DEVICE FOR CURING COATING SUBSTANCE

The device is for curing a coating substance inside a pipe. The device has a flexible shaft inside a duct, an air inlet channel within the duct, a body configured to be attached to the duct, a heat sink in connection with the body and defining a plurality of cooling channels which are in fluid connection with the air inlet channel. The device further has a plurality of light emitting devices configured to be cooled by the heat sink. The device further has an air outlet channel in fluid connection with the cooling channels of the heat sink. The air outlet channel exits the body from the same side of the body as the air inlet channel enters the body.

FIELD OF THE INVENTION

The present invention relates to devices for curing internal coating of a pipe, and especially illumination devices for curing internal coating of a pipe.

BACKGROUND OF THE INVENTION

Pipe systems have for long been renovated by pumping coating substance to the pipe system being renovated and by levelling the coating substance to form a layer no more than 1 mm thick and with relative evenness on the inner surface of the pipe by means of rotating a brush. After the coating has cured, the treating has been repeated from two to four times to achieve an adequate coating thickness and to cover the possible impurities left in the pipe system entirely within the coating.

A problem with the arrangement described in the above is the slow progress of the work, because a plurality of coating layers are needed and a previous layer needs to cure before the subsequent is spread. The number of coating layers needed depends on viscosity of the coating substance. Lower viscosity coating substance requires more layers than high viscosity coating substance.

BRIEF DESCRIPTION OF THE INVENTION

An object of the present invention is to provide a device which decreases curing time of a coating substance and thereby alleviates or eliminates the problems of the prior art.

An aspect of the present invention is a device having a plurality of light emitting devices which are cooled with heat sinks and air flow. An air inlet channel is inside a duct and after flowing through the heat sink, air exits the device through an air outlet channel in which the air flows in a direction substantially parallel but opposite to air inlet channel.

The object of the invention is achieved with a device presented in independent claim. Advantageous embodiments are presented in dependent claims.

DETAILED DESCRIPTION OF THE INVENTION

FIG. 1shows a length-wise cross-section andFIG. 2shows a width-wise cross-section of a device30according to an embodiment of the invention. The device30is designed for curing a coating substance inside a pipe, i.e. on the inner wall of the pipe. The device comprises a flexible shaft12disposed at least partially inside a duct10. The internal diameter of the duct10is larger than the external diameter of the flexible shaft12so that an air inlet channel14is formed between the flexible shaft12and the duct10. The flexible shaft12is preferably a flexible wound steel cable. The combination of the flexible shaft and the duct is flexible but preferably stiff enough to push, pull and turn the device.

The device has a body32configured to be attached to the duct10, either directly or with a connector20. For example connectors used with compressors and hoses for compressed air can be used. The flexible shaft12preferably extends further than the duct and the flexible shaft can preferably be attached to the body32, for example with screws or friction screws.

The device has one or more heat sinks48in connection with the body32, attached to the body or as a part of the body. The one or more heat sinks define a plurality of cooling channels44which are in fluid connection with the air inlet channel14. Fluid connection means that air and other fluids can flow between two points that are in fluid connection with each other. In this case, there can an aperture in the body32which connects the inside of the duct10to the cooling channels44of the heat sink48as shown inFIG. 1. In an embodiment, the air inlet channel enters only a portion of the cooling channels of the one or more heat sinks. On an end of the one or more heat sinks, opposite to the air inlet channel can be a dividing channel46which connects all the cooling channels44of the one or more heat sinks. This structure forces the air to pass the one or more heat sinks at least twice thereby improving the cooling effect of the flowing air. In an embodiment the cooling channels44of the heat sink48extend in a length direction shown as ‘L’ inFIG. 4and the same direction applies to all embodiments. In that embodiment, the dividing channel46which connects all the cooling channels44of the one or more heat sinks extends in width direction, perpendicular to the length direction L. The dividing channel46can be seen inFIG. 1andFIG. 6.

The device further comprises a plurality of light emitting devices42which are configured to be cooled by the one or more heat sinks48, i.e. heat formed in the light emitting devices42is conducted to the one or more heat sinks. Electric power to the light emitting devices42is supplied with wires, for example with wires running inside the duct10, outside the duct10or within the duct10. The light emitting devices42can be in a form of arrays where multiple light emitting devices42are attached to a base plate40which is then attached to one or more heat sinks48.

In an embodiment, the light emitting devices42are ultra-violet light emitting devices. Ultra-violet light is the most common electromagnetic radiation used for curing coating substances at the moment. As new coating substances are being developed, some other colours or wavelengths could also be used. In an embodiment, the light emitting devices42are ultra-violet light emitting diodes, i.e. UV LEDs. The LED itself can emit UV light or the LED can emit some other wavelength which is converted to UV light by means of coating or quantum dot technology.

In an embodiment, the device30comprises light emitting devices42facing at least four different directions which are perpendicular to the length direction L of the device. Preferably, the device30also comprises light emitting devices42facing to a direction parallel to the length direction L of the device, and most preferably facing to a direction away from the duct10.

The device also comprises an air outlet channel34in fluid connection with the cooling channels44of the one or more heat sinks48. The air outlet channel34preferably exits the body32from the same side of the body32as the air inlet channel14enters the body32. This means that the air flows in the air inlet channel14and in the air outlet channel34are parallel but the directions of flows are opposite. It is important that the air flow does not exit from an end opposite to the end where it enters the body32. Because the light emitted by the light emitting devices42expedites curing of a coating substance, the output air flow must be directed so that it doesn't disturb any uncured coating surfaces. A strong air flow would cause wave patterns and other unwanted transformations to the uncured coating surfaces. The device30is intended to be pushed forward in a recently coated pipe using the flexible shaft12and the duct10. Therefore, it is safe to direct the output air flow in the direction of the duct10as that side of the body32has already been cured.

UV light devices for curing epoxy resin in CIPP liners usually have power from several hundreds of watts to a few thousand watts. These power levels produce a vast amount of heat which is a problem in a small, confined space like inside a pipe. Cooling requires massive heat sinks and rapid air flow to keep temperature low enough. These devices designed for curing CIPP liners are not suitable for curing coating applied directly to the inner surface of a pipe, due to the excess heat formation and the rapid air flow. That is also a safety issue since any problem with cooling of these devices would cause a severe risk of igniting the coating on fire. The device (30) of the present disclosure is adapted for curing coating substance that has been applied directly to the inner surface of a pipe. The device can operate with less than 20 watts of total LED power consumption, preferably less than 10 watts of total LED power consumption. The applicant has found that even 8 watts of total LED power consumption is enough to cure the coating substance and an increase of power from that level does not have a significant impact on the curing time. The lower power consumption also means less heat to be dissipated from the heat sinks, thus the air flow can be relatively weak compared to the devices for curing CIPP liners.

FIG. 3andFIG. 5illustrates a device30according to an embodiment from two different angles.FIG. 4illustrates the same device with a dome36housing the light emitting devices42inside the dome. The dome36is transparent, at least to some wavelengths of the light emitted by the light emitting devices42. The dome36preferably defines an air space between the inner wall of the dome36and the light emitting devices42. The air space is in fluid connection with the cooling channels44of the heat sink48and the air outlet channel34. Thereby the light emitting devices are cooled from the back side with the one or more heat sinks48and from the front side with air flow. The fluid connection can be arranged for example by apertures41in the base plates40.

In an embodiment the air outlet channel34is a through-hole in the body32and parallel to the air inlet channel14or the length direction L of the device. Depending on the structure of the device, the air outlet channel34can also be a through-hole in some other part of the device30. Air is configured to flow in the air inlet channel14to an opposite direction to air flowing in the air outlet channel34, or at least said flows have a component opposite to each other.