Apparatus for automatically discharging cops from spinning machines

The invention is concerned with a device for replacing cops with spools in a textile yarn spinning and winding system, comprising at least one main structure moving horizontally across at least one row of spool holding spindles for holding spools. The main structure includes an assembly for cutting and reattaching the yarns to the spools which is rigidly attached to said the main structure, and at least a spool changing assembly rotatable about and movable along a vertical axis. The thread cutting and reattaching assembly is movable vertically independently of the spool changing assembly, the spool changing assembly carrying at least two horizontal rigid elongated bodies in relation to their depth, anchored cantilever-fashion, the rigid bodies having a suitable cross-section to engage with the inside diameters of the spools. The thread cutting and reattaching assembly and the axes of the rigid bodies extend in a substantially vertical plane during the steps of cop loading on and spool discharging from the rigid bodies, whereby the steps and the operations of thread cutting and reattaching can take place with one positioning of the main structure in front of each of the spool holding spindles.

BACKGROUND OF THE INVENTION 
There has long been in use for the production of textile yarns textile in 
the industry devices for removing cops from machinery whereon they are 
formed and replacing them with spools adapted to provide support for a 
freshly formed cop. 
Such devices sometimes have significant disadvantages which makes their use 
generally inconvenient and restricts their widespread application, 
especially at existing plants where the available space between the 
machinery for extruding filaments and the various cop formation sites is 
often quite limited. 
Conventionally operated devices, in fact, take considerable floor space for 
carrying out the operations in question, the devices often comprising 
several discrete pieced of machinery for carrying out the various 
operations involved, sometimes including a bin containing a supply of 
spools and/or a cop collecting bin. 
Conventional devices for automatically removing cops are required in 
general to be positioned at several sites relative to a machine for 
replacement of spools in order to carry out the spool changing operation. 
It is known, for instance, from European Patent No. 0026471, to employ a 
device for spool changing which can effect the operation automatically, 
but this device requires two carts for supporting the various operating 
assemblies, which carts require continued alternate positioning in front 
of a spindle whereon a cop is being formed, which is time consuming as 
well as involving a complex machine construction. 
That patent discloses a method of delivering cops from the device in 
question to a collection cart, which requires considerable floor space. 
In the production of continuous filament spinning from a melt, complexity 
of the plant upstream of the resulting thread winding machine requires 
that the thread extrusion should not be discontinued during the spool 
changing steps and suitable devices are employed to divert the thread and 
collect it throughout such operations. The thread being produced during 
this time period is regarded as scrap, which results in a waste of 
material. 
In this situation, the rate at which the spool is changed and any other 
operations carried out with the thread winding disrupted is extremely 
critical, thus making desireable the availability of machines which do not 
require repeated positioning and which can provide for the spool change in 
a short time. 
SUMMARY OF THE INVENTION 
It is an object of this invention to provide a device in a single machine 
which is capable of carrying out said operations with a single positioning 
movement thus achieving simplification of the spool changing operation 
while performing it in decreased times. 
A further object of the invention forming the subject matter of this 
application is to provide a device of limited floor size which has no 
parts devoted to storage of spools and/or cops. 
These and other objects, which will be more apparent hereinafter, are 
achieved according to the invention by a device for feeding spools and 
withdrawing cops to and from a textile yarn spinning and winding system, 
comprising at least one main structure moving horizontally across at least 
one row of spool and cop holding spindles, the main structure carrying an 
assembly for cutting and reattaching the threads and at least a spool 
changing assembly which is rotatable about and movable along a vertical 
axis. The thread cutting and reattaching assembly is movable vertically 
independently of spool changing assembly. The spool changing assembly 
supports at least two horizontal rigid elongate bodies relative to their 
depth, anchored cantilever-fashion, the rigid bodies having a suitable 
cross-section to engage the inside diameters of said spools. The thread 
cutting and reattaching assembly may, for example, appreciably overlie 
said rigid bodies at least during the operations of: 
loading cops onto said rigid bodies, 
discharging spools from said rigid bodies, 
thereby said operations and the thread cutting and cutting operation can be 
effected with a single positioning of said structure in front of each of 
said spool holding spindles. 
The present invention is used with a textile machine which includes an 
assembly of devices which carry out the operations of extruding and 
spinning a chemical fiber through one or more dies for each assembly by 
means of several spinning assemblies, distribution of the fiber to spools, 
winding cops onto spools press fitted to rotating spindles, and other 
operations known in the art and required for yarn winding but unnecessary 
for understanding the operation of the cop discharging device in question. 
In detail the operations required for changing the cop on a textile machine 
are: 
(a) cutting and catching the thread(s) leaving the die(s); 
(b) collecting by a suitable mechanism the thread(s) produced during the 
cop replacement operation; 
(c) withdrawal of the cop(s) from the spool holding spindle whereon it has 
been formed; 
(d) insertion of the empty spool(s) on a spool holding spindle and starting 
up to winding speed; 
(e) attachment of the end of each thread to the respective spool; 
(f) delivery of empty spools to suitable unloaded spool handling means for 
subsequent replacement.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
A textile machine 70 operating in concurrence with the discharge device 
forming the subject matter of the present invention is composed, inter 
alia, of a series of die assemblies, not shown, for example arranged in 
groups of four at a time along a straight line, each die comprising a 
plurality of holes, for the extrusion of the polymeric material filaments 
which are directed to form the textile fiber. 
The multi-filament yarn thus formed is passed through a thread guide 71 
arranged above a winding head 72, located above the cops 74 comprising a 
traversing device for each thread and a press roller intended to contact 
the surface of the cop being formed. The cops are wound on a spool holding 
or pressure spindle 73, which is in turn kept rotating by an electric 
motor not shown. A thread positioning device 75 is located in the area 
underlying the cops and ensures casting, i.e. attachment of the threads to 
the cops 74 or spools 76 which form the core of each cop. 
An ejector 77, for example, driven by a pneumatic piston not shown, can 
push out of the spool holding spindle 73, the cops 74, which are slidably 
held on the spindle 73. 
According to the invention, as exemplified herein, the main structure 1 
moves along an overhead path 2, being engaged at its bottom portion, on a 
rail 3 laid on the floor, which ensures increased stability. The main 
structure 1 is composed of a structure comprising a supporting frame 4, 
slidably anchored to the overhead pathway 2 and rail 3, supporting two 
box-like columns. A first column 5 is arranged directly in front of the 
textile machine, whereon the spool changing operations are carried out, 
and is rigidly connected to the frame 4. The column 5 supports a thread 
cutting and reattaching assembly 6 and required devices which provide for 
vertical motion of the thread cutting and attaching assembly along column 
5. A second column 7, pivotally attached to the frame 4 through the 
vertical axis pins 8, carries the spool changing assembly 9 and required 
devices for moving the spool changing assembly vertically along column 7. 
Column 5 will now be considered in detail. Mounted on column 5 is a guide 
20 whereon the thread cutting and reattaching assembly 6 moves. Raising 
and lowering of the thread cutting and reattaching assembly along the 
column is effected by an electric motor 21 through a worm 22 having a 
vertical axis and engaging with a thread 23 formed on the thread cutting 
and reattaching assembly 6. The thread cutting and reattaching assembly 
comprises a cutting device 24 mounted on a movable arm 25 having a 
substantially horizontal axis adapted to penetrate the textile machine and 
intercept and catch the threads in their path toward the spools. The 
motion of the horizontal cutting device 24 is effected by a double 
telescoping assembly 26a and 26b which is driven by an electric motor 28. 
The expansible assembly carries the cutting device 24 out of its home 
position to meet the threads from the extruder. The cutting device 24 
includes a pair of blades 31 driven by a pneumatic cylinder 27. 
A suction hose 30, rotating in a horizontal plane and operating on 
compressed air, is located directly above the cutting device. The cut off 
end of a thread by the cutting device is sucked up by the suction hose by 
virtue of its suction ability and then released from the suction hose 
toward a container (not shown), thus collecting the yarn produced during 
the entire spool changing operation. 
The innovative feature of rotatability, or at any rate mobility, of the 
suction hose in a horizontal direction brings about an important advantage 
during the following step of reattachment of the thread ends to the 
spools. This horizontal movement avoids the need for repositioning of the 
entire main structure 1 in front of the spindle. Rotation of the suction 
hose is provided by the action of a pneumatic device 29. 
The cut height is selected such that the cutting assembly will not 
interfere with the operation of the spool changing assembly and can at the 
same time effect the cut below the last thread guide before the traverser. 
As is known to those skilled in the art, the traverser of a textile 
machine is that device which allows for a correct distribution of the yarn 
on the cop being formed. There exists an optimum height from the last yarn 
finger to the traversing device which is required to prevent large 
oscillations of the thread due to the traverser motion and simultaneously 
ensure optimum tension on the thread at each area of the cop. 
The thread cutting and reattaching assembly 6 can move vertically to 
perform the thread reattaching operations to each spool, being assisted by 
known devices for dividing and distributing the threads to the spools, as 
well as for attaching them to the spools. 
Next, the spool changing assembly 9 will be discussed. The spool changing 
assembly 9 is mounted for vertical movement on the column 7, which is 
pivotally mounted on the frame 4. The spool changing assembly 9 
essentially comprises two substantially cylindrical bodies 32 and 33 
having their axes substantially horizontal, and being adapted to be driven 
in a horizontal direction, to abut, to form an extension thereof, against 
the spool holding spindle of the filament extruding machine. The 
approaching movement in the vertical direction of the spool changing 
assembly 9 to the spool holding spindle 73 takes place through a vertical 
movement of the whole spool changing assembly by an electric motor 36 and 
a worm connected thereto 37, engaging with a thread formed on the spool 
changing assembly 9. 
The approaching movement of cylindrical bodies 32, 33 in the horizontal 
direction takes place by the operation of a respective pneumatic piston 34 
and 35. The upper cylindrical body 32 is intended to carry the cops, 
whereas the lower body 33 provides for storing and delivering empty 
spools. Both can be moved, at different times, to face the spool holding 
spindle 73. 
A remarkable feature of the instant invention is that it provides for cop 
discharge and spool loading without requiring the frame 4 to be moved out 
of its position taken at the start of the operation, due to empty spool 
loading and cop discharging taking place on the opposite side of the main 
structure with respect to the front of the spindles. In fact, rotation of 
the column 7 enables the spool changing assembly to perform loading and 
discharging operations which may be similar to or different from those 
effected on the spindle of the winding machine even in a rotated position, 
for example, through 180.degree., without interfering with the action of 
the thread cutting and reattaching assembly. 
In the embodiment of the spool changing assembly set forth by way of 
example, the spool changing assembly will pick up empty spools from a 
carrier 40 moving on an overhead path 41 to optimize accessibility to the 
winding machines at floor level. 
The carrier comprises a support 42 having two arms 43 and 44, and an 
appropriate means of securing it to an overhead runway 45, and a transport 
device 46; the carrier is moved to and from storage areas whereat the 
carrier pick up empty spools and delivers cops. It is noteworthy that the 
provision of a transport system based on the use of carriers avoids the 
necessity of bins for cops and/or spools, thus limiting the device space 
requirements with respect to what was known heretofore and ensuring a 
faster delivery of the packaged cop, practically continuously instead of 
in batches. 
Several further details make the operation of the device of the invention 
particularly effective, although not indispensable these additional 
features form a preferential embodiment of of this invention. 
A further drive source acting on a worm internally of each cylindrical body 
32, 33 of the spool changing assembly and not shown, moves each sleeve 50, 
of a larger diameter than the inside diameter of the spools, or a like 
device, axially along each cylindrical body 32 and 33, operating as an 
ejector for the spools and cops loaded thereon. Loading of the cops onto 
the upper cylindrical body 32 takes place by the action of the ejector 77 
mounted normally to the spool changing assembly, whilst loading of the 
spools onto the lower cylindrical body 33 is provided by a gripping device 
60, composed of a pneumatic piston assembly 61, mounted beside the lower 
cylindrical body 33, which can move forward, when the lower cylindrical 
body 33 is facing one of the arms 42, 43 of the carrier 40 carrying the 
spools to be loaded. 
By the forward movement of the pneumatic piston 61 parallel to the empty 
spools, the end 62 of the gripping device moves over the rear portion of 
the last spool mounted on one of the arms 43, 44. Mounted pivotally on the 
end of the pneumatic piston 61 is a bar 63 which is lowered by the action 
of a further pneumatic device and engages with the back of the last spool. 
At this point, the piston 61 of the gripping device completes its path of 
movement and returns with the spools inserting them into the lower 
cylindrical body 33. The bar 63 is then pivoted and returned to its home 
position. 
The main structure is arranged to serve, as shown in FIG. 1, a plurality of 
spinning and winding machines, for example, laid as usual in one or two 
facing banks, such as to form one or more walls. 
Thus, the main structure 1 is mounted and set up to stop in front of any of 
the different winding locations to provide for the spool loading and cop 
removal. The path wherealong the main structure 1 moves is varied 
according to the layout of the arrangement of the spinning and winding 
machinery, but it is important to point out that it is not required to 
move away from the machines, the removal and delivery operations for the 
cops and empty spools to and from the storage area being performed by the 
transport system, the runways of which extend parallel (FIG. 1) to the 
walls formed by the machines and are arranged such that the main structure 
1 can operate with a carrier of the transport system in its proximities 
whence it can pick up spools and whereto it can deliver cops. 
The operating cycle of the main structure in question begins with 
positioning the main structure itself beside the winding spindle on which 
the cops are to be replaced. The thread cutting and reattaching assembly 
is displaced horizontally by the effect of the expansible assembly 26 
until it meets the threads along the expansion path towards the cops. The 
thread is caught within a normally dovetailed projection and drawn to face 
the blades 31, one of which is fixed and the second of which is actuatable 
by a pneumatic cylinder 27, forming the cutting device 24. The suction 
house 30 draws in the severed end of the thread and sucks up the thread 
produced throughout the duration of the cop replacement operation. 
As mentioned, the extruded thread during the cop changing operation is 
collected in an appropriate reservoir and container. 
Advantageously, the action of the pneumatic cylinder 27 is controlled 
through sensors installed on the expansible assembly 26, either through a 
revolution counter of the worm rpm, again installed on the expansible 
assembly 26, which stop and actuate at preset positions, the thread 
drawing and cutting device. 
The spool changing assembly 9 is located beneath the thread cutting and 
reattaching assembly by means of the worm 37 and the upper cylindrical 
body 32, is brought to abut against the spool holding spindle 73 by means 
of the piston 34. In addition, the spindle 73 is braked and released from 
the winding head 72. 
Finally, by the effect of the ejector 77, the cops 74 are ejected from the 
spool holding spindle and slipped onto the upper cylindrical body 32. At 
that point, the spool changing assembly is raised by the effect of the 
electric motor 36 and worm 37 and the lower cylindrical body 33 to preset 
locations, thanks to the horizontal displacement device driven by the 
piston 35, whereon the spools are placed at preset locations, is brought 
into abutment relationship with the pressure spindle 73, which is now 
empty. The spools 76 are slipped over the spindle by the effect of a 
sleeve 50 operating on the cylindrical body 33, which pushes out those 
spools which are slipped over the cylindrical body. They are then locked 
onto the pressure spindle 73 by known methods, or by compression and 
related expansion of rubber rings attached to the spindle itself. 
The spool changing assembly is then lowered and the column 7, whereon it is 
mounted, is rotated through 180.degree. to proceed with the operations of 
loading empty spools and discharging the cops 74. 
In this way, the thread cutting and reattaching assembly is allowed to move 
down to a location below the spool changing assembly for positioning the 
threads 75 onto the spools 76. 
A remarkable aspect of the device forming the subject matter of this 
invention is that the rotation of the suction hose 30 facilitates 
re-distribution of the threads, both on the winding head 72 and on the 
empty spools which are now positioned on the spool holding spindle 73. In 
fact, with commercially available textile machines, the thread positioning 
devices and those for insertion of the thread into the traverser (not 
shown in the figure) are aligned along parallel axes lying, however, on 
the plane perpendicular to the plane of the threads on the thread guide 
71, which plane is of necessity acted upon by the cutting device and on 
which the suction hose must consequently be located at the time of cutting 
the threads themselves. Thus, the rotation of the suction hose aligns the 
retained ends of the threads to said devices without requiring 
displacement of the entire main structure 1. 
It is noteworthy that re-distribution of the threads both on the winding 
head and on the spools is accomplished by a single extensible movement of 
the thread cutting and reattaching assembly 6. 
In the particular embodiment of the invention, spool and cop handling is 
accomplished by means of carriers which move along an overhead runway, 
thus requiring the spool changing assembly to be raised. In the exemplary 
embodiment shown, each arm 43,44 of the carrier 40 carries one half of the 
spools and subsequently one half of the cops and it is accordingly 
necessary that the carrier 40 be moved, but without involving displacement 
of the main structure 1, to bring its second arm to face the cylindrical 
bodies of the spool changing assembly. The lower cylindrical body 33 is 
now empty and is brought to face one of the arms of a suitably positioned 
carrier; on reaching the correct position of the cylindrical body with 
respect to the carrier, there occurs the forward movement of the gripping 
assembly 60 and engagement of the bar 63 with the rear spool slipped over, 
for example the arm of the carrier 40. The gripping assembly is withdrawn 
and the first spool set is transferred onto the lower cylindrical body due 
to vertical movement of the spool changing assembly 9, the cylindrical 
body 32 whereon the cops are placed, is brought to face the arm 43 of the 
carrier 40 from which the first spool set has been removed. The ejector 
device, comprising the sleeve 50 driven by a worm on the interior of the 
cylindrical body 32, discharges a corresponding set of cops onto the arm 
43. Subsequently, the spool changing assembly 9 returns upwards to a 
position where the lower cylindrical body 33 is in line with arm 44 and 
the cycle of operations is resumed which, due to the displacement of the 
carrier 40 the arm 44 is now aligned with said lower cylinder 33. The 
horizontal displacement feature from the cylindrical bodies 32 and 33, 
previously illustrated for the operations of aligning with the spool 
holder 73, may also operate with the operations of alignment with the 
carrier 40, where the location of the runways on which said carrier 
operate requires it. 
As mentioned in the foregoing, the time required for the entire operation 
is extremely critical, since it is closely related to the amount of thread 
lost as waste. A remarkable feature of the invention is that during the 
effectuation of the spool loading and cop unloading operations, as 
effected by the spool changing assembly, the thread cutting and 
reattaching assembly provides in a quite independent manner for the 
attachment of the threads onto fresh spools, thus enabling production to 
be resumed. 
The shutdown time, therefore, is shorter than that resulting from the sum 
of the times for the two separate operations, due to the independent 
operability of the two assemblies making up the main structure 1. 
The operations are preferably controlled by microprocessors which ensure 
high accuracy and reliability of the mechanism, effecting inter alia 
checks on the positions of the members prior to initiating the following 
operations, through microswitches and/or photocells. 
The apparatus forming the subject matter of the invention brilliantly 
achieves its objects. 
The innovative operating characteristic, based on rotation of the spool 
changing assembly and suction device of the thread cutting and reattaching 
assembly, allows, in addition to the cited simultaneousness of the 
operations, with attendant shortening of the shutdown time, a decreased 
number of positionings, and in fact a single positioning of the main 
structure 1, to effect all of the operations, for more reliable operation 
and faster execution of the cop removal and spool loading. 
The use of the apparatus of the invention concurrently with elements which 
are known in part but improved and made functional as herein described, 
represents a significant improvement in the pertinent art.