Five-speed box foldable from a blank and useful as an open container, or as an end lid for a larger package

A box is folded from a flat blank of sheet material. The flat blank of sheet material has a bottom portion, two side walls correspondingly connected via folds to first opposing edges of the bottom portion, and two end walls correspondingly connected via folds to second opposing edges of the bottom portion. The second edges extend perpendicular to the first edges. The end walls are of "double-wall" design, including inner and outer wall portions. Connecting portions are provided, with each connecting portion connected to intersecting edges of a side wall and a corresponding inner wall portion of an end wall and symmetrically foldable about a fold diagonally extending from a corner of the bottom portion such that in an erected state of the box the connecting portions are foldedly received between the corresponding inner and outer wall portions of each end wall. Engaging structures are provided at a vertical edge of the side walls for resiliently arresting the inner portions of the end walls for retaining them in a folded upright position. There is further provided a method of folding (erecting) a box from a flat blank of sheet material.

FIELD OF THE INVENTION 
The invention relates to a folded box, and in particular to a box which may 
be folded from a flat blank of carton material or the like. 
BACKGROUND OF THE INVENTION 
German Patent No. 33 02 972 discloses a folded box including end and side 
walls connected via fold lines to a bottom, and connected via further fold 
lines to lateral connecting flaps which may be folded inward. The flaps 
engage corresponding recesses at the ends of the side walls maintaining 
the box, when folded, in an erected or upright configuration. This patent 
is exemplary of the problem that folding, un-folding, and re-folding a box 
several times adversely affects the stability of the flaps, and in turn 
adversely affects the stability of the erected box. 
DISCLOSURE OF THE INVENTION 
It is therefore an object of the present invention to provide a folded box 
which may be folded, un-folded and re-folded, several times, without 
losing its structural integrity. 
It is a further object of the present invention to provide a folded box 
made of one flat blank of sheet material, and which may be easily 
assembled (erected) and disassembled, even by unskilled persons. 
It is a further object of the present invention to provide a five-sided 
(open at one end) box, and a technique for easily folding same from a flat 
blank of sheet material. 
It is a further object of the present invention to provide a method for 
folding a flat blank of sheet material into a box configuration. 
According to the present invention, a flat (two dimensional) blank of 
material is delineated by a pattern of fold lines (i.e, weakenings formed 
in the blank) into several portions, such that the various portions may be 
folded towards and against one another, and the like, to form a three 
dimensional box structure. 
There are provided, as delineated by the fold lines: 
1. a rectangular (including square) bottom portion (panel) having four 
edges delineated by fold lines; 
2. two opposing outer side wall portions (panels) connected (i.e., 
delineated by corresponding fold lines) to first opposing edges of the 
bottom portion; 
3. two inner side wall portions (panels) extending from an outer edge (fold 
line) of the outer side wall portions; 
4. two opposing outer end wall portions (panels) connected to second, 
alternate, opposing edges of the bottom portion; 
5. two inner end wall portions (panels) extending from an outer edge (fold 
line) of the outer end wall portions; 
6. four connecting portions (panels), one disposed at each of the four 
corners of the bottom portion, and connected via fold lines to one end of 
a respective outer side wall and one end of a respective outer end wall, 
and provided with a diagonal fold line extending diagonally from the 
corner of the bottom portion so that the connecting portion may be folded 
symmetrically in half. 
The various panels set forth above are all integral with the carton blank, 
and are defined by the fold lines and/or peripheral edges of the cut 
blank. 
The box is erected by folding the various side and end wall portions inward 
(towards the bottom portion), namely by: 
1. folding the inner sidewall portions over the outer sidewall portions; 
2. partially folding the outer end wall portions and outer side wall 
portions, while folding the connecting portions. 
3. continuing to fold the outer end wall portions and folding the inner end 
wall portions over the outer end wall portions, while causing the folded 
connecting portion to be disposed between the folded inner and outer end 
wall portions. 
There are further provided means at the outer edges of the inner end and 
side walls for interlocking the end and side walls together when the box 
is folded to retain the box in its erected state. These means are 
preferably notches on opposite outer corners of the inner sidewalls, and 
corresponding tabs on opposite outer corners of the inner end walls. The 
tabs fit resiliently into recesses formed by the notches, yet sufficiently 
positively interlocking with the notches to retain the box in an erected 
condition. Additionally, holes in the outer side wall panels may be 
provided in alignment with the notches in the inner side wall panels (when 
folded), to allow for easy un-seating of the tabs (flaps) from the notches 
(recesses). 
The above-described construction and erection of a box allows for easily 
erecting the box from a flat blank of material, and allows for un-folding 
and re-folding of the box without sacrificing the structural integrity of 
the re-folded box. This ability to refold the box several times while 
maintaining stability (when folded) is due in part to the low engaging 
force of the tabs and notches, and in further part is due to the 
connecting portions aiding in holding the erected box together. 
Other objects, features and advantages of the invention will become 
apparent from the description that follows.

DETAILED DESCRIPTION OF THE INVENTION 
FIG. 1A shows a blank 100 of sheet material which has been cut out into a 
generally "cruciform" shape, as indicated by the lines 102 bordering the 
blank 100. 
Various panels are defined by various fold lines formed (such as by 
pressure) in the blank 100. Further, there are various notches, tabs and 
openings formed in the blank. Generally, techniques for cutting, forming 
fold lines, notches, tabs and openings in a blank, and folding the flat 
(two-dimensional) blank into a three-dimensional box structure, are well 
known, and do not require further description herein. 
According to the invention, the blank 100 is formed in a specific way for a 
specific purpose. 
In a central region of the blank 100, four fold lines 104a, 104b, 104c and 
104d define a bottom or base portion 106 of the box (i.e., of the box 
structure which will be formed when the various panels of the blank are 
appropriately folded). The fold lines do not cut through the blank, but 
can be considered to form four "edges" of the base portion. The base 
portion is shown rectangular, having a length "1" and shorter width "w", 
but it is within the scope of this invention that the base portion is 
square (1=w). The length of the edge 104a is equal to the length of the 
opposite edge 104c, and the width of the edge 104b is equal to its 
opposite edge 104d. 
A first side panel 110 is formed as follows, from an outer side panel 112 
and an inner side panel 122. 
A first outer side panel 112 has an edge 112c contiguous with and of the 
same length as the edge 104a of the base portion 106. In essence, the 
outer side panel 112 extends from the edge 104a of the base portion. The 
outer side panel 112 is rectangular, and has an edge 112a, parallel and 
opposite to the edge 112c, formed by a fold line. 
Two additional fold lines 112b and 112d form the other two edges of the 
rectangular outer side panel 112, and are perpendicular to the folds 
(edges) 112a and 112c. The fold line 112b is collinear with the fold line 
104b, and the fold line 112d is collinear with the fold line 104d. A 
dimension "h" is defined between the edges 112a and 112c, as the height of 
the outer side panel 112. 
A first inner side panel 122 has an edge 122c contiguous with and of 
slightly lesser (about one tenth of an inch) length as the edge 112a of 
the outer side panel 112 In essence, the inner side panel 122 extends from 
the edge 112a of outer side panel 112. The inner side panel 122 is 
rectangular, and has an outer edge 122a, parallel and opposite to the edge 
112c, formed by a fold line. 
The inner side panel 122 has two additional edges 122b and 122d, which are 
parallel to each other, which are formed when cutting the periphery 102 of 
the blank, and which extend parallel to but slightly closer together than 
the fold lines 112b and 112d of the outer side wall 112. A dimension "h'" 
is defined between the edges 122a and 122c, as the height of the inner 
side panel 122, and is no greater than the dimension "h", preferably about 
one tenth of an inch less than "h" (h=h'+0.1). 
An outer corner of the inner side wall panel 122 is provided with a notch 
124, extending into the panel from the edge 122a near the edge 122b, and 
from the edge 122b near the edge 122a. An opposite corner of the inner 
side wall panel 122 is provided with a similar notch 126, extending into 
the panel from the edge 122a near the edge 122d, and from the edge 122d 
near the edge 122a. As will become evident hereinbelow, the notches 124 
and 126 cooperate with mating tabs (flaps) to maintain the blank in a 
folded (box) configuration. 
A second side panel 130 is formed as follows, from an outer side panel 132 
and an inner side panel 142. 
A first outer side panel 132 has an edge 132a , contiguous with and of the 
same length as the edge 104c of the base portion 106. In essence, the 
outer side panel 132 extends from the edge 104c of the base portion. The 
outer side panel 132 is rectangular, and has an edge 132c, parallel and 
opposite to the edge 132a, formed by a fold line. 
Two additional fold lines 132b and 132d form the other two edges of the 
rectangular outer side panel 132, and are perpendicular to the folds 
(edges) 132a and 132c. The fold line 132b is collinear with the fold line 
104b, and the fold line 132d is collinear with the fold line 104d. A 
dimension "h" is defined between the edges 132a and 132c, as the height of 
the outer side panel 132. 
A first inner side panel 142 has an edge 142a contiguous with and of 
slightly lesser length as the edge 132c of the outer side panel 132 In 
essence, the inner side panel 142 extends from the edge 132c of outer side 
panel 132. The inner side panel 142 is rectangular, and has an outer edge 
142c, parallel and opposite to the edge 142a. 
The inner side panel 142 has two additional edges 142b and 142d, which are 
parallel to each other, which are formed when cutting the periphery 102 of 
the blank, and which extend parallel to but slightly closer together than 
the fold lines 132b and 132d of the outer side wall 132. A dimension "h'" 
is defined between the edges 142a and 142c, as the height of the outer 
side panel 142, and is no greater than the dimension "h". 
An outer corner of the inner side wall panel 142 is provided with a notch 
144, extending into the panel from the edge 142c near the edge 142b, and 
from the edge 142b near the edge 142c. An opposite corner of the inner 
side wall panel 142 is provided with a similar notch 146, extending into 
the panel from the edge 142c near the edge 142d, and from the edge 142d 
near the edge 142c. As will become evident hereinbelow, the notches 144 
and 146 cooperate with mating tabs (flaps) to maintain the blank in a 
folded (box) configuration. 
The side wall panels 110 and 130 are essentially "mirror" images of one 
another. 
It should be noted that the terms "outer" and "inner", as applied to the 
side panels, are descriptive of the ultimate position of these panels 
either within (inner) or without (outer) the assembled box. 
A first end panel 150 is formed as follows, from an outer end panel 152 and 
an inner end panel 162. 
A first outer end panel 152 has an edge 152d contiguous with and of the 
same width (w) as the edge 104b of the base portion (panel) 106. In 
essence, the outer end panel 152 extends from the edge 104b of the base 
portion. The outer end panel 152 is rectangular, and has an edge 152b, 
parallel and opposite to the edge 152d, formed by a fold line. 
Two additional fold lines 152a and 152c form the other two edges of the 
rectangular outer end panel 152, and are perpendicular to the folds 
(edges) 152b and 152d. The fold line 152a is collinear with the fold line 
104a, and the fold line 152c is collinear with the fold line 104c. A 
dimension "h" is defined between the edges 152b and 152d, as the height of 
the outer end panel 152. 
A first inner end panel 162 has an edge 162d contiguous with and of 
slightly lesser length as the edge 152b of the outer end panel 152 In 
essence, the inner end panel 162 extends from the edge 152b of outer end 
panel 152. The inner end panel 162 is rectangular, and has an outer edge 
162b, parallel and opposite to the edge 162d. 
The inner end panel 162 has two additional edges 162a and 162c, which are 
parallel to each other, which are formed when cutting the periphery 102 of 
the blank, and which extend parallel to but slightly closer together than 
the fold lines 152a and 152c of the outer end wall 152. A dimension "h'" 
is defined between the edges 162b and 162d, as the height of the inner end 
panel 162, and is no greater than the dimension "h". 
An outer corner of the inner end wall panel 162 is provided with a tab 164, 
extending from the edge 162a of the panel 162 at a position adjacent to 
the outer edge 162b. The tab 164 is delineated from the panel 162 by a 
fold line 165, which (as will be seen hereinbelow) allows the tab 164 to 
be folded at ninety degrees to the panel 162. An opposite corner of the 
inner end wall panel 162 is provided with a similar tab 166, extending 
from the edge 162c of the panel 162 at a position adjacent to the outer 
edge 162b. The tab 166 is delineated from the panel 162 by a fold line 
167, which (as will be seen hereinbelow) allows the tab 166 to be folded 
at ninety degrees to the panel 162. The tabs 164 and 166 cooperate (mate) 
with the aforementioned notches 124 and 144, respectively, to keep the 
folded (assembled) box in a folded configuration. The tabs 164 and 166 are 
sized and shaped to fit easily but securely, such as by a slight 
interference fit, within the notches 124 and 144. 
The outer edge 162b of the inner end wall panel 162 is further provided 
with a notch 168, preferably midway along its extent (width) to allow for 
insertion of a users fingertip. 
A second end panel 170 is formed as follows, from an outer end panel 172 
and an inner end panel 162. 
A first outer end panel 172 has an edge 172a contiguous with and of the 
same width (w) as the edge 104d of the base portion 106. In essence, the 
outer end panel 172 extends from the edge 104d of the base portion. The 
outer end panel 172 is rectangular, and has an edge 172d, parallel and 
opposite to the edge 172b, formed by a fold line. 
Two additional fold lines 172a and 172c form the other two edges of the 
rectangular outer end panel 172, and are perpendicular to the folds 
(edges) 172b and 172d. The fold line 172a is collinear with the fold line 
104a, and the fold line 172c is collinear with the fold line 104c. A 
dimension "h" is defined between the edges 172b and 172d, as the height of 
the outer end panel 172. 
A first inner end panel 182 has an edge 182b contiguous with and of 
slightly lesser length as the edge 172d of the outer end panel 172 In 
essence, the inner end panel 182 extends from the edge 172d of the outer 
end panel 172. The inner end panel 182 is rectangular, and has an outer 
edge 182d, parallel and opposite to the edge 182b. 
The inner end panel 182 has two additional edges 182a and 182c, which are 
parallel to each other, which are formed when cutting the periphery 102 of 
the blank, and which extend parallel to but slightly closer together than 
the fold lines 172a and 172c of the outer end wall 172. A dimension "h'" 
is defined between the edges 182b and 182d, as the height of the inner end 
panel 182, and is no greater than the dimension "h". 
An outer corner of the inner end wall panel 182 is provided with a tab 184, 
extending from the edge 182a of the panel 182 at a position adjacent to 
the outer edge 182d. The tab 184 is delineated from the panel 182 by a 
fold line 185, which (as will be seen hereinbelow) allows the tab 184 to 
be folded at ninety degrees to the panel 182. An opposite corner of the 
inner end wall panel 182 is provided with a similar tab 186, extending 
from the edge 182c of the panel 182 at a position adjacent to the outer 
edge 182d. The tab 186 is delineated from the panel 182 by a fold line 
187, which (as will be seen hereinbelow) allows the tab 186 to be folded 
at ninety degrees to the panel 182. The tabs 184 and 186 cooperate (mate) 
with the aforementioned notches 126 and 146, respectively, to keep the 
folded (assembled) box in a folded configuration. The tabs 184 and 186 are 
sized and shaped to fit easily but securely, such as by a slight 
interference fit, within the notches 126 and 146. 
The outer edge 182d of the inner end wall panel 182 is further provided 
with a notch 188, preferably midway along its extent (width) to allow for 
insertion of a users fingertip. 
The outer end panel 172 is provided with a cutout through the blank 100, 
forming a window 174, at a position preferably approximately at a central 
region of the outer end panel 172. A surface of the inner end panel 182 
that will face outward when the box is assembled is provided with printing 
("ABC XYZ"), or with a stick-on label or the like, which will be viewable 
from the exterior of the box, through the window 174, when the box is 
assembled. The legend ("ABC XYZ") or label is applied to the surface of 
the inner end wall 182 at a position corresponding to the position of the 
window in the outer end wall 172, when the box is assembled. 
Other than for the window 174, the end wall panels 150 and 170 are 
essentially "mirror" images of one another. 
It should be noted that the terms "outer" and "inner", as applied to the 
end panels, are descriptive of the ultimate position of these panels 
either within (inner) or without (outer) the assembled box. 
"Connecting" panels are provided at the corners of the base portion 106, 
and join neighboring outer end and side panels, as follows: 
A first connecting panel 210 is formed at one corner of the base panel 106. 
The panel 210 is generally square, and has: 
1. an edge 210d contiguous with the fold line edge 112b of the outer side 
panel 112; 
2. an edge 210c perpendicular to the edge 210d contiguous with the fold 
line edge 152a of the outer end panel 152; 
3. an edge 210a formed by cutting the blank 100, generally collinear with 
the fold edge 112a of the outer side panel 112; and 
4. an edge 210b formed by cutting the blank 100, generally collinear with 
the fold edge 152b of the outer end panel 152. 
A diagonal fold line 212 is formed in the blank 100 extending from a corner 
of the base portion 106 formed at the intersection of the fold lines 104a 
and 104b to a corner of the first connecting panel 210 formed at the 
intersection of the edges 210a and 210b of the connecting panel 210. The 
fold line 212 allows the panel 210 to deform inwardly when the side panel 
112 and end panel 152 are folded upward (in the process of forming the box 
from the blank), so that the connecting panel 210 symmetrically folds upon 
itself into a flat structure. Preferably, the outer corner of the 
connecting panel 210 formed at the intersection of the edges 210a and 210b 
is "relieved", by removing (cutting away) a small amount of material away 
from the corner at forty-five degrees, to facilitate the panel 210 folding 
upon itself. 
A second connecting panel 220 is formed at another corner of the base panel 
106. The panel 220 is generally square, and has: 
1. an edge 220d contiguous with the fold line edge 132b of the outer side 
panel 132; 
2. an edge 220a perpendicular to the edge 220d contiguous with the fold 
line edge 152c of the outer end panel 152; 
3. an edge 210c formed by cutting the blank 100, generally collinear with 
the fold edge 132c of the outer side panel 132; and 
4. an edge 210b formed by cutting the blank 100, generally collinear with 
the fold edge 152b of the outer end panel 152. 
A diagonal fold line 222 is formed in the blank 100 extending from a corner 
of the base portion 106 formed at the intersection of the fold lines 104b 
and 104c to a corner of the connecting panel 220 formed at the 
intersection of the edges 210b and 210c of the connecting panel 220. The 
fold line 222 allows the panel 220 to deform inwardly when the side panel 
132 and end panel 152 are folded upward (in the process of forming the box 
from the blank), so that the connecting panel 220 symmetrically folds upon 
itself into a flat structure. Preferably, the outer corner of the 
connecting panel 220 formed at the intersection of the edges 210b and 210c 
is "relieved", by removing (cutting away) a small amount of material away 
from the corner at forty-five degrees, to facilitate the panel 220 folding 
inward upon itself. 
A third connecting panel 230 is formed at one corner of the base panel 106. 
The panel 230 is generally square, and has: 
1. an edge 230b contiguous with the fold line edge 132d of the outer side 
panel 132; 
2. an edge 230a perpendicular to the edge 230b contiguous with the fold 
line edge 172c of the outer end panel 172; 
3. an edge 230c formed by cutting the blank 100, generally collinear with 
the fold edge 132c of the outer side panel 132; and 
4. an edge 230d formed by cutting the blank 100, generally collinear with 
the fold edge 172d of the outer end panel 172. 
A diagonal fold line 232 is formed in the blank 100 extending from a corner 
of the base portion 106 formed at the intersection of the fold lines 104c 
and 104d to a corner of the connecting panel 230 formed at the 
intersection of the edges 230c and 230d of the connecting panel 230. The 
fold line 232 allows the panel 230 to deform inwardly when the side panel 
132 and end panel 172 are folded upward (in the process of forming the box 
from the blank), so that the connecting panel 230 symmetrically folds upon 
itself into a flat structure. Preferably, the outer corner of the 
connecting panel 230 formed at the intersection of the edges 230c and 230d 
is "relieved", by removing (cutting away) a small amount of material away 
from the corner at forty-five degrees, to facilitate the panel 230 folding 
inward upon itself. 
A fourth connecting panel 240 is formed at one corner of the base panel 
106. The panel 240 is generally square, and has: 
1. an edge 240b contiguous with the fold line edge 112d of the outer side 
panel 112; 
2. an edge 240c perpendicular to the edge 240b and contiguous with the fold 
line edge 172a of the outer end panel 172; 
3. an edge 240a formed by cutting the blank 100, generally collinear with 
the fold edge 112a of the outer side panel 112; and 
4. an edge 210d formed by cutting the blank 100, generally collinear with 
the fold edge 172d of the outer end panel 172. 
A diagonal fold line 242 is formed in the blank 100 extending from a corner 
of the base portion 106 formed at the intersection of the fold lines 104d 
and 104a to a corner of the connecting panel 240 formed at the 
intersection of the edges 240d and 240a of the connecting panel 240. The 
fold line 242 allows the panel 240 to deform inwardly when the side panel 
112 and end panel 172 are folded upward (in the process of forming the box 
from the blank), so that the connecting panel 240 symmetrically folds upon 
itself into a flat structure. Preferably, the outer corner of the 
connecting panel 240 formed at the intersection of the edges 240d and 240a 
is "relieved", by removing (cutting away) a small amount of material away 
from the corner at forty-five degrees, to facilitate the panel 240 folding 
upon itself. 
FIG. 2A shows the blank 100 of FIG. 1A, partially assembled into a box. In 
this stage of assembly, the inner side wall portions are folded over the 
outer side wall portions. The inner and outer sidewall portions may be 
glued together at this stage, as illustrated in FIG. 2B. 
More particularly, in FIG. 2A, inner sidewall panel 122 is shown folded 
over outer sidewall panel 112, and inner sidewall panel 142 is shown 
folded over outer sidewall panel 132, by folding at fold lines 112a (122c) 
and 132c (142a), respectively. 
With reference to FIGS. 1A and 2A, it is evident that holes 192 and 194 are 
disposed at opposite sides of the outer side wall panel 112. These holes 
192 and 194 are punched through the flat blank, and are positioned to 
align with the notches 124 and 126, respectively, when the blank is folded 
as shown in FIG. 2A. 
Similarly, again with reference to FIGS. 1A and 2A, it is evident that 
holes 196 and 198 are disposed at opposite sides of the other outer side 
wall panel 132. These holes 196 and 198 are punched through the flat 
blank, and are positioned to align with the notches 144 and 146, 
respectively, when the blank is folded as shown in FIG. 2A. 
FIG. 2D shows a corner of the blank 100 of FIG. 1A, folded into a box, 
taken on a line 2D--2D through FIG. 2A, showing a corner panel 220 folded 
and interposed between an outer end panel 152 and an inner end panel 162. 
The inner end panel 162 is shown just prior to being fully folded over the 
outer end panel 152, at which point the tab 166 will engage into the notch 
144 in the inner side panel 142. As is evident from this view, the 
connecting panel 220, by virtue of being interposed between the inner end 
panel 162 which is folded over the outer end panel 152, exerts a biasing 
force "F" urging the inner end panel 162 towards the interior of the box. 
Such movement of the inner end panel 162 is prevented by the interlocking 
fit of the tab 166 in the notch 144. However, when the tab 166 is released 
from the notch 144, such as by poking a finger through the hole 196 from 
the exterior of the box, the tab will release, and the inner end panel 162 
will "automatically" begin to unfold. 
FIG. 5A is a detailed view of how the tabs 164, 166, 184 and 186 cooperate 
with the notches 124, 144, 126 and 146, respectively, and with the holes 
192, 196, 194, and 198, respectively, to hold the box together when 
erected. The illustrated example applies to all of these, but shows only 
one exemplary tab (flap) 166, notch 144, hole 196 combination. Other 
elements of the box are not shown in the Figure, for illustrative clarity. 
First of all, the tab 166 is bent at right angles to the inner end panel 
162 to be parallel with the inner side panel 142 and pointing towards the 
interior of the box. As is evident in the Figure, the contour (profile) of 
the tab 166 is closely matched to that of the notch 144. In this manner, 
the tab "snaps" neatly into a recess 145 formed by the notch 144, against 
the outer end panel 132. And, as is evident, the hole 196 is aligned with 
the notch so that the tab can be un-seated from the recess 145 formed by 
the notch 144 when it is desired to disassemble the box. 
FIG. 2B shows the inner side panel 142 folded at fold line 132c (142a) over 
the outer side panel 132, and an adhesive 190 (shown as dots) holding 
these two panels together. The alignment of the notch 146 and the hole 198 
is also evident in this view. The inner side panel 122 would be folded 
over the outer side panel 112 in a similar manner. 
FIG. 2C shows an alternate embodiment of the invention, where the inner 
side and end wall panels are shortened (vis-a-vis FIG. 1A). In this case, 
a blank 300 of sheet material is formed much like the blank 100 of FIG. 
1A, with the following differences: 
A first inner side wall panel 322 (compare 122 of FIG. 1A) is shorter than 
the outer side wall panel 312 (compare 112 of FIG. 1A), perhaps only half 
as high. This relocates the notches, now 324 and 326, to a position 
further away from the base panel (i.e., than the notches 124 and 126 were 
in FIG. 1A). Consequently, the aligned holes, now 392 and 394 are 
repositioned to align with the notches 324 and 326, respectively. 
Similarly, a second inner side wall panel 342 (compare 142 of FIG. 1A) is 
shorter than the outer side wall panel 332 (compare 132 of FIG. 1A), 
perhaps only half as high. This relocates the notches, now 344 and 346, to 
a position further away from the base panel, when the box is folded. 
Consequently, the aligned holes, now 396 and 398 are repositioned to align 
with the notches 344 and 346, respectively. 
A first inner end panel 362 (compare 162 of FIG. 1A) is shorter than the 
outer end wall panel 152 (compare 152 of FIG. 1A), perhaps only half as 
high. This relocates the tabs, now 364 and 366, to a position further away 
from the base panel (i.e., than the tabs 164 and 166 were in FIG. 1A), 
when the box is folded. The tabs 364 and 366 are nevertheless aligned 
(when the box is folded) with the notches 324 and 344 and holes 392 and 
396, respectively. 
Similarly, a second inner end panel 382 (compare 182 of FIG. 1A) is shorter 
than the outer end wall panel 172 (compare 172 of FIG. 1A), perhaps only 
half as high. This relocates the tabs, now 384 and 386, to a position 
further away from the base panel (i.e., than the tabs 184 and 186 were in 
FIG. 1A), when the box is folded. The tabs 384 and 386 are nevertheless 
aligned (when the box is folded) with the notches 326 and 346 and holes 
394 and 398, respectively. 
In either case (FIG. 1A or FIG. 2C) the notch-aligned holes (192, 194, 196, 
198, or 392, 394, 396, 398) allow/encourage the respective tabs (164, 184, 
166, 186, .COPYRGT.or 364, 384, 366, 386, respectively) to "catch" 
removably in the respective notches when the box is assembled. 
FIG. 3A shows the blank 100 of FIG. 1A nearly completely folded into a box 
structure. In this view we can see that the diagonal fold line 242 allows 
the connecting portion 240 to deform inwardly (towards the interior of the 
box) as the inner end panel 182 is being folded. 
FIG. 4A shows the completed box assembly, formed of the blank 100 of FIG. 
1A. In this view, the window 174 in the outer end panel 172 is see to 
allow the printed matter ("ABC XYZ") on the outer surface of the inner end 
panel 182 to be viewed from exterior the assembled box. 
As noted with respect to FIG. 5A, upon folding of the inner end wall 
panels, the tabs (arresting flaps) connected thereto are folded at right 
angles such that they extend parallel to the side walls, into the interior 
of the box. With the inner end wall panels completely folded (over the 
outer end wall panels and around the interposed, flat-folded connecting 
portions), the tabs (flaps) and the recesses (formed by the notches) are 
complementary to each other, such that the flaps (tabs) engage or audibly 
snap into the associated recesses (notches) in response to the user (box 
assembler) urging the tabs outward into the recesses. This tab/recess 
engagement is maintained by the inwardly (towards the interior of the box) 
directed bias (tension) exerted by the inner end wall panels trying to 
unfold. This is due, in part, to the elasticity (spring tension) of the 
folds--namely, when the inner end panel is folded over the outer end 
panel, the fold connecting the two panels (e.g., the fold 152b/162d 
connecting outer end wall panel 152 and inner end wall panel 162) will 
naturally try to unfold itself. The bias on the inner end wall panel is 
also due to the presence of the folded-flat connecting portion, interposed 
between the folded inner and outer end wall portions, creating a biasing 
tension urging the inner end wall portion towards the interior of the box. 
The recess (notch) in the inner side wall, however, provides a positive 
engagement for the tab (flap), and prevents the inner end wall from 
unfolding itself. 
Advantageously, the inward bias on the inner end panels resulting from the 
interposed flat-folded connecting portions (panels) can be adjusted by 
adjusting the size of the connecting panel itself. Whereas FIG. 1A 
described the connecting panels as being squares of dimension 
"h".times."h", in other words, coextensive with the respective outer end 
panel edge (e.g., 152a) and outer side panel edge (e.g., 112b), the 
connecting panels can be made smaller to exert a decreased inward bias on 
the inner end panel. This is shown in FIG. 1 by the dashed line on the 
connecting panel 210, which could be made a dimension "m" smaller than the 
dimension "h" of the corresponding edges of the associated outer end and 
side panels. This reduction in dimension "m", can be empirically 
determined, and is expected to be on the order of 5-25% of "h". 
FIG. 6A, similar to FIG. 5A, shows an alternative to the double side wall 
construction of FIG. 5A. Herein, rather than having an inner side wall 
(e.g., 142) folded over an outer side wall (e.g., 132), a single side wall 
construction is used. In this case, a single-thickness outer side wall 632 
(analogous to 132) is provided with a hole 696 (analogous to 196). Since 
there is not provided a discrete inner side wall (e.g., 142) having a 
notch forming the recess for the tab 166, a separate strip or strips of 
material 620 are disposed to form a recess 645 (corresponding to the 
recess 145 of FIG. 5A) for receiving and retaining the associated tab 166. 
There can be a short strip of material 620, as shown, for each recess, or 
there can be one long strip disposed along the side wall 632 forming the 
required recessed at both ends of the side wall 632. 
It should be understood that the box of the present invention can be formed 
of any suitable blank sheet material, including stiff paper stock, 
corrugated stock, and the like. 
It should also be understood that the arrangement of the tabs on the end 
panels, and the notches on the side panels could be reversed; namely by 
putting the tabs on the side panels and the notches on the end panels. In 
such a reversed arrangement, it would still be preferred that the 
connecting panels reside between the inner and outer side panels having 
tabs, so that the inner side panel is urged inward towards the center of 
the in the plane of the end panel. 
In the manner set forth above, a blank of sheet material is easily and 
repeatedly folded into a five-sided container shape. The resulting 
container can be used by itself, or to close another open container. For 
example, two container formed according to the present invention can be 
used to close the two open ends of an otherwise open (at both ends) 
container. 
Appended hereto, and forming part of the disclosure hereof, is a document 
entitled "Folded Box". This document is a description of the present 
invention in terms substantially similar to the description set forth 
above. Certain features of the invention may be set forth with additional 
clarity in the appendix, and are specifically intended to be incorporated 
by reference into the present disclosure.