Adjustable bed system

The present invention relates to a bed system which comprises a mattress supporting structure. The bed system comprises a height adjustment system which comprises at least one rotatable multi-angular transverse beam comprising a plurality of transverse beam sides and an eccentric rotation axis which is accessible from outside said outer frame. The height adjustment system further comprises a rotation imparting member which is accessible from outside the outer frame and provided for rotating said at least one rotatable transverse beam about its eccentric axis. Said rotation imparting member is displaceable between a first and a second position. The first position is provided for rotating said at least one rotatable transverse beam about its eccentric axis and said second position is provided for blocking said at least one rotatable transverse beam in a desired height position with respect to said outer frame.

The present invention relates to a bed system comprising a mattress supporting structure, which comprises an outer frame having a first and a second transverse side on opposite transverse sides of the frame and a first and a second longitudinal side on opposite longitudinal sides of the outer frame; a plurality of adjacent transverse beams, each of the transverse beams being connected with a first transversal end to the first longitudinal side of the outer frame and with a second transversal end to the second longitudinal side of the outer frame; at least one of said transverse beams being a multi-angular transverse beam having a plurality of transverse beam sides and being rotatable about an eccentric rotation axis which is accessible from outside said outer frame; a plurality of springs provided within the outer frame and mounted on top of the plurality of transverse beams; a height adjustment system which comprises said at least one rotatable transverse beam and a rotation imparting member which is accessible from outside the outer frame along a longitudinal side of the outer frame and which is provided for imparting a rotation to said at least one rotatable transverse beam about its eccentric axis, according to the preamble of the first claim.

A standard bed system usually comprises an upper mattress which is placed on top of a mattress supporting structure. Said mattress supporting structure usually comprises a base structure on which a spring package, which is usually encapsulated in a soft material, is fixed. The carcass formed by the base structure and springs package is then covered with a textile material, such that, an aesthetically attractive piece of furniture is created.

Standard bed systems provide an equal support to all body parts of an individual, independent of his shape and weight. However, different body parts require a different orthopaedic support. Moreover, different adult human bodies may have significant shape and weight differences, which may even vary during lifetime, for instance as a result of pregnancy, overweight or illness.

In order to enhance user comfort and in particular orthopaedic support, several bed systems have been developed in which height differences were built in the mattress supporting structure in a fixed manner. U.S. Pat. No. 7,210,181 describes for instance a bed system with a mattress supporting structure comprising a number of transverse slats. The slats are provided to support a plurality of springs. The transverse slats are divided in first and second slats, which support respectively first and second springs. The height of the first and second slats and the spring constant of the first and second springs are chosen such that a different support is provided: slats with small height and springs with a high spring constant are provided in the region supporting the shoulders, hips and legs; slats with larger height and springs with a smaller spring constant are provided in the region supporting the other human body parts. This type of bed system has the disadvantage that, because the height differences are built in the mattress structure in a fixed manner, the bed system may not be adapted to changes of the human body over time.

In order to solve this problem, EP-B-1410742 provides a bed system with a mattress supporting structure in which the amount of support may be adapted to changes in the human body profile over time. The mattress supporting structure comprises an outer frame and a plurality of height adjusting means installed in the outer frame and which align with corresponding adjustment means on a cushion element. The cushion element fits with vertical movement into the outer frame. In a first embodiment described in EP-B-1410742, the height adjustment means comprise a number of protrusions rotatably mounted to the outer frame. The cushion element comprises a frame, springs and a padding layer covering the springs. The cushion element further comprises a number of three-levelled recesses which, when fitted into the outer frame, block the protrusions in one of three positions. Such a bed system has the disadvantage that it is only possible to adjust a limited area of the mattress supporting structure, namely a part which has the length of the cushion. Another disadvantage is that the height adjustment is cumbersome and requires a plurality of different steps to be carried out. Moreover, because the left and right side of the bed need to be separately installed, it is likely that the installation is done incorrectly and that an instable supporting structure is obtained. In a second preferred embodiment described in EP-B-1410742, the height adjustment means comprise a plurality of triangular rotation means, which are rotatable about an eccentric axis and as such provide three different height levels for the supporting slats and thus for the springs supported by the slats. Such a bed system has the disadvantage that the contact surface between the triangular rotation means and the supporting slats is too small to provide in a stabile support for the upper mattress. Another disadvantage is that no means are provided to block the position of the triangular rotation means, as a result of which returning of the rotation means as a result of a dynamic load cannot be avoided. Another disadvantage is that the triangular rotation means do not directly support the springs, but additional slats are needed on top of the rotation means to support the springs. As a result, the height of the mattress supporting system is adversely increased by the height adjustment means. In a third preferred embodiment described in EP-B-1410742, the height adjustment system comprises disks which are eccentrically mounted on a continuous shaft mounted in the outer frame. The shaft may be rotated with a crank handle which is accessible from outside the outer frame. A cushion element is mounted on top of the rotatable transverse disks. Such a bed system presents the disadvantage that the height adjustment system is infinitely variable which makes it difficult to provide the user with a correct orthopaedic advice. This is due to the fact that the measurement error—in a, in view of adjustment-advice, analysis of the body profile of the user—becomes higher than the height difference between subsequent height positions, which makes the advice incorrect and subjective. In case the number of possible height positions is too large, the risk to incorrect installation increases accordingly.

It is therefore an object of the present invention to provide a mattress supporting system with a height adjustment system with a reduced risk to returning to a previous or other position, which provides the mattress supporting system with a limited number of different height positions.

This is achieved according to the present invention with a mattress supporting system showing the technical features of the characterizing part of the first claim.

Thereto, the bed system according to the present invention is characterized in that said rotation imparting member is displaceable between a first position in which rotation of said at least one rotatable transverse beam about its eccentric axis is permitted—and a second position in which said at least one rotatable transverse beam is blocked in a desired position with respect to said outer frame.

The mattress supporting structure comprises an outer frame with a first and a second transverse side on opposite transverse sides of the frame, and a first and a second longitudinal side on opposite longitudinal sides of the frame. The mattress supporting structure further comprises a plurality of transverse beams, the end parts of which are each connected to opposite longitudinal sides of the outer frame. At least one of said transverse beams is rotatably mounted to the outer frame, about an eccentric rotation axis which is accessible from outside the outer frame. This means that the rotatable transverse beam may be rotated about its eccentric axis without involving the need to dismantle the mattress supporting structure either fully or partly. Said at least one rotatable transverse beam has a multi-angular cross section and comprises a number of transverse beam sides, for supporting a plurality of springs, mounted on top of said plurality of transverse beams. Said at least one rotatable transverse beam forms part of a height adjustment system of said mattress supporting structure. Said height adjustment system further comprises a rotation imparting member which is accessible from outside the outer frame and provided for rotating said transverse beams about their eccentric rotation axis. By rotating said transverse beams about their eccentric rotation axis, the position of the transverse beam side which supports the springs is changed in height direction with respect to the outer frame. As a result, by rotating said transverse beams, the springs are elevated or lowered in comparison to their initial position and give the mattress supporting structure a profiled shape. Said rotation imparting member is displaceable between a first and a second position. In the first position rotation of said at least one rotatable transverse beam about its eccentric rotation axis is permitted; in the second position blocking said at least one rotatable transverse beam in a desired height position with respect to said outer frame is permitted.

The mattress supporting structure according to the present invention presents the advantage that only a limited number of positions may be taken in height direction of the frame. The maximum number of possible height positions corresponds to the number of sides of the multi-angle of the rotatable transverse beam. This way advising of the consumer and the provision of an optimal installment of the overall system is facilitated. Another advantage is that the presence of a limited number of height positions, permits the consumer to install the height of a certain area of the supporting system himself, at minimum risk to instable or incorrect installment. Moreover, the specific heights and height differences between different positions can be exactly defined and they are in fact determined by the distance between the center of the eccentric rotation axis and each of the transverse beam sides. This distance can be chosen and optimized during production.

Another advantage of the mattress supporting structure according to the present invention is that the height adjustment system comprises a blocking mechanism for blocking the position of said rotatable beam in a desired position, so that the position of the side supporting the mattress in height direction of the outer frame is fixed. As a result, there is a minimum risk to returning of the rotatable transverse beam to its lowest position, which may for instance occur as a result of dynamic forces exerted on the upper mattress and/or on the supporting structure. As a result, the mattress supporting system provides in a more stable adjustable supporting system as compared to the prior art systems.

Another advantage is that the height of the support surface of the springs resting onto the at least one rotatable beam can be easily adjusted. By rotating the rotation imparting means, which are accessible from the outside of at least one of the longitudinal sides of the outer frame of the mattress supporting structure, the position of the transverse beam with respect to the outer frame may be changed, thereby the height of the support surface is changed. This adjustment does not involve the need to remove parts of the mattress supporting system.

The rotation imparting means are accessible from outside at least one of the longitudinal sides of the outer frame of the mattress supporting structure. Preferably, the eccentric rotation axis extends from the first longitudinal side of the outer frame to the second longitudinal side, such that rotation of the rotation imparting member can be imparted from one longitudinal side of the outer frame only, and results in a rotation of the entire transverse beam. This way, adjustment of the height of the supporting surface of the springs can be carried out in one single step and the risk to incorrect and unstable installment as a result of a different height position at both longitudinal ends of the outer frame is minimized.

Preferably, said plurality of springs is directly supported by one of said transverse beam sides. Due to this direct support the supporting transverse beam sides then function as the supporting slats for the springs. This is contrary to the prior art systems where in addition to eccentrically rotatable height adjustment system additional supporting slats had to be provided. The direct support permits minimizing the risk that the height of the mattress supporting system would be adversely affected by the rotatable height adjustment element. Said plurality of springs may be in direct contact with a transverse beam side or an additional layer may be provided between the springs and the transverse beam side to smoothen the transition between subsequent transverse beams.

Preferably, the bed system according to the present invention comprises a plurality of adjacent multi-angular rotatable transverse beams mounted on a distance from each other in longitudinal direction of the outer frame. Said plurality of adjacent rotatable transverse beams, may be provided along the entire length of the outer frame or only along a specific area of the outer frame. Preferably, at least that area of the outer frame which is likely to receive body parts which require a different support or a support which may vary over time, is provided with said rotatable transverse beams. Because each of said rotatable transverse beams comprises a height adjustment system which is accessible from outside, each of these transverse beams can be rotated individually about its eccentric axis and installed on a specific height with respect to the outer frame. Because each of these rotatable beams is individually rotatable, different parts of the human body can be provided with a different support. When said plurality of rotatable transverse beams is for instance provided from the head region to the hip region of the outer frame, the rotatable transverse beams provided in the head region may be installed on a different height with respect to the outer frame compared to the hip region, and thus provide in a different support for the head and the hip of the person lying on top of the bed system. Moreover, such a system allows the user to adjust the amount of support of different human body parts over time.

FIGS. 1A and 1Bshow a preferred embodiment of a mattress supporting structure1of a bed system according to the present invention. Said mattress supporting structure1comprises an outer frame2comprising two transverse sides5,6and two longitudinal3,4sides. Said supporting structure1further comprises a plurality of adjacent transverse beams7, each of them being20connected with a first transversal end to a first longitudinal side3of the outer frame and with a second transversal end to a second longitudinal side4, opposite the first longitudinal side3, of the outer frame2. The beams7are provided on a distance from each other and extend in longitudinal direction of the outer frame2one next to the other. A plurality of springs13is provided within the outer frame2and mounted on top of said plurality of transverse beams7. The mattress supporting structure1formed by said plurality of springs13, said outer frame2and said plurality of transverse beams7is preferably covered with a textile material, as is shown inFIG. 1Ato enhance the aesthetic view of the overall bed system. An upper mattress (not shown) is then preferably provided on top of the covered mattress supporting structure, such that a box spring bed system is obtained. Alternatively, the mattress supporting structure may at the same time function as the mattress of the bed system and the user may lay directly onto the mattress supporting structure1.

At least one of said adjacent transverse beams is a multi-angular rotatable transverse beam7as shown inFIG. 1Band as shown in detail inFIGS. 2A and 2B. Said at least one multi-angular rotatable transverse beam7comprises an eccentric rotation axis12which is accessible from outside the outer frame2. Said at least one rotatable transverse beam7further comprises a plurality of transverse beam sides8,9,10,11, oriented with respect to each other such that a multi-angular transverse beam7is formed as is for instance shown inFIGS. 2A and 2B.FIGS. 2A and 2Bshow a rotatable transverse beam7with a quadrangular cross section comprising four transverse beam sides8,9,10,11which together form a quadrangle. However, the multi-angular rotatable transverse beam may have any other type of cross section considered suitable by the person skilled in the art, such as a triangular cross section defined by three transverse beam sides which together form a tri-angle. One of said transverse beam sides acts as the support surface for at least one row of springs of said plurality of springs. The row of springs13may be in direct contact with one of said transverse beam sides or an additional layer may be provided in between the top beam side and the springs.

By rotating said rotatable transverse beam7about its eccentric axis12, the top transverse beam side11, i.e. the transverse beam side which supports the springs13, will obtain a different height with respect to the outer frame2. As a result, the springs13resting on top of the top transverse beam side11, will be positioned higher or lower, depending on the specific position of the top transverse beam side11with respect to the outer frame2. The rotatable transverse beam7shown inFIG. 2Bcomprises for instance a first10, second11, third9and fourth8transverse beam side. The first transverse beam side10has the highest position with respect to the outer frame2and positions the springs13at the highest position with respect to the outer frame2. The fourth transverse beam side8has the lowest position with respect to the outer frame2and positions the springs13on the lowest position with respect to the outer frame2. The rotatable transverse beam7preferably functions as a direct support surface for the springs13mounted on top of the beam, and is, at the same time, able to adjust its height with respect to the outer frame2. As a result, because no additional supporting slats are needed on top of the rotatable transverse beam7for supporting the springs13, a reduction of the overall height and weight of the mattress supporting structure1may be obtained compared to the prior art systems.

The rotation of said rotatable transverse beam7about its eccentric axis12is done with part of a height adjustment system of the bed system, and in particular with the aid of a rotation imparting member14of a height adjustment system which is accessible from outside the outer frame2. Said rotation imparting member14may be any type of member considered suitable by the person skilled in the art. Said rotation imparting member may be a part of the rotatable transverse beam itself, for instance in the form of a recess which is accessible from outside and which extends in longitudinal direction of the eccentric rotation axis, but is preferably a separate member connectable to the rotatable transverse beam. Such a separate rotation imparting member14may for instance take the form of an element, which fits into an opening of a longitudinal side of the outer frame, and which comprises a protruding part which at least partly extends within the inside of the outer frame and which at least partly corresponds to a corresponding part of a rotatable transverse beam or of a beam member mounted onto the rotatable transverse beam and which extends in longitudinal direction of the eccentric rotation axis of the rotatable transverse beam. Such a protruding part may fit around or within a protruding part of the rotatable transverse beam or beam member or within a grooved part of the rotatable transverse beam or beam member. By accessing the rotation imparting member14from outside the outer frame2and rotating it, said rotatable transverse beam7may be rotated and a height adjustment may be obtained.

The rotation imparting member14may be provided at both opposite longitudinal sides3,4of the outer frame or at only one longitudinal side3of the outer frame. Because one single rotation imparting member14allows adjusting the height of the entire transverse beam7along its entire length, it is no longer necessary to adjust the height at both ends of the outer frame. This reduces the risk to wrong installation, i.e. installation of a different height at both ends of the transverse beam, and thus the risk to an instable mattress supporting structure.

The number of transverse beam sides determines the maximum number of different height positions of the rotatable transverse beam with respect to the outer frame. By allowing only a limited number of height positions, a better orthopaedic advice may be given to the consumer. Moreover, a mattress supporting system1with a limited number of height positions also allows the user to install the height of the rotatable transverse beam himself, with a reduced risk for incorrect installment. The rotatable transverse beam7as shown inFIGS. 2A and 2Ballows for instance to position the top transverse beam side in four different height positions with respect to the outer frame. Preferably, the different height positions are chosen in such a way that they are a multiple of each other. The first transverse beam side10may for instance be located at a distance 4× of the eccentric rotation axis, the second transverse11beam at a distance 3×, the third transverse beam side9at a distance 2×, . . .

InFIG. 1Atwo rows of springs13are supported by one transverse beam side, but any other number of rows of springs considered suitable by the person skilled in the art may be provided on top of one transverse beam side.

The surface of the transverse beam sides8,9,10,11may be flat as shown inFIG. 3or curved. Preferably, the surface of the transverse beam sides is curved in such a way that the top of the curve is, for each of the transverse beam sides, located on a line perpendicular to the horizontal plane of the mattress supporting structure and passing through the centre of the eccentric rotation axis. In this way the top of the top transverse beam side stays at the same position, irrespective of its specific height position and thus irrespective of which of the transverse beam sides is located on top. Such a curved surface allows to always installing the height of the transverse beam on exactly the same transverse position with respect to the outer frame.

The width of the different transverse beam sides8,9,10,11of one rotatable transverse beam7may by equal to each other as shown inFIGS. 2A and 2Bor may vary. Preferably, the width of the different transverse beam sides8,9,10,11is large enough as to provide in a large contact surface with the springs13. A large contact surface between the springs13and the transverse beam side8,9,10,11is preferred since this provides in a more stable mattress supporting structure1, which shows in a better resistance against dynamic and static forces exerted onto the bed system. However, the width of the different transverse beam sides of a rotatable transverse beam is limited because the larger the width is, the higher the mattress supporting structure will be, which is not always desired.

The rotation imparting member14of the height adjustment system is displaceable between a first and a second position. Said first position20is provided for rotating said at least one rotatable transverse beam about its eccentric axis and said second position21is provided for blocking said at least one rotatable transverse beam in a desired height position with respect to the outer frame. Said blocking part21of said rotation imparting member14is accessible from outside the outer frame, which means that the rotatable transverse beam may be blocked in a desired height position without removing part of or the entire mattress supporting system. The blocking part21provides the bed system with a more stable adjustable supporting system as compared to the prior art document and avoids that the rotatable transverse beam falls back to its lowest position after being rotated by the rotation imparting member14.

Said rotation imparting member14may be part of the rotatable transverse beam7itself, for instance in the form of at least one positioning means which cooperates with corresponding positioning means of the outer frame of the mattress supporting structure or of another part of the height adjustment system. Preferably the rotation imparting member14is provided as a separate member comprising at least one blocking region21which cooperates with a corresponding region25of the outer frame of the mattress supporting structure or of another part of the height adjustment system.

The mattress supporting structure1as shown inFIGS. 1A and 1Bcomprises a number of rotatable transverse beams7provided along the outer frame2. Said rotatable transverse beams7preferably extend parallel with respect to each other as is shown inFIGS. 1A and 1B, but may extend under any other angle with respect to each other considered suitable by the person skilled in the art. A plurality of rotatable transverse beams7may be provided along the entire outer frame2as is shown inFIGS. 1A and 1B, or only along one or more specific regions. In this last case, said mattress supporting structure comprises a first region, which comprises one or more fixed transverse beams, extending between opposite longitudinal sides of the mattress supporting structure and comprising a fixed top transverse beam side which has a fixed height position with respect to the outer frame and which is provided as a supporting surface for at least one row of springs, and a second region, which comprises one or more rotatable transverse beams, extending between opposite longitudinal sides of the mattress supporting structure and comprising a top transverse beam side which has an adjustable height position with respect to the outer frame and which is provided as a supporting surface for at least one row of springs. Preferably, the springs are in direct contact with the top transverse beam side of the transverse beams. Preferably, said plurality of rotatable transverse beams are at least provided between the head and hip region of the outer frame, i.e. the region of the mattress supporting structure which is provided to support respectively the head and the hip. These regions are at least preferred, because the human body parts provided in these regions, i.e. the head, shoulders, chest, loins or lumbar region and hips, require a different support, which may even vary during its lifetime.FIG. 1Bshows a mattress supporting structure which comprises a number of parallel extending rotatable transverse beams7, provided along the entire length of the outer frame2on a distance d from each other, the height of the top transverse beam sides11of the different rotatable transverse beams7with respect to the outer frame2differing depending on the relative height position of that human body part in relation to the body profile, i.e. the amount of support or relief needed for that human body part lying on top of that transverse beam.

According to a preferred embodiment of the bed system according to the present invention, the cross section of the rotatable transverse beams7provided along the outer frame2differs. As explained above, the type of cross section of a rotatable transverse beam7, and as such the number of transverse beam sides8,9,10,11, determines the maximum number of height positions of that specific rotatable transverse beam7. By adjusting the cross section of different rotatable transverse beams7along the length of the outer frame, the height of the supporting surface can be adjusted for different human body parts. This allows for instance to provide the mattress supporting structure1with rotatable transverse beams with a pentagonal cross section, i.e. a higher number of transverse beam sides, in those regions which receive body parts which are likely to change to a great extend over time, such as for instance the hips and loins, for instance as a result of pregnancy, and rotatable transverse beams with a triangular cross section, i.e. a lower number of transverse beam sides, in those regions which receive body parts which are less likely to change to a large extend over time.

Preferably, the bed system according to the present invention comprises a modular height adjustment system, comprising one or more different parts which are removably mountable to the outer frame and/or to the rotatable transverse beam. Such a modular system has the advantage that it results in a longer term reduced cost for the consumer. If one of the height adjustment parts is damaged, it is not necessary to throw away the entire mattress supporting structure or the entire outer frame or rotatable transverse beam, but it is sufficient to replace only that part of the system that is damaged. Another advantage of such a modular height adjustment system is that the modular design allows manufacturing different parts separately. It may even allow different parts to be manufactured on different locations and/or in different countries and/or by different companies, which means that the parts can be manufactured at the lowest possible cost. A modular height adjustment system also simplifies the manufacturing process of the overall system.

A preferred embodiment of a modular height adjustment system is shown inFIG. 3.

The modular height adjustment system preferably comprises a connector14which functions as a rotation imparting member and is provided to impart a rotation of said at least one rotatable transverse beam7about its eccentric rotation axis and which is provided to cooperate with the outer frame. A preferred embodiment of the connector14is shown inFIG. 3and in detail inFIG. 4. The connector14shown inFIG. 4comprises a protrusion which fits into an opening of a longitudinal side of the outer frame and at least partly extends within the inside of the outer frame. The protrusion shown inFIG. 4takes the form of a hollow cylinder, but any other shape considered suitable by the person skilled in the art is possible. The cylinder does not necessarily need to be hollow but may for instance be a solid cylinder which comprises a recess15which is accessible from outside the outer frame. A hollow cylinder has the advantage that it has a low weight, is easily accessible from outside, and may be directly fitted into and onto a part extending in longitudinal direction of the eccentric axis of the rotatable transverse beam to which it is connected. The hollow cylinder comprises a first connector region16which cooperates with a corresponding first beam region30of a rotatable transverse beam7, shown inFIG. 6. The first connector region16as shown inFIG. 4comprises a number of alternating first grooves18and projections17that cooperate with corresponding second projections and grooves on the rotatable transverse beam. The first connector16and beam30region may comprise any other type of cooperating positioning means considered suitable by the person skilled in the art, such as a cooperating circular groove provided on the first connector region which cooperates with a corresponding circular protrusion on the first beam region. Because of these cooperating first connector and beam region, a rotation of said hollow cylinder of the connector will be converted into a rotation of said rotatable transverse beam about its eccentric axis.

The hollow cylinder further comprises a gripping member15which is accessible from outside the outer frame and which is provided for rotating said connector and said at least one beam to which it is connected about its eccentric rotation axis. The gripping member15may have the form of a recess provided in the hollow cylinder or any other type of gripping member considered suitable by the person skilled in the art. The rotation may for instance be obtained by inserting a key in the hollow cylinder and rotating it as shown inFIG. 3. In order to avoid that the hollow protruding part completely passes through the outer frame to the inside of the outer frame, the hollow protrusion is preferably held back by a plate which is larger than the opening in the outer frame as shown inFIGS. 3 and 4.

Said hollow cylinder further comprises a second connector region19, provided adjacent the first connector region16and preferably at a position closer to the outer frame2. The second connector region19comprises an installment part20which allows rotating said connector and said rotatable beam and a blocking part21which allows blocking of said connector and said rotatable beam in a desired position. The installment part20shown inFIG. 4comprises a smooth cylindrical part and allows freely rotating of said connector. Any other type of installment part considered suitable by the person skilled in the art is possible. The blocking part21shown inFIG. 4is a corrugated part comprising a number of alternating recesses23and protrusions22which are provided to cooperate with corresponding protrusions26and recesses27in the outer frame2or any other part of the modular height adjustment system as shown inFIG. 5. The alternation of these protrusions22,26and recesses23,27is preferably such that the rotatable transverse beam7can be blocked in the number of height positions determined by the number of transverse beam sides. Preferably the installment part20is provided closest to the outer frame2, whereas the blocking part21is provided on a further distance of the outer frame2as is shown inFIGS. 3 and 4.

The use of a connector14has the advantage that it functions both as rotation imparting member, provided for rotating said at least one rotatable transverse beam about its eccentric axis, as well as a part of a blocking mechanism provided for blocking said at least one rotatable transverse beam in a desired height position. The connector shown inFIG. 4provides thus in a very compact way in a height adjustment system suitable for adjusting and blocking the desired height of the rotatable transverse beam7. Moreover, it does not adversely influence the height and the weight of the overall mattress supporting system1.

The connector14shown inFIG. 4may be fitted directly into an opening of the outer frame2or may be fitted into a housing24which is directly mounted in an opening of the outer frame2.FIGS. 3 and 5show a preferred embodiment of a housing24which is provided to be directly mounted in an opening of a longitudinal side3of the outer frame2. The housing24comprises a recess part which is provided to receive the protrusion of the connector. The recess part of the housing shown inFIG. 5comprises a hollow cylindrical housing part which is provided to receive the hollow cylindrical protrusion of the connector. However, any other recess part of the housing considered suitable by the person skilled in the art is possible, provided that it is able to receive the protrusion of the connector. Said hollow cylindrical housing part comprises a housing blocking part25provided to cooperate with the blocking part21of the connector14to block the at least one rotatable beam7in a desired position. The housing blocking part25of the housing24shown inFIG. 5comprises a number of alternating protrusions26and recesses27which are provided to cooperate with corresponding recesses23and protrusions22of the blocking part21of the connector14. By inserting the connector14into the housing24and pushing its smooth cylindrical part20behind the housing blocking part25, the connector14may freely rotate and a desired height may be installed. By pulling the connector14back to the outer frame2, after being rotated, the blocking part of the connector21will fit into the housing blocking part25and the desired height position will be installed. The use of a housing24has the advantage that it is not necessarily to replace the entire outer frame in case there is damage to the cooperating recesses and protrusions, which results in lower replacement costs. Preferably, the shape of the protrusions26of the housing blocking part are designed in such a way that the connector may only be mounted to the housing in one possible way, such that the risk to wrong installation of the modular height adjustment system may be minimized.

The connector14of the modular height adjustment system may be connected directly to a rotatable transverse beam7or may be connected to a beam member28mounted to an end part of the rotatable transverse beam7. The use of a beam member28is preferred because it results in lower replacement costs and is able to absorb part of the forces exerted onto the rotatable transverse beam7by the connector14. The connection between the beam member28and the connector14may be provided by any means considered suitable by the person skilled in the art, for instance by means of a fixing screw which is provided to connect the connector14and the beam member28(not shown). A preferred embodiment of a beam member28for use in a modular height adjustment system is shown inFIGS. 3 and 6. The beam member28shown inFIG. 6comprises a first side which is mounted to an end part of the rotatable transverse beam and a second side, opposite the first side, which comprises means30for cooperating with the first connector region16. The cooperating means30can be any means considered suitable by the person skilled in the art. The cooperating means as shown inFIG. 6comprises a protruding part29which extends in longitudinal direction of the eccentric axis and which is accessible from outside the outer frame. Preferably, said protruding part29comprises a recess which is provided to receive at least part of the first connector region16of the connector14as is shown inFIGS. 3 and 6. The cooperating means can for instance also be a recessed part which cooperates with a protruding part of the connector. The use of a beam member28has the advantage it can be made separate from the rotatable transverse beam7. Another advantage is again that is results in lower replacement costs because not the whole rotatable transverse beam needs to be replaced in case there is damage to the part receiving the first connector region. The rotatable transverse beam7may comprise a beam member28at one longitudinal side of the outer frame or at both longitudinal sides as shown inFIG. 3.

Preferably, said height adjustment system further comprises a beam supporting member31, which comprises a recess32for receiving and supporting at least part of said protruding part29of said beam member and which is provided to be mounted onto an inner side of the outer frame of said mattress supporting system1and which is provided to guide the rotation of said at least one rotatable transverse beam. A preferred embodiment of such a beam supporting member is shown in FIGS.3and7. The beam supporting member shown inFIG. 7is a U-shaped member which comprises a U-shaped recess and which is with a first side connected to the inner side of the outer frame in such a way that the opening of the outer frame extends between the U-shaped recess32of the beam supporting member31. However, any other type shape of the beam supporting member and the recess considered suitable by the person skilled in the art is possible. The U-shaped recess is provided to receive and support the protruding part29of the beam member28or of the rotatable transverse beam7, which is provided to receive the first connector region16of the connector14and guide the rotation of said at least one rotatable transverse beam7. Such a beam supporting member has the advantage that it is able to absorb part of the forces exerted onto the mattress supporting structure and in particular to the rotatable transverse beams. Preferably, said beam supporting member comprises a noise absorbing layer provided to absorb at least part of the noise produced by friction between the connector and/or the protrusion of the beam member or rotatable transverse beam itself and the beam supporting member. Preferably, said U-shaped recess further comprises a sleeve33provided for reducing the displacement of the protrusion in height direction of the outer frame as shown inFIG. 7. The beam supporting member may be provided at one end of the rotatable transverse beam or at both ends as shown inFIG. 7.

Preferably, said height adjustment system further comprises a transition system which allows transitioning from the installment part to the blocking part of said second connector region of the connector and vice versa. Preferably, said transition system comprises a spring construction34mounted between said connector and said beam member or said rotatable transverse beam as is shown inFIG. 3. The spring construction34may be mounted on any position with respect to the connector, for instance inside or outside of the hollow cylinder of the connector. In case the connector is connected by means of a fixing screw to the rotatable beam or beam member, the spring is preferably mounted such that it surrounds at least part of the screw. By pushing the connector14towards the rotatable transverse beam7, the spring34is compressed between part of the connector and part of the beam member and the connector14is pushed with its blocking part21out of the corresponding blocking part25of the housing24or the outer frame2. The connector14may then be rotated freely and a desired height position of the rotatable transverse beam may be installed. After rotation of the connector14, the spring construction34automatically pushes the connector14back towards the outer frame2such that its blocking part21fits into a corresponding blocking part25of the housing24or the outer frame2, such that the desired height position is blocked. As a result, such a transition system, and in particular, such a spring construction34allows obtaining in one step a height adjustment and a blocking of the desired height.

Preferably, said modular height adjustment system further comprises an indication system35which is mounted onto the connector and which is visible from outside the outer frame2and which is provided to visually indicate the height position of the at least one rotatable beam7. Such an indication system35has the advantage that the user, wishing to adjust the height of the mattress supporting structure1at a specific location, directly observes what the specific height position of that rotatable transverse beam7is. Such a visual feedback system35also allows the producer to provide the user with an orthopaedic advice and to visualize it. The indication system35may take the form of a circular ring-shaped member as is shown inFIG. 3, being divided in a number of different colors that correspond to the number of different height positions which are possible. InFIG. 3, the indication system35comprises four colors which correspond to the four different height positions of the quadrangular rotatable transverse beam connected to the height adjustment system. The indication system35may however be any other type of indication system35considered suitable by the person skilled in the art. It may be completely visible from outside or only that part which indicates the specific height. The indication can be done by colors, numbering or any other type of indication may be used.

The different parts of the modular height adjustment system of the mattress supporting structure according to the present invention can be made from any material considered suitable by the person skilled in the art, such as a plastic material, a metallic material or a wooden material.