Light detection device with integrated photodiode and thin film transistor

A light detection device includes: a TFT having a semiconductor layer supported on a substrate, a source electrode, a drain electrode, and a gate electrode; a photodiode having a bottom electrode electrically connected to the drain electrode, a semiconductor laminate structure, and a top electrode; and an electrode made of the same conductive film as the bottom electrode and arranged on the semiconductor layer with an insulating layer interposed therebetween.

TECHNICAL FIELD

The present invention relates to a light detection device that includes photodiodes and thin film transistors.

BACKGROUND ART

Flat-panel detection devices, which have photodiodes for converting light to electric charge and thin film transistors (TFTs) that function as switching devices arranged in a matrix, are widely used as image sensors, photosensors, and the like. Flat-panel detection devices, when further equipped with a wavelength conversion layer such as a scintillator that converts radiation into light, are widely used as radiation detection devices (such as adhesive image sensors or X-ray detection devices) in the field of medicine, for example. Flat-panel radiation detection devices (FPD: flat panel detectors) detect radiation through an indirect conversion scheme in which the scintillator (such as a Csl scintillator) converts the radiation (X-rays, for example) into light and then the photodiodes convert the light into electric charge. Alternatively, instead of an indirect conversion scheme, it is possible to detect radiation using a direct conversion scheme in which radiation information is converted into direct electrical signals by a photoelectric conversion layer (such as an Se layer). In general, indirect conversion schemes have a higher S/N ratio (signal-to-noise ratio) than direction conversion schemes, which makes it possible to detection radiation with a small amount of exposure.

Patent Document 1 discloses a radiation imaging device that includes photodiodes, TFTs, and a wavelength conversion layer.

RELATED ART DOCUMENTS

Patent Documents

SUMMARY OF THE INVENTION

Problems to be Solved by the Invention

According to research performed by the inventors of the present invention, however, the radiation imaging device described in Patent Document 1 is not sufficiently reliable.

The present invention was made to solve the above-mentioned problem and aims at improving the reliability of a light detection device that has photodiodes and TFTs.

Means for Solving the Problems

A light detection device according to an embodiment of the present invention includes: a substrate; a thin film transistor on the substrate, the thin film transistor including a semiconductor layer, a source electrode, a drain electrode, and a gate electrode; an insulating layer that covers the semiconductor layer; a photodiode formed on the insulating layer, the photodiode including a bottom electrode directly connected to the drain electrode of the thin film transistor through a contact hole formed in the insulating layer, a semiconductor laminate structure, and a top electrode that sandwiches the semiconductor laminate structure with the bottom electrode; and an electrode formed on the insulating layer, the electrode being made of a same conductive film as the bottom electrode of the photodiode and arranged so as to overlap the semiconductor layer with the insulating layer interposed therebetween, the electrode being either one of the gate electrode or a separate electrode different from the gate electrode.

In one embodiment, the gate electrode is arranged between the substrate and the semiconductor layer of the thin film transistor, and the electrode includes a portion facing the gate electrode across the semiconductor layer of the thin film transistor.

In one embodiment, the electrode is the separate electrode different from the gate electrode and is electrically connected to the gate electrode.

In one embodiment, the electrode is the separate electrode different from the gate electrode and is electrically connected to the source electrode.

In one embodiment, the electrode is the separate electrode different from the gate electrode and is in an electrically floating state.

In one embodiment, the electrode is the separate electrode different from the gate electrode and is connected to a wiring line that is electrically isolated from both the source electrode and the gate electrode.

In one embodiment, the electrode is the gate electrode.

In one embodiment, an additional electrode between the substrate and the semiconductor layer is further included, the additional electrode being connected to a wiring line that is electrically isolated from both the source electrode and the gate electrode

In one embodiment, the semiconductor layer of the thin film transistor includes an oxide semiconductor.

In one embodiment, the oxide semiconductor includes an In—Ga—Zn—O semiconductor.

In one embodiment, the In—Ga—Zn—O semiconductor includes crystalline sections.

Effects of the Invention

Embodiments of the present invention improve the reliability of a light detection device having photodiodes and TFTs.

DETAILED DESCRIPTION OF EMBODIMENTS

First, the reasons, as found by the inventors of the present invention, that the reliability of the radiation imaging device in Patent Document 1 is insufficient will be explained.

The radiation imaging device of Patent Document 1 is made by forming the TFTs and then forming the photodiodes. As an example, one of the reasons the reliability of the radiation imaging device of Patent Document 1 is insufficient is it was found that, in the process of forming the photodiodes, the semiconductor layer of the TFTs is damaged (such as due to etching), which changes the properties of the TFTs. A change in the properties of the TFTs means, for example, an increase in OFF current (leakage current), a shifting of the threshold voltage, or the like. Such issues concerning insufficient reliability often tend to occur in radiation imaging devices in which dry etching is used during the photodiode forming process and/or an oxide semiconductor is used as the semiconductor layer (active layer) of the TFTs. Oxide semiconductors include In—Ga—Zn—O semiconductors that have indium, gallium, zinc, and oxygen as the primary components thereof, for example.

In general, the thickness of the semiconductor laminate structure is greater than the thickness of the semiconductor layer of the TFT; thus, in the process of forming the semiconductor laminate structure of the photodiode, etching can take a long time. Furthermore, in the etching process, due to unevenness (variation) in the thickness of the layer and/or deposition film to be etched, there are times when the layer below the layer to be etched is etched (overetching), for example. In the radiation imaging device of Patent Document 1, as shown by FIG. 1 of Patent Document 1, the semiconductor layer of the TFT is covered by an insulating layer that is formed from a film below the bottom electrode of the photodiode. In the etching process for forming the semiconductor laminate structure of the photodiode, the semiconductor layer of the TFT in the radiation imaging device of Patent Document 1 can be damaged (processing damage) by the insulating film being etched and/or charge accumulating on the insulating film (charge-up). Damaging of the semiconductor layer can cause the radiation imaging device of Patent Document 1 to have initial variations in the properties of the TFTs therein. The changing of the TFT properties and/or variation in the properties of the TFTs caused the issue of insufficient reliability in the radiation imaging device of Patent Document 1.

Generally, dry etching tends to cause more processing damage than wet etching. Moreover, TFTs that have an oxide semiconductor as semiconductor layer material tend to have larger changes in properties than TFTs using silicon-based semiconductors due to being heat-treated and/or changes in the concentration of oxygen in the film contacting the semiconductor layer.

It should be noted that these explanations are observations by the inventors of the present invention and do not limit the present invention.

A light detection device according to embodiments of the present invention will be described below with reference to the drawings. The light detection device according to one embodiment is a flat-panel photosensor, image sensor, or radiation detection device (X-ray imaging display device), for example. The present invention, however, is not limited to the embodiments below. In the drawings described below, constituting components having practically the same functions are shown with common reference characters, and descriptions thereof may be omitted.

FIG. 1shows a schematic cross-sectional and plan view of a light detection device100according to an embodiment of the present invention.FIG. 1(a)is a schematic cross-sectional view of the light detection device100along the line1A-1A′ inFIG. 1(b), andFIG. 1(b)is a schematic plan view of the light detection device100.

As shown inFIG. 1(a), the light detection device100includes a TFT10, photodiode20, and electrode50. The TFT10includes a semiconductor layer12supported by a substrate11, a source electrode14and drain electrode16, and a gate electrode18. The TFT10of the light detection device10is a bottom gate-type TFT. The photodiode20includes a bottom electrode22electrically connected to the drain electrode16, a semiconductor laminate structure24, and a top electrode26. The electrode50is formed of the same semiconductor film as the bottom electrode22and is arranged so as to overlap the semiconductor layer12with an insulating layer (first passivation film61, for example) therebetween.

The light detection device100includes the electrode50formed of the same conductive film as the bottom electrode22, and when viewed from a direction normal to the substrate11, the electrode50overlaps the semiconductor layer12with the insulating layer (first passivation film61) interposed therebetween; therefore, during the process (etching process, for example) of forming the semiconductor laminate structure24, the electrode50can function as an etch-stop for the insulating layer (first passivation film61). Furthermore, during the process of forming the semiconductor laminate structure24(dry etching process, for example), the electrode50can suppress charge from accumulating on the insulating layer (first passivation film61). Due to the above reasons, damage to the semiconductor layer12can be reduced during the process of forming the semiconductor laminate structure24. The light detection device100suppresses changes in the properties of the TFT10and reduces variation in the properties of the TFT10, thus exhibiting excellent reliability. It is preferable that the electrode50, when seen from the direction normal to the substrate11, overlap at least a portion of the semiconductor layer12serving as the channel region. It is preferable that the electrode50, when seen from the direction normal to the substrate11, overlap the entirety of the semiconductor layer12.

The electrode50is made from the same conductive film as the bottom electrode22, and thus the light detection device100does not require additional manufacturing steps and has excellent reliability.

The TFT10further includes a gate insulating film13between the gate electrode18and the semiconductor layer12. The TFT10may further include an insulating film (not shown) so as to contact at least a portion of the top of the semiconductor layer12serving as the channel region. This insulating film can function as an etch-stop during the formation of the source electrode14and the drain electrode16. The photodiode20further includes a bias electrode28on the top electrode26, for example. The light detection device100further includes a second passivation film62and a planarizing film64on the electrode50and photodiode20, for example.

As shown inFIG. 1(b), the TFT10is connected to the corresponding gate bus line18and corresponding source bus line14, and the top electrode26of the photodiode20is connected to a corresponding bias line28. For simplicity, the gate bus line18, source bus line14, and bias line28are shown with the same respective reference characters as the gate electrode18, source electrode14, and bias electrode28.

The light detection device100includes the TFTs10and photodiodes20arrayed in a matrix, for example, and each photodiode20is connected to one of the TFTs10. Each of the plurality of the pixels of the light detection device100is constituted by a photodiode20. The photodiode20converts light that is incident on the semiconductor laminate structure24into charge (electrons or holes). When a voltage is applied between the bias electrode28and the drain electrode16in order to reverse-bias the semiconductor laminate structure24, the light that is incident on the semiconductor laminate structure24is converted to charge excited within the depletion layer. The charge generated by the photodiode20is extracted to outside via the source bus line14by the TFT10connected to the photodiode20being turned ON by a signal supplied to the gate bus line18. In this manner, the light detection device100converts the light that is incident on the semiconductor laminate structure24into current and outputs electrical signals or images.

The light detection device100may further include a wavelength conversion layer (not shown) above the photodiode20. The wavelength conversion layer includes a scintillator (a Csl scintillator, for example). The light detection device, by further including the wavelength conversion layer, can function as a radiation detection device, for example.

The light detection device100may further include an insulating planarizing film (not shown) between the first passivation film61and the bottom electrode22and electrode50. By having this planarizing film, the light detection device100can reduce noise in the charge signals (image signals) and increase the S/N ratio. Furthermore, the planarizing film makes it possible to reduce parasitic capacitance and/or suppress leakage current among the wiring lines.

As shown inFIG. 1(a), the electrode50has a portion facing the gate electrode18through the semiconductor layer12, for example. The electrode50is electrically connected to the gate electrode18, for example. A method of electrically connecting the electrode50to the gate electrode18will be described later with reference toFIGS. 2 and 3. The light detection device100has the electrode50electrically connected to the gate electrode18; therefore, in the process (dry etching process, for example) of forming the semiconductor laminate structure24of the photodiode20, it is possible to suppress changes in the potential of the back channel region of the semiconductor layer12. Accordingly, this reduces variation in the properties of the TFT10. Furthermore, when the electrode50is electrically connected to the gate electrode18, the TFT10has a structure in which two gate electrodes are respectively arranged on both sides of one semiconductor layer (a so-called dual gate or double gate structure). The TFT10, which has the dual gate structure, can cause the voltage applied between the source/drain to disperse, thereby effectively suppressing an increase in OFF current. Due to the TFT10having the dual gate structure, the light detection device100can have excellent reliability.

In the TFT10of the light detection device100, which has the dual gate structure, the electrode50is electrically connected to the gate electrode18, but the light detection device according to embodiments of the present invention is not limited to this. In the light detection device according to an embodiment of the present invention, when the TFT10has a dual gate structure, the electrode50does not need to be electrically connected to the gate electrode18. Alternatively, signal voltages may be individually applied to the electrode50and the gate electrode18. The signal voltages applied to the electrode50and the gate electrode18may be the same or different.

In the light detection device100, each photodiode20is connected to one of the TFTs10, but the light detection device according to embodiments of the present invention is not limited to this. Each of the photodiodes20of the light detection device according to an embodiment of the present invention may be connected to a plurality (2, 3, or more) of TFTs. The light detection device100according to an embodiment of the present invention may further include an amplifier (a source follower [common drain], for example). TFTs in which an oxide semiconductor is used for the material of the semiconductor layer have high mobility, and thus can be used as amplifier TFTs. An imaging device that has three TFTs for every pixel is described in Japanese Patent Application Laid-Open Publication No. 2006-165530, for example.

The light detection device100according to an embodiment of the present invention may further include a storage capacitor (CS) (not shown). Each of the photodiodes20in the light detection device according to an embodiment of the present invention may be connected to one TFT and one storage capacitor, for example. An electro-optical device having one TFT, photodiode, and storage capacitor for each pixel is described in Japanese Patent Application Laid-Open Publication No. 2009-238813 (Japanese Patent No. 5191259), for example.

The photodiode20of the light detection device according to an embodiment of the present invention is not limited to PIN, and may be PN instead.

Next, a method of manufacturing the light detection device100will be described with reference toFIGS. 2 and 3.FIGS. 2(a) to 2(f) and 3(a) to 3(d)are cross-sectional views schematically showing manufacturing steps of the light detection device100.FIGS. 2 and 3are, respectively, cross sections of the TFT/photodiode section, the source/gate contact section, and the bottom electrode/gate contact section of the light inspection device100.

In this example, the “source/gate contact section” shows a location where a gate metal layer (first conductive layer) and source metal layer (second conductive layer) electrically connect to each other. The “bottom electrode/gate contact section” shows a location where the gate metal layer (first conductive layer) and a third conductive layer electrically connect to each other.

In the present specification, “gate metal layer (first conductive layer)” indicates a layer including an electrode, wiring line, terminal, or the like formed by patterning a conductive film that forms a gate electrode and a gate bus line, and may include, in addition to a gate electrode and a gate bus line, a CS bus line, a CS electrode, or the like, for example. Furthermore, “source metal layer (second conductive layer)” is a layer including an electrode, wiring line, terminal, or the like formed by patterning a conductive film that forms a source electrode, drain electrode, and source bus line, and may include, in addition to a source electrode, drain electrode, and source bus line, a drain drawn-out wiring line/electrode (a wiring line/electrode facing a CS bus line or CS electrode so as to form a storage capacitance) or the like, for example. A “third conductive layer” is a layer including an electrode, wiring line, terminal, or the like formed by patterning a conductive film that forms an electrode overlapping the bottom electrode and the semiconductor layer of the photodiode.

The source/gate contact section is formed in order to connect jumper wiring lines (wiring lines that straddle other wiring lines), for example. For example, when two wiring lines in the source metal layer intersect each other, one of the wiring lines connecting to the wiring line (jumper wiring line) in the gate metal layer at the two front and rear locations of the intersections makes it possible to intersect the two wiring lines without causing a short. A structure in which the source metal layer and the gate metal layer are connected to each other can also be formed at the gate terminal and/or source terminal. The laminate structure of the gate terminal and source terminal do not need to be the same as each other, and each individual laminate structure can either be the same as or different from the laminate structure of the source/gate contact section.

First, as shown inFIG. 2(a), the gate electrode18is formed on the substrate11.

The substrate11is a glass substrate or a silicon substrate, for example. The substrate11may be formed of a heat-resistant plastic or resin. The substrate may be formed using polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyether sulfone (PES), an acrylic resin, or a polyimide, for example.

After depositing a first conductive film (gate metal film)18L on the substrate11, the first conductive film18L is patterned to form the first conductive layer (gate metal layer)18L, thereby forming the gate electrode18. For simplicity, the first conductive film18L and the first conductive layer18L that is formed by patterning the first conductive film18L are shown with the same reference character. The gate electrode18is formed of a metal such as aluminum (Al), tungsten (W), molybdenum (Mo), tantalum (Ta), chromium (Cr), titanium (Ti), or copper (Cu), for example. The gate electrode18may be an alloy including the above-mentioned metals. The gate electrode18may be a nitride including the above-mentioned metals. The thickness of the gate electrode is 100 nm to 500 nm, for example. The gate electrode18may be a single layer, or may have a structure in which a plurality of films are stacked on one another. In this example, W and TaN are deposited at a thickness of 370 nm and 50 nm, respectively, so as to form a gate electrode18having a laminate structure of W and TaN (W/TaN=370 nm/50 nm). After using a sputtering device to deposit a film on the substrate via evaporation of W and TaN, a prescribed shape (pattern) is formed through a photolithography process that uses dry etching, thereby forming the gate electrode18.

Next, as shown inFIG. 2(b), the gate insulating film13and semiconductor layer12are formed on the first conductive layer (gate metal layer)18L.

The gate insulating film13includes silicon dioxide (SiO2), silicon nitride (SiNx), silicon oxynitride (SiOxNy) (x>y), or silicon oxynitride (SiNxOy) (x>y), for example. The gate insulating film13may be a single layer or may be a laminate structure of a plurality of films. For example, when the gate insulating film13has a laminate structure of two layers, in order to prevent diffusion of impurities or the like from the substrate11, it is preferable that the bottom layer of the gate insulating film13(the layer facing the substrate11) be formed using silicon nitride (SiNx), silicon oxynitride (SiNxOy) (x>y), or the like, and that the top layer of the gate insulating film13(the layer facing the semiconductor layer12) be formed using silicon dioxide (SiO2) or silicon oxynitride (SiOxNy) (x>y). Mixing a noble gas (such as argon) with the reactive gas used to form the gate insulating film13makes it possible to deposit a precise insulating film at a relatively low temperature. A precise insulating film can reduce the gate leakage current.

In this example, a CVD (chemical vapor deposition) device is used to deposit a 325 nm-thick SiN film as a bottom layer and a 10 nm-thick SiO2film on the bottom film as a top layer to form a gate insulating film13having a laminate structure.

Next, the semiconductor layer12is formed on the gate insulating film13.

The semiconductor layer12includes an In—Ga—Zn—O based semiconductor (hereinafter, abbreviated as “In—Ga—Zn—O semiconductor”), for example. Here, an In—Ga—Zn—O semiconductor is a ternary oxide including In (indium), Ga (gallium), and Zn (zinc), and there is no special limitation to the ratio (composition ratio) of In, Ga, and Zn, and In:Ga:Zn=2:2:1, In:Ga:Zn=1:1:1, and In:Ga:Zn=1:1:2 and the like are included, for example. The semiconductor layer12may include InGaO3(ZnO)5, for example.

A TFT having an In—Ga—Zn—O semiconductor has high mobility (more than 20 times that of an amorphous silicon [a-Si] TFT) and low leakage current (a hundredth of that of an a-Si TFT), and therefore can be suitably used as a driver TFT and a pixel TFT. TFTs that have In—Ga—Zn—O semiconductor layers have high mobility, which can thus facilitate miniaturization of the TFTs. For example, using a TFT that has an In—Ga—Zn—O semiconductor layer makes it possible to greatly reduce power consumption of the light inspection device and/or improve resolution of the light detection device.

The In—Ga—Zn—O semiconductor may be amorphous (non-crystalline) or may include crystalline sections. It is preferable that a crystalline In—Ga—Zn—O semiconductor have a c-axis with an orientation that is mostly vertical to the layer surface. Such a crystalline structure of an In—Ga—Zn—O semiconductor is described in Japanese Patent Application Laid-Open Publication No. 2012-134475, for example. All the content disclosed in Japanese Patent Application Laid-Open Publication No. 2012-134475 is incorporated by reference in the present specification.

Zn—O semiconductors includes semiconductors with no impurity elements added to ZnO and those with impurities added to ZnO. Zn—O semiconductors include semiconductors having added thereto one or several impurity elements from among group 1 elements, group 13 elements, group 14 elements, group 15 elements, group 17 elements, or the like, for example. Zn—O semiconductors include magnesium zinc oxide (MgxZn1-xO) or cadmium zinc oxide (CdxZn1-xO), for example. Zn—O semiconductors may be amorphous (non-crystalline), or may be polycrystalline, or may a microcrystalline state that combines non-crystalline states and polycrystalline states.

The semiconductor layer12may include other semiconductors instead of an oxide semiconductor. The semiconductor layer may include amorphous silicon, polysilicon, low temperature polysilicon, or the like, for example.

The thickness of the semiconductor layer12is 30 nm to 100 nm, for example. In this example, after the semiconductor is deposited through sputtering, a prescribed shape (pattern) is processed via a photolithography process including etching with a resist mask, thereby forming the semiconductor layer12.

Next, as shown inFIG. 2(c), a first contact hole13afor forming the source/gate contact section is formed on the gate insulating film13.

The first contact hole13ais formed through a photolithography process that includes a step of forming a resist mask having an opening for forming the first contact hole13ain the gate insulating film13and a step of etching the gate insulating film13.

The source electrode14and the drain electrode16are formed by depositing the second conductive film (source metal film)14L on the semiconductor layer12and then patterning the second conductive film14L to form the second conductive layer (source metal layer)14L, for example. For simplicity, the second conductive film14L and the second conductive layer14L that is formed by patterning the second conductive film14L are shown with the same reference character. The source electrode14and drain electrode16are typically formed from the same film, but are not limited to this, and may be formed from different films. The source electrode14and the drain electrode16are each made of a metal such as aluminum (Al), tungsten (W), molybdenum (Mo), tantalum (Ta), chromium (Cr), titanium (Ti), or copper (Cu), for example. The source electrode14and the drain electrode16may each be an alloy including the above-mentioned metals. The source electrode14and the drain electrode16may each include a nitride of the above metals. The source electrode14and the drain electrode16may each be a single layer or may have a laminate structure of a plurality of films. The thickness of the source electrode14and drain electrode16is 100 nm to 500 nm each, for example.

In this example, the source electrode14and the drain electrode16are formed having a laminate structure of Ti and Al (Ti/Al/Ti=100 nm/300 nm/30 nm). A sputtering device is used to form Ti and Al films in this order, and then a photolithography process using dry etching processes a prescribed shape (pattern), thereby forming the source electrode14and the drain electrode16.

The first passivation film61is made of an insulating material. The first passivation film61includes silicon nitride, silicon dioxide, silicon oxynitride, or silicon oxynitride. The first passivation film61may be a single layer or may have a structure (2, 3, or more layers) in which a plurality of films have been stacked. The first passivation film61is formed by a plasma CVD method or a sputtering method, for example. The thickness of the first passivation film61is 200 nm to 500 nm, for example. It is preferable that the thickness of the first passivation film61is greater than the thickness cut from the first passivation film61during the step of forming the photodiode20(during the etching step for forming the semiconductor laminate structure24and top electrode26as described later, for example). Furthermore, if necessary, a step may be performed in which the entire surface of the substrate11is heated (to 350°, for example).

Next, two second contact holes61aand61bare formed on the first passivation film61. The second contact hole61is for electrically connecting the drain electrode16to the bottom electrode22, and the second contact hole61bis for forming the bottom electrode/gate contact section. The second contact holes61aand61bare formed with the same method as the first contact hole13a, for example.

A third conductive film22L is deposited and then patterned to form a third conductive layer22L, thereby forming the bottom electrode22and electrode50. For simplicity, the third conductive film22L, and the third conductive layer22L that is formed by patterning the third conductive film22L are shown with the same reference character. The bottom electrode22and electrode50are formed of a metal such as aluminum (Al), tungsten (W), molybdenum (Mo), tantalum (Ta), chromium (Cr), titanium (Ti), or copper (Cu), for example. The bottom electrode22and the electrode50may each be an alloy including the above-mentioned metals. The bottom electrode22and the electrode50may each be a nitride including the above-mentioned metals. The thickness of the bottom electrode22and electrode50is 100 nm to 300 nm each, for example. The bottom electrode22and electrode50may be a single layer, or may have a structure in which a plurality of films are stacked on one another.

In this example, after Mo is deposited at a thickness of 200 nm by sputtering, a prescribed shape (pattern) is formed via a photolithography process using dry etching, thereby forming the bottom electrode22and electrode50.

Next, as shown inFIG. 3(a), the semiconductor laminate structure24and the top electrode26are formed.

If the photodiode20is a PIN type diode, for example, then the semiconductor laminate structure24has an i-type semiconductor layer24iprovided between an n-type semiconductor layer24nand a p-type semiconductor layer24p. The n-type semiconductor layer24nis made of a semiconductor (n-type semiconductor) where electrons, which hold negative charge, are the carriers, and the n-type semiconductor layer24nincludes a region (n+region) in the semiconductor laminate structure24where the concentration of n-type carriers (electrons) is large. The n-type semiconductor layer24nis made of non-crystalline silicon (amorphous silicon: a-Si), for example. The thickness of the n-type semiconductor layer24nis 40 nm to 50 nm, for example. The p-type semiconductor layer24pis made of a semiconductor (p-type semiconductor) where holes, which hold positive charge, are the carriers, and the p-type semiconductor layer24pincludes a region (p+region) in the semiconductor laminate structure24where the concentration of p-type carriers (holes) is large. The p-type semiconductor layer24pis made of non-crystalline silicon, for example. The thickness of the n-type semiconductor layer24pis 10 nm to 50 nm, for example. The i-type semiconductor layer24iis made of a semiconductor layer that has a lower conductivity than the n-type semiconductor layer24nand the p-type semiconductor layer24p, and is made of an intrinsic semiconductor, for example. The i-type semiconductor layer24iis made of non-crystalline silicon, for example. The thickness of the i-type semiconductor layer24iis 400 nm to 1000 nm, for example. The photodiode20, by having the thick i-type semiconductor layer24i, has a thick depletion layer, which makes it possible to have high photoelectric conversion efficiency. Furthermore, the p-type semiconductor layer24pmay be formed by injecting acceptors (B, if the i-type semiconductor layer24iis made of Si, for example) into a region on the end of the i-type semiconductor layer24i(the top part, for example) via ion shower doping or ion implantation, for example.

The top electrode26is made of a transparent conductive material (e.g., IZO or ITO [indium tin oxide]), for example.

In this example, the material of the n-type semiconductor layer24n, i-type semiconductor layer24i, and p-type semiconductor layer24pis deposited on the third conductive layer22L in this order on the entire surface of the substrate11using CVD, and then the transparent conductive material is deposited via sputtering on the regions having the regions where the semiconductor laminate structure24will be formed. Thereafter, a photolithography process is used to form a prescribed shape (pattern), thereby forming the semiconductor laminate structure24and the top electrode26.

The second passivation film62covers the entire surface of the TFT10and all side faces and a portion (end portion) of the top of the photodiode20, for example. The second passivation film62is made of the same material as the first passivation film61, for example. The second passivation film62is formed by using CVD to deposit an insulating material so as to cover the entire surface of the TFT10and the side faces and top of the photodiode20, and then using a photolithography process to open a portion of the top of the photodiode20, for example.

The planarizing film64is formed on the second passivation film62. The planarizing film64is made of an inorganic insulating material (such as silicon dioxide, silicon nitride, silicon oxynitride, silicon nitride oxide, and TEOS [tetraethyl orthosilicate]), or an organic insulating material, for example. The planarizing film64is formed by deposition via CVD and then using a photolithography process with etching (e.g., dry etching) to form a prescribed shape (pattern), for example. If a photosensitive resin is used as the material of the planarizing film64, then patterning is possible without using a photoresist.

The bias line28is formed on the top electrode26. The bias line28is made of Mo, Ti, or the like, for example. The bias line28is formed by deposition via sputtering and then using a photolithography process to form a prescribed shape, for example.

The steps described above manufacture the light detection device100.

FIG. 4shows a schematic cross-sectional and plan view of a light detection device110according to another embodiment of the present invention.FIG. 4(a)is a schematic cross-sectional view of the light detection device110along the line4A-4A′ inFIG. 4(b), andFIG. 4(b)is a schematic plan view of the light detection device110.

As shown inFIG. 4(a)andFIG. 4(b), the light detection device100differs from the light detection device100in that the electrode50is electrically connected to the source electrode14. The light detection device110may otherwise be the same as the light detection device100aside from the electrical connection of the electrode50.

The light detection device110includes the electrode50formed of the same conductive film as the bottom electrode22, and when viewed from a direction normal to the substrate11, the electrode50overlaps the semiconductor layer12with the insulating layer (first passivation film61) interposed therebetween; therefore, during the process (etching process, for example) of forming the semiconductor laminate structure24, the electrode50can function as an etch-stop for the first passivation film61. Furthermore, during the process of forming the semiconductor laminate structure24(dry etching process, for example), the electrode50can suppress charge from accumulating on the first passivation film61. The light detection device110has the electrode50electrically connected to the source electrode14; therefore, during the process of forming the semiconductor laminate structure24(dry etching process, for example), changes in the potential of the back channel region of the semiconductor layer12can be suppressed. Due to the above reasons, damage to the semiconductor layer12can be reduced during the process of forming the semiconductor laminate structure24. The light detection device110suppresses changes in the properties of the TFT10and reduces variation in the properties of the TFT10, thus exhibiting excellent reliability.

The electrode50is made from the same conductive film as the bottom electrode22, and thus the light detection device110does not require additional manufacturing steps and has excellent reliability.

The method of manufacturing the light detection device110may be the same method of manufacturing the light detection device100, except for the electrical connection of the electrode50. In the manufacturing process of the light detection device110, it is possible to omit the process of fabricating the bottom electrode/gate contact section.

Next,FIG. 5shows a schematic cross-sectional and plan view of a light detection device120according to yet another embodiment of the present invention.FIG. 5(a)is a schematic cross-sectional view of the light detection device120along the line5A-5A′ inFIG. 5(b), andFIG. 5(b)is a schematic plan view of the light detection device120.

As shown inFIG. 5(a)andFIG. 5(b), the light detection device120differs from the light detection device100in that the electrode50is electrically floating. The electrode50of the light detection device120is not electrically connected to any other electrodes or wiring lines. The light detection device120may otherwise be the same as the light detection device100aside from the electrical connection of the electrode50.

The light detection device120includes the electrode50formed of the same conductive film as the bottom electrode22, and when viewed from a direction normal to the substrate11, the electrode50overlaps the semiconductor layer12with the insulating layer (first passivation film61) interposed therebetween; therefore, during the process (etching process, for example) of forming the semiconductor laminate structure24, the electrode50can function as an etch-stop for the first passivation film61. Furthermore, during the process of forming the semiconductor laminate structure24(dry etching process, for example), the electrode50can suppress charge from accumulating on the first passivation film61. Due to the above reasons, damage to the semiconductor layer12can be reduced during the process of forming the semiconductor laminate structure24. The light detection device120suppresses changes in the properties of the TFT10and reduces variation in the properties of the TFT10, thus exhibiting excellent reliability.

The electrode50is made from the same conductive film as the bottom electrode22, and thus the light detection device120does not require additional manufacturing steps and has excellent reliability.

The method of manufacturing the light detection device120may be the same method of manufacturing the light detection device100, except for the electrical connection of the electrode50. In the manufacturing process of the light detection device120, it is possible to omit the process of fabricating the bottom electrode/gate contact section.

Next,FIG. 6shows a schematic cross-sectional and plan view of a light detection device130according to yet another embodiment of the present invention.FIG. 6(a)is a schematic cross-sectional view of the light detection device130along the line6A-6A′ inFIG. 6(b), andFIG. 6(b)is a schematic plan view of the light detection device130.

As shown inFIG. 6(a)andFIG. 6(b), the light detection device130differs from the light detection device100in that the electrode50is electrically connected to a wiring line that is electrically isolated from both the source electrode14and the gate electrode18. The light detection device130may otherwise be the same as the light detection device100aside from the electrical connection of the electrode50.

The light detection device130includes the electrode50formed of the same conductive film as the bottom electrode22, and when viewed from a direction normal to the substrate11, the electrode50overlaps the semiconductor layer12with the insulating layer (first passivation film61) interposed therebetween; therefore, during the process (etching process, for example) of forming the semiconductor laminate structure24, the electrode50can function as an etch-stop for the first passivation film61. Furthermore, during the process of forming the semiconductor laminate structure24(dry etching process, for example), the electrode50can suppress charge from accumulating on the first passivation film61. The light detection device130has the electrode50electrically connected to a wiring line that is electrically isolated from both the source electrode14and the gate electrode18; therefore, during the process of forming the semiconductor laminate structure24(dry etching process, for example), changes in the potential of the back channel region of the semiconductor layer12can be suppressed. Due to the above reasons, damage to the semiconductor layer12can be reduced during the process of forming the semiconductor laminate structure24. The light detection device130suppresses changes in the properties of the TFT10and reduces variation in the properties of the TFT10, thus exhibiting excellent reliability.

The electrode50is made from the same conductive film as the bottom electrode22, and thus the light detection device130does not require additional manufacturing steps and has excellent reliability.

The light detection device130can control (adjust) the threshold voltage of the TFT10by applying a voltage signal that differs from the gate voltage to the electrode50. The light detection device130can effectively reduce variation in the properties of the TFT10.

The method of manufacturing the light detection device130may be the same method of manufacturing the light detection device100, except for the electrical connection of the electrode50. In the manufacturing process of the light detection device130, it is possible to omit the process of fabricating the bottom electrode/gate contact section.

Next,FIG. 7shows a schematic cross-sectional and plan view of a light detection device140according to yet another embodiment of the present invention.FIG. 7(a)is a schematic cross-sectional view of the light detection device140along the line7A-7A′ inFIG. 7(b), andFIG. 7(b)is a schematic plan view of the light detection device140.

As shown inFIG. 7(a)andFIG. 7(b), the electrode50of the light detection device140functions as the gate electrode18. The light detection device140has an additional electrode19between the substrate11and the semiconductor layer12, and the additional electrode19is electrically connected to a wiring line that is electrically isolated from both the source electrode14and the gate electrode50. The light detection device140may otherwise be the same as the light detection device100aside from the above-mentioned aspects.

The light detection device140includes the electrode50formed of the same conductive film as the bottom electrode22, and when viewed from a direction normal to the substrate11, the electrode50overlaps the semiconductor layer12with the insulating layer (first passivation film61) interposed therebetween; therefore, during the process (etching process, for example) of forming the semiconductor laminate structure24, the electrode50can function as an etch-stop for the first passivation film61. Furthermore, during the process of forming the semiconductor laminate structure24(dry etching process, for example), the electrode50can suppress charge from accumulating on the first passivation film61. The light detection device140has the electrode50functioning as the gate electrode18; therefore, during the process of forming the semiconductor laminate structure24(dry etching process, for example), changes in the potential of the back channel region of the semiconductor layer12can be suppressed. Due to the above reasons, damage to the semiconductor layer12can be reduced during the process of forming the semiconductor laminate structure24. The light detection device140suppresses changes in the properties of the TFT10and reduces variation in the properties of the TFT10, thus exhibiting excellent reliability.

The electrode50is made from the same conductive film as the bottom electrode22, and thus the light detection device140does not require additional manufacturing steps and has excellent reliability.

The TFT10of the light detection device140is a top-gate TFT in which the electrode50functions as the gate electrode18. The additional electrode19of the light detection device140can function as a light-shielding film that prevents light from the substrate11direction (such as backlight [not shown]) from entering the semiconductor layer12, thereby making it possible to suppress changes in the properties of the TFT10. The light detection device140can have the light-shielding film and top-gate TFT without adding new steps to the manufacturing process of the light detection device100.

The additional electrode19of the light detection device140is made of the same film as the gate electrode18of the light detection device100, for example. The method of manufacturing the light detection device140may be the same method of manufacturing the light detection device100, except for the electrical connection of the electrode50and additional electrode19. In the manufacturing process of the light detection device140, it is possible to omit the process of fabricating the bottom electrode/gate contact section.

Next,FIG. 8shows a schematic cross-sectional and plan view of a light detection device150according to yet another embodiment of the present invention.FIG. 8(a)is a schematic cross-sectional view of the light detection device150along the line8A-8A′ inFIG. 8(b), andFIG. 8(b)is a schematic plan view of the light detection device150.

As shown inFIG. 8(a)andFIG. 8(b), the electrode50of the light detection device150functions as the gate electrode18. The light detection device150does not have an additional electrode between the substrate11and the semiconductor layer12. The light detection device150may be the same as the light detection device140, except for not having the additional electrode between the substrate11and the semiconductor layer12.

The light detection device150includes the electrode50formed of the same conductive film as the bottom electrode22, and when viewed from a direction normal to the substrate11, the electrode50overlaps the semiconductor layer12with the insulating layer (first passivation film61) interposed therebetween; therefore, during the process (etching process, for example) of forming the semiconductor laminate structure24, the electrode50can function as an etch-stop for the first passivation film61. Furthermore, during the process of forming the semiconductor laminate structure24(dry etching process, for example), the electrode50can suppress charge from accumulating on the first passivation film61. The light detection device150has the electrode50functioning as the gate electrode18; therefore, during the process of forming the semiconductor laminate structure24(dry etching process, for example), changes in the potential of the back channel region of the semiconductor layer12can be suppressed. Due to the above reasons, damage to the semiconductor layer12can be reduced during the process of forming the semiconductor laminate structure24. The light detection device150suppresses changes in the properties of the TFT10and reduces variation in the properties of the TFT10, thus exhibiting excellent reliability.

The electrode50is made from the same conductive film as the bottom electrode22, and thus the light detection device150does not require additional manufacturing steps and has excellent reliability.

The light detection device150does not have the additional electrode, and thus can be manufactured in fewer steps than the light detection device140. The method of manufacturing the light detection device150may be the same method of manufacturing the light detection device140, except for not having the additional electrode19.

INDUSTRIAL APPLICABILITY

The light detection device according to the embodiments of the present invention is used for various types of light detection devices or radiation detection devices, such as flat-panel X-ray detection devices, image sensors, and the like. The detection device of the embodiments of the present invention is not limited to the medical field and can be used in the non-destructive testing of baggage or the like at airports, for example.

DESCRIPTION OF REFERENCE CHARACTERS