Combined syringe and needle shield and method of manufacture

A safety syringe of the type having a needle shield that is slidable between a needle exposing retracted position and a needle protecting extended position and wherein the needle shield is rotatable in the extended position to a locked and extended position. The safety syringe includes a collar mounted on the distal end of the syringe and a plurality of elongate keys on the interior surface of the needle shield. The keys are slidably received in various protrusions and slots on the collar to releasably retain the needle shield in the retracted and extended positions and to retain the needle shield in the locked and extended position. A needle sheath is also removably mounted on the distal end of the needle shield to cover the needle of the syringe when the needle shield is in the initial retracted position.

This invention relates to syringes and, in particular, to a hypodermic 
syringe having a retractable needle guard primarily for the purpose of 
preventing accidental needle sticks. 
Most syringes used today for medical or laboratory purposes are sold as 
disposable items intended to be used only once. Disposal of such syringes 
has posed a safety hazard for the individuals who use the syringes as well 
as for those who dispose of them. With the onset of AIDS, the concern for 
infection due to accidental needle sticks from used syringes has increased 
and a number of different devices have been proposed to minimize the 
possibility of spreading infectious disease due to accidents of this type. 
One approach to this problem is to provide a retractable shield which, 
after the syringe has been used, can be pulled to an extended position 
where it covers the needle, making it difficult for an individual to 
accidentally contact the needle. A common feature of such constructions is 
that when the shield is pulled to its extended position, it is locked so 
that it cannot be retracted (thus exposing the needle) except by 
application of extraordinary force. 
A number of such constructions have been proposed to satisfy the general 
requirement that the needle be permanently covered after the syringe has 
been used. Some of these constructions involve twist-to-lock mechanisms 
and, in others, locking occurs automatically when the shield is fully 
extended. These known devices satisfy many of the functional requirements 
of a needle shield but require, in most cases, modification of the 
standard syringe construction. This is highly undesirable for some 
manufacturers because of the sizable investment they may have already made 
in their existing molding equipment for producing the syringes. 
Moreover, certain operational problems arise when a shield is incorporated 
into a syringe. For example, since the shield, when it is retracted, 
essentially covers the barrel of the syringe, it is desirable to be able 
to insert and remove a needle while holding onto the shield alone. This 
involves twisting and pushing (or pulling) the needle to place it on (or 
remove it from) the luer and can be awkward with some known constructions. 
Further, constructions have been proposed which include an opening or slot 
in the side of the shield. This is undesirable because the needle can 
extend through the opening if the shield is deflected in the extended 
position. 
Those devices which lock in response to axial movement 25 to the extended 
position, (i.e., without any rotation) have certain inherent drawbacks 
that result primarily from the requirement that substantial force be 
exerted axially to lock the shield in its extended position. In the first 
place, the likelihood of unintentional and irreversible locking is greater 
with such devices than with those devices which require rotation to lock. 
Also, it is difficult to verify that the shield is locked upon such 
forcible extension without attempting to retract the shield, which 
increases the possibility of unintended exposure of the needle. Finally, 
if the user's hand should slip from the shield while exerting the force 
necessary to extend the shield to the locked position, the user's hand may 
reflexively rebound back onto the needle point if the shield does not 
actually lock. 
Other proposed devices have included open ended shields which would not 
block access to the needle point by small fingers. 
Accordingly, it is an object of this invention to provide a protective 
shield of the type described which can be added at minimal expense to 
standard syringes. 
Another object of the invention is to provide a relatively inexpensive 
protective shield which satisfies the functional requirements of a needle 
shield and includes none of the drawbacks mentioned above. 
Another object is to provide an extendable needle shield for a syringe 
which performs all of the necessary functions of such a shield and which 
is particularly well suited to an automated process of manufacture. 
A further object of the invention is to provide an extendable needle shield 
for a standard syringe which is improved both from the points of view of 
functional utility and cost of manufacture. 
A still further object is to provide an inexpensive method of assembling a 
protective shield and syringe. 
SUMMARY OF THE INVENTION 
In accordance with the invention, a needle shield is mounted coaxially on a 
syringe barrel. The shield includes one or more elongated keys on its 
inner surface. A collar is provided on the forward end of the barrel. The 
collar may be a separate part or it may be integrally formed with the 
barrel and includes on its outer surface at least one locking slot. The 
key slides in a path outside of the locking slot and can be rotated into 
the locking slot when the shield is extended. Both the collar and shield 
can be molded from plastic materials so that the cost of the shield is 
relatively low. 
In a preferred embodiment, the shield includes a plurality of elongated 
locking keys and the collar includes a plurality of locking slots. Each 
locking slot is defined by opposing walls, at least one of which includes 
a ramp over which the keys can ride when the shield is pulled to its 
extended position and rotated. 
In the preferred embodiment, when the keys are rotated into the locking 
slots, rearward movement of the shield to its retracted position is 
prevented by a surface on the collar at the back of each locking slot. In 
accordance with a further feature of the invention, protrusions on the 
collar and the forward portions of the keys are shaped such that during 
assembly the keys are directed into keyways formed between the locking 
slots as the collar is moved relative to the shield. Thus, the 
construction is well suited to an automated process in which the collar 
and shield are secured to the syringe by machine. 
Other benefits of the invention are set forth below in the detailed 
description which follows:

DETAILED DESCRIPTION 
In its preferred embodiment, the invention is intended to be used in 
conjunction with a conventional syringe; however, a protective shield in 
accordance with the invention can be used for any medical or laboratory 
device having a needle, such as a blood collection tube holder with a 
double ended needle. Accordingly, as used herein, the term "syringe" is 
intended to include any medical or scientific device including a needle 
wherein it is desired to protect a user from accidental needle sticks. 
In describing the invention, the "distal end" of a part refers to the end 
of the part closest to the needle point. The "proximal end" of a part 
refers to the end furthest from the needle point. 
FIGS. 1-6 show a conventional syringe comprising a tubular barrel 10 having 
a finger flange 11, a plunger 12 slidable within the barrel 10, and a 
needle assembly through which the contents of the barrel are dispensed 
when the plunger 12 is depressed. The barrel 10 may be tapered very 
slightly (not shown) from a larger diameter proximal end to a smaller 
diameter distal end for molding purposes. The needle assembly comprises a 
needle 14 and a hub 16 at the proximal end of the needle. As is standard, 
a conically shaped luer tip 17 and luer lock skirt 18 are integrally 
formed at the distal end of barrel 10 with luer lock skirt 18 encircling 
luer tip 17. As shown in FIG. 8 (directed to a different collar 
construction and described in detail below), the interior surface of the 
luer lock skirt 18 includes an internal thread 18A adapted to threadably 
engage complementary locking ears 16A on the needle hub 16. The exterior 
surface of luer lock skirt 18 includes a multiplicity of ribs 19 parallel 
to the central axis of the barrel. The needle and luer arrangement of FIG. 
8 is the same as that of FIGS. 1-6. 
A needle sheath 20 covers needle 14 as a protective 5 device. Sheath 20 
frictionally engages hub 16 and can be used to disconnect the needle 
assembly from the luer lock skirt 18 in conventional fashion. 
The construction as so far described is that of a standard disposable 
syringe and forms no part of the invention. 
The collar employed in accordance with the preferred embodiment of the 
invention is shown generally at 22 (FIGS. 2, 6 and 8). As mentioned above, 
although collar 22 is shown as a separate piece, the collar (or its 
functional equivalent) may be integrally formed as a part of the barrel 
10. It includes six equally spaced and integrally formed identical 
triangular protrusions 24, with the apex of each protrusion extending away 
from the needle. Keyways 25 are formed between each adjacent pair of 
protrusions 24. 
The triangular protrusions 24 each include angled 20 surfaces 24A and 24B, 
side surfaces 25C, a slot 26 and a surface 27 which is generally 
circumferential and functions as a stop as explained below. The slot 26 
includes a sloped distal surface 26A. It is not necessary that protrusions 
24 be triangular in shape and other configurations can be used to provide 
a stop 27 for the keys and the angled surfaces 25A and 25B necessary to 
guide the keys into the keyways during the assembly process as described 
below. The slot 26 is formed in protrusion 24 and extends proximally to 
the point of the protrusion 24 to expose the detenting surface 26A and 
facilitate the entry of the detent 50 into the slot 26 during assembly, 
and also to facilitate efficient molding of the collar. At the forward end 
of each protrusion, two walls 28 and 30 extend toward the needle. A 
rectangular locking slot 31 is formed between each pair of walls 28 and 
30, which are ramp shaped in cross section as shown most clearly in FIGS. 
4, 5 and 6. As shown in FIGS. 3, 4, 5 and 6, the surface of locking slot 
31 is slightly elevated relative to the level of the keyways 25, i.e., the 
collar diameter at the locking slots 31 is slightly greater than the 
collar diameter at the keyways. The slight increase in the collar diameter 
at the locking slots removes some of the slack between the needle shield 
(described below) and the collar 22 resulting from the slight taper of the 
barrel 10 in the preferred embodiment. This prevents or at least minimizes 
the wobble or play of the shield about the collar 22 when it is locked in 
the extended position. A circular detent 32 is positioned between each 
pair of triangular protrusions 24 with the forward points of detents 32 
lying just in front of the bases of triangular projections 24. 
As shown most clearly in FIG. 3, the rear end of collar 22 includes a 
peripheral rigid tooth 34 adapted to engage the ribs 19 in the luer lock 
skirt 18 to retain the collar 22 on the syringe. Collar 22 is molded of a 
rigid plastic material such as polycarbonate resin so that when the collar 
is pushed over the luer lock skirt 18, the angled surface of the rigid 
tooth 34 allows the tooth to move over the ribs 19 until the proximal end 
of the collar is seated toward the distal end of the barrel with the rigid 
tooth 34 deforming the ribs 19 of the luer lock skirt 18 to permanently 
retain the collar in place on the syringe barrel 10. As an alternative, a 
circumferential groove may be formed in collar 22 to receive the 
peripheral tooth 34. This is unnecessary in the preferred embodiment in 
which the yieldable ribs 19 cold flow into the configuration shown in FIG. 
3 but may be desirable in the case of syringes which do not include ribs 
molded on the exterior surface of the luer lock skirt. Instead of 
mechanically interlocking the collar 22 and barrel 10, other fastening 
means such as sonic welding or adhesives may be used within the scope of 
the invention, although such techniques are generally disadvantageous 
because of the additional steps involved and other problems which may 
arise with the preferred assembly techniques. The diameter of collar 22 as 
measured in the area of the keyways 25 is greater than the outer diameter 
of the syringe barrel 10 adjacent the collar. 
Locking lip 34 will bite sufficiently into the outer surface of the luer 
skirt 18 to prevent axial movement of collar 22 but in some cases slight 
rotation or rocking of the collar may occur. To prevent this, the tooth 34 
may be formed with gaps (not shown) so that not all of the ribs 19 on the 
outside of the luer lock skirt 18 will be deformed. The non-deformed ribs 
19 falling into the gaps resist rotation or rocking of the collar 22 
relative to barrel 10. Alternatively, as shown in FIGS. 3 and 7, the inner 
surface of collar 22 may be provided with lugs 35 molded on the inside of 
the collar and adapted to fit between the ribs 19 on the outside of the 
luer lock skirt 18 to prevent positively any rotational movement with the 
meshed ribs 19. 
The needle shield comprises an elongated plastic cylinder 40 (e.g., made of 
polypropylene) having three keys 42 integrally formed on its interior 
surface. An end rim 44 is formed at the proximal end of shield 40. As 
shown in FIG. 2, end rim 44 is adapted to abut against the proximal end of 
collar 22 to limit the forward movement of the shield. Each of the keys 42 
includes a distal triangular point 46 and extends from the distal end of 
the shield to a point just short of the distal point of the triangular 
protrusions 24 on collar 22 when the shield is in its extended position as 
shown in FIG. 2. End rim 44 includes three cutout sections 45 which align 
with each of the keys 42. Cutout sections 45 facilitate the process for 
molding keys 42 but serve no functional purpose after the device has been 
assembled. At their rear ends, the keys 42 terminate in flat surfaces 48. 
With the three keys 42 in the keyways 25 in the retracted position (FIG. 
1), rotational movement of the shield 40 is prevented by abutment of the 
edges of keys 42 against the side surfaces 24C of protrusions 24; 
therefore, torque can be applied to the needle while holding shield 40 to 
thread (or unthread) needles onto (or from) the syringe. This cannot be 
done with constructions in which a shield rotates freely with respect to 
the syringe. 
Three detents 50 are also formed on the inner surface of the shield 40 
toward its forward end. The detents 50 may be equally spaced and are 
adapted to be received within the slots 26 in the triangular protrusions 
24 to retain the shield 40 in its retracted position (FIG. 1). In the 
preferred embodiment, as shown in the drawings, the detents 50 are each 
spaced thirty degrees from an adjacent key 42. It is not necessary that 
the detents be equally spaced. Each of the detents includes a sloped 
distal surface 50A and a proximal surface 50B more gradually sloped than 
slope 50A. 
In the retracted position, the distal end of shield 40 terminates at the 
same point as the distal end of collar 22. An end cap 52 (see FIG. 2) is 
placed on the forward end of the shield 40. Cap 52 is molded from a 
resilient plastic material (such as polyallomer) and includes a side wall 
53 and an end wall 54 which is adapted to be positioned between the distal 
end of collar 22 and the proximal end of the needle sheath 20 (FIG. 1) for 
substantially closing the distal end of shield 40. Side wall 53 is shaped 
as shown so that end cap 52 can be retained on shield 40 by the 
interlocking mechanical engagement of the side wall 53 and a complementary 
projection 55 at the forward end of shield 40. Cap 52 need not be a 
separate part and can, instead, be formed as an integral part of shield 
40. 
The end wall 54 includes a central needle aperture which is made small 
enough that the end of shield 40 is closed to the maximum extent while 
allowing the locking ears 16A of needle hub 16 to be extended through the 
aperture to permit needles to be mounted and removed while the shield 40 
is in its retracted position (FIG. 8). The aperture is not, however, large 
enough to allow the proximal end of the sheath to pass through it. The 
minimum needle aperture reduces the likelihood that a child or person with 
small fingers may accidentally contact the needle point. End cap 52 also 
makes the distal end of shield 40 more rigid and resistive to deformation 
when dropped or otherwise impacted upon a hard surface. 
In addition, the rim 54 and its position between the 5 proximal end of 
needle sheath 20 and the distal end of barrel serves a functional purpose 
when removing or installing needles on the luer tip 17 (FIG. 8), for 
example, when the filling and injection needles are different. When a 
needle is to be mounted on a syringe, the syringe is held by shield 40 
with the shield in its retracted position. Needle hub 16, projecting from 
the proximal end of the protective sheath 20, is inserted through the 
aperture in the end wall 54 and the hub telescoped onto the luer tip 17. 
Using the conventional cooperative wrenching tabs (not numbered) of the 
sheath and needle, the needle hub 16 is rotated by twisting and pushing 
with the sheath to thread the locking tabs 16A within the internal threads 
18A in the luer skirt 18 until needle 14 is mounted on the syringe. As hub 
16 is threaded onto the luer tip 17, the needles move axially relative to 
sheath 20. The shield 40 is prevented from rotating by abutment of keys 42 
against surfaces 24C of protrusions 26, while the rim 54 provides a 
surface against which the needle sheath can be forced. Without this 
feature, the user could not grasp the shield alone when installing and 
removing the needle since the force exerted by the needle hub on the 
syringe luer tip would push the syringe out of the shield. This would mean 
that the user would have to remember to grasp the barrel and not the 
shield when removing or attaching the needle. 
The end wall 54 is particularly important when the invention is used in 
conjunction with large diameter barrels. Such a construction is shown in 
FIGS. 8 and 9 wherein like numerals are used to identify parts identical 
to those shown in the embodiment of FIGS. 1-6. In FIGS. as is the luer tip 
17 and the luer lock skirt 18. In this case, however, the collar 122 
includes two concentric hubs or sleeves 124 and 126 supported by an 
annular strut 128 preferably forming an I-beam in cross-section as shown 
in FIG. 9. The cross-sectional shape is not critical, however, and those 
skilled in the art will readily understand that the cross-section could be 
cup- or channel shaped, with a web extending either distally or proximally 
between the concentric hubs or sleeves. The end cap 152 includes side wall 
153 and end wall 154 which, as shown, covers a substantial portion of the 
barrel opening and thus greatly reduces the risk of accidental needle 
stick when the shield is in its extended position. 
The device may be assembled as follows. Shield 40 is inserted on the 
forward end of the barrel 10 of an assembled syringe to its retracted 
position shown in FIG. 1 (prior to installation of the needle 14 and 
sheath 20 on the syringe). With the shield 40 held in position, the collar 
22 is then placed over the luer lock skirt 18 inside of the shield 40. 
Engagement of the triangular protrusions 24 on collar 22 with the 
triangular points 46 at the end of keys 42 on shield 40, as the collar 22 
is pushed onto the luer lock skirt 18, causes the shield 40 to rotate 
until the keys 42 are positioned in the keyways over detents 32 between 
adjacent triangular protrusions 24. The collar 22 is pushed inwardly until 
the proximal end of the collar butts up against the face 56 on the syringe 
barrel 10. In this position, as shown in FIG. 3, the three detents 50 are 
seated in the slots 26 of three of the protrusions 24. After the shield 40 
and collar 22 have been assembled on the syringe, end cap 52 is placed on 
the shield 40. The needle 14 with its sheath 20 may then be attached to 
the luer tip to complete the assembly. 
Alternatively, collar 22 may be positioned within shield 40 with the keys 
42 positioned in the appropriate keyways 25. The shield and collar may 
then be telescoped together over the syringe barrel with the collar being 
forced onto the luer lock skirt as the shield is moved to the retracted 
position in which the proximal end of the collar abuts against the distal 
face of the syringe barrel. This procedure, with appropriate tooling, may 
be used with the end cap 52 in place on the shield which means that this 
assembly process could be used with a shield having end wall 54 integrally 
formed as a portion of the shield as mentioned above. Conversely, this 
alternative assembly method can be used with an open shield in which case 
end cap 52 can be placed on the shield after assembly. 
The use of the syringe may be conventional. Needle sheath 20 is removed and 
medication drawn into barrel 10 by withdrawal of plunger 12 with the 
shield in its retracted position shown in FIG. 1. After the contents of 
the syringe have been injected into a patient, the shield 40 is pulled 
forward into the extended position shown in FIG. 2. When this happens, the 
keys 42 slide in the keyways 25 over detents 32 between the adjacent 
protrusions 24 on collar 22 (FIG. 4) and the distal surfaces 50A of 
detents 50 slide over surfaces 26A (FIG. 2) of slots 26. The user can feel 
the rear edges 48 of keys 42 clearing detents 32, which signals that the 
shield 40 is fully extended. 
To lock the shield in place, the user rotates shield 40 causing the keys 42 
to move over the adjacent ramps 28 (or 30) until the keys fall into the 
locking slots 31 formed between each pair of ramps 28 and 30 (see FIG. 5). 
Because of the arrangement of the ramps 28 and 30, the shield can be 
locked by rotating it either clockwise or counterclockwise. When the keys 
42 are positioned in the locking slots 31, the rear edge 48 of each key 
abuts against the squared off surface 27 of one of the triangular 
protrusions 24 so that the shield cannot be returned to its retracted 
position without application of excessive force. Because of the 
interlocking relationship of the square key and locking slots, shield 40 
can no longer be rotated and, accordingly, the shield is permanently 
locked in place. 
There are circumstances where it may be desirable to extend the shield 40 
to the position shown in FIG. 2 without locking it in place. For example, 
if a syringe is to be filled at a location remote from the patient, rather 
than replacing the sheath 20 after the syringe is filled, it is preferable 
to extend shield 40 so that it functions as a temporary protective element 
while the syringe is carried to the patient. Use of the protective shield 
40 in this fashion is facilitated by the detents 32 on collar 22. These 
detents 32 are positioned in each of the keyways 25 between the triangular 
protrusions 24 so that when the shield 40 is pulled to its extended 
position (FIG. 2), the flat end 48 of each of the keys 42 abut against one 
of the detents 32. This prevents the shield 40, when it is in its extended 
position, from being retracted unless sufficient force is applied to move 
the keys 42 over the detents 32. Hence, in this situation, the shield is 
first extended as a temporary sheath for the needle, returned to its 
retracted position for the patient's injection, and then finally again 
extended and locked by rotation so that the shield cannot be retracted. If 
it is desired to return the shield 40 to its retracted position rather 
than locking the shield in its extended position, because of the gradual 
slope of surface 50B of detent 50, the detent can be pushed over the 
squared off surface 27. 
FIGS. 10-17 illustrate a further embodiment of the present invention 
wherein the collar and shield are modified for use on a syringe having a 
needle integrally molded on the distal end thereof. As described 
hereinafter, this embodiment of the present invention is particularly 
useful with relatively small diameter syringes such as a 1 cc insulin 
syringe. 
The collar employed in accordance with the present embodiment is shown 
generally at 222. As mentioned previously, although the collar 222 is 
shown as a separate piece, the collar (or its functional equivalent) may 
be integrally formed as part of the distal end of the syringe barrel 210. 
The collar 222 includes four equally spaced and integrally formed 
triangular protrusions 224, with the apex of each protrusion 224 extending 
proximally away from the needle. Keyways 225 are formed as recesses 
between each adjacent pair of protrusions 224. 
The triangular protrusions 224 on the outer surface of the collar 222 each 
include angled surfaces 224A and 224B, side surfaces 225C, a slot 226 and 
a surface 227 which is generally circumferential and functions as a stop 
for the proximal end of the key 224 as explained hereinafter. The slots 
226 on the protrusions 224 includes a sloped distal surface 226A. Although 
it is not necessary that the protrusions 224 be triangular in shape, it is 
anticipated that other configurations may be used to provide a stop 
surface 227 for the keys 242 (as described hereinafter) and the angled 
surfaces 225A and 225B may be modified as necessary to guide the keys 242 
through the keyways 225 as described hereinafter. The slot 226 is formed 
in each protrusion 224 and extends proximally from an angled detenting 
surface 226A to the triangular point of the protrusion 224. At the forward 
or distal end of each protrusion 224, two ramp shaped wall members 228 and 
230 extend longitudinally along the outer surface of the collar 222 toward 
the needle. A rectangular locking slot 231 is formed between each pair of 
wall members 228 and 230 as shown most clearly in FIG. 14. The surface of 
the locking slot 231 is slightly elevated relative to the level of the 
keyways 225, i.e. the collar diameter at the locking slots 231 is slightly 
greater than the collar diameter at the keyways 225. This slight increase 
in the collar diameter at the locking slots 231 removes some of the slack 
between the needle shield 240 and the collar 222 caused by the slight 
taper of the distal end of the barrel 210. This prevents or at least 
minimizes the wobble or play of the shield 242 when it is locked in the 
extended position as described hereinafter. A raised spherical detent 232 
is positioned between each pair of triangular protrusions 224 with the 
distal portion of the spherical detent 232 being located slightly distal 
to the stop surface 227 of the triangular protrusion 224 and the proximal 
portion of the spherical detent 232 being located between the side 
surfaces 225C of the protrusions 224. 
As shown most clearly in FIGS. 11 and 12, the proximal portion of the 
interior surface of the collar 222 includes an inwardly extending annular 
rigid tooth 234 which is adapted to engage the ribs 219 on the distal end 
of the syringe to retain the collar 222 on the syringe. Additionally, a 
plurality of longitudinally oriented stop ribs 235 are located on the 
interior proximal portion of the collar 222 between the rigid tooth 234 
and the proximal end of the collar 222. The collar 222 is molded of a 
rigid plastic material such as a polycarbonate resin so that when the 
collar is pushed over the distal end of the syringe, the angled surface of 
the rigid tooth 234 allows the tooth 234 to move over the ribs 219 until 
the proximal end of the collar 222 is securely seated against the distal 
end of the barrel 210 with the rigid tooth 134 slightly deforming the ribs 
219 of the distal end of the syringe to permanently retain the collar 222 
in place on the syringe. As described above, the rigid tooth 234 will bite 
sufficiently into the outer surface of the distal end of the syringe to 
prevent axial movement of the collar 222 along the syringe. In some cases 
slight rotation of the collar 222 may occur and therefore, a plurality of 
stop ribs 235 are formed on the interior surface of the proximal end of 
the collar 222 so that the ribs 219 on the distal end of the syringe will 
fall into gaps between the stop ribs 235 to resist rotation of the collar 
222 relative to the barrel 210. The combination of the rigid tooth 234 and 
the stop ribs 235 provides an adequate mechanical interlocking of the 
collar 222 onto the distal end of the syringe. It is anticipated that 
other fastening means such as sonic welding or adhesives may be used 
within the scope of the present invention, although such techniques are 
generally disadvantageous because of the additional steps involved and 
other problems which may arise during assembly of the present embodiment. 
The needle shield 240 of the present embodiment preferably comprises an 
elongated plastic cylinder made of a semirigid material such as 
polypropylene. As shown in the drawings, the needle shield of this 
embodiment preferably has two longitudinally oriented keys 242 integrally 
formed along its interior surface. A proximal end rim 244 is formed at the 
proximal end of the shield 240. As shown in FIG. 12, the proximal end rim 
244 is adapted to abut against the proximal end of the collar 222 to 
prevent the forward or distal movement of the shield 240 beyond the 
extended position as described hereinafter. Each key 242 includes a 
triangularly shaped distal end 246 and extends longitudinally along the 
shield 240 from a location adjacent to the distal end of the shield 240 to 
a proximal end 248 located adjacent to the distal point of the triangular 
protrusions 224 on the collar 222 when the shield 240 is in its extended 
position as shown in FIG. 12. The proximal end rim 244 includes a pair of 
cut-out sections which are aligned with each of the keys 242 to facilitate 
the process for molding the keys 242 on the interior surface of the needle 
shield 240. As shown in phantom in FIG. 11, the proximal end 248 of the 
keys 242 terminate in slightly rounded surfaces. The keys 242 also include 
a slightly recessed longitudinal groove 249 which extends substantially 
along the keys 242 between the triangular distal end 246 (FIG. 12) and the 
rounded proximal end 248 of the keys 242 to facilitate the sliding 
movement of the spherical detent 232 therein as the needle shield 240 is 
moved between the retracted and extended positions. With the two keys 242 
in the keyways 225 on the collar 222, rotational movement of the shield 
240 is prevented by the abutment of the edges of the keys 242 against the 
side surfaces 225C of the protrusion 224 so that the needle shield 240 
will not rotate about the syringe barrel 210 as the needle shield 240 is 
moved between the retracted and extended positions. 
As shown in FIGS. 12 and 13, a pair of longitudinal detents 250 are formed 
on the inner surface of the needle shield 240 near the distal end of the 
needle shield 240 and keys 242. These longitudinal detents 250 are 
radially spaced apart from the keys 242 and are adapted to be received 
within the slots 226 on the protrusions 224 to prevent the needle shield 
240 from freely sliding along the collar 222 when the needle shield 240 is 
in the retracted position. In the present embodiment, the longitudinal 
detents 250 are each spaced approximately 45. from an adjacent key 242 and 
are positioned to be received in the slots 226 of the protrusions 224 when 
the needle shield 240 is in the retracted position as described above. The 
longitudinal detents 250 each include a sloped distal end 250A and a 
proximal end 250B which has a more gradually sloped surface than the 
surface of the distal end 250A. When the needle shield 240 is in the 
retracted position, as shown in FIG. 11, the distal end 250A of each 
detent 250 contacts the angled detenting surface 226A at the distal end of 
the slots 226 on the collar 222. The contact between the distal end 250A 
of the detent 250 and the angled detenting surface 226A creates a slight 
resistance to the movement of the needle shield 240 from the retracted 
position to the extended position. The contact between the gradual slope 
of the proximal end 250B of the detent 250 and the angled detenting 
surface 226A provides a gradual increase in resistance as the needle 
shield 240 is moved from the extended position to the retracted position. 
This contact provides a distinct click or release of tension as the detent 
250 passes through the locking slot 231 and over the distal portion of the 
protrusion 224 and into slot 226 as the needle shield 240 reaches the 
fully retracted position. As shown in FIG. 11, a distal end cap 252 is 
formed on the distal end of the needle shield 240 by inwardly folding a 
portion of the distal end of the needle shield 240. The distal end cap 252 
limits the proximal travel of the needle shield 240 along the barrel 210 
so that the distal end of the needle shield 240 is adjacent to the distal 
end of the collar 222 when the needle shield 240 is in the retracted 
position. 
As shown in FIG. 10, the outer surface of the needle shield 240 includes a 
radially extending finger flange 260. In the preferred form of the present 
embodiment, the finger flange 260 is spaced from the distal end of the 
needle shield 240 approximately 1/5 of the length of the needle shield 
240. Because the prevent embodiment is designed primarily for use on 
relatively small diameter syringes, the finger flange 260 adds further 
protection for the user by providing a radially extending surface which 
may be grasped by the user to move the needle shield 240 between the 
extended and retracted positions without having the user's hands 
unnecessarily close to the needle. The outer surface of the distal end of 
the needle shield 240 also includes four equally spaced and longitudinally 
aligned ridge members 262 (FIG. 13). These ridge members 262 extend 
between the distal end of the needle shield 240 and the finger flange 260 
to provide a contact surface for the interior of the needle sheath 264 as 
described hereinafter. 
As shown in FIGS. 10 and 11, the needle sheath 264 is a generally closed 
cylindrical member having an open proximal portion 266; a tapered 
intermediate portion 268 and a reduced diameter distal section 270 having 
a closed end thereon. The interior surface of the proximal portion 268 of 
the needle sheath 264 includes an inwardly extending annular rib 272 which 
is designed to contact and deform the ridge members 262 on the exterior 
surface of the distal end of the needle shield 240. The needle sheath 264 
of the present invention is designed to be frictionally mounted on the 
exterior surface of the distal end of the needle sheath 240. Additionally, 
the needle sheath 264 may be further heat staked to the distal end of the 
needle shield 240 to provide further retention of the needle sheath 264 on 
the needle shield 240. The assembly of the present embodiment may be 
accomplished in the same manner as described above with respect to the 
preferred embodiment with the additional steps of attaching the needle 
sheath 264 to the needle shield 240 after the needle shield 240 and collar 
222 have been assembled on the syringe and crimping the distal end of the 
needle shield 240 to form the distal end cap 252 on the distal end of the 
needle shield 240. 
The use of the present embodiment provides a further advantage over the 
above-described preferred embodiment by enabling the user to move the 
needle shield 240 to the extended position prior to removing the needle 
sheath 264 from the distal end of the needle shield 240. This allows the 
user to remove the needle sheath 264 from the present embodiment while the 
needle 214 remains protected by the needle shield 240. 
The present embodiment also allows the user to safely resheath the syringe 
once the syringe has been filled with the desired medication. When the 
user desires to transport the medication-containing syringe from the 
filling area to the patient, the needle shield 240 may be moved to the 
releasable extended position and the needle sheath 264 may be returned to 
the distal end of the needle shield 240 to provide further protection 
against accidental contact with the needle 214. By allowing the user to 
position the needle sheath 264 on the needle shield 240 when the needle 
shield 240 is in the releasable extended position, it is not necessary for 
the user to place their fingers unacceptably close to the needle 214 
during the resheathing process. Additionally, by resheathing the needle 
214 while the needle shield 240 is in the extended position, the needle 
point will not be accidentally damaged by contact with the needle sheath 
264. When the present embodiment is in the retracted position as shown in 
FIGS. 10 and 11, the needle shield 240 is generally axially aligned along 
the barrel 210 of the syringe and extends approximately one-half of the 
distance of the barrel 210. The distal end of the needle shield 240 is 
adjacent to the distal end of the collar 222 so that the distal end cap 
252 of the needle shield 240 contacts the distal end of the collar 222 to 
prevent further proximal movement of the needle shield 240 along the 
barrel 210. In this position, the distal ends 250A of the longitudinal 
detents 250 contact the angled detenting surfaces 226A in the slots 226 on 
the collar 222. The triangular distal end 246 of the keys 242 extend 
slightly beyond the spherical detents 232 so that the spherical detents 
232 are aligned in the distal portion of the longitudinal groove 249 
adjacent to the distal end 246 of each of the keys 242. The needle sheath 
264 extends from the distal end of the needle shield 240 to protect and 
entirely enclose the needle 214 which is permanently attached to the 
distal end of the syringe. 
As the needle shield 240 is moved from the retracted position to the 
extended position, the longitudinal detents 250 on the needle shield 240 
are initially forced over the angled detenting surfaces 226A in the slots 
226 on the collar 222 and the keys 242 slide along the keyways 225 on the 
collar 222 so that two of the spherical detents 232 on the collar 222 will 
slide longitudinally in the longitudinal grooves 249 in the keys 242 and 
so that the longitudinal detents 250 are released from contact with the 
collar 222 as the needle shield 240 is initially moved from the retracted 
position. 
When the needle shield 240 reaches the extended position, the spherical 
detents 232 pass from the longitudinal grooves 249 in the keys 242 and 
into contact with the proximal end 248 of each key 242. The proximal end 
248 of the keys 242 are shaped so that as the proximal ends 248 of the 
keys 242 passes beyond the distal surface of the spherical detents 232 on 
the collar 222, the user feels and hears an audible click as the needle 
shield 240 reaches the fully extended position. Additionally, in the fully 
extended position, the proximal end rim 244 of the needle shield 240 
contacts the proximal end of the collar 222 so that further distal 
movement of the needle shield 240 is prevented. Next, if the user has not 
previously done so, the needle sheath 264 may be removed from the distal 
end of the needle shield 240. If the user so desires, they may then return 
the needle shield 240 to the retracted position by sliding the needle 
shield 240 proximally and linearly along the syringe barrel 210 so that 
the longitudinal detents 250 pass over the protrusions 224 and into the 
slots 226 to releaseably retain the needle shield 240 in the retracted 
position as described above. 
Next, when the needle shield 240 is in the retracted position, the syringe 
may be used in a conventional manner to draw and inject a medication into 
the patient. Alternately, the needle shield 240 may be moved from the 
retracted position to the releasable extended position to safely transport 
the medication containing syringe to the patient, as described above. Once 
the needle shield 240 is in the retracted position and the injection has 
been completed, the needle shield 240 may be moved to the extended 
position so that the keys 242 slide in the keyways 225 and over the 
spherical detents 232 between the adjacent protrusions 224 on the collar 
222 and so that the longitudinal detents 250 slide over the protrusions 
224 as described above. To lock the needle shield 240 in the extended 
position, the user may rotate the needle shield 240 in either direction 
about the syringe barrel 210 to cause the proximal ends 248 of the keys 
242 to move over the adjacent wall members 228 or 230 until the proximal 
ends 248 of the keys 242 fall into the locking slots 231 formed between 
the wall members 228 and 230 (FIG. 17). When the keys 242 are positioned 
in the locking slots 231, the proximal end 248 of each key 242 abuts 
against the squared-off stop surface 227 of one of the triangular 
protrusions 224 on the collar 222 and against the perpendicular wall 
surface of the wall members 228 and 230 so that the needle shield 240 
cannot be rotated or returned to its retracted position without the 
application of excessive force. Finally, the user may return the needle 
sheath 264 to the distal end of the needle shield 240 as described above 
to allow for the safe disposal of the entire assembly.