Mining conveyor assemblies with control boxes on fence

A mining conveyor assembly of the kind comprising a conveyor which, in the use of the assembly, extends alongside a mine face. The conveyor comprises an elongate wall connected to and upstanding from the conveyor on the goaf side thereof, and a fence structure secured to the assembly in spaced relation to the wall member to provide a trough, in which the cable or cables supplying services to a mining machine, which travels along a trackway afforded by the conveyor assembly, is received as the machine traverses backwardly and forwardly along the trackway. The fence structure is yieldable to externally applied forces, preferably both in a direction laterally of the fence structure, and also in a direction extending longitudinally of the fence structure. In this manner, tendency of the cable or cables to become damaged, during operation, may be minimized. Alternatively, or in addition, control units of the kind whereby personnel engaged in the mining operation may transmit a signal to a main control station are located in chambers, provided at spaced intervals along the length of the fence structure.

BACKGROUND OF THE INVENTION 
This invention relates to mining conveyor assemblies, and has been 
developed primarily in relation to the requirements which arise in 
underground mining wherein the main appartus is a machine for cutting or 
otherwise extracting the material to be mined, for example coal, travels 
along a face presented by said materials to such apparatus, and one or 
more cables are attached to this machine to convey services thereto. 
The expression "cable" used herein is intended to denote any elongated 
flexible member primarily for conveying electric current, but includes 
also a flexible member for conveying fluid under pressure such as a 
flexible hose. 
In mining, by the use of apparatus as above described, and in particular in 
coal mining by the method known as long wall coal mining, a conveyor 
assembly extends along and adjacent to the face, and the machine by which 
the coal or other mineral is extracted travels along a trackway afforded 
by the conveyor assembly with the cable or cables extending from such 
machine and lying generally alongside the conveyor assembly on the goaf 
side remote from the face. It is common practice to provide a carrier 
means on the conveyor assembly at the goaf side within which the cable or 
cables lie for the purpose of preventing the cable or cables taking up 
runs of random configuration which would interfere with the proper 
operation of the machine, become snagged around adjacent apparatus such as 
roof supports, and generally be exposed to damage resulting from such run 
or configuration. 
In addition, it is an operational requirement that at each of a plurality 
of stations spaced apart along the face, the personnel engaged in the 
mining operation shall be able to transmit a signal to a main control 
station normally situated at one end of the face for the purpose of 
enabling an operator thereat to stop or start the conveyor assembly. It is 
a further requirement that the personnel shall be able to stop the 
operation of the conveyor assembly by operation of a control unit at each 
of the stations along the control face (independently of the facilities 
provided at each of these stations for signalling the operator at the main 
control station). 
Control units of the kind to give effect to these requirements (herein 
referred to as "control units of the kind specified") normally include a 
signalling switch (usually a push-button operated switch spring-loaded to 
an off position) and a further switch, normally termed a lock-out switch, 
which can be moved from its normal unoperated position to an operated 
position in which it is held by retaining means independently of continued 
pressure or force exerted on the switch by the person operating it. The 
signalling switch conveys a signal to the operator at the main station to 
stop or start the conveyor (according to the nature of the signal given), 
and the lock-out switch produces stopping of the conveyor independently of 
any action on the part of the operator at the main station. Further, the 
control unit is usually provided with indicator means in the form of a 
lamp which is normally unenergised but which is energised and hence 
illuminated whenever the lock-out switch is moved from its unoperated to 
its operated position. 
One form of conveyor assembly at present in service comprises a fence 
structure defining a trough open at its upper side, said trough providing 
the carrier means of the conveyor assembly. The inner side wall of this 
trough is formed by the upstanding goaf or spill plate of the conveyor 
assembly while its outer side may be formed by a series of longitudinally 
successive plates each having a length corresponding to a length of a 
section of the conveyor. The latter is normally formed of sections 
articulately connected to each other to allow the longitudinally 
successive sections of the conveyor assembly to be advanced one after 
another towards the face as the coal or mineral is extracted therefrom. 
Each longitudinal plate is connected to the spill plate of the conveyor 
assembly by a base section of the trough, so that, in effect, the trough 
consists of a number of longitudinally successive sections. 
At adjacent ends the outer side plates of the trough are in some cases 
connected to each other by flexible straps which admit of snakewise 
advancement of the conveyor assembly. 
One of the disadvantages of this arrangement is, however, that despite the 
strip successive sections of the trough do afford gaps between adjacent 
ends of the outer side plates and the cables may become trapped in these 
and subject to damage. 
The trough also frequently becomes filled by an accumulation of debris and 
coal, which interferes with proper movement of the cable or cables which 
it carries. 
Further, the outer side plate of each individual trough section is rigidly 
connected to the spill plate of the conveyor assembly and thus cannot 
deflect in a vertical plane. It is sometimes the case that a portion of a 
cable will become trapped between the other side of the outer plate and 
some adjacent piece of apparatus such as a roof support, and the 
unyielding character of the outer side plate then leads to damage of the 
cable. 
In yet another construction at present in service, the carrier means 
comprises a series of U-shaped brackets spanned at their upper ends by 
flaps which can be opened and closed to admit of entry and removal of the 
cable. The disadvantage of this arrangement is that again the brackets are 
rigid and consequently the cable can become trapped between the bracket 
and a roof support advancing towards this with resultant damage to the 
cable. 
Furthermore, it is necessary for an operator to lift the flaps to allow the 
cable to pass into and out of the aperture afforded by the bracket each 
time the cutting or extracting machine passes. 
Additionally, whilst the cable or cables associated with the mining machine 
are "movable" to the extent that loop-like runs of these cables lie in the 
trough afforded by the cable carrier means with such loops occupying a 
proportion of the length of the trough dependent upon the position of the 
mining machine, there are also other cables (herein called static cables) 
which form part of the control and/or indicator system for controlling 
operation of the main apparatus (in this case the conveyor). These static 
cables normally lie on the goaf side of the trough in which the "movable" 
cables are accommodated and certain of the static cables, as appropriate, 
are connected to the control units which are situated at stations spaced 
apart along the face as previously mentioned. 
In addition, from the point of view of mounting the control units of the 
kind specified which form part of the control and/or indicator system 
associated with the conveyor at a position at which the personnel present 
in the mine working can have rapid and convenient access to these control 
units the most suitable place for mounting these control units is on the 
outer wall of the conveyor. 
However, this creates a number of additional problems certain of which are 
concerned with the "movable" and "static" cables and certain of which are 
concerned with the approach of mine roof supports to the conveyor. 
If the control units are mounted at the inner side of the outer wall of the 
trough so as to lie within the trough itself, they obstruct movement of 
the movable "cables" in the trough as the mining machine travels along the 
conveyor. If the units are mounted at the outer side of the outer wall of 
the trough they do cause some obstruction to the installation of the 
static cables supported in a channel at the outer side of this wall of the 
trough by virtue of overhanging the mouth of this channel, but more 
importantly the control units themselves are then necessarily placed in 
close proximity to the forward ends of movable roof supports which have to 
be brought up close to the conveyor so that the roof supporting 
superstructure of these supports can extend over the conveyor as close as 
possible to the face of the mine working. In this respect it is a 
requirement that between the face side of the conveyor on the face of the 
mine working a "prop-free front" should be maintained to allow 
unobstructed progress of the mining machine and this in turn requires that 
the foremost props of each support could be brought close as possible to 
the outer or goaf side of the conveyor. 
Even if the props are arrested at a position in which they are short of the 
control units, the space between the control units and the props is 
comparatively small making it difficult for mining personnel to move along 
the conveyor between this and the roof supports, but also there is a 
considerable risk that the props will come into contact with the control 
units especially where the floor of the mine working presents a slope 
either laterally along the coal face or towards the coal face. 
SUMMARY OF THE INVENTION 
This invention provides, in a mining conveyor assembly comprising: 
(a) a conveyor which in the use of the assembly extends alongside a mine 
face, 
(b) an elongate wall connected to and upstanding from the conveyor, and 
(c) a fence structure secured in spaced relation to the wall member to 
provide a trough, 
the improvement wherein the fence structure is yieldable to externally 
applied forces in a direction laterally of the fence structure. 
Thus, should a loop of cable be lowered on the outside of the fence 
structure, if, on subsequent advance of the mine support system, the cable 
becomes trapped between the outside of the fence structure and the roof 
support system, the cable is less likely to be damaged, since the fence 
structure may yield to the lateral forces applied by the roof support 
system. 
Advantageously, the fence structure is resiliently-deformable under such 
laterally applied forces. In this manner, on subsequent advance of the 
conveyor assembly forwardly of the roof support system, the fence 
structure will be restored to its original position. 
Conveniently, the fence structure is of openwork form. In this manner, 
should debris, such as coal or dirt, fall into the trough, it may fall 
from the trough between the elements of the openwork fence structure. 
Preferably, the fence structure is yieldable to externally applied forces 
in a direction longitudinally of the fence structure. Conveniently, the 
fence structure is resiliently deformable to relatively small longitudinal 
forces, whereby on trapping of a loop of the cable between the outside of 
the fence structure and, e.g. the roof support system, the fence structure 
may yield in a direction longitudinally thereof. However, preferably, the 
fence structure is constructed and arranged in a manner such that, under 
large longitudinally applied forces, the various elements of the fence 
structure will separate. In this manner, should a loop of cable become 
snagged around a fence structure element, upon advance of the machine 
served by the cable, the fence structure will be torn down, rather than 
the cable being separated. 
This invention also provides, in a mining conveyor assembly comprising a 
trackway upon which a cutting machine may travel, and a fence structure 
secured in relation to and extending alongside the trackway on the side 
thereof remote from the face presented by the material being mined, the 
fence structure defining a trough adapted to receive flexible cables 
attached to the cutting machine and conveying services thereto as the 
machine traverses the face, the improvement wherein the fence structure is 
yieldable to externally applied forces to minimise the possibility of 
damage being caused to the cable during operation of the assembly. 
This invention also provides, in a mining conveyor assembly comprising: 
(a) a conveyor for travelling alongside a mine face, 
(b) an elongate wall member upstanding from the conveyor, and 
(c) a fence structure secured in spaced relation to the wall member to 
provide a trough, 
the improvement wherein the fence structure incorporates, at spaced 
intervals along the length thereof, a plurality of chambers, each 
containing or adapted to contain a control unit of the kind specified. 
Preferably the fence structure comprises a plurality of 
longitudinally-spaced upright elements, preferably flexible, and a 
plurality of longitudinally-extending elements, conveniently also 
flexible, connected to and extending between the upright elements, the 
chambers being incorporated in the upright elements, preferably adjacent 
to the upper ends thereof. 
Advantageously, the fence structure is resiliently deformable under 
laterally applied forces, and preferably also under small longitudinally 
upright forces: however, conveniently, the fence structure comprises 
elements which are secured together in a manner such that they will 
separate under large longitudinally-applied forces.

DESCRIPTION OF THE PREFERRED EMBODIMENTS 
The first embodiment of this invention is a conveyor assembly comprising a 
conveyor 10 of generally conventional construction (FIG. 1) and which 
includes a deck plate 11 bounded laterally by rails 12 providing a 
trackway along which a machine for cutting or otherwise extracting coal or 
other material from a long wall face is caused to travel. 
At the side of the assembly remote from the long wall face the conveyor is 
provided with a spill plate 13 integrally connected at its lower end to a 
trough section portion 14 secured to the adjacent rail 12. 
The conveyor is formed of a plurality of longitudinally successive sections 
which are articulately connected to each other at junctions illustrated 
diagrammatically by lines 15, and which admit of the conveyor being 
advanced in the direction of the arrow 16 towards the face 
section-by-section. As viewed in plan the conveyor is of shallow S or 
snake-like configuration during advancement. 
It will be noted that the plates 13 are likewise formed in separate 
sections and end portions thereof are of cranked form to overlap with 
adjacent end portions 17 of the adjoining plate but are not attached to 
each other at this position in order to provide the necessary flexure to 
accommodate articulation of the conveyor sections. 
The plates form one side wall of a trough in which cables, such as electric 
cables, or hoses, or both, conveying service supplies to the coal cutting 
or extracting machine, are accommodated during travel of the latter along 
the rails 12. 
The outer side wall of the trough is formed in accordance with the present 
invention as a fence structure and is composed of a plurality of 
longitudinally spaced upright elements 18 connected to each other by 
longitudinally extending elements 19,20. 
The elements 18 are constructed so as to be yieldable in relation to forces 
applied laterally of the fence structure, such as may be applied to the 
fence structure by the advancing roof support system. Thus, should any 
part of the cable be trapped between the outer side of the fence structure 
and such supports, the fence will yield in preference to damaging the 
cable. Specifically, the elements are constructed so as to be resiliently 
deformable to such laterally applied forces. 
In addition, the elements 19,20 are constructed so as to be yieldable in 
relation to forces applied longitudinally of the fence structure. In 
particular, the fence structure is constructed so as to be resiliently 
deformable under relatively small longitudinal forces, such as may be 
applied should a loop of cable be trapped between the outside of the fence 
structure and the roof support system, upon advance of the main cutting 
apparatus and the drawing of the cable between the fence structure and the 
support system: however, the fence structure is constructed so as to be 
disruptable under relatively large longitudinal forces, such as may be 
applied should a loop of cable become snagged around a fence structure 
element. In this latter circumstance, upon advance of the main cutting 
apparatus, upon the drawing up of the cable, the fence structure will be 
torn down, rather than the cable being broken. 
For these purposes each of the elements 18 comprises a length 21 of tubular 
rubber hose, preferably armoured, that is to say incorporating a sleeve of 
braided metallic material inbetween its inner and outer boundaries. 
The upright elements 18 further comprise rod or bar elements 22 which are a 
tight fit in the interior of the lengths of hose 21 and are secured in any 
suitable manner as, for example, by welding to brackets 23 secured 
preferably detachably as, for example, by bolts (not shown) to a rail 24 
extending along the goaf side of the spill plate 13. 
The rail 24 is formed with a series of apertures 28 and thus the brackets 
23 can be secured thereto at any desired position. 
As shown in FIG. 1, it is contemplated that a pair of brackets and upright 
elements will be secured to each conveyor section. 
Reverting to the upright elements 18, these are connected to the 
longitudinally extending elements 19 and 20 at the upper ends of the 
elements 18 by T-shaped connecting elements 25 also composed of metal rod 
or bar, and hence relatively rigid, the downwardly projecting arm fitting 
tightly in the interior of the lengths of hose 21. 
The horizontal elements 19 and 20 are also yieldable to forces applied 
laterially and longitudinally of the fence structure, being likewise 
composed of flexible armoured rubber hose. Typically the outside diameter 
of such hose may be approximately 13/4 inches. The horizontal arms of the 
T-shaped connecting elements fit tightly within the lengths 19 and 20 and 
may extend for any proportion of these lengths if desired. The lengths of 
hose 20 between the T-shaped connecting elements may contain lengths of 
rigid bar 26 to further stiffen the structure. Such stiffening is 
desirable in the situation where an operator uses the fence structure as a 
step to enable him to climb over the conveyor. 
A typical arrangement is illustrated in broken lines which shows that arms 
25a and 25b of the T-shaped connecting elements extend a short distance, 
for example 4 inches to 8 inches, within the interiors of the lengths of 
hose which form the horizontal elements 19 and 20, whereas the vertical 
arm 25c extends for nearly the whole length of the piece of hose 21 and 
may even abut the upper end of the rod-like element 22. 
The degree of longitudinal insertion or overlap between the rigid elements 
and the flexible elements of the fence structure can be varied, as 
required, to provide the required balance between rigidity and ability to 
yield elastically in relation to laterally applied forces. 
It will also be evident that the horizontal elements 19 and 20 provide 
flexibility in a horizontal plane which likewise can be controlled by the 
extent of insertion or longitudinal overlap between the pieces of hose and 
the rigid elements. 
Hooks 27 may be mounted on T-pieces 25 to provide supports for static 
cables, i.e. cables other than those serving apparatus which moves along 
the length of the conveyor. Such cables, which may be power supplies for 
stationary apparatus or part of a control system, are thus separated from 
the moving cables. 
In the modified form of the first embodiment, illustrated in FIG. 2, parts 
corresponding to those already described are designated by like numerals 
of reference with the prefix 1, and the preceding description is to be 
deemed to apply. 
In this construction the main difference is in the form of the lower 
rod-like elements 22 which are of L-shape as viewed in end elevation. The 
horizontal limbs 122a are welded to the upper ends of triangular gussets 
123a of brackets 123 which are secured by means of plates 123b directly to 
the spill plate 113 instead of to the rail 124, thereby leaving the latter 
unobstructed over its entire length for attachment to the advancing rams 
of powered roof supports. In addition, as shown in FIG. 2, four upright 
elements are secured to each conveyor section. 
It will be noted that the major part of the surface presented by the fence 
structure is non-metallic, e.g. the rubber hoses, and consequently this in 
itself provides a degree of cushioning with respect to any cables brought 
into forceable contact therewith. 
No attention is required on the part of the operator since the cables can 
rise and fall freely from the open mouth of the trough defined between the 
fence structure and the spill plate. 
Further, the fence structure is readily adaptable to different designs of 
conveyor and different lengths of conveyor section, in that the brackets 
23 or 123 can be attached at any desired positions and at any desired 
spacings. 
Although the fence structure described above is constructed from a number 
of separate parts, it would be within the scope of the invention to have 
the fence structure formed, for example, as a one-piece moulding of 
material of the required flexibility. 
The second embodiment of this invention is a conveyor assembly comprising 
conveyor 210 which may be installed to lie adjacent to and extend along 
the face of a mine working such as the long wall coal mine working 
comprising laterally spaced guide rails 211 connected by a deck plate 212, 
(see FIGS. 3 to 5). 
The conveyor is of the scraper type in which a number of transversely 
extending scraper bars (not shown) span the deck plate and move 
longitudinally thereof by means of driving chains to which the ends of the 
scraper bars are connected. The guide rails 211 also form a trackway along 
which travels a mining machine (not shown) for extracting coal from the 
face and delivering it onto the deck plate. 
To contain the coal thus extracted from the conveyor and prevent it being 
discharged to the outer or goaf side of the conveyor the latter 
incorporates an upstanding goaf or spill plate 213. 
As with the first embodiment, the mining machine is serviced by movable 
cables one set of ends of which are connected to the mining machine and 
are henced required to travel therewith along the conveyor while the other 
set of ends is connected to sources of electrical and/or hydraulic power 
and are hence normally stationary. 
These cables lie in a loop extending lengthwise of the conveyor and for 
accommodating and postionally controlling this loop of movable cable there 
is provided at the outer side of the goaf or spill plate 213 a fence 
structure 214 comprising a plurality of longitudinally spaced upright post 
elements 215 connected to each other by horizontal longitudinally 
extending rail elements 216. 
The post elements 215 are spaced laterally from the goaf or spill plate 124 
by means of base elements or brackets 216 which are releasably secured by 
bolts to a laterally projecting flange 217 adjacent to the lower edge of 
the goaf or spill plate and which may itself be detachably secured thereto 
in any suitable manner. 
Some or all of the post elements 215 incorporate chambers 218 for 
accommodating control units of the kind specified. 
The construction of each post element and chamber incorporated therein and 
the arrangement of the control and/or indicator devices collectively 
forming the control unit is seen in more detail in FIG. 4. 
As in the first embodiment the fence structure 214 is constructed so as to 
be yieldable to both longitudinally and laterally applied forces. Thus, 
each post element 215 comprises a lower portion 219 having a central core 
220 formed of a length of rigid metal stock, either rod or tube, which is 
secured as by welding to the outer end of the base element 216, and 
surrounding the core element 220 is an outer sleeve element 221 of tubular 
metal stock such as mild steel which is spaced and supported from the core 
element by means of an intermediate sleeve element 222 of resilient 
material such as rubber hose. 
The intermediate sleeve element 222 fits tightly on the core element and is 
in turn embraced tightly by the outer sleeve element. Whilst the latter is 
therefore maintained in a normally vertical position, it can undergo 
angular displacement to a limited extend towards and away from the spill 
plate without the fence structure as a whole becoming damaged, and, upon 
the application of large longitudinal forces, the elements can be 
separated and the fence torn down. 
The upper portion of the post element as seen in FIG. 4, is constituted by 
the chamber 218 which is conveniently fabricated from metal plates such as 
mild steel plate and is of generally rectangular box-like form with its 
longest dimension arranged vertically. Each such chamber is relatively 
slim as regards its dimension at right-angles to the plane of the fence 
structure as a whole so that it either does not project, or projects only 
to a small extent, as shown towards the interior of the trough 223 
afforded between the fence structure 215 and the goaf or spill plate 213. 
Further, each chamber projects only to a slight extent if at all beyond 
the lower portion 219 of each post element towards the outer side thereof. 
At the outer side of each post element brackets 224 are provided each 
including an upstanding limb 225, from the lower end of which extends a 
horizontal limb 226 secured by means of a flange 227 to a subordinate or 
lower outer sleeve element 228 which tightly embraces the intermediate 
sleeve element 222. 
Each chamber has its lower end situated at a level in the region of the 
upper end of the bracket 224. 
Collectively the brackets 224 afford a channel within which "static" cables 
as previously mentioned are accommodated. The subordinate or lower sleeve 
element 228 is cut-away at its inner side to provide flats which abut the 
base element 216 and therby prevent rotation of the brackets about the 
axis of the core element, but the brackets are able to undergo angular 
deflection to a limited extent if engaged by adjacent roof supports by 
virtue of the yieldable nature of the intermediate sleeve element 222. 
It will be noted that due to the small extent which the chamber 218 
projects above the channel 229 it does not significantly obstruct 
insertion and withdrawal of static cable into the channel into the open 
upper end thereof. Furthermore, because the outer wall of the chamber 218 
is inset laterally from the limbs 225 of the brackets, if any engagement 
occurs between the fence structure and roof supports, it will be the 
brackets which are so engaged rather than the chambers and the relatively 
vulnerable control units incorporated in the chambers are thus less prone 
to damage than would be the case were the outer side of the chamber 
co-planar with the limbs 225. 
At the upper end of each chamber an inverted channel section strap 230 is 
secured to the top wall of the chamber conveniently by welding and a 
horizontally projecting length of rod or tubular stock 231 is welded to 
the interior of the strap to provide laterially projecting spigots which 
are engaged in sockets afforded by the lengths of horizontal rail elements 
serving to connect successive post elements at their upper ends. 
As with the first embodiment, the rod elements 231 are engaged in the 
interior of lengths of tubular flexible material such as rubber hose, and 
the latter, for stiffness, may contain further lengths of rod element at 
positions intermediate successive post elements but without physical 
connection to the rod elements 231 otherwise than through the hose. 
A typical control unit of the kind specified incorporates a push-button 
operated signalling switch 232, a lock-out switch 233 having a manually 
operable control member capable of being moved from an unoperated position 
to an operated position and locked or retained in the latter and an 
indicator lamp 234. These devices are mounted within the chamber in 
superposed relation thereby allowing the chamber to be kept relatively 
slim as regards its horizontal dimension in the plane of fence. The 
minimisation of this dimension is of less importance than the minimisation 
of the horizontal dimension of the chamber in a direction at right-angles 
to the plane of the fence but has some importance as maintaining the 
housing within a region when it will receive some protection by virtue of 
the presence of the brackets 224. 
To enable the control units to be connected electrically with each other, 
electrical connector elements 235 are provided on each of the side walls 
of the chamber adjacent the upper end thereof and immediately below the 
horizontal rail 216. When a control and/or indicator system is installed 
lengths of cable equipped with complementary connector elements extend 
beneath the horizontal rail 216 and the complementary connector elements 
are engaged with the connector elements 235. The cable and the connector 
elements thus receive some protection from the rail element 216 by virtue 
of their positioning beneath this rail element. 
Although in this embodiment of the invention, the chambers 218 are 
incorporated in the post elements 215, it will be understood that it would 
be within the scope of the invention for the fence structure 214 to be of 
other than openwork form. Thus, it could be fabricated from plates and at 
least at intervals along the length of the fence structure would be of 
hollow form to provide the requisite chambers for the accommodation of 
control units of the kind specified.