Pipe burst safety device for natural gas pipe lines or the like

A pipe line has a check valve therein, operable by an actuator. The actuator is connected to be operated by fluid pressure from the pipe line, and is connected with the pipe line by a control circuit including valve means. A differential pressure valve is connected in the control circuit, and is constructed to sense a drop in pressure within the pipe line downstream of the control valve. Upon sensing such a pressure drop, the differential pressure valve is effective to cause connection of the actuator to pipe line pressure upstream of the check valve, whereby the latter is automatically closed.

BACKGROUND OF THE INVENTION 
1. Field of the Invention 
The present invention relates generally to natural gas pipe lines or the 
like, having a flow control valve therein for controlling flow. More 
particularly, it relates to a unique device that is responsive to a drop 
in pipe line pressure, such as might occur upon a rupture in the pipe 
line, to automatically close an upstream flow control valve, utilizing the 
upstream pressure from the pipe line to do so. 
2. Description of the Prior Art 
It is customary to partition natural gas pipe lines at regular distances by 
means of flow control valves, which may be of the ball valve or other 
selected type, so that when a burst in the pipe line occurs the escape of 
the natural gas can be stopped by means of a not too distant sealing 
device. A burst is manifested by a drop in pressure toward the site of the 
burst, which drop is sensed by suitable control devices and is utilized 
for the control of the flow control valve that is positioned upstream 
relative to the side of the burst. 
For the purpose of measuring relatively small pressure differences at 
rather high absolute pressure, the Barton cells are known, and such 
operate with two measuring bellows exposed to the pressures to be 
compared. However, Barton cells normally cannot be considered for the 
present purpose because the control devices must be arranged in open 
ground along the natural gas pipe line, and diaphragm or bellows switch 
elements are less suitable than is desirable for the low temperatures 
often encountered. Moreover, the pressure in a natural gas pipe line is 
usually rather high for the utilization of such switch elements, so that 
an interposed pressure-reducing valve would normally be required. This 
will increase the total cost, and adds to the susceptibility of the device 
to defects and operating failures. 
A control device is also known which operates in the manner of a scanning 
device, and which compares at regular distances the pressures at two 
points of the natural gas pipe line. When a difference occurs, a switch 
for actuating the flow control valve is actuated. 
The actuation of the flow control valve requires some outside energy, e.g., 
electric energy, for producing the hydraulic pressure for a hydraulic 
actuator or for the direct electrical actuation of the flow control valve. 
Such devices are sensitive to failures of the energy supply system, and 
thus could in the case of a pipe burst then at best be operated by hand, 
which would necessitate the presence of an operator at the flow control 
valve adjacent to the site of the burst. 
SUMMARY OF THE INVENTION 
One object of the invention is to avoid the problems associated with prior 
devices, and in particular to eliminate the dependency of the operation of 
the pipe burst safety devices upon outside energy systems. 
It is the principal object of the present invention to provide a control 
system for automatically closing a flow control valve in a natural gas 
pipe line when a burst occurs in the pipe line downstream of the flow 
control valve, wherein the working pressure of the pipe line is utilized 
to effect closing of the flow control valve so that the use of an outside 
source of energy is avoided. 
Another object is to provide a pressure differential valve arrangement for 
effecting closing of a flow control valve in a pipe line, in response to a 
drop in pipe line pressure downstream of the flow control valve. 
Yet another object is to provide a unique pressure differential valve 
arrangement that is effective to operate a switch valve in response to a 
pressure drop. 
To achieve these objects, the pipe burst safety device according to the 
invention is constructed in such a way that the actuator can be impinged 
upon directly by the pressure of the natural gas pipe line. Thus, no 
additional energy is necessary to set the actuator automatically in motion 
when a burst in the natural gas pipe line occurs, but on the contrary the 
natural gas pressure prevailing at the flow control valve is itself 
utilized for impinging upon the actuator. Consequently, it cannot happen 
that the flow control valve, due to the failure of any outside energy 
systems and to the lack of energy resulting therefrom, is not closed in 
case of a burst. The pipe burst safety device therefore forms, together 
with the natural gas pipe line, a single closed system. 
In the preferred embodiment of the present invention, a differential 
pressure valve is provided, and is connected so that both sides thereof 
are impinged upon by the pressure of the natural gas pipe line taken from 
a point located downstream of a flow control valve. When a drop in 
pressure on that side of the flow control valve, occurs, the pressure 
differential valve functions to connect the natural gas pipe line on the 
other side of the flow control valve, where the working pressure prevails, 
with the actuator device of the system so that the latter closes the flow 
control valve. 
To put it more precisely, in this embodiment of the invention the pressure 
of the pipe line located downstream relative to the flow control valve is 
the one that actuates the flow control valve. The flow control valve and 
its actuator are so designed that the flow control valve will close when a 
drop in pressure occurs, the actuator being operated by pressure from the 
pipe line taken at a point upstream of the flow control valve. 
In order to permit the differential pressure valve to become operative when 
a drop in pressure occurs, a choke and a pressure reservoir arranged 
between this choke and the differential pressure valve are series 
connected with one side of the valve so as to precede it. This combination 
acts in a manner similar to that of an RC element in an electrical 
circuit, as a delay element, so that a pressure drop is felt on this one 
side of the pressure differential valve only after a certain delay, the 
duration of which depends on the adjustment of the choke and the capacity 
of the pressure reservoir. 
The other side of the differential pressure valve is connected to directly 
sense the pressure drop, without a delay. In this way the differential 
pressure valve is made responsive to a drop in pressure in the pipe line. 
The differential pressure valve is preferably constructed as a slide valve. 
One of the two cylindrical chambers of the slide valve, normally one with 
a larger surface area for the pressure to act upon, is connected with the 
line that contains the choke and the pressure reservoir. The other 
cylindrical chamber, normally one with a smaller surface area for the 
pressure to act upon, is directly connected with the natural gas pipe line 
downstream of the flow control valve. The slide of the slide valve is 
acted upon by a spring that urges it toward the first chamber, and is 
constructed to operate a switch valve upon movement of the slide, which 
switch valve operates to cause the working pressure of the natural gas 
pipe line from upstream of the flow control valve to be supplied to the 
actuator, so that the latter closes the flow control valve. 
When the gas pipe line is in a normal state and conditions are stationary, 
both ends of the differential pressure valve receive the same pressure 
from the pipe line. Because the effective surface area upon which the 
pressure on the side of the slide that is connected to the pressure line 
containing the choke and the pressure reservoir is larger, the slide is 
urged away from this side with a certain force. The spring counteracts 
this certain force, but it is adjusted in such a way that in the normal 
state the other terminal position of the slide is maintained against the 
action of the spring. As the drop in pressure is slowly imparted to the 
first cylindrical chamber, due to the time constant of the choke and 
pressure reservoir combination, the situation after a period of time 
following first sensing of the pressure drop becomes such that the force 
of the spring predominates, and the spring then moves the slide into the 
other terminal position, wherein the main control valve of the system is 
actuated to operate the actuator for closing the flow control valve. 
The main control valve of the system is the one that is normally operated 
to supply pressure to the actuator, for normal operation of the flow 
control valve. The burst safety device of the invention is preferably 
connected to work through this main control valve, and is effective to 
override its normal operation. 
The main control valve may comprise two pressure medium actuated, 
two-position valve elements, by means of which the working pressure of the 
natural gas pipe line can in each case be transmitted to one of the two 
inlets of the actuator. In the invention such two-position valve elements 
are constructed so they can be switched by the working pressure of the 
natural gas pipe line that is turned-on by operation of the differential 
pressure valve, in addition to their normal mode of operation. 
The invention contemplates the series-connection with one of the two 
two-position valve elements, so as to precede this element, a normally 
open switch valve, which is actuated via a line by the working pressure 
turned-on by the differential pressure valve, and which actuates one of 
the two two-position valve elements by means of the working pressure 
tapped via a line at a place preceding the differential pressure valve, 
while an OR valve is series-connected with the other two-position valve 
element so as to precede it. At one of the inlets of this OR valve, the 
working pressure turned-on by the differential pressure valve prevails, 
and at the other inlet, the working pressure tapped via a line at a place 
series-connected with the differential pressure valve so as to precede it 
prevails. The said OR element actuates, by means of the pressure 
prevailing at one of the inlets, the other two-position valve element. In 
the lines between the topping place on the natural gas pipe line and the 
switch valve or OR valve, respectively, check valves may be provided. 
By means of this arrangement the pipe burst safety device is integrated 
into the normal control system of the flow control valve. The check valves 
and the two two-position valve elements are also necessary to actuate, 
without the pipe burst safety device of the invention, the actuator of the 
flow control valve in the desired manner by the use of natural gas 
pressure. The arrangement of the invention inserts the safety device with 
the differential pressure valve into this conventional control system, 
without giving up the functioning thereof. 
When the flow control valves serving for partitioning natural gas pipe 
lines have hydraulic rotary drives, it is advisable that a converting 
device be inserted between the main control valve and the actuator, 
wherein the pneumatic pressure of the natural gas pipe line is transmitted 
to a hydraulic liquid for the purpose of actuating the actuator. In this 
case it is essential that, without an additional source of energy for the 
actuation of the flow control valve, a hydraulic liquid with a pressure 
that corresponds to the natural gas pressure, i.e., e.g., in the order of 
75 bar, be available. This is sufficient to actuate the actuator, so that 
no reinforcement is required. 
Other objects and many of the attendant advantages of the present invention 
will become readily apparent from the following Description of the 
Preferred Embodiments, when taken in conjunction with the accompanying 
drawings.

DESCRIPTION OF THE PREFERRED EMBODIMENTS 
Referring now to the drawings, a natural gas pipe line is indicated at 1, 
and contains a flow control valve 3, which can be of the ball or other 
suitable type, and which is actuated via an actuator 4. The actuator 4 is 
constructed as a double-acting hydraulic cylinder, the piston rod of which 
is connected to operate a gear rack which acts upon a pinion connected 
with the ball flow control valve 3 (not shown), or some other suitable 
linkage mechanism. 
The actuator 4 is directly actuated by the pressure of the natural gas pipe 
line 1. The natural gas is tapped at two places from the pipe line 1, 
located above and below the flow control valve 3, and flows by way of an 
OR valve 5 and a filter 6 into a line 7 which finally leads to a 
differential pressure valve 10, but which is provided at places preceding 
this valve 10 with several tapping places. 
The actuation of actuator 4 required for the normal opening and closing of 
flow control valve 3, independently of a pipe burst, is controlled by way 
of solenoid valves 8 and 9, which are a part of the normal control circuit 
provided for the system. 
Solenoid valve 8 is mounted in a line 11 which leads from a tapping place 
12 on line 7 to a two-position main valve element 13. When pressure is 
imparted via line 11, two-position valve element 13 switches and permits 
pressure from line 7 to pass from a tapping place 14 via a line 15 into a 
pressure reservoir 16, wherein the pressure of the natural gas is 
transmitted to a hydraulic liquid 17 which actuates actuator 4. Solenoid 
valve 9 is mounted in a line 18 by way of which natural gas pressure 
tapped at a place 19 on line 7 passes to a second two-position valve 
element 20 permits natural gas tapped at a tapping place 21 on line 7 to 
flow via a line 22 into a pressure reservoir 23, wherein as in pressure 
reservoir 16 the pressure of the natural gas is transformed into the 
pressure of a hydraulic liquid 17 for the actuation of actuator 4. 
Normally, valves 8 and 9 are closed. In an actuation of valve 8, actuator 4 
is actuated in such a way that flow control valve 3 is opened. Similarly, 
in an actuation of valve 9, the flow control valve 3 is closed. 
In order to be able to open and close flow control valve 3 even in the case 
of a failure of the voltage for actuating valves 8 and 9, the feed lines 
from the pressure reservoirs 16 and 23 to actuator 4 contain hand pumps 24 
and 25, respectively, which can, after the closing of valves 26 and 27, 
convey the hydraulic liquid 17 from the pressure reservoir selectively to 
one or the other side of actuator 4. 
The above part of the description relates only to the normal actuation of 
flow control valve 3 by means of the pressure of the natural gas pipe line 
1, under normal conditions and utilizing either the solenoid valves 8 and 
9, or the hand pumps 24 and 25. 
The pipe burst safety device of the invention comprises a line 28 by means 
of which the pressure is conducted from a place on gas pipe line 1 located 
downstream relative to flow control valve 3, to the two sides of 
differential pressure valve 10. To one side, in FIG. 1 the left one, of 
the differential pressure valve 10, the pressure and therewith also a drop 
in pressure, pass directly by way of a line branch 29. In the other line 
30, which in FIG. 1 is connected with the right side of the differential 
pressure valve 10, a choke 31 as well as a pressure reservoir 32 
positioned between this choke and differential pressure valve 10 are 
inserted. At a drop in pressure in line 28, pressure reservoir 32 
therefore maintains the pressure in line 30 at first, the speed of 
pressure adjustment depending on the capacity of pressure reservoir 32 and 
the adjustment of choke 31. 
Differential pressure valve 10 is constructed, in a manner yet to be 
described, in such a way that at a drop in pressure sensed in the pipe 
line 1, it switches, after a delay adjustable by means of choke 31, and 
then conveys the pressure from line 7 prevailing at a connection P via a 
connection A to line 33. Line 33 is split into two branches 34 and 35. 
Branch 34 leads to a pilot valve 36 inserted between solenoid valve 8 and 
the two-position valve element 13, which pilot valve 36 when switched 
removes the pressure of actuation from two-position valve element 13, so 
that the latter, moved by the pressure prevailing by way of branch line 
37, returns to the locking position, even when previously actuator 4 was 
switched so as to open flow control valve 3. When solenoid valve 8 was not 
actuated, action of pilot valve 36 does not change the switching state of 
two-position valve element 13. 
Hydraulic liquid flows via the other branch line 35 and via an OR valve 39 
to the two-position valve element 20 and switches the latter, so that 
actuator 4 is actuated by the flow of natural gas via line 22 for closing 
flow control valve 3. This actuation takes place independently of the 
switching state of solenoid valve 9, which can be closed at the time. 
The actuation of actuator 4 which takes place by the switching of the 
differential pressure valve 10, therefore, overrides all previously set 
switching states. 
In FIG. 2, differential pressure valve 10 is shown in the switching state 
which occurs at a drop in pressure. In the normal state, in which the same 
full working pressure of natural gas pipe line 1 prevails in both lines 29 
and 30, piston 41 of the slide generally indicated at 40 abuts against the 
abutment shoulder or terminal surface 42 which is to the left on FIG. 2. 
The surface area upon which the pressure fed by way of line 29 in the 
cylindrical chamber 43 is effective under these conditions corresponds, 
therefore, only to the surface area, indicated by diameter 44. The surface 
area upon which the pressure of line 30 prevailing in the right 
cylindrical chamber 45 is effective is larger, and corresponds to the 
larger diameter 46, which in turn corresponds to the full diameter of 
piston 41. Piston 41 is therefore pressed, by the force resulting from the 
difference in the effective surface areas, against a terminal surface 42 
which is on the left in FIG. 2. 
This force is large enough to overcome also a spring 47, which strives to 
pull slide 40, according to FIG. 2, to the right. 
At a drop in pressure in gas pipe line 1 downstream of check valve 3, the 
pressure in cylindrical chamber 43 drops at once. The pressure in 
cylindrical chamber 45, however, drops only with a certain delay. At a 
certain moment, however, a state occurs at which the force exerted by the 
pressure in cylindrical chamber 45 no longer suffices to overcome the 
force exerted by the residual pressure in cylindrical chamber 43 and by 
spring 47. Piston 41 is then pulled toward the right by spring 47. A 
switch valve 48 connected with slide 40 switches at that instance, and 
permits the natural gas pressure prevailing from line 7 at an inlet P to 
pass, via an outlet A and line 33, to switch valve 36 or OR valve 39. 
As shown in FIG. 3, in the preferred embodiment of the invention, switch 
valve 36, OR valve 39, and the two, two-position valve elements 13 and 20 
are interlocked so as to form a unit. The elements shown in FIG. 3 at the 
left of separating line 50 represent combinations of valves 36 and 39, 
shown in FIG. 1, with the actuating elements of two-position valve 
elements 13 or 20. 
When pressure is imparted in line 34 (by the differential pressure valve 
10), slide 51 shifts toward the right, and carries slide 52 of 
two-position valve element 13 along, so that connections P and A of the 
two-position valve element 13 are connected. 
At a drop in pressure in line 34, the pressure of connection P, introduced 
via a by-pass line 37 into chamber 53, shifts slide 52 to the left again, 
in which position connections A and P are disconnected. 
When pressure is imparted through line 18 or line 35 to the OR valve 39, 
spindle 54 of the two-position valve element 20 shifts to the right, 
whereby connections A and P are connected. At the removal of the pressure, 
the shifting is reversed by way of the pressure introduced through the 
by-pass line 38 from connection P into chamber 55. 
Obviously, many modifications and variations of the invention are possible, 
without departing from the spirit thereof.