Dosing apparatus and process

Dosing a flowable product is effected with an apparatus which has a rigid casing having a hollowed interior through which an elastic hose, which is connected to the casing, extends between casing inlet and outlet openings, and elastic rings are positioned to encircle the hose at positions adjacent each of the casing inlet and outlet openings, so that upon generation of sub- and then super-atmospheric pressure within the space between the hose and casing, the hose expands and contracts and the rings open and close the hose for product flow introduction into and ejection from the hose for dosing the product.

BACKGROUND OF THE INVENTION 
The present invention relates to a filler and a process for filling 
products especially food products. 
Conventional filling/dosing units are mainly designed to handle a specific 
volume, and when non-homogeneous products are filled, this often results 
in large weight deviations which cause economic losses. Such conventional 
units often are fitted with expensive pump and control systems to keep 
weight deviations at an acceptable level. In addition, conventional 
fillers often have by-corners which are difficult to clean. 
SUMMARY OF THE INVENTION 
The present inventions provide a filler and a process for dosing a flowable 
product which can provide an accurate filling weight even with 
non-homogeneous products and which is hygienic and easy to clean. 
According to the present invention, there is provided a filler for dosing a 
flowable product comprising a rigid casing having an inlet and an outlet 
opening within which is an elastic hose whose ends are connected to the 
openings, means for generating super- and sub-atmospheric pressure in the 
space between the casing and the hose, and two elastic rings each 
encircling the hose adjacent an opening adapted to enable simultaneous 
expansion and contraction of the inlet and outlet rings respectively at 
the generated pressure. 
The present invention also provides a process for dosing a flowable 
product, which may be effected by means of the filler apparatus described 
above, comprising generating a sub-atmospheric pressure in the space 
between the casing and the hose causing the hose and the inlet ring to 
expand and the outlet ring to contract, whereby the inlet opens and the 
outlet closes enabling product to be sucked into the hose, and then 
generating a super-atmospheric pressure in the space between the casing 
and the hose causing the hose and the inlet ring to contract and the 
outlet ring to expand, whereby the outlet opens and the hose and the inlet 
ring contract so that product is ejected out of the filler. 
DETAILED DESCRIPTION OF THE INVENTION 
In the present invention, the rigid casing may be made of metal or a rigid 
plastics material such as PVC. The elastic hose may conveniently be made 
of rubber or a flexible plastics material, e.g., silicone. The wall of the 
hose preferably has a thickness of from 0.1 to 1.0 mm. 
Conveniently, the inlet opening is positioned at the upper end of the 
casing and the outlet opening at the lower end. 
The ends of the flexible hose may conveniently be connected to the casing 
adjacent the openings, for instance by a clamp or by means of a suitable 
adhesive, such as glue. 
The means for generating super- or sub-atmospheric pressure may be provided 
by a compressed air and vacuum ejector unit positioned outside the casing 
and connected to the interior of the casing by means of a pipe and an 
aperture in the wall of the casing. 
In order to achieve simultaneous expansion and contraction of respective 
rings at the generated pressure, the ring at the inlet may be positioned 
internally and the ring at the outlet may be positioned externally of the 
interior wall of the casing, while the circumference of each ring in the 
contracted state is greater than the circumference of the openings at the 
interior wall of the casing. 
Means for feeding product to the inlet opening is provided, for instance by 
a hopper, which preferably has a volume larger than the casing. Means for 
supplying product to the hopper, such as a pump may also be provided. 
Weighing means may also be provided together with a control means to ensure 
that a desired weight of product is ejected from the filler. A suitable 
weighing means is a load cell adapted to weigh the filler and the hopper 
before and after the product is ejected from the filler. The control means 
may conveniently be a signal processor which controls the signals from the 
load cell by sensing the mass several times per second and can control the 
desired weight of product ejected from the filler according to set point 
adjustment (negative weighing). 
A conveyor may also be provided to transport containers consecutively 
beneath the filler, the conveyor being adapted to travel intermittently so 
that it stops while a container is positioned immediately below the filler 
for filling. 
The invention has the following advantages: 
1) There need not be any after-running from the hose when the 
sub-atmosphere pressure is generated at exactly the same moment as the set 
point is reached. 
2) By using a load cell which, in the range of 0-5 kg, has a maximum 
deviation of 0.03%, it is possible to obtain closed products with 
extremely small weight deviations. 
3) There is no need for a specific or accurate pump for transport of the 
product to the hopper; a simple membrane pump can be used. 
4) Products containing large particles can pass through the hose since the 
rings, which act like valves, form themselves according to the product and 
there is no contact between the rings and the product. 
5) The elasticity of the rings also produces a very efficient closing of 
the inlet and outlet openings. 
6) The equipment is very hygienic and easy to clean, as there are no 
by-corners. Only the smooth interior walls of the hose and the hopper 
contact the product. 
Food products which may suitably be dosed by the filler of this invention 
include low and high viscosity sauces/fillings with pieces of onion, 
mushroom, tomato or ham, or various kinds of jam containing whole berries. 
The present invention is illustrated by way of example with reference to 
the accompanying drawings.

DETAILED DESCRIPTION OF THE DRAWINGS 
Referring to the drawings, the filler generally designated 10 comprises as 
illustrated, in particular, in FIGS. 1-4, a rigid case 11 having an 
exterior wall 12 and an interior wall 13 and provided with an inlet 
opening 14 and an outlet opening 15. Interior wall 13 defines a hollowed 
casing interior, and openings 14 and 15 are defined by casing edge 
surfaces which extend from interior wall 13. Inside the casing is a thin 
soft rubber hose 16, which extends through the hollowed casing interior 
from the casing inlet and outlet openings and has hose portions connected 
to the casing, one end of which (17) is glued to the wall of the casing at 
the inlet opening 14 and the other end of which (18) is glued to the 
exterior wall 12 of the casing at the outlet opening to seal off a space 
between the hose and interior wall 13. 
Encircling the ends of the hose 16 are elastic rubber rings 19, 20 which 
can expand and contract and which, when contracted, close the openings at 
the ends of the hose. Rubber ring 19 is positioned internally of and 
abutting the interior wall 13 of the casing at the inlet opening 14, and 
the rubber ring 20 is positioned externally of the interior wall 13 of the 
casing abutting the outlet edge surface which is flared in a direction 
away from the interior wall to define a flared outlet openings 15. In 
operation, upon application of sub- and super-atmospheric pressure, the 
rings bear against the abutting casing surfaces, and the circumference of 
each rubber ring in the contracted closed state is greater than the 
circumference of the openings at the interior wall 13 of the casing. 
A buffer hopper 21 containing a food product 22 is connected to the upper 
inlet opening 14 and holds a volume of food product somewhat larger than 
the volume of the casing. Above the hopper 21 is mounted the outlet 23 
from a membrane pump 24 for pumping the product from a product source 25. 
The casing 11 is provided with an aperture 26 to which is connected a pipe 
27 used for introducing super- and sub-atmospheric pressure from a 
compressed air and vacuum ejector unit 28 (FIGS. 5 and 6). The compressed 
air and vacuum ejector unit 28 is connected to pipe 27 by means of a soft 
flexible tube 35 and to the compressed air supply by means of connection 
36. As also illustrated in FIGS. 5 and 6, the hopper 21 and the filler 10 
are suspended in a load cell 29 for weighing, and a signal processor 30 
controls the weight. A portable unit is provided with a frame 31 on wheels 
32 and a conveyor belt 33 is provided to transport containers 34 to a 
position beneath the filler 10. 
In FIG. 7, the upper end of the casing 11 is provided with a flange 37 
fitted to a flange 38 at the lower end of the hopper 21 by springing 
clamps 39. The upper end of the hose 16 is clamped between flanges 37 and 
38. The lower end of the hose is clamped between the casing and a flanged 
ring 40. 
In operation, the dosing occurs in the sequence phases shown in FIGS. 1 to 
4. In FIGS. 1 and 2, a vacuum is generated by the compressed air and 
vacuum ejector unit 28, drawing air out of the space between the hose 16 
and the casing 11 through aperture 26 causing the ring 19 and the hose to 
expand, thus opening the inlet end 17 of the hose allowing product 22 to 
be sucked into the hose 16 from the buffer hopper 21. Simultaneously, the 
ring 20 contracts thus closing the outlet end 18 of the hose, and an 
amount of product similar to that sucked into the hose is pumped from the 
membrane pump 24 into the buffer hopper 21. The filler, hopper and food 
product contained therein are weighed by the load cell 29, and the total 
mass is registered on the signal processor 30. When this cycle has been 
completed superatmospheric pressure is generated (FIGS. 3 and 4) by the 
compressed air and vacuum ejector unit 28 and passes via the soft flexible 
tube 35 and pipe 27 through the aperture 26 into the space between the 
hose 16 and the casing 11 causing the ring 19 and the hose to contract, 
thus closing the inlet end 17 of the hose and simultaneously causing the 
ring 20 to expand, thus opening the outlet end 18 of the hose and, 
consequently, causing food product 22 to be ejected from the hose. 
The desired amount of product ejected from the hose is achieved according 
to a set point adjustment (negative weighing) of the signal processor 
which senses the weight several times per second during the ejection stage 
until the set point is reached. At the very moment that the set point is 
reached, the cycle is repeated, whereby a vacuum is generated causing any 
product in the outlet opening to be sucked back into the hose before the 
ring 20 closes. 
During the process, the conveyor belt 33 carrying containers 34 (FIGS. 5 
and 6) travels intermittently and stops when a container is beneath the 
filler 10 to be filled with food product ejected from the filler before 
continuing.