Pipe liner re-flaring system and method

A pipe liner re-flaring system and method for use with a water pipe containing a pipe liner. The pipe liner re-flaring system and method generally include a compression coupling comprising a pair of female compression fittings and a dual ended male compression fitting connected between the female compression fittings. The female compression fittings are adapted to fit over and secure the lined water pipe and a second pipe to be joined with open ends of the pipe liner and the pipe to be joined in direct contact within the male compression fitting. A pipe liner expansion tool and a pipe liner flaring tool are used to expand and re-flare the open end of the pipe liner so that the pipe liner is in contact with an inner wall of the compression coupling to prevent leakage and contact between fluids flowing in the pipes and the material of the pipes and compression coupling.

CROSS REFERENCE TO RELATED APPLICATIONS

Not applicable to this application.

Not applicable to this application.

BACKGROUND

Field

Example embodiments in general relate to a pipe liner re-flaring system and method for repairing lined pipe, and more specifically for repairing lined water pipe.

Related Art

Pipe lining is a non-invasive pipe rehabilitation process that can be completed without excavation or demolition of property. Pipe lining provides a time and money saving option for the rehabilitation of multiple types of existing pipe systems as compared to removal and replacement of the pipes. Pipe lining has been performed in the United States since the early 1970's. Initially, pipe lining technology was mainly used for large diameter sanitary and storm underground drainage piping in municipal infrastructures. However, as standards and specifications were adopted and as pipe lining technology advanced to become useable with relatively small diameter pipes, pipe lining technology became viable for use in residential and commercial piping system applications.

Pipe lining technology has evolved into multiple applications and industries. These include potable water services, cooling systems, hot water piping, swimming pool and fountain pipes, process piping, mechanical piping as well as electrical & telecommunication conduit. The technology now allows pipes and conduits as small as ½ inch in diameter to be lined. With the materials and installation processes now in use many liners have a life expectancy of fifty plus years.

One such pipe lining technology is the Neofit®+ Plus System. The Neofit®+ Plus System is a non-invasive pipe lining system for small diameter potable water service piping. The Neofit®+ Plus Liner seals small leaks and pinholes in ½″ thru 2″ ID service piping. It also acts as a barrier between existing lead piping and potable drinking water. The Neofit®+ Plus Liner is NSF-61 approved and has been tested to a minimum 50+ year life expectancy. The Neofit®+ Plus System is Manufactured by Wavin Overseas of The Netherlands and distributed by Flow-Liner, Ltd. of Zanesville, Ohio, U.S.A.

One method of installing a pipe liner, including the Neofit®+ Plus Liner, is described in U.S. Pat. No. 8,807,171, which is assigned to the inventor named in the present application, and which is incorporated herein in its entirety by reference. Briefly, a pipe liner having an outer diameter smaller than the inner diameter of the pipe to be lined is inserted into the pipe to be lined and secured at the ends. The pipe liner is typically constructed of a thermoplastic material such as polyethylene terephthalate (PET). The diameter of the pipe liner is then expanded into contact with the inner walls of the pipe. In the method described in the '171 patent, hot water generated by an in-line heater is flowed through the liner to soften and expand the material into contact with the inner walls of the pipe and cool compressed air is then flowed through the liner to cool the liner and cause it to set in the expanded state.

Like any other pipe, lined pipe is often used in environments in which it can be damaged. Like unlined pipe, damage to lined pipe can result in fluid leakage. In addition, in lined pipe the lining material acts as a protective barrier between fluid flowing in the pipe, such as potable water, and the pipe itself, which can include materials now known to be toxic, such as lead. Thus, in the case of lined pipe damage also can result in the fluid coming into contact with the pipe material and being polluted. Removal and replacement of lined pipe can be as expensive, if not more expensive, than unlined pipe. Thus, it is desirable to be able to repair damage to lined pipe in place and non-invasively if possible.

Repairing lined pipe typically involves cutting out and removing a damaged section of the pipe and replacing it with an undamaged section of pipe, which then connects on opposite ends to the undamaged lined pipe. Unlike repairing damaged sections of unlined pipe, adequately repairing lined pipe requires special attention to the pipe liner to ensure a fluid-tight connection is achieved with the replacement pipe section and that fluid flowing in the pipes does not come into contact with the materials of the pipes or the connections between the undamaged sections of pipe and the replacement pipe section and possibly become contaminated.

Even when a lined pipe is not damaged, there may be circumstances when it is necessary or desirable to cut it open or remove a section. For example, it may be desired to install a connection for a branch line that is to run from a lined pipe. Similar considerations apply when installing fittings in a lined pipe to connect a branch line as when installing fittings to connect a section of replacement pipe.

There thus exists a need for a system and method to re-flare lined pipe that has been cut open or had a section removed to repair damage or for other reasons, including potable water pipe lined according to the Neofit®+ Plus System. There is also a need for such a system and method that is non-invasive and cost effective, and that does not require removal and replacement of large sections of pipe. There is also a need for such a system and method that is easy to employ. There is further a need for such a system and method that is useable with pipes of a variety of diameters and materials, such as lead, steel, copper, and galvanized iron. Finally, there is a need for such a system and method that have minimal effect on flow rate of fluids in the pipes and connections.

The example embodiments of a pipe liner re-flaring system and method disclosed herein are directed to addressing the foregoing needs and the foregoing and other problems of the prior art.

SUMMARY

An example embodiment is directed to a pipe liner re-flaring system and method for use in re-flaring a first pipe containing a pipe liner, such as Neofit®+ Plus Liner, to facilitate joining the first pipe with a second pipe. An example pipe liner re-flaring system includes a compression coupling having first and second ends and a central section between the first and second ends with a hollow interior and an inner surface, a pipe liner flaring tool, and a pipe liner expansion tool. The first and second ends of the compression coupling are adapted to fit over and to secure the first pipe containing the pipe liner and the second pipe to be joined respectively, with a first portion and first open end of the pipe liner and a second open end of the second pipe enclosed within the central section of the compression coupling and with the first open end of the pipe liner and second open end of the second pipe in direct contact.

The pipe liner expansion tool is adapted to expand the first portion of the pipe liner into contact with the inner surface of the central section of the compression coupling to prevent leakage and contact between fluids and the material of the compression fitting. The pipe liner flaring tool is adapted to re-flare the edge of the pipe liner adjacent the first open end of pipe liner where the first open end is to be in contact with the second open end of the second pipe.

In a preferred embodiment, the second open end of the second pipe is within the expanded and flared first open end of the pipe liner. In one embodiment, the first and second ends of the compression coupling comprise female compression fittings and the central section comprises a dual ended male compression fitting. In one embodiment, the first and second female compression fittings have first and second adjustable collars for securing the first and second pipes.

Similarly, an example pipe liner re-flaring method includes cutting open a section of first pipe containing a pipe liner to expose a first portion of the pipe liner having a first open end. The example method further includes providing a compression coupling having a first end, a second end, and a central section between the first and second ends with a hollow interior and an inner surface. The example method further comprises introducing the first portion of the pipe liner with the first open end through the first end of the compression coupling into the interior of the central section and securing the first end of the compression coupling with the first pipe. The example method further comprises radially expanding the first portion of the pipe liner into contact with the inner surface of the central section, and radially flaring the first open end of the pipe liner. The example method further comprises introducing a second open end of a second pipe through the second end of the compression coupling into the interior of the central section with the second open end of the second pipe in direct contact with the first open end of the pipe liner. The example method further comprises securing the second end of the compression coupling to the second pipe.

There has thus been outlined, rather broadly, some of the embodiments of the pipe liner re-flaring system and method in order that the detailed description thereof may be better understood, and in order that the present contribution to the art may be better appreciated. There are additional embodiments of the pipe liner re-flaring system and method that will be described hereinafter and that will form the subject matter of the claims appended hereto. In this respect, before explaining at least one embodiment of the pipe liner re-flaring system and method in detail, it is to be understood that the pipe liner re-flaring system and method are not limited in their application to the details of construction or to the arrangements of the components set forth in the following description or illustrated in the drawings. The pipe liner re-flaring system and method are capable of other embodiments and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein are for the purpose of the description and should not be regarded as limiting.

DETAILED DESCRIPTION

An example pipe liner re-flaring system adapted for re-flaring a pipe liner contained within a pipe, including a potable water pipe lined with Neofit®+ Plus Liner, generally comprises a compression coupling having a first end, a second end, and a central section between the first end and second end having a hollow interior and inner surface. The first and second ends may comprise first and second female compression fittings and the central section may comprise a dual ended male compression fitting connected between the female compression fittings. The example system also includes a specially adapted pipe liner expansion tool and a pipe liner flaring tool.

The first and second female compression fittings are adapted to fit over and to secure respectively a first pipe containing a pipe liner with an exposed first portion having a first opening and a second pipe having a second opening. The first and second pipes are secured with the first portion and first open end of the pipe liner and the second open end of the second pipe enclosed within the central section of the compression coupling in direct contact, preferably with the second open end of the second pipe within the first open end of the pipe liner.

The pipe liner expansion tool is adapted to expand the first portion of the pipe liner into contact with the inner surface of the male compression fitting to prevent leakage and contact between fluids and the materials of the compression coupling or pipes. The pipe liner expansion tool includes a radially expandable expansion head. The expansion head is inserted into the first open end of the pipe liner and caused to radially expand to expand the first portion of the pipe liner into contact with the inner surface of the male compression fitting.

The pipe liner flaring tool is adapted to re-flare the edge of the liner adjacent the first open end where the pipe liner is to be contacted by the second open end of the second pipe. This facilitates fluid-tight contact between the second open end of the second pipe and the first open end of the pipe liner, and preferably introduction of the second open end within the first open end. The pipe liner flaring tool includes a shaped tip. The tip is inserted into the first open end of the pipe liner and manually manipulated to re-flare the open end of the pipe liner.

An example pipe liner re-flaring method includes cutting a section of the first pipe to expose the first portion of pipe liner with the first opening, introducing the first portion of the pipe liner through the first female compression fitting into the male compression fitting, securing the first female compression fitting to the first pipe, using the pipe liner expanding tool and the pipe liner flaring tool to expand and re-flare the first portion of the pipe liner and first opening of the pipe liner respectively, inserting the second open end of the second pipe through the second female compression fitting into the male compression fitting with the second open end in direct contact with the first open end of the pipe liner, and securing the second compression fitting to the second pipe.

Referring toFIGS. 1-3, the example pipe liner re-flaring system includes a compression coupling10having first and second ends comprising first and second female compression fittings12,14respectively, and a central section comprising a a dual ended male compression fitting20. A pair of beveled rubber gaskets16,18help provide a fluid-tight seal between the first and second female compression fittings12,14and the dual ended male compression fitting20. When assembled as described below, the compression coupling10is adapted to be secured to and to provide a fluid-tight connection between a first pipe22containing a pipe liner48and a second pipe24. For example, first pipe22may be a pipe that had a damaged section cut out and second pipe24may be a new pipe section to be joined with pipe22. Alternatively, first and second pipes22,24may be sections of the same pipe that have been cut apart to remove a damaged section or to install a fitting for a branch line, and which are to be rejoined either directly, via a new section of pipe (not shown), or with a T-type or other branch fitting (not shown).

First and second female compression fittings12,14are preferably substantially cylindrical fittings and are adapted to slide over and be secured to respective pipes22,24to be fluidly connected. The inner diameters of the first and second female compression fittings12,14are preferably slightly larger than the outer diameters of the respective first and second pipes22,24to facilitate fitting the female compression fittings over the pipes and securing them to the pipes. Additionally, the relatively larger inner diameters of the female compression fittings allow fluid to flow through the pipes and the compression coupling10without substantial restriction. The first and second female compression fittings12,14include respective first and second adjustable locking collars26,30and locking bolts28,32. By tightening the locking bolts28,32, the inner diameters of the locking collars26are reduced until they clamp around and securely engage the outer surfaces of the respective pipes22,24. The inner surfaces of the locking collars26,30are provided with circumferential parallel grooves35,37to enhance the engagement with the respective pipes22,24.

The inner surfaces of the first and second female compression fittings12,14, preferably have respective threaded sections34,36adapted to engage with corresponding threaded sections42,44of opposite ends of the male compression fitting20as described further below. The outer surfaces of the female compression fittings preferably include respective annular nuts38,40to facilitate connection and tightening to the male compression fitting20to assemble the complete compression coupling10. Also preferably, the inner diameters of the female compression fittings12,14are dimensioned to receive and retain respective rubber gaskets16,18to provide a fluid-tight seal between the female compression fittings12,14and the male compression fitting20when the compression coupling10is fully assembled as shown inFIG. 3.

Female compression fittings as described above are conventional and well known to persons skilled in the art. They are widely available at many commercial plumbing supply and hardware stores, including for example A.Y. McDonald Mfg. Co. of Dubuque, Iowa and Ford Meter Box Co. of Wabash, Ind.

The male compression fitting20is preferably a substantially cylindrical dual ended male fitting with a hollow interior and a substantially smooth inner surface. The exterior surface of the male compression fitting has two threaded sections42,44located at the opposite ends of the male compression fitting. The threaded sections42,44are located and configured to engage the respective threaded sections34,36of the female compression fittings12,14for assembly of the compression coupling10as shown inFIG. 3. The exterior surface of the male compression fitting also has an annular nut46located between the threads42,44. The annular nut facilitates connection and tightening of the male compression fitting to the female compression fittings12,14to form the compression coupling10.

The outer diameter of the male compression fitting in the threaded sections42,44corresponds closely to the inner diameters of the respective female compression fittings12,14in the respective threaded sections34,36so that the male and female compression fittings may be tightly connected and the compression coupling10may provide a fluid-tight conduit for the flow of fluids between the first and second pipes22,24. The inner diameter of the male compression fitting preferably is dimensioned to be substantially the same as the inner diameter of the first and second pipes22,24, to be joined so that the compression coupling does not substantially interfere with the flow of fluids between the pipes. Also preferably, the edges surrounding the open opposite ends of the male compression fitting immediately adjacent to the threaded sections34,36are beveled to engage the beveled edges of the rubber gaskets16,18when the male and female compression fittings are threaded together to assist in providing a fluid-tight seal.

Although not shown, persons skilled in the art will appreciate that the male compression fitting20also may be a T-type or similar fitting with one or more additional ports or openings. Typically but not always such ports are located in the mid-section of the male compression fitting and are oriented substantially perpendicularly to the longitudinal axes of the male compression fitting and first and second pipes. This type of male compression fitting is useful to connect one or more branch lines (not shown) so that fluid flowing between pipes22and24also can flow in one or more branch lines and vice versa.

Male compression fittings as described above are conventional and well known to persons skilled in the art. They are widely available at many commercial plumbing supply and hardware stores, including for example A.Y. McDonald Mfg. Co. of Dubuque, Iowa and Ford Meter Box Co. of Wabash, Ind.

Referring primarily toFIGS. 2-3, the complete compression coupling10assembly comprises the first and second female compression fittings12,14with respective rubber gaskets16,18retained therein tightly threaded onto the opposite ends of the male compression fitting20via the respective female threads34,36and respective male threads42,44. Tightening of the male and female compression fittings to complete the assembly may be accomplished using conventional hand tools, such as wrenches, sockets, or pliers and the annular nuts38,40of the female compression fittings and annular nut46of the male compression fitting.

In general, the compression coupling10provides a fluid-tight connection and conduit for the flow of fluids between opposing open ends of the first and second pipes22,24. More particularly, the compression coupling10provides a fluid-tight connection and conduit for fluid flow between a pipe22containing a pipe liner48, such as a Neofit® Liner, and a second pipe24, which may or may not also contain a pipe liner.

A portion of the pipe liner48having a first opening is preferably left exposed and extending from the open end of the first pipe22. As best shown inFIG. 3, a sufficient length of the pipe liner48is preferably left exposed so that the pipe liner48extends entirely through the body of the first female compression fitting12and into the hollow interior of the male compression fitting20, preferably to the end of the male compression fitting opposite the first female compression fitting. The outer surface of the pipe22preferably extends only through the body of the first female compression fitting12to the outer edge of the male compression fitting20adjacent the threaded section42.

The locking bolt28of the first female compression fitting12is tightened to cause the locking collar26to clamp securely around the outer surface of the first pipe22. This securely engages the first end of the compression coupling10to the first pipe22. As explained in further detail below, the exposed first open end of the pipe liner48is expanded and re-flared.

The second open end of the second pipe24to be joined with the lined pipe22extends entirely through the body of the second female compression fitting14and into the hollow interior of the male compression fitting20. The second open end of the second pipe24extends into direct contact with the expanded and flared first open end of the pipe liner48of pipe22, and preferably extends within the flared and expanded first open end.

The locking bolt32of the second female compression fitting14is tightened to cause the locking collar30to clamp securely around the outer surface of the second pipe24. This securely engages the second end of the compression coupling10to the second pipe24.

With a fluid-tight connection established between the first and second female compression fittings12,14and the male compression fitting20, the first and second female compression fittings secured to the first and second pipes22,24, and the second open end of the second pipe24in direct contact with the first open end of the pipe liner48of the first pipe22within the hollow interior of the male compression fitting20, the compression coupling10provides a fluid-tight connection and conduit for fluid flow between the first and second pipes22,24.

Referring toFIGS. 5A and 5B, a pipe liner expansion tool50is shown. The pipe liner expansion tool50is adapted to expand at least the portion of the pipe liner48adjacent the first open end of the pipe liner into contact with the inner surface of the interior of male compression fitting20. This is to ensure that fluid flowing through the male compression fitting20is in contact only with the material of the pipe liner48and does not come into contact with the material of the male compression fitting20, first female compression fitting12, or first pipe22. A preferred pipe liner expansion tool50is a swage tool also known as an expansion tool.

The pipe liner expansion tool50has a fixed handle52and a pivoting handle54connected to the fixed handle. The pivoting handle54is connected to the fixed handle52via a pivot pin or hinge (not shown). A drive rod (not shown) is attached to the pivoting handle54near the pivot pin or hinge. A passage (not shown) extending through the fixed handle52near the pivot pin or hinge encloses the drive rod. As the pivoting handle is moved and pivots relative to the fixed handle52, the drive rod articulates back and forth within and through the passage.

A substantially cylindrical expansion head56is attached to the side of the fixed handle52opposite the hinge via a coupling58. The coupling58is adapted to releasably attach expansion head56to facilitate the use of expansion heads of various diameters to provide for expansion of pipe liners of various diameters. As the pivoting handle54is pivoted toward the fixed handle52as shown inFIG. 5B, the drive rod engages the expansion head56through coupling58and causes it to expand radially outwardly in a substantially circular direction.

The pipe liner expansion tool50, and more specifically the expansion head56, is constructed of metal or another suitable material that can be heated repeatedly to at least approximately 200 degrees F. without damage or deformation. If desired, the handles52,54may be provided with thermally insulating cover material (not shown) to facilitate handling the tool when it has been heated. In one embodiment, the pipe liner expansion tool50may have an integral interior or exterior heating element (not shown). The heating element may be an electrical resistive-type heating element constructed of metal or ceramic. For example, the heating element may be mounted within or on an exterior surface of the coupling58in direct or indirect contact with the expansion head56. The coupling58may itself be constructed of a heat conducting material, such as a suitable metal, to facilitate the conduction of heat from the heating element to the expansion head56. Electrical wires for powering the heating element may be routed through a passage or hollow space in either of handles52,54.

As described in further detail below, the pipe liner expansion tool50may be used to expand the diameter of the pipe liner48so that the outer surface of at least the portion of the pipe liner48adjacent to the first opening of the pipe liner48is in contact with the inner surface of the interior of the male compression fitting20.

Referring toFIG. 6A, a pipe liner flaring tool60is shown. The pipe liner flaring tool60is adapted to radially flare the first open end of the pipe liner48, preferably into contact with the beveled outer edge of the male compression fitting20adjacent the threaded section44. This is to ensure that fluid flowing through the male compression fitting20is in contact only with the material of the pipe liner48and does not come into contact with the material of the male compression fitting20, first female compression fitting12, or the first pipe22. In addition, flaring the first open end of the pipe liner48facilitates direct contact between the first open end of the pipe liner48and the second open end of the second pipe24and, preferably, introduction of the second open end of the second pipe within the first open end of the pipe liner48.

The pipe liner flaring tool60has a tip62, a central section64, and a knob or handle68. The tip62is shaped substantially in the shape of the desired flare. In the example embodiment, the tip is substantially frusto-conical-shaped. The tip62and central section64may be constructed as a unitary piece or as separate pieces and joined with a threaded fitting or in another suitable fashion. In either case, the tip62and central section64are preferably constructed from stainless steel or a similar metal with good thermal conduction properties and that can be heated repeatedly to at least approximately 200 degrees F. without damage or deformation. The angle of the sides of the tip62substantially determine the angle of the flare the tool60will impart to the first open end of the pipe liner48.

The knob or handle68is preferably formed as a separate piece and is connected to the central section64in any suitable fashion. The knob or handle68preferably is constructed of a material with good thermal insulating properties so that when the tip is heated to facilitate flaring the first open end of the pipe liner, the flaring tool60can still be manually manipulated via the knob or handle68.

A substantially cylindrical opening66extends laterally through the central section64and is adapted to receive an elongated rod (not shown). The elongated rod may be used to provide leverage to facilitate rotating the pipe flaring tool60while simultaneously applying pressure to the knob68to achieve uniform and optimal flaring results. In addition or alternatively, the knob68can be connected to the central section64via an elongated rod (not shown). This not only provides additional leverage but increases the distance between the tip62and the knob68to reduce the chance of a user's hand being singed while using the tool with the tip heated.

In one embodiment, the pipe liner flaring tool60may have an integral interior or exterior heating element (not shown). The heating element may be an electrical resistive-type heating element constructed of metal or ceramic. For example, the heating element may be mounted within or on an exterior surface of the tip62or the central section64in direct or indirect contact with the tip62. Electrical wires for powering the heating element may be routed through passages or hollow spaces in the tip62and/or central section64.

E. Method of Use and Operation of Preferred Embodiment.

Referring initially toFIGS. 4A-4E, a method of use and operation of the example pipe liner re-flaring system are described below.

First, a section of the first pipe22that includes a damaged section to be replaced or the location where a branch fitting is to be installed is cut open using a standard wheel style pipe cutter70or similar tool. The damaged section of pipe, if any, is removed. Approximately 1½ inches is then removed from the end of the first pipe22, again using a standard wheel style pipe cutter70or similar tool, leaving a first portion of the pipe liner48with a first open end exposed. Next, the female compression fitting12and rubber gasket16are slid over the pipe liner48and first pipe22so that the first pipe22and pipe liner48extend completely through the body of the female compression fitting12and the first portion and first open end of the pipe liner are left exposed. The dual-ended male compression fitting20is then slid over the pipe liner48and first pipe22. The first female compression fitting12and the male compression fitting20are positioned on the first pipe22so that the edge of the open end of the first pipe22is positioned within the body of the male compression fitting20against the beveled outer edge of the male compression fitting20adjacent the threaded section42. The male and female compression fittings20,12are then connected together by screwing the threaded section42of the male compression fitting20into the threaded section34of the female compression fitting12and tightening the connection using conventional hand tools and the annular nuts38and46on the respective female and male compression fittings.

With the edge of the open end of the first pipe22abutting against the beveled outer edge of the male compression fitting20adjacent the threaded section42, the first portion of the pipe liner48extends entirely through the bodies of the first female compression fitting12and the male compression fitting20and protrudes approximately ¾-1 inch beyond the end of the male compression fitting adjacent the threaded section44. The locking bolt28on the side of the female compression fitting12is then tightened, causing the locking collar26to clamp the female compression fitting12and attached male compression fitting20to the first pipe22, thus securing the first end of the compression coupling10to the first pipe22. Using a sharp razor blade tool72or similar tool, the exposed pipe liner48is cut so approximately ¼ inch protrudes from the open end of the male compression fitting20just beyond the threaded section44.

Referring now toFIGS. 5A and 5B, the pipe liner expansion tool50with the correct expansion head56for the diameter of the pipe liner48and interior of the male compression fitting20is used to expand the pipe liner48against the inner surface of the interior of the male compression fitting20. The expansion head is first preheated to approximately 200 degrees F. either using an external heat source, such as a heat gun, or the integral heating element if the expansion tool is so equipped. The expansion head56is then inserted into the exposed first open end of the pipe liner48and the pivoting handle54of the pipe liner expansion tool is slowly closed to slowly radially expand the expansion head56. The radial expansion of the expansion head in turn expands the diameter of the portion of the pipe liner48inside and adjacent to the first open end of the pipe liner and causes the outer surface of the pipe liner to contact the inner surface of the interior of the male compression fitting20. This prevents fluids from flowing outside the pipe liner48in contact with the material of the male compression fitting20, first female compression fitting12, or first pipe22and possibly becoming contaminated. During the expansion procedure, the pre-heated expansion head transfers heat to the pipe liner, which is typically a thermoplastic such as PET. This in turn softens the pipe liner rendering it more formable and less likely to tear during the expansion procedure. Expanding the expansion head slowly also helps prevent the pipe liner from splitting or tearing.

Referring now toFIGS. 6B and 6C, once the pipe liner48has been expanded, the pipe liner flaring tool60is used to re-flare the exposed first open end of the pipe liner. The tip62of the pipe liner flaring tool is first pre-heated to approximately 200 degrees F. either using an external heat source, such as a heat gun, or the integral heating element if the flaring tool is so equipped. Then the tip62is slowly pressed against the exposed open end of the pipe liner48until the edge of the pipe liner is flared against the annular beveled edge of the male compression fitting20adjacent to the threaded section44. Once the edge of the pipe liner48is flared against the annular beveled edge of the male compression fitting, the flaring tool is quickly removed. As with the expansion of the pipe liner48, re-flaring the edge of the first open end of the pipe liner48against the beveled edge of the male compression fitting20prevents fluids from flowing outside the pipe liner48in contact with the material of the male compression fitting20, first female compression fitting12, or first pipe22. The flaring also assists in ensuring that when the second open end of the second pipe24is inserted into the interior of the male compression fitting20, the second open end of the second pipe24at least directly abuts and preferably enters within the first open end of the pipe liner48so that fluid flows directly between the second open end of the second pipe24and the interior of the pipe liner48without contacting any material of the components of the compression coupling10or the first pipe22. As with the expansion procedure described above, during the flaring procedure, the pre-heated tip62transfers heat to the pipe liner, which softens the pipe liner making it more formable and less likely to split or tear during the re-flaring procedure. Re-flaring the pipe liner slowly also helps prevent the pipe liner from splitting or tearing during the procedure. Once the exposed open first end of the pipe liner48is re-flared, it is trimmed flush with the annular beveled edge of the male compression fitting20using a sharp razor blade tool72or similar tool.

Referring toFIGS. 7A and 7B, next the second female compression fitting14and rubber gasket18are slid onto the second pipe24with the second pipe24extending completely through the body of the second female compression fitting14and the second open end being exposed. The second open end is aligned with and brought into direct contact with the expanded and flared first open end of the pipe liner48at the outer edge of the male compression fitting20adjacent to the threaded section44. Depending on the relative diameters of the expanded and flared first open end of the pipe liner48and the second open end of the second pipe24, the second open end of the second pipe24may be able to be manually introduced within the first open end of the pipe liner48. Regardless, with the second open end of the second pipe24aligned and in contact with the first open end of the pipe liner48, the second female compression fitting14and male compression fitting20are connected by screwing the threaded section36of the second female compression fitting onto the threaded section44of the male compression fitting. The connection is tightened using conventional hand tools and the annular nuts40and46on the respective female and male compression fittings. Finally, the locking bolt32on the side of the female compression fitting14is tightened, causing the locking collar30to clamp the female compression fitting14to the outer surface of the second pipe24, thus securing the second end of the compression coupling10the second pipe24. At this point, a fluid-tight connection and conduit is established between the pipe liner48of the first pipe22and the second pipe24.