Activatable electronic component destruction device

An activable electronic component destruction device includes a heater and a heat-activated expandable material arranged on top of the heater. Heating of the heater causes the heat-activated expandable material to expand. The device further includes activation electronics coupled to the heater. The activation electronics are configured to control supply of power to the heater, which causes the heater to heat the heat-activated expandable material, which breaks a semiconductor substrate arranged on top of the heat-activated expandable material.

BACKGROUND

Technical Field

Embodiments of the subject matter disclosed herein generally relate to a system, apparatus, and method for destroying electronic components, as well as methods for producing an activatable electronic component destruction device.

Discussion of the Background

Data security is becoming increasingly important to both businesses and individuals. Businesses that lose customer data can be subject to civil lawsuits and government fines, and when the data is protected by specific statutes, such as health data, the costs to a business in both fines and loss of goodwill can be enormous. Individuals now store a significant amount of personal information on various electronic devices and the loss of the electronic device can allow for identity fraud, blackmail over incriminating photos or documents, and the like.

The most secure way to protect data is also the most inconvenient—storing the data on a device maintained in a secure room without access to external networks. Although data stored in other ways can be protected using encryption, this requires strong passwords. Further, processing power continues to increase at a rate that may allow hackers to break even the most sophisticated encryption algorithms in short periods of time.

Thus, the only way to ensure that data is not obtainable from a lost or stolen electronic device is by destroying the device or a memory component of the device. Destroying or altering the functionality of an electronic component is the focus of the emerging technology field commonly referred to as transient electronics. Transient electronics has conventionally focused on healthcare applications, such as electronic monitoring implants that can be reabsorbed by the body over time, biodegradable sensors, and the like.

Recently, there has been some work in physical transient electronics, which involves physical destruction of electronic components. These solutions involve, for example, submerging electronics in dissolvable solutions, using microfluidics as chemical etchants, etc. These liquid-based solutions are typically too slow, fully destroy the entire electronic device (instead of just selected components), and are difficult to implement due to the need to keep the liquid separated from the electronics until device destruction is required. Another solution involves destroying a chip built on strained glass by a remotely triggered laser, which is inconvenient because it requires a laser and strained glass. Solutions from the healthcare applications suffer from thermal instability and inherent low carrier mobility, which limits the application of these solutions to electronic devices.

Thus, there is a need for methods and apparatus that can quickly destroy an electronic component without destroying surrounding components of an electronic device that is stable enough to use in electronic devices that may be transported in a variety of different environments.

SUMMARY

According to an embodiment, there is an activatable electronic component destruction device. The device includes a heater and a heat-activated expandable material arranged on top of the heater. Heating of the heater causes the heat-activated expandable material to expand. The device further includes activation electronics coupled to the heater. The activation electronics are configured to control supply of power to the heater, which causes the heater to heat the heat-activated expandable material, which breaks a semiconductor substrate arranged on top of the heat-activated expandable material.

According to another embodiment, there is a method for destroying a component of an electronic device. An activation signal is provided to a driver circuit in response to a determination that an activation condition is satisfied. In response to the actuation signal, the driver circuit supplies power to a heater so that heat generated by the heater activates a heat-activated expandable material, which expands and destroys a substrate of the component of the electronic device.

According to yet another embodiment, there is an electronic device, which includes an electronic component, which includes a semiconductor substrate, a heater, and an activatable electronic component destruction device. The activatable electronic component destruction device includes a heat-activated expandable material arranged on top of the heater. Heating of the heater causes the heat-activated expandable material to expand. The activatable electronic component destruction device also includes activation electronics coupled to the heater. The activation electronics are configured to control supply of power to the heater, which causes the heater to heat the heat-activated expandable material, which breaks the semiconductor substrate and destroys the semiconductor device.

DETAILED DESCRIPTION

The following description of the exemplary embodiments refers to the accompanying drawings. The same reference numbers in different drawings identify the same or similar elements. The following detailed description does not limit the invention. Instead, the scope of the invention is defined by the appended claims. The following embodiments are discussed, for simplicity, with regard to the terminology and structure of an activatable electronic component destruction device. However, the embodiments to be discussed next are not limited to destroying electronic components but could be applied to destroying other types of devices or components.

According to an embodiment there is an activatable electronic component destruction device, an example of which is schematically illustrated inFIG. 1. The device100includes a heat-activated expandable material115arranged on top of a heater110. Heating of the heater110causes the heat-activated expandable material to expand. Activation electronics (not illustrated in this figure) are coupled to the heater110and are configured to control supply of power to the heater110, which causes the heater110to heat the heat-activated expandable material115, which breaks a semiconductor substrate125arranged on top of the heat-activated expandable material115.

In the illustrated embodiment, the heater110is arranged on a flexible substrate105, such as a flexible polyimide substrate. Further, an adhesive120, such as double-sided tape, mechanically connects the heat-activated expandable material115to the semiconductor substrate125. The adhesive120should be thin enough so that it is able to flex along with the heat-activated expandable material115below it to allow the destruction of the semiconductor substrate125above it. In one example, the adhesive in the form of a double-sided tape can have a thickness around 30 μm, although other thicknesses can be employed so long as it flexes to allow destruction as described. The semiconductor substrate125can form a substrate of an electronic component form with or on, or placed on the semiconductor substrate125.

The heat-activated expandable material115can be an expandable polymer, such as polymeric microspheres having a gas-tight thermoplastic enclosing a small amount of liquid hydrocarbon. Heating of the heat-activated expandable material115above a critical temperature by heater110softens the polymeric shell and causes the small amount of liquid hydrocarbon inside the shell to undergo a phase change to gas, which results in volumetric expansion of the polymeric microspheres of the heat-activated expandable material115. Polymeric shells can have different glass phase transition temperatures, and thus a particular type of polymeric shell can be selected for a particular critical temperature for softening the polymeric shell for expansion. In one embodiment, the polymeric shells can have a glass phase transition temperature of approximately 80° C. and the heat-activated expandable material115irreversibly expands its volume by approximately 7 times its original volume. The use of a heat-activated expandable material is particularly advantageous because, in some embodiments, it can destroy an electronic component in as little as 10 seconds. Further, the destruction can be localized to a particular electronic component without destroying other components of the electronic device.

In order to destroy an electronic component formed on semiconductor substrate125, the expansion of the heat-activated expandable material115should exert an amount of force greater than the ultimate tensile strength of the semiconductor substrate125. In the case of a silicon substrate the ultimate tensile strength is 6.89 GPa. Because ultimate tensile strength represents an amount of force per unit area, the thickness of the semiconductor substrate125affects how much force is required to be applied by the heat-activated expandable material115to destroy the component formed on the semiconductor substrate125. This can be achieved using a relatively thin semiconductor substrate, such as those produced in the manner described in U.S. Pat. Nos. 9,209,083 and 9,520,293. As noted in the U.S. Pat. No. 9,520,293 patent, semiconductor substrates are generally designed to be thick to avoid damage during manufacture but the thickness does not appreciably affect the overall electrical characteristics of the resulting semiconductor component. Thus, using a relatively thin semiconductor substrate allows for limiting the amount of expansion required by the heat-activated expandable material115to destroy the semiconductor substrate125, which in turn reduces the amount of time required for such destruction and the amount of voltage required to be applied to the heater to cause the destruction. Further, this limited expansion also helps protect other components from being destroyed when the heat-activated expandable material115expands.

FIG. 2is another schematic diagram of an activatable electronic component destruction device according to an embodiment andFIG. 3illustrates a flowchart for producing the activatable electronic component destruction device ofFIG. 2. Initially, a conductor is formed on a flexible polyimide substrate205(step305) and then a heater210is formed from the conductor (step310). In an embodiment, the conductor can be formed, for example, by sputtering approximately 200 nm of gold on a 125 μm thick flexible polyimide film and the heater210can be formed, for example, by patterning using a 1.06 μm ytterbium-doped fiber laser.

The heat-activated expandable material215is then formed (step315) and arranged on the heater210. The heat-activated expandable material215can be formed using a thermally expandable polymer (e.g., Expancel, 31 DU 40 from AkzoNobel) mixed with polydimethylsiloxane (PDMS) in a 2:1 ratio, which is spin coated on a wafer to obtain an approximately 275 μm sheet of expandable polymer composite. This sheet can then be cured in an oven, for example at 65° C. for 2 hours. After curing, the sheet of expandable polymer composite can be peeled off from the wafer to obtain a thin layer of expandable polymer composite, which can then be arranged on the heater210(step320).

The electronic component220, including the thin silicon substrate, is then formed (step325), for example using the trench protect etch release methods disclosed in U.S. Pat. Nos. 9,209,083 and 9,520,293. Specifically, these methods involve a patterned liftoff of, for example, 150 nm thick sputtered gold to obtain the desired circuit design, which is followed by deep reactive ion etching via the Bosch process to create numerous adjacent trenches in the silicon substrate. Aluminum oxide (Al2O3) can then be deposited through atomic layer deposition (ALD), which can be followed by reactive ion etching (RIE) to remove the deposited aluminum oxide from the top surface of the substrate and the bottom surfaces of the trenches. The exposed silicon surfaces in the trenches can then be isotropically etched using xenon difluoride (XeF2) gas, which results in the release of the thinned flexible silicon layer. The flexible silicon substrate can then be removed using laser etching at the edges and lifting of the substrate using, for example, an instrument with a sharp blade. For ease of explanation, the formation of the electronic component220is described as being performed after the arrangement of the heat-activated expandable material on the heater. However, the electronic component220can be formed independent of the other steps in the method ofFIG. 3at any point prior to it being combined with the parts of the activatable electronic component destruction device.

After the electronic component220is formed (step325), it is placed on top of the heat-activated expandable material215(step330). The electronic component220can be coupled to the heat-activate expandable material215using an adhesive, such as double-sided tape. A driver circuit225is then coupled to the heater210(step335), and the driver circuit225is coupled to a power source230(step340) and activation electronics235(step345), which forms the electronic component destruction device200. In one embodiment, the driver circuit225can be comprised of an NPN bipolar junction transistor (BJT) with a base resistor, which limits the bias current flowing to the gate that will ultimately control the current through the collector. Although not illustrated, a current limiting resistor can be connected in series with the heater215to limit the maximum current, and in turn the amount of heat created.

The activation electronics235are configured to provide a signal to driver circuit225to cause the driver circuit225to supply voltage from power source230to the heater215, which causes the heater to heat the heat-activatable expandable material215, which in turn results in the destruction of the electronic component220. The order of coupling the driver circuit to the heater, power source, and activation electronics can be different from the order described above and illustrated inFIG. 3.

The embodiments above involve a single heater being used to destroy a single electronic component. However, multiple heaters can be employed to destroy a corresponding number of electronic components. In one embodiment, which is illustrated inFIG. 4, this could involve connecting a driver circuit to multiple parallel connected heaters4051-405X. In such an arrangement, the heater4051-405Xsequentially destroy a corresponding electronic component, starting with the heater closest to the driver circuit and power source. Thus, the resistance seen by the driver circuit in this embodiment would increase as each heater4051-405Xis destroyed. The heaters can also be arranged serially, however this would require more power to activate the heaters.

The particular configuration of the heater is not limited to those illustrated inFIGS. 1, 2, and 4. Instead, other configuration can be employed, such those illustrated inFIGS. 5A-5E. As will be appreciated from the discussion above and as illustrated in more detail inFIG. 5A, the heaters include a highly resistive portion505A and electrodes502A and503A that are connected to a power source (not illustrated in the figure) via the driver circuit (not illustrated in the figure). The highly resistive portion is particularly advantageous because it provides localized heating to activate the heat-activated expandable material without causing unnecessary heating of other components of the device that are not intended to be destroyed. Specifically, experiments have shown that the heat generated by the highly resistive portion quickly dissipates along the electrodes.

The heaters inFIGS. 5A and 5Binclude a highly resistive portion505A and505B are configured in line with the rest of the heater structure. The difference between the heaters ofFIGS. 5A and 5Brelates to the overall number of serpentine portions and the spacing between the serpentine portions. The heater arrangement inFIG. 5Cincludes the highly resistive portion505Carranged at the ends of the heater leads. The heater arrangement ofFIG. 5Dincludes the highly resistive portion505Darranged in an offset inline arrangement, whereas the one inFIG. 5Eincludes an inline arrangement of the highly resistive portion505E at the end of the heater leads. Further, the serpentine, highly resistive portions505A and5058inFIGS. 5A and 5Bhave a relatively angular configuration, whereas the highly resistive portions505C,505D, and505EinFIGS. 5C-5Ehave a more circular configuration. The disclosed heater designs are merely exemplary and other heater designs can be employed.

Operation of an activatable electronic component destruction device will now be described in connection with the flowchart illustrated inFIG. 6. Initially, the activation electronics235determine whether an activation condition has been satisfied (step605). The type of activation condition can vary, including pressure activation, light activation, location-based activation, remotely requested activation, etc., examples of which will be described in more detail below.

When the activation condition is satisfied (“Yes” path out of decision step605), the activation electronics provide an activation signal to the driver circuit (step610). The manner of providing the activation signal can vary depending upon implementation. Thus, for a pressure-based or light-based activation condition, the corresponding pressure sensor or light sensor can be configured to only output a signal upon a predetermined pressure or light value being achieved, which signal acts as the activation signal. Alternatively, the pressure sensor or light sensor can output a continuous signal indicating a sensed pressure or amount of light and the driver circuit225is arranged to couple the power source230to the heater215upon satisfying a predetermined pressure or amount of light. Another alternative would involve the sensor outputting a continuous signal unless the predetermined pressure or amount of light is sensed, and then the absence of a signal would be the activation signal.

The driver circuit225couples the power source230to the heater215(step615), which causes the heater to activate the heat-activated expandable material215(step620), which results in the heat-activated expandable material215to expand (step625) and destroy the electronic component (step630).

As discussed above, the activation condition can be based on location, an example of which is illustrated inFIGS. 7 and 8. In this embodiment the electronic component destruction device700is similar to the discussed above in connection withFIGS. 1 and 3, with the addition of a location determining device740. The location determining device740can be a Global Positioning Satellite (GPS) receiver or any other device capable of determining a location (e.g., a device reading location based on sensed radio frequency identification (RFID) tags, a device that can determine location based on signals provided by a communication network, such as a cellular network, etc.).

In this embodiment, the activation electronics230and/or the location determining device740can employ a geographic fence (geo-fence) defining the location(s) within which the electronic device is allowed, thereby defining the electronic device being outside of the geo-fence as an activation condition for the electronic component destruction device700. Specifically, the location determining device740monitors the electronic device's location (step805) and the activation electronics230and/or the location determining device740determine whether the determined location is outside a predefined geo-fence (step810). When the device is outside of the predefined geo-fence (“Yes” path out of decision step810), then the location determining device740sends a destruction command to the activation electronics230(step815), which then sends an activation signal to the driver circuit225. If the activation electronics230performs the determination of whether the location is within the predefined geo-fence (step810), then step815is omitted and the activation electronics230sends the activation signal to the driver circuit225based on its own determination. As an alternative to activating the destruction device when it is outside of a predefined geo-fence, the destruction device can be activated when it is within a predefined geo-fence.

FIGS. 9 and 10respectively illustrate a remotely activatable electronic component destruction device900and method for remotely activating the electronic component destruction device900according to an embodiment. In this embodiment, the remotely activatable electronic component destruction device900includes a communication interface945coupled to the activation electronics230. In one embodiment, another communication device950executes software, such as an application or app, to perform the method ofFIG. 10to send a remote activation signal. In order to do so, the other communication device950includes a memory955for storing the software, which is coupled to a processor960for executing the software. A communication interface965is coupled to processor960in order to communicate a destruction command to communication interface945of device900. Also, a user interface970, such as a touch display, is coupled to the processor960in order to provide user inputs and provide outputs for execution of the method ofFIG. 10.

Initially, an application is launched on the other communication device950(step1005), which provides a user with an option to remotely destroy a component of the remotely activatable electronic component destruction device900. The application can provide a variety of options, including the ability for the user to request destruction of a component of device900. Accordingly, when destruction is requested (“Yes” path out of decision step1010), the user interface970prompts the user for credentials, such as a password (step1015). This ensures that the component of device900is destroyed only by authorized users. If the user is not authorized (“No” path out of decision step1020), a remote destruction command is not sent and the processing ends (step1025). The authorization can be performed on device950or by communicating with another application or database, such as one coupled to the Internet.

If the user is authorized based on the submitted credentials (“Yes” path out of decision step1020), the processor960sends a destruction command via communication interface965to communication interface945of device900(step1030).

In one embodiment, the device900can confirm that the destruction command has been received. Accordingly, communication interface965of device950receives a destruction confirmation from communication interface945of device900(step1035) and the user interface970of device950outputs an indication that the destruction has been confirmed (step1040). In some embodiments, the destruction confirmation is sent after the electronic component of device900has been destroyed, while in other embodiments the destruction confirmation is sent upon receipt of the destruction command. The former alternative is advantageous because it confirms the component has actually been destroyed, while the latter alternative allows confirmation of receipt to be provided when the actual destruction confirmation may not be able to be sent due to the component destruction. Of course, these two alternatives can be implemented together.

Although the use of pressure-, light-, location-, and remote activation-based activation have been described separately, any or all of these can be implemented together.

The disclosed embodiments provide an electronic component destruction device, a method of making an electronic component destruction device, and methods of using an electronic component destruction device. It should be understood that this description is not intended to limit the invention. On the contrary, the exemplary embodiments are intended to cover alternatives, modifications and equivalents, which are included in the spirit and scope of the invention as defined by the appended claims. Further, in the detailed description of the exemplary embodiments, numerous specific details are set forth in order to provide a comprehensive understanding of the claimed invention. However, one skilled in the art would understand that various embodiments may be practiced without such specific details.