Core adjuster with lock member

Flexible cables require an adjustable end fitting to permit the exact length to be attained at installation in the system in which is to be controlled. The adjusting structure includes a body adjusting portion on the one end of the cable and an adjustable body core which will be attached to one of the working members. Each of the body core and the body adjusting portion have a toothed portion formed thereon which are alignable when the body adjusting portion is inserted within the adjustable body core. A lock member secures these two portions together with a toothed portion which engages the aligned toothed portions on the body members. In order to prevent premature locking of the two elements together, the retaining member is secured out of engagement with the toothed elements and also after engagement of the toothed elements the lock member is secured in the lock position. The positioning of the lock member is controlled by a single retainer clip which is slidably disposed on the adjustable body core.

TECHNICAL FIELD 
This invention relates to locking mechanisms for cable adjusters. 
BACKGROUND OF THE INVENTION 
Control cable assemblies or mechanisms are used with mechanical devices to 
permit remote manipulation by an operator. The cable assembly is generally 
designed to have excess length to allow for build and manufacturing 
tolerances in the mechanical devices as well as to accommodate attachment 
of the cable end to the mechanism to be operated. One such mechanical 
system is the manual shift control mechanism in an automatic transmission. 
The cable is connected between a manual control lever or operator control 
lever which is disposed on the vehicle steering column or floor console 
and to the transmission selector mechanism which is generally a pivotal 
lever mounted on the transmission casing. 
In these systems, the cable is connected between the manual control lever 
and the transmission at assembly of the vehicle. Since build tolerances 
might interfere with a fixed length cable, an adjustable end is provided 
at the transmission selector mechanism. This will permit the installer to 
adjust the cable length and provide proper transmission operation 
alignment between the transmission indicator at the manual control lever 
and the transmission valving system which is operated by the transmission 
selector mechanism. This adjustment is accomplished by having a movable 
end at the transmission housing connection so that the two devices, the 
manual control lever and the transmission pivotal lever, can both be 
placed in a drive condition, such as park, or manual low, and the cable 
length can be adjusted and locked into position. 
After the locking has occurred, there is generally no further need to 
reposition or readjust the cable length. It is desirable to ensure the 
maintenance of the fixed cable length so that proper feedback to the 
operator is given during operation. 
SUMMARY OF THE INVENTION 
It is an object of this invention to provide a retainer for maintaining a 
lock member in an unlocked position and in a locked position with an 
intermediate position permitting manipulation of the lock member to ensure 
the cable length adjustment after the cable has been installed. 
In one aspect of the invention the cover member to secure the lock member 
in the desired position includes a slot portion which engages tabs on the 
lock member to ensure the lock member is maintained in the unlocked 
position. The retainer member is slidable on the cable assembly to an 
intermediate position which permits the lock member to be depressed within 
the cable assembly to ensure the desired operating length. The retainer 
member is slidable to a third position in which a wall thereon overlaps a 
portion of the lock member to ensure the lock member remains in the locked 
position.

DESCRIPTION OF AN EXEMPLARY EMBODIMENT 
A cable assembly 10 includes a flexible cable member 12 having an 
adjustable portion or body 14 and an adjustable body core 16. The cable 12 
is operatively connected in a well known manner to an operator control or 
manual lever 18 for an automatic transmission, not shown. As is well 
known, the lever 18 is movable by the operator to a plurality of 
transmission operating or drive conditions including a Park condition "P", 
a Reverse condition "R", a Neutral condition "N", a Drive condition "D", 
an Intermediate condition "2", and a Low forward drive condition "L". The 
Park position "P" and "L" position represent the extreme travels of the 
control system manual lever 18. 
The adjustable portion or body 14 has a pair of channels 20 and 22, each of 
which has two side toothed surfaces 24 which extend essentially the length 
of the opening. The body core 16 has a central opening or recess 26 in 
which the adjustable portion 14 is at least partially slidably disposed. 
The body core 16 has a transverse opening 28 having an upper portion 30 
which is toothed in a manner similar to the surfaces 24 (FIG. 4), and a 
lower opening 32 which is untoothed and extends outwardly through the 
bottom surface 34 of the body core 16. The body core 16 has an upper 
surface 36 in which a recess 38 is formed which is in contiguous relation 
with the toothed portion 30. 
The recess 26 has disposed therein one or more helical springs 40 which are 
placed in abutment between a wall 42 of the recess 26 and a wall 44 which 
forms one end of the adjustable portion 14. The wall 44 closes the 
channels 20, 22 of the adjustable portion 14. 
The spring 40 urges the adjustable portion 14 outward from the opening 26. 
To prevent the adjustable portion 14 from being removed or pushed out of 
the opening 26, a lock member 46 is positioned in the opening 28. The lock 
member 46 has a top 48 and bifurcated toothed surface sections 50 
depending therefrom and lower rectangular portions 52 depending from each 
of the toothed sections 50. The lower rectangular portions 52 have plain 
or smooth sidewalls which, in the position shown in FIGS. 1 and 5, are 
disposed in the channels 20 and 22 adjacent the side surfaces 24. Since 
each portion 52 has plain surfaces, the adjustable portion 14 is not 
retained in the opening 26 and is therefore movable relative to the body 
core 16. The spring 40 pushes or urges the adjustable portion 14 against 
the rectangular portions 52 to prevent removal of the adjustable portion 
14 from the body core 16. 
The body core 16 has a socket opening 54 in which a conventional ball and 
socket assembly 56 is disposed. The ball and socket assembly 56 includes a 
shaft 58 which is adapted to connect with a conventional transmission 
input control lever, not shown, disposed on a conventional automatic 
transmission, not shown. 
As is well known, the transmission input controls, such as that attached to 
shaft 58, are pivotally disposed to operate a conventional detent plate or 
rooster comb disposed within the transmission. The detent plate, in turn, 
moves a selector control valve which is operable to hydraulically 
condition the transmission from various operating conditions. 
As shown in FIGS. 1 and 5, the cable 12 is free to move relative to the 
body core 16, such that the lever 18 can be disposed in one position and 
the lever attached to shaft 58 can be disposed in a different control 
position. To ensure that the transmission cable assembly disposed between 
the operator lever 18 and the transmission is of the proper length, the 
lever 18 and the lever attached to the shaft 58 are disposed in the same 
operating condition such as Low "L", which will establish a desired length 
between the operator lever 18 and the transmission control. In this 
position, the body core 16 is locked to the adjustable portion 14, such 
that when the lever 18 is moved from the Low position to the Park 
position, the transmission control lever, not shown, will also be moved to 
the same positions and any intermediate position desired by the operator. 
The unadjusted cable length, as shown in FIGS. 1 and 2, is assembled 
between the operator control lever 18 and the transmission. While this is 
occurring, it is desirable to maintain the adjustable portion 14 movable 
relative to the body core 16 until the proper alignment of the levers 18 
and shaft 58 is attained. To ensure that the lock 46 remains in the 
unlatched or unlocked condition, a retainer clip 62 is slidably positioned 
on the body core 16 in a manner to prevent the lock 46 from being 
depressed into the opening 28. 
The retainer clip 62 has a pair of spaced slots 64 and 66 which are 
alignable with tabs 68 and 70 formed on the top surface 48 of the lock 
member 46. When the tabs 68 and 70 are positioned within their respective 
slot 64 and 66, the lock member 46 cannot be depressed and the adjustable 
portion 14 is freely movable relative to the body core 16 to the extent 
permitted by the portions 52. This is the position of the cable assembly 
as shown in FIGS. 1 and 5. 
When the cable length is to be adjusted, the retainer clip 62 is slid along 
the adjustable body core 16 such that the tabs 68 and 70 are released by 
the slots 64 and 66 and the lock member 46 is aligned within an opening 74 
formed in the retainer clip 62. This is the condition shown in FIGS. 2 and 
6. When this position has been attained, the cable length can be adjusted 
as described above and the lock member 46 can be depressed in the 
transverse opening 28 such that the toothed surfaces 50 engage the toothed 
surfaces 30 on the body core 16 and the adjustable portion 14 thereby 
securing the two members together to prevent any change in the length of 
the cable assembly 10. 
At the assembly of the transmission to the cable assembly 10, the lock 
position shown in FIGS. 2 and 6 will be attained by the assembler. 
Following this maneuver, the clip 62 can be slid further along the body 
core 16 toward the adjustable portion 14 such that a wall 76 will overlap 
a shelf 78. The wall 76 is formed on the retainer clip 62 while the shelf 
78 is formed on the top surface 48 of the lock member 46. Once this 
position has been attained, as shown in FIGS. 3 and 7, the lock member 46 
cannot be inadvertently disengaged from the toothed portions of the body 
core 16 and adjustable portion 14. Thus, the cable length will be retained 
in the desired condition. 
If, for some reason, the cable length is found to be incorrect, the 
retainer clip 62 can be manipulated along the body core 16 to a position 
which will permit the lock member 46 to be unlatched from the toothed 
portions of body core 16 and adjustable portion 14 to permit free 
adjustment of the length. Following this readjustment, the retainer clip 
62 would again be manipulated along the body core 16 to ensure the lock 
member is retained in the proper location. 
The present invention has the advantage over prior art devices which have a 
single clip member to retain the lock in the unlocked portion and a 
separate retaining clip to secure the lock member in the locked position. 
The prior art has at least one element which is necessarily removed from 
the assembly and must either be recycled or returned to the cable 
assembly. 
The present invention also eliminates the possibility that one of the two 
retaining devices will be forgotten or misplaced during cable assembly.