Cigar cutter

A device for cutting the cap from the head of a premium cigar is disclosed. The cigar cutter is operable between open and closed configurations and includes two pivotally-connected handles with integrated blades and embedded magnets that are arranged to provide opening and closing force for the handles while maintain the structural stability of the device.

BACKGROUND OF THE INVENTION

A cigar is a tightly-rolled bundle of dried and fermented tobacco that is ignited so that its smoke may be drawn into the mouth. Cigar tobacco is grown in significant quantities around the world. A typical premium cigar is constructed with three layers of tobacco: filler, binder and wrapper tobacco. The inner layer is the filler tobacco which is bunched to form the main body of the cigar. The binder tobacco is wrapped around the filler bunch and serves to hold the filler tobacco in the desired shape. The wrapper tobacco is the outer layer which is wrapped around the filler and binder. In addition, most quality handmade cigars, regardless of shape, will have a cap which is one or more small pieces of a wrapper pasted onto one end of the cigar with either a natural tobacco paste, vegetable gum or with a mixture of flour and water. The vast majority of premium cigars come with one straight cut end and one end in a cap which must be cut off for the cigar to be smoked. The head of the cigar is the end with the cap applied. Cigars are classified generally by two shape categories: parejo and figurado. Parejo shaped cigars generally have straight sides and a rounded head, whereas figurado shaped cigars are those taking on any other shape. Figurados often have tapered or pointed heads.

A cigar cutter is a mechanical device designed to cut off one or both ends of a cigar so that it may be properly smoked. Most have at least one blade made of steel, and they can be adorned with various accents such as wood.

The cap end of a cigar is the rounded end not having tobacco exposed. It is desirable to remove a portion of the cap in preparation for smoking the cigar. In order to remove a portion of the cap, the cap is typically cut with a cigar cutter or knife, or it is bitten off. Nevertheless, it is critical to cut the head/cap at the appropriate place.

The head of the cigar has a convex, or curved, shape, part of which is called the shoulder. A perfect cut will leave most of the shoulder intact, as it is necessary to remove only a small amount of the wrapper to expose the filler material. Cutting off the entire cigar head will not significantly improve the draw, however, it can cause the wrapper tobacco of the cigar to unravel. Further, if the cap is cut jaggedly or without proper care, problems with the smokeability of the cigar can result. To wit, the end of the cigar may not burn evenly, smokeable tobacco could be lost, the draw (the term commonly used to describe how easily a cigar allows air to pass through it) could be adversely affected and/or the outer wrapper tobacco may unravel. In some cases improperly cutting the cap can render a cigar effectively unsmokeable.

Those of ordinary skill in the art will appreciate that it has long been the practice to cut the cap of a premium cigar utilizing any one of a variety of cutters, such as “guillotine,” “double blade,” “punch,” “scissors,” “V-shape” and the like. Each has its benefits and disadvantages as will be described herein.

The guillotine style cutter typically consists of a single blade and a fixed stop that is operable by two fingers between an open and closed configuration. Typically, these are low cost and can cut the cap on any shape cigar up to 54 ring gauge. However, they tend to be difficult to position precisely immediately before and during the cutting action and, as such, are prone to tear the tobacco, rather than cut a cigar cleanly.

The double blade style cutter utilizes two blades that are operable between an open and closed configuration. Typically, this style of cutter features finger or palm grips on the same side of the fulcrum point as the cutting blades. Alternatively, the double blade style cutter may be configured similar to the guillotine style cutter where the blades, that are operable by two fingers, slide into relative engagement along tracks. This style of cutter is less prone to tearing the tobacco and provides a cleaner cut than does the single blade guillotine style cutter. As with the single blade guillotine style cutter, it can be utilized on virtually any shape cigar. However, also like the single blade guillotine style cutter, it can be difficult to position precisely and can lead to cutting too much of the cap and causing the cigar wrapper to unravel.

The punch style cutter consists of a single circular shape blade that is inserted into the cap and removed to create a small hole on the head of the cigar. Punch style cutters typically cut cleanly, but must be used more than once on larger ring gauge cigars to create a larger opening. The punch style cutter is typically relatively small which facilitates portability. However, this type of cutter cannot be used on most figurado cigars.

The scissors style cutter is similar to the double blade cutter relative to its benefits and disadvantages, but typically is two finger-operable with the finger grip locations being on opposite sides of the fulcrum point from blades. This style of cutter typically has an elegant, sophisticated look and can be lightweight and compact.

The V-shape style cutter utilizes a V-shaped blade to cut a substantially triangular cross-sectional plug from the cap of the cigar. This type of cut renders a relatively large cross section of exposed tobacco to draw the smoke through. However as the blade dulls through use, it can damage the cigar while cutting.

Further, it will be appreciate by those of ordinary skill in the art that hand held scissor or guillotine style cigar cutters of the prior art have been designed to be actuated by squeezing two fingers—typically, the thumb and index finger—or the palm of the hand. Both can be difficult to control and can provide an uneven (jagged) cut. These devices often overlook user friendliness in that they provide little or no grip for the user to index the device with their hand.

It is, therefore, desirable for a cigar cutter to possess the following characteristics:The cutter must be easy to handle and fit within a user's hand well enough for the cutting edge to be controlled, by a single hand, during the cutting motion. This virtue has been largely overlooked in contemporary cigar cutters.The geometry of the cutting surface must lend itself to cutting a wide variety of shapes and sizes of cigars and still produce a high quality cut with-out leaving a wave formation on the cigar head. In this regard, it is important to note that premium cigar smokers rarely smoke only one size of cigar.The cigar cutter should be constructed of durable materials. Cigar smoking is often a traditional, generation-bridging practice. Yet, cigar cutters of the prior art rarely get passed down as functioning heirlooms due to mechanical failure.

Thus, those of ordinary skill in the art will appreciate that using a device of the present invention to cut the cap of a premium cigar offers an improvement over conventional cigar cutters.

SUMMARY OF THE INVENTION

The present invention relates generally to a device used to cut the cap from the head of a premium cigar in preparation for smoking. More specifically, the present invention concerns a cigar cutter wherein a portion is gripped by the fingers of one hand and the palm of the same hand and is not only operable between open and closed positions, but it actually urged into either of those positions, alternatively, by the repelling forces exerted by an arrangement of magnets. Furthermore, that magnet arrangement is configured so as to not place unwanted forces on the device that could undermine its structural integrity.

In accordance with a preferred embodiment described herein, a cigar cutter is provided that is comprised of two opposed blades connected at a common fulcrum point and features an arrangement of at least three embedded magnets. The purpose of the magnet arrangement is to: (1) create magnetic repulsion force that alternatively propels the blades, along their parallel pivot planes, toward either the cutter open or closed position, while providing spring-like resistance throughout the range of cutting motion and, then holds them in either position; and separately (2) provide magnetic attraction force that serves as a counterforce to repulsion forces which effectively act on the blades in directions non-parallel to their respective pivot planes and, thereby, prevents the arrangement from affecting the structural stability of the cutter. The magnetic interaction limits the amount of drag on the cutting surface to give the user smoother feedback.

According to an aspect of the present invention, the present cigar cutter is made substantially of hardened stainless steel. In addition to providing a durable edge, the hardened stainless steel construction will provide overall durability consistent with heirloom quality products.

According to another aspect of the invention, a cutting surface is provided that is significantly greater than the size seen on typical double blade cutter, guillotine cutter or cigar scissors. The increased cutting surface is more similar to a guillotina—the cutting instrument used by the cigar roller to trim the foot of the cigar after it has been rolled.

According to yet another aspect of the present invention, the present cigar cutter is designed to be ergonomic, with finger grooves that facilitate superior control during operation.

Various other aspects and advantages of the present invention will be apparent from the detailed description of the preferred embodiments and the accompanying drawing figures. This summary is provided to introduce a selection of concepts in a simplified form that are further described, by way of example, herein below.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Turning initially toFIGS. 1-4, a cigar cutter comprised of handles1and7is configured to create a double guillotine style cigar cutter for removing all or a portion of a cap of a cigar. Handles1and7are made at least in part of metal, preferably stainless steel, most preferably 440C stainless steel.

Interior face2is recessed below the planar surface defined by face14, preferably to a depth of 0.016″ to 0.484″ and most preferably about 0.125″.

Magnet cavities3and38are recessed below the planar surface defined by interior face2—preferably, to depths of 0.016″ to 0.468″, and most preferably to about 0.062″. They each have a diameter of, preferably, 0.062″ to 0.5″, and most preferably about 0.375″. It is also within the ambit of the present invention for either of both magnet cavities3&38to be polygonal.

Pivot hole4is a thru bore with a diameter configured to accept pivot barrel24.

Insert recess17is recessed below the planar face defined by exterior face16—preferably to a depth of 0.005″ to 0.375″, and most preferably about 0.050″ to accept insert29. While the preferred embodiment includes insert recess17, it is also within the ambit of the present invention to eliminate this feature so exterior face16is substantially planar.

Interior face8is recessed below the planar surface defined by face14—preferably to a depth of 0.016″ to 0.484″, and most preferably about 0.125″.

Magnet cavity9is recessed below the planar surface defined by interior face8—preferably to a depth of 0.016″ to 0.468″, and most preferably about 0.062″.

Magnet cavity9has a diameter of preferably 0.062″ to 0.5″, and most preferably about 0.375″. It is also within the ambit of the present invention for the magnet cavity9to be polygonal.

Pivot hole11is a thru bore with a diameter configured to accept pivot barrel24.

Insert recess18is recessed below the planar face defined by exterior face30—preferably to a depth of 0.005″ to 0.375″, and most preferably about 0.050″ to accept insert26. While the preferred embodiment includes insert recess18, it is also within the ambit of the present invention to eliminate this feature so exterior face30is substantially planar.

Recess10is substantially planar and recessed below the planar surface defined by interior face8. The surface of recess10as depicted in the preferred embodiment is angled to be deeper toward the pivot hole11than near the magnet cavity9, creating clearance to reduce friction forces between interior faces2and8. While recess10as depicted is preferred, it is within the ambit of the present invention for the surface of recess10to be substantially parallel to the surface defined by interior face8, and it is also within the ambit of the present invention to eliminate recess10.

Handles1and7have integrated cutting edges5and12, respectively, which are made of metal, such as stainless steel, and most preferably 440C stainless steel. Cutting edges5and12, in conjunction with bevels19and20, form the blades of handles1and7, respectively. Handles1and7are oriented so interior faces2and8are in substantial engagement and pivot holes4and11are concentric. Cutting edges5and12rotate in parallel planes along a radius constrained by an axis through the center of pivot holes4and11, creating the guillotine cutting action within the areas bound by the cutting edges5and12. While it is preferred to have the cutting edged5and12integrated in to handles1and7, respectively, it is within the ambit of the present invention for cutting edges5and12to be separate components adhered or fastened to handles1and7.

Handles1and7include integrated palm grip edge6and finger grip edge13, respectively. Palm grip edge6is configured to allow for leverage to be applied to the cutter assembly using the thumb and palm of one hand. Finger grip edge13is configured to allow leverage to be applied to the cutter assembly using the fingers of the same hand. While the configurations of the palm grip edge6and finger grip edge13are preferred, it is also within the ambit of the present invention for these edges to be substantially smooth or otherwise shaped. Further, while it is preferred to have the palm grip edge6and finger grip edge13integrated into handles1and7, respectively, and it is within the ambit of the present invention for palm grip edge6and finger grip edge13to be separate components adhered or fastened to handles1and7, respectively.

Turning toFIGS. 5 and 6, cutter assembly32includes handles1and7, clip22, inserts29and26, repelling magnets31, attracting magnet37, pivot screws21, and pivot barrel24. While the preferred embodiment of the current invention is presented, it is within the ambit of the present invention to exclude inserts29and26. It is also within the ambit of the present invention to use an alternative coupling method including, but not limited to, rivets to perform the functions provided by the pivot barrel24and pivot screws21. Further, it is within the ambit of the present invention to exclude clip22and/or use a filler block or washer to occupy the area within insert recess18configured to accept clip22.

In accordance with the preferred embodiment, insert26is configured to be seated within insert recess18. Insert26may be fastened utilizing an adhesive or fastener. In accordance with the preferred embodiment, insert26is comprised of premium decorative materials such as exotic wood, Chinese lacquer, carbon fiber, leather, finished metal or any combination thereof. Insert26may also be comprised of rubber, plastic, composites or other materials chosen to improve functional aspects such as grip and scratch resistance as well as aesthetics. Insert26may have a smooth or textured surface finish. Also, insert26may be configured to fit flush, below and/or above the planar surface defined by exterior face30. It is also within the ambit of the present invention for insert26to be secured to exterior face30in the event insert recess18is eliminated.

In accordance with the preferred embodiment, insert29is configured to be seated within insert recess17. Insert29may be fastened utilizing an adhesive or fastener. Insert29may be comprised of premium decorative materials such as exotic wood, Chinese lacquer, carbon fiber, leather, finished metal or any combination thereof. Insert29may also be comprised of rubber, plastic, composites or other materials chosen to improve functional aspects such as grip and scratch resistance as well as aesthetics. Insert29may have a smooth or textured surface finish. Also, insert29may be configured to fit flush, below and/or above the planar surface defined by exterior face16. It is also within the ambit of the present invention for insert29to be secured to exterior face16in the event insert recess17is eliminated.

Pivot barrel24is configured to include threaded hole25and bearing surface36. As depicted inFIG. 5, pivot barrel24is inserted into pivot holes4and11of handles1and7, respectively. Pivot barrel24serves as an axial constraint for the rotational movement of handles1and7. Bearing surface36engages the bore of pivot holes4and11. Threaded hole25is configured to accept the threaded portions of screws21. Threaded hole25is comprised of a thread configuration—preferably between a #2 and a ⅜″, coarse or fine thread, and most preferably #6-32. It will be understood by those skilled in the art that the engaging screw threads may also be a metric thread configuration.

Clip22is configured to include clip attachment hole23and to be seated within insert recess18. Clip attachment hole23aligns with pivot hole11and in accordance with the preferred embodiment serves to secure clip22to handle7utilizing screw21. Clip22is preferably comprised of metal, and most preferably spring stainless steel. However, it is within the ambit of the present invention that clip22could be comprised of other materials such as rubber, plastic, wood composite or a combination thereof.

Screws21are configured to be inserted through clip hole23and pivot holes4and11and to engage the threaded hole25of pivot barrel24. Screws21, operating in conjunction with threaded hole25, provide the lateral clamping force to secure handles1and7in relative engagement. The threaded portion of screw21is comprised of a thread configuration—preferably between a #2 and a ⅜″, coarse or fine thread, and most preferably #6-32. It will be understood by those skilled in the art that the engaging screw threads may also be a metric thread configuration.

Repelling magnets31are configured to be seated within magnet cavities3and9of handles1and7, respectively. Means of securing magnets31within magnet cavities3and9include, but are not limited to, fasteners and magnetic attraction. Most preferably, the magnets31are secured within magnet cavities3and9with an adhesive. Magnets31are configured to have a diameter of preferably 0.062″ to 0.5″, and most preferably about 0.375″. It is also within the ambit of the present invention for the magnets31to be polygonal.

Magnets31are comprised of a magnetic north pole face27and a magnetic south pole face28. In accordance with the preferred embodiment, magnets31are relatively aligned so that the magnetic fields produced by them interact and put magnets31in a repulsion relationship (i.e., the magnetic north pole face27of one magnet31is aligned to face the magnetic north pole face27of the other magnet31, or the magnetic south pole face28of one magnet31aligned to face the magnetic south pole face28of the other magnet31).

While the preferred embodiment depicted includes one repelling magnet31for each handle1and handle7, it is within the ambit of the present invention to utilize a plurality of such repelling magnets31in handles1and7, with at least one pair of magnets relatively aligned in a similar repulsion relationship.

Turning toFIGS. 7-10, in accordance with the preferred embodiment of the present invention, the cutter assembly32is shiftable between the closed configuration34and open configuration35. Magnets31reside substantially adjacent to one another in parallel planes in the closed configuration34. Handles1and7are operable to shift the cutter assembly32into the open configuration. In so doing, the magnets31move in opposing directions following the path defined by arc path33. While moving along arc path33during the operation from closed configuration34to open configuration35, magnets31align to be substantially concentric, then are further shifted to become substantially adjacent in parallel planes aligned opposite to the closed configuration34alignment. Similarly, handles1and7are operable to shift the cutter assembly32from the open configuration35to the closed configuration34. The magnets31are aligned substantially in a repulsion relationship throughout the range of motion.

While in the closed configuration34shown inFIG. 7, the repelling forces exerted by magnets31against each other, in directions parallel to planes of handle rotation, holds the handles1and7of cutter assembly32in closed position34. Likewise, while in the open configuration35shown inFIG. 8, those repelling forces hold the handles1and7in open position35.

Finally, helping to secure handles1and7in relative lateral engagement is attracting magnet37. Magnet37is configured to be seated within magnet cavity38of handles1. Means of securing magnets37within magnet cavities38include, but are not limited to, fasteners and magnetic attraction. Most preferably, the magnet37is secured within magnet cavity38with an adhesive. Magnet37is configured to have a diameter of preferably 0.062″ to 0.5″, and most preferably about 0.375″. It is also within the ambit of the present invention for magnet37to be polygonal.

The magnetic field produced my magnet37exerts an attracting force against the metallic interior face8of handle7. This attracting force is intended to counteract and partially, if not entirely, mitigate the potential effects of undesirable repelling force, in directions perpendicular to the planes of handle rotation, that each of magnets31exert against one another and, by extension, against the handle opposite that within which each such magnet31is embedded. The opposite handle-attracting magnet37is positioned along handle1so that its magnetic field never interacts with that of either repelling magnet31, and particularly not that of the repelling magnet which is positioned along opposing handle7. Consequently, attracting magnet37obviates the need for any unaesthetic frame or other mechanical component to help keep the handles from bowing apart due to laterally-directed repelling forces delivered by each of magnets31against opposing handles1and7.