Process for producing substrate of optical disc

An improved injection molding process for producing a substrate of an optical disc having a high quality is disclosed. The process includes the steps of: fixing a stamper having protrusions corresponding to pits for recorded information or a groove for tracking onto one mold unit of a pair of mold units of an injection molding machine; combining the mold units to form a closed cavity between the pair of mold units; charging a molten molding resin into the cavity; cooling the resin in the cavity to form a molded substrate; separating one mold unit from another mold unit; and releasing the molded substrate simultaneously from both mold units when the two mold units are separated from each other by applying pressurized air onto both sides of the substrate.

FIELD OF THE INVENTION 
The present invention relates to a process for producing a substrate of an 
optical disc. 
BACKGROUND OF THE INVENTION 
An information recording medium for recording and reading information using 
a high energy density beam such as a laser beam has been developed in 
recent years and is now being put into practical use. The information 
recording medium is called an "optical disc" and is employable as video 
disc, audio disc or disc memory for large-capacity static image files and 
large-capacity computers. 
The optical disc basically comprises a disc-shaped transparent substrate of 
a plastic material or a glass material and a recording layer provided on 
the substrate. An undercoating layer or intermediate layer made of a 
polymer material can be provided on the surface (on which the recording 
layer is provided) of the substrate for improving smoothness of the 
surface, adhesion between the substrate and the recording layer and the 
light sensitivity of the optical disc. 
Examples of the optical discs include a disc of the ROM (Read Only Memory) 
type, a disc of the DRAW (Direct Read After Write) type and a disc of the 
erasable type. 
The discs of the DRAW type and erasable type are generally provided with a 
groove serving as a tracking guide below the recording layer. A substrate 
which has not been provided with a recording layer yet and provided with 
only a groove is called "replica disc". On the other hand, the disc of the 
ROM type are previously provided with pits for recorded information on the 
surface of the substrate. The replica disc provided with a groove or the 
substrate of an optical disc provided with pits can be produced by various 
molding processes using an injection mold equipped with a stamper such as 
injection molding, compression molding, and photopolymerization methods. A 
recording layer is formed on the surface of the replica disc where a 
groove has been previously formed to obtain an optical disc of the DRAW 
type or erasable type. Recording of information on the optical disc can be 
conducted by irradiating the groove or the area between adjoining grooves 
with a laser beam from the substrate side to form pits or phase-altered 
portions on the recording layer so as to change optical characteristics of 
the recording layer. Reproduction of the recorded information from the 
optical disc can be conducted by irradiating the groove with a laser beam 
to detect the pits based on variation of the optical characteristics such 
as reflectance. 
The substrates of the above-mentioned optical discs of the ROM type, DRAW 
type and erasable type are generally produced by an injection molding 
process. Accordingly, various studies have been made on the processes for 
producing substrates of such optical discs by the injection molding 
process. 
The injection molding process comprises the step of injecting a molten 
molding resin into a mold (that is, into a cavity between a set of mold 
units), cooling the molten resin to form a substrate, and opening the mold 
to release the formed substrate from the mold. 
In more detal. the generally emplyed injection molding process for 
producing a substrate of an optical disc comprises the steps of fixing a 
stamper having protrusions corresponding to pits for recorded information 
or a groove for tracking onto one mold unit of a pair of mold units of an 
injection molding machine; combining said mold units to form a closed 
cavity between the pair of mold units; charging a molten molding resin 
into the cavity; cooling the resin in the cavity to form a molded 
substrate; separating the mold unit having the stamper from another mold; 
and releasing the molded substrate from the stamper of the mold unit. 
Optical characteristics of an optical disc prepared in an injection molding 
process for producing a substrate of an optical disc greatly depend on the 
conditions of the step for releasing the formed substrate. As a releasing 
step for obtaining a substrate of an optical disc having excellent optical 
characteristics, generally employed is a releasing step comprises opening 
the mold (i.e., separating one mold unit having a stamper on its surface 
from another mold unit) and subsequently supplying pressurized air between 
the mold surface and the resin substrate formed thereon to release the 
molded substrate from the stamper. 
In the above-mentioned injection molding process for producing a substrate 
of an optical disc, the copying of the extremely small sized pattern in 
the form of protrusions corresponding to a pregroove and/or pits on the 
stamper requires high technique and high skill. Moreover, even if such 
copying is well made in the injection mold, the molded product should be 
released from the stamper uniformly in the releasing step for obtaining a 
substrate of an optical disc having excellent optical characteristics. In 
the case that the molded substrate is released from the stamper 
nonuniformly, the obtained substrate of an optical disc easily suffers 
from releasing nonuniformity (i.e., distortion of shape caused in the 
course of releasing), cooling nonuniformity (i.e., distortion of shape 
caused by cooling performed in the releasing step), etc., and hence 
noticeable non-uniformity of birefringence is produced, resulting in poor 
optical characteristics of the substrate. 
Japanese Patent Provisional Publication 61(1987) -162424 discloses an 
improvement of the above-mentioned releasing method. In more detail, the 
publication proposes that a stamper coated with a precious metal such as 
Ag or Au on its surface is used for improving the release characteristics 
of the molded substrate from the stamper. However, this method has a 
disadvantage in that the preparation of the metal-coated stamper is 
complicated, and further it si difficult to uniformly release the molded 
substrate from the stamper all over the surface although the release 
characteristics can be slightly improved. 
A reason why the release of the molded product cannot be made uniformly in 
the conventional releasing step using pressurized air or using a stamper 
coated with precious metal is to be as follows. When the mold is opened 
(that is, the mold units are separated from each other), the molded resin 
substrate is kept on the stamper attached to one mold unit. At that time, 
the molded substrate and the stamper still have a temperature higher than 
the surrounding atmospheric temperature. Accordingly, the molded substrate 
is subjected to different cooling conditions on both sides. In more 
detail, the molded substrate is slowly cooled on the surface in contact 
with the stamper, while the substrate is relatively rapidly cooled on the 
exposed surface (i.e., one surface in contact with the atmospheric air. 
Therefore, the molded substrate is apt to warp on its plane. In order to 
avoid occurrence of such warp of the molded substrate, it is generally 
employed to set temperatures of the mold units differently from each 
other. However, such difference of temperatures on the mold units is apt 
to cause a difference of the degree of thermal expansion of the molded 
substrate between both surfaces. Thus, the known adjustment of the thermal 
conditions of the mold units is still insufficient to avoid the occurrence 
of the various nonuniformity of the molded substrate. 
SUMMARY OF THE INVENTION 
It is an object of the present invention to provide a process for producing 
a substrate of an optical disc which is reduced in dimensional and optical 
nonuniformity. 
It is another object of the invention to provide a process for producing a 
substrate of an optical disc which hardly suffers releasing nonuniformity 
and cooling nonuniformity and shows excellent optical characteristics. 
There is provided by the present invention a process for producing a 
substrate of an optical disc comprising the steps of: 
fixing a stamper having protrusions corresponding to pits for recorded 
information or a groove for tracking onto one mold unit of a pair of mold 
units of an injection molding machine; 
combining said mold units to form a closed cavity between said mold units; 
charging a molten molding resin into the cavity; 
cooling the resin in the cavity to form a molded substrate; 
separating the mold unit having the stamper from another mold unit; and 
releasing the molded substrate simultaneously from both molds units at the 
time of the mold separation. 
The improvement of the present invention resides in the simultaneous 
separation of the molded substrate from the two mold units at the same 
time when the mold is opened, that is, the mold units are separated. 
In the process for producing a substrate of an optical disc according to 
the invention, the molded substrate can be released instantaneously from a 
pair of mold units (generally consisting of a fixed mold unit, i.e., front 
mold unit, and a movable mold unit, rear cavity mold unit) at the same 
time. In accordance with the process of the present invention, the release 
characteristics of a substrate from the injection mold are improved, and a 
resin substrate having improved dimensional and optical characteristics is 
easily obtained. 
In other words, since the release of the substrate from both a movable mold 
unit and a fixed mold unit can be made instantaneously in the process of 
the invention, there is hardly any cooling nonuniformity or releasing 
nonuniformity caused by the time lag in the release of the substrate from 
the two mold units. 
Further, both sides of the molded substrate, namely, the stamper side and 
the other side of the substrate, can be released from the two mold units 
at the same time, so that the cooling conditions after the release 
procedure becomes almost the same on both sides, whereby occurrence of 
warp of the substrate can be reduced even if a temperature difference is 
not present between the fixed mold and the movable mold. Dimensional 
differences between the fixed mold unit and the movable mold unit caused 
by the difference of thermal condition can be made smaller, and hence 
unfavorable contact between both mold units or between the fixed mold unit 
and the stamper unit on a movable mold unit hardly occurs, resulting in 
reduction of abrasion of those mold units. 
Accordingly, a substrate of an optical disc produced by the process of the 
invention has a uniform shape and shows excellent optical characteristics 
such as less occurrence of nonuniformity in polarization and birefringence 
owing to the above-mentioned reduced releasing and cooling nonuniformity.

DETAILED DESCRIPTION OF THE INVENTION 
A representative embodiment of the processes for producing a substrate of 
an optical disc according to the invention is described in detail with 
reference to FIGS. 1 to 3 on the attached drawings. 
FIG. 1 is a sectional view schematically illustrating an injection mold 
used in the process of the invention. 
The injection mold 1 comprises a fixed mold unit 6 attached to a fixed mold 
unit mount 9 and a movable mold unit 8 attached to a movable mold unit 
mount 10, and on the movable mold unit side of a cavity formed between the 
fixed mold unit 6 and the movable mold unit 8 is provided an inner-side 
stamper-holding member 13 and an outer-side stamper-holding member 14 to 
hold a stamper 5 having protrusions corresponding to pits of recorded 
information and groove thereon. The stamper 5 is held by those 
stamper-holding members 13, 14 in such a manner that the surface on which 
the protrusions are formed faces the side of the fixed mold unit 6. At the 
center of the movable mold unit 8 is provided a cut punch 20 for 
gate-cutting and forming a central hole, and on the outer periphery side 
of the cut punch 20 is provided an ejector sleeve 15 for ejecting the 
molded product in the releasing procedure. In the central part of the 
fixed mold unit 6 is provided a sprue bush 11 for introducing a molten 
resin into the cavity 7. The fixed mold unit 6 has an air passage 3 having 
its air exit at the center of the cavity 7 for the release of the molded 
product from the fixed mold unit. Likewise, the movable mold unit has an 
air passage 4 having its air exit at the center of the cavity 7 for the 
release of the molded product from the movable mold unit. Each of the air 
exits of the air passages 3 and 4 has a plan view of ring-shaped gap 
having an extremely small width on the cavity side. The air passage 3 of 
the fixed mold unit comprises a gap formed between the fixed mold unit 6 
and a fixed side bush 12 fitted to the fixed mold unit and a transverse 
hole 17 for guiding air to the gap from outside of the mold unit. The air 
passage 4 of the movable mold unit comprises a gap formed between the 
inner-side stamper-holding member 13 and the ejector sleeve 15 and a 
transverse hole 18 for guiding air to the gap from outside of the mold 
unit. Pressurized air is supplied to those air passages 3, 4 from an air 
supplying apparatus 2 by way of a valve. A check valve 19 may be provided 
on each of the air passages 3, 4. The illustrated injection mold 1 per se 
is already known. 
The process for producing a substrate of an optical disc according to the 
invention can be carried out, for example, using the injection mold 1 as 
shown in FIG. 1. The present invention will be further described below 
particularly with respect to the releasing method of the molded substrate, 
that is a characteristic requisite of the invention, referring to FIG. 2 
illustrating steps of the conventional process and FIG. 3 illustrating 
steps of the process of the invention. 
In the process for producing a substrate of an optical disc, in the first 
place, a stamper 5 is fitted onto the movable mold unit 8 of the injection 
mold 1 on the side facing the cavity 7, and a molten resin is injected 
into the cavity 7 by means of the sprue bush 11 provided in the central 
part of the fixed mold unit 6. When the molten resin is charged in the 
cavity, the cut punch 20 provided on the inner side of the ejector sleeve 
15 of the movable mold unit sticks out to fit into a hole previously 
having received the sprue bush 11 therein on the fixed mold unit side. 
This portion cut by the cut punch is a central hole of the resulting 
substrate. Accordingly, the supply of pressurized air in the releasing 
procedure is done from the air exit which is a gap formed between the 
inner-side stamper-holding member 13 and the ejector sleeve 15, that is, 
the air supply is made from slightly outside the inner periphery of the 
molded substrate (between 15 mm and 33 mm in the diameter in the case of a 
substrate of 5.25 inches). 
Until the above-mentioned step, the supply of pressurized air into the air 
passage is not carried out. In the conventional process, molten resin is 
charged in the cavity and the resin is cooled, then the mold opening and 
the supply of a pressurized air into the air passage 3 provided in the 
fixed mold unit 6 are initiated simultaneously, as shown in FIG. 2. In the 
conventional process, even if pressurized air is supplied into the air 
passage, introduction of the air into the cavity requires a certain period 
of time although the period is short, because the pressure within the air 
passage is the same as atmospheric pressure. Hence, the supply of 
pressurized air into the cavity is made a little later than the mold 
opening. After opening the mold, the supply of pressurized air into the 
air passage 3 is terminated. When the mold is completely opened, 
pressurized air is supplied into the air passage 4 provided in the fixed 
mold unit 8 to take out the molded substrate, and at the same time the 
supply of pressurized air into the air passage 4 is terminated. 
The steps of the releasing method of the molded substrate according to the 
invention, that is a characteristic requisite of the invention, 
corresponding to the steps shown in FIG. 2 are shown in FIG. 3. As shown 
in FIG. 3, the supply of air into each of the air passages 3 and 4 
provided in the fixed mold unit 6 and the movable mold unit 8, 
respectively, is initiated after charging the molding resin into the 
cavity 7 and prior to initiation of the mold opening, that is, between the 
initiation of cooling procedure of the molding resin in the cavity and the 
initiation of the mold opening. In the conventional process, the supply of 
air into the air passage 3 is carried out simultaneously with the mold 
opening, and also carried out in the fixed mold unit side only. In the 
process of the invention, however, the supply of air is initiated after 
the initiation of cooling procedure of the molding resin and prior to the 
initiation of mold opening, and further carried out not only in the fixed 
mold unit side but also in the movable mold unit side, whereby the 
pressurized air filled in the air passages of the fixed unit mold and the 
movable mold unit is jetted out from both of the air passages into the 
cavity, so as to release the molded product from both the fixed mold unit 
and the movable mold unit substantially at the same time. The terms 
"simultaneously" used herein mean that a difference of time between the 
release of the molded product from the fixed mold unit and the release 
thereof from the movable mold unit is within 0.3 second. The supply of 
pressurized air into each of the air passages 3 and 4 is terminated 
immediately before the mold opening, simultaneously with the mold opening 
or after the mold opening. Preferably, the supply of air is terminated 
before the mold is opened at the maximum level, more preferably 
simultaneously with the release of the molded substrate. When the mold is 
opened completely (i.e., at the maximum level), the substrate is taken out 
of the mold. Preferably, pressurized air is again supplied into the air 
passage 4 provided in the movable mold unit 8 when the mold is completely 
opened, and the substrate is taken out of the mold. The supply of 
pressurized air into the air passage 4 is terminated simultaneously with 
taking the substrate out. 
In the conventional processes including the method shown in FIG. 2, 
pressurized air is not supplied into the air passage of the movable mold 
unit in the mold opening procedure, while the release of the molded 
substrate from the stamper is partially initiated simultaneously with the 
mold opening. Accordingly, the substrate has a portion released from the 
stamper and a portion released by the pressurized air. Thus, the releasing 
nonuniformity of the substrate occurs, and such occurrence causes cooling 
nonuniformity and polarization non-uniformity of the substrate. 
In the present invention, in order to solve the above-mentioned problems, 
pressurized air is supplied into the air passages 3 and 4 provided in the 
fixed mold unit 6 and the movable mold unit 8, respectively, prior to the 
mold opening, to store the pressurized air within those air passages. 
Then, the stored air is jetted all at once simultaneously with the mold 
opening by moving the movable mold unit 8 so as to release the substrate 
from the molds. In detail, when a pressurized air is supplied into the air 
passage prior to the mold opening, the pressure of air within the air 
passage is increased, because the exit of the air is closed by the molded 
product (substrate) pressed with a high clamping force. When the clamping 
of the mold units is loosened to open the exit of the air (i.e., mold 
opening), the highly pressurized air is jetted to instantaneously release 
the substrate from the mold units. In this case, the substrate is released 
from both the fixed mold unit and the movable mold unit at the same time. 
The supply of air into those air passages is terminated immediately after 
supplying pressurized air in a sufficient amount required for releasing, 
preferably simultaneously with the release of the substrate, because the 
substrate is liable to deviate from the mold in its local position if the 
air is kept to be supplied after releasing. The release of the molded 
substrate from the mold units can be detected by checking decrease of the 
air pressure. 
Subsequently, the molded substrate is taken out of the injection mold. In 
this procedure, it is preferred to supply pressurized air into the air 
passage 4 provided in the movable mold unit 8, whereby the substrate can 
be easily taken out of the mold. The air supply for this purpose is 
terminated simultaneously with injecting an eject sleeve and taking the 
substrate out. This air supply for easily taking out the molded substrate 
is not always necessary, and the necessity therefor depends on the kind of 
an apparatus used for taking out the substrate. The supply of air in the 
procedure of taking out the substrate is basically performed in the same 
manner as that of the conventional one, but the pressure and amount of air 
required therefor can be smaller than those used conventionally, because 
the substrate has been already released from the mold. Substrates of 
optical discs can be produced cyclically by repeating the above-mentioned 
steps as one cycle. 
In the releasing method of the molded product (substrate) according to the 
invention, the supply of pressurized air into the air passage provided in 
the movable mold unit 8 and the supply of pressurized air into the air 
passage provided in the fixed mold unit 6, both air supplies being 
conducted after the initiation of cooling of the resin and before the 
initiation of the mold opening, are preferably conducted substantially at 
the same time from the viewpoint of simplicity of the process. However, 
those air supplies need not always conducted simultaneously, provided that 
they are conducted after the initiation of the cooling procedure and prior 
to the initiation of the mold opening. The supply of pressurized air into 
both of the air passages is terminated simultaneously with the release of 
the molded substrate or after the release as described above, and 
particularly, the supply of air into the air passage 4 provided in the 
movable mold unit 4 is preferably terminated immediately after the release 
of the molded substrate from the mold, whereby the position of substrate 
hardly deviates from the mold. In the case that the supply of pressurized 
air into the air passage of the movable mold unit is continued after the 
mold is completely opened, the deviation of the molded substrate occurs at 
a rate of approx. 30%. 
A check valve is preferably provided in each air passage. It is preferred 
to provide the check valve in the air passage between the injection mold 1 
and the valve as show in FIG. 1. In the case of providing the check valve, 
the supply of a pressurized air into the air passages of the fixed mold 
unit and the movable mold unit can be terminated immediately before the 
mold opening. If the check valve is provided, the amount of pressurized 
air jetted into the cavity can be defined by the capacity of the air 
passage between the check valve and the cavity and the air pressure, so 
that the amount of the pressurized air supplied for releasing the molded 
product can be set equally in any cycle. Hence, warpage or waviness occurs 
at almost the same rate on the surface of the substrate in the releasing 
procedure, whereby the defect rate of the substrates can be reduced. 
In the above-described embodiment, the stamper is fitted onto the movable 
mold unit, but the stamper may be fitted onto the fixed mold unit. 
Further, the injection molding is used in the embodiment, but any other 
method can be utilized, provided that the molded product is released from 
a pair of mold units at the same time. Moreover, the releasing of the 
molded product is conducted by supplying pressurized air into the air 
passage prior to the mold opening in the above-mentioned embodiment, but 
the air need not always supplied prior to the mold opening, provided that 
the pressurized air is jetted all at once during the mold opening 
procedure. 
Materials of the substrate employable in the invention can be optionally 
selected from those used for the known information recording media. As 
substrate materials, preferably employed are synthetic resins such as 
acrylic resins (e.g., polymethyl methacrylate), vinyl chloride resins and 
polycarbonate, from the viewpoints of optical characteristics, surface 
smoothness, processability, handling properties, long-term stability and 
manufacturing cost. Preferred are polymethyl methacrylate and 
polycarbonate, and particularly preferred is polycarbonate, from the 
viewpoints of dimensional stability, transparency and surface smoothness. 
In the case of the a substrate of an optical disc of ROM type which has 
been already provided with signals for reproduction, a reflecting layer is 
generally provided on the surface of the substrate produced by the process 
of the invention using the above-mentioned substrate material. On the 
other hand, in the case of a substrate of an optical disc of the DRAW type 
or erasable type, a recording layer is generally provided on the surface 
of the substrate produced by the process of the invention using the 
above-mentioned substrate material. Thus, an information recording medium 
(optical disc) can be obtained. On the surface of the substrate where the 
recording layer is to be provided, an undercoating layer (and/or an 
intermediate layer) may be provided for the purpose of improving surface 
smoothness and adhesion between the substrate and the recording layer or 
preventing the recording layer from being denatured. Further, a protective 
layer may be provided on other surface of the substrate (surface not 
facing the recording layer) for enhancing resistance to damage or 
resistance to moisture. 
The examples and comparison examples of the present invention are given 
below, without limiting the invention. 
EXAMPLE 1 
As shown in FIG. 1, a stamper 5 having a reversed pattern (in the form of a 
set of protrusions) of a pattern having a pregroove depth of 800 angstroms 
and a track pitch of 1.6 .mu.m thereon was fitted onto a movable mold unit 
8 of an injection mold 1, and a polycarbonate resin was injected into a 
cavity by means of a sprue bush 11 provided in the central part of a fixed 
mold unit 6 under the following condition. 
Condition of Injection Molding 
Temperature within heating cylinder: 320.degree. C. 
Rotation of screw: 100 r.p.m. 
Injection pressure: 950 kg/cm.sup.2 
Injection time: 1 second 
Temperature of mold: 100.degree. C. 
Clamping force: 50 t 
Cooling time: 8 seconds 
Then, cooling of the resin was initiated, and supply of pressurized air 
into the air passages 3 and 4 provided in the fixed mold unit 6 and 
movable mold unit 8, respectively, was initiated under a pressure of 6 
kgf/cm.sup.2 for 2 seconds before the mold opening. It was confirmed that 
the air pressure within both mold units rapidly reduced simultaneously 
with the mold opening, and the molded product was released from both mold 
units at the same time. When the mold was opened by 3 mm, the supply of 
the pressurized air was terminated. Thereafter, when the mold was opened 
at the maximum level, pressurized air was again supplied into the air 
passage 4 provided in the movable mold unit 8 under a pressure of 6 
kgf/cm.sup.2,to take out the molded substrate from the injection mold. The 
supply of pressurized air into the air passage 4 was terminated 
simultaneously with taking out the substrate. Thus, a polycarbonate 
substrate (outer diameter: 130 mm, diameter of central hole: 15 mm, 
thickness: 1.2 mm, depth of pregroove: 800 angstrom, track pitch: 
1.6.mu.m) of an optical disc was obtained. 
EXAMPLE 2 
The procedures of Example 1 were repeated except for varying the pressure 
of air to 2 kgf/cm.sup.2, to produce a substrate of an optical disc. 
EXAMPLE 3 
The procedures of Example 1 were repeated except for varying the pressure 
of air to 4 kgf/cm.sup.2, to produce a substrate of an optical disc. 
EXAMPLE 4 
The procedures of Example 1 were repeated except for varying the pressure 
of air to 8 kgf/cm.sup.2, to produce a substrate of an optical disc. 
EXAMPLE 5 
The procedures of Example 1 were repeated except for varying the pressure 
of air to 10 kgf/cm.sup.2, to produce a substrate of an optical disc. 
EXAMPLE 6 
The procedures of Example 1 were repeated except for terminating the supply 
of pressurized air simultaneously with the mold opening instead of 
terminating the supply of pressurized air when the mold was opened by 3 
mm, to produce a substrate of an optical disc. 
EXAMPLE 7 
The procedures of Example 1 were repeated except for providing a check 
valve on the way of the air passage between the injection mold 1 and a 
valve as shown in FIG. 1 and terminating the supply of pressurized air in 
one second before the mold opening instead of terminating the supply of 
pressurized air when the mold was opened by 3 mm, to produce a substrate 
of an optical disc. 
COMISON EXAMPLE 1 
A substrate of an optical disc was produced in the same manner as described 
in Example 1 except that the following procedures were carried out after 
charging the polycarbonate resin into the cavity. 
After cooling the polycarbonate resin, the supply of pressurized air into 
the air passage 3 provided in the fixed mold unit 6 was initiated under a 
pressure of 6 kgf/cm.sup.2 simultaneously with the mold opening. When the 
mold was completely opened after terminating the supply of the pressured 
air, pressurized air was supplied into the air passage 4 provided in the 
movable mold unit 8 to take out the molded substrate. The supply of 
pressurized air into the air passage 4 was terminated simultaneously with 
taking out the substrate. 
COMISON EXAMPLE 2 
The procedures of Example 1 were repeated except for terminating the supply 
of pressurized air when the mold was opened by 70 mm instead of 
terminating the supply of pressurized air when the mold was opened by 3 
mm, to produce a substrate of an optical disc. 
Evaluation of Substrate of Optical Disc 
The substrates obtained in the above-mentioned examples were evaluated on 
appearance, condition of surface waviness, and nonuniformity of 
polarization according to the following tests. 
(1) Appearance 
The appearance of the substrate was evaluated through eye observation, and 
the results are classified as follows. 
AA: No irregularity is observed on the surface. 
BB: A several numbers of large sized protruded and depressed portions are 
observed on the surface. 
(2) Waviness 
The substrate was measured on the size of waviness (depth of the protruded 
and depressed portion) on the surface using a waviness measuring machine 
(Flatness Tester, produced by Anritsu Co., Ltd.). The maximum value of the 
measured values for each substrate is set forth in Table 1. 
(3) Nonuniformity of polarization 
After the produced substrate was provided with a metal recording layer, the 
obtained optical disc was observed on the birefringence using a polarizing 
plate, and the degree of nonuniformity of polarization (difference of 
density of tone for the surface) was evaluated. The results are classified 
as follows. 
AA: Nonuniformity of polarization is small. 
BB: Nonuniformity of polarization is large. 
The results of the above-mentioned tests are set forth in Table 1. 
TABLE 1 
______________________________________ 
Waviness Nonuniformity of 
Appearance (.mu.m) Polarization 
______________________________________ 
Example 1 AA 50 AA 
Example 2 AA 80 AA 
Example 3 AA 50 AA 
Example 4 AA 60 AA 
Example 5 AA 80 AA 
Example 6 AA 50 AA 
Example 7 AA 20 AA 
Com. Ex. 1 
BB 150 BB 
Com. Ex. 2 
BB 100 AA 
______________________________________ 
As is evident from the results set forth in Table 1, the substrate of an 
optical disc obtained in each of Examples 1 to 7 according to the process 
of the invention showed a good appearance and also had small nonuniformity 
of polarization and small variation of birefringence. Hence, it was 
confirmed that releasing nonuniformity or cooling nonuniformity of the 
substrate hardly took place in the process of the invention.