301. The second image generating unit302outputs the generated mark-attached raster image data to the deformation amount detection unit304or the printer4.

For example, in a case where the correction of the image according to the embodiment is not performed, the second image generating unit302outputs the mark-attached raster image data to the printer4. In a case where the correction of the image according to the embodiment is performed, the second image generating unit302outputs the mark-attached raster image data to the deformation amount detection unit304.

The read image obtaining unit303receives and obtains, from the sensor425, the read image data read by the sensor425from the image formed on the sheet on the basis of the mark-attached raster image data.

The deformation amount detection unit304detects, through calculation, the amount of deformation of the sheet on the basis of the mark-attached raster image data and the read image data.

In this case, the amount of ink attached to the sheet differs depending on the size of area or the density of the image formed on the sheet. Depending on the amount of ink that has adhered to the sheet, the amount of deformation (the amount of expansion-and-contraction) of the sheet due to heating by the drying unit43or cooling by the cooling unit44may differ. The deformation amount detection unit304calculates the difference, in the position, the size, and the like, between the marks in the mark-attached raster image data and the marks in the read image data, and the deformation amount detection unit304can detect the amount of deformation of the sheet on the basis of this difference. These marks are explained separately with reference toFIG.17.

The sensor425reads the image as RGB image data, but the read image data may be converted into CMYK image data to allow comparison with mark-attached raster image data, i.e., CMYK image data, to be readily performed. This conversion may be performed by the sensor425or the read image obtaining unit303. However, even if the read image data is RGB image data and the mark-attached raster image data is CMYK image data, the amount of deformation can be detected because the difference in the position, the size, and the like of the marks can be calculated. In a case where RGB image data prior to conversion into CMYK image data by the DFE2is adopted as first image data, the first image data and the read image data can be compared as RGB image data to detect the amount of deformation. Further, the sensor425may obtain monochrome image data. In such a case, the difference in the position, the size, and the like of the marks can be calculated on the basis of the monochrome image data.

The correction value obtaining unit305obtains, through calculation, the correction values on the basis of the amount of deformation of the sheet detected by the deformation amount detection unit304. The correction values are output to the DFE2.

In this case, the DFE2includes a correction value storage unit21. The functions of the correction value storage unit21are achieved by the SSD24, the HDD25, or the like ofFIG.3. The correction value storage unit21can receive and store the correction value obtaining unit305of the image processing unit3.

The correcting unit306obtains the correction values obtained by the correction value obtaining unit305by referring to the correction value storage unit21of the DFE2, and generates the corrected data by correcting either the raster image data or the mark-attached raster image data on the basis of this correction values. The DFE2outputs the corrected data to the printer4. In the present embodiment, for example, a configuration in which the correction value storage unit21is provided in the DFE2is explained, but the present embodiment is not limited thereto. For example, the image processing unit3may have the functions of the correction value storage unit21, and an external apparatus may have the functions of the correction value storage unit21.

The ink discharging unit423of the printer4(seFIG.2) forms an image by discharging ink to the sheet on the basis of any one of the mark-attached raster image data received from the second image generating unit302or the corrected data received from the correcting unit306. For example, in a case where the correction according to the embodiment is not performed, the ink discharging unit423discharges ink on the basis of the mark-attached raster image data. In contrast, in a case where the correction of the image according to the embodiment is performed, the ink discharging unit423discharges ink on the basis of the corrected data.

One or more of the functions of the image processing unit3explained above may be provided in the DFE2or the printer4. Alternatively, one or more of the functions of the image processing unit3may be provided in the DFE2and the printer4in a distributed manner.

<Operation Example of Liquid Discharge Apparatus1>

Next, the operation of the liquid discharge apparatus1is explained with reference toFIG.6toFIG.8.

(Example of Overall Configuration)

FIG.6is a flowchart for explaining an example of overall operation of the liquid discharge apparatus1.

First, in step S61, the liquid discharge apparatus1obtains, through calculation, the correction values, and stores the obtained correction values into the DFE2.

Next, in step S62, the liquid discharge apparatus1executes the corrected image formation process using the obtained correction values.

In this manner, the liquid discharge apparatus1can form, on a sheet, an image corrected using the previously obtained correction values.

(Example of Correction Value Obtaining Operation)

Next,FIG.7is a flowchart for explaining an example of the correction value obtaining operation of the liquid discharge apparatus1. InFIG.7, the operation of step S61in the overall operation illustrated inFIG.6is explained in detail.

First, in step S71, the first image obtaining unit301of the image processing unit3obtains raster image data by receiving the raster image data from the DFE2. The obtained raster image data is output to the second image generating unit302.

Next, in step S72, the second image generating unit302generates the mark-attached raster image data obtained by adding the predetermined marks to the raster image data received from the first image obtaining unit301. The second image generating unit302outputs the generated mark-attached raster image data to the printer4.

Next, in step S73, the ink discharging unit423of the printer4discharges ink to the sheet on the basis of the mark-attached raster image data received from the second image generating unit302to form an image on the sheet.

Next, in step S74, the sensor425of the printer4reads the image formed on the sheet on the basis of the mark-attached raster image data, and outputs the image to the read image obtaining unit303.

Next, in step S75, the deformation amount detection unit304detects, through calculation, the amount of deformation of the sheet on the basis of the mark-attached raster image data and the read image data received via the read image obtaining unit303.

Next, in step S76, the correction value obtaining unit305obtains, through calculation, the correction values on the basis of the amount of deformation of the sheet detected by the deformation amount detection unit304, and outputs the obtained correction values to the DFE2.

Next, in step S77, the correction value storage unit21of the DFE2stores the correction values received from the correction value obtaining unit305.

In this manner, the liquid discharge apparatus1can obtain and store the correction values.

(Example of a Corrected Image Formation Operation)

Next,FIG.8is a flowchart for explaining an example of the corrected image formation operation of the liquid discharge apparatus1. InFIG.8, the operation of step S62in the overall operation illustrated inFIG.6is explained in detail.

InFIG.8, a term “page” is used. In the embodiment, a page means a single surface of a sheet. In a case where multiple sheets are printed with single-sided printing for forming an image on a single surface of each sheet, “the 1st page” means a front surface of the first sheet of multiple sheets. In a case where a single sheet is printed with duplex printing for forming images on both surfaces of the sheet, “the 1st page” means the front surface of the sheet. In a case where multiple sheets are printed by duplex printing, “the 1st page” means the front surface of the first sheet of multiple sheets.

However, a term “subsequent page” indicates a page having an image formed thereon subsequently in the order of image formation. The order of image formation changes due to inter-leaf duplex printing, and therefore, the “subsequent page” is not always a subsequent page in a print job. The inter-leaf duplex printing is an image forming method in which an image starts to be formed on a subsequent sheet in a time period between image formation on the front surface and image formation on the back surface of a sheet immediately preceding the subsequent sheet.

InFIG.8, first, in step S81, the DFE2outputs, to the image processing unit3, (i) the correction values corresponding to raster image data based on which an image is to be formed on the 1st page of a sheet, and (ii) the raster image data corresponding to the correction values.

Next, in step S82, the correcting unit306of the image processing unit3receives the correction values and the raster image data from the DFE2, and corrects the raster image data on the basis of the correction values. The corrected data is output to the printer4.

Next, in step S83, the printer4forms an image on the sheet on the basis of the corrected data.

Next, in step S84, the DFE2determines whether to end the image formation.

In step S84, in a case where it is determined to end the image formation (step S84, Yes), the operation is ended. In contrast, in a case where it is determined not to the end image formation (step S84, No), the DFE2outputs, to the image processing unit3, the correction values of the “subsequent page” and the raster image data corresponding to the correction values in step S85. Thereafter, returning back to step S82, processing in step S82and subsequent steps are repeated.

In this manner, the liquid discharge apparatus1can perform the corrected image formation using the previously obtained correction values.

The liquid discharge apparatus1may execute the correction value obtaining operation ofFIG.7as a test printing prior to a production printing, and may execute the corrected image formation operation ofFIG.8as a production printing of a print job for which the test printing has been performed according to the operation ofFIG.7. In this case, the test printing is a printing for forming an image on a recording medium that is not used as a printed matter, and the test printing corresponds to a trial printing. In contrast, the production printing is a printing for forming an image on a recording medium that is used as a printed matter.

The correction values for each page are obtained by using (i) an image forming result that is generated by a test printing of the print job designated by the user and (ii) read image data of the sheet, and when a production printing of the same print job is performed, corrected image formation is performed by using the saved correction values for each page of all of the pages. Hereinafter, the corrected image formation may be simply referred to as a correction.

With regard to the correction values for each page, in a case of a print job for a single-sided printing, the correction values of a single surface having an image formed thereon are obtained. In a case of a print job for duplex printing, the correction values of pages on the front surface and the back surface having images formed thereon are obtained. The correction method and the test printing are set on a job setting screen for configuring settings for each print job. In this case, the front surface is an example of a first surface, and the back surface is an example of a second surface.

<Example of Correction Value Obtaining Operation Using Test Printing>

The liquid discharge apparatus1can execute test printing before production printing for each print job, and obtain the correction values for each page. The liquid discharge apparatus1obtains the correction values and thereafter performs production printing by selecting a print job for which a test printing has been finished, so that the liquid discharge apparatus1can form images of which the positions on respective pages have been corrected by the correction values obtained from the test printing.

In response to a user's instruction on the operation screen of the DFE2, the liquid discharge apparatus1executes the test printing of the print job and the production printing of the print job at different points in time.

The liquid discharge apparatus1performs test printing in response to an execution instruction on an operation screen for configuring image position correction in a job setting screen for configuring settings of a print job selected from the list screen of print jobs received by the DFE2.

In the print job setting, the user can also configure a setting of image position correction of the print job, a setting for choosing which of single-sided printing or duplex printing as a print condition of the print job, a setting of a print mode (productivity, image quality), a setting of the type of recording medium, a setting of pre-application condition (whether pre-treatment liquid application is performed), and the like.

The setting of the image position correction for correcting image positions of the print job is configured with a predetermined user interface (UI). The liquid discharge apparatus1displays this UI on a screen of the DFE2, a PC (i.e., a user terminal), the printer4, or the like.

In the setting of the image position correction, “correction ON”, selection of type correction, and “correction OFF” can be set. In the case of “correction ON”, the setting of the image position correction by test printing is enabled. The liquid discharge apparatus1obtains the correction values by performing the test printing according to the configured condition. The DFE2of the liquid discharge apparatus1associates the obtained correction values with identification information of the corresponding page.

The liquid discharge apparatus1performs the test printing for each print job. When the correction values are once registered for each print job, the liquid discharge apparatus1can perform correction by using the correction values associated with the print job when the print job is executed again, as long as the setting of the image position correction is not changed. Note that, even if the DFE2receives the print job of the same file, the print job is treated as a different print job if the DFE2receives it at a different point in time.

The DFE2associates and saves a single setting of the image position correction and the correction values with any given print job. This is because the expansion-and-contraction rates of recording media during image formation are all different from one another, depending on a combination of settings of image position corrections (for example, whether the settings are configured for high quality printing with pre-treatment or high productivity printing without pre-treatment). In a case where the print job setting is changed, the DFE2registers the setting of the image position correction as another print job. Also, the DEF2may associate and display a combination of multiple patterns of settings of the image position corrections and the correction values with any given print job.

The liquid discharge apparatus1performs the production printing by using the correction values of the test printing that are saved via the screen for executing the print job with the DFE2. In the data saved by the DFE2, identification information of the print job, identification information of the page, and identification information of correction (or correction values) are associated with one another. During image formation, the DFE2transmits the associated correction values to the image processing unit3.

A screen transition from a list screen of print jobs to a print job setting screen of the DFE2is explained with reference toFIG.9toFIG.12.FIG.9is a drawing illustrating an example of a list screen of print jobs.FIG.10toFIG.12are drawings illustrating examples of settings of image position correction screens.FIG.10illustrates a first example,FIG.11illustrates a second example, andFIG.12illustrates a third example.

When the DFE2receives a print job, the liquid discharge apparatus1causes the DFE2to display a job list screen501as illustrated inFIG.9on the LCD28. The user selects multiple print jobs displayed as a list on the operation screen of the DFE2to configure the print job settings. The print job settings include not only the setting of the image position correction but also various settings such as a setting for choosing which of single-sided printing or both-sided printing and a setting of used color materials.

The user can instruct execution of image formation by touching a job execute button502, and can cause the operation screen to transition to the print job setting screen by touching a job setting button503. Also, the user can delete a print job by touching a job deletion button504, and can retrieve data of a new print job by touching a job addition button505.

When the job setting button503is touched, a property screen510for displaying various setting buttons of the print job opens up. The user touches the setting of the image position correction button511from among multiple items displayed on the property screen510, so that an image position correction setting screen520as illustrated inFIG.10toFIG.12can be displayed.

The image position correction setting screen520includes an image position correction button521in a dropdown form and a test printing selection checkbox522for obtaining the correction values for each page. With the image position correction button521, the user can select any one of “OFF”, “For each page”, or “For each medium” with respect to image position correction. “For each page” means control for storing and changing the correction values in units of pages. “For each medium” means control for changing the correction values for each of the sheet types of sheets or for each of the types of recording media.

FIG.10illustrates a case where “OFF” is selected with the image position correction button521, andFIG.11illustrates a case where “For each page” is selected with the image position correction button521.

When the test printing selection checkbox522is checked, test printing is executed, and the correction values for each page are associated with the print job in question and saved in the DFE2. After the test printing selection checkbox522is checked, the test printing alone is executed before the production printing is executed. The production printing may be configured to be automatically performed subsequent to the test printing in a continuous manner. Also, “For each page” may be allowed to be selected with the image position correction button521, after the test printing is executed.

Examples of scenes in which the user selects a correction method include: a scene in which the user selects “For each page” when the expansion-and-contraction rate changes due to the type of recording medium, the sheet type of sheet, or the like; and a scene in which a print job including image formation to multiple recording media with different expansion-and-contraction rates is executed. In this case, it is not necessary to execute the test printing for each page.

In use scenes such as when correction for each page is desired to be performed accurately or when a print job for image formation to recording media having greatly different expansion-and-contraction rates for respective pages is executed, the correction of “For each page” is preferably selected. Further, in a case where the arrangement of the front and back sides of a postcard or the like is desired to be more accurately corrected, the most suitable item from among the items displayed in a front-and-back sides position adjustment box523is preferably selected. The “front-and-back sides position adjustment” means real time front-and-back sides positioning processing that is performed in real time during execution of image forming by the liquid discharge apparatus1(which is referred to as real time front-and-back sides positioning). The front-and-back sides position adjustment can be selected only in the case of duplex printing. In a case where an “edge of sheet” or a “detection mark” is selected in the front-and-back sides position adjustment box523, correction is performed so as to position the back surface according to the front surface. The edge of a sheet corresponds to an edge of a recording medium, and the detection mark corresponds to a mark in mark-attached raster image data.

In a case where the “detection mark” is selected in the setting of the image position correction, and where a margin or no-cutting is set in the print job setting, a collision indication may be displayed. The collision indication means an indication for notifying that the settings are colliding or overlapping.

In a case where “For each page” or “For each medium” is selected with the image position correction button521, a number-of-copies button524and the items in the front-and-back sides position adjustment box523become selectable.

When the number of copies is changed by the number-of-copies button, the DFE2calculates averages of the coordinates of four detection marks on the corresponding pages of multiple copies constituted by multiple recording media. The DFE2may store the correction values for respective pages of multiple copies and apply the stored correction values to correction.

In the print job for which the test printing is performed once, the DFE2displays characters “adjusted” to indicate that the correction values for each page have already been obtained for this print job. In a case where the same job is selected and executed again later, the DFE2can apply the correction values associated with this print job.

In a case where “OFF” is selected with the image position correction button521, and any one of “edge of sheet” or “detection mark” in the item in the front-and-back sides position adjustment box523is selected, the DFE2determines that the settings are colliding, and displays a collision screen530for resolving the collision as illustrated inFIG.12.

An operation for obtaining the correction values using test printing by the liquid discharge apparatus1is explained. In the test printing of duplex printing, the liquid discharge apparatus1executes the following operations (1) to (4) in this order.

(1) Image is Formed on Front Surface of Recording Medium

The liquid discharge apparatus1forms an image by adding marks on the front surface. In this case, the liquid discharge apparatus1does not execute the position correction processing of images. The marks are added to the positions that are 3 mm away from the sheet edges.

(2) Front Surface of Recording Medium is Read to Obtain Correction Values

The liquid discharge apparatus1reads the front surface of the recording medium with the sensor425, and the DFE2stores the coordinates (x0y0, x1y1, x2y2, x3y3) of the four marks on each page. In the detection of the coordinates of the marks, the DFE2detects the center of gravity of a corner portion of each of the four marks. The DFE2searches a central point of an edge where the mark changes from black to white, and adopts the found central point as the center of gravity. The DFE2performs similar processing even in a case where the correction values are obtained from the back surface of the recording medium. As a result, the DFE2can obtain the amount of deviation (including distortion of the image and shift in position) on the front surface without correction. In this case, the deviation is caused by, e.g., expansion-and-contraction of the recording medium due to the ink application performed for a single time and the drying performed for a single time. The DFE2applies the amount of deviation based on the coordinates of the four marks to the back surface as the correction values.

In this case, the raster image data of the front surface and the read result are not compared. Only the position information of the marks on the front surface of the read result is transmitted to the DFE2, and this is reflected on the back surface to form an image on the back surface. When the position information is applied to the back surface, the correction values and the coordinates are changed by the printer4. With the coordinates that are inverted top-to-bottom and left-to-right, the correction values are derived by the printer4. The printer4inverts the coordinates of the marks and holds the inverted coordinates. The coordinates that are not inverted are used by single-sided printing.

(3) Image is Formed on Back Surface of Recording Medium

The liquid discharge apparatus1forms an image on the back surface of the recording medium after marks are added and correction (distortion correction and correction of shift in position) processing according to the front surface is executed on the basis of deviation from the coordinates of the marks on the front surface of the recording medium. This is because, when the marks are added after the correction is performed instead of performing correction after the marks are added, the marks are added to the non-distorted original positions, and accordingly, it is impossible to find the amount of distortion.

(4) Back Surface of Recording Medium is Read to Obtain Correction Values

In the liquid discharge apparatus1, the sensor425reads the back surface of the recording medium, and the DFE2compares the read result of the back surface with the raster image data of the front surface of the recording medium to obtain the correction values of the front surface. Also, the DFE2of the liquid discharge apparatus1compares the read result of the back surface with the read result of the front surface to obtain the correction values of the back surface. Therefore, the amount of deviation (including distortion of the image and shift in position) of the back surface can be detected. In this case, the deviation is caused by, e.g., expansion-and-contraction of the recording medium due to application of ink performed twice and drying performed twice.

When the correction values of the back surface are obtained, the correction according to the front surface has already been performed, and accordingly, even though the detected amount of deviation is the amount of deviation of the back surface, it also includes the amount of deviation of the front surface. The DFE2obtains the coordinates of the four detection marks as the correction values of the front surface of the same recording medium as the recording medium of which the back surface has been read. The DFE2obtains the coordinates of the four detection marks as the correction values of the back surface for the second time. When test printing is performed for multiple copies, the DFE2calculates an average of the coordinates of four detection marks on the corresponding pages of multiple copies. For example, in a case where test printing is performed for three copies, the DFE2calculates and stores, for each of the four marks, average value of the coordinates of the mark on three sheets, i.e., the front of P1of the first copy, the front of P1of the second copy, and the front of P1of the third copy.

With regard to the expansion-and-contraction (caused by ink application or drying) of the recording medium that causes the deviation, the deviation that occurs when the front surface is read in the above operation (2) is caused by the ink application performed for a single time and the drying performed for a single time. In contrast, the deviation that occurs, when the back surface is read in the above operation (4), is caused by the ink application performed for two times and the drying performed for two times, which further change the expansion-and-contraction. The correction values of the front surface are obtained from the result of the operation (4), and the correction values of the back surface are obtained from the results of the operation (2) and the operation (4). The correction values used in the production printing are the coordinates of the positions of the marks on the front and back sides obtained in the operation (4).

The DFE2saves the coordinates of the positions of the marks, and transmits the coordinates of the positions to the image processing unit3, and the image processing unit3determines the correction values to perform the correction. The correction values include the coordinates of the original positions of the marks obtained from the read image data, the difference values calculated by comparison with the original data, average values obtained by averaging the coordinates of the positions on the corresponding pages of multiple copies, or the like.

In the test printing of the single-sided printing, the liquid discharge apparatus1executes the following operations (a) to (b) in this order.

(a) Image is Formed on Front Surface of Recording Medium

The liquid discharge apparatus1forms an image by adding marks to the front surface of the recording medium. In this case, the liquid discharge apparatus1does not perform position correction processing of images. The marks are added to the positions that are 3 mm away from the sheet edges.

(b) Front Surface of Recording Medium is Read to Obtain Correction Values

In the liquid discharge apparatus1, the sensor425reads the front surface of the recording medium, and the DFE2stores the coordinates of the four marks (x0y0, x1y1, x2y2, x3y3) for each page. The DFE2compares the read result of the front surface with the raster image data of the front surface to derive the amount of deviation. Accordingly, the amount of deviation of the front surface (including distortion of the image and shift in position) without correction is detected. In this case, the deviation is caused by, e.g., expansion-and-contraction of the recording medium due to the ink application performed for a single time and the drying performed for a single time. The DFE2saves, for each page, the correction values only for the front surface, and the liquid discharge apparatus1uses the saved correction values for the production printing.

FIG.13is a flowchart illustrating an example of correction value obtaining operation using test printing by the liquid discharge apparatus1. The liquid discharge apparatus1starts the operation ofFIG.13in response to an execution instruction of test printing for each print job from the user.

First, in step S131, the printer4of the liquid discharge apparatus1determines whether the print job of the test printing is single-sided printing.

In step S131, in a case where it is determined that the print job of the test printing is single-sided printing (step S131, Yes), the printer4of the liquid discharge apparatus1forms an image on the front surface of the recording medium having the marks added thereto in step S132.

Next, in step S133, the sensor425of the liquid discharge apparatus1reads the front surface of the recording medium having the marks added thereto.

Next, in step S134, the DFE2of the liquid discharge apparatus1obtains and saves the coordinates of the positions of the marks on each page of the front surface from the read images.

Next, in step S135, the DFE2of the liquid discharge apparatus1transmits the position information (test printing result) saved in the DFE2to the printer4. Then, the printer4of the liquid discharge apparatus1obtains and saves a difference obtained by comparing the coordinates of the positions of the marks in the read image of the front surface with the coordinates of the positions of the marks added to the raster image data prior to image formation. The difference value between the coordinates of the positions of the marks in the read image that is read from the front surface and the coordinates of the positions of the marks added to the raster image data prior to image formation may be calculated by the DFE2.

The operations from step S131to step S134are operations performed by the liquid discharge apparatus1on the basis of test printing. The operation of step S135is an operation performed by the liquid discharge apparatus1on the basis of production printing.

In contrast, in a case where it is determined that the print job of the test printing is not single-sided printing in step S131(step S131, No), the printer4of the liquid discharge apparatus1forms an image on the front surface of the recording medium having the marks added thereto in step S136.

Next, in step S137, the sensor425of the liquid discharge apparatus1reads the front surface of the recording medium having the marks added thereto.

Next, in step S138, the DFE2of the liquid discharge apparatus1obtains and saves the coordinates of the positions of the marks from read images that are read from respective pages on the front surfaces.

Next, in step S139, the DFE2of the liquid discharge apparatus1obtains and saves a difference obtained by comparing the coordinates of the positions of the marks in the read image that is read from the front surface with the coordinates of the positions of the marks added to the raster image data prior to image formation.

Next, in step S140, the printer4of the liquid discharge apparatus1adds marks, performs correction using the obtained difference, and then forms the image on the back surface of the recording medium.

Next, in step S141, the sensor425of the liquid discharge apparatus1reads the back surface of the recording medium having marks added thereto.

Next, in step S142, the liquid discharge apparatus1obtains and saves the coordinates of the positions of the marks from read images that are read from respective pages on the back surfaces.

Next, in step S143, the DFE2of the liquid discharge apparatus1transmits, to the printer4, position information (test printing result) about the marks on the back surface saved by the DFE2. Then, the printer4of the liquid discharge apparatus1obtains and saves a difference obtained by comparing the coordinates of the positions of the marks on the read image that is read from the back surface with the coordinates of the positions of the marks added to the raster image data prior to image formation. The difference value between the coordinates of the positions of the marks on the read image that is read from the back surface and the coordinates of the positions of the marks in the raster image data prior to image formation may be calculated by the DFE2.

The operation from S136to step S142is an operation performed by the liquid discharge apparatus1on the basis of test printing, and the operation of step S143is an operation performed by the liquid discharge apparatus1on the basis of production printing.

In this manner, the liquid discharge apparatus1can obtain the correction values using test printing.

FIG.14is a drawing illustrating an example of a combination list in corrected image formation mode. An item (b) displayed inFIG.14corresponds to the correction according to the above operation (2) and operation (4), which is an operation of the liquid discharge apparatus1in test printing of duplex printing. An item (c) displayed inFIG.14is a real time front-and-back sides positioning mode, and corresponds to an operation for performing correction on the basis of the correction values of the test printing for the front surface and on the basis of the (corrected) read result of the front surface of the production printing for the back surface.

In the real time front-and-back sides positioning of the item (c), when the user selects marks, the DFE2notifies to the image processing unit3an instruction as to where marks are to be added. The image processing unit3performs image forming control by adding the marks. The image processing unit3of the liquid discharge apparatus1calculates the correction values to correct the back surface in accordance with the read result of the front surface.

When the correction using the edges of the recording medium is selected in the real time front-and-back sides positioning of the item (c), the image processing unit3corrects the back surface by reading the edges of the recording medium without adding any mark. In the correction of the edges of the recording medium, the difference between the vertical and horizontal widths of the recording medium used for image formation and the sizes of the recording medium of the read data obtained by reading the printed front surface is calculated.

The correction of the back surface (i.e., making front-and-back sides match with each other) include the following two cases.

(A) The front surface of production printing is read (i.e., marks printed on the front surface on the recording medium are read or the edges of the recording medium are read), and the back surface is corrected to make the back surface match with the front surface (real time front-and-back sides positioning).

(B) The above (A) is executed in test printing in advance, and the amount of correction obtained during the execution is saved. The correction is performed with the saved amount of correction. During production printing, it is unnecessary to print the marks.

In addition, for the correction method of the back surface, methods other than the method illustrated inFIG.14may be selected.

Specific examples of correction values (coordinates) obtained in test printing are explained. In other words, the correction values obtained in test printing include difference values calculated, for each page of the print jobs, by comparing the marks formed on the recording medium and the marks in the original raster image data.

The correction values include a main scanning position correction value, a sub-scanning position correction value, a main scanning magnification error correction value, a sub-scanning magnification error correction value, a main scanning left-side deviation amount correction value, a main scanning right-side deviation amount correction value, a sub-scanning top-side deviation amount correction value, and a sub-scanning bottom-side deviation amount correction value.

The main scanning position is a position in a direction perpendicular to the conveying direction of an image. The sub-scanning position is a position in the conveying direction of the image. The main scanning magnification is a magnification of the image in the main scanning direction. The sub-scanning magnification is a magnification of the image in the sub-scanning direction. The main scanning left-side deviation amount correction value, the main scanning right-side deviation amount correction value, the sub-scanning top-side deviation amount correction value, and the sub-scanning bottom-side deviation amount correction value are correction values for correcting distortion of the image in the upward (top), downward (bottom), left, and right directions.

The front-and-back sides positioning is performed during production printing for a print job of duplex printing of which test printing has been finished, where the setting of the real time front-and-back sides positioning is ON.

The liquid discharge apparatus1forms an image on the front surface of the recording medium while performing correction with the obtained correction values according to the operation (4) for obtaining the correction values using test printing. Thereafter, the sensor425reads the front surface of the recording medium. Thereafter, the liquid discharge apparatus1forms an image on the back surface while correcting the image on the back surface according to the read result obtained by reading the image formed on the front surface of the production printing. In this case, in a manner similar to the operation (3) for obtaining the correction values using test printing, the correction is performed upon adding marks in order to detect distortion. Thereafter, the sensor425of the liquid discharge apparatus1reads the back surface of the recording medium. However, in the present embodiment, even though the read data obtained by reading the back surface is obtained, the read data is not used for position correction.

(Correction Operation Example of Production Printing)

FIG.15is a flowchart illustrating an example of an operation for performing correction using the correction values by the liquid discharge apparatus1in the production printing. The liquid discharge apparatus1starts the operation ofFIG.15after test printing for each print job is executed.

First, in step S151, the DFE2of the liquid discharge apparatus1saves the obtained correction values by test printing.

Next, in step S152, the liquid discharge apparatus1starts execution of the production printing of the print job.

Next, in step S153, the liquid discharge apparatus1determines whether the setting of correction is ON or not.

In a case where it is determined that the setting of correction is ON in step S153(step S153, Yes), the liquid discharge apparatus1corrects neither the front surface nor the back surface, or performs correction by applying the predetermined correction values to all the pages in step S154. Then, the liquid discharge apparatus1ends the operation after the correction is finished.

In contrast, in a case where it is determined that the setting of correction is not ON in step S153(step S153, No), the liquid discharge apparatus1determines whether the setting of the correction is image position correction for each page in step S155.

In a case where it is determined that the setting of the correction is the page-based image position correction in step S155(step S155, Yes), the liquid discharge apparatus1determines whether the real time front-and-back sides positioning setting is selected in step S156.

In a case where it is determined that the real time front-and-back sides positioning setting is selected in step S156(step S156, Yes), the liquid discharge apparatus1corrects each page by using the correction values for each page that are previously obtained by test printing in step S157. On a single surface in the case of single-sided printing and on both surfaces, i.e., the front-side surface and the back-side surface, in the case of duplex printing, the liquid discharge apparatus1forms an image while performing correction for each page by using previously obtained correction values. After image formation has been finished, the liquid discharge apparatus1ends the operation.

In contrast, in a case where it is determined that the real time front-and-back sides positioning setting is not selected in step S156(step S156, No), the liquid discharge apparatus1determines whether the real time front-and-back sides positioning using marks is performed in step S158.

In a case where it is determined that the real time front-and-back sides positioning using marks is performed in step S158(step S158, Yes), the liquid discharge apparatus1performs correction by using the correction values for each page that are previously obtained by test printing, and thereafter forms an image on the front surface of the recording medium upon performing image processing for adding marks in step S159. Thereafter, the liquid discharge apparatus1performs correction according to the mark position detection result of the front surface obtained in production printing, and forms an image on the back surface of the recording medium (the real time front-and-back sides positioning).

In contrast, in a case where it is determined that the real time front-and-back sides positioning using marks is not performed in step S158(step S158, No), the liquid discharge apparatus1forms an image on the front surface while performing correction using the correction values for each page that are previously obtained by test printing in step S160. Thereafter, the liquid discharge apparatus1forms an image on the back surface (the real time front-and-back sides positioning) while performing correction according to the detection result obtained from the recording medium edges on the front surface of production printing.

Also, in a case where it is determined that the setting of the correction is not the page-based image position correction in step S155(step S155, No), the liquid discharge apparatus1performs correction using, for all the pages of the print job, the correction values that are set in advance according to the types of the recording medium in step S161. In this case, the real time front-and-back sides positioning is selectable. In a case where the real time front-and-back sides positioning is selected, image formation to the back surface is corrected according to image formation to the front surface. In this case, which of the marks and the recording medium edges are used can be selected.

In this manner, the liquid discharge apparatus1can execute the correction processing using the correction values in production printing.

FIG.16is a sequence chart illustrating an example of correction operation using the correction values by the liquid discharge apparatus1.

InFIG.16, first, when a print job is transmitted from the PC5to the liquid discharge apparatus1in response to a user's instruction for turning ON the liquid discharge apparatus1, the DFE2of the liquid discharge apparatus1generates job identification information in step S171.

The operations up until step S171correspond to the test printing execution operation and the page-based correction values obtaining operation.

Next, after the user inputs a print job setting and a correction value setting, an execution instruction for test printing is given. In response to this execution instruction, the DFE2of the liquid discharge apparatus1generates page identification information of the print job in step S172, and thereafter starts execution of test printing of the print job. The DFE2transmits the raster image data and the page identification information of the print job to the image processing unit3.

Next, in step S173, the image processing unit3of the liquid discharge apparatus1performs image forming control using the raster image data.

Next, in step S174, the printer4of the liquid discharge apparatus1forms an image on the basis of the raster image data, and the sensor425of the liquid discharge apparatus1reads the image formed on the recording medium, and transmits the read data to the image processing unit3.

Next, in step S175, the image processing unit3of the liquid discharge apparatus1obtains the correction values using the marks or the recording medium edges for each page, and transmits the correction values associated with the page identification information to the DFE2.

Next, in step S176, the DFE2of the liquid discharge apparatus1saves the correction values for each piece of page identification information in association with the job identification information.

The operations from step S172to step S176correspond to the test printing execution operation and the page-based correction values obtaining operation.

Thereafter, in response to the user's execution instruction of the production printing, the DFE2transmits the raster image data, the page identification information, and the correction values associated with the page identification information to the image processing unit3. The user givens an execution instruction of production printing for printing the print job for which the test printing has been executed and of which the correction values have been obtained. The production printing may be automatically performed after the test printing. The user can also give an execution instruction of production printing upon selecting a print job in the past.

Next, in step S177, the image processing unit3of the liquid discharge apparatus1performs correction for each page, on the basis of the raster image data, the page identification information, and the correction values associated with the page identification information that are received from the DFE2.

Next, in step S178, the image processing unit3of the liquid discharge apparatus1performs image forming control using the corrected data.

Next, in step S179, the printer4of the liquid discharge apparatus1forms an image on the basis of the corrected data, and the sensor425of the liquid discharge apparatus1reads an image formed on the recording medium, and transmits the read data to the image processing unit3.

Next, in a case where the real time front-and-back sides positioning setting is turned ON in the correction setting, the image processing unit3of the liquid discharge apparatus1corrects the raster image data of the back surface in duplex printing, in accordance with the read result of the front surface of the corresponding page in step S180.

Next, in step S181, the image processing unit3of the liquid discharge apparatus1performs image forming control of the back surface using the corrected data.

Next, in step S182, the printer4of the liquid discharge apparatus1forms an image on the basis of the corrected data, and the sensor425of the liquid discharge apparatus1reads the image formed on the recording medium, and transmits the read data to the image processing unit3. Note that the read data of the back surface is not used for the correction processing according to the present embodiment, but is used for another processing such as defect detection.

The operation from step S177to step S182corresponds to the execution operation of the production printing using the correction values for each page.

In this manner, the liquid discharge apparatus1can perform the correction using the correction values. The correction is performed for each page by the test printing and the production printing, so that even in a case where the amount of deformation of sheet is different from page to page, an appropriate image can be obtained.

(Application of Correction Values During Inter-Leaf Duplex Printing)

Hereinafter, a method for determining which of the front surface or the back surface an image is formed and applying the stored correction values during inter-leaf duplex printing is explained.

The liquid discharge apparatus1forms images alternately on the front surface and the back surface in the following order and adds identification information to respective pages during inter-leaf duplex printing. The liquid discharge apparatus1sorts the correction values in the order of image formation, and the DFE2saves the sorted correction values. Hereinafter, for example, “front 1” means the 1st page on the front surface, “id” means identification information, “id1” means “1” is added as identification information, and “page 1” means the 1st page.

The DFE2generates identification information of pages, and saves the identification information in association with the correction values for the respective pages. The DFE2transmits, in the order of pages, the raster image data and the correction value to the image processing unit3.

During inter-leaf duplex printing, the image processing unit3of the liquid discharge apparatus1forms an image by sorting the raster image data and the correction values. Also,

the image processing unit3of the liquid discharge apparatus1recognizes the front or the back of the recording medium on the basis of the identification information. For example, in a case where a number given as the identification information is an odd number, it is determined that the front surface is facing the image processing unit3, and in a case where the number is an even number, it is determined that the back surface is facing the image processing unit3.

In the case where the front surface is facing the image processing unit3, the liquid discharge apparatus1receives, from the DFE2, the correction values obtained from the test printing, and forms images by performing correction using the received correction values. In the case where the back surface is facing the image processing unit3, the liquid discharge apparatus1forms images while performing the real time front-and-back sides positioning by using the correction values based on the amount of deviation obtained from the result of previous image formation (i.e., the front surface side of the same page of a given copy).

<Example of Marks Added to Raster Image Data>

Next, marks added to the raster image data by the second image generating unit302are explained with reference toFIG.17.FIG.17is a drawing illustrating an example of marks added to the raster image data.

FIG.17illustrates an image92formed on a sheet91. A partially enlarged view94aillustrates an end portion93athat is on the negative side in the X axis direction and that is on the positive side in the Y axis direction of the image92. A partially enlarged view94billustrates an end portion93bthat is on the positive side in the X axis direction and that is on the positive side in the Y axis direction of the image92.

As illustrated in the partially enlarged view94a, an image of a mark95ais formed in the end portion93a. The mark95ais a figure constituted by lines extending in the X axis direction and the Y axis direction.

Also, as illustrated in the partially enlarged view94b, an image of a mark95bis formed in the end portion93b. Similarly to the mark95a, the mark95bis a figure constituted by lines extending in the X axis direction and the Y axis direction.

The raster image data image including the marks95aand95badded to the image92corresponds to the mark-attached raster image data. The marks added to the raster image data are not limited to the example illustrated inFIG.17, and may be any mark such as a cross-shaped mark, so long as the position or deformation, or both of the position and the deformation, can be detected from an image in the X axis direction and the Y axis direction. In addition to adding marks to the raster image data, a characteristic portion of a sheet, such as an edge or a corner of the sheet, in read image data of the sheet may be recognized and used for detection of the position and deformation of the image.

Next, the correction values are explained. The correction values are different depending on the print condition such as duplex printing or single-sided printing of the print job, and therefore, every time the print condition of the print job is changed, it is preferable that the correction values are obtained and stored in association with each of the print jobs. Hereinafter, the correction values for duplex printing and the correction values for single-sided printing are explained. The coordinates explained below correspond to the positions of pixels constituting an image.

In the case of duplex printing, a center coordinate P1(x1, y1) of the mark position in the mark-attached raster image data of which the image is to be formed on the front surface (i.e., the first surface) matches with a center coordinate P2(x2, y2) of the mark position in the mark-attached raster image data of which the image is formed on the back surface (i.e., the second surface). Accordingly, the correction values used for image formation on the front surface are obtained by geometric calculation. For example, ΔP(x1-x2, y1-y2), i.e., a difference value between (i) the center coordinate P1(x1, y1) of the mark position in the mark-attached raster image data of which the image is to be formed on the front surface (i.e., the first surface) and (ii) the center coordinate P2(x2, y2) of the mark position in the mark-attached raster image data of which the image is formed on the back surface (i.e., the second surface), corresponds to the correction values.

For example, ΔQ(x1-x2, y1-y2), such as a difference value between (i) a center coordinate Q1(x1, y1) of the mark position in the read image data of the back surface of the sheet of which the image is to be formed on the front surface (i.e., the first surface) and (ii) a center coordinate Q2(x2, y2) of the mark position in the read image data of the back surface of the sheet of which the image is formed on the back surface (i.e., the second surface), corresponds to the correction values.

In the case of the single-sided printing, the correction values used for image formation on the front surface are obtained by geometric calculation, on the basis of the center coordinates of the mark position in the mark-attached raster image data of which the image is to be formed on the front surface and the mark position in the read image data of the front surface of the sheet of which the image is formed on the front surface.

(Deformation of Image is Corrected)

Next, correction of deformation of an image is explained.FIG.18Ais a drawing illustrating coordinate points of mark-attached raster image data for explaining an example of a correction method of deformation of an image.FIG.18Bis a drawing illustrating coordinate points of read image data for explaining an example of a correction method of deformation of an image. In the example ofFIGS.18A and18B, four coordinate points are arranged in the mark-attached raster image data, and four coordinate points are arranged in the read image data.

In the mark-attached raster image data illustrated inFIG.18A, ideal coordinate points without deformation are obtained. In contrast, in the read image data illustrated inFIG.18B, the position of the point B is shifted in position to the negative side in the X axis direction by 5 pixels and to the positive side in the Y axis direction by 5 pixels, due to deformation (expansion-and-contraction) of the sheet. Therefore, the deformation of the image can be corrected by performing geometric transformation operation of a rectangular image constituted by the coordinate points A, B, C, and D, so that the position of the point B is shifted in position to the positive side in the X axis direction by 5 pixels and to the negative side in the Y axis direction by 5 pixels.

In this manner, multiple coordinate points are arranged in each of the mark-attached raster image data and the read image data, and the deformation of the rectangular image constituted by the coordinates points is detected from shifts in position of the respective coordinate points. Then, the rectangular image is corrected so as to eliminate the deformation, so that the image to be formed on the sheet can be corrected.

<Effects of Liquid Discharge Apparatus1>

Next, the effects of the liquid discharge apparatus1are explained with reference toFIG.19toFIG.21. First,FIG.19is a drawing for explaining an example of an image forming result in a case where the correction according to the embodiment is not performed.FIG.19illustrates multiple pages of sheets on which images are formed, in which a page111indicates the 1st page, a page112indicates the 2nd page, and a page113indicates the 3rd page.

Depending on the image to be formed, the amount and distribution of ink that has adhered to a sheet varies, and accordingly, the expansion-and-contraction of the sheet is partially different. As a result, the shift in position and the deformation of the image may be different depending on the printed matter.

As illustrated inFIG.19, on the page111, the expansion-and-contraction increases according to the amount of ink that has adhered to the positive side in the X axis direction and the positive side in the Y axis direction. On the page112, the expansion-and-contraction increases according to the amount of ink that has adhered to the negative side in the X axis direction and the positive side in the Y axis direction. On the page113, the expansion-and-contraction increases according to the amount of ink that has adhered to the negative side in the X axis direction and the negative side in the Y axis direction.

Next,FIG.20is a drawing for explaining an example of raster image data in a case where the correction according to the embodiment is performed.FIG.20illustrates raster image data corrected on the basis of (i) read image data that the sensor425(seeFIG.2) obtains by reading the pages111,112, and113ofFIG.19having images formed thereon and (ii) the mark-attached raster image data. The raster image data121indicates raster image data formed on the 1st page. The raster image data122indicates raster image data formed on the 2nd page. The raster image data123indicates raster image data formed on the 3rd page.

As illustrated inFIG.20, in the raster image data121, the positive side in the X axis direction and the positive side in the Y axis direction of the raster image data are expanded so as to correct the expansion-and-contraction on the positive side in the X axis direction and the positive side in the Y axis direction on the page111ofFIG.19. In the raster image data122, the negative side in the X axis direction and the positive side in the Y axis direction of the raster image data are expanded so as to correct the expansion-and-contraction on the negative side in the X axis direction and the positive side in the Y axis direction of the page112ofFIG.19. In the raster image data123, the negative side in the X axis direction and the negative side in the Y axis direction of the raster image data are expanded so as to correct the expansion-and-contraction on the negative side in the X axis direction and the negative side in the Y axis direction on the page113ofFIG.19.

Next,FIG.21is a drawing for explaining an example of an image forming result in a case where the correction according to the embodiment is performed.FIG.21illustrates multiple pages of sheets on which images are formed on the basis of raster image data121,122, and123ofFIG.20. A page131indicates the 1st page, a page132indicates the 2nd page, and a page133indicates the 3rd page.

As illustrated inFIG.21, on the page131, an image obtained by appropriately correcting the expansion-and-contraction of the page111on the positive side in the X axis direction and the positive side in the Y axis direction illustrated inFIG.19has been obtained. Similarly, on the page132, an image obtained by appropriately correcting the expansion-and-contraction of the page112on the negative side in the X axis direction and the positive side in the Y axis direction illustrated inFIG.19has been obtained. Also, similarly, on the page133, an image obtained by appropriately correcting the expansion-and-contraction of the page113the negative side in the X axis direction and the negative side in the Y axis direction illustrated inFIG.19has been obtained.

<Effects of Liquid Discharge Apparatus1>

Next, the effects of the liquid discharge apparatus1are explained.

In order to cause ink to adhere to the sheet, in the liquid discharge apparatus1, the amount of deformation of the sheet (the amount of expansion-and-contraction) is different according to the amount and distribution of ink that is different according to the image, and the shift in position and the deformation of the image may be different according to the image to be formed on the sheet.

For example, in a method for forming a representative pattern image on an image carrier or the like and obtaining the amount of correction from an average value of detection results of the pattern image, the correction accuracy for correcting the shift in position and the deformation of the image, which are different from image to image, may decrease.

In contrast, in the present embodiment, raster image data (i.e., the first image data) is obtained, and mark-attached raster image data (i.e., the second image data) obtained by adding a predetermined figure to the raster image data is generated. Then, corrected data (i.e., the third image data) is generated that is obtained by correcting each page of the raster image data on the basis of (i) the mark-attached raster image data and (ii) read image data obtained by reading the image formed on the sheet based on the mark-attached raster image data, and liquid is discharged onto the recording medium on the basis of the corrected data.

The liquid is discharged onto the sheet on the basis of the third image data that is corrected, for each image, according to the amount of deformation of the sheet, so that even in a case where the amount of deformation of the sheet is different from image to image, the correction accuracy for correcting the image to be formed on the sheet can be secured. By doing so, a high quality image obtained by correcting the shift in position and the deformation of the image can be formed on the sheet.

Also, in the present embodiment, the correcting unit306can generate the corrected data on the basis of the mark-attached raster image data, the read image data, and a print job including the raster image data. The correction values are different according to the print condition such as duplex printing or single-sided printing of the print job. Therefore, the correction of the image formed on the sheet can be performed more accurately by generating the corrected data by also using the information about the print job including the raster image data.

Second Embodiment

Next, a liquid discharge apparatus1aaccording to the second embodiment is explained. In the second embodiment, the same explanation as the first embodiment is omitted as appropriate.

In the present embodiment, the corrected raster image data obtained by correcting either the raster image data or the mark-attached raster image data by using at least one of (i) the correction values obtained on the basis of the amount of deformation of the sheet or (ii) the correction values defined in advance, so that the number of times the correction values are obtained, through calculation, is reduced, and the computational load of the image processing unit is reduced.

<Example of Functional Configuration of Image Processing Unit3a>

In this case,FIG.22is a block diagram for explaining a functional configuration of an image processing unit3aincluding the liquid discharge apparatus1a. As illustrated inFIG.22, the image processing unit3aincludes an adjustment value storage unit307and a correction value obtaining unit305a. The functions of the adjustment value storage unit307are achieved by the SSD34, the HDD35, or the like ofFIG.4.

The adjustment value storage unit307stores predetermined data (adjustment values) as the correction values for correcting the mark-attached raster image data. For example, a representative pattern image is formed on a sheet, and an average value of results that the sensor425(seeFIG.2) obtains by reading the formed image multiple times is stored as a predetermined correction value.

The correction value obtaining unit305acan obtain any one of (i) the correction values calculated on the basis of the amount of deformation of the sheet detected by the deformation amount detection unit304or (ii) predetermined correction values stored in the adjustment value storage unit307, and output the obtained correction values or the obtained predetermined correction values to the DFE2. Which of the correction values or the predetermined correction values the correction value obtaining unit305aobtains may be set by the user of the liquid discharge apparatus1awith the operation unit29(seeFIG.3) of the DFE2, or may be determined by the correction value obtaining unit305aon the basis of the detection result of the deformation amount detection unit304.

<Actions and Effects of Liquid Discharge Apparatus1a>

As explained above, in the present embodiment, using any one of the correction values obtained on the basis of the amount of deformation of the sheet or the predetermined correction values, the corrected raster image data obtained by correcting either the raster image data or the mark-attached raster image data is generated. In a case where the deformations of sheets are substantially the same on all of the pages, the correction is performed using the predetermined correction values, and in a case where the deformations of sheets vary from page to page, the correction is performed by using the correction values obtained on the basis of the amount of deformation of the sheet. Therefore, the user's work load for obtaining the correction values can be alleviated.

Third Embodiment

In the present embodiment, the correction according to the embodiment is applied to variable print. In this case, the “variable print” is a method for forming an image by changing the content of the image to be formed on the basis of data. In the variable print, a single page of a sheet includes: a fixed area in which the content is fixed (i.e., the same) on all of the pages; and a variable area in which the content varies from page to page. For example, a print of a recipient address of a direct mail is a typical example of a variable print, in which the area of the recipient address corresponds to the variable area, and the area displaying product information, a catalog, and the like corresponds to a fixed area.

The effects of the liquid discharge apparatus according to the present embodiment are explained with reference toFIG.23toFIG.25. Areas hatched by diagonal lines inFIG.23toFIG.25indicate the above variable areas, and areas hatched by horizontal lines indicate the above fixed areas.

First,FIG.23is a drawing for explaining an example of an ideal variable print result.FIG.23illustrates multiple pages of sheets that are printed as variable print. A page151indicates the 1st page of the 1st copy. A page152indicates the 2nd page of the 1st copy, a page153indicates the 1st page of the 2nd copy, a page154indicates the 2nd page of the 2nd copy, a page155indicates the 1st page of the 3rd copy, and a page156indicates the 2nd page of the 3rd copy.

Next,FIG.24is a drawing for explaining an example of a variable print result in a case where the correction according to the embodiment is not performed.FIG.24illustrates multiple pages of sheets that are printed as variable print. A page161indicates the 1st page of the 1st copy, a page162indicates the 2nd page of the 1st copy, a page163indicates the 1st page of the 2nd copy, a page164indicates the 2nd page of the 2nd copy, a page165indicates the 1st page of the 3rd copy, and a page166indicates the 2nd page of the 3rd copy.

In the variable print, a portion of the page is a variable area. Accordingly, on pages having substantially the same variable area or pages having variable areas that are substantially symmetrical about the center of the sheet, the deformation of the sheets tend to be the same, and as a result, the shifts in position and the deformations of the images may be the same as one another.

InFIG.24, the variable area on the page163is substantially the same as that on the page161. On the page164, the variable area is substantially symmetrical with the variable area on the page163about the center of the sheet. On the page165, the variable area is substantially the same as the variable area on the page161. On the page166, the variable area is substantially the same as the variable area on the page162.

Therefore, for the page161, the page163, and the page165, the corrected raster image data obtained by correcting the mark-attached raster image data is generated using the same correction values. For the page162, the page164, and the page166, the corrected raster image data obtained by correcting the mark-attached raster image data is generated using the same correction values. Whether the same correction values are used can be determined by the correction value obtaining unit305on the basis of the detection result of the deformation amount detection unit304(seeFIG.5).

FIG.25is a drawing for explaining an example of a variable print result in a case where the correction according to the embodiment is performed.FIG.25illustrates multiple pages printed as variable print. A page171indicates the 1st page of the 1st copy, a page172indicates the 2nd page of the 1st copy, a page173indicates the 1st page of the 2nd copy, a page174indicates the 2nd page of the 2nd copy, a page175indicates the 1st page of the 3rd copy, and a page176indicates the 2nd page of the 3rd copy.

The deformations of sheets vary from page to page, but the shift in position or the deformation, or both of the shift in position and the deformation, of the image formed on the sheet is alleviated due to the correction.

In this manner, in the present embodiment, the image to be formed on the sheet can be corrected in variable print.

Also, in the present embodiment, the correction values that differ from page to page are obtained on the basis of a representative pattern formed on a sheet. This representative pattern is, for example, a pattern of a zip code, an address, and a name when an image of a recipient address of a postal item is formed. In the present embodiment, the pattern of the zip code, the address, and the name is used as a mark for correction, and the correction values that are different for each of multiple pages are obtained. Accordingly, the correction accuracy can be secured in variable print.

Fourth Embodiment

A liquid discharge apparatus1baccording to the fourth embodiment is explained.

Basic deformation, i.e., deformation that occurs when a single image is formed on a single page, can be corrected by applying affine transformation to a two-dimensional array in the X axis and Y axis by geometric transformation. In such a case, the correction values are derived at four points. However, a surface can be corrected with coordinates at three points, and therefore, in a case where two or more images are arranged and formed on a single page, the correction is performed by printing five or more reference marks in the image forming area.

FIG.26is a drawing illustrating an example of marks according to the present embodiment.FIG.27toFIG.32are drawings for explaining correction according to the present embodiment.FIG.27is a first example.FIG.28illustrates a second example.FIG.29illustrates a third example.FIG.30illustrates a fourth example.FIG.31illustrates a fifth example.FIG.32illustrates a sixth example. In each ofFIG.27toFIG.32, the X axis and the Y axis are indicated by arrows. In the X direction along the X axis, a direction pointed by the arrow is denoted as +X direction, and a direction opposite to +X direction is denoted as −X direction. Likewise, in the Y direction along the Y axis, a direction pointed by the arrow is denoted as +Y direction, and a direction opposite to +Y direction is denoted as −Y direction.

As illustrated inFIG.26, marks are provided at four corners of the image, i.e., a point A(0, 0), a point C(200, 0), a point G(0, 200), and a point I(200, 200), and also at the center of the image, i.e., a point E(100, 100).

For example, in a case where four images are arranged on a single page, as illustrated inFIG.27, marks are formed on the perimeter of each image. Alternatively, two or three images may be arranged on a single page, or five or more images may be arranged on a single page. In a case where two images are arranged on a single page, the mark at the central point E (seeFIG.26) is not formed, and marks at the four corners, i.e., the point A, the point B, the point C, and the point D, are formed. The accuracy of correction can be improved when, using three or more marks in each image, an image “A” inFIG.27is corrected with 3 points×2 and an image “B” inFIG.27is corrected with 3 points×2. Note that “3 points×2” means that three marks are corrected twice in order to correct a quadrilateral.

As illustrated inFIG.27andFIG.28, when four images are simply arranged on a single page, it can be understood how the respective images, i.e., the image “A” to the image “D”, are deformed. The marks are formed at four corners of each of the respective images, i.e., the image “A” to the image “D”. In this case, at positions in proximity, the image tends to deform in the same direction. For example, in a case where the center of the sheet is shifted in position in the upper left direction due to expansion-and-contraction, the lower right (on +X direction side and on −Y direction side) of the image “A”, the lower left (on −X direction side and on −Y direction side) of the image “B”, the upper right (on +X direction side and on +Y direction side) of the image “C”, and the upper left (on −X direction side and on +Y direction side) of the image “D” are close to each other in position, and accordingly, the shifts in position of the same tendency are likely to occur at these positions.

Also, as illustrated inFIG.29andFIG.30, if the expansion-and-contraction at positions in proximity have the same tendency, these marks in proximity can be unified.

The mark positions other than the four corners change depending on the imposition. As illustrated inFIG.31, in a case of four-image imposition, a setting (arrangement) may be made in an area311extending in the main scanning direction (i.e., the X direction) and an area312extending in the sub-scanning direction (i.e., the Y direction).

As illustrated inFIG.32, in a case of six-image imposition, a setting may be made in an area321extending in the main scanning direction and an area322and an area323extending in the sub-scanning direction. In a case where areas are arranged in three columns, setting is made in areas other than the two areas. In a case where areas are arranged in two rows, setting is made in areas other than the one area.

Positions where marks (“T” shaped marks, “L” shaped marks, and “+” shaped marks) are set, other than those at the four corners, are configured to be outside of images313(areas surrounded by broken lines) or images324(areas surrounded by broken lines) of trim marks. These marks are automatically arranged on the basis of the images to be formed on the sheet and the coordinates of the marks at the four corners. The images313and the images324include images to be formed on the sheet in the print job. The images to be formed on the sheet include trim marks. The outermost portions of the images313and the images324are border lines of the images. In a case of automatic arrangement, the marks are arranged on the basis of the border lines of the images arranged. In a case where, e.g., the four corners are likely to extend out of the marks, the mark position may be designated by the user on a user interface (UI) screen. When the marks are unified, the number of times the user designates an area to be cut decreases, which improves the usability or reduces the processing load.

<Operation Example of Liquid Discharge Apparatus1b>

FIG.33is a flowchart illustrating an example of correction value calculation operation of the liquid discharge apparatus1b.

First, in step S331, the liquid discharge apparatus1bdetermines a reference position such as a mark position.

Next, in step S332, the correction values of multiple images are calculated on the basis of the marks formed at the reference position.

In this manner, the liquid discharge apparatus1bcan obtain the correction values.

FIG.34is a flowchart illustrating an example of detailed operation of correction value calculation by the liquid discharge apparatus1b.

First, in step S341, the liquid discharge apparatus1bsets marks.

Next, in step S342, the liquid discharge apparatus1bgenerates the second data by adding, to the first image data, data corresponding to the marks.

Next, in step S343, the printer4of the liquid discharge apparatus1bforms an image on a sheet on the basis of the second image data.

Next, in step S344, the sensor425of the liquid discharge apparatus1breads the image formed on the sheet by the printer4, and calculates the positions of the marks on the sheet on the basis of the read image data.

Next, in step S345, the liquid discharge apparatus1bcalculates the correction values on the basis of the positions of the marks.

Next, in step S346, the liquid discharge apparatus1bstores the calculated correction values to the correction value storage unit21.

In this manner, the liquid discharge apparatus1bcan calculate and store the correction values.

The liquid discharge apparatus1bcan improve the accuracy in position of image formation by using the correction values stored in the correction value storage unit21.

In this case, the main scanning position correction value for correcting the drawing position in a direction perpendicular to the conveying direction (main scanning direction) of the image, and the sub-scanning position correction value is a correction value for correcting the drawing position in the conveying direction (sub-scanning direction).

The main scanning magnification error correction value is a correction value for correcting the magnification of the image in the main scanning direction, and the sub-scanning magnification error correction value is a correction value for correcting the magnification of the image in the sub-scanning direction.

The main scanning left-side deviation amount correction value, the main scanning right-side deviation amount correction value, the sub-scanning top-side deviation amount correction value, and the sub-scanning bottom-side deviation amount correction value are correction values for correcting the distortions in the upward (top), downward (bottom), left, and right directions (+X direction side, −X direction side, +Y direction side, −Y direction side), respectively, of the image.

Even in partial positioning, the test printing, the position correction setting, and the method for calculating the correction value are used. Even in partial positioning, data of the correction values is stored for each of multiple images on respective pages of a single print job, and also the correction values may be stored for each of the sheet types. The liquid discharge apparatus1bcan commonly apply the stored correction values to all of multiple pages in multiple print jobs.

Although the present invention has been hereinabove explained on the basis of the embodiments and examples, the present invention is not limited to the above embodiments and examples. Various additions, changes, modifications, alternations, and the like can be made to the above embodiments and examples without deviating from the gist of the present invention.

For example, in the above embodiments, the image forming apparatus has been explained as the line scanning ink jet type image forming apparatus, but the embodiments are not limited thereto. The embodiments can also be applied to a serial scanning ink jet type image forming apparatus, and substantially the same effects as those achieved by the liquid discharge apparatus1explained above can be achieved.

Also, the embodiments include a control method for controlling a liquid discharge apparatus. For example, the control method for controlling the liquid discharge apparatus is a control method for controlling a liquid discharge apparatus for forming an image on a recording medium, the control method including obtaining first image data, generating second image data by adding a predetermined figure to the first image data, generating third image data obtained by correcting any one of the first image data or the second image data, based on both the second image data and read image data obtained by reading an image formed on the recording medium based on the second image data, and discharging liquid onto the recording medium, based on any one of the second image data or the third image data. With the control method for controlling the liquid discharge apparatus, substantially the same effects as those achieved by the liquid discharge apparatus1explained above can be achieved.

The embodiments also include a recording medium. For example, the recording medium stores instructions for causing a liquid discharge apparatus to execute processing including obtaining first image data, generating second image data by adding a predetermined figure to the first image data, generating third image data obtained by correcting any one of the first image data or the second image data, based on the second image data and read image data obtained by reading an image formed on the recording medium based on the second image data, and discharging liquid onto the recording medium, based on any one of the second image data or the third image data. With the recording medium, substantially the same effects as those achieved by the liquid discharge apparatus1explained above can be achieved.

Further, the functions of the embodiments described above may also be implemented by one or more processing circuits. Here, it is assumed that “processing circuitry” includes processors programmed to perform each function by software, such as processors implemented in electronic circuits, devices designed to perform each function as described above, such as ASICs (Application Specific Integrated Circuit), DSPs (digital signal processors), FPGAs (field programmable gate arrays), and conventional circuit modules.

The present application is based on and claims the benefit of priorities of Japanese Priority Application No. 2020-154275 filed on Sep. 15, 2020, and Japanese Priority Application No. 2021-123609 filed on Jul. 28, 2021, the contents of which are incorporated herein by reference.

REFERENCE SIGNS LIST

1liquid discharge apparatus2DFE21correction value storage unit3image processing unit (example of image processing apparatus)301first image obtaining unit302second image generating unit303read image obtaining unit304deformation amount detection unit305correction value obtaining unit306correcting unit307adjustment value storage unit4printer42print unit423ink discharging unit (example of liquid discharging unit)425sensor (example of reading unit)5PC6printed matter95a,95bmark (example of predetermined figure)