Sorting device and quality inspection apparatus using the same

A sorting device in which a nozzle ( 31 ) having a flat tip portion ( 31 a ) for blowing air to a predetermined article X transported by a pair of transport belts ( 23, 23 ) is covered with a nozzle cover ( 32 ) whose forward-oriented and rearward-oriented end portions in the direction of air blowing are open and whose forward opening ( 32 a ) is located forward of the tip portion ( 31 a ) of the nozzle ( 31 ). Then, by covering above the transport belts ( 23, 23 ) with an upper cover ( 8 ), as well as providing a sorting cover ( 33 ) whose upper forward and lower rear end portions are open at a position opposed to the nozzle cover ( 32 ) with these transport belts ( 23, 23 ) provided therebetween, a continuous air path from the nozzle cover ( 32 ) to the sorting cover( 33 ) is formed.

DESCRIPTION OF THE PREFERRED EMBODIMENT In the following, a weight checker as a quality inspection apparatus using a sorting device according to one embodiment of the present invention will be described with reference to the drawings. As shown in FIGS. 1 and 2 , a weight checker 1 includes, on a supporting member 3 on the upper surface of a main frame 2 , an intake conveyor 4 , a weighing conveyor 5 and a sorting device 6 from upstream to downstream and further includes an operation panel 7 provided at the back of the weighing conveyor 5 seen from the side, in which, for example, an already packaged article X which is supplied from a packaging machine (not shown) on the upstream side of the weight checker 1 is transported by the intake conveyor 4 to the weighing conveyor 5 on the downstream side as indicated by an arrow “a”, weight of the article X transported on the weighing conveyor 5 is measured by a weight detector 5 a including a load cell which is provided in the weighting conveyor 5 and the article X is sorted into a normal article, a defective article or the like by the sorting device 6 on the further downstream side according to the weighing results. In addition, above a carrying path from the downstream part of the intake conveyor 4 through the weighing conveyor 5 to the sorting device 6 , an upper cover 8 is provided to open and close by means of hinges 8 a, 8 a and on the opposite sides of the carrying path from the downstream part of the intake conveyor 4 through the weighing conveyor 5 to the upstream part of the sorting device 6 , a pair of side covers 9 , 9 is provided. This arrangement enables the article X on the carrying path to be transported in a good condition and appropriately weighed because effects exerted by a disturbance such as wind around the weighing checker 1 is mitigated. In the sorting device 6 which is a characteristic part of the present invention, provided above the supporting member 3 are a transport mechanism 11 for transporting the article X received from the weighing conveyor 5 to the downstream side and an air-blow-type sorting mechanism 12 for passing a normal article through the path to discharge the same to the direction indicated by an arrow b and sorting a defective article to the direction indicated by an arrow c, for example. In addition, provided below the sorting device 6 is a regulator 13 for supplying compressed air from a compressor not shown or the like at a predetermined pressure. Furthermore, supported by brackets 14 a, 14 a attached to the sorting device 6 downstream the sorting device 6 is a discharging chute 14 for discharging the article X which passes through the sorting device 6 toward the direction of the arrow b. Next, with reference to FIGS. 3, 4 and 5 , the sorting device 6 will be described in detail. First, in the transport mechanism 11 , a driving roller 21 is disposed on the upstream side and a driven roller 22 is disposed on the downstream side, between which rollers 21 and 22 a pair of transport belts 23 , 23 for transporting the article X is wound in parallel to each other. The transport belts 23 , 23 are supported by a top board 24 so as not to be loose. Then, on the upper surface of the supporting member 3 , a fixing frame 25 is provided to stand on one side along the transportation direction and on the upper portion of the fixing frame 25 , the driving roller 21 and the top board 24 are mounted. Furthermore, as shown in FIG. 3 , provided in the lower portion of the fixing frame 25 is a motor 26 , and between a pulley 27 attached in coaxial with an output shaft 26 a of the motor 26 and a pulley 28 attached in coaxial with the driving roller 21 , a timing belt 29 is wound, so that driving of the motor 26 causes the transport belts 23 to run, thereby transporting the article X put on the transport belts 23 , 23 from the upstream side toward the downstream side. The sorting mechanism 12 is provided with a nozzle cover 32 disposed at the right side seen from the front for covering a nozzle 31 which blows air to a predetermined article X and a sorting cover 33 for guiding the article X sorted using air toward the direction of the arrow c which is disposed at a position opposed to the nozzle cover 32 with the transport belts 23 , 23 which are covered with the upper cover 8 provided therebetween, whereby a continuous air path is formed from the nozzle cover 32 to the sorting cover 33 through the upper cover 8 . The nozzle cover 32 is fixed to a curved portion 34 a at the upper right portion of an attachment frame 34 standing on the supporting member 3 seen from the front (see FIG. 4 ) and has its end portions open 32 a, 32 b which are forward-oriented and rearward-oriented relative to the article X transported by the transport mechanism 11 , and the forward opening 32 a of the nozzle cover 32 is located forward of a tip portion 31 a of the nozzle 31 fixed in the nozzle cover 32 so as to have its fixed position adjustable using a bracket 35 . Then, the nozzle cover 32 is arranged to have its forward opening 32 a disposed slightly inward from one edge portion of the upper cover 8 . The tip portion 31 a of the nozzle 31 is formed to be flat whose length in the direction parallel to the transport surface of the transport belts 23 , 23 is long and is composed of numerous compressed air supply openings aligned in the transportation direction. Although the direction of airblow by the nozzle 31 is fixed by the nozzle cover 32 using the bracket 35 so as to be approximately horizontal to the transport surface of the transport belt 23 , 23 in this embodiment, the airblow direction may be fixed to be slant in relation to the transport surface according to the shape of the article X to be transported or the packaged contents. On the other hand, the sorting cover 33 disposed at a position opposed to the nozzle cover 32 with the transport belts 23 , 23 provided therebetween is fixed to a slant portion 34 b at the upper left portion of the attachment frame 34 seen from the front (see FIG. 4 ) and has its end portions open 33 a, 33 b which are upper-forward-oriented and lower-rearward-oriented relative to the article X transported by the transport mechanism 11 . Then, the sorting cover 33 is fixed to the attachment frame 34 such that the upper forward opening 33 a is disposed slightly inward from the other edge portion of the upper cover 8 . The opening 33 b at the lower rear part of the sorting cover 33 is arranged to guide the sorted article X to a reclaiming box (not shown) which is disposed below or the like. In addition, disposed inside the attachment frame 34 is an electromagnetic valve 37 connected to the regulator 13 (see FIG. 1 ) through a piping 36 and to the electromagnetic valve 37 , the nozzle 31 is connected through a piping 38 . In this case, since the electromagnetic valve 37 is arranged at a part close to the nozzle 31 , responsiveness of opening and closing operation is excellent, while the amount of air pressure lost before reaching the nozzle 31 can be reduced. Then, at this side and at the back of the attachment frame 34 seen from the front, side plates 39 , 39 are mounted (only the plate this side is illustrated in FIG. 4 ) to protect the electromagnetic valve 37 disposed inside the attachment frame 34 . Next, operation of the weight checker 1 according to the present embodiment will be described. First, for example, when the packaged article X supplied from the packaging machine on the upstream side to the intake conveyor 4 is transported to the direction indicated by the arrow a and further received by the weighing conveyor 5 , weight inspection is conducted by the weight detector 5 a. After the weight inspection, the article X is delivered from the weighting conveyor 5 to the sorting device 6 . In this sorting device 6 , when the article X is a normal article whose weight is within a predetermined allowable range with respect to a predetermined target weight, a control unit not shown, for example, outputs no control signal for opening the electromagnetic valve 37 , whereby no air is blown to the article X from the nozzle 31 . As a result, the article X as a normal article is put on the transport belts 23 , 23 of the transport mechanism 11 and transported and then discharged by the discharging chute 14 to the direction indicated by the arrow b (see FIG. 5 ). On the other hand, when the article X is a defective article whose weight is out of the predetermined allowable range with respect to the predetermined target weight, that is, a defective article which is overweight or underweight, the control unit outputs a control signal for opening the electromagnetic valve 37 , so that air is blown to the article X from the nozzle 31 . As a result, the article X as a defective article will be discharged toward the sorting cover 33 provided on one side of the transport belts 23 , 23 as indicated by the arrow c (see FIG. 5 ). In this case, because the nozzle 31 is covered with the nozzle cover 32 and the forward-oriented and rearward-oriented end portions 32 a and 32 b of the nozzle cover 32 are formed to be open, air blown from the nozzle 31 causes air to be drawn into the nozzle cover 32 through the rear opening 32 b of the nozzle cover 32 , guided by the nozzle cover 32 and blown out through the forward opening 32 a together with the air blown from the nozzle 31 . Accordingly, since the air drawn from the rear opening 32 b of the nozzle cover 32 and blown from the forward opening 32 a is added to the air blown from the nozzle 31 , the amount of the air sufficient for sorting articles can be ensured even if the amount of the air blown from the nozzle 31 is small. As a result, a pressure of compressed air supplied to the nozzle 31 can be reduced to enable a compressed air supply system to be made small in size, for example. Moreover, with the forward opening 32 a of the nozzle cover 32 being positioned forward of the tip portion 31 a of the nozzle 31 and the forward opening 32 a of the nozzle cover 32 being disposed at a position slightly inward from one edge portion of the upper cover 8 covering the transport belts 23 , 23 , because of arrangement of the upper forward opening 33 a of the sorting cover 33 provided at a position opposed to the nozzle cover 32 with the transport belts 23 , 23 provided therebetween such that it is located at a position slightly inward from the other edge portion of the upper cover 8 , the flow of air blown from the nozzle 31 and air drawn through the rear opening 32 b of the nozzle cover 32 and blown from the forward opening 32 a is regulated, while a flow of air having directivity can be ensured continuously from the nozzle cover 32 to the sorting cover 33 . As a result, an airflow having the directivity with respect to the article X can be obtained, so that blowing air to a predetermined article X enables reliable sorting of the article X, thereby enabling the article X to be guided into a reclaiming box, for example, through the lower rear opening 33 b of the sorting cover 33 . Then, with the tip portion 31 a of the nozzle 31 formed to be flat whose length in parallel to the transport surface of the transport belts 23 , 23 is long, air is blown in a wide range, whereby the article X can be reliably sorted even when timing between a time of airblow from the nozzle 31 and a position of the article X deviates more or less from appropriate conditions. Although the embodiment has been described in detail with respect to a case where the weight checker 1 is used as a quality inspection apparatus, also when such quality inspection apparatuses as a seal checker, a metal detector, an X-ray inspection device and a shape inspection device are used, articles inspected at these inspection apparatuses can be reliably sorted according to inspection results in the same manner as that described above. As described in the foregoing, according to the present invention, a predetermined article X can be reliably sorted by the sorting device and by the quality inspection apparatus using the same. Moreover, a compressed air supply system, for example, can be made small in size. The present invention is widely applicable to various kinds of quality inspection apparatuses such as a weight checker, a seal checker, a metal detector, an X-ray detector and a shape inspection device to further improve reliability of these inspection apparatuses. The invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiment is therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.