Method of making semiconductor devices

A method for fabricating semiconductor device is provided. A high stress layer formed on, under or on both sides of the transistors of the semiconductor device is employed as a cap layer. A specific region is then defined through photo resistor mask, and the stress of the region is changed by ion implanting. Therefore, compressive stress and tensile stress occur on the high stress layer. According the disclosed method, the high stress layer may simultaneously improve the characteristics of the transistors formed on the same wafer. Further, the mobility of the carriers of the device is enhanced.

This Non-provisional application claims priority under 35 U.S.C. § 119(a) on Patent Application No(s). 093124836 filed in Taiwan, R.O.C on Aug. 18, 2004, the entire contents of which are hereby incorporated by reference.

BACKGROUND OF THE INVENTION

1. Field of Invention

The invention relates to a fabrication method of semiconductor devices and, in particular, to a fabrication method of semiconductor devices that employs ion implantation to modulate the stress on a silicon nitride film in the semiconductor device.

2. Related Art

For a P-type metal oxide semiconductor (PMOS), the hole mobility can be improved by imposing a compressive stress in the channel region. On the other hand, for an N-type metal oxide semiconductor (NMOS), the electron mobility can be improved by imposing a tensile stress in the channel region. The stresses required to improve the carrier mobility in the channel region in these two types of transistors are opposite to each other.

Since the stress value and type of depositing a whole piece of silicon nitride film are fixed, therefore, one can only choose one of the PMOS and NMOS to impose the required stress in the prior art. That is, one can only improve one type of devices at a time, but not both of them simultaneously.

There have been many ion implantation technologies disclosed to improve the layer stress in silicon nitride. For example, the U.S. Pat. No. 6,146,972 proposed a method that employs ion implantation to implant ions at 20% to 60% of the silicon nitride film to reduce the stress therein. Its dose is smaller than 1×1015cm−2to prevent defects on the lower silicon plate under the stress of the silicon nitride.

Besides, A. Shimizu, K. Hachimine et al. implant Ge into the silicon nitride film to release the stress in a certain region. For example, to improve the characteristics of PMOS, a silicon nitride film with a high compressive stress is deposited on the transistor as a cap layer. The stress in the silicon nitride film on the NMOS region on the same substrate is released using Ge implantation to prevent the desired NMOS characteristics from being changed. The opposite is performed if one wants to improve the NMOS characteristics.

Therefore, the prior art has not addressed and answered the question of how to simultaneously provide different stresses on different devices on the same wafer. Since a CMOS contains both PMOS and NMOS devices, it is thus imperative to provide a method that enables a silicon nitride film to present different stresses in different regions.

SUMMARY OF THE INVENTION

In view of the foregoing, an objective of the invention is to provide a fabrication method of semiconductor devices to solve the existing problems in the prior art. It uses a high stress material layer as the cap layer of the metal oxide semiconductor field effect transistor (MOSFET). The high stress material layer imposes an appropriate stress on the channel of the covered transistor, thereby increasing the carrier mobility.

To achieve the above objective, the disclosed method of making a semiconductor device includes the steps of: providing a semiconductor device; forming a plurality of high stress layers on/under the semiconductor device; coating photo resist on a region of the high stress layers; and performing ion implantation on the part of the semiconductor device that is not covered by photo resist to change the stress in the high stress layers.

According to the objective and principles of the invention, the material of the high stress layer is silicon nitride. The ion implantation is performed using one of the elements P, As, Sb or the compound BF2or their combination in any proportion.

In comparison with the prior art, the invention utilizes ion implantation to increase the stress in the silicon nitride. Compressive or tensile stress occurs to different regions through ion implantation. This solves the problem of only improving PMOS or NMOS but not both in the prior art. In addition, the selected ion implantation materials include As, BF2, and Sb, which is not disclosed before. Although the prior art discloses the idea of adding the element P into silicon nitride to reduce its stress, its action is not exactly the same as the invention.

According to the objective and principles of the invention, different types of stress can be produced in specific regions of a same silicon nitride layer.

DETAILED DESCRIPTION OF THE INVENTION

FIGS. 1A to 1Dshow the steps in the disclosed method of making a semiconductor device. The order of the steps is not completely unchangeable or indispensable. Some steps can be performed at the same time, ignored, or added. The steps outlined here use a broader and simpler method to describe the characteristics of the invention and should not be used to restrict the order and the number of times a particular step should be performed.

First, a semiconductor device100is provided. It has one or more PMOS101and one or more NMOS102. The semiconductor device100generally speaking can be prepared using the normal standard CMOS process on a silicon substrate103.

Afterwards, at least one high stress layer200is formed on the semiconductor device100as a cap layer of the PMOS101and at least one NMOS102. The material of the high stress layer200can be, for example, silicon nitride. Other choices such as TEOS, BPSG, PSG, BSG, SiO2 and SiOxNyare also possible. The high stress layer200can be formed on the semiconductor device100using plasma enhanced chemical vapor deposition (PECVD) or low pressure chemical vapor deposition (LPCVD).

The high stress layer200is then covered by photo resist300. Its position can be selected to be the one for PMOS101or NMOS102.

Finally, ion implantation is performed on the part of the semiconductor device100that is not covered by the photo resist300to change the stress in the high stress layer200. The ion implantation uses one of the elements P, As, Sb or the compound BF2or their combination in any proportion. The depth of the ion implantation is 5 to 90% of the thickness of the high stress layer200.

In addition to the top of the semiconductor device100, one may first form a high stress layer201at the bottom of the silicon substrate103. After the semiconductor device100is formed, a second high stress layer202is then formed thereon, as shown inFIG. 2. The first high stress layer201and the second high stress layer202can be formed individually or together after forming the semiconductor device100. The first high stress layer201under the silicon substrate103imposes a large force on the silicon substrate103. Therefore, the second high stress layer202will greatly change the stress value and stress type in the second high stress layer202on the semiconductor device100. Changing the thickness of the first high stress layer201under the silicon substrate103changes the force imposed on the silicon substrate103, thereby adjusting the stress in the second high stress layer202on the semiconductor device100.

According to the objective, principles, and implementation method of the invention, an annealing step may be used after the ion implantation to change the stress in the high stress layers.

According to the objective, principles, and implementation method of the invention, the stress type changes with the structural change in the atomic bonding. Therefore, ion implantation changes the stress type in the silicon nitride film, from compressive stress to the tensile stress and vice versa.

According to the objective, principles, and implementation method of the invention, the experimental results using the L2M30037.1 test chip are given in Tables 1 and 2. Table 1 shows the stress change in the silicon nitride film after single ion implantation. Table 2 shows the stress change in the silicon nitride film after twice ion implantation.

From Tables 1 and 2, it is clearly seen that ion implantation can greatly change the stress value in the silicon nitride film. The implanting depth also affects the stress change in the silicon nitride film. Moreover, the ion implantation method can change the stress type in the silicon nitride film, changing from tensile stress to compressive stress and vice versa.

With reference toFIG. 3, the stress change directions of the silicon nitride films formed by PECVD and LPCVD are opposite to each other. The silicon nitride film grown in the PECVD system changes toward the tensile stress after ion implantation, whereas that grown in the LPCVD system changes toward the compressive stress.

FIG. 4shows that the disclosed semiconductor device after ion implantation is annealed at the temperature of 900 degrees for 30 seconds. It still has a large stress value. The silicon nitride film after BF2+ implantation and annealing can even obtain an enhanced compressive stress.

According to the objective and principles of the invention, the method can be used for transistors with only one type, such as purely PMOS or purely NMOS. Ion implantation changes the stress type of the high stress layer200covered on the transistor, as shown inFIG. 1. The implanted element is again chosen from the elements P, As, Sb, the compound BF2or any of their combinations in arbitrary proportion. The ion implantation depth is between 5% and 90% of the thickness of the high stress layer200.

According to the objective, principles, and implementation method of the invention, a silicon nitride film is used as the cap layer on the transistor. At the same time, ion implantation is employed for the silicon nitride film to present compressive and tensile stress on the PMOS and NMOS devices. The stress from the deposited silicon nitride film simultaneously improves the device characteristics of the NMOS and PMOS devices on the same chip.

According to the objective, principles, and implementation method of the invention, ion implantation with different elements are employed to change the stress in the silicon nitride film, reversing its type. Therefore, properly treating the same layer of silicon nitride can produce different types of stress in specific regions. Using the ion implantation method can change the compressive type to the tensile type and vice versa.

Although the invention has been explained by the embodiments shown in the drawings described above, it should be understood by the person ordinary skilled in the art that the invention is not limited to these embodiments, but rather that various changes or modifications thereof are possible without departing from the spirit and scope of the invention. Accordingly, the scope of the invention shall be determined only by the appended claims and their equivalents.