Wiper blade mounting assemblies are disclosed. In embodiments, the wiper blade mounting assemblies include an arm subassembly configured for attachment to a wiper blade mounting arm, and a wiper blade sub-assembly configured to attach to a wiper blade. The arm and wiper blade sub-assemblies may be configured to couple across a swivel coupling that is configured to permit a pre-determined degree of swivelling of the wiper blade sub-assembly relative to the arm sub-assembly. Methods of mounting wiper blade mounting assemblies and chatter free wipers including such wiper blade mounting assemblies are also disclosed.

FIELD OF THE INVENTION

This invention relates to windscreen or windshield wipers for vehicles.

BACKGROUND TO THE INVENTION

A windscreen or windshield (American English) wiper is a device used to remove rain, snow, ice and debris from a window, typically a vehicle window. Almost all motor vehicles, including cars, trucks, buses, train locomotives, and watercraft with a cabin are equipped with one or more such wipers, which are usually a legal requirement.

A wiper generally consists of a metal arm, one end of which is mounted on a driven pivot mounting while the other end has a long rubber blade attached to it. The pivot mounting is driven by a motor, typically an electric motor, that pivots the arm reciprocally so that the wiper blade mounted on the arm is swept reciprocally (back and forth) over a swept surface, normally the glass of the windscreen. In operation, the reciprocating blade sweeps water, other precipitation or any other impediments to visibility, from the swept surface.

Wiper blades are typically made from rubber compounds or similarly elastically deformable (flexible) materials and in a correctly operating wiper blade, with the correct degree of flexibility, the contact edge of the wiper blade bends automatically to incline the wiper blade contact edge away from the direction of movement of the wiper blade across the swept surface. As a result, the contact edge, in effect, trails the wiper blade across the swept surface. On the return stroke, when the wiper motor reciprocates the wiper in the opposite direction, the flexibility of the wiper blade must be sufficient to permit the wiper blade contact edge to switch its angle of incline from one side to the other, to once again trail the wiper blade across the swept surface as the wiper blade is driven in the opposite direction.

A problem often experienced with windscreen wipers is wiper blade judder or chatter, caused by the wiper blade skipping across the swept glass surface instead of sweeping smoothly across it. The failure could arise from problems with the wiper blade itself, such as brittleness arising out of age or it could arise from problems with the swept surface, such as dirt or ice on the windscreen.

As indicated, the causes of wiper blade chatter are numerous, but in almost all cases the root cause is a failure of the normally recumbent contact edge of the wiper blade automatically to adjust its angle of incline from one side to the other as the wiper blade reciprocates across the swept surface. The wiper blade is correctly inclined for sweeping in one direction of reciprocation, without any chatter. However, in the return reciprocation direction, the wiper blade fails to adjust its angle of incline and, instead of the wiper blade contact edge trailing the wiper blade across the swept surface, the contact edge leads across the swept surface, which causes wiper blade skipping and chatter. The problem with wiper blade skipping and chattering is that it limits the wiper blade's effectiveness in removing fluid from the surface of the windscreen, thus reducing the vehicle operator's visibility whilst simultaneously producing an undesirable noise.

It is an object of this invention to obviate this problem.

SUMMARY OF THE INVENTION

This invention provides a wiper blade mounting assembly for mounting a wiper blade on a wiper blade mounting arm that, in operation, sweeps across a wiped surface reciprocally, the wiper blade mounting assembly comprising an arm sub-assembly configured for attachment to the wiper blade mounting arm and a wiper blade sub-assembly configured for attachment to a wiper blade, the arm and wiper blade sub-assemblies being coupled across a swivel coupling configured to permit a predetermined degree of swivelling of the wiper blade sub-assembly relative to the arm sub-assembly.

In one embodiment of the invention, the arm sub-assembly is integral with the wiper blade mounting arm and the wiper blade sub-assembly is integral with the wiper blade.

This embodiment of the invention is essentially an original equipment manufacture (OEM) version of the invention, since it requires the arm and wiper blade sub-assemblies being original parts manufactured to integrate the invention into the windscreen wiper assembly.

In a second embodiment of the invention, the arm sub-assembly and wiper blade sub-assembly are constituted by discrete parts that are separate from the wiper blade mounting arm and the wiper blade respectively and configured for attachment of the arm sub-assembly to the wiper blade mounting arm and of the wiper blade sub-assembly to the wiper blade.

This embodiment of the invention is essentially an aftermarket version of the invention that can be mounted to a windscreen wiper assembly already installed on a vehicle.

In both embodiments of the invention, the wiper blade sub-assembly may conveniently be configured for indirect attachment to the wiper blade, the wiper blade sub-assembly being configured for attachment to a section of the wiper blade mounting arm that is configured for attachment to the wiper blade.

The invention includes a method of mounting a wiper blade on a wiper blade mounting arm that, in operation, sweeps across a wiped surface reciprocally, the method comprising the steps of:attaching an arm sub-assembly configured for attachment to the wiper blade mounting arm, to the wiper blade mounting arm;attaching a wiper blade sub-assembly, configured for attachment to a wiper blade, to the wiper blade; andcoupling the arm and wiper blade sub-assemblies across a swivel coupling configured to permit a predetermined degree of swivelling of the wiper blade sub-assembly relative to the arm sub-assembly.

DESCRIPTION OF EMBODIMENTS OF THE INVENTION

FIG. 1illustrates an example of a wiper blade mounting assembly10according to the invention mounted on a wiper blade mounting arm12.

The wiper blade mounting arm12forms part of a motor vehicle wiper assembly consisting of the wiper blade arm12to one end of which a wiper blade assembly14is mounted. The wiper blade assembly14is an assembly of parts, including an elastically deformable wiper blade16mounted in a blade holder18to which a so-called whippletree linkage20is connected. The whippletree linkage20connects the wiper blade assembly14to the arm12and distributes the downforce of the arm12evenly across the length of the blade holder18and blade16.

The other end of the arm12(not shown) is mounted on a pivot mounting that is driven by a motor, typically an electric motor, that pivots the arm reciprocally so that the wiper blade16, together with the wiper blade assembly14mounted on the arm12, is swept reciprocally (back and forth) over the surface to be swept by the wiper blade16which, in this example, is the glass surface of a motor vehicle windscreen (34, inFIG. 3).

The wiper blade mounting assembly10comprises an arm sub-assembly10.1configured for attachment to the wiper blade mounting arm12and a wiper blade sub-assembly10.2configured for attachment to the wiper blade assembly14.

The arm (10.1) and wiper blade (10.2) sub-assemblies are separate parts that are coupled to one another across a swivel coupling.

Any type of swivel coupling may be used, but the coupling preferred, being the one illustrated, is constituted by a pivot pin22that is secured to the arm subassembly10.1, the pivot pin22being screwed into a complementally screw-threaded blind socket24formed in the arm subassembly10.1. The wiper blade subassembly10.2is formed with an open-ended barrel26. The pivot pin22extends through the barrel26to secure the wiper blade subassembly10.2to the arm subassembly10.1, the pin22including an enlarged head28that retains the wiper blade subassembly10.2. The pivot pin22is a loose fit within the barrel26, which permits the wiper blade subassembly10.2to pivot relatively to the arm subassembly10.1.

Stop formations (not shown) are used to limit the degree of swivelling between the arm (10.1) and the wiper blade (10.2) subassemblies.

The embodiment of the invention illustrated in the drawings is an aftermarket version of the invention that is intended for mounting to a pre-existing windscreen wiper assembly14already installed on a vehicle.

This being so, the arm sub-assembly10.1and the wiper blade sub-assembly10.2are constituted by discrete parts that are separate from the wiper blade mounting arm12and the wiper blade assembly14.

In this construction, the wiper blade sub-assembly10.2is indirectly attached to the wiper blade assembly14in that the wiper blade sub-assembly10.2is attached to a section (12.2) of the wiper blade mounting arm12that is configured for attachment to the wiper blade assembly14, in this case by means of a hook formation12.3.

The wiper blade mounting arm12is severed into two parts, a pivot part12.1and a wiper blade part12.2. The severed parts12.1,12.2are re-connected by means of the wiper blade mounting assembly10, which is made up of arm (10.1) and wiper blade (10.2) sub-assemblies that are initially separate and that are coupled to one another across a swivel coupling.

In practice, the wiper blade mounting assembly10is mounted to the wiper blade mounting arm12in a number of simple steps.

The mounting arm12is first cut to separate the mounting arm12into pivot and wiper blade parts12.1,12.2.

The arm sub-assembly10.1is then secured to the pivot part12.1of the arm12and the wiper blade sub-assembly10.2is secured to the wiper blade part12.2of the arm12.

Any number of securement means are available and, in the example illustrated in the drawings, the wiper blade assembly10is secured to the arm12by means of sleeves30,32.

A sleeve30secures the arm sub-assembly10.1to the pivot part12.1of the arm12and a sleeve32secures the wiper blade sub-assembly10.2to the wiper blade part12.2of the arm12.

The wiper blade sub-assembly10.2is then secured to the arm sub-assembly10.1by means of the pivot pin22.

The windscreen wiper is now ready for use.

Referring toFIG. 3, when the arm12is reciprocated in one direction, for instance from right to left as illustrated inFIG. 3A, the limited swivel permitted by the pivot pin22and stop formations allows the wiper blade assembly14to swivel to an inclined position that inclines the wiper blade16away from the direction of movement of the wiper blade across the swept surface34. As a result, the contact edge16.1of the wiper blade16, trails the wiper blade across the swept surface34.

On the return stroke, when the wiper motor reciprocates the wiper arm12in the opposite direction (that is from left to right as illustrated inFIG. 3B), the pivot pin22and stop formations allow the wiper blade assembly14to swivel away from theFIG. 3Aposition to an opposite inclined position that, once again, inclines the wiper blade16away from the (opposite, reciprocated) direction of movement of the wiper blade across the swept surface34. As a result, the contact edge16.1of the wiper blade16, trails the wiper blade across the swept surface34.

In this way, chattering or juddering of the windscreen wiper is avoided.