PLATE HEAT TREATMENT DEVICE AND HIGH-PRESSURE HARDENING REACTION MODULE

A high-pressure hardening reaction module has a wind pressure adjustment device and multiple first heat treatment units. The wind pressure adjustment device has a first air source and a wind speed adjustment chamber. Multiple pairs of the first heat treatment units are communicative to the wind speed adjustment chamber, each pair of the first heat treatment units has a first upper air outlet slot and a first lower air outlet slot. Each pair of the first heat treatment units has a first upper heat treatment unit and a first lower heat treatment unit, both of which has a gap therebetween. A plate is conveyed to pass through the gaps of each pair of the first heat treatment units. By changing the volume of the wind speed adjustment chamber, a wind pressure which the airflow impacts on the plate is changed.

TECHNICAL FIELD

The present disclosure relates to a technical field of a plate heat treatment device, and particularly to, a plate heat treatment device and a high-pressure hardening reaction module, both of which can change a volume of a chamber to change a flow speed of airflow, such that a wind pressure which the airflow impacts on the plate can be adjusted.

RELATED ART

Glass materials are widely used in daily life, for example, applied to building materials to serve as interior decoration glass or window glass, or applied to electronic devices to serve as panels of displays or protective glass of mobile phones.

After the glass is made, a series of heat treatment processes must be performed to adjust the mechanical properties of the glass. For example, the annealing process is to slowly heat the glass to above the annealing temperature for a period, and then to gradually cool the glass to make the glass have a specific shape. Therefore, the stress of the glass can be eliminated to prevent the glass from breaking easily when it is impacted. Further, the tempering process is to first heat the glass to 600 degrees Celsius, and then use high-pressure air to impact on the glass surface and rapidly cool the glass to 300 degrees Celsius for quenching, such that compressive stress is generated on the glass surface to increase the hardness of the glass surface and to strengthen the glass surface. Finally, the tempering process is to gradually cool the glass cool to room temperature.

Current quenching is to produce airflow by using an airflow generation source, then to make the airflow enter a wind box, and next to make the airflow enter heat treatment units from the wind box. When the flow speed of the air is needed to be changed to adjust the wind pressure, the flow of the airflow generated by the airflow source must be changed, that is, Q=Av, wherein Q is the flow of the airflow, A is the cross-sectional area of the wind box, and v is the flow speed of the airflow. When the cross-sectional area A of the wind box was fixed, to change the flow speed v, it is necessary to change the flow Q of the airflow. However, to change the flow of the airflow, it requires to increase the driving force of the airflow source, such as changing the speed of the fan, which will increase power consumption.

SUMMARY

One objective of the present disclosure is to provide a plate heat treatment device and a high-pressure hardening reaction module, both of which solve the problem that the driving force of the airflow source needs to be changed when changing the wind pressure during the tempering process in the prior art, wherein the problem in the prior art leads to an increase in energy consumption.

The present disclosure provides a high-pressure hardening reaction module, and the high-pressure hardening reaction module comprises a wind pressure adjustment device and multiple first heat treatment units. The wind pressure adjustment device comprises a first air source and a wind speed adjustment chamber. The first air source generates a first airflow with a predetermined flow. A volume of the wind speed adjustment chamber is variable, multiple pairs of the first heat treatment units are respectively communicative to the first air outlets of the wind speed adjustment chamber, each pair of the first heat treatment units comprises a first upper air outlet slot and a first lower air outlet slot, and the first upper air outlet slot and a first lower air outlet slot are opposite to each other and have the same configuration. Each pair of the first heat treatment units comprises a first upper heat treatment unit and a first lower heat treatment unit, both of which has a gap therebetween. The multiple pairs of the first heat treatment units are arranged in a row, and a plate is conveyed to pass through the gap between the first upper heat treatment unit and the first lower heat treatment unit of each pair of the first heat treatment units. By changing the volume of the wind speed adjustment chamber, a flow speed of the first airflow exiting outside from the first air outlets can be changed, such that the wind pressure which the first airflow impacts on the plate is also changed.

In one embodiment, the wind speed adjustment chamber comprises a chamber and multiple gates, the first air inlet and the first air outlets are disposed on the chamber, the gates are arranged in parallel, and line up in a row from the first air inlet to far, and each of the gates is configured to be able to move in the chamber to close a cross section, such that the volume of the chamber into which first airflow flows is variable.

In one embodiment, the wind speed adjustment chamber further comprises multiple guide frame units, the guide frame units are disposed in the chamber and corresponding to the gates, each of the guide frame units comprises a pair of guide frames, the paired guide frames have a spacing therebetween and are disposed in parallel, one of the gates is configured to move between the paired guide frames, and each of the guide frames has a hollow part.

In one embodiment, the wind speed adjustment chamber further comprises multiple airtight parts, the airtight parts are correspondingly disposed on the guide frames, and when each of the gates is move between the paired guide frames, the gate contacts the airtight parts disposed on the paired guide frames.

In one embodiment, the wind speed adjustment chamber further comprises multiple housings, the chamber has multiple entrances, the housings are disposed outside the chamber and corresponding to the entrances, and the gates are respectively disposed in the housings, and enter the chamber respectively through the entrances.

The present disclosure provides a plate heat treatment device comprising the above high-pressure hardening reaction module and a low-pressure cooling module. The low-pressure cooling module comprises a second air source, an airflow chamber and multiple pairs of second heat treatment units. The second air source generates a second airflow with a predetermined flow second air source. The airflow chamber is connected to the wind speed adjustment chamber, and have a volume being variable. A volume variation of the airflow chamber is inversely proportional to a volume variation of the wind speed adjustment chamber. The airflow chamber comprises a second air inlet and multiple second air outlets, and the second air source is communicative to the second air inlet. The multiple pairs of second heat treatment units are respectively communicative to the second air outlets of the airflow chamber. Each pair of the second heat treatment units comprises an upper air outlet slot and a lower air outlet slot, both of which are arranged opposite to each other and have a same configuration, each pair of the second heat treatment units has a second upper heat treatment unit and a second lower heat treatment unit, both of which have a gap therebetween, the multiple pairs of the second heat treatment units are arranged in a row, and the plate is conveyed to pass through the gap between the second upper heat treatment unit and the second lower heat treatment unit of each pair of the second heat treatment units.

To sum up, the plate heat treatment device and the high-pressure hardening reaction module of the present disclosure can change the volume of the wind speed adjustment chamber to adjust the wind pressures of the first heat treatment units. Specifically, when changing the cross-sectional area of the wind speed adjustment chamber, the wind speeds of the first heat treatment units are changed, and the wind pressures of the first heat treatment units can be adjusted. Therefore, in case of fixing the flow of the airflow generated by the first air source, when changing the cross-sectional area of the wind speed adjustment chamber to adjust the wind pressure, the output (the flow of the airflow) of the first air source does not change, and it saves energy.

DETAILED DESCRIPTIONS OF EXEMPLARY EMBODIMENT

While embodiments are described herein by way of example for multiple embodiments and illustrative drawings, those skilled in the art will recognize that embodiments are not limited to the embodiments or drawings described. It is noted that, drawings and detailed descriptions thereto are not intended to limit embodiments to the specific implementations disclosed, but on the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope as defined by the appended claims.

Refer toFIG.1andFIG.2, and both ofFIG.1andFIG.2relate to an embodiment of a plate heat treatment device provided by the present disclosure. In the embodiment, the plate heat treatment device1comprises a high-pressure hardening reaction module10and a low-pressure cooling module20. After the plate is heated to about 600 degrees Celsius, the plate passes through high-pressure hardening reaction module10and low-pressure cooling module20in sequence. The plate in the high-pressure hardening reaction module10is quickly cooled down to 300 degrees Celsius for quenching by using the high-pressure airflow, stress of a surface of the plate is thus enhanced to increase hardness of the plate, such that the strengthening effect on the plate is achieved. The plate after the quenching process is cooled down by using a low-pressure airflow in the low-pressure cooling module20.

In the embodiment, the high-pressure hardening reaction module10comprises a wind pressure adjustment device11and multiple pairs of first heat treatment units12. The multiple pairs of the first heat treatment units12are disposed on the wind pressure adjustment device11. The wind pressure adjustment device11comprises a first air source111and a wind speed adjustment chamber112. The first air source111is configured to generate a first airflow with a predetermined flow. The wind speed adjustment chamber112has a volume being variable and comprises a first air inlet1121and multiple first air outlets1122. The first air source111is communicative to the first air inlet1121. The first air source111can be a blower, and the first airflow is generated by a fan or an impeller. The first airflow has a predetermined flow, and the first airflow enters the wind speed adjustment chamber112from the first air inlet1121.

Refer toFIG.6andFIG.7, and the wind speed adjustment chamber112comprises a chamber1123and multiple gates1124. The first air inlet1121and the first air outlet1122are disposed on the chamber1123. The gates1124are arranged in parallel, and line up in a row from the first air inlet1121to far. Each of the gates1124can move into the chamber1123to close a cross section of the chamber1123, such that the volume of the chamber112into which the first airflow flows can be variable. Thus, the cross-sectional area of the first air outlet1122corresponding to first airflow is variable. Since Q=Av, i.e., the flow Q is equal to the product of the cross-sectional area A and the flow speed v, by making the gates1124at various positions move into the chamber1123, the cross-sectional area A of the first air outlet1122corresponding to first airflow is variable. In the case of the same flow Q of the first airflow, the cross-sectional area A is inversely proportional to the flow speed v of the first airflow. The cross-sectional area A inFIG.6is larger than the cross-sectional area A inFIG.7, and thus the flow speed v of the first airflow inFIG.6is less than the flow speed v of the first airflow inFIG.7, such that the wind pressure which the first airflow impacts on the plate P can be adjusted.

The first airflow enters the multiple pairs of the first heat treatment units12through the first air outlets1122. As shown inFIG.3toFIG.5, the multiple pairs of the first heat treatment units12are respectively communicative to the first air outlets1122of the wind speed adjustment chamber112. Each pair of the first heat treatment units12comprises an upper air outlet slot121and a lower air outlet slot121, both of which are arranged opposite to each other and have a same configuration. Specifically, each pair of the first heat treatment units12comprises a first upper heat treatment unit12and a first lower heat treatment unit12. The first upper heat treatment unit12and the first lower heat treatment unit12have a gap G1therebetween, and respectively has the upper air outlet slot121and the lower air outlet slot121. The multiple pairs of the first heat treatment units12are arranged in a row. A plate P is conveyed to pass through the gap G1between the first upper heat treatment unit12and the first lower heat treatment unit12of each pair of the first heat treatment units12, and the plate P is supported and driven by the rollers R to move. The first airflow enters the wind speed adjustment chamber112from the first air inlet1121, and by changing the volume of the wind speed adjustment chamber112, a flow speed of the first airflow exiting outside from the first air outlets1122can be changed, thereby adjusting the wind pressure which the first airflow impacts on the plate P.

Refer toFIG.9toFIG.11, and the gates1124in the embodiment are driven by multiple pneumatic cylinders C to move. The wind speed adjustment chamber112further comprises multiple housings1125, and the housings1125are connected to the outer surface of the chamber1123. The chamber1123is disposed with multiple entrances1126, the gates1124can move into the chamber1123from the entrance1126. When the gate1124moves away from the chamber1123, the gates1124move to the housings1125and received in the housings1125.

The wind speed adjustment chamber112comprises multiple guide frame units1127, each of the guide frame unit1127is formed by a pair of guide frames1128, and the pair of guide frames1128comprises a left guide frame1128and a right guide frame1128. The paired guide frames1128(i.e., the left guide frame1128and the right guide frame1128) have a spacing G2, and when the gate1124moves into the chamber1123, the gate1124passes through the spacing G2between the paired guide frames1128. Each of the guide frames1128has a hollow part1129, and the hollow part1129makes interior of the chamber keep communicative when the gate1124does not move into the chamber1123.

The wind speed adjustment chamber112comprise multiple airtight parts1130, and the airtight parts1130are disposed in the spacing G2between the paired guide frames1128. Each of the airtight parts1130corresponding to the paired guide frames1128are disposed opposite to each other, and when the gate1124passes through the spacing G2between the paired guide frames1128, the gate1124contacts the airtight parts1130, such that the air in the chamber1123will not leak from the entrance1126.

The low-pressure cooling module20comprises a second air source21, an airflow chamber22and multiple pairs of second heat treatment units23. The second air source21generates a second airflow with a predetermined flow. The airflow chamber22is connected to the wind speed adjustment chamber112, and has a volume being variable. A volume variation of the airflow chamber22is inversely proportional to a volume variation of the wind speed adjustment chamber112. As shown inFIG.2, when one of the gates1124at various positions moves into the chamber1123, the volume of wind speed adjustment chamber112will be reduced, and the volume of the airflow chamber22will be increased.

The airflow chamber22further comprises a second air inlet221and multiple second air outlets222, and the second air source21is communicative to the second air inlet221. In the embodiment, the second air source21is a blower. The multiple pairs of the second heat treatment unit23are respectively communicative to the second air outlets222of the airflow chamber22. Each pair of the second heat treatment units23comprises an upper air outlet slot and a lower air outlet slot, both of which are arranged opposite to each other and have a same configuration. Specifically, each pair of the second heat treatment units23has a second upper heat treatment unit23and a second lower heat treatment unit23, and the second upper heat treatment unit23and the second lower heat treatment unit23respectively have the upper air outlet slot and the lower air outlet slot. The second upper heat treatment unit23and the second lower heat treatment unit23further have a gap therebetween. The multiple pairs of the second heat treatment units23are arranged in a row, and the plate P is conveyed to first pass through the gap G1between the first upper heat treatment unit12and the first lower heat treatment unit12the of each pair of the first heat treatment units12, and then through the gap between the second upper heat treatment unit23and the second lower heat treatment unit23of each pair of the second heat treatment units23.

Accordingly, the plate heat treatment device and the high-pressure hardening reaction module of the present disclosure can change the volume of the wind speed adjustment chamber to adjust the wind pressures of the first heat treatment units. Specifically, when changing the cross-sectional area of the wind speed adjustment chamber, the wind speeds of the first heat treatment units are changed, and the wind pressures of the first heat treatment units can be adjusted. Therefore, in case of fixing the flow of the airflow generated by the first air source, when changing the cross-sectional area of the wind speed adjustment chamber to adjust the wind pressure, the output (the flow of the airflow) of the first air source does not change, and it saves energy. Although the embodiment is described with a glass plate as an example, the present disclosure is not limited to the glass plate, and the heat treatment of steel or other metal plates is also applicable.