Automated silkworm sex sorting

For sorting silkworm chrysalises, a feed mechanism positions silkworm chrysalises on a delivery mechanism. The delivery mechanism receives and carries the silkworm chrysalises from the feed mechanism. A detection mechanism detects a female silkworm chrysalis based on an optical wavelength emitted by the female silkworm chrysalis. A sorting mechanism that sorts the silkworm chrysalises, putting female silkworm chrysalises into a female collecting box, and male silkworm chrysalises into male collecting box.

CROSS-REFERENCE TO RELATED APPLICATIONS

This patent application claims priority to Chinese Patent Application No. 201710331957.8 filed on May 8, 2017 for China Jiliang University, Applicant and Zhao Mingyan, inventor, the entire contents of which are incorporated herein by reference for all purposes.

BACKGROUND INFORMATION

The subject matter disclosed herein relates to silkworm chrysalises sorting.

BRIEF DESCRIPTION

An apparatus for automatically sorting silkworm chrysalises by sex is disclosed. The apparatus includes:

a feed mechanism that positions silkworm chrysalises waiting to be sorted;

a delivery mechanism that carries chrysalises coming from the feed mechanism to a dark room;

a detection mechanism that is disposed in the upper place of the dark room and that is located on the route of the delivery mechanism, wherein detection mechanism takes pictures of silkworm chrysalises and detects the silkworm chrysalis sex;

a sorting mechanism that sorts the silkworm chrysalises according to the results from the detection mechanism, putting female chrysalises into a female collecting box, and male chrysalises into a male collecting box.

The apparatus is high-efficiency and high-accuracy.

DETAILED DESCRIPTION

Female and male silkworm chrysalises should be breed in pairs or there will be a waste. However, breeding in pairs requires sorting by sex. Thus far, in the production of silkworm chrysalises, manpower is needed to finish cutting silkworm cocoons and sexing silkworm chrysalises. This production needs lots of manpower, and the efficiency is poor. As silkworm chrysalises need to be finished in 5 to 10 days, large work force is needed in a short time. For example, Shandong Guatong enterprise, the largest silkworm eggs producer in China, must hire around 1000 people temporarily. The number of skilled workers is getting lower every year, while the cost of work force is getting higher, the cost of every piece of cocooning frame is ¥30, the cost of temporary worker is ¥7 to ¥8 (taking up around 26% of the total expense). Sexing silkworm chrysalises not only needs good eyesight, but also needs certain skills and proficiency. The major problem the largest silkworm eggs producers face is that sexing silkworm chrysalises needs much manpower, and the time is limited, while skillful workers cannot meet the needs. At the same time, the accuracy of sexing silkworm chrysalises is directly related to silkworm eggs' quality and purity of their breeds. According to data provided by the Zhejiang silkworm quality quarantine inspection station concerning the average hybrid rate 80 to 100 times per year from 2005 to 2016, considerable decline exists, falling from the highest 99.66% to the lowest 98.65%. The decline of the hybrid rate will directly influence the quality of silkworm eggs, the production of silkworm chrysalises and the quality of silk.

From this, there are still problems existing like low-speed and low accuracy with machine sorting according to silkworm chrysalises' mass and size, or with skillful workers sexing to silkworm chrysalises. In China, the need for high quality silkworm eggs is large, so sorting methods with high-speed and high-accuracy are desperately needed, while with today's technology, these needs cannot be satisfied. Using the genetic techniques and gene editing techniques, female silkworm chrysalises can release orange fluorescence all in their life span, with this characteristic, those technical problems can be solved. To deal with the problems that factories are facing, a new silkworm breed needs to be incubated which has advantages like being easy to sex and easy to produce to reduce the cost and increase the quality of silkworm eggs and production efficiency of enterprises. Therefore, the embodiments use the difference between female and male silkworm chrysalises' characteristics to build a system which can sex silkworm chrysalises with high-speed, high accuracy.

The embodiments provide a fully-automatic machine for sexing silkworm chrysalises with high efficiency and high accuracy to solve the problems of current technology that requires lots of manpower and has low sexing accuracy. The embodiments disclose a solution for automatically sexing silkworm chrysalises. Based on the full-automatic sorting machine for sexing silkworm chrysalises, it includes the following components:

Feed mechanism: make silkworm chrysalises waiting to be sorted sit on corresponding positions.

Delivery mechanism: multiple positions are set to carry silkworm chrysalises coming from the feed mechanism, and feed mechanism delivery these silkworm chrysalises as mentioned.

Detection mechanism: sitting in the upper place of the dark room, which is located on the route of the delivery mechanism, the detection mechanism takes pictures of silkworm chrysalises waiting to be sorted and runs programs to detect their sex, when silkworm chrysalises are sent into the dark room by the delivery mechanism.

Sorting mechanism: according to the results coming from the detection mechanism, sorting mechanism sort silkworm chrysalises, putting female ones into female collecting box, and male ones into male collecting box.

Optional, the feed mechanism as mentioned has a vibrating plate. When silkworm chrysalises as mentioned are put into the vibrating plate, they will be transferred to corresponding positions on by one by the delivery mechanism.

Optional, the delivery mechanism as mentioned includes a conveyor belt and pneumatic devices. The conveyor belt has spacing holes sitting on its surface as working positions, and lies beneath the delivery mechanism, so does the pneumatic devices.

In one embodiment, the detection mechanism has a CCD camera capable of fluorescence detection. The CCD camera distinguishes silkworm chrysalises by sex through machine vision, wherein the orange ones are females, while the others are males. And the results are sent to sort mechanism, and then sort mechanism sorts and collects these silkworm chrysalises.

In one embodiment, the sort mechanism includes a female collecting box, a male collecting box, and a driving mechanism. The output shaft of the driving mechanism may be connected to collecting boxes. When the female one is falling, the driving mechanism drives the female collecting box to collect it. When the male one is falling, so drives the male collecting box to collect it.

In one embodiment, an illuminant is disposed near the CCD camera. During the process of fluorescence detection, once silkworm chrysalises are under the 554 nm light, the fluorescent protein in female ones will release 586 nm light. The CCD camera can detect the fluorescent protein when implementing a cutoff fluorescent filter whose central wavelength is 586 nm. The optical design of this mechanism is that using CREE CXA2530, high power LED bubbles implementing with 554 central wavelength cutoff fluorescent filters, the filters are used to keep the purity of the illuminant. When light hits on the dichroic mirror, it is reflected to the silkworm chrysalis, and CCD camera detects the silkworm chrysalis through dichroic mirror.

In one embodiment, pictures are taken by the CCD camera, and analyzed by image processing algorithm to separate silkworm chrysalises by sex. With the MYSQL database being built, silkworm chrysalises can be sorted by sorting mechanism under the control of single chip.

In one embodiment, in the spacing hole includes a taper cup, an elastic cushion, and a plug boss. The elastic cushion may be disposed on the bottom of the taper cup. Between the elastic cushion and the conveyor belt there are small holes and space which can be used as air channels. The plug boss may be disposed beneath the elastic cushion. The airflow goes into the air channels through the air tubes on the plug boss.

The following is a detailed description of the embodiments, but the present invention is not limited to these embodiments. The present invention covers any substitution, modification, equivalent method and scheme for the spirit and scope of the invention. In order to make public the invention, a thorough, detailed description with examples of the specific details is provided.

Refer to the attached Figures in the following paragraphs for a more specific description of the invention. It should be noted that the attached drawings are both in a simplified form and use non-precise proportions, which are only used to facilitate and clarify the purpose of the embodiment of the invention.

FIGS. 1-3include a feed mechanism13, silkworm chrysalis2, taper cups3, a conveyor belt4, a taphole4-1, air channels4-2of the conveyor belt4, a detection mechanism5, a light emitting diode (LED)5-1, a green fluorescence filter5-2, a dichroic mirror5-3, orange fluorescence filter5-4, a charge-coupled device (CCD) camera5-5for fluorescence detection, a driving mechanism6, a female collecting box7-1a male collecting box7-2, a synchronous belt wheel8, a plug boss9, air channels9-1of the plug boss9, sensors9-2, air tubes9-3, a plug9-4of the taper cup3, an elastic cushion10, and elastic cushion holes10-1.

FIG. 1shows: the structure of a fully automatic apparatus and system for sorting silkworm chrysalises by sex, including the feed mechanism13, the delivery mechanism11, the detection mechanism5, and the sorting mechanism12. The feed mechanism13positions silkworm chrysalises2waiting to be sorted. The delivery mechanism11carries silkworm chrysalises2coming from the feed mechanism13to a dark room (not shown). The detection mechanism5may be disposed in an upper place of the dark room and located on the route of the delivery mechanism11. The detection mechanism5takes pictures of silkworm chrysalises2waiting to be sorted and detects silkworm chrysalises' sex. The sorting mechanism12sorts the silkworm chrysalises2according to the results from the detection mechanism5, putting female chrysalises2into the female collecting box7-1, and male chrysalises2into the male collecting box7-2.

The feed mechanism13may have a vibrating plate1. When silkworm chrysalises2are put into the vibrating plate1, the silkworm chrysalises2may be separated and transferred one by one to corresponding working positions3-1in a taper cup3of the conveyor belt4of the delivery mechanism11. The delivery mechanism11includes the conveyor belt4with air channels4-2. The conveyor belt4may comprise tapholes4-1with taper cups3at the working positions. The conveyor belt may pass beneath the detection mechanism5, as do the air channels4-2of the conveyor belt4, the air channels9-1of the plug boss9, and the air tubes0-3, referred to hereafter as the pneumatic devices.

The detection mechanism5may include a CCD camera5-5. The CCD camera5-5is capable of fluorescence detection. The CCD camera5-5may distinguish the sex of silkworm chrysalises2through machine vision. In one embodiment, the orange silkworm chrysalises2are females, while the other silkworm chrysalises2are males. The results are sent to sorting mechanism12, which sorts and collects the silkworm chrysalises2.

The sorting mechanism12may include a female collecting box7-1, a male collecting box7-2, and a driving mechanism6. In the depicted embodiment, the driving mechanism6is an air cylinder. An output shaft6-1of the driving mechanism6may be connected to the female collecting box7-1and the male collecting 7-2 box. When the female silkworm chrysalises2is falling from the conveyor belt4, the driving mechanism6drives the female collecting box to collect the female silkworm chrysalises2. When the male silkworm chrysalises2is falling from the conveyor belt4, the driving mechanism6drives the male collecting box7-2to collect the male silkworm chrysalises.

When the vibrating plate1vibrates, silkworm chrysalises2waiting to be sorted fall into the taper cup3one by one. The vibration rate corresponds to the speed of the conveyor belt4. The vibration rate and the speed are set to make sure that there is only one silkworm chrysalis2falling into each taper cup3. Through adjusting the vibration rate and amplitude, the feed speed can be accurately controlled. Once the feed speed is adjusted, one and only one silkworm chrysalis2will fall into the taper cup3.

After silkworm chrysalises2enter into the taper cups3, the detection mechanism5, detects the female silkworm chrysalises2and sends the results to a controller14which may direct the air cylinder driving mechanism6to move, so that female silkworm chrysalises2fall off of the conveyor belt4into the female collecting box7-1, while male silkworm chrysalises2fall off the conveyor belt4into the male collecting box7-2.

As shown inFIG. 2, taper cups3are set on the conveyor belt4at working positions3-1. An elastic cushion10may be disposed at a bottom of the taper cup3. The elastic cushion10may prevent mechanical and/or physical injury to the silkworm chrysalis2. The elastic cushion10may be round. The diameter of the elastic cushion10may correspond to the length of average silkworm chrysalis2. A plurality of elastic cushion holes10-1, such as twelve elastic cushion holes10-1, may be disposed in the elastic cushion10.

Air channels4-2may be disposed surrounding the elastic cushion10on the conveyor belt4, so that air flows are formed along the wall of the taper cup3. The air flows may prevent the silkworm chrysalises2from falling with mechanical and/or physical injury. In addition, the air flows may position the silkworm chrysalis2to sit in the middle of the elastic cushion10, so that it will be convenient to run the detection.

The plug boss9may include air channels9-1and a plug9-4supplied with air flow by the air tubes9-3. When the plug boss9is inserted into the taphole4-1, a tapered airflow is formed from the air channels4-2and from the elastic cushion holes10-1. Sensors9-2set on the plug boss9may detect whether there is a silkworm chrysalis2on the elastic cushion10.

FIG. 3shows the detection mechanism5. A female silkworm chrysalis2may express orange fluorescence throughout the chrysalis life cycle. After the light from the LED5-1goes through the green fluorescence filter5-2, a green light with a 554 nm central wave length and 30 nm bandwidth is produced. The green light may strike the dichroic mirror5-3and refract on to the silkworm chrysalis2. Under the green light, if the silkworm chrysalis2is female, the silkworm chrysalis2will release a light of 586 nm central length. The orange fluorescence filter5-4has 586 nm central length, and 20 nm band width, which can rule out interruption from other wave-length light, so that only light with 576 nm wave length to 596 nm wave length is passed. The CCD camera5-5for fluorescence detection detects the light with 586 nm wave length to identify the sex of the silkworm chrysalis. Therefore, fast detection of sex of silkworm chrysalises2can be achieved using machine vision recognition technology and lighting filters and other devices.

Images are taken by the CCD camera5-5, and the images from the CCD camera5-5are analyzed by image processing algorithm of the controller14to separate silkworm chrysalises by sex. The image processing algorithm may employ a database to sort silkworm chrysalises2under the control of the controller14or a single chip.

The elements of the embodiments may be practiced separately or together in various combinations. The embodiments above do not constitute a limitation on the scope of protection of the technical scheme. Any modifications, equivalents and improvements made in the spirit and principles of the above implementation shall be included in the protection of the technical scheme.

The embodiments take advantage of a bioluminescent protein inserted into the female silkworm chrysalises2. Using the biological fluorescent protein technology and machine vision technology, the embodiments sort the silkworm chrysalises2by sex. After the filters5-2/5-4with certain wave length are set on the illuminant, allowing the CCD camera5-5to filter out interference from other light, detection with high speed and accuracy can be achieved. Holes and taper cups3are set on the conveyor belt4, so that the taper cup3with tapered airflow can be formed, and the physical damage to silkworm chrysalises2can be avoided. The embodiments have high efficiency and high accuracy sorting silkworm chrysalises2by sex.