Method of producing a package, particularly for packaging products, and package formed using such a method

A method of producing a package, particularly for packaging products, the method including the steps of feeding a sheet material to a forming die; deforming and cutting the sheet material to obtain a hollow semifinished body of revolution having at least one inlet opening; forming, on an edge of the semifinished body, two localized bends on opposite sides of the opening and aligned with each other along an axis; permanently deforming the semifinished body by rotating two portions of the semifinished body, located on opposite sides of the axis, about the axis to form an elongated body in a stable, at least partly-open condition, and which may be brought manually into an unstable closed condition in which it is maintained by a releasable retaining device.

BACKGROUND OF THE INVENTION 
The present invention relates to a method of producing a package, 
particularly but not exclusively for packaging products. 
Products in general are packaged in packages or containers formed by first 
forming a flat blank having a number of cuts defining a number of panels 
and tabs; folding the panels and tabs, normally along preformed bend 
lines; and then connecting the panels and tabs firmly to one another by 
inserting the tabs, for example, inside corresponding slits formed on the 
panels or other tabs, or by gumming the various parts together. 
Though widely used, known packages of the type described above are fairly 
expensive and time-consuming to produce, mainly on account of the complex 
design of both the blanks themselves and the machinery for producing and 
folding them. 
Moreover, at least some known packages also fail to maintain their shape 
adequately, due to the large number of cuts, preformed bend lines, and 
points or portions connecting the various parts of the blank, which 
inevitably result, in time, in relative movement of the various component 
parts, and in a gradual, noticeable impairment in the original appearance 
of the package. 
SUMMARY OF THE INVENTION 
It is an object of the present invention to provide a method of producing a 
package, particularly for packaging products, designed to overcome the 
aforementioned drawbacks. 
According to the present invention, there is provided a method of producing 
a package, particularly for packaging products, characterized by 
comprising the steps of feeding a sheet material to a forming station; 
permanently deforming said sheet material to form a hollow portion; 
cutting said sheet material to form a hollow semifinished body having at 
least one inlet opening; forming on said hollow semifinished body two 
localized bends on opposite sides of said opening and aligned with each 
other along an axis; and permanently deforming said semifinished body by 
rotating two portions of the semifinished body, located on opposite sides 
of said axis, about the axis to form a body in a stable, partly-open 
configuration. 
The present invention also relates to a package, particularly for packaging 
products. 
According to the present invention, there is also provided a package, 
particularly for packaging products, characterized by comprising an 
elongated body having an axis and formed from a single piece of 
permanently deformable sheet material; the body comprising two concave 
portions defining at least one inlet opening and movable, with respect to 
each other and about said axis, between a parted position corresponding to 
a stable open configuration of the body, and a mating position 
corresponding to an unstable closed configuration of the body; releasable 
retaining means being provided to maintain said body in said unstable 
closed configuration.

DETAILED DESCRIPTION OF THE INVENTION 
Number 1 in FIGS. 1 and 2 indicates a tapering package conveniently, but 
not exclusively, for packaging articles, preferably gift items. Package 1 
comprises an elongated body 2 having a respective longitudinal axis 3, and 
which is preferably made of thermoplastic material, or of ordinary paper 
material possibly covered with sheets of plastic material. Body 2 is also 
conveniently made of leather or highly deformable metal material such as 
aluminum or copper. 
Still with reference to FIGS. 1 and 2, body 2 comprises two convex 
elongated portions 4 and 5 located on opposite sides of axis 3 with 
respective concavities facing each other. Portions 4 and 5 are integral 
with each other, and have respective curved free end edges 6, 7, the end 
portions 8 of which converge at two points 9 and 10 spaced apart along 
axis 3 and defining the opposite vertices of body 2. In use, portions 4 
and 5 rotate, with respect to each other and about axis 3, between a 
parted position corresponding to a stable open condition of body 2 (FIG. 
1) in which respective edges 6, 7 define an inlet opening 12 of body 2, 
and a mating position corresponding to a closed condition of body 2 (FIG. 
2) in which edge 6 of portion 4 extends and is superimposed on an 
intermediate portion of portion 5. 
Still with reference to FIGS. 1 and 2, package 1 also comprises a 
releasable retaining device 13 for maintaining body 2 in the closed 
position, and which in turn comprises a slit 14 formed in portion 4, and a 
tab 15 formed in portion 5 and insertable through slit 14. 
Alternatively, as shown in FIG. 3, device 13 comprises a cavity or seat 15a 
formed by permanently deforming a portion of portion 5, close to edge 7; 
and a projection 16 formed by permanently deforming portion 4, and which 
clicks inside seat 15a. 
As shown in FIG. 4, device 13 comprises a curved blade element 18, in turn 
comprising an intermediate portion 19 extending in contact with an inner 
surface of body 2 and connected, conveniently glued, integrally to body 2, 
and two shaped end portions 20 which are mutually engaged/released when 
portions 4 and 5 are rotated between said parted and mating positions. In 
a variation not shown, at least portion 19 of element 18 extends in 
contact with an outer surface of body 2. In both cases, intermediate 
portion 19 is elastically deformable and so formed as, in use, to move 
portions 4 and 5 into the parted position and body 2 into the open 
position. 
As shown in FIG. 5, device 13 comprises a straightforward annular element 
21 preferably made of sheet material, and which is fitted on to body 2 
when portions 4 and 5 are substantially in the mating position. 
As shown in FIG. 6, device 13 comprises a toothed or railed zipper 22. 
The FIG. 7 embodiment shows a package 1a similar to package 1, and the 
component parts of which are indicated, where possible, using the same 
numbering system as for the corresponding parts of package 1. 
Package 1a comprises a body 23, which only differs from body 2 by 
comprising two openings 24 facing each other coaxially with axis 3, and 
closed by respective cover elements 25. Elements 25 are made of the same 
material as body 23, or of transparent or opaque materials, and are fitted 
directly to body 23 in known manner (not shown), e.g. by means of an 
appendix, or are fitted by means of flexible, relatively movable plate 
elements 27 to an element 26 supporting an article housed inside body 23. 
The FIG. 8 embodiment shows a package 1b similar to package 1, and the 
component parts of which are indicated, where possible, using the same 
numbering system as for the corresponding parts of package 1. 
Package 1b comprises a body 28, which only differs from body 2 by the 
vertex coincident with point 9 again lying along axis 3 but being located 
inside body 28. Body 28 is therefore defined longitudinally by an edge 29, 
which defines a support for body 28 and lies in a plane substantially 
perpendicular to axis 3, and from which extends inwards of body 28 a 
tapered hollow portion 30 with its concavity facing outwards. 
With reference to FIGS. 9 to 14, package 1 is formed from a flexible sheet 
material, conveniently a strip 31, which is fed in known manner to a 
forming station housing a known stamping tool 32, which, in the example 
described, comprises a bottom die 33 defining a substantially 
hemispherical cavity 34, a top punch 35 movable to and from cavity 34, a 
strip-holder 36, and a cutting unit 37 shown only partly. 
An end portion of strip 31 positioned on die 33 is held on die 33 by 
strip-holder 36; and, at the same time, punch 35 is lowered to permanently 
deform the portion inside cavity 34 to form a hollow hemispherical bowl 38 
(FIG. 11) having an inlet opening 39. Cutting unit 37 then makes a first 
cut of strip 31 along a cutting line L1 (FIG. 10), e.g. substantially 
crosswise to the traveling direction of strip 31, to form a body 41 (FIG. 
11) comprising, in addition to hemispherical bowl 38, an outer flange 42 
extending from an outer edge of hemispherical bowl 38. A known cutting 
unit (not shown) then makes a second cut along a closed cutting line L2 
substantially coincident with an outer edge of hemispherical bowl 38, to 
form a first hemispherical hollow blank 43 (FIG. 12) and a second flat 
annular blank 44. Simultaneously with the second cut, a further two cuts 
are made in diametrically-opposed portions of bowl 38--eventually defining 
portions 4 and 5--to form slit 14 and tab 15. 
At this point, two localized bends 46 are formed on the edge of 
hemispherical blank 43, along a diametrical axis 47 of blank 43, and which 
eventually define the vertices of body 2; and blank 43 is then permanently 
deformed further by rotating the portions in which slit 14 and tab 15 are 
formed in relation to each other and about axis 47 to obtain body 2 in the 
stable open position (FIG. 1) and with its own axis 3 coincident with axis 
47. 
At this point, by simply exerting manual pressure on portions 4 and 5 of 
body 2 to rotate portions 4 and 5 further about axis 3, 47, body 2 may be 
set to the closed position in which portions 4 and 5 overlap, and tab 15 
positively engages slit 14. Tab 15 is released from slit 14, and hence 
package 1 opened, by rotating portions 4 and 5 further and in the same 
direction as before about axis 3, 47, and then releasing them to allow 
body 2 to return automatically to the open position. 
Blank 44, on the other hand, is deformed and possibly cut again to form a 
supporting element for body 2, or to form element 26. 
In the event retaining device 13 comprises seat 15a and projection 16 (FIG. 
3), a permanent deformation operation, conveniently a drawing operation, 
is substituted for said further cuts. 
In the event device 13 comprises element 18 or 21, said further cuts and 
said permanent deformation operation are dispensed with, the preformed 
element 18 is glued to the surface of body 2 in the open position, and 
element 21 is simply fitted on to body 2 in the closed position. 
Package 1a is formed in the same way as package 1, except for comprising 
the further step of removing both the end portions of body 2 close to the 
vertices to form the two openings 24 coaxial with axis 3, each of which is 
then closed by a respective cover element 25. 
The formation of package 1b, on the other hand, differs from that of 
package 1 by comprising the further operation of folding a portion of 
blank 43, not affected by the cuts to form tab 15 and slit 14, towards a 
diametrically-opposed portion of blank 43 to form an outwardly-open hollow 
portion 48, on the edge of which one of said bends 46 is subsequently 
formed. 
Packages 1, 1a, 1b as described therefore comprise respective bodies 2, 23, 
28, each formed from a flat blank of sheet material, and each having no 
cuts or preformed bend lines. Bodies 2 and 23 are even formed in one 
piece. Unlike known packages, packages 1, 1a, 1b therefore maintain not 
only their original configuration but also, and above all, their original 
appearance. 
Packages 1, 1a, 1b as described are therefore extremely easy to produce, 
can all be produced on commonly used tools, and are therefore extremely 
cheap to make, while at the same time maintaining a high standard of 
appearance. 
Clearly, changes may be made to packages 1, 1a, 1b as described herein 
without, however, departing from the scope of the present invention. In 
particular, the form of bodies 2, 23, 28 may differ from those described 
by way of example. The final shape in fact of bodies 2, 23, 28 is a direct 
result of the shape of hollow blank 43, which may differ in form and shape 
from those described, and, in particular, may comprise a number of 
different integral hollow bodies of revolution. The shape of blank 43 in 
fact obviously depends exclusively on the shape of punch 35 and cavity 34. 
Packages 1, 1a, 1b as described may obviously comprise retaining devices, 
for maintaining respective bodies 2, 23, 28 in the closed position, other 
than those described by way of example, and may also comprise gripping 
means, such as one or more rigid or flexible handles. 
Packages 1, 1a, 1b as described may obviously be used for applications 
other than that described by way of example. In particular, as opposed to 
being used singly, the packages may be used in combination with other, not 
necessarily similar, packages; for which purpose, each package may 
comprise connecting elements for connection to other packages and located, 
for example, close to the vertices of the respective body. 
Finally, each package 1, 1a, 1b may comprise at least one hanger element by 
which to hang the package to a respective supporting element. In 
particular, the hanger element may comprise a first elongated portion, 
e.g. a cord or chain, and a second fastening portion housed at least 
partly inside the respective body.