Device for the continuous casting of products having a round cross-section and products having a cross-section with flat sides

The device includes at least a mould (11) with a replaceable crystallizer (12), a downstream mould portion, a containing, guiding and cooling roller conveyor (14) and an extraction and straightening assembly (15). The extraction and straightening assembly (15) includes drawing rolls (16) with a flat portion (18) and with a longitudinally arranged circumferential outline portion (17) for round products, the lateral reciprocal position of the drawing rolls (16) in relation to the longitudinal axis of the mould (11) being able to be varied from a first position for the casting of round products (13a) to a second position for the casting of products with flat sides (13b).

BACKGROUND OF THE INVENTION 
This invention concerns a device for the continuous casting of products 
with a round cross-section and products with a cross-section with flat 
sides. 
To be more exact, the invention concerns a device suitable to cast products 
having different forms of cross-section and, in particular, suitable to 
cast products with substantially flat sides or surfaces and round 
products. 
By products with flat surfaces are meant products having a square, 
rectangular or diamond-shaped cross-section or polygonal products in 
general, whereas by round products are meant circular or oval products or 
the like. 
This invention makes possible an adaptation to the casting of flat and 
round shapes without requiring great operational and/or structural work on 
the casting machine. 
The invention enables the problems to be overcome of surface deformation of 
the products due to the action of assemblies not specifically suitable for 
the form of the cast product. 
The state of the art covers the problems encountered with continuous 
casting machines with regard to the casting of products having different 
shapes of their cross-section. 
In fact, it has been found that the extraction and straightening assembly 
included downstream of the mould acts on the cast product with a given 
pressure to prevent problems of the sliding and movement of the product 
itself being extracted. 
It has also been found that the rolls which form the extraction and 
straightening assembly, and generally all the drawing, containing and/or 
guiding rollers positioned downstream of the mould, generally have a flat 
surface and are not otherwise shaped and are therefore pre-arranged to 
work on shapes of cross-section which are substantially flat. 
The plants of the state of the art for continuous casting therefore 
commonly accept as unavoidable the deformations caused by the action of 
those rolls where a round product is being cast. 
In particular, these deformations are to be found in the formation of 
flattened portions on the product both on the inner curved side and on the 
outer curved side of the product, these flattened portions coinciding with 
the zones of the gripping of the rolls against the round product. 
One alternative is to replace the whole assembly of drawing and extraction 
rolls positioned downstream of the mould whenever changing from a product 
with flat surfaces to a round product. 
This solution, however, is often impossible for obvious reasons of loss of 
time, high costs, the requirement of a labor force, the availability of 
parts, and for logistic problems in the works as well as for yet other 
reasons. 
The present applicants are not aware of solutions which are efficient and, 
at the same time, simple for the solution of this problem, and the present 
applicants have therefore designed, tested and embodied this invention to 
overcome this problem. 
SUMMARY OF THE INVENTION 
The purpose of the invention is to provide a device for the continuous 
casting of products with substantially flat surfaces and of round products 
which is able to overcome the problems of surface deformations due to the 
machines of the state of the art in the changeover from one type of 
product to the other type. 
According to the invention the continuous casting device employs a mould of 
a conventional type, the crystalliser of which is of a replaceable type 
and can be normally diversified according to the product to be cast. 
Moreover, the mould is associated at its lower end with conventional 
assemblies such as the containing means having a straight segment and a 
curved segment and cooperating generally with the usual cooling systems 
included at the outlet from the crystalliser. 
According to the invention the extraction and straightening assembly has 
its drawing rolls conformed according to the shape of the product to be 
cast. 
To be more exact, each drawing roll of the extraction and straightening 
assembly includes on its substantially flat surface at a determined 
position along its length at least one circumferential outline for round 
products. 
This circumferential outline is suitable to grip a round product without 
causing thereupon buckling deformations during the extraction of the 
product. 
This circumferential outline has advantageously a shape, depth and width 
mating substantially with the cross-section of the round product being 
cast. 
By employing such a drawing roll it is therefore possible to adapt the 
casting device to the shape of this product by displacing the extraction 
and straightening assembly in an axial direction substantially 
perpendicular to the direction of feed of the cast product. 
In other words, where a round product is being cast, the circumferential 
outline included on the drawing roll is arranged to coincide with the 
casting axis of that product, whereas, when a product with flat surfaces 
is being cast, the flat part of the surface of the drawing roll is 
arranged to coincide with that casting axis. 
According to a variant, besides the lateral displacement on a substantially 
horizontal plane, a displacement on a vertical plane is also induced in 
the extraction and straightening assembly so as to compensate the 
variation which has taken place in the casting axis during the change from 
the casting of round products to the casting of products with flat 
surfaces. 
Where the continuous casting machine is a multiple machine, each extraction 
and straightening assembly is made capable of an independent traversing 
movement carried out, for instance, by a bridge crane. 
The basic frame on which that assembly is installed is pre-arranged to 
provide the double capability of installation. 
According to a variant the multiple continuous casting machine has all its 
own extraction and straightening assemblies installed on one single frame 
capable of at least lateral movement, for instance on a counterframe. 
According to this variant one single movement with one single actuation 
displaces all the assemblies at the same time, thus preparing the machine 
quickly and simply for the new shape of product to be cast. 
According to a variant, so as to ensure a correct guiding of the differing 
cast products, the containing and guiding rollers too positioned in the 
curved segment are conformed and optimised according to the form of the 
differing cross-sections of the products to be cast. 
To be more exact, these containing and guiding rollers too have a 
circumferential outline which is arranged during working so as to coincide 
with the nominal casting axis of the product. 
In this case the mould is at least associated with displacement means for 
changing the radius of the extraction trajectory of the cast product 
according to its shape, particularly so where the product is round or has 
flat surfaces. 
In other words, when the nominal radius of the casting machine has been 
arranged as being that used for round cross-sections and there is then a 
change to the casting of shapes with flat surfaces, the mould will be 
displaced by a value which corresponds substantially to the depth of the 
circumferential outline included in the containing and guiding rollers of 
the curved segment. 
According to a variant the mould is kept stationary while the containing 
and guiding rollers are displaced by a value corresponding to the depth of 
the outline, the purpose being to change the casting radius according to 
the shape of the cast product. 
According to another embodiment of the invention the casting device 
includes a mould with a constant casting radius which can be displaced 
laterally in relation to the extraction and straightening assembly, which 
in this case is kept stationary. 
In this variant the mould has two working positions defining two casting 
axes, namely a first axis for casting round products and a second axis for 
casting products with flat surfaces. 
The first casting axis will pass in coincidence with the circumferential 
outline on the drawing rolls, whereas the second casting axis will pass in 
coincidence with the flat surface of the drawing rolls.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS 
A continuous casting device 10 shown in FIG. 1 includes a mould 11, a 
crystalliser 12 of which can be replaced to suit the cross-section of a 
product 13 to be cast. 
A plurality of containing and guiding rollers 14 are comprised 
conventionally in prolongation of the mould 11 and define a curved 
trajectory for the cast product 13. 
The containing and guiding rollers 14 accompany the cast product 13 to an 
extraction and straightening assembly 15, which in turn delivers the 
product 13 to a shearing zone and to downstream working assemblies. 
According to the invention the extraction and straightening assembly 15 is 
equipped with drawing rolls 16 positioned adjustably to suit the shape of 
the cross-section of the cast product 13, whether that product be round 
13a or with substantially flat surfaces 13b. 
In particular, each drawing roll 16 includes at a determined position along 
its length a circumferential outline 17 conformed to grip a round cast 
product 13a, whereas the remainder of its surface 18 is substantially flat 
(FIG. 5). 
In the change from the casting of a round cast product 13a to a product 
with substantially flat surfaces 13b each roll 16 of the extraction and 
straightening assembly 15 is displaced laterally according to a direction 
defined by its own lengthwise axis and referenced with 19 in FIG. 5; this 
displacement enables the extraction and straightening assembly 15 to be 
adapted to the new shape of the cast product. 
The value ".DELTA." of this displacement has to be enough to have the 
effect that the roll 16 cooperates with the casting axis 25 at a first 
position corresponding to its circumferential outline 17 and at a second 
position corresponding at least to its flat surface portion 18. 
Each drawing roll 16 therefore has at least two working positions, a first 
position for round products 13a and a second position for products with 
flat surfaces 13b. 
In the event of multiple casting with a plurality of casting lines, the 
extraction and straightening assemblies 15 associated with each casting 
line can be fitted to one single frame 20 capable of being moved in this 
case by the actuation of a hydraulic cylinder/piston actuator 21 on a 
mating counterframe 22. 
The clamping of the frame 20 on the counterframe 22 in the two working 
positions is provided by hydraulic vices 23. 
According to the variant of FIG. 7 the frame 20 and counterframe 22 have a 
development with an inclined surface. 
In this way the lateral displacement imparted by the actuator 21 so as to 
position the drawing rolls 16 correctly according to the shape of the cast 
product 13 causes also a raising or lowering of the extraction and 
straightening assembly 15. 
This raising or lowering makes possible the compensation, on the vertical 
plane of the casting axis 25, of the variation caused by the change from 
the casting of a round product 13a to the casting of a product with flat 
surfaces 13b. 
In this case the casting lines have a distance between centres "I" which is 
advantageously slightly greater than the distance between centres normally 
present on multiple casting machines for adaptation to the double 
positioning of the drawing rolls 16. 
According to the invention the containing and guiding rollers 14 too are 
conformed according to the shapes of the product 13 to be cast and include 
a circumferential outline 17a which in the working position is positioned 
along the length of the rollers so as to coincide with the casting axis 
25; in this case the circumferential outline has a depth "D". 
So as to obtain an efficient and correct guiding of the product 13 along 
the curved trajectory down to the extraction and straightening assembly 
15, the mould 11 is made movable according to the directions marked with 
26 in FIG. 1 for the purpose of defining two casting radii according to 
the product 13 to be cast. 
In particular, a first nominal casting radius "R" is defined for the 
casting of round products 13a and a second nominal casting radius "R'" is 
defined for the casting of products with flat surfaces 13b. 
The value of the displacement of the mould 11 and therefore the difference 
between the first casting radius "R" and the second casting radius "R'" 
are "D", that is to say, the depth of the outline 17a included in the 
containing and guiding rollers 14. 
This displacement makes possible the determination of the correct and ideal 
coupling between the cast product 13 and the containing and guiding roller 
14 (FIG. 3), with relative correct positionings as between the round 
product 13a and the circumferential outline 17a and, respectively, between 
the product with flat surfaces 13b and the flat surfaces 18 of the 
containing and guiding roller 14. 
According to a variant the correct coupling between the product 13 and the 
containing and guiding roller 14 is achieved by displacing each of the 
rollers 14 and by keeping the mould 11 stationary. 
In this case too the displacement of the rollers 14 has a value "D" and 
enables the casting radius to be adjusted from the value "R" to the value 
"R'" in the change from the casting of round products 13a to the casting 
of products with flat surfaces 13b. 
A simple embodiment for achieving this displacement of the containing and 
guiding rollers 14 is shown in FIG. 8, in which the shaft 27 of the 
rollers 14 is associated eccentrically with a wheel 28, which when set in 
rotation in one direction or the other causes respectively a raising or a 
lowering of the relative roller 14. 
The variant of FIG. 6 shows the situation in which in the change from the 
casting of a round product 13a to the casting of a product 13b with flat 
surfaces the extraction and straightening assembly 15 is kept stationary, 
whereas the casting axis 25 is changed laterally, given an equal nominal 
radius of casting "R". 
In particular, the mould 11 moves on guides 24 and is associated with a 
cylinder/piston displacement actuator 121 to displace the crystalliser 12, 
for instance, from a position 12a defining a first casting axis 25a to a 
position 12b defining a second casting axis 25b. The value of the 
displacement in this case too is ".DELTA.". 
According to this embodiment the first casting axis 25a is the casting axis 
for round products 13a and encounters the containing and guiding rollers 
14 and the drawing rolls 16 of the extraction and straightening assembly 
15 at their circumferential outlines 17a and 17. 
The second casting axis 25b is the casting axis for products with flat 
surfaces 13b and encounters the containing and guiding rollers 14 and the 
drawing rolls 16 of the extraction and straightening assembly 15 at their 
flat surfaces 18.