Optical system and a surgical instrument with such an optical system

An optical system including: a distal optical assembly; a proximal optical assembly; and an image sensor; wherein the distal and proximal optical assemblies define a beam path; the distal optical assembly couples incident beams of light from a field of view located in an object space in the proximal optical assembly; the proximal optical assembly directs the incident beams of light onto a light-sensitive surface of the image sensor; and at least one of the distal and proximal optical assemblies comprise, at least one prism arranged in the beam path, such that the at least one prism limits the field of view of the optical system on at least one side.

CROSS-REFERENCE TO RELATED APPLICATION

The present application claims the benefit to DE 10 2016 214 025.6 filed on Jul. 29, 2016, the entire contents of which is incorporated herein by reference.

BACKGROUND

Field

The present application concerns an optical system comprising a distal optical assembly, a proximal optical assembly and an image sensor, wherein the distal and proximal optical assemblies define a beam path, and the distal optical assembly couples incident beams of light from a field of view located in an object space in the proximal optical assembly, and the proximal optical assembly directs these beams of light onto a light-sensitive surface of the image sensor. The present application also concerns a surgical instrument with such an optical system.

Prior Art

The optical elements of an optical system, generally one or more lenses, map incident beams of light from a field of view onto a light-sensitive surface of an image sensor. These beams of light occur within a beam path defined by the optical assemblies of the optical system, more precisely by their optical elements.

The field of view of the optical system refers to an area or an interval of viewing angles within which events or changes in the object space can be perceived with the optical system. Incident beams of light from the field of view are mapped on the light-sensitive surface of the image sensor. With a rectangular image sensor, the field of view is defined by a horizontal viewing angle and by a vertical viewing angle. The horizontal and vertical viewing angles are limited by the edges of the imaging format, which in turn depends on the size and shape of the image sensor. With a rectangular image sensor, the vertical viewing angle is typically smaller than the horizontal viewing angle (landscape format). The horizontal viewing angle and the vertical viewing angle are thus the maximum possible angles of incidence below which beams of light can enter the optical system and still be mapped on the light-sensitive surface of the image sensor.

If beams of light enter the optical system with larger angles, reflections occur at the optical elements. These beams of light also cause diffuse scattering or reflection on a tube or lens tube in which the optical elements of the optical system are received. These reflections, also often referred to as “flare” or “lens flare”, adversely affect the image quality of the optical system.

Traditionally, the entry of such beams of light is reduced by mechanical masks or apertures in the optical system. However, masks or apertures often lead to strong vignetting, i.e. shading up to the edge of the image. Such masks also require very tight manufacturing tolerances for the optical system.

FIG. 1shows an optical system2according to prior art in a schematically simplified longitudinal section view. Incident beams of light6(of which only one bears a reference label for reasons of clarity) from an object space4first fall upon an entry window8. The optical system2is, for example, a component of a surgical instrument, furthermore the optical system2of an endoscope, for example. Within an endoscope, the entry window8hermetically seals the interior space of an endoscope at its distal end with respect to an exterior space or object space4. If the beams of light6have passed through the entry window8, they encounter a distal optical assembly10and afterward reach a proximal optical assembly12. The distal and proximal optical assemblies10,12define a beam path14in the optical system2.

A field of view20is situated in the object space4, which is defined by a horizontal and a vertical viewing angle. The longitudinal section shown inFIG. 1shows a section along a vertical plane, for example. Consequently, the vertical viewing angle is to be seen. It is the angle between an optical axis16of the optical system2and the light beam6which just strikes a light-sensitive surface19of an image sensor18. The field of view20is suggested schematically inFIG. 1with an arrow. The distal optical assembly10and the proximal optical assembly12image incident beams of light6,6′ from the field of view20on the light-sensitive surface19of the image sensor18.

If, however, beams of light6″ from outside of the field of view20enter the optical system2, these cause diffuse scattering and reflections in the optical system2. For example, diffuse scattering occurs on an interior wall of a tube or of a lens tube of the optical system2. This is suggested inFIG. 1with star shaped markings which are intended to indicate scattering centers22. These reflections or scatterings cause “flare” or “lens flare”, a phenomenon which adversely affects the image quality of the optical system2.

FIG. 5shows another optical system2according to prior art. The optical system2is used, for example, in a stereo video endoscope with a lateral line of vision. It is located in the endoscope behind an entry window8through which beams of light6enter from the field of view20into the optical system2. The beams of light6first of all enter the distal optical assembly10, which includes an entry lens26, a deflecting prism group58and an exit lens28. A proximal optical assembly12of the optical system2shown includes a left and right lens system channel. Only the left lens system channel60is shown as an example inFIG. 5. A left image sensor18L is located in the left lens system channel60. Incident beams of light6entering the optical system2from the field of view20are imaged on the left image sensor18L and a right image sensor, not shown, by the distal optical assembly10and by the proximal optical assembly12in a beam path14. An incident light beam6″ from outside the field of view20causes a ghost image in the optical system2by multiple reflection. The light beam is reflected twice on a back side57and twice on a front side59of a second deflecting prism61of the deflecting prism group58.

SUMMARY

It is an object to provide an improved optical system and an improved surgical instrument with such an optical system, wherein the optical system is to be particularly insensitive to incident beams of light outside a field of view.

Such object can be solved by an optical system comprising a distal optical assembly, a proximal optical assembly and an image sensor, wherein the distal and proximal optical assemblies defines a beam path, and the distal optical assembly couples incident beams of light from a field of view located in an object space in the proximal optical assembly, and the proximal optical assembly directs these beams of light onto a light-sensitive surface of the image sensor, wherein the optical system is developed by a group of prisms arranged in the beam path, with at least one prism, and wherein the prism group limits the field of view of the optical system on at least one side.

Thus according to another exemplary embodiment, the proximal optical assembly can comprises a left lens system channel with a left optical axis and a right lens system channel with a right optical axis. The left and right lens system channels can be configured similarly, and the left and right optical axes can be oriented parallel with respect to one another. The distal optical assembly can be configured so that the incident light from the object space is to be coupled to both the left lens system channel and the right lens system channel of the proximal optical assembly.

Such an optical system can be uses in a stereo video endoscope.

The object can be further solved by a surgical instrument, such as an endoscope or a stereo video endoscope, with an optical system according to one or more of the previously described embodiments.

The optical system can be the optical system of a surgical instrument, such as the optical system of a stereo video endoscope.

The same or similar advantages apply to the surgical instrument, such as to the endoscope, as were already mentioned with respect to the optical system itself. An optical system with high insensitivity to light scattering can be specified, which is furthermore efficient and simple to manufacture.

Further characteristics will be apparent from the description of embodiments together with the claims and the drawings included. Inventive embodiments can meet individual characteristics or a combination of several characteristics.

In the drawings, the same or similar types of elements or parts are provided with the same reference numbers in order to avoid the need for redundant presentation in each case.

DETAILED DESCRIPTION

The prism group can provide an angle-dependent optical filter with which incident beams of light entering the optical system from outside the field of view are reflected out of the beam path. No vignetting occurs and there are also no particularly strict requirements for centering or adjustment of the prism group in the optical system. Furthermore, a prism group is inexpensive to manufacture and can be integrated in the optical system without great design effort.

The prism group can be incorporated in the optical system in a manner able to rotate. For example, the prism group in the optical system can be rotatable on one axis which at least approximately corresponds to the optical axis of the optical system, such as, an optical axis of the distal optical assembly of the optical system. Rotation of the prism group can limit the field of view in a variable manner on different sides with the aid of the prism group.

According to another embodiment, the at least one prism can include a boundary surface at which incident beams of light from outside the field of view are reflected out of the beam path with total reflection. This boundary surface can be a boundary surface of an optically denser medium with an optically less dense medium. For example, it can be a glass/air boundary surface.

The beams of light reflected out can enter the distal optical assembly on one side of the field of view, at which the prism group of the field of view is limited.

The prism group which makes use of the total reflection at one boundary surface according to a further embodiment can be provided, in that the prism group comprises at least a first and a second prism, wherein the first prism comprises the boundary surface at which total reflection occurs and the second prism is arranged abutting this boundary surface, wherein a first air gap is present between the first prism and the second prism.

Thus, the first prism and the second prism can be arranged directly adjacent to one another. As an alternative to an air gap between the first prism and the second prism, a connection of the two prisms can be provided at the boundary surface at which total reflection takes place, wherein a material can be used to connect the two prisms, which has lower optical density than the material of the first prism.

Total reflection takes place when light strikes a boundary surface which lies between an optically denser medium and an optically less dense medium. In this process, the totally reflected light strikes the boundary surface at an angle which is greater than the critical angle for the given pair of materials. The angles are observed with reference to a vertical perpendicular at the boundary surface. The totally reflected beam always expands in the optically denser medium. A glass/air boundary surface represents a very simple possibility for providing this situation in which a beam of light is totally reflected.

According to another embodiment, the prism group can also include a third prism, wherein the first to third prism can be configured to have mirror symmetry with respect to a vertical plane perpendicular to an optical axis of the prism group.

A mirror-symmetric system can comprise a prism group, which includes in the direction of incident light, a first rectangular prism as a first prism, and an isosceles prism as a second prism, and a second rectangular prism as a third prism one after another. The second prism can comprise a second boundary surface at which total reflection takes place. The third prism can be arranged abutting this second boundary surface, wherein a second air gap can be present between the second prism and the third prism.

Also, instead of the second air gap, a material can be provided which has a lower optical density than the material of the second prism.

The field of view can be limited on two sides by reflection on the first and the second boundary surface. In accordance with further exemplary embodiments, it is possible by adding additional prisms to limit the field of view on further sides as well.

It is particularly provided that the first and second boundary surface are inclined in different directions, so that the beams of light reflected out of the beam path leave the beam path in directions which are also different.

Here the first and second boundary surface can be inclined about a first and a second axis. The first and second axes lie at least approximately parallel with respect to one another or have directions perpendicular to one another. The boundary surfaces at which total reflection takes place are, for example, oriented parallel to the sides of the isosceles prism which acts as a second prison. Here the first boundary surface is provided by a surface of the first prism, while the second boundary surface is provided by a surface of the second prism.

According to another embodiment, the at least one prism of the prism group can be a straight prism. The at least one prism can comprise two optically effective prism surfaces which enclose an acute angle and an optically non-effective surface opposite to the acute angle. A first plane in which a first optically effective prism surface lies, a second plane in which a second optically effective prism surface lies, and a third plane in which the surface lies together enclose a triangle which is a base surface of the prism at least in an area.

Thus, in other words, the first through third plane can enclose the triangle. An optically effective boundary surface is understood to be a boundary surface which lies in the beam path. The base area of the prism is not necessarily triangular. For example, it could be a wedge or a triangle with a truncated tip.

According to a further embodiment, the prism group can comprise at least a first prism and a second prism, wherein the first and second prisms are arranged such that a first acute angle of the first prism and a second acute angle of the second prism lie on mutually opposing sides of the prism group.

In other words, the first acute angle and the second acute angle are, thus not opened in a mutually opposing direction.

The first and second prisms can be arranged one after another in the direction of incident light, wherein the first prism can be a rectangular prism. This embodiment of the prism group is simple to implement and at the same time very efficient optically.

Another embodiment is that the prism group can be a part of the distal optical assembly, wherein the distal optical assembly can comprise an entry lens and the prism group is arranged directly after the entry lens in the direction of incident light.

This arrangement of the prism group can provide incident beams of light from outside the field of view which cause light scattering effects in the optical system that are already removed from the beam path at the beginning of the optical system. This can contribute significantly to improving image quality of the optical system.

Furthermore, the proximal optical assembly is not influenced at all by the measures taken to improve the image quality. Thus, the optical system is very flexible with respect to the design of the proximal optical assembly.

The optical system can comprise at least one image sensor. Furthermore, the optical system can be an optical system for recording stereoscopic image data.

FIG. 2shows an optical system2according to one exemplary embodiment, also in a simplified and schematic longitudinal section view along a vertical section plane. The optical system2comprises a distal optical assembly10and a proximal optical assembly12. The distal optical assembly10and the proximal optical assembly12define a beam path14in the optical system2. Beams of light6(of which only one is shown as an example) from the object space4entering the optical system2in the field of view20are imaged on a light-sensitive surface19of the image sensor18.

The optical system2according to the exemplary embodiment depicted comprises a prism group24arranged in the beam path14. The prism group24comprises at least one prism30,32,34and limits the field of view20of the optical system2on at least one side. Along with the prism group24, the distal optical assembly10also includes an entry lens26and an exit lens28. The at least one prism30,32,34of the prism group24comprises a boundary surface36,38at which the incident beams of light6″ entering the optical system2outside the field of view20are reflected out of the beam path14with total reflection.

The prism group24shown inFIG. 2comprises, for example, a first prism30, a second prism32and a third prism34. The first prism30provides a first boundary surface36at which a first light beam40(suggested by an arrow) is reflected out of the beam path14. The second prism32provides a second boundary surface38at which a second light beam42(suggested by an arrow) is reflected out of the beam path14in another direction.

The beams of light reflected out of the beam path14enter the optical system2as light beam6″ and6′″ from outside the field of view20. InFIG. 2, the incident light beam6′″ on the underside of the optical system2from outside the field of view20is completely reflected as a first light beam40on the first boundary surface36and thus removed from the beam path14. The incident light beam6″ on the upper side of the optical system2from outside the field of view20is completely reflected as a second light beam42on the second boundary surface38and reflected out of the beam path14in this manner.

The prism group24limits the field of view20on two mutually opposing sides, for example on a lower and an upper horizontal edge of the field of view20. Incident beams of light6″,6′″ in the optical system2, which enter from outside the field of view20, are reflected out of the beam path14on these sides of the field of view20. In the same way, by rotating the prism group24about the optical axis16, a limitation, for example on the vertical edges of the field of view20, can result as on the left or right side of the field of view20. For this, the prism group24would have to be rotated by 90° about the optical axis16; furthermore, it would have to be adapted to the required horizontal viewing angle (which is possibly larger than the vertical viewing angle). Such an adaptation takes place, for example, by a suitable choice of the inclination of the boundary surfaces36,38with respect to the optical axis16.

It is likewise possible to add a further prism group24not depicted inFIG. 2. With such an exemplary embodiment, a first prism group24would be arranged like the prism group24shown inFIG. 2, and a second prism group would be arranged afterward in the direction of light incident, rotated by 90° about the optical axis16. Thus, a limitation of the field of view20could be achieved on both the horizontal and vertical limits of the field of view20.

FIG. 3shows the prism group24fromFIG. 2, also in a schematically simplified vertical longitudinal section. The prism group24is embodied in a mirror-symmetric manner with respect to a sectionally suggested vertical plane52. The vertical plane52stands perpendicular on the optical axis16. The prisms30,32,34of the prism group24can be straight prisms.

The first prism30of the prism group24and also the third prism34are rectangular prisms. The second prism32is an isosceles prism. The first prism30includes the first boundary surface36, at which total reflection takes place. There is a first air gap46located between this first boundary surface36and an entry surface44of the second prism32. There is a second air gap50located between a second boundary surface38, which is an exit area of the second prism32, and a further entry surface48of the third prism34. On both the first boundary surface36and the second boundary surface38, in each case a transition occurs from an optically denser medium, namely the material of the first prism30or respectively the second prism32, which is glass for example, to an optically less dense medium, namely the air in the respective air gap46,50. The beams of light40,42(cf.FIG. 2) are totally reflected on the first and second boundary surfaces36,38.

The prisms30,32,34are arranged adjacent to one another. Thus, there are no additional optical elements between the prisms30,32,34; the prism group24comprises no further optical elements. In particular, the entry surface44of the second prism32is arranged adjacent to the first boundary surface36of the first prism30. Between these two boundary surfaces36,44is only the first air gap46. The same applies to the arrangement of the second and third prisms32,34. Here too, the additional entry surface48of the third prism34is arranged adjacent to the second boundary surface38. Between these two surfaces38,48is only the second air gap50. According to further exemplary embodiments, it is provided that instead of the air gap46,50the gap be filled with an optically less dense medium. It is critical that the optical density of this medium be lower than the optical density of the material of the first prism30in the case of the first air gap46, and optically less dense than the material of the second prism32in the case of the second air gap50. The prisms30,32,34can be cemented to one another, for example.

The first boundary surface36and the second boundary surface38are inclined in different directions. This causes the beams of light40,42reflected out of the beam path14to be reflected out from it in different directions. Due to the symmetrical design of the prism group24, the boundary surfaces36,38are each inclined by the same angle. Furthermore, their inclination is on axes which are parallel to one another.

FIG. 4shows a further schematic representation of the prism group24. The first prism30comprises two optically effective prism surfaces54,54′ which enclose an acute angle α. Furthermore, the first prism30comprises an optically non-effective surface56opposite to the acute angle α. The first optically effective prism surface54lies on a first plane E1(suggested by a dot-dashed line). The second optically effective prism surface54′ lies on a second plane E2. The surface56lies on a third plane E3. The first through third planes E1, E2, E3enclose a triangle which is at least sectionally a base area of the straight first prism30. The actual base area of the prism32is a triangle, the tip of which is truncated. Corresponding designs can be found for the second and third prisms32,34. The two respective optically effective prism surfaces likewise enclose an acute angle which lies opposite a further surface of the prism32,34which is not optically effective. These surfaces lie in planes which enclose a triangle which forms the base area of the prism in sections. For example, along with the first prism30, the prism group24includes the second prism32, which in this sense is also configured like the first prism30. The second prism32also includes the optically effective prism surfaces54″,54′″ which lie opposite a surface56′ and enclose an acute angle β.

The first and second prisms30,32are arranged such that the first acute angle α of the first prism30and the second acute angle β of the second prism32lie on mutually opposing sides of the prism group24. The acute angles α, β thus lie opposite one another.

The previously described design principles also apply to the prism group24of the exemplary embodiment inFIG. 6, which shall be discussed in detail further below.

FIG. 6shows another optical system2according to one exemplary embodiment. The optical system2is, for example, the optical system2of a stereo video endoscope. The optical system2includes, as part of the deflecting prism group58, a prism group24, which includes a boundary surface36at which the incident light beam6″ from outside the field of view20is reflected out of the beam path14as a first light beam40. The prism group24includes the first prism30and the second prism32for this purpose. Once again, a first air gap can be provided between the first boundary surface36of the first prism30so that total reflection takes place on the boundary surface36. The first and second prisms30,32are particularly configured in such a way that these replace the first deflecting prism62of the deflecting prism group58shown inFIG. 5; i.e. produce an equivalent optical effect (aside from the total reflection of beams of light6″ not coming from the field of view20).

The arrangement of the prism group24can be directly adjacent to the entry lens26. This applies for the exemplary embodiment inFIG. 2and inFIG. 6. The prism group24, which in each case is a part of the distal optical assembly10, removes undesirable scattered light directly at the beginning of the optical system2. This increases the imaging quality of the optical system2.

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