Non-contact electric power supply system for a rail-guided vehicle

A non-contact electric power supply system for a rail-guided vehicle includes a main line having fixed rails for guiding the vehicle. A movable rail body is provided for changing the course of the vehicle moving along the main line. A first high frequency power supply apparatus supplies electric power to the main line along an electric feed line. A second high frequency power supply apparatus supplies electric power to the movable rail body along an electric feed line. Portions of the electric feed line on the movable rail body may be fixed in place.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a non-contact electric power supply system for movable sections for a rail-guided vehicle. More specifically, the present invention relates to the configuration of a non-contact electric power supply system for the stable supply of electric power to a lateral table and a turntable for a rail-guided vehicle.

2. Description of the Related Art

An electric feed cable secured to a rail on a main line, which itself ordinarily is fixed in place, and an electric feed line provided at a branch point, a rotating body, and similar movable bodies in a conventional non-contact electric power supply system are connected to form one loop among all electric feed lines by means of a connecting line connecting the main line and the movable bodies.

The overall configuration of a non-contact electric power supply system for a rail-guided vehicle, as embodied in the related art, is hereunder explained, utilizing FIG.1.

A commercial power supply1consists of a power source received from, illustratively, a power company, through a power line in 50/60 Hz, 200/100V, and 3-phase units.

A first high-frequency power supply apparatus2is a high-frequency power supply apparatus in which a frequency is set by an inverter or like device to 10 kHz, for example, and which is capable of supplying a fixed current in the order of 100 A.

A first fixed rail3regulates the direction of the vehicle's movement so that the movement does not deviate from the rail. The first fixed rail3also supports the weight of the vehicle and holds electric feed cables, which are hereinafter described.

Electric feed cables4and5are connected to the first high-frequency power supply apparatus2. Fixed on the first fixed rail3, the feeder cables4and5consist of litz lines or like power lines for supplying electric power to the vehicle without contact therewith. A litz line, as contemplated by the present invention, consists of approximately 100 enamel-coated wires twisted together and further insulated. The cross-sectional diameter of a whole line is about 15-20 mm, and the current capacity thereof is on the order of 100 A.

Transition lines6and7are litz lines or like power lines, possessed of some degree of slackness, that connect the feeder cables4and5on the first fixed rail3with the feeder cables on a lateral table8(described hereinafter) to permit movement of the lateral table.

The lateral table8changes tracks for the vehicle and can change the course thereof, or conduct the vehicle to a feeder line. To change rails, the vehicle is brought to a stop at a prescribed position, at which the vehicle rests completely on a first and a second movable rail9and10(described hereinafter) of the lateral table8. A track change is accomplished as the lateral table8is displaced parallel to the second movable rails9and10.

The first movable rail9and the second movable rail10are used to change tracks for the vehicle on the lateral table8and move in concert with the parallel displacement of lateral table8. Electric feed cables11and12, and14and15, are connected to transition lines6and7and comprise litz lines or like power lines fixed respectively on the first movable rail9and the second movable rail10.

A connecting line13is a cable connecting respectively electric feed cables11and14, and12and15, and consists of a litz line or like power line fixed in place on the lateral table8.

Transition lines16,17are litz lines or like power lines, possessed of some degree of slackness, that connect electric feed cables14and15on the lateral table8with electric feed cables19and.20on a fixed rail18(described hereinafter), to permit displacement of the lateral table8.

The second fixed rail18is, illustratively, a rail in a fixed track comprising a main line for the vehicle. The function of the second fixed rail18is, like that of the first fixed rail3, to regulate the direction of the vehicle's movement so that the movement does not deviate from the rails. Additionally, the second fixed rail18supports the weight of the vehicle and holds electric feed cables (described hereinafter).

Electric feed cables19and20are connected to transition lines16and17and consist of litz lines or like power lines, fixed on the second fixed rail18and supplying electric power to the vehicle without contact therewith.

Short circuit line21is a litz line or like power line for short-circuiting the electric feed cables19and20at the ends thereof.

In the above-described non-contact power supply system, a rail-guided vehicle travels above the power feed lines and performs tasks while being supplied with power. When operating the vehicle under normal conditions, the lateral table8is displaced parallel to the fixed rail3and the second fixed rail18and is adjusted positionally so that the movable rail9is disposed in the same plane as the first fixed rail3and the second fixed rail18. The vehicle travels sequentially from fixed rail3to movable rail9, and from movable rail9to fixed rail18. To change tracks for the vehicle, the lateral table8undergoes parallel displacement until the second movable rail10assumes the same position as the first movable rail9. A vehicle that has traveled on first fixed rail3or second fixed rail18, while being supplied with power from electric feed cables4and5, or19and20, is brought to rest at a prescribed position on the second movable rail10of the lateral table8, at which position all wheels of the vehicle are on the second movable rail10.

Then, the lateral table8undergoes further parallel displacement until the second movable rail10returns to its original position. In the case of a feeder line for, illustratively, a secondary line, the vehicles commences movement on the feeder line at the terminus of the vehicle's parallel displacement. If, however, the lateral table8coincides with, illustratively, a maintenance station, a vehicle that has been displaced to that location undergoes maintenance or assumes a standby posture.

To facilitate rail movement, however, it is necessary to provide the transition lines joining electric feed cables with some degree of slackness. Where rails are affixed to a ceiling, the slack regions of the transition lines inevitably hang down, thus interfering with work and rail traffic below. This effectively dilutes the purpose of fixing the rails to a ceiling and undermines the utilization efficiency at locations where rails are so fixed, as well as the efficiency of work crews performing tasks beneath those locations.

Further, because the respective distances between outbound and inbound electric feed cables and between hanging outbound and inbound lines fluctuate in regions where the transition lines are slack, the overall inductance of the electric feed cables varies significantly. A high-frequency supply source is unable to follow the pace of the inductance change in the electric feed cables, even where a source-side feedback control endeavors to compensate for the change in output. Consequently, power output fluctuates, and an unstable power supply is likely, particularly in the case of output reduction.

Because the diameter of an electric feed cable is a relatively large 15-20 mm, the cable cannot be bent sharply, but rather must be deflected gradually. It is thus necessary to provide the electric feed cables with a hanging distance greater than the minimum movement distance required by a movable body. Even where rails are fixed on a floor, the transition lines must enjoy some degree of slackness. The transition lines in this case require a wider range of motion than that required in a ceiling installation. In consequence thereof, the circumvention of the electric feed cables becomes difficult. If the floor is of metal construction, moreover, the likelihood of a further increase in inductance and attendant output reduction increases, given the resultant conductive heating and excessive current.

Further, if rails are installed in a clean room, installation of the rails and electric feed cables must be undertaken with an eye toward reducing to the greatest extent possible the number of movable bodies, in order to minimize the generation of particles. When installing successively the electric feed cables corresponding to the movable rails for, illustratively, the fixed rails and the lateral table, the transition lines must be slack, and the movement thereof harmonized with that of the movable rails.

SUMMARY OF THE INVENTION

A purpose of the present invention is to eliminate the transition lines between the above-described fixed rails and movable rails and to provide a non-contact electric power supply system in which feed line impedance is stabilized.

To this end, the present invention is divided into a first high-frequency supply source for use with the fixed rails and a second high-frequency supply source for use with the movable rails. Because the system is configured to fix in place the transition lines connecting the complementary fixed sections of rails that are disconnected at the rails' movable sections, the present invention reduces the output reduction due to abrupt inductance changes.

In addition to the fixed transition lines, the power lines extending from the second high-frequency supply source to a movable rail, also, are fixed in place, using a detached-type transformer. As a result, the present invention eliminates the output reduction resulting from abrupt changes in inductance.

Further, by having the power lines extending from the commercial supply source to the second high-frequency supply source utilize a detached-type transformer, and by fixing the second high-frequency supply source on the lateral table, the feeder lines are immobilized, thus eliminating the output reduction caused by abrupt changes in inductance. Installation is also simplified, because the gap in the detached-type transformer may be easily enlarged.

By winding the electric feed lines for the movable rails in multiple turns around a detached-type transformer, thinner lines can be used, thereby simplifying winding around and installation to the transformer cores.

DESCRIPTION OF THE PREFERRED EMBODIMENT

The preferred embodiment of the present invention is hereunder explained in detail, using the accompanying drawings.

FIG. 2discloses the overall configuration of the preferred embodiment of the present invention in a terminal platform for connecting established cables.

Items inFIG. 2that appear inFIG. 1, also bear the same numbers assigned thereto. Any overlapping description is therefore omitted from the following explanation regarding FIG.2.

Similarly, items inFIG. 3toFIG. 5possessed of common numbers refer to the same components and sections. Any references to overlapping descriptions are, therefore, omitted from the specification.

A commercial power source1, a first high-frequency power supply source apparatus2, a first fixed rail3, feeder cables4and5, a lateral table8, first and second movable rails9and10, feeder cables11,12,14, and15, a second fixed rail18, feeder cables19and20, and a short circuit line21are the same items as depicted in FIG.1.

A second high-frequency power supply source apparatus23, which is connected to the commercial power supply source1, is added to the preferred embodiment of the present invention as disclosed in FIG.2. The second high-frequency supply source23is an inverter-type power source similar to the first high-frequency power supply apparatus2.

One end of each of the outgoing lines24and25is connected to the second high-frequency power supply apparatus23, and the other end of each of the lines is connected to the lateral table8electric feed cables11and12. To facilitate displacement of the lateral table8, it is necessary to provide some degree of slackness, similar to that inherent in the transition lines6and7in the related art, but, in the present invention, with respect to only one point on each outgoing line24and25.

The transition line22, which, astride movable rail9, connects the electric feed lines4and5for the first fixed rail3and the electric feed lines19,20for the second fixed rail18, is itself stationary.

A short-circuit line26doubles back a movable body8electric feed line, and is provided because of the addition of the second high-frequency power supply source apparatus23.

A rail-guided vehicle70is a car, or dolly, that travels over fixed rails3and18and movable rails9and10, by receiving power from electric feed cables4and5,11and12,14and15, and19and20, or while being supported from below by a wheel or wheels.

Because it remains necessary even in the present invention to allow the outgoing lines24and25to hang down, one problem that the present invention endeavors to resolve is not entirely negated. While, in the related art, the transition lines are required at both the input and output sides of the lateral table8, in the present invention it is possible to confine the transition lines to one location. At least, then, the preferred embodiment of the present invention reduces the instances wherein the output voltage of the high-frequency power supply source apparatus23drops, and thus stabilizes the power output to the electric feed cables.

FIG. 3discloses the overall configuration of the first alternative embodiment of the present invention in a non-contact electric power supply system for a rail-guided vehicle.

Connecting cables27and28are connected to the second high-frequency power supply source apparatus23, which is connected to the commercial supply source1. The connecting cables27and28are wound, from one turn to several turns, around the center protrusion of a core (described hereinbelow) comprising an E-shaped cross-sectional profile. By way of illustration, a single turn would be adequate for a 15-20 mm litz line having a current capacity in the order of 100 A, similar to that of an electric feed cable, and capable of being wound around the E-shaped core. If winding around a core is not feasible, however, it is possible to obtain a similar magnetic field by winding a flat net line four turns.

A detached-type transformer is formed by providing a gap between and causing to be opposed the complementary protrusions of E-shaped fixed-side29and movable-side30cores.

The fixed-side core29is formed from, illustratively, ferrite and silicon steel plate, bonded together, with the flat surface thereof fixed, for example, to a ceiling. A part of each of the connecting cables27and28is wound around a center protrusion disposed on the surface carrying protrusions. Each of the movable rails9and10comprises an elongated aspect with a length corresponding to the extent of the parallel displacement.

The movable-side core30is formed from, illustratively, ferrite and silicon steel plate, bonded together, with the flat surface thereof fixed in place at a prescribed position35. Each of the connecting cables33and34is wound around a center protrusion disposed on the surface carrying protrusions. The moveable-side core30is capable of movement along the elongated aspect of the fixed-side core29.

Ordinarily, the number of turns N1around the fixed-side core29and the number of turns N2around the movable-side core30are the same (N1=N2).

The connecting cables33,34are connected conductively to the electric feed cables11,12on the first movable rail9of turntable8.

The electric feed cables14and15on the second movable rail10of lateral table8are short-circuited by means of a short-circuit line26.

By configuring the system according to the above-described first alternative embodiment, it is possible to fix in place the lines connecting the second high-frequency supply source23and the lateral table8. As a result, it is possible to stabilize power output by eliminating the incidence of output voltage reduction.

FIG. 4discloses the overall configuration of the second alternative embodiment in the non-contact electric power supply system for a rail-guided vehicle proposed by the present invention.

The connecting cables36and37connected to the commercial supply source1are wound, from one turn to several turns, around the center protrusion of a core29(described hereinbelow) comprising an E-shaped cross-sectional profile. By way of illustration, a single turn would be adequate in the case of a 15-20 mm litz line having a current capacity on the order of 100 A, similar to that of an electric feed cable, and capable of being wound around the E-shaped core. If winding around a core is unfeasible, however, it is possible to obtain a similar magnetic field by winding a flat net line four turns.

A detached-type transformer is formed by providing a gap between and causing to be opposed the complementary protrusions of the E-shaped fixed-side29and movable-side30cores.

The fixed-side core29is formed from, illustratively, ferrite and silicon steel plate, bonded together, the flat surface thereof fixed in place, for example, on a ceiling. A part of each of the connecting cables36and37is wound around the center protrusion disposed in the plane carrying the protrusions.

The movable-side core30is formed from, illustratively, ferrite and silicon steel plates, bonded together, the flat surface thereof fixed in place at a prescribed position on the lateral table8. Each of the connecting cables38and39is wound around the center protrusion disposed in the plane carrying the protrusions.

The connecting cables38and39are connected to a second high-frequency power supply source apparatus40, which itself is fixed in place on the lateral table8.

The second high-frequency power supply source apparatus40is connected to the electric feed cables11and12, which are installed on the lateral table8movable rail9and are connected to the second high-frequency power supply source apparatus40by means of connecting cables41and42. The second high-frequency power supply source apparatus40converts commercial frequency power inputted thereto to high frequency power and supplies this power to the electric feed cables11and12.

By configuring the system according to the above-described second alternative embodiment, it is possible to enlarge the gap between the detached-type transformer, because the frequency of the electric current by which the transformer is joined is as low as that of the commercial frequency. If the frequency is high and the gap large, the excess current loss, for example, grows proportionately. In consequence thereof, it is unfeasible to enlarge the gap, particularly where the power source enjoys no reserve capacity. Although greater machining precision and accuracy in installation are required, a lower frequency results in a lower current loss, thus permitting a larger gap.

Because it is possible to fix in place the lines connecting the detached-type transformer and the second high-frequency power supply source apparatus40, as well as the lines linking the high-frequency power supply source apparatus40and the lateral table8, the system facilitates output stabilization by eliminating the incidence of output voltage reduction.

FIG. 5discloses the overall configuration of the third alternative embodiment of the present invention, applying the non-contact electric power supply for a rail-guided vehicle to an arrangement comprising a turntable.

The connecting cables43and44are connected to the commercial supply source1and wound, from one turn to several turns, around the center protrusion of a round core (described hereinafter) comprising a center protrusion. By way of illustration, a single turn would be adequate in the case of a 15-20 mm litz line having a current capacity in the order of 100 A, similar to that of an electric feed cable, and capable of being wound around an E-shaped core (explained hereinafter). Where winding around a core is not feasible, however, an equivalent magnetic field can be obtained by winding four turns of a flat net line having a current capacity in the order of 20 A.

A detached-type transformer (rotary transformer) is formed by providing a gap between and causing to be opposed the complementary protrusions of the round fixed-side45and movable-side46cores, each comprising a central protrusion.

The fixed-side core45consists of, illustratively, ferrite and silicon steel plates, bonded together, the flat surface thereof fixed in place, for example, on a ceiling. A part of each of the connecting cables43and44is wound around the centermost protrusion disposed in the plane carrying the protrusions.

The movable-side core46is a core consisting of, illustratively, ferrite and silicon steel plates, bonded together, the flat surface thereof fixed in place at a position53on the turntable52, representing the position at which the center of the round detached-type transformer (comprising the fixed-side core45and movable-side core46) on the turntable52coincides with the rotational center of the turntable52. Each of the connecting cables47,48is wound around the centermost protrusion disposed in the plane carrying the protrusions.

The connecting cables47and48are connected to the second high-frequency power supply apparatus49, which is itself fixed in place on the turntable52.

The second high-frequency power supply apparatus49is connected to the electric feed cables55and56, which are fixed on the movable rail54on turntable52by means of the connecting cables50and51. Further, the other ends of the electric feed cables55and56are short-circuited by the short circuit line57.

The electric feed cables59and60are fixed on the third fixed rail58and are connected to a high-frequency power supply apparatus not depicted in the drawing. The electric feed cables63and64are fixed on the fourth fixed rail62. The electric feed cables63and64are short-circuited by the short circuit line65. The electric feed cable59is connected to the electric feed cable63, and the electric feed cable60connected to the electric feed cable64, by a transition line61. The transition line61is also fixed in place.

By configuring the system according to the above-described third alternative embodiment, which utilizes a detached-type transformer (rotary transformer), the present invention may be realized not only in instances wherein a lateral table undergoes parallel displacement, but also where a turntable causes a rail-guided vehicle to rotate.

As in the second alternative embodiment, in the third alternative embodiment, too, it is possible to enlarge the gap between detached-type transformers, because the frequency of the connecting current is as low as that of the commercial supply source.

Further, because it is possible to fix in place the lines connecting the detached-type transformer and the second high-frequency power supply apparatus, as well as the lines connecting the high-frequency power supply49and the turntable52, the present invention eliminates the incidence of output voltage reduction, thus achieving a stabilized output.

It is to be noted that the non-contact electric power supply system for a rail-guided vehicle, as disclosed in the foregoing illustrative embodiments, is not limited to a ceiling installation. Rather, the present invention also contemplates application of the system to instances in which rails are laid on a floor.

With respect to the embodiments comprising a lateral table, the foregoing specification explains only situations wherein the system undergoes parallel displacement in a horizontal plane. The present invention further contemplates, however, a lateral table capable of parallel displacement to more than three positions, as well as a lateral table by means of which the rails undergo parallel displacement, illustratively, between two vertical levels.

Further, with respect to embodiments comprising a turntable, the specification discloses only a four-directional turntable. It is to be noted, however, that the present invention can be applied, illustratively, to eight- and twelve-direction multi-directional turntables, as well.

A non-contact electric power supply system comprising movable rails, as contemplated by the present invention, makes it possible to reduce the output reduction attributable to changes in inductance according to the displacement of the transition lines between the fixed and movable rails. Consequently, it is unnecessary to boost the capacity of the high-frequency electrical current according to the amount of the change in inductance, and electric feed voltage deficits for a rail-guided vehicle are eliminated.