Tool to insert and extract printed circuit boards into and out of apparatus housing connectors

An insertion-extraction tool to apply forces with mechanical advantage in the insertion and extraction of printed circuit boards into and out of an apparatus housing includes connecting means to secure the tool to the apparatus housing and engaging means to link with the printed circuit board being inserted and extracted.

BACKGROUND OF THE INVENTION 
1. Field of the Invention 
The field of the invention is concerned with tools used to insert and 
extract printed circuit boards into and out of apparatus housings. It is 
more specifically concerned with such tools having a mechanical advantage 
to supply the necessary forces to engage and disengage multiple pin 
connections between the printed circuit board and the backplane connector 
of the apparatus housings. 
2. Description of the Prior Art 
Many tools operative to insert and extract printed circuit boards into and 
out of apparatus housings are essentially a handle substitute. These 
handle substitutes are adapted to attach to brackets on the printed 
circuit board and provide the convenience of a ready handclasp to apply 
the inserting and extracting forces. Examples of this handle substitute 
type tool are disclosed, for instance, in the U.S. Pat. Nos. 3,484,129, 
issued to S. G. Askren on Dec. 16, 1969; 3,617,083, issued to J. V. 
Koppensteiner on Nov. 2, 1971; and 3,903,576, issued to S. Stein on Sept. 
9, 1975. The tools disclosed therein are essentially U-shaped detachable 
handles which are engaged with the printed circuit board to insert and 
extract it from the apparatus housing. These handles have two main 
component members, one being nested within the other, and slidable against 
a spring bias to activate connecting means which interlock with brackets 
on a printed circuit board. 
No mechanical advantage to multiply an applied force is provided, the chief 
convenience being the provision of a ready grip. 
In the instance of printed circuit boards having multiple pin connections 
between the board and the backplane of the apparatus housing, a mechanical 
advantage is a necessity. Forces necessary to engage and disengage 
multiple pin connectors may attain magnitudes as high as 75 pounds. 
U.S. Pat. No. 3,178,214, issued to W. G. Tinkelenberg on Apr. 13, 1965 
discloses a tool to insert and extract printed circuit boards from 
apparatus housings and includes operational features to provide a 
mechanical advantage to the extracting force. This tool is basically a 
combination handle and lever which has the same width as the printed 
circuit board. Two hooks at the outer edges of the tool are adapted to 
engage the outside corners of the printed circuit board. The tool is 
rotated about a heel structure which is located adjacent to the connecting 
hooks in order to apply an extraction force to the printed circuit board 
with mechanical advantage. This extracting force applied to the printed 
circuit board is sufficient to disengage the connecting pins of the 
connector of the printed circuit board from the backplane of the apparatus 
housing. 
While this tool provides a mechanical advantage for extraction purposes, it 
serves merely as a handle for insertion purposes. In the case of a 
multiple pin connector, insertion forces can easily equal the force 
magnitude needed for extraction purposes. 
Each of the tools described in the above reference requires careful 
positioning to engage the tool with a printed circuit board bracket. Two 
connecting devices must be lined up with receiving devices attached to the 
printed circuit board. Only one of these tools (described by Tinkelenberg) 
has mechanical advantage in applying force and this mechanical advantage 
occurs only in the extracting mode of operation. 
A suitable tool for engaging and disengaging printed circuit boards having 
multiple pin connectors should have mechanical advantage in both insertion 
and extraction modes of operation to supply the necessary force which can 
easily reach 75 pounds. Further desirable attributes include ease of 
connection and disconnection of the tool from the printed circuit board, 
and compactness for easy storage. 
SUMMARY OF THE INVENTION 
Therefore, in accordance with the principles of the invention, a particular 
embodiment of a tool provides a mechanical advantage in both the insertion 
and extraction of printed circuit boards in order to supply sufficient 
force to engage and disengage a multiple pin connector. 
The tool further features a connecting arrangement between the tool and the 
printed circuit board which provides ease of attachment with no tedious 
alignment or careful positioning. Manipulation of the tool is 
uncomplicated and simple. 
A particular tool to insert and extract printed circuit boards from their 
apparatus housing comprises a main structural member and a spring-biased 
telescoping top housing connected as an extension to the main structural 
member. A connector at one end of the main support structure engages a 
lower support crossbar of the apparatus housing. A coupling at the other 
end located on the telescoping top housing engages an upper support 
crossbar of the apparatus housing. Connection to the apparatus housing is 
accomplished by positioning the connector on the lower crossbar, 
depressing the overall length of the tool, positioning the coupling to the 
upper crossbar and subsequently allowing the telescoping top portion to 
expand thereby securing the tool to the crossbars of the apparatus 
housing. 
The tool includes a driving mechanism which exerts inserting and extracting 
forces on a catch slot included in the printed circuit board. This driving 
mechanism includes a horizontal, slidable driver having a connecting loop 
at its end to engage the catch slot of the printed circuit board. A lever 
attached to the tool and having a fulcrum bearing on the tool applies 
force to the slidable driver. This force is concentric with the center 
line of the printed circuit board. Simple rotation of the lever supplies 
the insertion and extraction forces with appropriate mechanical advantage 
to the printed circuit board. The motion of the horizontal, slidable 
driver is constrained with the center line of the circuit board by a 
guiding shoulder on the tool. This shoulder provides further bias to the 
latch via a cam action so that when the tool is depressed for extraction 
purposes the connecting loop automatically disengages from the catch slot 
of the printed circuit board. 
The many advantages of this tool over the prior art are that the insertion 
and extraction forces provide a concentric drive with no skewing or 
warping since the force is applied to the center line of the printed 
circuit board. The tool is self-positioning with the connecting loop 
automatically connecting to and disengaging from the catch slot of the 
printed circuit board. It is compact, light weight, easy to store, and 
further provides a desired mechanical advantage which is determined by the 
length of the lever.

DETAILED DESCRIPTION 
A perspective view shown in FIG. 1 shows a fragmentary portion of an 
apparaus housing 10 with a plurality of printed circuit boards 11 inserted 
therein and with the insertion-extraction tool 20 connected thereto. This 
perspective view shows the general environment in which the 
insertion-extraction tool 20 is utilized. Crossbars 12 and 13 are shown at 
both the top and bottom of the apparatus housing, respectively. These 
crossbars 12 and 13 provide the structural connection between sides 14 of 
the apparatus housing and provide support for tracks 15 into which the 
printed circuit boards 11 are inserted. Crossbars 12 and 13 also provide 
the connecting structure of the apparaus housing to which the 
insertion-extraction tool 20 is attached. As shown in FIG. 1, the printed 
circuit boards slide into tracks 15 which are located at alternate slots 
16 in the crossbars. The printed circuit boards in this view (FIG. 1) are 
shown in their connected positions with the multiple pin connectors in the 
backplane engaged. 
Top crossbar 12 of the apparatus housing 10 has a plurality of slots 16 at 
its rear edge and a smooth, straight front edge 17. Bottom crossbar 13 has 
slots 16 at both its front and rear edges. A series of lips 18 appear 
between the slots 16 at the front edge of the bottom crossbar 13. The 
functions of the lips 18 and the slots 16 are readily apparent from 
examination of how the insertion-extraction tool 20 is attached thereto. 
Tool 20 has notches 21 at its bottom end which engage with the lip 18 of 
the bottom crossbar. A bifurcated spring catch 22 with front and rear pins 
in each prong at the top of the tool 20 engages with the top crossbar 12. 
Pins 23 of the catch 22 engage with the slots 16 in the rear of the top 
crossbar 12 and pins 24 rest against the straight front edge 17 of the top 
crossbar 12. 
In its connected position the tool 20 is firmly affixed to the apparatus 
housing 10 thereby permitting the insertion and extraction forces applied 
to the printed circuit board to be precisely directed and to secure the 
full benefits of the mechanical advantage afforded by the tool. Forces are 
applied to the printed circuit board 11 by a driving mechanism which 
includes a slidable driver designated as the latch 25 of tool 20 which 
includes a connecting loop 35 to engage with a catch slot 26 in the 
circuit board. Latch 25 is driven by a lever 27 of the tool 20 as 
described subsequently hereinbelow. 
In the side view shown in FIG. 2, the printed circuit board 11 is inserted 
into the apparatus housing with the back connector sockets 30 and prongs 
31 fully engaged. The insertion-extraction tool 20 connected to the 
apparatus housing is shown in a position in which insertion of the circuit 
board is complete and it is ready to apply an extracting force thereto. 
Pins 23 and 24 in the bifurcated spring catch 22 at the top of the tool 20 
are shown engaged with the top crossbar 12. At the bottom of the tool 20 a 
notch 21 fits over a lip 18 of the bottom crossbar 13 and with the spring 
catch 22 firmly secures the insertion-extraction tool 20 to the apparatus 
housing 10. 
Latch 25 of the insertion-extraction tool 20 is shown with its connecting 
loop 35 firmly seated in a catch slot 26 included in the printed circuit 
board. Catch slot 26 is positioned on the center line 40 of circuit board 
11. Latch 25 is constrained by design of tool 20 to apply insertion and 
extraction forces coincident with this center line 40 in response to 
operator forces applied to the tool handle or lever 27. This precise 
control of the direction of applied forces advantageously prevents skewing 
or warping of circuit board 11 during insertion and extraction. 
A cutaway view of a portion of tool 20 in FIG. 2 shows a bias spring 29 
internal to the tool and located along its longitudinal axis 32. This bias 
spring 29 permits extension and compression of the tool 20 and supplies 
the bias force which allows it to be attached and firmly secured to the 
bottom and top crossbars 13 and 12 of the apparatus housing. 
Because of this secure attachment to the apparatus housing 10, the forces 
applied to the tool 20 through its lever or handle 27, and hence through 
the latch 25, are very precisely applied to the center line 40 of the 
printed circuit board 11 thereby preventing skewing or wedging during 
application of insertion and extraction forces. 
The direction of the applied insertion-extraction forces to the circuit 
board is readily apparent by inspecting FIG. 3 which is a similar side 
view to FIG. 2 but which shows the connector pins in the backplane of the 
apparatus housing disconnected from the sockets attached to the circuit 
board. Arrow 41 shows the direction of application of the insertion and 
extraction forces. As shown in FIG. 3, the handle 27 of the 
insertion-extraction tool 20 has been pulled outward. Force multiplication 
provided by the handle 27 which rotates about a fulcrum bearing 42 mounted 
in the tool 20 causes a significant force to be applied to the latch 25 
which is engaged with the catch slot 26 of the printed circuit board 11. 
Catch slot 26 is located at the center line of the circuit board. Movement 
of the latch 25 is constrained by the tool 20 to be along the same center 
line. As shown, latch 25 rests upon a flat, horizontal shoulder 28 cut 
into the side of tool 20 and aligned with center line 40. The motion of 
the latch 25 in response to movement of handle 27 is along the center line 
40. Hence, all insertion and extraction forces applied to the printed 
circuit board are constrained to be along the center line 40 as shown by 
the arrow 41. Printed circuit board 11 in response to the applied force 
slides along the tracks 15 contained in the apparatus housing and engages 
and disengages in a linear direction from the prongs 31 contained in the 
backplane of the apparatus housing 10. 
The connection and disconnection of the insertion-extraction tool from the 
apparatus housing is readily apparent through examination of FIGS. 4 and 
5. FIGS. 4 and 5 show in sequence the procedure to disconnect the 
insertion-extraction tool 20 from the crossbars 12 and 13 of the apparatus 
housing 10. Once the printed circuit board 11 has been disengaged from the 
backplane connectors, the first step in disengaging the tool from the 
apparatus housing as shown in FIG. 3 consists of grasping the tool 20 at 
the knurled region 50 and pressing downward as shown by arrow 43 against 
the bias spring 29 and the lower crossbar 13 so that the pins 23 and 24 in 
the top bifurcated spring catch 22 are disengaged from their connection 
with the top crossbar 12. 
Reduction in the lateral dimension 67 of the insertion-extraction tool is 
permitted since the top and bottom of the tool are movable relative to 
each other. This lateral dimension 67 is controlled by spring 29 and by a 
pin 33 which fits into a slot 34 in the tool and limits the minimum and 
maximum length of the tool. With no external force applied to the tool 20 
of the spring 29 retains the pin 33 against the bottom end of slot 34 and 
the tool 20 is at its maximum length. An externally applied compression 
force will reduce the length of the tool 20 to the extent permitted by the 
pin 33 and slot 34 as shown in FIG. 4. 
The latch 25 slides along a two-slope camlike shoulder comprising surfaces 
28 and 38 on the sides of the tool 20. Surface 28 is horizontal and, as 
discussed above, controls the direction of force applied by latch 25 to 
the catch slot 26. The back camlike surface 38 has a predetermined slope 
which, as shown in FIG. 4, permits the latch to rotate and lift out of the 
catch slot 26 when the length of the tool is reduced by depressing its top 
member 45 against the lower crossbar 13. Depressing the top member 45 of 
the tool 20 against the bottom crossbar 13 accomplishes two functions: it 
disengages the top spring catch from the top crossbar; and it disengages 
the latch from the catch slot in the printed circuit board. 
To subsequently remove the tool from the apparatus housing, it is merely 
rotated outward as shown in FIG. 5 about the connection of the tool to the 
lip 18 of the lower crossbar 13. Once the tool has been rotated, it can be 
released allowing it to return to its normal spring-biased length 
dimension and lifted clear of the apparatus housing 10. 
Attaching the tool to the apparatus housing is accomplished by reversing 
the steps used in its removal. One merely connects the notch 21 of the 
tool to the lip 18 of the lower crossbar 13 as shown in FIG. 5 and then 
depresses the tool and rotates it into position as shown in FIG. 4. The 
tool is then released and it connects to the apparatus housing 10 and the 
circuit board latch slot 26, as shown in FIG. 3. The handle 27 is pushed 
forward to cause the circuit board connector sockets 30 to engage the 
multiple prongs 31 in the backplane thereby connecting the printed circuit 
board, as shown in FIG. 2. The removal procedure as described above is 
then used to remove the tool from the apparatus housing. 
The various component parts comprising this insertion-extraction tool 20 
can be readily ascertained from the exploded view of the tool as shown in 
FIG. 6. A bottom main structural member 51 of the tool 20 has a bifurcated 
shoulder 53 at its bottom which provides a furrow 52 to fit around the 
printed circuit board when the tool is attached to the apparatus housing. 
Connection details can be readily ascertained by referring back to FIG. 1. 
It has two notches 21 which fit the lips 18 of the lower crossbar. A top 
plunger-type section 54 of this main structural member 51, as is evident, 
is reduced in cross section, first at the sides and then in the depth 
dimensions. The first size reduction forms two shoulders 28 and 38 along 
each side of the tool wherein shoulder 28 has a front flat slope to guide 
the connecting loop 35 of the latch 25 to permit engagement with the catch 
slot 26 and behind an apex 39, shoulder 38 has a second slope to 
operatively promote disengagement of the latch 25 from the catch slot 26. 
As described above, the apex 39 and the second slope of shoulder 38 
provide a camlike action when the tool is depressed causing the latch 25 
to rotate upward to facilitate extraction of the tool from the catch slot 
of the printed circuit board. The reduced cross section of the 
plunger-type top section 54 is designed to fit in a cavity in a top 
housing 60 and includes a slot 34 which in combination with a pin 33 
included in the top housing 60 limits the lateral motion between the main 
structural member 51 and the top housing 60. 
The top housing 60 is designed with a first cavity 61 cut therein to accept 
the plunger or reduced cross-section portion of the main structural 
member. A second cavity 62 just beyond the first cavity 61 is connected 
thereto to accept a bias spring 29 which tends to bias the respective 
positions of the structure and housing to maintain a maximum longitudinal 
dimension controlled by pin 33 and slot 34. 
Pin 33 is set into the cavity 61 and mates with the slot 34 shown in the 
plunger 54 of the main structural member 51 and, as described below, 
operates to limit the relative motions of the top and bottom structures. 
Pin 33, if desired, may be fixed to the plunger 54 and the slot 34 may be 
cut into the top housing 60 or into the cover plate 65. 
At one side of the top housing is a cantilevered pad 63 extending out from 
the main body of the top housing 60 and including a hole to accept one end 
of a pin 64. This pin 64 acts as a fulcrum bearing for the handle 27. 
A cover plate 65 is screwed to the top housing 60 to enclose the cavities 
61 and 62 which accept the plunger-type top section 54 of the main 
structural member 51. Cover plate 65 also includes a cantilevered pad 66 
with a hole to support the other end of the main fulcrum bearing pin 64. 
The handle 27 supported by pin 64 is, as shown, conveniently S-shaped 
similar to a bell crank to permit the hand to grasp it without 
interference from the main structural member 51. It has a hole 68 through 
which the fulcrum bearing pin goes and about which it rotates. A second 
hole 69 in the handle 27 accepts a pin 70 to which the latch 25 is 
connected. 
The latch 25 is attached to the handle 27 by pin 70 and it is through this 
pin 70 that forces from the handle 27 to the latch 25 are applied. This 
latch 25 may be constructed of spring steel and appropriately looped so 
that a closed or connecting loop 35 is formed to attach to the catch slot 
26 of the printed circuit board. Two side members 72 and 73 are formed 
which ride along the shoulder 28 cut into the side of the main structural 
member. 
A bifurcated spring catch 22 is screwed to the top housing 60 of the tool. 
The spring catch 22 is bifurcated having two prongs which fit on opposite 
sides of the printed circuit board. Each prong has two pins 23 and 24 
which engage the slots in the rear of the top crossbar and the front edge 
of the top crossbar, respectively. 
It will be evident to those skilled in the art that an insertion and 
extraction tool embodying the principles of the invention may be 
constructed from a plurality of suitable materials. In the particular 
illustrative embodiment disclosed herein, the main structural member 51, 
the top housing 60, the cover plate 65, and the handle 27 may be made of 
die cast aluminum alloy. The bifurcated spring catch 22 may be made of 
blue tempered clock spring steel and the latch 25 may be made of music 
wire. 
Details of the connection of the bifurcated spring catch 22 to the top 
crossbar 12 are illustrated in a fragmentary view shown in FIG. 7. Rear 
pins 23 fit into the slots 16 at the rear of the top crossbar 12. Front 
pins 24 engage the front edge 17 of the top crossbar 12. The tracks 15 
containing the particular printed circuit board engaged with the tool are 
located between the two prongs of the bifurcated spring catch 22. 
Similarly, the connection of the tool to the bottom is shown in detail in 
FIG. 8. Two shoulders 53 at the bottom of the tool having a furrow 52 
therebetween attach to the lips 18 on the bottom crossbar 13 on each side 
of the printed circuit board 11 inserted in the track 15. As shown in 
FIGS. 7 and 8, the attaching mechanism at both top and bottom are 
bifurcated with sufficient depth at the furrow to provide room for the 
necessary lateral motion of the printed circuit board to permit engagement 
and disengagement of the multiple pin connectors located in the backplane 
of the apparatus housing. 
FIG. 9 shows in detail the two bottom shoulders 53 at the bottom of the 
insertion-extraction tool. The furrow 52 which surrounds the printed 
circuit board is clearly shown as are the two notches 21 which engage the 
lips of the bottom crossbar. Note the off-perpendicular angle of the 
bottom notches 21 permitting easy rotation of the insertion-extraction 
tool about these lips. 
The catch slot 26 to which the latch 25 of the tool attaches is shown in 
detail in the fragmentary view shown in FIG. 10. This catch slot 26 is 
designed to permit the connecting loop 35 of the latch to automatically 
engage when the tool is inserted in place. The front edge 77 of the catch 
slot is angled as a ramp to permit the latch 25 to ride up the ramp and 
finally drop in and engage the slot when the tool is inserted. The far 
edge 74 of the catch slot 26 has a large radius which is sufficient to 
permit the latch 25 to rotate out of the slot when the tool is depressed 
as shown previously in FIG. 4. Note also that the interior edge 75 of the 
catch slot has a slight negative bias ramp angle to insure that the 
connecting loop 35 of the latch stays in the slot when extraction forces 
are applied to the board. 
FIG. 11 is a detailed view of one of the multiple prong socket connectors 
30 contained at the back of the printed circuit board. It is readily 
apparent from the plurality of prong sockets that considerable force is 
necessary to insert and extract the printed circuit board. 
While one particular embodiment of the insertion-extraction tool embodying 
the principles of the invention has been disclosed, it is understood that 
many alternative embodiments may be devised without departing from the 
spirit and scope of the invention.