Bottle carrier with retaining means

An article carrier has a plurality of interconnected panels, including a side wall panel and a second wall panel which are foldably interconnected. Article receiving and retention in the carrier along the side wall panel and second wall panel is provided by an aperture adapted to receive a portion of an article contained within the carrier, and a flap struck from and hingaably connected to an edge of the aperture, which flap is adapted to abut the article received in the aperture. The flap is pivotal into an operative position about its hinged connection inwardly of the carrier to provide portions thereof which protrude both inwardly and outwardly of the carrier so that a portion of the flap engages the article internally of the carrier and another portion of the flap engages the article externally of the carrier.

This invention relates to article carriers and blanks therefor which are 
particularly useful for carrying articles such as bottles. More 
particularly the invention relates to a bottle carrier of the wrap-round 
type and is concerned with an improved bottle retention and carrier 
reinforcing feature which receive heel portions of bottles accommodated in 
the carrier. 
Bottle heel retention means in wraparound carriers are well known. 
EPO171229B1 discloses a known bottle carrier of the wrap-around type having 
top, bottom and side walls inter-connected to form a tubular open-ended 
structure. A sloping heel panel interconnects each side wall along a fold 
line with an associated bottom lap panel. The bottom corners of the carton 
formed by the sloping heel panel comprise bottle heel receiving apertures 
formed in each sloping heel panel which extend into the associated side 
wall and lap panels. The receiving apertures form part of the bottle heel 
retaining feature which further comprises bottle engaging and carrier 
reinforcing flaps which are foldably joined along opposed peripheral edges 
of the bottle heel receiving apertures. In particular, EPO171229B1 
discloses bottle engaging and carrier reinforcing flaps which extend 
across the associated sloping heel panel and into the associated side wall 
and lap panel; the flaps comprising hinged portions so that in the formed 
bottle carrier a portion of the bottle engaging and carrier reinforcing 
flap is substantially parallel with the inner surface of the associated 
lap panel. In this construction a portion of the heel of a bottle 
protrudes from the carrier without being protected and the tighter the 
package is made the more is the tendency for the heel to protrude further. 
Also, tears can be created in the carton surrounding a receiving aperture 
due sometimes to an "over tight" package and in part at least, to any 
movement of a bottle acting directly against the edge of the receiving 
aperture. 
Another type of bottle heel retaining structure is shown by EPO 059 104. 
This reference discloses a heel retaining flap extending primarily 
outwardly of the carton, although C-shaped cuts provided cause a small 
portion of the flap to extend inwardly of the carton. However the folding 
action of the retaining flaps is outward i.e. the pivoting action is 
outward and not inward. EPO 247 298 is another example of an outwardly 
extending bottle heel retaining flap and whereas in practice a small 
portion of the flap may extend inwardly of the carton, the setting up 
pivoting action is outward. 
One aspect of the invention provides an article carrier for bottles 
comprising angularly related panels such as a top, bottom and side wall 
panels which are foldably interconnected. Accordingly the carrier might be 
of the tray or wraparound types for example. The carrier further comprises 
article receiving and retaining means extending between a main side wall 
panel and a main second panel which is either a top or a bottom panel, 
said means comprising an aperture adapted to receive a portion of an 
article contained within the carrier, and a flap struck from and hingably 
connected to an edge of said aperture which flap is adapted to abut the 
article received in the aperture, and wherein the flap is pivotal into an 
operative position about its hinged connection to provide portions thereof 
which protrude both inwardly and outwardly of the carrier so that a 
portion of said flap engages the article internally of the carrier and 
another portion of said flap engages the article externally of the 
carrier, said flap being put into its operative position by pivoting 
inwardly of the carrier. 
Beneficially, a retaining means might be provided to retain a heel or a 
shoulder, or both, of an article such as a bottle or a can for example. 
According to a feature of this aspect of the invention said receiving and 
retaining means may comprise a pair of complimentary hinged flaps, each 
being hinged on opposite edges of said aperture. 
According to another feature of this aspect of the invention, said other 
portion of the or each flap may be defined at least in part by a cut line 
extending between a pair of spaced hinged connections about which the flap 
is pivotal out of the plane of said aperture. 
Preferably, said other flap portion is disposed laterally beyond an 
imaginary straight line taken between adjacent ends of the hinged 
connections. Moreover the other flap portion might be defined by said 
straight line and said cut line extending between the spaced hinged 
connections. 
According to yet another feature of this aspect of the invention, the 
carrier may further comprise an inclined panel which foldably connects 
together a side panel and the second wall panel of the carrier and wherein 
said aperture is struck partially from each of said side panels, said 
inclined panel and said second wall panel. In some constructions where 
this feature is adopted said cut line may be formed in said inclined panel 
between the first and second hinges of the flap which hinges are formed in 
the side and second wall panels respectively. In other constructions where 
this feature is adopted said cut line may be formed partially in said 
inclined panel and partially in said second wall panel between the first 
and second hinges which hinges are formed at least partially in said side 
panel and in said second wall panel respectively. Preferably, the cut 
between the first and second hinges of the flaps is substantially arcuate. 
According to yet another feature of this aspect of the invention each of 
said flaps may include an upper portion and a lower portion hinged so as 
to be foldable relative to one another and thereby allow the flap to bend 
and better conform to the shape of a bottle heel portion and wherein the 
hinged connection between said upper and lower flap portions is disposed 
above the base of a bottle engaged therewith. 
According to a still further feature of the invention an article carrier 
receiving means may be provided to receive each of the outermost corner 
articles contained in the carrier. 
Another aspect of the invention provides an article carrier of the 
wraparound type having top, bottom and side walls interconnected to form a 
tubular open-ended structure, a sloping heel panel interconnected with 
each side wall along a fold line and an associated bottom lap panel along 
a fold line and article heel receiving and retaining means comprising 
apertures formed in each sloping heel panel which extend into the 
associated side wall and bottom lap panel, said receiving means including 
article engaging and carrier reinforcing flaps which are foldably joined 
to said lap panel and said side wall panel, said flaps having fold lines 
formed therein which allow the flaps to conform to the configuration of 
the article and wherein, in the formed carrier, the flaps are folded 
substantially inwardly but also provide an outwardly extending portion 
which abuts that part of the article protruding through the associated 
receiving aperture. 
Another aspect of the invention provides an article receiving and retaining 
means for an article carrier struck from corner panels in adjacent walls 
of the carrier, which means comprises an aperture within the corner panels 
and a flap struck from and hingably connected to an edge of the aperture 
which flap is adapted to pivot into an operative position about its hinge 
to provide portions thereof which extend both inwardly and outwardly of 
the carrier, both inwardly and outwardly extending portions being adapted 
to engage respective parts of an article retained in the means in use, 
said flap being adapted to be put into said operative position by pivoting 
said operatively inwardly extending flap portion inwardly. In a preferred 
form of the article receiving and retaining means the flap comprises a 
series of foldably interconnected flap portions, at least one portion of 
which is adapted at least partially to engage an end of an article in use 
and at least an adjacent flap portion is adapted to engage a side of an 
article in use, wherein the fold line between the one and adjacent flap 
portions is disposed adjacent the side of the article in use. 
Another aspect of the invention provides a blank comprising side wall 
panels and a second wall panel such as a bottom or top wall panel which 
are foldably interconnected, article receiving and retaining means 
extending between a side wall panel and said second wall panel, said means 
comprising an aperture adapted to receive a portion of an article in use 
and a flap struck from and hingably connected to an edge of said aperture 
which flap is adapted to abut the article received in the aperture in use 
and wherein the flap is adapted to pivot into an operative position about 
its hinged connection to provide portions thereof which extend both 
inwardly and outwardly through the aperture in use, a portion of said flap 
being adapted to engage part of an article internally of a carrier formed 
from the blank and another portion of said flap being adapted to engage 
part of the article externally of the carrier, said flap being adapted to 
be put into its operative position by pivoting inwardly of the carrier. 
In a preferred form of the blank the side wall panel comprises a side panel 
and an inclined panel which inclined panel foldably connects together the 
side panel and the second wall panel, and wherein the aperture is struck 
partially in all three panels. Additionally, the flap may be hingably 
connected to said side panel and to said second wall panel, said means 
comprising a cut line between said hinged connections which extends into 
both said side panel and second wall panel.

Referring to FIGS. 1 to 5 there is shown a first embodiment of a retaining 
means 10 according to the invention. The retaining means 10 is formed in a 
side wall comprising a side panel 42 and inclined heel panel 44 and a 
second wall panel which in this example is lap (bottom) panel 46 of a 
wrap-around carrier of a known type such as that disclosed in EPO171229B1. 
The retaining means 10 is not exclusively intended for the heel portion of 
an article and might be used for an upper shoulder of an article for 
example. The retaining means 10 can be formed at the ends of the tubular 
structure of a wraparound carrier for example to retain the end (corner) 
articles or alternatively can be provided for only any one or more of the 
articles held in a carrier. 
The retaining means 10 comprises a retaining aperture 11 which in this 
example receives the heel of a bottle A as shown in FIG. 2. The retaining 
means 10 also comprises retaining flaps 12 and 14 which in the formed 
carton provide internal flap portions F which abut that part of the heel 
of an article A adjacent the sloping panel 44 and external flap portions 
F.sub.1 which engage heel portions of an article protruding externally 
through the aperture. 
In more detail, retaining means 10 comprises a first flap 12 comprising 
upper, middle and lower flap portions 12a, 12b and 12c respectively. Upper 
portion 12a is hinged to side wall 42 along hinge line 26. Middle portion 
12b is hinged to upper portion 12a along hinge line 30, and to lower panel 
portion 12c along hinge line 32. Lower panel portion 12c is hinged to lap 
panel 46 along hinge line 22. An arcuate cut 18 extends from hinge line 26 
to hinge line 22. These hinge lines 26, 22 and cut 18 together define a 
lateral edge of first flap 12 as shown in FIGS. 1 and 5. First flap 12 is 
struck from the carton panels 42, 44 and 46 by top cut 15, central cut 
line 16 and bottom cut 17 and is pivotal about the hinged connections 26 
and 22. 
Similarly, a complementary second flap 14 comprises top, middle and bottom 
flap portions 14a, 14b and 14c respectively. In this embodiment of the 
invention flap 14 is the mirror image of flap 12 along the central cut 
line 16. Of course, they need not necessarily be mirror images and indeed 
only one flap might be provided in a given retaining means 10. Also, it is 
envisaged that where two flaps are provided they need not abut along cut 
line 16 and indeed a significant gap could be provided between the flaps 
for example. In flap 14, upper hinge line 28 connects upper flap portion 
14a to side wall 42 and upper flap portion 14a is foldably connected to 
central panel portion 14b along hinge line 34. Lower portion 14c is 
hingably connected to middle flap portion 14b along hinge line 36 and to 
lap panel 46 along hinge line 24. Complementary flap 14 is pivotal about 
the hinged connections 28 and 24. When both flaps are coplanar, such as 
when the carrier is in blank form, the aperture is substantially closed. 
To erect a wrap-around carrier comprising a retaining means 10 first the 
underside of the top of the carrier blank is applied to the tops of a 
group of bottles to be packaged in the carrier and the side walls folded 
downwardly to be disposed in flanking relationship along the side walls of 
the bottles. Then flaps 12 and 14 are displaced inwardly by suitable means 
which may be similar, at least in function, to those known for example 
from EPO322159B1. Displacement of flaps 12 and 14 thus, causes flap 
portions F to be disposed internally of the carton and flap portion 
F.sub.1 to be disposed externally of the carton. The heel portion of a 
bottle A is thereby engaged in the aperture 11 and also received by the 
flaps 12 and 14 of retaining means 10. Lap panel 46 can then be folded 
upwardly into engagement with the bases of the bottles A as shown in FIG. 
2. A similar operation on the opposite side of the group of articles also 
is performed and the wraparound carrier can be completed by securing the 
overlapping base panels together, for example by gluing or preferably by 
mechanical locks. 
The structure of retaining means 10 is such that both internal and external 
retaining flap portions are provided to engage the heel of bottle A. The 
external flap portion F.sub.1 helps to protect that part of the bottle A 
which protrudes from the carrier. The retaining flaps are particularly 
able to conform to the bottom portions of bottles because of their pivotal 
action and the bending action permitted by fold lines 30, 32 and 34, 36. 
Conformability of this type is enhanced by the long curved "c" cut of the 
types 18 and 20 shown in the first embodiment of the invention and by the 
double hinge mechanism provided for each flap 12 and 14. Additionally, 
better pack tightening can be effected by the invention due to a 
beneficial resistance to tear provided by the flaps 12 and 14. These flaps 
(or aperture doors) can act as buffers, which push against the lateral 
edges of the aperture 11 (or door frame) when a bottle heel is inserted in 
the aperture 11. The flaps 12 and 14 having both inner and outer portions 
can therefore act to disperse the tearing action of a bottle against the 
periphery of the aperture. It is apparent that a large amount of 
paperboard may be put into contact with a retained article using a 
retaining structure according to the invention, thereby providing both 
protection and security for the article. 
Additionally, this door opening effect allows a relatively large portion of 
the heel portion of bottles to be inserted into aperture 11, thereby 
enabling a relatively strong pack tightening whilst minimising the risk of 
tearing. This is found to be advantageous for example in packaging 
petalloid bottles where a relatively large aperture is useful in locating 
the bottle in the carton and the flap acts to protect the relatively large 
amount of bottle protruding from the carton aperture. These features and 
benefits can possibly be better appreciated from the perspective views 
shown in FIGS. 3 and 4 wherein an article A has been removed leaving only 
a circle drawn on lap panel 46 which is representative of the base of 
article A. Fold lines 32 and 36 are positioned so that when flaps 12 and 
14 are set up in their operative positions, lower flap portions 12c and 
14c are disposed in inclined relationship above lap panel 46 beneath the 
base of bottle A, the fold lines 32 and 36 being above the base of the 
bottle. The curved side edge of bottle A is engaged by flaps 12 and 14 
which act to "cup" around the heel portion of the bottle thereby retaining 
and bracing the bottle whilst also cushioning it against knocks. 
Further examples of embodiments of the invention are shown in FIGS. 6, 7 
and 8. These comprise substantially similar retaining means to that shown 
in FIGS. 1 to 5 and accordingly like elements are given like reference 
digits prefixed by the digit 1 for the embodiment in FIG. 6, the digit 2 
for the embodiment shown in FIG. 7 and the digit 3 for the embodiment 
shown in FIG. 8. 
In the first embodiment the fold line between upper portion 12a and middle 
portion 12b and between portions 14a and 14b of the flap panels 12 and 14, 
i.e. fold lines 30 and 34, are both co-terminus with interrupted fold line 
38 at the outer lateral edges of flaps 12 and 14. The cut lines 18 and 20 
extend in the sloping panel 44 between fold lines 38 and 40. In the 
embodiment shown in FIG. 6 no such fold line exists. Accordingly, flaps 
112 and 114 comprise only upper portions 112a and 114a respectively and 
bottom panels 112b and 114b respectively. 
Lateral cut lines 118 and 120 are differently shaped to cut lines 18 and 20 
of the first embodiment, and therefore provide a different shape of flap F 
on the exterior of the carrier. In this embodiment the cuts 118 and 120 
extend from within the inclined heel panel 144 into the lap panel 146. 
Additionally, fold line 130 and 134 between portions of the flap panels 
112 and 114 are interrupted by cuts 131 and 135 respectively. These cuts 
are found to assist in the folding of the flap panel portions relative to 
one another. 
With regard to FIG. 7 there is shown a third embodiment of a retaining 
feature 210 according to the invention. Retaining feature 210 comprises 
lateral cuts 218 and 220 which extend from the interrupted hinge line 238 
between the side wall 242 and inclined heel panel 244, into the lap panel 
246. Again, cuts 231 and 235 are provided along the fold lines between 
portions of the main flap panels 212 and 214. 
Additionally, in common with the embodiment shown in FIG. 6 and cut 117 
thereof, the bottom cut 217 which defines the bottom of the main flaps 212 
and 214, defines an aperture 219 in lap panel 246. This aperture is 
visible in the unformed condition of retention means 210 as shown in FIG. 
7 and forms part of aperture 211 in the formed condition. Similarly, 
bottom cut ill defines an aperture 119, and in the fourth embodiment shown 
in FIG. 8 bottom cut 317 defines an aperture 319. These apertures in the 
lap panels 146, 246 and 346 can be used to push two lap panels together 
before and during the step of securing the lap panels together in forming 
the carrier. 
Finally, the fourth embodiment shown in FIG. 8 is substantially similar to 
the embodiment shown in FIG. 7 except that lateral cuts 318 and 320 are of 
a more elaborate shape thereby providing a differently shaped aperture 311 
to 211 and hence outwardly extending flap portion F.sub.1. 
It should be noted that in all the embodiments shown a "double hinge" 
mechanism is provided for each of the main flap portions of the retaining 
means. This is found to be a benefit in enabling the formation of an 
outwardly protruding flap portion F.sub.1 and also in providing a flexible 
buffer or brace against which the heel of an article or bottle can abut 
without tearing the carton walls surrounding the retaining features. 
However, an aspect of the invention is not limited to such a configuration 
and it is envisaged that it would be possible to provide a retaining means 
according to the invention comprising one or more hinge means per 
retaining flap in order to enable a protruding flap portion F.sub.1 to be 
provided in the assembled carrier. Also, it is envisaged that when two 
hinges are provided for each flap they might connect the flap to a side 
and inclined panel of a carton, or a bottom and inclined panel, or a side 
and bottom panel for example. In all these constructions however the 
external flap portion F.sub.1 is put into its operative position by 
displacing the retaining flap portion F internally of the carton out of 
the plane of the associated retaining aperture.