Wheeled, overhead wire installing apparatus

A trolley wire is paid out under tension from a drum on a traveling railroad car and is guided by a guide roller device on a following car to be hung by temporary hangers on a previously installed messenger wire, the guide roller device having a cradle rotatably supporting several transverse horizontal rollers and vertical rollers which respectively form a horizontal guide surface and two opposed vertical guide surfaces of large radii of curvature to prevent permanent bend sets in the trolley wire. The cradle is rockably supported on transverse pivot pins so that it can swing and optimally adapt to changes in the wire direction, and the mechanism thus supporting the cradle is also movable in the up-and-down directions and the in the transverse left-and-right directions.

BACKGROUND OF THE INVENTION 
This invention relates generally to apparatuses for installing overhead 
conductor wires above and along railroads and more particularly to a 
wheeled, overhead wire installing apparatus for installation of overhead 
conductor wires of electrified railroads. 
In wire installation of this kind known heretofore, any set or tendency of 
an overhead wire, such as a trolley wire, drawn out of a drum to retain 
its coiled curvature is removed by imparting to a certain extent a 
stretching tension to the wire. In this case, the trolley wire drawn out 
from the drum is led out through an overhead wire guide roller mechanism, 
which has a horizontal transverse guide roller which bears the trolley 
wire and vertical guide rollers for guiding the trolley wire from the two 
lateral sides. Unless the diameters of these guide rollers are large, a 
firm permanent set in bending in the horizontal and vertical directions 
will be imparted to the trolley wire thus guided over the circumferential 
surfaces of the guide rollers and led out. However, if diameters of the 
guide rollers are made large enough to avoid this permanent bending set, 
the guide roller mechanism will become tremendously large and with be 
impractical. 
In order to solve this problem, an overhead wire guide roller mechanism in 
which a large number of guide rollers of small diameter are so arranged 
that, in combination as a whole, they form a horizontal guide surface and 
a vertical guide surface of large radii of curvature has been proposed as 
disclosed in the specification of Japanese Utility Model Application Laid 
Open No. 121795/1976. In this guide roller mechanism, since guide surfaces 
of large radii of curvature are formed by small-diameter guide rollers, 
there is afforded an advantage in that a small-size mechanism provides 
guide surfaces of large radii of curvature. 
In this guide roller mechanism, however, since the entire guide roller 
mechanism is provided in an immobile state, variations occur in the angle 
with which the trolley wire is introduced into the guide roller mechanism, 
when the mechanism is raised or lowered, thus changing the difference 
between the heights of the trolley wire supply drum and the guide roller 
mechanism. As a consequence, even if the guide roller mechanism is 
adjusted in a certain state, the attitude of the horizontal guide surface 
of the guide roller mechanism will become unsuitable as the work platform 
supporting the guide roller mechanism ascends and descends, whereby 
undesirable bending sets or deformations will be imparted to the trolley 
wire. 
On one hand, since this guide roller mechanism is mounted on the same car 
as the trolley wire drum from which the trolley wire is drawn out, the 
size of the work platform supporting the guide roller mechanism is 
limited, whereby the work efficiency is relatively low. 
SUMMARY OF THE INVENTION 
It is an object of this invention to provide an overhead wire installing 
apparatus on wheels in which the above described difficulties have been 
overcome. 
A specific object of the invention is to provide a wheeled, overhead wire 
installing apparatus in which an elevatable work platform of ample work 
space is provided on at least one work car. 
Another object of the invention is to provide a wheeled, overhead wire 
installing apparatus in which a guide roller device for guiding an 
overhead wire, such as a trolley wire, drawn out from a drum is swingably 
supported on each work platform and thereby automatically assumes an 
optimal angular attitude for guiding the wire without imparting a severe 
bend thereto. 
Still another object of the invention is to provide a wheeled, overhead 
wire installing apparatus as stated above in which the overhead wire 
passed over each work platform is so guided that it continually passes 
immediately above and along the longitudinal centerline of the work 
platform, whereby high work efficiency is afforded. 
According to this invention, briefly summarized, there is provided an 
overhead wire installing apparatus comprising a wire stretching car 
rotatably supporting a drum around which an overhead wire is wound, at 
least one work car coupled to the rear of the wire stretching car, and 
locomotive means for driving the above named cars, each work car having a 
raisable and lowerable work platform which is provided at the front end 
thereof and substantially on the longitudinal centerline of the work car 
with an overhead wire guide roller device adapted to guide the overhead 
wire drawn out of the drum, the guide roller device comprising: a cradle; 
a plurality of horizontal guide rollers rotatably supported on the cradle 
with horizontal rotational axes perpendicular to the longitudinal 
centerline of the work car in positions to form, in combination, within 
the cradle a curved horizontal guide surface of a large radius of 
curvature in a vertical plane passing through the centerline such that a 
bending set will not be imparted to the overhead wire, the horizontal 
guide surface bearing the wire in rolling contact; a plurality of vertical 
guide rollers rotatably supported on the cradle in positions to form, in 
combination, two opposed vertical guide surfaces having a large radius of 
curvature in a horizontal plane such that a bending set will not be 
imparted to the wire and disposed on opposite lateral sides of the wire 
thus borne on the horizontal guide rollers; and a support structure 
swingably supporting the cradle on the work platform by means of pivot 
pins having a common horizontal axis perpendicular to the work car 
centerline, the cradle being thus swingably supported at a part thereof 
higher than the horizontal guide rollers, whereby the cradle is stably 
supported and automatically adapts to an optimal attitude relative to the 
wire thereby to prevent bending sets therein. 
The nature, utility, and further features of this invention will be more 
apparent from the following detailed description with respect to a 
preferred embodiment of the invention when read in conjunction with the 
accompanying drawings, throughout which like parts are designated by like 
reference numerals and characters.

DETAILED DESCRIPTION 
Referring to FIG. 1, the wheeled, overhead wire installing apparatus of 
this invention is a train of railroad cars on rails, comprising a 
locomotive L in the leading position, a wire stretching car S, and at 
least one work car W, coupled by couplers 2 in the sequence named. In the 
illustrated embodiment of the invention, the locomotive L is provided 
separately from the wire stretching car S, but it is also possible to 
provide the wire stretching car with motive power means so that it can 
operate as a towing car. In the illustrated embodiment, the locomotive L 
tows the following cars in the arrow direction B. 
The wire stretching car S has a support base 5 mounted on the car chassis 
and rotatably supporting an overhead wire drum 3 by way of a shaft 4. An 
overhead wire, for example, a contact conductor wire or trolley wire T, 
drawn out from the wire drum 3 is supplied relatively to the train in the 
direction opposite to the direction B of advance of the train. 
Each work car W has a work platform 7 which can be raised and lowered by 
means such as hydraulic cylinders 6. A pair of support arms 8 are mounted 
to extend obliquely forward and upward on the forward end of the work 
platform 7 or the end nearest the wire stretching car S. The support arms 
8 at their forward upper ends swingably supports an overhead wire guide 
roller device 10. The overhead wire T (which will hereinafter be referred 
to as a trolley wire since the example illustrated relates to a trolley 
wire) drawn out from the wire drum 3 is guided by the guide roller device 
10 as described hereinafter. 
As the train advances, the trolley wire T thus paid out is hung by a worker 
on the work platform 7 by means of temporary hangers 13 on a suspension 
wire (also known as a messenger wire) 12 stretched between support poles 
11. The extreme outer or rear end (not shown) of the trolley wire T is 
fixed at a suitable position to the right as viewed in FIGS. 1 and 2. The 
train is controlled to travel at low speed in the direction B as braking 
force is applied by means described hereinafter to the wire drum 3 counter 
to rotation thereof in the trolley wire paying out direction. In this 
manner, the trolley wire T can be paid out under a tension force 
maintained at a constant value. 
The state of the overhead wire installing train shown in FIG. 1 wherein it 
is traveling along a curved part of the track is shown as a relatively 
enlarged plan view in FIG. 2. As is apparent from this figure, the 
overhead wire guide roller device 10 of a work car W is so supported by 
the support arms 8 of that work car that it is above the longitudinal 
centerline 0--0 of that work car. In this connection, as described more 
fully hereinafter, the guide roller device 10 is supported between the 
pair of support arms 8 in a state wherein it can be controllably moved in 
a horizontal direction perpendicular to the longitudinal direction of the 
work car W. When this guide roller device 10 is at the position exactly 
midway between the two support arms 8, this device 10 is exactly on the 
longitudinal centerline of the car. Since the support arms 8 extend 
obliquely forward and upward, the guide roller device 10 is positioned 
substantially above the coupler 2 at the front end of the work car W. 
The details of the aforementioned wire drum 3 and support base 5 are shown 
in FIG. 3, which is a partial sectional view taken along the plane 
indicated by line III--III in FIG. 2. 
The support base 5 has two upright frame members 5L and 5R, one of which, 
5R, rotatably supports a journal 15 having at its inner end a shaft pin 4, 
for the drum 3, coaxial and integral therewith. A disc 15a is secured 
unitarily and coaxially to the outer end of this journal 15. A braking 
force can be applied to this disc 15a by way of a lining pad 16 and a 
hydraulic piston 17 subjected to hydraulic pressure supplied by a 
hydraulic pump P. Accordingly, a braking force can be constantly applied 
to the shaft pin 4. A holding arm 18 in contact with a flange 26R of the 
drum 3 is further formed on the journal 15. 
The other upright frame member 5L of the support base 5 supports a bearing 
holder 20 screwed horizontally into the member 5L at a position coaxial 
with the above described journal 15 and pin 4. By turning a handle 21 
fixed thereto, this bearing holder 20 can be moved horizontally in 
advancing and receding movements relative to the support base 5. A bearing 
22 is fitted coaxially in this bearing holder 20 and rotatably supports a 
journal 23 having on its inner side a shaft pin 4 coaxial and integral 
therewith. This journal 23 also has a holding arm 24 integrally secured 
thereto and contacting the other flange 26L of the drum 3. 
The above mentioned two flanges 26R and 26L of the drum 3 have respective 
central holes 27 through which the above mentioned opposite shaft pins 4 
are inserted in the inward direction. When a drum 3 is to be dismounted 
from the support base 5, the handle 21 is turned to move the journal 23 
toward the left as viewed in FIG. 3 together with the bearing 22 and 
bearing holder 20 thereby to extract the shaft pin 4 of the journal 23 out 
of the central hole 27 of the flange 26L and to permit the drum 3 to be 
removed. Subsequently, a new drum 3 is so mounted that the central of its 
right flange 26R fits onto the shaft pin 4 integral with the journal 15, 
and then the shaft pin 4 on the left side is inserted into the central 
hole 27 of the left flange 6L by turning the handle 21. 
The guide roller device 10 mounted on the forward upper end of the support 
arms 8 at the front end of the work platform 7 of each work car W is shown 
on a somewhat enlarged scale in FIG. 4. The lower base end of each support 
arm 8 is mounted on the work platform 7. 
As shown in FIG. 5, each pair of support arms 8 are spaced apart in the 
horizontal transverse direction. Each arm 8 comprises a fixed part 8a 
fixed by a mounting member 30 to the work platform 7 and a movable arm 8b 
inserted in a freely slidable or telescopable manner in the fixed part 8a 
and thereby being guided by the fixed part 8a. The movable arms 8b extend 
upward past the upper ends of their fixed arms 8a and support therebetween 
upper and lower guide rods 31 directed horizontally and transversely and 
fixed at their ends to the movable arms 8b. A driving device such as a 
hydraulic motor Mo, for example, is mounted by way of a bracket 32 on the 
upper part of a movable arm 8b on one side (right side as viewed in FIG. 
5) and is coupled by a coupling 36 (FIG. 6) to a screw shaft 33 disposed 
parallel to the guide rods 31 and rotatably supported at its two ends by 
the movable arms 8b. 
The two guide rods 31 slidably support a carriage block 35 supporting 
thereon the overhead wire guide roller device 10. As shown in FIG. 6, this 
carriage block 35 has an internal screw meshed with the above mentioned 
screw shaft 33. Accordingly, the carriage block 35, together with the 
guide roller device 10 mounted thereon, can be moved transversely toward 
the right or the left along the guide rods 31 by the rotation of the motor 
Mo. 
Referring again to FIG. 5, the lower or base ends of the fixed support arms 
8a are rigidly connected by a crosspiece 37. The movable support arms 8b 
at their parts below the carriage block 35 are rigidly connected by a 
transverse bridge 39. A hydraulic cylinder device C is pivotally connected 
at its lower end by pivot means 38 to the upper central part of the 
crosspiece 37 and at its upper end by another pivot means to the lower 
central part of the bridge 39. Accordingly, extension and contraction of 
the hydraulic cylinder device C cause the movable arms 8b, together with 
the guide roller device 10 and related parts supported on the movable 
arms, to move up and down. 
As shown in FIGS. 5 and 6, a channel-shaped support bracket 40 is fixedly 
mounted at its web part on the upper surface of the carriage block 35, the 
flanges of the support bracket 40 extending upward to constitute left and 
right upright support parts 40a. An overhead wire guide roller cradle 42 
also of channel shape is pivotally supported at its middle upper part by 
coaxially disposed pivot pins 41 on the upper parts of the upright support 
parts 40a of the support bracket 40. Accordingly, the guide roller cradle 
42 can swing freely about the pins 41. 
The constructional arrangement of the wire guide rollers within the cradle 
42 is shown in FIGS. 6 and 7. A number (four in the illustrated 
embodiment) of horizontal guide rollers 50 are rotatably supported at 
spaced-apart positions by respective roller shafts 51 on the upright 
support parts 40a of the cradle 42. These horizontal guide rollers are 
mutually parallel and have centerlines which are directed horizontally in 
the transverse direction, that is, perpendicular to the longitudinal 
direction of the work car. The positions of these horizontal guide rollers 
50 in the height direction with respect to the cradle 42 is as shown in 
FIG. 4. More specifically, these rollers 50 are so positioned in the 
height direction that an imaginary curved surface contacting the upper 
surfaces of all rollers 50 is a partial cylindrical surface of a radius of 
curvature of R.sub.1. This radius R.sub.1 of curvature is set at a value 
such that a permanent deformation or set in bending or curvature, as 
viewed in the vertical plane in which the trolley wire T guided in contact 
with the upper surfaces of the rollers 50 lies, is not imparted to the 
trolley wire T. This is an important feature of this invention. 
In the cradle 42, vertical guide rollers 52 are further provided. These 
rollers 52 are rotatably supported on respective roller shafts 53 
imbeddedly fixed to the bottom or web part of the cradle 42. Pairs of left 
and right vertical guide rollers 52 are arranged alternately in the car 
longitudinal direction with the horizontal guide rollers 50. The vertical 
guide rollers 52 on either of the left and right sides are so positioned 
in the transverse direction that an imaginary curved surface contacting 
the inner surfaces of all rollers 52 is a partial cylindrical surface of a 
radius of curvature of R.sub.2, the convex sides of the imaginary curved 
surfaces on the left and right sides facing each other. The radius R.sub.2 
of curvature is set at a value such that a permanent set in bending or 
curvature, as viewed in plan view, is not imparted to the trolley wire T 
in contact with and guided by these vertical guide rollers 52. 
The overhead wire installing apparatus of the above described construction 
according to this invention is controllably operated as described below. 
The free end of the trolley wire T drawn out from the drum 3 of the wire 
stretching car S is passed through the guide roller device 10 of the first 
work car W and then through those of any succeeding work cars W, if any, 
and is then anchored to some fixed object such as a support pole. Then 
with the drum 3 in a braked state, the locomotive L is driven in the arrow 
direction B at a specific low speed, whereupon the trolley wire T is paid 
out toward the rear, successively passing through the guide roller devices 
10, under a constant tension proportional to the braking force on the drum 
3. During this operation, the work platform 7 of each work car W is 
adjusted to a height which is most suitable for the work of suspending the 
trolley wire T from the suspension wire 12 by a succession of temporary 
hangers 13 as mentioned hereinbefore. 
As shown in FIGS. 4, 6, and 7, the trolley wire T is so passed through each 
guide roller device 10 that the trolley wire T contacts the upper surfaces 
of the horizontal guide rollers 50 and, at the same time, passes between 
the left and right vertical guide rollers 52, thereby being fully guided. 
When the overhead wire installing train is traveling along a straight-line 
stretch of track, the trolley wire T also passes merely in a straight line 
between the vertical guide rollers 52 on the left and right sides. 
However, when the train enters a curve, for example, toward the left in 
the direction of travel as shown in FIG. 2, the trolley wire T contacts 
the inner surfaces of the vertical guide rollers 52 on the left side along 
an arcuate path of a radius of curvature of R.sub.2 as shown in FIG. 7 and 
is thus guided in the transverse direction. When the track curves in the 
opposite direction, the trolley wire T shifts transversely to the opposite 
side and is thus guided by the vertical guide rollers on the opposite 
side. 
In any case, since the guide roller device 10 is disposed on or near the 
longitudinal centerline of the work platform 7, the trolley wire T paid 
out toward the rear and guided by the guide roller device 10 passes along 
the longitudinally central part of the work platform 7 not only when the 
train is traveling along a straight stretch of the track but also when it 
is traveling along a curve in the track. Accordingly, the work of the 
worker on the work platform is facilitated. 
In this connection, it is to be noted that it is necessary to install the 
trolley wire T with alternate left and right displacements deviating from 
the centerline of the track at the support poles 11 in order to prevent 
concentrated local wear of the pantagraphs of electric trains which 
contact the trolley wire and collect power. For this reason, the 
suspension or messenger wire 12 is also similarly installed. In accordance 
with this invention, the work of installing the trolley wire T with the 
temporary hangers 13 on the suspension wire 12 is facilitated with respect 
to such deviations by causing the guide roller device 10 to undergo 
up-and-down and left-and-right displacements conforming to the height and 
transverse deviations of the suspension wire 12. These displacements of 
the guide roller device 10 are attained by appropriate control of the 
aforedescribed hydraulic cylinder C and hydraulic motor Mo. 
On one hand, the angle with which the trolley wire T is introduced into the 
guide roller device 10 differs with the up-and-down movement of the guide 
roller device 10 and the height of the work platform 7. When there is such 
a fluctuation of the trolley wire entrance angle, however, the cradle 42 
of the guide roller device 10 pivots freely about the pins 41 as indicated 
in FIG. 8 thereby to function as an equalizer mechanism. More 
specifically, even when the paying-out direction of the trolley wire T 
from the drum 3 of the wire stretching car S varies abruptly because of a 
change in a difference between the heights of the drum 3 and the guide 
roller device 10 of the leading work car W, the cradle 42, holding the 
guide rollers of the guide roller device 10, pivots and is aligned in the 
direction F in which the resultant force of the trolley wire tension 
forces act, the cradle 42 coming to rest at an angular position of 
equilibrium. 
Accordingly, the trolley wire passes smoothly along a curved surface of a 
large radius R.sub.1 of curvature formed by the horizontal guide rollers 
50 as it causes these rollers to roll, without acquiring a permanent set 
due to forcible sharp bending at the guide rollers, and is thus guided to 
the guide roller device of the following work car. Moreover, the overhead 
wire installing apparatus provided by this invention affords easy and 
highly efficient wire installing work.