Vacuum cleaner with dust bag fill detector

A vacuum cleaner with an indicator for indicating when the dust bag for the vacuum cleaner is full. The indicator includes a turbine provided in a suction pipe, so that the turbine causes an amount of electric power to be generated that corresponds to the amount of negative pressure within the suction pipe. As the dust bag begins to fill, the negative pressure in the suction pipe decreases, and the amount of electric power caused by the turbine also decreases. When the amount of electric power caused by the turbine falls below a predetermined value, the indicator display indicates that the bag is full. If the indicator is employed with a dust sensor, the indicator display can be used to show the amount of detected dust until the bag is full and the operation of the sensor is stopped to allow the display to indicate that the bag is full.

BACKGROUND OF THE INVENTION 
The present invention relates to a vacuum cleaner. More particularly, the 
present invention relates to a vacuum cleaner which detects when a dust 
bag is full with sucked dust. 
In the past, an arrangement of a vacuum cleaner is popularly employed that 
an air intake and an air outlet are provided whereby a vacuum cleaner 
body, a dust bag and a fan motor are provided at predetermined positions 
at an interior of the vacuum cleaner body. Specifically, the fan motor is 
disposed with its outer periphery surrounded by an airtight packing. 
When the vacuum cleaner having the above arrangement is employed, a suction 
force (negative pressure) is generated by the fan motor, air including 
dust is sucked by the suction force through a suction nozzle, a suction 
pipe and the air intake, and the dust is collected by the dust bag while 
the air penetrates the air bag and is exhausted through the air outlet to 
an exterior of the vacuum cleaner body. Therefore, a quantity of dust 
collected by the dust bag increases by performing a cleaning operation 
intermittently or continuously for a long time period, and the dust bag 
approaches a full condition with collected dust. 
When the dust bag is filled with sucked dust, the dust bag is blocked and 
the air penetration ability of the dust bag is lost. Therefore, the 
suction force from the fan motor is not transmitted to the air intake so 
that a condition is realized that air is scarcely suctioned (and cleaning 
is scarcely performed). Consequently, the collected dust within the dust 
bag should be removed from the dust bag when such a condition is realized. 
A mechanism (i.e., a dust quantity display mechanism) for detecting a 
condition where the dust bag is filled with collected dust is provided in 
a conventional vacuum cleaner. As shown in FIGS. 8 and 9, the mechanism 
includes a casing 41 having a rectangular parallelepiped shape, a 
cylindrical shape or the like and a communicating pipe 42 provided at a 
wall of the casing 41, which wall is at one end in a longitudinal 
direction of the casing 41. The communicating pipe 42 communicates an 
interior of the casing 41 and a space (the space rear of the dust bag) 
between the vacuum cleaner body and the dust bag, as is illustrated in 
FIG. 8. A display body 44 is housed within the casing 41 in a slidable 
manner and a spring 45 is provided for urging the display body 44 in a 
direction away from the communicating pipe 42. Further, a transparent 
window 43 is provided at a predetermined position of a wall which is 
parallel to the moving direction of the display body 44. The transparent 
window 43 is used to visually recognize a position of the display body 44. 
A collected dust quantity display (for example, showing empty, medium and 
full) 46 for indicating a collected dust quantity is provided at a 
predetermined position of the casing 41 adjacent to the window 43, as is 
illustrated in FIG. 9. 
When this arrangement is employed, and when a quantity of dust collected 
within the dust bag is nearly zero, a large quantity of air is suctioned 
through the air intake by the fan motor which is rotated at high speed, so 
that a negative pressure within the space rear of the dust bag becomes 
extremely small. Therefore, the display body 44 is moved by the spring 45 
to display that a quantity of dust collected within the dust bag is nearly 
zero (refer to the display body 44 and the collected dust quantity display 
46 in FIG. 9). 
On the contrary, when the dust bag is filled with suctioned dust, a 
quantity of suctioned air through the air intake is almost zero even when 
the fan motor rotates at extremely high speed, so that a negative pressure 
within the space rear of the dust bag becomes extremely great. Therefore, 
the display body 44 is moved against the force of the spring 45 to display 
that the dust bag is filled with suctioned dust. 
Further, when the quantity of dust collected within the dust bag is an 
intermediate quantity, the negative pressure within the space rear of the 
dust bag varies in correspondence to the quantity of collected dust. 
Therefore, the display body 44 is moved in correspondence to the amount of 
negative pressure and the force of the spring 45 so that a quantity of 
dust collected within the dust bag is displayed. 
The dust quantity display mechanism having the above arrangement is a 
mechanism which is quite different from the cleaning function which is the 
essential function of a vacuum cleaner. Therefore, providing the dust 
quantity display mechanism is performed by adding an extra mechanism to 
the vacuum cleaner. Consequently, a disadvantage arises that a 
manufacturing cost of a vacuum cleaner is increased. 
Further, as is apparent from the above description, the dust quantity 
display mechanism must be disposed in the vacuum cleaner body. A 
disadvantage arises in that visually recognizing the dust quantity display 
mechanism becomes inconvenient and a forced condition for a cleaning 
operator. More particularly, a cleaning operator actually performing a 
cleaning operation performs a cleaning operation while looking at an 
operating section and the like which is provided at the suction nozzle or 
the suction pipe. And, during the cleaning operation, the vacuum cleaner 
body moves in a pulled manner by the suction pipe. Therefore, when the 
dust quantity display mechanism is to be visually recognized, an operator 
must turn back to look at the vacuum cleaner body and into the transparent 
window 43 having an extremely small size in comparison to a size of the 
vacuum cleaner body. Consequently, visually recognizing the dust quantity 
display mechanism is inconvenient and a forced condition to a cleaning 
operator. 
SUMMARY AND OBJECTS OF THE INVENTION 
It is an object of the present invention to decrease the manufacturing cost 
of a vacuum cleaner. 
It is another object of the present invention to allow an operator to 
visually recognize a dust quantity display mechanism without giving 
inconvenience and a forced condition to a cleaning operator. 
A vacuum cleaner according to the present invention comprises a vacuum 
cleaner body and a suction pipe connected to the vacuum cleaner body, 
wherein the suction pipe guides dust with air to the vacuum cleaner body 
and has an operation section at a predetermined position thereof. The 
vacuum cleaner body includes therein a fan motor for generating a suction 
force for suctioning dust and air, and a dust bag for collecting the dust 
among the suctioned air and dust. The operation section includes a 
generator and a control section, the generator being driven by air 
suctioned by through the operation section so that electric power is 
generated. The control section includes a collected dust quantity 
detection and display means, which compares the generated electric power 
and a predetermined electric power so as to obtain a comparison result, 
indirectly detects the quantity of dust within the dust bag based upon the 
comparison result, and then displays the detection result. 
When the vacuum cleaner having the above arrangement is employed, dust and 
air are guided to an interior of the vacuum cleaner body through the 
suction pipe by operation of the fan motor. Therefore, dust is collected 
within the dust bag and the generator is operated so that electric power 
is generated. 
When a quantity of dust within the dust bag is small, air smoothly passes 
through the dust bag so that the quantity of air suctioned by the suction 
force through the operation section is greater and the amount of electric 
power generated by the generator becomes greater. On the contrary, when 
the quantity of dust within the dust bag is great, air does not smoothly 
pass through the dust bag so that the quantity of air suctioned by the 
suction force through the operation section is smaller and the amount of 
electric power generated by the generator becomes smaller. 
Therefore, the collected dust quantity indirect detection and display means 
detects a quantity of dust within the dust bag based upon the amount of 
electric power generated by the generator which varies depending upon a 
quantity of dust within the dust bag, and displays the detection result. 
As is apparent from the foregoing, the collected dust quantity indirect 
detection and display means detects and displays the quantity of dust 
electrically. Thus, the limitation that the display must be provided in 
the vacuum cleaner body, such as with a conventional display mechanism, 
does not exist. Instead, the display means according to the invention can 
be provided at a desired position of the vacuum cleaner. Consequently, the 
manufacturing cost of the vacuum cleaner is decreased, and the dust 
quantity display can be visually recognized without giving inconvenience 
and a forced condition to a cleaning operator.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
FIG. 1 is a schematic view of a vacuum cleaner to which the present 
invention is applied, while FIG. 2 is a schematic cross sectional view 
illustrating an interior of the vacuum cleaner body. 
The vacuum cleaner includes a vacuum cleaner body 1 which has a dust bag 2 
and a fan motor 3 in an interior of the vacuum cleaner body 1, a suction 
pipe 4 which is connected to the vacuum cleaner body 1 in a removable 
manner, an extension pipe 5 which is connected to the suction pipe 4 in a 
removable manner and a suction nozzle 6 which is connected to a leading 
edge section of the extension pipe 5 in a removable manner. 
The vacuum cleaner body 1 has a first air intake 11 at one end and an air 
outlet 12 at its other end. Within the vacuum cleaner body 1, the dust bag 
2 is disposed at the first air intake side in a removable manner and the 
fan motor 3, which is maintained with an airtight packing 3a, is disposed 
on the air outlet side. A space between the dust bag 2 and the fan motor 3 
is a rear space 2a of the dust bag. 
The suction pipe 4 has an operation section casing 7 at a predetermined 
position. The operation section casing 7 houses a turbine generator 71 and 
a printed circuit board 72 as illustrated in FIG. 3. The operation section 
casing 7 has a second air intake 73 for sucking in air which is used to 
drive the turbine generator 71. The suction pipe 4 has an air passage 74 
for guiding air within the suction pipe 4 which has already driven the 
turbine generator 71. Further, the operation section casing 7 has a light 
emitting device 75 at a predetermined position. The turbine generator 71 
supplies electric power for operation to electric circuitry mounted on the 
printed circuit board 72, the light emitting device 75, and the like. 
FIG. 4 is a block diagram illustrating an electric arrangement of an 
example of a dust quantity indirect detection and display apparatus 
according to the invention for indirectly detecting a quantity of dust 
within the dust bag. 
In the dust quantity detection and display apparatus, an output current of 
the turbine generator 71 is detected by an output current detection 
section 81 so as to obtain a detection result. The detection result then 
is supplied to a full display ON/OFF section 83 by intervening time 
constant circuitry 82. An oscillation section 84 is controlled by an 
output signal of the full display ON/OFF section 83, and an oscillation 
output of the oscillation section 84 is supplied to a driver section 85 so 
that the light emitting device 75 is operated and a condition is displayed 
that the dust bag 2 is filled with dust. 
The output current detection section 81 detects whether or not the output 
current of the turbine generator 71 is smaller than a predetermined value. 
The time constant circuitry 82 includes one or more condensers which are 
charged or discharged responding to a detection result signal from the 
output current detection section 81. The full display ON/OFF section 83 is 
controlled by a voltage between both terminals of one of the condensers. 
The full display ON/OFF section 83 controls the oscillation section 84 
based upon its output signal. 
An operation of the vacuum cleaner having the above arrangement is as 
follows. 
When the fan motor 3 is driven by the operation of a power switch (not 
illustrated), dust is sucked with air to the dust bag 2 through the 
suction nozzle 6, the extension pipe 5, the suction pipe 4 and the first 
air intake 11. The air passes through the dust bag 2 so that the dust is 
collected by the dust bag 2. An interior of the suction pipe 4 develops a 
negative pressure condition by the above air flow, so that air is 
suctioned to the interior of the suction pipe 4 through the second air 
intake 73 and the air passage 74. The turbine generator 71 is rotated by 
the suctioned air flow so as to output a current in correspondence to its 
rotation speed. The negative pressure and the output current have a 
relationship in that the output current increases following an increase of 
the negative pressure, as is illustrated in FIG. 5. Further, the negative 
pressure increases following an increase of suction force due to the fan 
motor 3. 
When a quantity of dust within the dust bag 2 is small, the air passing 
ability of the dust bag 2 is high, and the suction force in the suction 
path comprising the suction nozzle 6, the extension pipe 5, the suction 
pipe 4 and the first air intake 11 is great. Therefore, the output current 
of the turbine generator 71 is great. 
When a quantity of dust within the dust bag 2 increases, the air passing 
ability of the dust bag 2 is lowered, and the suction force in the suction 
path comprising the suction nozzle 6, the extension pipe 5, the suction 
pipe 4 and the first air intake 11 becomes smaller. Therefore, the output 
current of the turbine generator 71 becomes smaller. 
When the output current detection section 81 detects that the output 
current of the turbine generator 71 becomes smaller than a predetermined 
value, the quantity of dust within the dust bag 2 is greater than a 
predetermined quantity. Therefore, one or more condensers of the time 
constant circuitry 82 are charged or discharged responding to the 
detection result signal of the output current detection section 81, and 
the full display ON/OFF section 83 is controlled by the voltage between 
both terminals of one of the condensers. The full display ON/OFF section 
83 operates the oscillation section 84 by its output signal, which then 
operates the light emitting device 75 by the intervening driver section 85 
so that the light emitting device 75 indicates that the dust bag 2 is full 
with dust. The light emitting device 75 is provided at the operation 
section casing 7, so that a cleaning operator can visually recognize that 
the dust bag 2 is full with dust with a posture which is a normal posture 
for performing a cleaning operation without giving inconvenience and a 
forced condition such as looking back to the vacuum cleaner. Of course, 
the dust quantity indirect detection and display apparatus does not 
require a complicated mechanical construction like a conventional dust 
quantity display mechanism, so that a cost of the dust quantity indirect 
detection and display apparatus is decreased and a manufacturing cost of a 
vacuum cleaner is decreased. 
Therefore, a disadvantage is prevented from occurrence that a cleaning 
operation is continuously performed even when the dust bag 2 is full with 
dust and little suction force is realized. 
FIG. 6 is a block diagram illustrating an electric arrangement of another 
embodiment of a dust quantity indirect detection and display apparatus. 
This dust quantity detection and display apparatus differs from the above 
dust quantity indirect detection and display apparatus in that a dust 
sensor 91, comprising a light emitting device and a light receiving 
device, is further provided, the light emitting device 75 being driven 
based upon a detection result of the dust sensor 91. A dust sensor 
stopping section 92 also is further provided, which operates based upon 
the output signal of the full display ON/OFF section 83 and stops a dust 
detection operation of the dust sensor 91. 
FIG. 7 is an electric circuitry diagram corresponding to the block diagram 
of FIG. 6. However, an arrangement section corresponding to the dust 
sensor 91 is not illustrated in FIG. 7. 
In the output current detection section 81, a zener diode ZD1 and a pair of 
forward diodes D1 and D2 are connected in series between output terminals 
of the turbine generator 71. A resistor R1 is connected in parallel to the 
pair of forward diodes D1 and D2. Further, a connection point of the zener 
diode ZD1 and the diode D1 is determined to be a ground GND of the dust 
sensor 91. 
In the time constant circuitry 82, a resistor R3 and collector-emitter 
terminals of a transistor Q1 are connected in series between the output 
terminals of the turbine generator 71. A resistor R2 is connected between 
the base terminal of the transistor Q1 and the connection point of the 
zener diode ZD1 and the diode D1. A condenser C1 is connected between the 
base terminal and the emitter terminal of the transistor Q1. A resistor R4 
and a condenser C2 are connected in series between the collector terminal 
and the emitter terminal of the transistor Q1. 
In the full display ON/OFF section 83, resistors R6 and R5 and 
collector-emitter terminals of a transistor Q2 are connected in series 
between the output terminals of the turbine generator 71. An emitter 
terminal of a transistor Q4 is connected to the ground GND of the dust 
sensor 91. A diode D3 is forward-connected between a connection point of 
the resistor R4 and the condenser C2 and the base terminal of the 
transistor Q2. A diode D4 is reverse-connected between the connection 
point of the resistors R6 and R5 and the ground GND of the dust sensor 91. 
A resistor R8 is connected between the base terminal of the transistor Q4 
and the connection point of the resistors R6 and R5. A resistor R10 is 
connected between the collector terminal of the transistor Q4 and the 
positive output terminal of the turbine generator 71. 
In the oscillation section 84, a resistor R11 and collector-emitter 
terminals of a transistor Q5 are connected in series between the positive 
output terminal of the turbine generator 71 and the ground GND of the dust 
sensor 91. A resistor R13 and collector-emitter terminals of a transistor 
Q6 are connected in series between the positive output terminal of the 
turbine generator 71 and the ground GND of the dust sensor 91. A base 
terminal of the transistor Q5 is connected to the collector terminal of 
the transistor Q4. A condenser C4 is connected between the base terminal 
of the transistor Q5 and the collector terminal of the transistor Q6. A 
condenser C3 is connected between the base terminal of the transistor Q6 
and the collector terminal of the transistor Q5. A resistor R12 is 
connected between the positive output terminal of the turbine generator 71 
and the base terminal of the transistor Q6. 
In the driver section 85, the emitter terminal of a transistor Q7 is 
connected to the ground GND of the dust sensor 91. A base terminal of the 
transistor Q7 is connected to the collector terminal of the transistor Q6 
by an intervening resistor R14. The collector terminal of the transistor 
Q7 is connected to a cathode of the light emitting device 75 included 
within the dust sensor 91 by an intervening resistor R15. 
In the dust sensor stopping section 92, the emitter terminal of a 
transistor Q3 is connected to the ground GND of the dust sensor 91. A base 
terminal of the transistor Q3 is connected to the collector terminal of 
the transistor Q2 by an intervening resistor R7. The collector terminal of 
the transistor Q3 is connected to the positive output terminal of the 
turbine generator 71 by an intervening resistor R9. The emitter terminal 
of a transistor Q8 is connected to the ground GND of the dust sensor 91. 
The base terminal of the transistor Q8 is connected to the collector 
terminal of the transistor Q3, while the collector terminal of the 
transistor Q8 is connected to a positive input terminal of an operational 
amplifier (not illustrated) included within the dust sensor 91. 
The operation of the dust quantity indirect detection and display apparatus 
having the above arrangement is as follows. 
When the fan motor 3 is driven by operation of a power switch (not 
illustrated), dust and air are suctioned to the dust bag 2 through the 
suction nozzle 6, the extension pipe 5, the suction pipe 4 and the first 
air intake 11. The air passes through the dust bag 2 so that the dust is 
collected by the dust bag 2. An interior of the suction pipe 4 develops a 
negative pressure condition by the above air flow, so that air is 
suctioned to the interior of the suction pipe 4 through the second air 
intake 73 and the air passage 74. The turbine generator 71 is rotated by 
the suctioned air flow so as to output a current corresponding to its 
rotation speed. The negative pressure and the output current have a 
relationship in that the output current increases following an increase of 
the negative pressure, as is illustrated in FIG. 5. Further, the negative 
pressure increases following an increase of suction force due to the fan 
motor 3. 
When a quantity of dust within the dust bag 2 is small, an air passing 
ability of the dust bag 2 is high, and a suction force of the suction path 
comprising the suction nozzle 6, the extension pipe 5, the suction pipe 4 
and the first air intake 11 is great. Therefore, the output current of the 
turbine generator 71 is great. 
In this case, a voltage between both terminals of the resistor R1 of the 
output current detection section 81 increases when the output current 
becomes great. When the voltage between both terminals of the resistor R1 
reaches a first predetermined voltage (for example, about 0.6 volts), the 
transistor Q1 turns on so that the condenser C2 is discharged. As a 
result, the transistor Q2 turns off so that the transistors Q3 and Q4 turn 
on. The transistor Q8 turns off as a result of the transistor Q3 being 
turned on, so that the dust sensor 91 operates. The dust sensor 91 detects 
a quantity of dust included within suctioned air suctioned through the 
suction nozzle 6, the extension pipe 5, the suction pipe 4 and the first 
air intake 11. The dust sensor 91 drives the light emitting device 75 so 
as to visually display the quantity of dust. 
During the above operation being performed, the transistor Q4 is turned on 
so that the oscillation section 84 does not operate. Therefore, the light 
emitting device 75 is not influenced by the above operation at all. 
When a quantity of dust within the dust bag 2 is increased by performing a 
cleaning operation, the air passing ability of the dust bag 2 is lowered 
so that the suction force through the suction path comprising the suction 
nozzle 6, the extension pipe 5, the suction pipe 4 and the first air 
intake 11 and the output current of the turbine generator 71 becomes 
smaller. 
Even when cleaning is performed, the above operation is performed when the 
voltage between both terminals of the resistor R1 reaches the first 
predetermined voltage. 
On the contrary, when the voltage between both terminals of the resistor R1 
does not reach the first predetermined voltage, the transistor Q1 is 
maintained to be off so that the condenser C2 is charged. When a voltage 
between both terminals of the condenser C2 reaches a second predetermined 
voltage (for example, about 1.2 volts), the transistor Q2 turns on so that 
the transistors Q3 and Q4 turn off. When the transistor Q3 turns off, the 
transistor Q8 turns on so that the dust sensor 91 stops its operation. 
Further, when the transistor Q4 turns off, the condenser C4 is charged. 
When a voltage of the base terminal of the transistor Q5 reaches a third 
predetermined voltage (for example, about 0.6 volts), the transistor Q5 
turns on and the transistor Q6 turns off. Under this condition, the 
condenser C3 is charged. When a voltage of the base terminal of the 
transistor Q6 reaches the third predetermined voltage, the transistor Q6 
turns on and the transistor Q5 turns off. Thereafter, charging of the 
condenser C4, charging of the condenser C3 and turning on and turning off 
of the transistors Q5 and Q6 in correspondence to the charging are 
repetitively performed so that the oscillation section 84 outputs a signal 
which varies its level periodically. During the transistor Q6 being turned 
off, the transistor Q7 turns on so that the light emitting device 75 is 
driven. Therefore, a display indicating the dust bag 2 being full with 
dust is performed. 
Consequently, a disadvantage is prevented from occurring where a cleaning 
operation is continued even when the dust bag 2 is full with dust and when 
little suction force is realized. 
Further, the dust quantity indirect detection and display apparatus employs 
the time constant circuitry 82. Therefore, even when the output current of 
the turbine generator 71 momentarily reaches a value which represents the 
dust bag 2 being full with dust, and when the output current does not 
continue for a time to some degree, a display indicating the dust bag 2 
being full with dust is not performed so that a mis-operation is securely 
prevented from occurring. 
As is apparent from the foregoing description, the dust quantity indirect 
detection and display apparatus does not require a complicated mechanical 
arrangement such as a conventional dust quantity display mechanism, and 
the light emitting device 75 is used both for displaying when the dust bag 
2 is full with dust and displaying a quantity of suctioned dust. 
Therefore, a further decrease in cost of the dust quantity indirect 
detection and display apparatus is realized and a manufacturing cost of a 
vacuum cleaner is decreased.