Powder inhaler

The invention relates to a device for the dispensing of a powdered medication by inhalation. The device comprises a medicament container, an air channel, a metering member equipped with a dosing recess, and a counter for the number of doses remaining in the medicament container. The counter comprises a mechanism which detects, upon the returning of the metering member into the filling position, whether or not the dose has been inhaled from the dosing recess.

BACKGROUND OF THE INVENTION 
The invention relates to a device for dispensing of a powdered drug 
preparation by inhalation. The device is in particular a multiple-dose 
device without propellant gas, equipped with a metering means which 
dispenses doses from a powder container. A device such as this is usable, 
for example, in the treatment of asthma. 
The administering of a powdered drug preparation by inhalation from an 
inhaler is commonly known. Multiple-dose type powder inhalers comprising a 
flow container which holds the drug and a metering member which measures 
and dispenses a unit dose are also known, for example from patent 
publications GB 2165159, EP 79478, and EP 166294. In these devices, a 
series of dosing recesses are notched into the surface of a cylindrical 
metering member, and the said member is disposed in a chamber of precisely 
the same shape. When the metering member is rotated, the dosing recesses 
in turn will move first to a position in alignment with the powder 
container for being filled and thereafter to a position in alignment with 
the inhalation channel, whereupon a unit dose will fall by gravity from 
the dosing recess into the inhalation channel. Thereafter the dose of 
medicament is inhaled from the inhalation channel. These devices have the 
drawback that they make overdosing of the medicament possible by allowing 
the dispensing of a plurality of doses in succession into the inhalation 
channel, whereby a multiple dose may be drawn by one inhalation. 
Attempts have been made to solve the above-mentioned problem by using 
dispensing systems in which the dosing recess will not be emptied into the 
inhalation channel by gravity but, instead, the dose of medicament is 
inhaled directly from the dosing recess, such recesses having been notched 
into the surface of a metering member having the shape of a cylinder, a 
cone or a truncated cone, as disclosed in patent publications WO 92/00771 
and WO 92/09322. Also in these devices, a metering member having the shape 
of a cylinder, a cone or a truncated cone is disposed in a chamber having 
precisely the same shape. When the metering member is rotated, the dosing 
recesses will move first to a position in alignment with the flow 
container for filling, and then to the inhalation channel, which is shaped 
so that the dosing recess will be emptied under the effect of the air flow 
being inhaled, and thereafter, having rotated through a full 360.degree., 
back to a position in alignment with the flow container. Since the 
metering member is, for purposes of metering precision, disposed within a 
chamber of the same shape, and since it has to be rotated through 
360.degree., most of which is futile for the actual function of the 
inhaler, in such devices the metering member may be prone to jamming as 
powder falls onto the surfaces of the device. 
In patent publications WO 92/00771 and WO 92/09322 referred to above there 
is additionally disclosed a counter system the purpose of which is to 
indicate the quantity of unit doses which remain in the inhaler or which 
have already been used. The operating mechanism of these counters is 
linked to the rotary movement of the metering member, which movement is 
transmitted to a geared counting disk or coiled strip. The disc or strip 
is equipped with markings which can be seen on the outside of the inhaler. 
The said counters thus in fact indicate how many times the metering member 
has been moved to the inhalation channel or how many times the inhaler has 
been activated for inhalation. However, the patient may for various 
reasons activate such an inhaler also without the purpose of inhaling, in 
which case the unit dose is ultimately returned to the powder container. 
Thus the said counters do not always indicate the real number of remaining 
unit doses. 
BRIEF SUMMARY OF INVENTION 
The present invention relates to a powder inhaler which comprises a 
medicament container containing a plurality of medicament doses; an air 
channel through which air is drawn via a mouthpiece; a metering member 
equipped with a dosing recess, the metering member being movable from a 
first position, in which the dosing recess is filled with powder coming 
from the medicament container, to a second position, in which the dosing 
recess is in the air channel; and means for indicating the number of doses 
remaining in the medicament container, said indicator means comprising a 
mechanism to detect whether or not the dosing recess is substantially free 
of medicament upon the return of the metering member from the second 
position to the first position. 
If the dosing recess is substantially free of medicament when the metering 
member returns from the second position to the first position, the counter 
according to the invention will register that one unit dose has been 
consumed from the medicament container. If, on the other hand, the dosing 
recess is still full of medicament when the metering member returns from 
the second position to the first position, the counter will not register 
the dosing. The counter thus detects whether or not the powder dose has 
been inhaled from the dosing recess. Thus the counter indicates the actual 
number of doses remaining in the medicament container. 
The mechanism comprised by the indicator means of the inhaler according to 
the invention preferably comprise a counting member communicating with the 
dosing recess. The counting member is preferably constructed so that there 
is between the first position and the second position of the metering 
member a third position, in which the counting member tends to fall into 
the dosing recess if the recess is substantially free of medicament. 
The indicator means also comprise a display the markings of which can be 
distinguished on the outside of the inhaler. Such a display is preferably 
a counting disc equipped with dose quantity markings. 
In one preferred embodiment of the invention the counting member is 
attached to the counting disc. As the counting member falls into the 
dosing recess, the counting disc attached to it moves downwards. In this 
case the inhaler is equipped with a spike-like projection, against which 
the downwards moving counting disc impinges, causing the counting disc to 
rotate. Step-by-step rotation of the counting disc can be effected, for 
example, by providing the counting disc with gears which the spike-like 
projection is arranged to engage. The spike-like projection is preferably 
located on the surface of the metering member. The arrangement of the 
gears of the counting disc so as to rotate the counting disc stepwise can 
be implemented in ways known to one skilled in the art. 
The counting member is arranged in the inhaler preferably so that it rests 
against the surface of the metering member and is disposed outside the 
medicament container. As the metering member moves between the filling 
position and the inhalation position, the counting member is in sliding 
contact with the surface of the metering member so that it will be in 
alignment with the dosing recess when the metering member is in a 
predetermined position between its two extreme positions. If the dosing 
recess is substantially free of medicament as the recess arrives from the 
inhalation position to the filling position, the counting member will fall 
into the recess when the recess is in alignment with the counting member, 
and will rise again to the surface of the metering member when the empty 
recess moves from a position in alignment with the counting member towards 
the filling position in the medicament container. If the recess is full of 
medicament, the counting member will not substantially fall into the 
dosing recess so as to cause the counting disc to rotate but will slide 
over it. 
When the counting member is resting against the surface of the metering 
member it should load the metering member with a force which is of a 
sufficient magnitude to cause the counting member to fall into the recess 
when the recess is substantially free of medicament. On the other hand, 
the loading force should be so small that, when the recess is full of 
medicament, the counting member substantially slides over the recess 
without falling into the recess. A suitable loading can be effected in 
various ways, for example, by using springs. Preferably the loading is 
effected by attaching the counting member flexibly by means of a plastic 
membrane hinge to, for example, the medicament container. A membrane hinge 
is produced by thinning the plastic material so that in the area of the 
thinning (membrane) there is formed a flexible hinge. If the inhaler is 
made of the same plastic, the counting member may be integral with the 
medication container, in which case the counting member is linked to the 
container by means of a membrane hinge. The load can be adjusted by 
changing the thickness of the membrane. 
Instead of a mechanically operating counting member as described above, the 
detector mechanism may also be based on an other principle, giving a 
positive signal when the dosing recess is substantially free of medicament 
powder. The signal may be, for example, electronic. In that case the 
mechanism preferably comprises an electronically operating counting member 
communicating with the dosing recess, e.g. a pressure transducer or a 
photoelectric cell, which is connected to an electronically operating 
display, such as a liquid crystal display. If the counting member is a 
photoelectric cell, the metering member is made of transparent material. 
The application of an electronically operating counting member in the 
device according to the invention can be effected in ways which are known 
to one skilled in the art. 
The metering member of the inhaler preferably comprises a slide which is 
movable in its longitudinal direction from a first position, in which the 
dosing recess is filled with powder coming from the medicament container, 
to a second position, in which the dosing recess is in the air channel, 
the medicament powder being maintained in the dosing recess by the support 
of the recess bottom, and the air channel being positioned so that, during 
the inhalation the air flow releases the powder directly from the dosing 
recess. Such a structure prevents the simultaneous inhaling of a plurality 
of doses. Furthermore, the risk of the metering member jamming is small, 
since the movement of the surfaces rubbing against each other is slight. 
Also other metering member alternatives, for example cylindrical or conical 
metering members, are usable in the device according to the invention.

DETAILED DESCRIPTION 
Referring to FIGS. 1 and 2, the device according to the invention comprises 
a mouthpiece (8) and an outer casing (9), the principal axes of which are 
at an angle of 45.degree. to each other. The cross-section of the outer 
casing and of the mouthpiece is rectangular. The outer casing has a window 
for the display of the counting disc. Inside the outer casing there is a 
medicament container (1) closed with a cap, the cross-section of the 
container also being rectangular. The lower section of the container is 
slanted to facilitate the flow of the powder from the container towards 
the flow aperture. Below the flow aperture of the container there is a 
strip-like metering member (4) equipped with a dosing recess (3), the 
metering member being movable in its longitudinal direction between two 
extreme positions, i.e. the filling position and the inhalation position. 
In the filling position, which is the normal resting position of the 
metering member, the dosing recess (3) of the metering member (4) is under 
the flow aperture of the container, at which time the dosing recess 
becomes filled with powder coming from the container. The metering member 
can be transferred by means of a plunger (10) to the inhalation position, 
whereby the dosing recess is moved from the container into the air channel 
(2). The medication is inhaled through the mouthpiece (8) while the 
plunger (10) is depressed, at which time the metering member is in the 
inhalation position. The mouthpiece (8) constitutes part of the air 
channel (2) through which the air to be inhaled is drawn. The air inlets 
and possible air flow guides, which are not indicated in the figures, are 
arranged so that the air flowing in will impinge against the dosing recess 
and will release the medicament powder directly from the dosing recess 
into the air to be inhaled. The plunger (10) is equipped with a return 
mechanism, in this case a spring, which will return the metering member to 
the filling position when the plunger is released. 
The operation of the counting mechanism is best seen in FIGS. 3 and 4. FIG. 
3a shows a cross-section of the container (1), the metering member (4) and 
the counting member (5), with the metering member in the filling position. 
FIG. 3b is the same as 3a, except that the dosing recess (3) of the 
metering member is in alignment with the counting member (5) and 
substantially free of medicament. FIG. 3a shows the counting member (5), 
which is attached to the container at point (7) by mediation of a flexible 
membrane hinge The membrane hinge is made up of a plastic material, for 
example polypropylene, in which there has been made a hinge-like flexible 
thinning (membrane). The container, the membrane hinge and the counting 
member are in this case of the same piece, made from plastic. The thinned 
area of the counting member rests folded against the metering member and 
loads it with a weak force due to the fold. The force is adjusted so that 
when the metering member is transferred to the inhalation position by a 
depression of the plunger (10), the counting member will slide over a full 
dosing recess without falling into the recess. FIG. 3b depicts a situation 
in which the dose has been inhaled from the dosing recess while the 
metering member has been in the inhalation position, and the plunger (10) 
has been released. The empty dosing recess has arrived at the counting 
member, whereupon the force due to the folding of the membrane hinge is 
sufficient to cause the counting member to fall into the recess. As the 
metering member continues to move towards the filling position, the 
counting member will again rise to its normal position. 
FIGS. 4a, b and c show the counting disc (6) to which the counting member 
is attached. The exterior surface of the counting disc is equipped with 
markings indicating the number of doses and the interior surface with 
gears (not visible in the Figure). In FIG. 4a the metering member is in 
the filling position, and the counting member and the counting disc are in 
their upper position. In FIG. 4b the plunger (10) has been depressed, 
whereupon the metering member has moved to the inhala-tion position. On 
the surface of the metering member there is seen a spike-like projection 
(11) for rotating the counting disc. For the movement of the projection 
(11) the container wall has an aperture (not seen in the Figure). In FIG. 
4c the plunger has been released and the counting member has fallen into 
the dosing recess. At the same time the counting disc attached to the 
counting member has fallen downwards so that the spike-like projection 
engages the gears provided on the interior surface of the counting disc, 
causing the counting disc to rotate.