Machine to comminute refuse

A machine to comminute refuse includes a drum-like rotor on a rotor axle inside a housing. The rotor includes two face-to-face outwardly diverging part-conical discs each supporting a plurality of shear plates which have spaced-apart teeth along outer edges thereof. The teeth of each shear plate lie in a plane which includes the axis of said rotor and extends radially outwardly therefrom. An anvil in said housing also has spaced-apart teeth positioned to be in intermeshing relation to the shear plate teeth as the shear plates rotate with the rotor. Rubbish to be comminuted is fed into the machine at position directly above the axle of the rotor and is carried by the shear plates and shear teeth into contact with the anvil and anvil teeth, shearing off the portions of the refuse aligned with the shear plate teeth and carrying this refuse through to position under the rotor where it is discharged vertically from the machine.

BACKGROUND OF THE INVENTION 
In recent years the problem of refuse disposal has been a major one. The 
former accepted practice of distributing refuse to dumps or even so-called 
"sanitary land fill sites" has resulted in utilization of large land areas 
for something considerably less than their optimum use. The nature of the 
refuse itself has presented many problems concerning the current usage of 
areas adjacent land fill areas and concerning the future usages of the 
land fill site itself. 
It has been determined through experimentation that the heat value of 
rubbish collected within a large metropolitan area, for example, is very 
substantial; and it has been determined that much of the refuse thus 
collected can be successfully burned in installations where its heat value 
can be effectively utilized. As one example, it can be successfully burned 
in conjunction with other fuels in the process of generating steam at a 
steam electric plant. 
A prerequisite to such utilization of refuse is the ability to economically 
comminute it to a particle size that can be efficiently burned. Current 
thinking is that particle sizes downward from one inch in maximum 
dimension can be economically and profitably burned. 
Comminuting particular kinds of "clean" or undiluted refuse is also highly 
desirable so that such refuse can be successfully recycled. For example, 
it is desirable to comminute waste paper, fiber board and other wood fiber 
products preparatory to recycling the fibers in the production of paper 
and like products. Rubber from automobile tires can either be burned 
economically as set out above, or can be recycled for other purposes. 
Glass from used bottles and other sources can be easily handled and 
recycled when it is comminuted into small to fine particles. 
Machines using rotors with horizontal axles and of general "hourglass" 
configuration have been known for a very considerable period of time for 
use as wood hogs. Such machines effectively turned parts of logs into wood 
chips. However, such machines relied on staggered or offset blades, 
similar to the blades on a wood planer, extending outwardly from the 
periphery of the rotor in position to knock or cut a chip off a solid 
piece of wood forced against it as the blade rotates with the rotor. These 
blades did not extend over the entire lineal dimension of the conical 
surfaces of the rotor apparently because this would have made too long a 
chip for the machine to have torn loose from a piece of wood resting along 
the entire periphery of the rotor. Also, the action was the cutting action 
of a knife into wood and tended to produce chips of the entire length of 
the solid piece of wood being pressed against the rotor at any particular 
point in time. 
The following patents are believed to be pertinent at least in some degree: 
U.s. pat. No. 2,195,363 to Fegley et al., granted in March of 1940; 
U.s. pat. No. 3,610,543 to Jensen, granted in October of 1971; 
U.s. pat. No. 2,803,410 to Boni et al., granted in August of 1957; 
U.s. pat. No. 2,803,634 to Chayen, granted in August of 1957; 
U.s. pat. No. 2,957,508 to Mason, granted in October of 1960; and 
U.s. pat. No. 3,151,814 to Morgan et al., granted in October of 1964. 
Applicant is not aware of any other prior art which would affect the 
patentability of the invention disclosed and claimed herein. 
BRIEF SUMMARY OF THE INVENTION 
In the form of the invention as shown, a machine to comminute refuse 
includes a housing, a hopper open through the housing from the top, and a 
drum-like rotor rotatably supported on a rotor axle in the housing at 
position underneath the hopper. The rotor has a plurality of shear plates 
mounted to rotate with it, these plates presenting spaced-apart fingers to 
an outer peripheral surface of the rotor. Means is provided for rotating 
the rotor in a first direction. An anvil in the housing provides teeth to 
mesh with the teeth on the shear plates and the anvil is situated inside 
of the housing at a side of the hopper where the shear plates will tend to 
carry refuse toward it. The anvil is positioned so that its teeth 
intermesh with the teeth on the shear plates as the shear plates rotate 
with the rotor. 
In the form of the invention as shown, a counter-anvil is situated below 
the hopper at an opposite side from the anvil in position to tend to 
prevent refuse from passing around the rotor at the counter-anvil side 
thereof. 
The configuration of the intermeshing fingers on the anvil and the shear 
plates is such that finite clearance is provided between the sides of 
adjacent intermeshing fingers and between the outer ends of each finger 
and the root area of the adjacent anvil or shear plate.

DESCRIPTION OF PREFERRED EMBODIMENT 
A machine 10 to comminute refuse includes a housing having main base 
casting 12, a first anvil-carrying top casting 14 and a second 
counter-anvil-carrying top casting 16, each pivotally mounted to the main 
casting as at 18. 
A drum-like rotor 20 is mounted in the housing on rotor axle 21 and 
consists of two complementary discs 22,22 fastened to each other as at 24 
and keyed to rotate with the axle 21. A plurality of circumferentially 
spaced shear plates 26 are mounted in each of the discs 22 as at 28, and 
each of these plates includes a plurality of spaced apart rectangular 
teeth 30. Means, such as a V-belt drive 32, is provided for rotating the 
rotor 20 and its shear plates 26 in a counterclockwise direction as seen 
in FIG. 2. 
As perhaps best seen in FIG. 2, an anvil 34 is fastened to first top 
casting 14 as at 36. The anvil is provided with a plurality of 
spaced-apart rectangular teeth 38 so aligned and shaped that they will 
mesh with and pass through the spaces between teeth 30 on each of the 
shear plates 26. It is unnecessary that the passing or intermeshing teeth 
come in contact with each other. In fact it is usually impractical to 
construct the parts so that the teeth touch in passing. The additional 
expense in holding tolerances in machining, and the danger of damage due 
to vibration and misalignment are not justified. 
For teeth on the shear plates anvil having a width of three-eighths of an 
inch, a uniform spacing between these teeth of five-eighths of an inch has 
been found satisfactory. The width and spacing of anvilteeth will be the 
same. This leaves a nominal clearance of 1/8 inch between each tooth on 
the anvil, for example, and its immediately adjacent intermeshing tooth on 
the shear plate. For such teeth, it has been found satisfactory to provide 
for a tooth depth of one inch, with the parts being so aligned that the 
closest any tooth gets to the root of the space between intermeshing teeth 
varies between 1/16 inch and 1/4 inch. 
A hopper 40 forms an integral part of the two upper castings 14 and 16, and 
is open through those castings to the top surface of the rotor 20, as 
perhaps best seen in FIG. 3. Feeding into that hopper is a refuse intake 
feed belt 42 driven by a motor such as indicated at 43. 
Directly below the discharge end of intake belt 42 and above the hopper 40 
are two downwardly converging concentrating feed belts 44,44 which can be 
powered by motors such as shown at 46. 
A discharge passageway 48 is provided through the bottom of main base 
casting 12, and deposits comminuted refuse on a comminuted refuse 
discharge belt 50 powered by a motor such as shown at 52. 
A counter-anvil 54 is mounted to the second top casting 16 as at 58, and is 
of configuration to just clear the outer end of the teeth 30 of the shear 
plates as those teeth pass the counter-anvil. The purpose of this 
counter-anvil is to tend to prevent any discharge of the refuse entering 
through hopper 40 from passing around on the side of the rotor opposite 
the anvil 34, thus to arrive at the discharge passageway 48 without having 
been comminuted. 
OPERATION 
In FIGS. 1 and 2, rubbish to be comminuted is shown symbolically as a large 
lump, and such a lump or slug of rubbish is effectively and 
instantaneously handled by the machine of the invention. However, in more 
usual practice, refuse to be comminuted is spread out along a conveyor 
such as the intake feed belt 42 and will move very rapidly off of the 
discharge end of that conveyor and into the hopper 40 of the machine 10. 
It is advantageous to process a very high volume of refuse during any 
given interval of time, so sufficient refuse is fed into the hopper 40 so 
that there is a buildup of refuse within the machine to the point where 
refuse leaving the discharge end of the intake feed belt 42 actually 
builds up on the upper surfaces of the concentrating feed belts 44,44. The 
action of these belts will, then, be to concentrate and condense the 
refuse to remove as many air voids as possible from it, and to tend to 
pack it down into the hopper 40. 
The action of the machine will now be described in this context, but it is 
to be understood that during start up, and during certain periods of use, 
there may or may not be sufficient refuse being fed to the machine to have 
it operate in this manner. Operating with less than this amount of refuse 
does not unduly affect the results achieved from the machine except that 
there tends to be more dust and finely comminuted particles flying around 
within the machine, out of the open hopper, and discharged through the 
discharge passageway of the machine under light loading than under the 
preferred concentrated loading described above. 
With ample refuse being fed into the machine through hopper 40, and with 
the rotor 20 and its shear plates 26 in rapid operation, refuse coming in 
contact with these shear plates and their teeth 30 is carried around the 
periphery of the rotor until such time as they impact against the teeth 38 
of the anvil 34. At this point, every piece of refuse in alignment with a 
tooth 30 is carried through the space between adjacent teeth 38, while 
that portion of the piece of refuse which contacts an anvil tooth 38 comes 
to a temporary stop. The mass of the rotor and the power tending to rotate 
the rotor causes the refuse to fracture or shear across the boundary 
between the moving shear plate tooth 30 and the stationary anvil tooth 38. 
The portion of refuse carried past the anvil in this manner by the tooth 
30 is then thrown away from the tooth by centrifugal action, and falls by 
gravity through discharge passageway 48 in the main base casting 12 of the 
machine to the upper surface of comminuted refuse discharge belt 50 where 
it is conveyed rapidly away to a location for storage or use. 
Just as it is advisable to keep the top, uncomminuted portion of the 
machine filled with refuse, where supplies are adequate to do so, it is 
also important to convey the comminuted refuse away from the bottom 
portion of the machine so that there is no build up in this bottom portion 
or main casting to the point where the shear plates can contact comminuted 
refuse and tend to throw it or carry it upward back into the upper portion 
of the machine. 
In packing the upper portion of the machine with refuse through the hopper 
40, it is to be expected that some of the refuse will come to rest on the 
counter-anvil 54, and there will be a tendency for small particles of 
refuse to fall past the rotor 20 on the counter-anvil side of the rotor. 
This tendency will be counteracted by the rapid rotation of the rotor, 
shear plates 26, and the teeth 30 of those shear plates. This minimizes 
the tendency and opportunity for refuse to pass down the "wrong side" of 
the rotor and into the discharge passageway 48. However, should a particle 
be so small that it can so pass down the "wrong way", and if it has 
sufficient mass to get back against the rotation of the rotor, when it is 
necessarily of a satisfactory size to go with the comminuted output from 
the machine. 
It is to be understood that the faster the rotor can safely be rotated, and 
the greater its mass, the "easier" will be its work in comminuting the 
refuse presented to it. There are limits to safe speeds of rotation, of 
course, but a rotation of about 1200 RPM bringing the peripheral speed of 
an average portion of the rotor up to about 135 MPH have been found to be 
effective. 
Because the comminuting affect is caused by the "bridging" action of one 
set of teeth in carrying refuse against another set of teeth, it is not 
necessary that the edges of either set of teeth be maintained in a 
critically sharpened condition. In fact, as pointed out above, at no time 
during the normal operation of the machine does any tooth come into 
contact with one of its meshing counterpart teeth, so such sharpening 
would have little effect.