Template embedded assembly instructions in garment assembly

Embodiments of the present invention provide a method, system and computer program product for templated pattern-based self-directed garment assembly. In an embodiment of the invention, a self-directed garment assembly method includes loading into memory a template of patterns forming a garment and retrieving from memory, at least one data record specifying at least one assembly instruction for assembling the garment from the patterns of the template. Thereafter, the assembly instruction may be embedded in the template adjacent to at least one of the patterns. Finally, the template is printed on a large format printer with the at least one assembly instructions onto fabric selected as a basis for the garment.

BACKGROUND OF THE INVENTION

Field of the Invention

The present invention relates to computer aided fabrication of garments and more particularly to garment assembly from computer generated templates patterns.

Description of the Related Art

In sewing and fashion design, a pattern is the template with which the parts of a garment are produced by placing the template upon fabric, tracing the perimeter of the template onto the fabric, cutting the traced portions of the fabric and assembling the cut portions of fabric into a garment. Patterns typically are formed from paper, and sometimes more rigid materials such as paperboard or cardboard so as to support repeated use. The process of making or cutting patterns is known as “patternmaking” and traditionally performed by a patternmaker who typically employs one of two methods to create a pattern. The first method is known as the flat-pattern method in which the entire pattern is drafted on a flat surface from measurements, using rulers, curves and straight-edges. The second method is known as drawing which involves creating a muslin mock-up pattern by pinning fabric directly on a form, and subsequently transferring the muslin outline and markings onto a paper pattern or using the muslin as the pattern itself.

The advent of computing has revolutionized patternmaking. Today, different computer applications facilitate the job of creating patterns by allowing the pattern maker to provide as data input to the application different measurements from which a pattern is generated computationally within a data processing system. Most applications additionally allow the pattern maker to fit individual measurements specifically, eliminating much fitting trial and error previously common in the sewing room. Indeed, the computational power of computing greatly eases the way in which garments are designed so as to more readily support not only mass-produced articles of clothing, but also custom, individually tailored garments known as “bespoke” articles.

Pattern utilization obviously lends itself well to the mass production of garments such that a discrete number of patterns are able to support the production of a wide range of different sizes of the same article of clothing. But, pattern utilization also works well in made-to-measure and bespoke garment fabrication. For made-to-measure garment fabrication, the pre-existing pattern is used to cut the relevant fabric which is then adjusted for the specific size of the customer, whereas in bespoke garment fabrication, a completely new pattern is created according to the measurements of the customer. In the latter circumstance, creating the pattern can be a manually intensive and thus time-consuming process.

To assist in the process of pattern making for bespoke manufacturing, three-dimensional imaging now integrates with computer automated pattern generation. Specifically, it is known today to acquire the measurements of an individual through the use of three-dimensional body scanning. Typically, three-dimensional body scanning is performed utilizing laser imaging in order to produce a computer representation of a scanned human form. Utilizing the scanned human form, a garment surface is defined in relationship to the dimensions of the human form reflected within the computer representation. Once the garment surface has been defined, it is a matter of computational mapping to generate a two-dimensional pattern for printing onto a paper medium using a conventional large format printer.

Of note, the process of fabricating a garment does not end with the printing of a template. Rather, an assembly must follow in which individuals manually cut portions of the template while stitching other portions together. The instructions directing the assemblers thus must be provided in paper form from which the assemblers then must memorize the process for use during assembly of garments. As can be seen, the foregoing process is ripe for error as different printed templates for different garments are processed by the same assemblers each day.

BRIEF SUMMARY OF THE INVENTION

Embodiments of the present invention address deficiencies of the art in respect to garment fabrication and provide a novel and non-obvious method, system and computer program product for self-directed garment assembly. In an embodiment of the invention, a self-directed garment assembly method includes loading into memory a template of patterns forming a garment and retrieving from memory, at least one data record specifying at least one assembly instruction for assembling the garment from the patterns of the template. Thereafter, the assembly instruction may be embedded in the template adjacent to at least one of the patterns. Finally, the template is printed on a large format printer with the at least one assembly instructions onto fabric selected as a basis for the garment.

In one aspect of the embodiment, the assembly instruction is a line demarcating a location for cutting. In another aspect of the embodiment, the assembly instruction is a line indicating a location for sewing. In yet another aspect of the embodiment, the assembly instruction further includes a textual instruction corresponding to the line. Finally, in even yet another aspect of the embodiment, the assembly instruction is a list of ordered steps of cutting and sewing.

In another embodiment of the invention, a garment assembly data processing system is provided. The system includes a host computing system that has at least one computer with memory and at least one processor. The system also includes a large format pattern printer coupled to the host computing system. Finally, the system includes a self-directed garment assembly module. The module includes computer program instructions enabled upon execution in the memory of the host computing system to load into the memory a template of patterns forming a garment and to retrieve from the memory, at least one data record specifying at least one assembly instruction for assembling the garment from the patterns of the template. The program instructions further are enabled to embed the assembly instruction adjacent to at least one of the patterns of the template. Finally, the program instructions are enabled to print the template with the at least one assembly instructions onto fabric selected as a basis for the garment.

DETAILED DESCRIPTION OF THE INVENTION

Embodiments of the invention provide for self-directed garment assembly for templated pattern based garment assembly. In an embodiment of the invention, a templated pattern for a garment is loaded into memory of a computer and one or more corresponding instructions also retrieved from memory in association with the loaded templated pattern. A location on the templated pattern is then selected and the corresponding instructions are inserted into the located portion. For instance, the corresponding instructions may be a line along which a cut is to be made or along which a different portion of the templated pattern is to be sewn thereto, and the location may be the portion of the templated pattern at which the cut is to be made or along which the different portion of the templated pattern is to be sewn thereto. Finally, the templated pattern including the instructions are transmitted to a large format printer for printing.

In further illustration,FIG.1is pictorial illustration of a process for self-directed garment assembly in templated pattern garment assembly. As shown inFIG.1, a template of patterns110is retrieved from data storage120. As well, one or more assembly instructions130are also retrieved from the data storage120in connection with the assembly of a garment from the template of patterns110. In this regard the assembly instructions130include a graphical indication of a location on the template of patterns110at which an assembly step is to occur such as a cutting or a sewing. Thereafter, a location on the template of patterns110is selected in connection with the assembly instructions130and the assembly instructions130are then inserted at the location in the template of patterns110. Finally, the template of patterns110is printed on large format printer150.

The process described in connection withFIG.1may be implemented in a templated pattern garment assembly system. In yet further illustration,FIG.2schematically shows a templated pattern garment assembly data processing system configured for self-directed garment assembly. The system includes a host computing platform210that includes one or more computers, each with memory and at least one processor. An operating system230executes in the memory of the host computing platform210and supports the operation of a pattern generation module240. The pattern generation module240is enabled during execution in the memory of the host computing platform210to retrieve from image store220different patterns and generate a template for one of the patterns for printing onto large formal printer250.

Of note, the system also includes a garment assembly instructions module300. The garment assembly instructions module300includes computer program instructions that, upon execution in the memory of the host computing platform210, are enabled to identify a garment for which a templated pattern has been loaded for printing. One or more assembly instructions for the identified garment are then retrieved and associated with a specific location within the templated pattern. As such, the computer program instructions are enabled to insert the assembly instructions at the associated specific location and the computer program instructions direct the printing of the templated pattern on the large format printer250.

In even yet further illustration of the operation of the garment assembly instructions module300,FIG.3is a flow chart illustrating a process for self-directed garment assembly in templated pattern garment assembly. Beginning in block310, a template of patterns is loaded for use in assembling a garment. Then, in block320the garment for the template of patterns is identified and in block330, different assembly instructions are retrieved from data storage in connection with the identified garment. In block340, a location on the template of patterns is selected in consideration of the assembly instructions. Finally, at block350, the assembly instructions are inserted at the selected location and in block360, the template of patterns is sent to the large format printer for printing.

The present invention may be embodied within a system, a method, a computer program product or any combination thereof. The computer program product may include a computer readable storage medium or media having computer readable program instructions thereon for causing a processor to carry out aspects of the present invention. The computer readable storage medium can be a tangible device that can retain and store instructions for use by an instruction execution device. The computer readable storage medium may be, for example, but is not limited to, an electronic storage device, a magnetic storage device, an optical storage device, an electromagnetic storage device, a semiconductor storage device, or any suitable combination of the foregoing.

Computer readable program instructions described herein can be downloaded to respective computing/processing devices from a computer readable storage medium or to an external computer or external storage device via a network. The computer readable program instructions may execute entirely on the user's computer, partly on the user's computer, as a stand-alone software package, partly on the user's computer and partly on a remote computer or entirely on the remote computer or server. Aspects of the present invention are described herein with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each block of the flowchart illustrations and/or block diagrams, and combinations of blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer readable program instructions.