Dispensing device

The present invention elates to a dispensing device for dispensing a liquid, in particular in foam form, including at least one piston pump having a cylinder and a piston which can move inside the cylinder, the piston including a piston seal, by the piston adjoining the cylinder in a substantially sealing manner. The invention is characterized in that the dispensing device is provided with a lubricant reservoir for dispensing a lubricant in order for the area where the piston seal adjoins the cylinder to be lubricated in use.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is the National Stage of International Application No. PCT/NL2006/000231, filed May 1, 2006, which claims the benefit of Netherlands Application No. NL 1028921, filed Apr. 29, 2005, the contents of which is incorporated by reference herein.

FIELD OF THE INVENTION

The invention relates to a dispensing device, in particular for dispensing a liquid in a foam form.

BACKGROUND OF THE INVENTION

European Patent EP 0 613 728 discloses a dispensing device for dispensing a foam, which dispensing device comprises a liquid container for holding the liquid that is to be dispensed and a dispenser assembly with two piston pumps which are positioned concentrically with respect to one another. The inner suction pump is used to pump a liquid, while the outer suction pump is used to pump air. The pumped air and liquid are mixed with one another in a mixing chamber, and a foam is formed while the mixture of air and liquid is passing through two porous elements; this foam is then dispensed via the foam dispenser opening.

One drawback of the known dispensing device is that the guidance between the cylinder and the piston of the piston pump can deteriorate over the course of time, leading to reduced piston pump function. Reduced guidance of this type may occur in particular in the case of an air pump.

SUMMARY OF THE INVENTION

The object of the present invention is to provide a dispensing device which counteracts the above problem.

The object is achieved by a dispensing device according to the present invention in which the dispensing device is provided with a lubricant reservoir for dispensing a lubricant via a dispenser opening in order for the area where the piston seal adjoins the cylinder to be lubricated in use. The provision of a lubricant reservoir of this type allows a lubricant to be dispensed while the dispensing device is in use, thereby improving the guidance produced between the piston and the cylinder wall. The lubricant used may be any suitable lubricant, for example silicone oil, erucamide, PTFE compounds, perfluoropolyether (PFPE) or combinations thereof or another suitable lubricant.

The at least one piston pump is preferably an air pump, in which case the dispensing device comprises a second pump, in particular a piston pump, for pumping the liquid. In this context, it is also possible to provide a lubricant reservoir for the liquid pump. Obviously, it is also possible to provide a lubricant reservoir just for a liquid piston pump, in which case the dispensing device may optionally be provided with one or more further pumps for pumping air and/or one or more other, second liquids. In general, each piston pump provided in a dispensing device of this type may, if desired, be provided with a lubricant reservoir.

The lubricant reservoir is advantageously formed in, at or on the cylinder. Alternatively, the lubricant reservoir may be formed in, at or on the cylinder.

It is preferable for the lubricant reservoir, with the exception of the dispenser opening, to be closed off, for example by the use of a closure element.

The dispenser opening of the lubricant reservoir is preferably arranged above the piston seal in an uppermost at-rest position of the piston. Arranging the lubricant reservoir at this position means that space is available in the cylinder while the lubricant which is dispensed can pass under the force of gravity from the dispenser opening to the location where the piston seal adjoins the cylinder.

As an alternative, it is possible for the dispenser opening of the lubricant reservoir to be arranged in a section of the cylinder wall of the piston pump over which the piston seal moves during operation of the piston pump. The movement of the piston past the dispenser opening can then be used to withdraw lubricant from the lubricant reservoir.

If appropriate, it is also possible for the dispenser opening of the lubricant reservoir to be positioned below a lowermost position of the piston seal. However, this type of position is not fundamentally an attractive option, since it makes it more difficult to dispense lubricant to the location where the piston and cylinder adjoin one another, since it is not possible to make use of the force of gravity or the movement of the piston seal.

In a preferred embodiment, the dispenser opening of the lubricant reservoir, in an uppermost at-rest position of the piston, is closed off by the piston, in particular by the piston seal. Closing off the dispenser opening in an at-rest position has the advantage that the lubricant cannot leave the lubricant reservoir in this at-rest position. This is important, for example, if dispensing devices according to the invention are stored in a warehouse for a prolonged period of time, during which, therefore, no use is being made of the pump. If lubricant is released during this period, the lubricant will be unable to perform the desired function, since the pump is not executing any movements.

The abovementioned at-rest position can advantageously be formed during a blocked state of the dispensing device and therefore the piston. A blocked state of this type is to be understood as meaning a blocked state of the dispenser assembly, in which the operating button which is generally present in a dispensing device of the type described in the introduction cannot be depressed in order for the piston pumps to be actuated. A blocked state of this type is often achieved in known dispensing devices by rotating the operating button over a certain angle, for example 90°, with respect to the remainder of the dispenser assembly. In some of the dispensing devices with a blocked state, the piston is shifted a distance upwards in the blocked state with respect to the cylinder compared to the uppermost position of the piston during normal use in the unblocked state. Dispensing devices having the described blocked and unblocked states are known per se from the prior art.

The lubricant reservoir is advantageously a capillary space which holds the lubricant by virtue of the capillary action. A capillary space of this type can be used to very gradually dispense the lubricant, so that the lubricant which is placed in the lubricant reservoir during assembly of the dispenser assembly is dispensed slowly over the course of time. Moreover, a capillary space of this type may be advantageous when filling the lubricant reservoir.

It is preferable for the dispenser opening of the lubricant reservoir to be located on the underside of the lubricant reservoir, so that the lubricant reservoir can be emptied under the force of gravity exerted on the lubricant.

The invention also relates to a method for producing a dispensing device comprising at least one piston pump having a cylinder and a piston which can move inside the cylinder, the piston comprising a piston seal, by means of which the piston adjoins the cylinder in a substantially sealing manner, characterized in that the dispensing device is provided with a lubricant reservoir for dispensing a lubricant via a dispenser opening in order for the area where the piston seal adjoins the cylinder to be lubricated in use, in which method includes the placing a quantity of lubricant, in particular a silicone oil, in the lubricant reservoir during assembly of the dispensing device.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

FIG. 1shows a dispensing assembly for dispensing a foam, denoted overall by reference numeral1. The dispensing assembly1can be coupled in a liquid-tight manner to a liquid container by means of a threaded section of a securing collar15.

The dispensing assembly1comprises a liquid pump2with a liquid cylinder3and a liquid piston4. Furthermore, the dispensing assembly comprises an air pump5with an air cylinder6and an air piston7. The piston7comprises a piston seal8, which piston seal8adjoins a wall of the air cylinder6in a substantially airtight manner. The liquid piston4and the air piston7are coupled to a common operating head9for the simultaneous manual actuation of the liquid pump2and the air pump5.

The operating head9comprises an outflow passage11in which are arranged two sieve-like elements12for promoting the formation of foam in the outflow passage11.

When using the dispenser assembly1, it is possible to press the operating head9, with the result that the pistons4and7of the liquid pump2and the air pump5, respectively, are moved downwards, with the result that liquid and air are dispensed to a mixing chamber10. There, the air and liquid are mixed and then dispensed via the outflow passage11. The mixture of air and liquid is in the process passed through the two sieve-like elements12in order to promote the formation of a foam.

After the foam has been dispensed, the operating head9is released and will be moved back into its starting position by the spring16. During this return movement, the chamber of the liquid pump2will fill up with a liquid from a liquid container coupled to the dispenser assembly1, while the air pump5will fill up with air.

14denotes a vent opening for a liquid container coupled to the dispenser assembly1. This vent opening14is used to add air to the interior of the liquid container in order to compensate for the quantity of liquid which has been dispensed from the liquid container.

Furthermore, there is an air feed opening13for providing air in the air pump5during the return stroke, which air can then be pumped again so as to form a foam in a downward stroke of the operating head9of the dispenser assembly1.

During use, it is possible for the guidance achieved between the piston seal8of the air piston7and the wall of the air cylinder6to decrease. One possible reason for this may be that residues of the liquid which is being dispensed, for example a soap, and/or water penetrate into the interior of the pump assembly1and therefore have an adverse effect on the action of the air pump5. A consequent deterioration in the pump function occurs in particular during the return strokes, during which the operating head9together with the liquid piston4and air piston7are moved upwards by the spring16.

To reduce the risk of a deterioration in function and to obtain better guidance in general between the piston seal8and the air cylinder6, a lubricant reservoir17is provided in the dispenser assembly1, which lubricant reservoir, over the course of time, dispenses a lubricant, for example a silicone oil, via a dispenser opening18, which lubricant improves the guidance between the piston seal8and the wall of the air cylinder6. The provision of a lubricant of this type considerably reduces the problems which have been described above.

To better demonstrate the lubricant reservoir17and the dispenser opening18, a detail A of the dispenser assembly1is shown separately inFIG. 1. The detail is indicated in the overall cross section by a rectangle shown in dashed lines.

The lubricant reservoir17is formed by a space between a projecting section19aof a wall19formed on the threaded collar15and the wall of the air cylinder6. The dispenser opening18of the lubricant reservoir17is arranged at the underside of the lubricant reservoir17, so that under the force of gravity the lubricant can run out of the lubricant reservoir17in the direction of the location where the piston seal8adjoins the air cylinder6.

The chamber of the lubricant reservoir17is a capillary space, so that the lubricant which has been placed in the lubricant reservoir17is substantially retained in the lubricant reservoir17by the capillary action of its space, with the lubricant being dispensed slowly over the course of time. Therefore, the capillary action must be such that the majority of the lubricant which is located in the lubricant reservoir17is retained therein; over the course of time, in each case a small amount of the lubricant is dispensed via the dispenser opening18.

FIG. 2shows the dispenser assembly fromFIG. 1in a blocked state. To achieve this state, the operating head9has been rotated a quarter turn with respect to the position of the operating button9inFIG. 1. The cross section has therefore also been rotated a quarter turn about the longitudinal centre axis of the dispenser assembly. In this blocked state, the liquid piston4and air piston7have been moved a certain distance upwards with respect to the liquid cylinder3and air cylinder6, respectively, in order to obtain a reliable closure in the feed and discharge passages of the dispenser assembly. A blocked state of this type is advantageous during the storage and transporting of dispensing devices, thereby preventing the dispensing devices from leaking.

In this blocked state, it is advantageous for a section, in particular the top side, of the piston seal8to close off the dispenser opening18of the lubricant reservoir17, as can be seen clearly from detail A fromFIG. 2. Closing off the lubricant reservoir17in this way prevents lubricant from being able to run out of the lubricant reservoir17in this position. This is advantageous in particular if the dispensing device is stored for prolonged periods of time, since the operating head9is not then moved and consequently there is no need for any lubrication of the location where the piston seal8and the cylinder wall6adjoin one another.

When the operating head9is rotated a quarter turn again, so that it moves into the position shown inFIG. 1, the piston7, and therefore the piston seal8, are moved downwards by the distance shown, with the result that the dispenser opening18of the lubricant reservoir17is opened up so that lubricant can leave the lubricant reservoir17.

FIG. 3shows an alternative embodiment of a lubricant reservoir17.FIG. 3shows only a detail of an alternative embodiment of a dispenser assembly, which detail, in terms of its position in the dispenser assembly1, substantially corresponds to the rectangular portion indicated by dashed lines inFIG. 1. The dispenser assembly1can generally otherwise be designed as shown and described in connection withFIG. 1.

In the embodiment shown inFIG. 3, in a thickened portion of the cylinder6a slot which runs all the way round the circumference of the cylinder6is provided on the outside thereof, serving as a lubricant reservoir17. The lubricant reservoir17is closed off on the outer side by a cylindrical element20which has been positioned around the cylinder6and closes off the slot. Furthermore, there are a plurality of dispenser openings18which are arranged distributed over the circumference of the cylinder6, run through the cylinder6and open out on the inner side of the air cylinder6.

The dispenser openings18are arranged on the underside of the lubricant reservoir17, so that the lubricant reservoir17can be completely emptied under the force of gravity. The lubricant reservoir17may be a capillary space, with the result that the lubricant which has been arranged in the lubricant reservoir17is substantially retained therein and is only dispensed gradually. The dispensing of the lubricant is promoted by the fact that the dispenser opening18opens out at a position where a section of the piston seal8adjoins the wall of the cylinder6in its uppermost position. This is because as a result the piston seal8will move past the dispenser opening18during operation of the operating head9. Consequently, the piston seal8will entrain some of the lubricant with its movement and will as a result lubricate the location where the piston seal8adjoins the cylinder6.

In this alternative embodiment17, an encircling slot is provided as lubricant reservoir17. However, it is also possible to provide a plurality of lubricant reservoirs17of this type around the circumference, each covering just part of the circumference. It is also possible to provide a lubricant reservoir17which is formed by a separate element outside the cylinder6, in which case the lubricant is dispensed, via a dispenser passage which runs through the cylinder wall, on the inner side of the wall of the cylinder6, where it improves the way in which the piston seal8adjoins the inner side of the cylinder6.

FIG. 4shows a second alternative embodiment of a lubricant reservoir17.FIG. 4once again shows only a detail of the alternative embodiment of a dispenser assembly, the position of which detail in the dispenser assembly1substantially corresponds to the rectangular section indicated by dashed lines inFIG. 1. In general, the dispenser assembly1can otherwise be designed as shown and described in connection withFIG. 1.

In the dispenser assembly1shown inFIG. 4, a lubricant reservoir17is arranged in the piston7. Therefore, the lubricant reservoir17, together with the lubricant that is present therein, will move with the piston during the actuation of the operating head9. The lubricant reservoir17shown extends over the entire circumference of the piston7. It is also possible, for example, to provide a plurality of lubricant reservoirs17, which each extend over only part of the circumference of the piston.

A number of dispenser openings18distributed over the circumference are provided at the underside of the lubricant reservoir17, which dispenser openings18extend through the piston seal8and open out on that side of the piston which faces the cylinder6.

Each dispenser opening18will dispense the lubricant into a space between the two positions22where the piston seal8makes contact with the cylinder. The guidance between the piston7and the cylinder6will be improved by virtue of the reciprocating movement of the piston7with respect to the cylinder6.

The lubricant reservoir17, after it has been filled with a lubricant, is closed off in a sealing manner at the top side by a closure element21, which is fitted in a sealing manner between the piston7and the piston seal8with the aid of, for example, a snap-action connection.

One advantage which is common to the embodiments shown inFIGS. 3 and 4is that the lubricant reservoir17is provided on a separate component, with the result that it can be provided with a quantity of lubricant ready for assembly. In this case, however, it is necessary for the dispenser opening to be temporarily sealed off and for it to be opened up again during or if appropriate after assembly but certainly before use of the dispenser assembly.

It will be clear to a person skilled in the art that there are numerous ways of forming a lubricant reservoir according to the invention in a dispensing device. All these possible options are deemed to be covered by the scope of the invention.