Washer and dryer communication

A communications channel is provided between a washer and a dryer. When the dryer is drying, a signal is sent to the washer to extend the final spin operation in order to continue to mechanically remove water While the dryer operation continues. Fabric type information and fabric quantity information for a load are provided from the washer to the dryer. This information is used to indicate an estimated drying time for the load and to set the dryer fabric type selection.

BACKGROUND OF THE INVENTION 
The present invention relates to the control of fabric washers and dryers 
and, more particularly, to communication therebetween. 
Washers for clothes and other fabric loads have become more sophisticated 
over the years. Washers typically provide a wash cycle that includes 
filling the tub with water, agitating the load in water and detergent, 
emptying the tub of water and detergent, spinning the tub to further 
remove water and detergent from the load, filling the tub with water, 
agitating the load in water, emptying the tub of water, and performing a 
final spin operation to remove water from the load. 
The washer often selects water temperature, the length of each operation in 
the wash cycle, the insertion of additional operations (e.g., cool down), 
and, perhaps, motor speed, all on the basis of a fabric type selection 
made on a fabric type selector on the washer. 
In some cases, the quantity of fabric in the load is determined and used to 
determine such factors as desired fill height and the intervals for each 
operation of the wash cycle. The quantity of fabric has been determined 
from such direct methods as weighing the mass of the load and from 
indirect methods such as measuring the rate at which the tub initially 
fills with water. 
Dryers for clothes and other fabric loads have also become more 
sophisticated. Dryers typically provide a drying cycle that includes a 
drying operation in which the load is tumbled while hot air passes through 
the fabric. This operation often includes a non-heated portion at the end 
in which fabrics are allowed to cool down. Many dryers also provide some 
kind of post-drying operation that minimizes wrinkles in the fabric, such 
as periodically tumbling the load. The temperature and timing of the 
drying cycle are often determined according to a fabric type selector on 
the dryer. 
Dryers have also been provided with various techniques for estimating the 
time required to dry the load. These techniques include measuring the rate 
of change in humidity in the load, measuring the exhaust air temperature 
profile and others. 
SUMMARY OF THE INVENTION 
A communication and control system for a fabric washer and a fabric dryer 
that improves the ease of use and efficiency of operation is provided. The 
system includes a dryer controller having an output indicative of when the 
dryer is drying, a washer controller for controlling a washing cycle, 
where the cycle includes a final spin operation, and a communications 
channel between the controllers. The channel communicates the dryer 
controller output to the washer controller and the washer controller 
extends the final spin operation beyond an initial length in response to 
the output indicating the dryer is drying. 
The system may also include a fabric type selector on the washer, where the 
washer controller determines the operating parameters of the washer in 
response to the selector, and the communications channel communicates the 
fabric type selection from the washer controller to the dryer controller. 
The dryer controller determines the operating parameters of the dryer in 
response to the fabric type selection. 
In addition, the system can include a mass measuring system communicating 
with the washer controller, where the measuring system measures a mass for 
a given load of fabric, and a drying time indicator on the dryer. The 
washer controller communicates the mass to the dryer controller over the 
channel and the dryer controller provides a drying time estimate to the 
indicator in response to the fabric type selection and the mass.

DESCRIPTION OF THE PREFERRED EMBODIMENTS 
Referring to FIG. 1, a communication and control system 10 for a fabric 
washer 12 and a fabric dryer 14 includes a communications channel 16 
between the washer 12 and the dryer 14. The communications channel 16 may 
be, for example, hard-wired, an infra-red or radio frequency wireless 
link, or a power line impressed carrier signal. The washer 12 and dryer 14 
each include a controller which may be, for example, a mechanical timer or 
an integrated circuit programmable controller such as a microprocessor. 
The washer 12 is provided with a user-operated fabric selector 18 and a 
load mass device 20 for measuring the mass of a load of fabric to be 
washed. The washer fabric selector switch 18 may be, for example, a rotary 
selector switch, push button switches, or membrane switches. As is 
well-known in the art, operation of the washer fabric selection switch 18 
may determine the operating parameters of the washer 12, such as water 
temperature, wash and rinse times, and spin speeds. The load mass device 
20 may be, for example, a weighing device that actual measures the mass of 
the fabric (e.g., weighs the spin tub, transmission and fabric load and 
subtracts the mass of the tub and transmission) or a device that measures 
times associated with filling the tub with water and estimates the load 
mass therefrom. The initial fill time can provide a measure of dry mass 
and subsequent fill times can provide a measure of wet mass. 
In operation, the status of the washer fabric selector 18 is provided not 
only to the washer 12 but also via the communication channel 16 to the 
dryer 14. In response to the washer fabric selector 18 being set for the 
washing of a load, the dryer 14 adjusts the temperature and timing of the 
drying cycle for the same load of fabric after it is transferred from the 
washer 12 to the dryer 14. This allows the user or operator to set the 
fabric type for a load of fabric in one step, rather than having to set it 
both on the washer and the dryer. 
The load mass device 20 measures the mass of the fabric load in the washer 
12. The measured mass is provided by the communications channel 16 to the 
dryer 14. The dryer 14 uses the mass from the washer 12 (and the setting 
of the fabric selector 18) to calculate an estimated drying time for the 
load. This estimated drying time is displayed on a drying time indicator 
22 located on the dryer 14. It is well-known that the dry mass of a load 
of fabric can be used to estimate the drying time of the load. It is also 
possible to compare the dry mass and wet mass to determine water content 
for providing a more accurate estimate of drying time based on both the 
quantity of fabric and the water content thereof. 
The invention provides an estimate of drying time to the user or operator 
that is based on actual load characteristics rather than on an arbitrary 
timer or temperature/humidity measurements. 
The final spin operation of the washer 12 is used to extract water from the 
fabric load prior to drying. In general, it is at least initially more 
energy efficient to remove the water with this spin than it is to use an 
electric dryer. In the past, a compromise was made between removing the 
water by spinning the load in the washer 12 for a given time and the 
faster operation of drying (heating) the load in the dryer 14. However, 
when the dryer 14 is already drying a first load, there is no time 
advantage to ending the final spin operation of the washer 12 early 
(assuming only one dryer is available). 
The communications and control system 10 of the invention allows the water 
removal process to be optimized. When the dryer 14 is drying, the 
controller in the dryer 14 provides a drying indicative signal to the 
controller in the washer 12 via the communications channel 16. 
Referring to FIG. 2, if the washer 12 is in a final spin operation, the 
controller in the washer 10 checks for the drying indication signal. If 
the drying signal is absent, the washer 12 performs a normal length final 
spin operation of T.sub.1. (e.g., 5 minutes) If the drying signal is 
present, the spin is extended. 
If the extended time is less than a maximum value T.sub.MAX (e.g., 15 
minutes), the final spin is extended as long as the drying signal is 
present. If the extended time is equal to or greater than T.sub.MAX, the 
extension is ended, but the spin operation lasts for at least T.sub.1. 
The invention allows the washer 12 to continue to extract water from a 
second load of fabric by spinning while the dryer 14 is drying the first 
load of fabric. The second load is then dryer when its turn comes in the 
dryer 14. This allows energy usage to be minimized while decreasing the 
time it takes to wash and dry two or more loads. 
It should be evident that this disclosure is by way of example and that 
various changes may be made by adding, modifying or eliminating details 
without departing from the fair scope of the teaching contained in this 
disclosure. The invention is therefore not limited to particular details 
of this disclosure except to the extent that the following claims are 
necessarily so limited.