Cup making machine

A machine for making paper cups wherein each cup includes a side wall blank and a bottom wall blank, the machine including a frame and a vertical shaft mounted on the frame with a turret rotatably mounted on the shaft, a number of work stations mounted on the frame in an equally spaced relation around the turret with a number of tapered mandrels mounted on the turret in alignment with each of the work stations for forming the cup, the turret being intermittently rotated to move the mandrels sequentially into alignment with each of the work stations and a tubular assembly mounted for axial movement in each of the mandrels for initially releasing the cup from the mandrel.

FIELD OF THE INVENTION 
The present invention relates to a machine for the manufacture of 
thermoplastic coated paper cups and more particularly to a cup making 
machine having an improved system for sealing the overlapping edges of the 
side wall as well as a system for releasing the cup from the mandrel. 
BACKGROUND OF THE INVENTION 
Two piece thermoplastic coated paper cups of the type contemplated herein 
are produced by previous machines such as shown and described in U.S. Pat. 
No. 5,324,249, issued Jan. 28, 1994, to Daryl R. Konzal, entitled "Cup 
Making Machine." In this patent a machine is described for making two 
piece flat bottom paper cups with thermoplastic coated paper, each cup 
including a side wall blank and a disklike bottom wall blank. The bottom 
wall blank for the cup is retained on the end of the mandrel by drawing a 
vacuum through the end of a mandrel. The edges of the side wall blank are 
heated and aligned with the mandrel. A pair of folding wings are provided 
beneath each of the mandrels which are closed on the mandrel to wrap the 
side wall blank around the mandrel. The overlapped edges of the side wall 
blank are sealed by a seam clamp which is actuated by a linkage assembly. 
Timing of the mechanical actuation of the seam clamp has to be exact in 
order to both seal the edges of the cup and release the clamp from the 
mandrel. The cups are released from the mandrels by air pressure provided 
through the end of the mandrel. However, the cups often stick to the 
mandrel making it difficult to release the cup from the mandrel. 
SUMMARY OF THE PRESENT INVENTION 
In accordance with the present invention a cup making machine is described 
which has been modified to provide a mechanical release of the cup from 
the mandrel prior to blowing the cup off the mandrel. With this 
arrangement a positive release of the cup from the mandrel is assured. 
Another aspect of the invention is the simultaneous lifting of the seam 
clamps from the mandrels by air pressure prior to advancing the mandrels 
to the next station. The air pressure is released when the mandrels are 
stopped allowing the seam clamps to drop onto the overlapped ends of the 
cup side walls thus assuring that edges are sealed. 
Other principal features and advantages of the invention will become 
apparent to those skilled in the art upon review of the following 
drawings, the detailed description and the appended claims.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
The present invention relates to the operation of a cup making machine and 
more particularly to an air actuated seam clamp assembly 12 and mechanical 
cup ejection assembly 14. Referring to FIG. 1 an exemplary cup making 
machine 16 is shown which generally includes a mandrel turret 18, a 
transfer turret 20 and a rimming turret 22 mounted on a frame 25. The 
mandrel turret 18 is rotated in a step by step or indexing manner into 
alignment with each of the surrounding work stations 28, 30, 34, 36, 38, 
40 and 42. In this regard a bottom blank 26 is applied to the end of a 
mandrel 24 at the bottom blank work station 28. The mandrel 24 is stepped 
to a bottom reformer station 30 wherein the edges of the bottom blank are 
folded outwardly. The mandrel 24 is then stepped into alignment with the 
transfer turret 20 wherein a side wall blank 34 is transferred from a 
hopper 32 to a position beneath the mandrel 24. The side wall blank 34 is 
folded about the mandrel 24, the edges of the bottom blank are heated, 
overlapped and sealed along the seam by the seam clamp assembly 12. The 
mandrel is then stepped in sequence to a bottom heat station 36, a roller 
in-curl station 38 and a bottom finish station 40. 
Once the bottom blank is formed and sealed the cup is transferred to a 
discharge station 42 where it is transferred to a rimming turret 44, 
rotated to a lube station 46 and then rotated to a rimming precurl station 
48 where the upper lip of the side wall is curled outwardly. From that 
station the cup is indexed to a rimming finish curl station 50 which 
finishes the curl portion along the top of the cup to make an attractive 
edge. The cup is then moved to a cup blow off station 52 for removal of 
the finished cup. 
Referring more particularly to FIGS. 2, 3 and 4 a cross section of the 
turret 18 and one of the mandrels 24 is shown. The turret 18 is supported 
on a shaft 58 which is seated in a bearing housing 60 having a number of 
tapered roller bearings 62. Each mandrel 24 generally includes a hollow 
tapered housing 64 having a flange 68 and a tubular assembly 66 which is 
axially aligned in housing 64. The flange 68 being secured to the turret 
18. 
The tubular assembly 66 includes a flange 67 at one end which engages the 
outer end of the housing 64. An axial passage 70 is provided through the 
tubular member 66 which is connected to a number of angularly offset air 
passages 72 in the flange 67. The inner end of member 66 is supported by a 
housing 74 having an axial passage 76 and a radial flange 78 at the end 
thereof. The housing 74 is biased to a neutral position by means of a 
spring 80 positioned between flange 78 on housing 74 and a shoulder 65 on 
housing 64. The tubular member 66 is biased to a neutral position by the 
spring 80 which is seated on flange 78 on the end of housing 74 and a 
shoulder 65 on housing 64 (FIG. 3). The tubular member 66 is moved axially 
outwardly to release a cup 65 from the mandrel by means of a cam roller 
assembly 84 which is positioned to engage the end of a pin 86 mounted in 
passage 76 in housing 74. A flange 92 is provided on pin 86 in a position 
to engage a flange 78 at the end of passage 76. An overtravel spring 90 is 
provided in passage 76 in a position to engage the flange 92 on pin 86 and 
the end 93 of pin 66. 
The tubular member 66 is extended to initially release the cup 65 from the 
mandrel by means of the offset cam roller assembly 84 which is actuated by 
a fixed cam plate 96 as shown in FIG. 5. In this regard the cam plate 96 
is mounted on the lower end of the fixed cam shaft 98. The cam plate 96 
includes a cam 100 on the outer periphery which bridges the in-curl 
station 38, bottom finish station 40 and cup discharge station 42. The cam 
roller assemblies 84 as shown in FIG. 3 generally include a plate 102 
pivotally mounted in a mandrel mounting plate 104 which is supported on 
shaft 98 by a roller bearing 95. The cam roller assembly 84 includes a 
first cam roller 106 and a second cam roller 108 eccentrically mounted on 
plate 102 by means of a pin 105. The first cam roller 106 is positioned to 
engage the periphery of the cam plate 96 and the second cam roller 108 is 
positioned to engage the end of the pin 86. 
In operation and referring to FIGS. 4 and 5 when the first cam roller 106 
passes line 107 located between stations 36 and 38 and engages the cam 100 
on cam plate 96, the cam plate 102 will pivot the second cam roller 108 
into engagement with the end of the pin 86 pushing the tubular assembly 66 
outwardly as shown in FIG. 4 to mechanically release the cup 65 from the 
mandrel housing 64. The pin 86 will remain extended through the in-curl 
station 38, the bottom finish station 40 and discharge or cup blow off 
station 42. When the roller 106 reaches the end of the cam 100 at line 
109, the springs 80 and 90 will return the pin 86 and housing 66 to their 
original position and pivot the cam plate 102 back to its original 
position. When the mandrels 24 reach the blow off station 42 compressed 
air is admitted into the passages 70 and 72 to blow the cup off of the end 
of the mandrel into a receptacle 110 on the rimming turret 22. 
In this regard a manifold plate 112 is mounted on the cam shaft 98. Air 
passages 111, 113 and 115 as shown in FIG. 7 are provided in the bottom of 
plate 112. Air openings 117, 119 and 121 are respectively connected to 
passages 111, 113 and 115. A pneumatic plate 114 is mounted on the turret 
18 which pivots with the mandrels 24. An air passage 116 is provided in 
the pneumatic plate 114 and an air passage 118 is provided in mandrel 
mounting plate 18 which connect the manifold plate 112 to the bushing 120 
which supports the pin 86. An air passage 122 is provided in pin 86 which 
is connected to the passages 70 and 72 in tubular assembly 66. When the 
mandrel rotates to the bottom blank work station 28, the air passages 70 
and 72 are connected to the vacuum passage 113 in the diaphragm plate 112. 
In this regard it should be noted in FIG. 7 that the plate 112 includes a 
pressure passage 121, a vent passage 117 and a vacuum passage 119. 
Seam Clamp Assembly 
The seam clamp assembly 12 is positioned to engage and seal the seam 125 on 
the side wall of the cup. In this regard the side wall of the cup is 
wrapped around the mandrel 64 with the edges of the side wall overlapping 
on the top of the mandrel. The seam clamp assemblies 12 are held in the 
open or up position by air which on release allows the seam clamp 
assemblies to drop down on the seam. 
Referring to FIGS. 4, 5 and 6 the seam clamp assembly 12 generally includes 
a seam clamp arm 126 which is mounted for reciprocal motion on seam clamp 
shafts 128 and secured thereto by bolts 130 and plates 135. A seam clamp 
132 is pivotally mounted on the seam clamp arm 126 by means of a pin 134 
mounted on a bracket 136 which is secured to the clamp arm 126 by bolts 
138. The clamp arm 126 is free to pivot on pin 134 when moved into 
engagement with the tapered side wall of the housing 64. 
The clamp arms 126 are simultaneously elevated, each time the mandrels 64 
are indexed to the next stations. This is achieved by means of a cup 
shaped seam clamp lifter 140 which is secured to a piston 142 by bolts 
144. The seam clamp lifter 140 includes a rim 146 around the outer 
perimeter of lifter 140 which is positioned to engage the end of a bolt 
148 mounted on the end of the seam clamp arm 126. The lifter 140 is 
elevated by admitting air under pressure into a chamber 150 located 
between the piston 142 and the bearing housing 152. A number of springs 
145 are provided around the lifter for biasing the piston 142 to the down 
position. 
In operation each time the mandrel turret 18 is advanced to the next work 
station, the lifter 140 is elevated to lift the seam clamp assemblies 12 
off of the mandrel turret 18. The lifter is elevated by pressurizing 
chamber 150 in bearing housing 152. The lip 146 engages the end of the 
bolt 148 to raise the seam clamp off of the seam in the side wall of the 
cup 65. 
An adjustable limit stop assembly 154 is provided to control the amount of 
pressure on the mandrel. The limit stop assembly includes a first screw 
156 seated on the top of the mandrel beneath each of the seam clamp arms. 
A second adjustable screw 158 is provided on each of the seam clamp arms 
126 which is aligned with the screw 156. A lock nut 160 is provided on 
screw 158 to adjust the amount of pressure exerted by the seam clamp 132 
on the ends of the side wall clamp. It should be noted that the seam clamp 
assemblies are dropped simultaneously with the movement of the mandrel to 
the blow off station. 
Thus, it should be apparent that there has been provided in accordance with 
the present invention a cup making machine that fully satisfies the 
objectives and advantages set forth above. Although the invention has been 
described in conjunction with specific embodiments thereof, it is evident 
that many alternatives, modifications and variations will be apparent to 
those skilled in the art. Accordingly, it is intended to embrace all such 
alternatives, modifications and variations that fall within the spirit and 
broad scope of the appended claims.