Device for moisture measurement in harvesting machines

A device for moisture measurement in harvesting machines, includes means for removing the material to be measured from a stream of crop material, means for supplying the material to be measured to a measuring chamber, an associated moisture sensor, and a means for returning the measured material to the stream of crop material. One improvement is means for compulsory cleaning and/or emptying of the measuring chamber and/or of at least one moisture sensor. As a result, fouling and blockages are avoided.

BACKGROUND OF THE INVENTION 
The present invention relates generally to agriculture and, more 
particularly, to a device for moisture measurement in harvesting machines. 
To achieve optimal cultivating of crops and dispensing of fertilizers and 
plant protection agents according to actual requirements, it is important 
to determine the yield quantities in respective portions of the cultivated 
area. The measured yield values of the crop material should be as precise 
as possible to obtain data from these values for the subsequent produce. 
The yield is calculated from the stream of material in the harvesting 
machine, which is in turn related to the mass of crop material dried so as 
to be capable of storage. Precise determination of the moisture content of 
the crop material is during harvesting to make the yield correction in the 
correct position. Furthermore, values can be derived from the measured 
moisture content of the crop material for adjusting components of a 
harvesting machine. This also requires high precision of the measured 
values. 
A generic device is known from German Patent Application 41 05 857. The 
device for moisture measurement shown there serves to correct a 
quantitative measurement determined by a first measuring device, by a 
moisture measurement determined by a second measuring device. The second 
measuring device consists of an overflow vessel. More material to be 
measured is supplied to the second measuring device in a time interval 
through an opening than can escape through an opening at the bottom. As a 
result, under normal harvesting conditions, sufficient filling of the 
measuring device with continuous exchange of the accruing material to be 
measured is ensured. 
Another moisture measuring device is known from U.S. Pat. No. 5,616,851. 
There, a device is proposed in which a control flap remains in an "open" 
position for filling the measuring device, until a sensor indicates 
sufficient filling of the measuring device. 
It is a common feature of both measuring devices that they derive an 
auxiliary stream from the stream of material for measuring purposes and, 
after measurement has taken place, return the removed quantity of crop 
material to the main stream of material. Both devices have the drawback 
that they soil easily, as a result of which the measured quantities and 
values are inaccurate, and blockages can occur. The sensors cannot be 
constantly monitored during continuous harvesting work. Therefore, it is 
possible for inaccurate values to be measured over a longer period of time 
owing to soiling or blockage of the measuring chamber or moisture sensor. 
The inaccurate values are unusable for subsequent evaluations. 
Furthermore, it is often impossible to subsequently determine the moment 
when the measured values obtained are erroneous. Thus, not only are the 
erroneous values disregarded, but also values which are actually correct 
are lost as well. Harvesting is done only once a year in many regions, 
therefore, such a loss of data results in a considerable setback in the 
endeavor to create a reliable database for partially plot-specific 
applications, especially as data losses can re-occur in subsequent years. 
Erroneous data which is not noticed can have an adverse effect on the 
farmer's success. For example, subsequent planning of the use of seed, 
fertilizers and plant protection agents, using erroneous data can lead to 
serious misallocations. For these reasons, it is important to carry out 
moisture measurement as accurately as possible and reliably eliminate all 
possible sources of error. 
Accordingly it is a general object of the present invention to overcome one 
or more of the deficiencies described above. Another object is to improve 
the device for moisture measurement in harvesting machines. 
SUMMARY OF THE INVENTION 
In accordance with the present invention there is provided a harvesting 
machine for harvesting agricultural crops and having means for removing 
the material to be measured from a stream of crop material, means for 
supplying the material to be measured to a measuring chamber, a measuring 
chamber, an associated moisture sensor, means for return of the measured 
material to a stream of crop material and a cleaning means for 
compulsorily emptying the measuring chamber or at least one moisture 
sensor. 
Preferably means are provided which compulsorily empty and/or clean both 
the measuring chamber and at least one moisture sensor. The characteristic 
of compulsory emptying or cleaning means that at least emptying or 
cleaning is brought about by either the form of the means or by the timing 
of the means. Compulsory emptying and/or cleaning of measuring chamber and 
moisture sensor ensures that a measurement with new material to be 
measured can be obtained repeatedly because the measuring chamber is no 
longer blocked. Also there is a reduction in the risk of smearing the 
sensor for measuring the filling of the measuring chamber. Such smearing 
would cause the simulation of constant filling of the measuring chamber. 
Furthermore, there is a reduction of old crop material clinging to the 
moisture sensor or to the walls of the measuring chamber falsifying the 
measurement for the current stream of crop material. In general the 
reliability of moisture measurement and hence the accuracy and usefulness 
of the moisture values obtained are clearly increased by the proposed 
means.

DETAILED DESCRIPTION 
FIG. 1 shows a grain elevator 2 of a combine harvester, not shown in more 
detail, in which a chain 8 with conveyor plates 10, attached thereto, 
rotates about sprockets 6 mounted on shafts 4. The conveyor plates 10 
receive crop material 12 and convey it to a remote discharge station where 
it is further conveyed or temporarily stored. There the conveyor plates 10 
discharge the crop material 12 and return to the feed station to pick up 
another portion of crop material 12. The succession of a plurality of 
portions of crop material 12 conveyed by the conveyor plates 10 forms a 
stream of crop material whose moisture content can be determined by a 
moisture measuring device 14. The moisture measuring device 14 consists of 
a measuring chamber 16, a moisture sensor 18, a supply channel 20 and a 
return channel 22. The crop material 12, whose moisture is to be 
determined, initially passes through a side opening 24 in the wall of the 
grain elevator 2, into the supply channel 20 and trickles through the 
latter into the measuring chamber 16. The measuring chamber 16 is closed 
by a closure flap 26. After a given time, the measuring chamber 16 is 
filled to the extent that the moisture sensor 18 can perform reliable 
measurement of the moisture content of the crop material 12 collected in 
the measuring chamber 16. At the end of measurement, a hydraulic cylinder 
28, acting as a final control element, advances a slide 30 which initially 
pushes the collected crop material 12 against the closure flap 26 and 
pushes the latter open. The crop material 12 can then exit the measuring 
chamber. On advance of the slide 30 to its maximum extended position, the 
measuring chamber 16 is completely empty. The closure flap 26 geometry may 
allow for the stripping off of impurities or clinging crop material 12 
upon advance of the slide 30 on the front side. 
As shown in FIG. 2, the slide 30 comprises a recess 32 whose shape is 
approximately adapted to the shape of the moisture sensor 18. When the 
slide 30 travels over the moisture sensor 18, the surfaces of the slide 
30, which extend laterally to the moisture sensor 18, strip off 
accumulations of crop material 12 or other fouling which clings to the 
moisture sensor 18. In this way the moisture sensor 18 and the measuring 
chamber 16 in general are cleaned. Upon return of the slide 30, the 
measuring chamber 16 is again ready to undertake a repeated measurement. 
The expelled crop material can be reintroduced into the stream of crop 
material through the return channel 22. As shown in FIG. 2, for example, 
it can be supplied from above and onto a transverse screw conveyor. 
The slide 30 can be operated as a function of various conditions precedent. 
As a condition, for example, manual switching of the slide 30 can take 
place. However, an electronic control device, not shown in more detail, 
can also operate the slide 30 as a function of timing, throughput or crop 
material or from any combination of these parameters. An electronic 
regulating system, also not shown in more detail, can optimize a cycle 
time as required. Also it is conceivable to delay opening of the measuring 
chamber 16 until the already measured materia has already been conveyed 
away. Alternatively, measurement can take place so quickly that the 
already measured material has not yet reached the measuring chamber. It is 
advantageous, after emptying or cleaning of the measuring chamber 16, to 
set the measured value of the moisture sensor 18 to a suitable offset 
value, because deviations from the suitable offset value during the 
subsequent measurement would result in a corresponding error. Thus it may 
be sensible to set the offset value to the measured value of moisture in 
the ambient air, for example 7%. 
FIG. 3 shows a more detailed view of the moisture sensor 14 which is 
arranged in the measuring chamber 16. In the practical example, the 
moisture sensor 18 consists of a capacitive sensor, but it may optionally 
consist of other known sensors which are also capable of determining a 
moisture value of crop material 12. As alternative measuring methods for 
determining the moisture, apart from capacitance/conductivity, such as the 
equalizing moisture, the gas pressure, mechanical or electronic infrared 
drying, microwave absorption, resonance or drying, NIR spectroscopy, NMR 
spectroscopy or thermoelectrolysis may be used. The capacitive moisture 
sensor 18 as an example consists of a first electrode 18a, which is 
located approximately centrally in the measuring chamber 16 and insulated 
electrically from the side walls thereof. Between the electrode 18a and a 
counter electrode 18b which is arranged in planar fashion on the side wall 
of the measuring chamber 16 in the practical example, is the electrical 
measuring field. If the housing of the measuring chamber 16 is made of a 
non-conductive material such as plastic for example, a separate electrode 
18b must be mounted. If the housing of the measuring chamber 16 is made of 
an electrically conductive material, it is sufficient to make the housing 
the conductor. Below the measuring chamber 16, the measuring electronics 
are arranged in a housing 18c. In addition to the moisture value, the 
measuring electronics in the housing 18c can determine additional relevant 
parameters such as the temperature of the crop material 12, which has an 
effect on the measured moisture value. 
The slide 30 is constructed on its upper side in such a way that when its 
side faces towards the opening 24 and it is in its maximum extended 
position, it seals off the measuring chamber 16 from oncoming crop 
material 12. The movement of the closure flap 26 can be transmitted 
passively from the slide 30, through the crop material 12 and to the 
closure flap 26. If occasion arises, the closure flap can also be 
subjected to a spring force which moves the closure flap 26 back into its 
original starting position. However, a lever assembly, not shown in more 
detail, connected to the slide 30 or the hydraulic cylinder 28 can also 
transmit a movement to the closure flap 26. The closure flap 26 may be 
lifted so far that it allows monitoring and cleaning of the return channel 
22. The filling volume of the supply channel 20 when the measuring chamber 
16 is closed by the slide 30 should not be greater than the filling volume 
of the measuring chamber 16. Of course a larger filling volume would allow 
rapid refilling of the measuring chamber 16. However it should be noted 
that the pressure of additional crop material 12 located above the 
measuring chamber 16 can affect the measured moisture value. Also it must 
be noted that an excessive accumulation of crop material no longer 
reproduces the true measured value for the currently harvested crop 
material, but takes into account the measured value for crop material 
which has already been accumulated shortly after the last emptying or 
cleaning cycle of the slide 30. Constant filling of the measuring chamber 
should be ensured for comparability of the measured values obtained. If 
different layer heights arise in the supply channel 20 due to fluctuating 
throughput quantities, different measured values can arise when the 
moisture content is actually identical. Furthermore, it is advantageous if 
the current angle of inclination of the harvesting machine, which can 
affect the layer height in the supply channel 20, can also be taken into 
consideration when the electronic analyzer determines the moisture value. 
In FIG. 4 it is easy to see how the slide 30 with its recess 32 can slide 
over the electrode 18a during a forward movement. With its side surfaces 
the slide 30 slides over the electrodes 18b. The slide 30 comprises 
stripping means 34 which can be designed as resilient lips or brushes and 
simultaneously can guide the slide 30 during its movement in the measuring 
chamber 16. The electrodes 18a, 18b advantageously serve as guide means 
for the slide 30. The stripping means 34 strip not only crop material 12 
and dirt off the electrodes 18a, 18b, but also prevent the surfaces of the 
slide 30 from rubbing laterally over the surface of the electrodes 18a, 
18b and in this way precludes the electrodes from being damaged or worn 
down. The interior side surfaces of the recess 32 facilitate lateral 
alignment of the slide 30 during its return movement as they come in 
contact with the electrode 18a. 
In FIG. 5, the end face of the slide 30 which with the recess 32 slides 
over the electrode 18a can be seen in cross-section through the measuring 
chamber 16. Laterally the slide 30 adjoins the electrodes 18b which are 
mounted on the side walls 36 of the moisture measuring device 14. The 
supply channel 20 is shown above the slide 30. The body of the slide 30 
encloses a cavity 38 in which is arranged the hydraulic cylinder 28. 
FIG. 6 shows a pivoting closure flap 40 which closes the side opening 24 in 
the side wall of the grain elevator 2. Pivoting takes place by means of a 
pivot lever 42 which can be operated manually or by a motor. The closure 
flap can be operated together with the hydraulic cylinder 28 via a lever 
assembly to remove an excessive quantity of crop material 12 and force it 
back into the grain elevator 2 for the purpose of obtaining a uniform 
measuring portion. However, it may also be sensible to close the moisture 
sensor 18, for example when no moisture measurement is wanted and 
unnecessary wear on the sensor is to be avoided. In a preferred embodiment 
the slide 30 should be stationary when the closure flap 40 is closed. 
In FIGS. 7 and 8 is shown an alternative embodiment in which the measuring 
chamber 16 is arranged laterally on the grain elevator 2 in such a way 
that after determination of the moisture value by the moisture sensor 18, 
the measured material is returned directly into the grain elevator 2. For 
this purpose an inlet opening 44 and an outlet opening 46 are provided in 
the side wall of the grain elevator 2; hence these openings are laterally 
offset from the measuring chamber 16. In order to open and close the 
supply opening 44 and the outlet opening 46 simultaneously with a control 
means, the slide 30 is rigidly connected to a closure strip 50. As seen in 
FIGS. 7 and 8, the measuring chamber 16 has a stationary side wall 48 
extending upwardly from adjacent the bottom of the outlet opening 46 at a 
30.degree. angle to the grain elevator 2. The closure strip 50 is arranged 
in such a way that the closure strip 50 in the furthest retracted position 
of the slide 30 closes the outlet opening 46. In this position of the 
slide 30 the supply opening 44 is open, so that a portion of material to 
be measured can be accumulated in the measuring chamber 16. After 
measurement is completed, the slide 30 with its recess 32 moves over the 
moisture sensor 18 in the manner previously described. In the process, the 
closure strip 50 is moved out of the measuring chamber 16 by the slide 30, 
as a result of which the outlet opening 46 opens and the measured material 
can run off into the grain elevator. The slide 30 closes the supply 
opening 44 and, thus, prevents new material from entering the measuring 
chamber 16. Only when the slide 30 has moved back into a retracted 
position, can new material to be measured flow into the measuring chamber 
16 through the supply opening 44. 
Instead of the construction shown in FIGS. 7 and 8, an arrangement can be 
selected in which the outlet opening 46 is smaller than the supply opening 
44, so that the measuring chamber 16 is always full and continuous 
exchange of the material to be measured is ensured due to absence of the 
closure strip 50. The slide 30 in such an arrangement is operated only for 
cleaning and occasional complete emptying of the measuring chamber 16 or 
of the moisture sensor 18. This prevents impairment of the continuous 
determination of the moisture value. 
In FIGS. 9, 9a and 10 is shown an embodiment in which the electrode 18a is 
arranged on a carriage 52. The carriage 52, which is operated by a 
hydraulic cylinder 28 is moved into the measuring chamber 16 and out 
again. When the carriage 52 has moved into the measuring chamber 16, the 
material entering the measuring chamber 16 through the supply opening 44 
accumulates at the electrode 18a, and a measurement can be made. At the 
end of measurement, the carriage 52 may be moved back out of the measuring 
chamber 16, and the accumulated material may exit the measuring chamber 16 
again through the outlet opening 46. The carriage 52 with the electrode 
18a is moved through an opening 54 located in the side wall of the 
measuring chamber 16. The geometry of the opening 54 is shaped in such a 
way that it closely surrounds the outer contour of the carriage 52 or of 
the electrode 18a, as shown in FIG. 9a. As a result, a stripping and 
cleaning action occurs when the carriage 52 moves in and out. Additional 
stripping means 34 can be arranged at the boundary edge of the opening 54, 
the advantages of which have been shown in more detail above. 
In FIG. 11 is shown an embodiment of a measuring device which utilizes a 
bucket wheel 56. The bucket wheel 56 can be driven by motor, or it is may 
be set in rotating motion by the force of gravity of the crop material 
supplied. The bucket wheel 56 consists of a cylindrical body having, in 
the direction pointing away from its shaft 58, a plurality of bucket walls 
60 mounted on the shaft 58 which, in part, spatially define the buckets 
62a, 62b, 62n located between them. Crop material 12 supplied through the 
supply opening 44 drops into the bucket 62a. The rotational movement of 
the bucket wheel 56 moves the bucket 62a into the region of the wall 
surface 64 which, at the same time and together with the bucket walls 60 
of a bucket 62b, carries the moisture sensor 18 and closes off the 
measuring chamber 16. At the end of measurement, the crop material 12 can 
exit the measuring chamber 16 and the region of the bucket wheel 56 via 
the outlet opening 46. It is worth noting that in this practical example, 
the point of return leads into the downwardly extending portion of the 
grain elevator 2 which regularly is not filled with crop material, so that 
the measured material can be reliably conveyed away. The bucket walls 60 
comprise recesses 32, not shown in more detail, whose geometry are 
coordinated with the moisture sensor 18. 
In the FIG. 12 embodiment, the crop material 12 passes into the measuring 
chamber 16. After carrying out measurement by means of the moisture sensor 
18, the hydraulic cylinder 28 moves the slide 30 about the stationary 
pivot shaft 66. In the process, the measuring chamber 16 is emptied and 
cleaned and the measured material is forced back into the grain elevator 
2. 
The described embodiments of the invention are meant as examples. One 
skilled in the art can adapt the same in such a way that it can also be 
used in conveying devices other than a grain elevator. Thus, apart from 
use on a grain elevator of the chain conveyor type, the invention could, 
for example, also be used on a transverse screw conveyor by attaching a 
measuring chamber 16, in the form of a cuboid or cylinder, to the side 
wall of the transverse screw conveyor 68. A slide 30 in the form of a 
piston moves up and down to fill and empty the measuring chamber. An 
example of such an arrangement is to found in FIG. 13. This form of a 
moisture sensor and slide can also be used in other moving conveyor 
elements such as for a preparation or return floor of a combine harvester. 
The invention also can be used in impeller-type shafts such as in a field 
chopper or conveying shafts of a baling press or of a self-loading forage 
box, or in green fodder equipment such as self-propelled or towed cutter 
bars, turners or swathers. Furthermore, with respect to the 
characteristics described, it is not problematic for the expert to replace 
these by equivalent means familiar to him or to modify the proposed means 
for certain applications in such a way that the idea of the invention can 
be used in the specific application. 
Other objects, features and advantages will be apparent to those skilled in 
the art. While preferred embodiments of the present invention have been 
illustrated and described, this has been by way of illustration and the 
invention should not be limited except as required by the scope of the 
appended claims.