Multi-piece nestable basket set and methods

Multi-piece nestable basket sets are disclosed. In some embodiments, the basket sets comprise a handle component and a basket component. The present disclosure describes a system of shipping the components separately and assembling the components into a basket set prior to retail sale to customers. Exemplary basket components are configured to allow a first basket component to nest within a second basket component. In some embodiments, the basket sets herein can provide a centrally-located handle so that the set may be carried with one hand. A connecting mechanism is described wherein a handle component is connected to a basket component to create an integrated basket set that resists disassembly. Multiple embodiments of connecting mechanisms are described. One exemplary connecting mechanism comprises a handle component having two flanges that snap onto the base of a basket.

TECHNICAL FIELD

Embodiments of the present disclosure relate generally to multi-piece nestable basket sets, and, more particularly, to multi-piece nestable basket sets configured to nest for shipment and be assembled prior to sale.

BACKGROUND

Parenting in today's economy may be different in some aspect than the parenting in generations past, but one thing remains constant throughout the ages: parents want the best for their children. Many times, providing the best means selecting the best consumer care products for a child. Luckily, in today's competitive market, parents have a tremendous number of products to choose from. One area for parental choice is in child and infant bath and shower products. Whether it be choosing a night-time bath product or finding an extra-gentle product for their child, parents today can find the products that meet their needs.

In addition to the great number of bath and shower product choices in the market, ancillary products designed to assist parents with bath time are also numerous. One such product is the bath basket, which is made to contain and transport the bath products. Regularly, bath baskets are also employed to display bath products at the retail level, wherein the products and the basket are sold as a set. These sets are wonderful for parents as they provide both the products and the carrying tool to assist with their child's bath. Because they are so useful to parents, many types of bath baskets are found at retailers worldwide.

The abundancy of bath baskets creates a very real logistical problem for manufacturers: shipping costs. Shipping costs are directly related to the volume of the packaged products. To reduce the volume required to ship the baskets, many manufacturers create baskets that can nest within each other—thereby reducing wasted space around the baskets. The issue with these baskets is that handles used for transporting the basket are along the sides of the basket. What this means for a parent is that two hands are needed to carry the basket. The parent can either carry the basket or the child, but not both.

Other baskets provide a central handle so that a parent can carry the bath goods with one arm and carry their child with the other arm. With current baskets designs, however, this construction prevents the baskets from nesting; the handle in the center thereby increases the shipping volume, and cost, of the baskets.

Therefore, although parents are presented with numerous choices for their daily bath-time routines, their choices are limited by the manufacturers' shipping requirements. What is needed, therefore, is a basket that considers the parents' desire to transport bath goods with one hand, yet also considers the manufacturers' desire to have a basket that nests neatly to reduce shipping costs.

SUMMARY

Aspects of the present disclosure address these concerns as well as other needs that will become apparent upon reading the description below in conjunction with the drawings. Briefly described, embodiments of the present disclosure relate generally to multi-piece nestable basket sets. Embodiments of the present disclosure can include a handle component and a basket component. In some embodiments, the handle component and the basket component are manufactured separately. The handle component and basket component can, therefore, be shipped separately.

In some embodiments, the handle component and the basket component comprise a connecting mechanism that allows the components to be connected after shipment. In some embodiments described herein, the connecting mechanism is found on the bottom portion of the handle and within the base of the basket. In some embodiments, the bottom portion of the handle comprises two flanges, wherein the flanges are configured to snap onto the base of a basket at a connecting hole in the base. Additional embodiments of a connection mechanism are descried in greater detail. In some embodiments, the connecting mechanisms described herein are configured to lock the handle and basket components in a manner that resists disassembly. As will be appreciated after reading this disclosure, a connecting mechanism that resists disassembly is beneficial when safety is of concern.

In some embodiments of the present disclosure, space-saving systems and methods are described. In some embodiments, basket components are configured to nest within other basket components. For example, in some embodiments of the present disclosure, baskets sets are described wherein a first basket is inserted into the opening of a second basket, thereby nesting the multiple basket components together. The nesting capabilities described herein are a substantial improvement for basket sets, because consumers can receive a basket set with a central handle, and manufacturers save space because the central handle is not present in the basket set as shipped; rather, the central handle can be connected to the basket upon receipt by the retailer or consumer.

An embodiment provides a nestable basket set comprising a basket and a handle. The basket can comprise a wall defining a perimeter of the basket, a base, an upper rim proximate an upper side of the wall, a lower rim proximate a lower side of the wall, and at least one drain hole in the base. The handle can be detachable to the basket. When the handle is attached to the basket, the handle can extend to a position above the basket proximate an axis of the basket. The upper rim can define an upper rim perimeter and the lower rim can define a lower rim perimeter. The upper rim perimeter can be greater than the lower rim perimeter, which can allow nesting of baskets from multiple basket sets.

In any of the embodiments disclosed herein, the handle can comprise a first end and a second end. When the handle is attached to the basket, the first end of the handle can extend to the position above the basket proximate the axis of the basket. When the handle is attached to the basket, the second end can be attached to the base.

In any of the embodiments disclosed herein, the base can comprise a connection hole.

In any of the embodiments disclosed herein, the second end of the handle can comprise an upper flange having an upper flange perimeter, a lower flange having a lower flange perimeter greater than the upper flange perimeter, and a groove positioned between the upper flange and lower flange. When the handle is attached to the basket, the second end of the handle can extend through the connection hole such that the lower flange is proximate a lower side of the base, the upper flange is proximate an upper side of the base, and a portion of the base extends into the groove.

In any of the embodiments disclosed herein, the upper flange of the handle can comprise an angled edge, such that an upper edge of the upper flange has an upper edge perimeter and a lower edge of the upper flange has a lower edge perimeter greater than the upper edge perimeter.

In any of the embodiments disclosed herein, the first end of the handle can comprise a holding surface.

In any of the embodiments disclosed herein, the holding surface can define a loop.

In any of the embodiments disclosed herein, the nestable basket can further comprise at least one decorative drain hole positioned in the wall. The at least one decorative drain hole can have a shape substantially identical to a shape defined by the loop of the handle.

In any of the embodiments disclosed herein, the holding surface can comprise a groove.

In any of the embodiments disclosed herein, the lower rim can be non-planar with the base, such that when the basket rests on a planar surface, a gap is present between the base and the planar surface. A width of the gap can be greater than or equal to a width of a lower flange of the handle.

In any of the embodiments disclosed herein, the base can comprise a raised offset. The raised offset can create a gap between the raised offset and a planar surface when the basket rests on the planar surface. A width of the gap can be greater than or equal to a width of a lower flange of the handle.

Another embodiment provides a nestable basket storage system comprising a first nestable basket set, and a second nestable basket set. The basket of the first nestable basket set can be nested in the basket of the second nestable basket set.

Another embodiment provides a method of transporting nestable baskets, comprising: providing a first nestable basket; providing a second nestable basket set; and nesting the basket of the first nestable basket set into the basket of the second nestable basket set to create a nested basket system.

In any of the embodiments disclosed herein, the method can further comprise transporting the nested basket system to a destination.

In any of the embodiments disclosed herein, the method can further comprise: un-nesting the basket of the first nestable basket set from the basket of the second nestable basket set; and attaching the handle of the first nestable basket set to the basket of the first nestable basket set.

In any of the embodiments disclosed herein, the method can further comprise attaching the handle of the second nestable basket set to the basket of the second nestable basket set.

In any of the embodiments disclosed herein, attaching the handle of the first nestable basket set to the basket of the first nestable basket set can comprise inserting a first end of the handle of the first nestable basket set through a connection hole in the base of the basket of the first nestable basket set.

In any of the embodiments disclosed herein, attaching the handle of the first nestable basket set to the basket of the first nestable basket set can further comprise snapping an edge of the connection hole of the base of the first nestable basket between an upper and lower flange of the handle of the first nestable basket set.

In any of the embodiments disclosed herein, attaching the handle of the second nestable basket set to the basket of the second nestable basket set can comprise: inserting a first end of the handle of the second nestable basket set through a connection hole in the base of the basket of the second nestable basket set; and snapping an edge of the connection hole of the base of the second nestable basket between an upper and lower flange of the handle of the second nestable basket set.

These and other aspects of the present disclosure are described in the Detailed Description below and the accompanying figures. Other aspects and features of embodiments of the present disclosure will become apparent to those of ordinary skill in the art upon reviewing the following description of specific, example embodiments of the present disclosure in concert with the figures. While features of the present disclosure may be discussed relative to certain embodiments and figures, all embodiments of the present disclosure can include one or more of the features discussed herein. Further, while one or more embodiments may be discussed as having certain advantageous features, one or more of such features may also be used with the various embodiments of the disclosure discussed herein. In similar fashion, while example embodiments may be discussed below as device, system, or method embodiments, it is to be understood that such example embodiments can be implemented in various devices, systems, and methods of the present disclosure.

DETAILED DESCRIPTION

Although certain embodiments of the disclosure are explained in detail, it is to be understood that other embodiments are contemplated. Accordingly, it is not intended that the disclosure is limited in its scope to the details of construction and arrangement of components set forth in the following description or illustrated in the drawings. Other embodiments of the disclosure are capable of being practiced or carried out in various ways. Also, in describing the embodiments, specific terminology will be resorted to for the sake of clarity. It is intended that each term contemplates its broadest meaning as understood by those skilled in the art and includes all technical equivalents which operate in a similar manner to accomplish a similar purpose.

It should also be noted that, as used in the specification and the appended claims, the singular forms “a,” “an” and “the” include plural references unless the context clearly dictates otherwise. References to a composition containing “a” constituent is intended to include other constituents in addition to the one named.

Ranges may be expressed herein as from “about” or “approximately” or “substantially” one particular value and/or to “about” or “approximately” or “substantially” another particular value. When such a range is expressed, other exemplary embodiments include from the one particular value and/or to the other particular value.

It is also to be understood that the mention of one or more method steps does not preclude the presence of additional method steps or intervening method steps between those steps expressly identified. Moreover, although the term “step” may be used herein to connote different aspects of methods employed, the term should not be interpreted as implying any particular order among or between various steps herein disclosed unless and except when the order of individual steps is explicitly required.

The components described hereinafter as making up various elements of the disclosure are intended to be illustrative and not restrictive. Many suitable components that would perform the same or similar functions as the components described herein are intended to be embraced within the scope of the disclosure. Such other components not described herein can include, but are not limited to, for example, similar components that are developed after development of the presently disclosed subject matter. Additionally, the components described herein may apply to any other component within the disclosure. Merely discussing a feature or component in relation to one embodiment does not preclude the feature or component from being used or associated with another embodiment.

To facilitate an understanding of the principles and features of the disclosure, various illustrative embodiments are explained below. In particular, the presently disclosed subject matter is described in the context of being multi-piece nestable basket sets configured to nest for shipment and be assembled prior to sale. The present disclosure, however, is not so limited and can be applicable in other contexts. For example and not limitation, some embodiments of the present disclosure may improve other carrying systems that may benefit from nesting capabilities during shipment. Additionally, embodiments of the present disclosure may improve transport of many items, including, for example and not limitation, bath products, toys, bottles, or any other consumer good. These embodiments are contemplated within the scope of the present disclosure. Accordingly, when the present disclosure is described in the context of multi-piece nestable basket sets configured to nest for shipment and be assembled prior to sale, it will be understood that other embodiments can take the place of those referred to.

In some embodiments, the present disclosure discusses multi-piece nestable basket sets configured to nest for shipment and be assembled prior to sale. For example, a basket set may comprise a handle component and a basket component, each shipped separately and later assembled, wherein the baskets components can nest. A basket set as described herein may comprise more than two components that must be assembled prior to sale. In the present disclosure, when a basket set is referred to as being assembled “prior to sale,” this means that the basket set is assembled from its multiple components prior to retail. Many basket sets described herein are not sold directly to consumers in their individual two or more components; in some embodiments, the basket sets are configured to prevent a consumer from disassembling the set. It is also conceived, however, that the system and methods presented in this disclosure may be valuable in consumer-facing contexts. As such, it is also conceived that a multi-piece nestable basket may also be supplied as separate components to consumers.

In some embodiments, a multi-piece basket set of the present disclosure comprises a central handle with a top portion and a bottom portion. In some embodiments, the bottom portion of the handle comprises two flanges: an upper flange and a bottom flange. The bottom portion of the handle may be configured to connect with a connecting hole located on the bottom of a basket component, wherein the bottom flange rests below the connecting hole and the upper flange rests above the connecting hole. It is conceived that the bottom flange of the handle is wider than the connecting hole, to an extent where the bottom flange cannot be pulled through the connecting hole. It is also conceived that the upper flange is also wider than the connecting hole, but to an extent where the upper flange can be pulled through the connecting hole with sufficient force.

In some embodiments the bottom portion of the handle is round and the connecting hole is round. As will be appreciated by those skilled in the art, however, any other shape may also create the desired connection between the handle and the basket, including but not limited to ovals or squares. In some embodiments, the bottom portion of the handle does not comprise flanges, but instead comprises alternative connection mechanisms. For example, the connection may comprise a bayonet mount wherein the male end is on either the bottom of the handle or within the basket, and wherein the female end is on the opposite component. Other embodiments are conceived and are either discussed within the present disclosure or are known by those having ordinary skill in the art.

In some embodiments, a multi-piece basket set of the present disclosure comprises a basket component having a central connecting hole, as described above. For clarification, in the detailed description of the present disclosure, the term “basket” refers to the basket component of a multi-piece basket set; the term basket and basket component can be used interchangeably. The entire integrated unit (i.e., including all sub components) shall be referred to as a set or basket set in the detailed disclosure. In some embodiments, the basket comprises a base and one or more walls extending upwardly from the base. In some embodiments, the base comprises drain holes that allow water or other liquids to flow out of the bottom of the basket. In some embodiments, the one or more walls comprise drain holes, and in some embodiments both the bottom and one or more walls comprise drain holes.

In some embodiments, the bottom and one or more walls of a basket are configured to allow a first basket to nest within a second basket. In some embodiments, the one or more walls of a basket are either vertical or slanted outward from the center of the basket such that a top basket can nest within a bottom basket. In some embodiments, a basket has an upper rim along the top of the one or more walls and a lower rim along the bottom of the one or more walls. The base of the basket may be connected to the one or more walls proximate the lower rim. In some embodiments, the upper rim may be round, the lower rim may be round, or both. It is conceived, however, that the rims may have any shape so long as the shapes allow nesting.

Referring now to the figures, wherein like reference numerals represent like parts throughout the views, exemplary embodiments will be described in detail.FIG. 1is a top perspective view of an exemplary basket set100with a handle105and a basket110, according to some embodiments. As seen in the figure, some embodiments of the present technology provide a handle105in a central location within the basket110. As will be appreciated, a handle in the central location allows single-hand transportation. In some embodiments, and as shown throughout the drawings, a single handle105is connected to the basket110. As will be appreciated, the systems and methods described in the present disclosure also allow for a plurality of handles or a single handle that connects to the basket110at a plurality of locations.

In some embodiments, a basket110may have one or more walls. In some embodiments, and as shown, a basket110may have a single, circular wall115that forms a radius around the handle105. When referring to a wall115, it will be understood that the wall115refers to outer boundary of the basket110, wherein the wall115and the base120create an open, internal volume for holding items. Therefore, when referring to a wall115, it will be appreciated that the wall115may comprise one or more wall components (e.g., a square-shaped basket may have four wall components, but the perimeter will be referred to as a wall115). In other embodiments, and as described in more detail herein, the basket110and one or more walls115may comprise alternative shapes. In some embodiments, the wall115comprises drain holes125to allow water and other liquids to flow out of the basket110. The drain holes125may be any shape that allows liquids to escape the basket. In addition to drain holes125, some embodiments of the present design comprise decorative drain holes130. A decorative drain hole130may be placed in the wall115in addition to the standard drain holes125or in lieu of the standard drain holes125. In some embodiments, only one type of drain hole125,130is present in the wall115.

In some embodiments, a handle105has a top portion, a bottom portion, and a handle shaft135between the two portions. The bottom portion is proximate the base120of the basket110; the top portion is opposite the base120and comprises a holding surface140. The holding surface140may have any shape desirable to allow a user to grasp and hold the set100. Examples, and not limitations, of shapes that may be used include loops, t-handles, pegs, or any other handle surface known by those with skill in the art. The present figure shows a holding surface140having a handle loop145. A handle loop may have any desired shape, including the “droplet” shape shown in the figure. In some embodiments, a decorative drain hole130may mirror the shape of a handle loop145. For example, the present drawing shows a decorative drain hole130and a handle loop145having a “droplet” shape. In some embodiments, the holding surface140comprises a cutout150, wherein the cutout is configured decrease the amount of material necessary to form the holding surface yet maintain the surface area of the holding surface140for grasping and carrying.

In some embodiments, and as described herein to aid in shipping, the handle105and basket110are manufactured separately and shipped in two or more separate pieces. InFIG. 1, and in several other drawings, the set100is shown as one integrated set, wherein the handle105is attached to the basket110. The examples shown as an integrated set100are exemplary consumer-facing embodiments, in accordance with some embodiments of the present disclosure. The set100will be assembled from its plurality of components at a point in the supply chain prior to retail sale to the customer. However, as previously described, it will be appreciated that the technology disclosed herein may also apply to retail goods, wherein the plurality of components is sold to the customer in separate components.

In some embodiments, the one or more components of the basket set100may be manufactured out of a plastic material. For example and not limitation, the components (i.e., handle105, basket110, or any other component) of a basket set100may be manufactured from polypropylene, high-density polyethylene, polystyrene, or any other plastic known by those having skill in the art to be desirable for a basket set100. The water and corrosion resistance of plastic may be desirable if a basket set100is to be used in and around water. However, other materials besides plastics function with the present technology, and those materials are considered herein.

FIG. 2is a bottom perspective view of an exemplary a basket set100, according to some embodiments. In some embodiments, the base120comprises one or more bottom drain holes205. The bottom drain holes205may be shaped like the drain holes125,130in the wall (discussed inFIG. 1). In some embodiments, and as shown, the bottom drain holes205may be staggered to prevent a perforation line, or weak area, in the base120; but any bottom drain hole205configure is conceived. In some embodiments, the bottom surface of the base120comprises one or more label areas210, wherein the label areas210are free of bottom drain holes205. The label areas210may be used for providing information. For example and not limitation, the labels areas210may be configured to display textual information. The textual information may be printed or displayed directly on the bottom surface of the base120. In some embodiments, a decal, sticker, or other label may be placed on the one or more label areas210to display the textual information. As will be appreciated, the textual information that may or may not be placed on one or more label areas210may include, for example, safety information, manufacturer identification, recycling information, or any other information valuable to a consumer. For example, in one embodiment, the basket set100may be used to transport and hold child and infant bath products. In such an embodiment, it may be beneficiation to display warnings to the consumer that the basket is not a toy.

In some embodiments, the basket set100comprises an upper rim215and a lower rim220. The upper rim215may be along the top portion of the wall115, and the lower rim220may be along the bottom portion of the wall115. As will be appreciated, the upper rim215may protrude (i.e., either towards the center of the basket110, away from the center of the basket, or both) from the wall115to create both a lip for grasping and extra structural support for the top of the basket110. In some embodiments, the lower rim220is proximate the base120. In some embodiments, the lower rim220extends beyond the base120such that the base120is slightly inset from the lower rim220(as shown in the perspective view, wherein an interior surface of a wall115can be seen around the perimeter of the base120). As will be appreciated, when a lower rim220extends beyond the base120, the base120will not sit flush on a surface when the basket110is placed base-side-down; instead, the lower rim220will rest upon the surface, creating a gap between the surface and the base120. Such an exemplary embodiment provides a space for the handle105to protrude through the base120. As seen inFIG. 2, a bottom flange225of a handle105rests below the base120. The bottom flange225will be discussed in greater detail in the discussions forFIGS. 6-9.

In some embodiments, the lower rim220does not extend beyond the base120but is instead flush with the base120. As will be appreciated, this exemplary embodiment allows the base120to rest upon a surface when a basket110is placed base-side-down. To accommodate a bottom flange225protruding through the base120, the base120may comprise an offset, wherein a portion of the base120is raised, thereby allowing the bottom flange225to protrude through the base120yet still allow the base120to rest upon a surface. In some embodiments of the present disclosure, a handle105does not protrude through the base120(i.e., an alternative connection mechanism, as will be described, is used and a flange dose not rest below the base). In embodiments where a handle does not protrude through the base120, the base may be inset from the lower rim220or flush with the lower rim220.

FIG. 3is a side view of an exemplary basket set100, according to some embodiments. Embodiments of the present disclosure have a total assembled height305. The total assembled height305corresponds to the height from resting surface of the basket110to the top of the holding surface140of the handle105. As will appreciated, the total assembled height305depends on what goods or items are to be stored within the basket110. For example and not limitation, if a bath soap bottle has an average height of approximately 175 mm, it would be beneficial that the top of the holding surface140extend above the top of the of the bath soap bottle a few centimeters to aid in grabbing the handle (i.e., 4 cm—for a total assembled height305of approximately 215 mm). It is also conceived that numerous other items may be transported by an embodiment of the present disclosure. Therefore, it is conceived that total assembled height305may range from about 100 mm to about 300 mm. However, these are not limitations, and it will be appreciated that the total assembled height305may be of any range that may benefit from the features of a basket set100described herein.

Embodiments of the present disclosure have a basket height310. The basket height310may be within any range, but it is conceived that the basket height310is less than the total assembled height305. Again, as will appreciated, the basket height310depends on what goods or items are to be stored within the basket110. For example and not limitation, if a bath soap bottle has an average height of approximately 175 mm, it would be beneficial that the basket height310extent partially up the height of the bath soap bottle, for example 75 mm, so that the bottle will not easily fall from the basket110. Therefore, it is conceived that basket height310may range from about 50 mm to about 150 mm. However, these are not limitations, and it will be appreciated that basket height310may be of any range that may benefit from the features of a basket set100described herein.

Embodiments of the present disclosure have a basket base width315. The basket base width315represents the maximum footprint of the basket110. The basket base width315does not represent the internal width of the basket at the base (from this view, the internal width cannot be seen). The internal width of the basket at the base will be several millimeters smaller than the basket base width315, depending on the thickness of the wall115. It is conceived that the wall115has a thickness of approximately 1 mm to 3 mm; therefore, the internal width of the basket will be approximately 2 mm to 6 mm less than the basket base width315. The internal width of the basket is discussed in greater detail inFIG. 5.

As will appreciated, the basket base width315may have any range of values. In some embodiments, the basket base width315may be small so as to decrease the footprint of the basket110and allow it to fit in smaller areas, for example and not limitation, the corner of a bathtub. In some embodiments, the basket base width315may be large so as to increase its equilibrium. For example, when a total assembled height305is large, it may be beneficial to have a larger basket base width315so that a greater force (i.e., torque) is needed to be applied to the handle105to upend the basket set100. Therefore, it is conceived that basket base width315may range from about 75 mm to about 300 mm. However, these are not limitations, and it will be appreciated that basket base width315may be of any range that may benefit from the features of a basket set100described herein.

Embodiments of the present disclosure have a basket top width320. The basket top width320corresponds to the diameter from one edge of the upper rim215to another. Again, as will appreciated, the basket top width320depends on what goods or items are to be stored within the basket110. It is conceived that the basket top width320may range from about 100 mm to about 350 mm. The one limitation is that the basket top width320should be larger than the basket base width315(and the top opening width as discussed further inFIG. 5). The reason for this larger width is to aid in nesting capabilities, which will be appreciated by those in the art and will be described in more detail in the detailed discussion accompanyingFIG. 10.

FIG. 4is a side view of the exemplary basket set100shown inFIG. 3, but wherein the exemplary embodiment inFIG. 3is rotated 90 degrees, according to some embodiments. Embodiments of the present disclosure have a handle shaft width405. The handle shaft width405may be any range. As will be appreciated, the handle shaft width405will depend on the characteristics desired for an elongated handle105. For example, the handle shaft width405may be small as to provide more room around the handle104within the basket110; the handle shaft width405may be large as to allow greater handle105strength when carrying multiple items within the basket110. It is conceived that the handle shaft width405may comprise a thickness of from between about 5 mm to about 50 mm. However, these are not limitations, and it will be appreciated that handle shaft width405may be of any range that may benefit from the features of a basket set100described herein.

In some embodiments and as shown, the holding surface140may taper inwardly from the handle shaft135. Although the taper is not essential for a device described in the present disclosure, the taper may be beneficial when the handle shaft width405is of significant size, thereby providing a smaller holding surface140for grasping.

FIG. 5is a top view of an exemplary assembled basket set100, according to some embodiments. Embodiments of the present disclosure have a basket internal base width505, as introduced in the discussion forFIG. 3. The same considerations are true for this width as with others previously discussed: the width must be sufficient to hold items of interest. It is conceived that the basket internal base width505may be of from about 75 mm to about 300 mm. However, again, these are not limitations and other ranges are conceived.

Embodiments of the present disclosure have a top opening width510. The top opening width510differs from the basket top width320(discussed inFIG. 3) in that the top opening width510is the internal width of the basket opening. The basket top width320also includes a rim width515of an upper rim215. The rim width515creates both a lip for grasping and extra structural support for the top of the basket110. It is conceived that the rim width515is within a range of from about 3 mm to about 30 mm, but other ranges are considered, as will be appreciated by those having skill in the art.

In some embodiments, the top opening width510has a diameter of from about 100 mm to about 350 mm, depending on the items to be stored within the basket110. One limitation is that the top opening width510should be equal to or greater than the basket base width315(shown inFIG. 3). By having a top opening width510equal to or larger than the basket base width315, a second basket may slide into the basket110, thus aiding in nesting capabilities. The nesting capabilities are described in more detail in the detailed discussion accompanyingFIG. 10.

In some embodiments, the basket110comprises a connecting hole520. The connecting hole520may be located within the base120of the basket110. In the figure, the hole itself is obstructed by the base of a handle; the hole is shown and described in greater detail inFIG. 7. In some embodiments, the connecting hole520is configured to attach the basket110to a handle. In some embodiments, the connecting hole520has a larger width than the holding surface140. This exemplary embodiment allows the holding surface140to pass through the connecting hole520so that the bottom portion of the handle (not shown in this top view) may attach to the connecting hole520.

In some embodiments and as shown, the basket110comprises a round shape. As will be appreciated, many other shapes are acceptable for the presently-disclosed technology. For example and not limitation, the basket110may be oval, square, heart-shaped, star-shaped, or any other shape that comprises these described features and is configured to allow two or more baskets to nest.

FIG. 6is a bottom view of an exemplary assembled basket set100, according to some embodiments. In some embodiments, a bottom flange225of a handle rests below the bottom surface of the basket base120. In some embodiments, the diameter of the bottom flange225is larger than a connecting hole520(not shown because of the smaller diameter). In such embodiments, the bottom flange225prohibits the handle from being pulled through the connecting hole520any farther than the flange.

As previously described and as shown in the exemplary embodiment inFIG. 6, the lower rim220may extend beyond the base120such that the base120is slightly inset from the lower rim220. Although such an embodiment is not essential to a basket set100, an inset base120provides space for a bottom flange225protruding through the base120.

FIG. 7is a perspective view of an exemplary disassembled basket set100, according to some embodiments. In some embodiments, the handle105and the basket110are shipped separately and assembled at a point in the supply chain prior to retail sale to a customer. The drawing shows two components of a basket set100, although a basket set100may comprise more than two components. For example and not limitation, the handle105may comprise multiple components (e.g., the holding surface140may be separate from the handle shaft135).

In some embodiments, a handle comprises a handle base705, wherein the handle base705comprises one of any number of connection mechanisms configured to connect the handle105to the basket110. In some embodiments and as shown, a connection mechanism may comprise flanges configured to restrict movement of the handle105though a connecting hole520. In such an embodiment, the handle105passes through the connecting hole520of the basket110and connects to the connecting hole520at the handle base705. InFIG. 7, the dashed line does not indicate the direction in which the handle105will be inserted into the base120of this embodiment; instead, the handle105will pass through the bottom of the basket110in the present figure. As will be appreciated, in a design where the handle105passes through the connecting hole520, the handle surface140must be smaller than the connecting hole520or be otherwise configured to pass through the connecting hole520.

In some embodiments, a handle base705comprises an upper flange710and a bottom flange225. The upper flange710and the bottom flange225both have widths (or diameters in the case of a round embodiment, as shown) larger than the width of a connecting hole520. When a handle105is inserted through a connecting hole520, the handle105will be pulled until the upper flange710contacts the bottom of the connecting hole520. The handle105will then be pulled with sufficient force to overcome the resistance created by the upper flange710having a greater width than the connecting hole520, and the upper flange710will pass through the connecting hole520. The bottom flange225will then contact the bottom of the connecting hole520. As will be appreciated, in some embodiments, the bottom flange225has a greater width than the upper flange710. This greater width of the bottom flange225will prohibit the handle105from being pulled any farther through the connecting hole520. In this embodiment, the handle105will, at this point, be rigidly connected to the basket110at the connecting hole520.

In some embodiments, a base120comprises a connecting ring715around the perimeter of the connecting hole520. When a handle105is pulled through a connecting hole520, it may be beneficial for the perimeter of the connecting hole520to be stronger than the rest of the base120. For example, the base120may be produced in a thin plastic or other material so as to decrease the amount of material used, but it may be desired to have a stronger surface at the connection mechanism. A connecting ring715may serve this purpose by providing a thicker base around the perimeter of the connecting hole520to increase the integrity of the connection between the handle105and the base120. This embodiment is shown in greater detail inFIG. 8. A thinker connecting ring715is, however, not essential for a functioning basket set100.

In some embodiments, the connection mechanism between the handle105and basket110does not comprise flanges. For example and not limitation, in some embodiments, the handle base705comprises a male or female side of a bayonet mount, and the base120of the basket110may comprise the corresponding female or male side of a bayonet mount. To provide the axial, springing force needed to create a rigid and fixed bayonet mount, at least one of the handle base705and the base120of the basket set100may comprise a separating mechanism to push one component from the other. For example, at least one of the handle base705and base120may comprise a plastic flange that will deform when the two components are pressed together, thereby creating the spring tension necessary to produce a locked bayonet mount. Other designs can provide the spring tension necessary for a bayonet mount; those designs are considered. In an embodiment where the connection mechanism is a bayonet mount, the embodiment must account for the intended use of the basket set100. For example, if a basket set100is to be used for transporting child and infant goods, the design must consider the safety of the child or infant. Therefore, in some embodiments, the bayonet mount is strong enough to resist the wrist-twisting strength of, for example, a child under the age of three. One example would be a bayonet mount that does not malfunction when a particular torque (e.g., 2 Nm, 4 Nm, 6 Nm, 8 Nm, or 10 Nm) is applied to the handle105.

Another exemplary connection mechanism is a threaded connection between the handle base705and base120. For example, the handle base705may comprise the male or female threads of a threaded connection, and base120may comprise the corresponding female or male threads of a threaded connection. However, in such an embodiment, the same considerations for intended use as described above must be made. As will be appreciated, if child safety is a concern, the same torsional resistance considerations as described above must be made. In some embodiments, other connection mechanisms are used for the presently disclosed technology, and those connection mechanisms are well known in the art and are considered herein.

FIG. 8is a cross section of the embodiment shown inFIG. 5, taken through the center of the basket set100and through the center of the handle surface140, according to some embodiments. The embodiment shown in the figure comprises a connection mechanism having two flanges, as previously disclosed. InFIG. 8, the upper flange710and bottom flange225both have widths (i.e., diameters because the components are round in this exemplary embodiment) greater than the width of the connecting hole520. Although a connecting hole520cannot shown in this two-dimensional cutout view, the perimeter of the hole in the present figure is shown by a connecting ring715. In some embodiments and as shown, the connecting ring715is thicker from top to bottom than the remainder of the base120, thereby creating a stronger surface at the point of connection.

To assemble the exemplary embodiment depicted inFIG. 8, a handle105is pulled through the hole in the base120until the upper flange710contacts the connecting ring715. Because the upper flange710is wider than the connecting ring715, sufficient force is needed to pull the upper flange710through the connecting ring715. Once the upper flange710passes through the connecting ring715, the bottom of the connecting ring715contacts the bottom flange225. In some embodiments, the bottom flange225has a greater width than the upper flange710. In some embodiments, the wider bottom flange225prohibits the handle from being pulled any farther through the hole at the connecting ring715. At this point, the connecting ring715rests between two flanges, thus creating a rigidly-assembled construct.

FIG. 9is a detail view of the exemplary connecting mechanism shown inFIG. 8, according to some embodiments. The embodiment shown inFIG. 9is an already-assembled basket set, wherein the upper flange710has been pulled through a connecting ring715(a connecting hole is not shown in this two-dimensional cutout). The connecting ring715in the figure now rests between the upper flange710and bottom flange225.

In some embodiments, once a basket set is assembled, it may be desirable for the components to resist disassembly. For example, if a basket set is to be used for child and infant bath products, it may be desirable that a handle105, once assembled, not disconnect from a basket110. A non-removable handle105may aid in preventing a child from fitting his or her hand within an open connecting hole. Considering these design aspects, in some embodiments of the present design, a connecting mechanism is configured to resist disassembly. In some embodiments, an upper flange710may be configured resist disassembly by having a width sufficient to resist the upper flange710from being pulled back through a connecting ring715once assembled. As will be appreciated, an embodiment using a width differential as a connection mechanism must consider both the amount of force required to assemble the components and the amount of force required to disassemble the components; if the width difference between the upper flange710and the connecting hole is too great, it may be difficult or impossible to pull the upper flange710through a connecting hole to assemble the set. It is conceived, therefore, that the upper flange710may have a width that is of from about 0.25 mm to about 2.00 mm larger than the width of the connecting hole (or connecting ring715in the present embodiment). In other words, in the embodiment shown inFIG. 9, the upper flange710may overhang the connecting ring715by about 0.125 mm to about 1.00 mm. For example and not limitation, an upper flange710may have a diameter of 48.00 mm and a connection hole may have a diameter of 47.40 mm. In this embodiment the upper flange710is 0.6 mm wider than the connecting hole (i.e., the flange overhangs the connecting ring715by 0.3 mm); this embodiment may aid assembly yet also resist disassembly. Although these dimensions may be beneficial for a system as described herein, the dimensions are merely exemplary, and any other range is conceived, depending on the design features desired for the system.

In some embodiments, the shape of the upper flange710may aid assembly yet resist disassembly. For example and not limitation, as shown inFIG. 9, the top of an upper flange710may comprise a beveled edge, and the bottom of an upper flange710may comprise a sharp angle. A beveled top may facilitate pulling an upper flange710through a connecting hole, yet a sharp-angled bottom may prohibit pulling the upper flange710back through a connecting hole.

In some embodiments, a spacing tab905is placed along the perimeter of the base120of the basket110to aid in nesting capabilities. A more detailed description of exemplary spacing tabs is provided in the discussion forFIGS. 10-11.

FIG. 10is a perspective view of two nested baskets, in accordance with some embodiments. As previously described, shipping costs are directly related to the volume required to ship a product. Therefore, it may be desirable for a basket set as described herein to be able to nest within another basket set during shipment.FIG. 10is an example of a nestable configuration. In some embodiments, a first basket1005may fit within the interior volume of a second basket1010. In this embodiment, less space is wasted within the interior volume of any given basket because one or more baskets fill the interior volume.

As previously described, nesting capabilities of two baskets depends a great deal on the dimensions and/or shape of a basket. In some embodiments a basket base width315is smaller than a top opening width510. By being smaller at the base than at the top opening, a first basket1005may slide freely into a second basket1010. In such an embodiment, and as shown, the smaller width at the bottom of the basket and the larger width at the top of the basket creates a slight slope or slant to the walls115of each basket.

In some embodiments, the walls115of a basket may comprise a spacing tab905located proximate the base120. A spacing tab905may be used to maintain separation between a first basket1005and a second basket1010. In some embodiments, it may be desirable to maintain some space such that the bottom of a first basket1005does not rest on the base120of a second basket1010. For example and not limitation, a design feature on the bottom of a basket, i.e., a flare at a lower rim220(not shown in this figure), may prohibit a first basket1005from seating completely into a second basket1010. In some embodiments, a spacing tab905may be employed to maintain separation to resist a first basket1005from wedging tightly in a second basket1010.

FIG. 11is a cross section of the embodiment shown inFIG. 10, taken through the center of the first basket1005and the second basket1010, according to some embodiments. The cross section provides a view of baskets comprising a connecting ring715. Also shown in the exemplary embodiment is two baskets having a widened upper rim215, providing structural support to the upper walls of the baskets. The exemplary embodiment also shows a gap1105between the upper rims215of the first basket1005and the second basket1010. The gap1105may be provided by a spacing tab905, as shown here and as described above.

FIG. 12is a perspective view of two basket components and two handle components, according to some embodiments. As previously discussed in this disclosure, aspects of the current design and methods provide a basket set for carrying goods, wherein the basket set both has a centrally-placed handle and minimizes shipping volume. As shown inFIG. 12, one embodiment of the present disclosure is to provide two components: a basket110and a handle105. The exemplary embodiment shown inFIG. 12depicts one way in which the volume-saving design is realized. A plurality of baskets110are nested within each other and are packaged for shipment. A plurality of handles105are collected and packaged for shipment. After shipment, one handle105may be inserted into one basket110to create a single basket set. Other embodiments are conceived and are described in greater detail in the present disclosure.

FIG. 13is a perspective view of a single handle105, according to some embodiments. In some embodiments and as shown, a handle105is one single piece. However, other embodiments are conceived. For example and not limitation, in some embodiments, the holding surface140is separate from the handle shaft135. In some embodiments, the handle shaft135may be separate from a handle connection mechanism1305at the bottom of the handle105. In some embodiments, the holding surface140comprises additional gripping features, e.g., dimples, ribs, rubber strips, or any other feature known in the art that would help facilitate extra friction between a hand and a holding surface140. Also shown in the figure is a handle connection mechanism1305comprising two flanges. Other handle connection mechanisms1305are conceived and are described in greater detail herein.

FIG. 14is a front view of a single handle105, according to some embodiments.FIG. 14depicts a handle connection mechanism1305comprising two flanges, in accordance with some embodiments of the present disclosure. In some embodiments, a handle connection mechanism1305comprises an upper flange710, a bottom flange225, and a connection groove1405between the flanges710,225. The connection groove1405may be configured to accept a basket base120or connecting ring715(not shown but previously described), i.e., once an upper flange710is pulled through the connecting hole of a basket, the perimeter of the connecting hole rests within the connection groove1405. Designs including a connection groove1405must consider the tightness of fit between the basket and the connecting groove1405. For example and not limitation, a tight fit between the basket and the connection groove1405will prohibit the basket from teetering or rotating around the handle105at the connection groove1405(for circular embodiments); a loose fit may allow the basket to rotate around the handle105and may also allow the handle to teeter within the connection groove1405. It is conceived that the height of the connection groove1405may range from about 0.05 mm to about 0.3 mm taller than the basket surface within the groove. For example, the connection groove1405may be 3.58 mm tall and the part of the basket within the groove may be 3.40 mm tall, providing a clearance of 0.18 mm.

It is conceived that the width of the connection groove1405may range from about 0.10 mm to about 1.00 mm narrower than the connecting hole in the basket. For example, the connection groove may be 46.95 mm wide and the connecting hole may be 47.40 mm wide, providing a clearance of 0.45 mm. Although these dimensions may be beneficial for a system as described herein, the dimensions are merely exemplary, and any other range is conceived, depending on the design features desired for the system.

FIG. 15is a perspective view of a single basket110, according to some embodiments. The exemplary basket110shown in the figure shows many of the features discussed herein, in accordance with the various embodiments described. In some embodiments and as shown, a basket110may comprise one or more drain holes125within the one or more walls115of the basket110. The drain holes125allow water and other fluids to escape the interior of the basket110. The exemplary embodiment shown in the figure comprises twenty drain holes125; however, any number of drain holes is conceived. In some embodiments and as shown, a basket110may comprise one or more decorative drain holes130, wherein the decorative drain holes130may have a different shape than standard drain holes125. The exemplary embodiment shown in the figure comprises eight decorative drain holes130; however, any number of these holes is conceived. A basket110may comprise a combination of standard drain holes125and decorative drain holes130; in some embodiments, a basket110comprises only one type of drain hole in the walls115. Additionally, it is not essential that all standard drain holes125have the same shape, and it is not essential that all decorative drain holes130have the same shape.

In some embodiments and as shown, a basket110may comprise one or more bottom drain holes205within the base120of the basket110. In some embodiments, the bottom drain holes205all have the same shape; however, it is not essential that all bottom drain holes205have the same shape. Any number of bottom drain holes205are conceived, and the configuration depends on the design considerations discussed herein. In some embodiments and as shown, a basket110may comprise a connecting hole520within the base of the basket110. In the embodiment shown, the connecting hole520is in the direct center of the basket110; however, it is conceived that the connecting hole520may be positioned at any other locations in the base120of the basket110. Also shown in the figure is one connecting hole520. It some embodiments, however, multiple connecting holes may be positioned in the base120of a basket110. For example and not limitation, a basket may accept a plurality of handles or a single handle that connects to the basket110at a plurality of connecting holes520.

FIG. 16is a front view of a single basket110, according to some embodiments. The exemplary embodiment shown in the figure comprises multiple types of drain holes, e.g., standard drain holes125and decorative drain holes130. In other embodiments of the present disclosure, other drain configures may be present. For example, some embodiments of the present disclosure comprise only one type of drain hole, some embodiments of the present disclosure comprise more than two types of drain holes, and some embodiments of the present disclosure comprise no drain holes.

According to some embodiments, a system is provided for transporting a plurality of baskets. The system can comprise a plurality of nested basket components and a plurality of handle components not attached to the plurality of basket components. Each handle component in the plurality of handle components can correspond to a basket component in the plurality of basket components, such that each handle component can be later attached to a basket component. The basket components in the plurality of nested basket components can be any of the basket components discussed herein. The handle components in the plurality of handle components can be any of the handle components discussed herein. The system can permit the shipment of a plurality of complete baskets, i.e., combination of a handle component and basket component, in a manner that takes up less space than conventional complete baskets.