Device for testing sheets delivered from a folding apparatus associated with rotary printing presses

Positioned adjacent to the delivery end of a device for folding sheets delivered from a printing press is a sheet pick up device to intercept a sheet for test purposes. The mechanism to intercept the sheet includes a receiving roller carrying a guide belt which is moved into the delivery path and then transfers the sheet to a second guide belt for holding the test sheet between the two guide belts for delivery to a special delivery means where the sheet can be inspected. The roller is supported on a movable arm which is synchronized with the delivery belt of the folding apparatus, and the guide belts are arranged to move at a speed faster than the delivery belts. The removal of a sheet for test purposes does not interfere with the delivery of the other sheets and operations do not have to be stopped to test a sheet.

This invention relates to a device for testing sheets which are delivered 
from a folding apparatus associated with rotary printing presses. 
More specifically, the invention is concerned with a device at the delivery 
means of the folding apparatus in roller rotary printing presses. 
An object of the invention is to provide for the removal of test sheets 
from a sheet-by-sheet flow of folded and overlapping printed material 
without disturbing the normal sheet-by-sheet flow which would be 
disadvantageous to the subsequent packaging or stacking of the sheets. 
In accordance with the invention, a device is provided wherein subsequent 
to the delivery belt of the delivery means, a further delivery belt is 
provided and positioned at a lower level than the first-mentioned delivery 
belt. A receiving roller or roller rod is provided which is mounted on an 
oscillating arm and oscillates in a path between the end of the higher 
positioned receiving belt and delivery belts which run to a special 
delivery means. These delivery belts run faster than the first-mentioned 
delivery belt and the path of the roller rod moves in a path tangent to a 
drum around which one of the pair of delivery belts is running. 
In the inventive device, the flow of sheets of the delivered printed 
products spreads into a cascade during the transfer from one delivery belt 
to the other. The receiving roller is lowered into this cascade for 
removing a test sheet, so that the test sheet runs between the receiving 
roller and the drum. During the return movement of the receiving roller, a 
forceful pressure is exerted onto the test sheet which accelerates the 
sheet and removes the test sheet from the flow of sheets. Even at a very 
substantial overlapping of the sheets a test sheet may be removed. 
In another embodiment of the invention, the receiving roller is yieldably 
mounted on its oscillating arm by means of a spring. With this embodiment, 
in addition to being able to handle printed samples of different material 
thickness which can be gripped and engaged together with the fast running 
drum, the tangential range can be expanded. 
The receiving roller may be freely rotatable. Preferably, the receiving 
roller is engaged by a guide belt which runs over an oscillating guide 
roller subjected to a spring tension and which moves past a stationary 
guide roller during the oscillating movement, so that the tension of the 
guide belt is maintained constant during the oscillating movement. The 
drive is carried out by a crank drive and an associated rolling key 
clutch. The crank drive provides for sinusoidal movement of the roller rod 
with favorable acceleration and delay, so as to be synchronized to the 
movement of the test sheet. The rolling key clutch permits a simple 
mechanical control, such as a single reduction coupling. Moreover, instead 
of this coupling means, a pneumatic or hydraulically operated 
piston-cylinder means may be employed. 
A further advantage of the device of the invention is that it may also be 
used to receive waste paper from the flow of sheets. In this form of 
operation, the receiving roller remains stationary at the uppermost 
position of the higher positioned delivery belt, i.e., the oscillating 
movement of the receiving roller is interrupted at this return point. This 
can be realized with simple control means for the rolling key clutch. 
Other objects and features of the present invention will become apparent 
from the following detailed description considered in connection with the 
accompanying drawings which disclose the embodiments of the invention. It 
is to be understood, however, that the drawings are designed for the 
purpose of illustration only and not as a definition of the limits of the 
invention.

Referring now more particularly to FIGS. 1 to 6, of the accompanying 
drawings, a first delivery belt 5 positioned at a first level feeds sheets 
of printed material in a direction indicated by arrow P from the delivery 
means of a conventional folding apparatus of a roller rotary printing 
press (not shown). A second delivery belt 13 positioned at a second level 
lower than the first level is provided which moves in the direction 
indicated by the arrow and in the same direction as shown by arrow P. 
Belts 5 and 13 are juxtaposed to each other and move at the same rate of 
speed, with belt 13 being subsequent to or following belt 5. As can be 
seen in FIG. 6, the path of flow of sheets spreads into a cascade 6 as the 
sheets transfer from the first delivery belt to the second one. A 
receiving roller 2 is movable into the path of flow of cascade 6 to a test 
sheet. Receiving roller 2 may also include a roller rod which is engaged 
by a guide belt 9. Another guide belt 9' runs about drum 1. Roller 2 and 
drum 1 are separately driven. Receiving roller 2 is mounted on the end of 
an oscillating arm 15 which is pivoted around a pivot defining pivot axis 
15' by means of a crank rod 3. 
The pivot range of receiving roller 2 extends from a rest position I (FIG. 
2) to a position II at which point (see FIG. 4) it moves under the back of 
a sheet, so that a test sheet 29 is moved onto receiving roller 2. 
Immediately after roller 2 is returned to position I, sheet 29 moves 
between guide belt 9 and guide belt 9'. Drum 1 is provided with a separate 
drive which either runs continuously or only when receiving a sheet of 
waste paper. The feeding speed of guide belt 9' is appreciably higher than 
the feeding speed of delivery belt 5. The receiving roller 2 oscillates in 
a path around a center of rotation defined by the pivot axis 15', so that 
the path of roller 2 makes tangential contact with drum 1. The path of 
movement of roller 2 is to the left from I to II, which is the sheet 
pick-up point and then to the right, as best seen in FIG. 2 of the 
drawing, to return roller 2 through the range of III to IV and V; this 
movement is made possible because receiving roller 2 is yieldably 
supported by means of spring 14 on its oscillating arm 15. Spring 14 is 
supported and operates against the force of a pretensioning adjusting nut 
16. Rotating roller 2 exerts a forceful pressure onto the front edge of 
sheet 29 during its return movement thus removing the sheet 29 from the 
sheet-by-sheet or cascade flow 6. 
FIG. 5 shows such an intermediary position at IV during acceleration of the 
sheet. While the receiving roller 2 moves in the same direction as the 
sheet-by-sheet flow, the higher speed of drum 1 and belt 9' thereon with 
respect to delivery belt 5 insures that a subsequent sheet is not fed into 
guide belts 9, 9', but drops onto the subsequent transport belt 13, so 
that the sheet-by-sheet flow is not affected by the removal of a test 
sheet 29. The use of the spring 14 to support receiving roller 2 on 
oscillating arm 15 permits removal of printed material having a different 
thickness, so that with an increasing thickness of the product the 
pressure range between III and V increases and thereby the pressure force 
itself. 
The pair of guide belts 9, 9' delivers test sheet 29 which has been removed 
from the sheet-by-sheet flow onto a special delivery means 10b (FIG. 1). 
As is shown in FIG. 1, guide belt 9 is guided over a guide roller 12 which 
is under spring tension 11 and oscillates on an oscillating arm 35 and 
moves past a stationary guide roller 34 during its oscillating movement, 
so that the guide belt 9 is in a tight or taut condition during the 
oscillating movement. 
Drum 1 and guide belt 9 are driven by means of a separate motor and are 
independent from the machine speed. In contrast thereto, oscillating arm 
15 is driven synchronously with the machine from the folding apparatus by 
means of a gear belt 8, a rolling key clutch 4 and a crank drive 3. As can 
be seen from FIG. 3, part 18 of the rolling key clutch is the constantly 
driving part and rotates in the direction of arrow D. This part contains 
at its circumference only one groove 31 into which rolling key clutch 17 
can engage and it is located on the boss 19 which is keyed with roller 25 
of crank drive 3, so that oscillating arm 15 may be so adjusted that 
receiving roller 2 engages the sheet-by-sheet flow shortly before an 
oncoming back side of a sheet. 
The control of rolling key clutch 4 to remove a test sheet is carried out 
in accordance with the schematic arrangement of FIG. 3. Magnet valve 23a 
is actuated by pressing a button, so that compressed air is admitted into 
a cylinder 24a. Cylinder 24a includes a piston rod which moves against the 
force of a return spring 32a and a two-armed pivotable lever 28a to move 
an abutment 21a, shown in full lines in FIG. 3, which extends into the 
rotary path of an arm 20 rigidly mounted on key clutch 17. The two armed 
pivotably mounted lever 28a rotates around rotating point 28a'. Upon 
movement of abutment 21a, arm 20 is rotated in clockwise direction, i.e., 
as far as the air between the driving point 18 and boss 19 permits the 
rotation under the force of a tension spring 33 which engages arm 20 and 
is coupled to boss 19. This minute rotation of arm 20, moves the arm 
beneath abutment 21a which moves back into its resting position as shown 
in full lines in FIG. 3. When the abutment arm 21a is moved to its dotted 
outline position, the back of the arm actuates an end switch 22, which 
cause the compressed air in cylinder 24a to be discharged, so that return 
spring 32a in cylinder 24a causes the abutment 21a to be moved back into 
place as shown in full outline. Groove 31 in driven part 18 of the clutch 
engages key clutch 17 which pivots under the force of tension spring 33 
across arm 20 and cams the arm and roller 25 which is keyed with boss 19. 
Crank drive 3 which includes roller 25 and boss 19 is moved until arm 20 
engages abutment 21a which in the meantime is returned to its starting 
position, so that key clutch 17 is rotated out of engagement during the 
further movement of boss 19. The crank drive in this manner completes a 
full rotation and oscillating arm 15 a forward and return stroke. Rod 27 
which is shown in FIG. 3 remains in a resting position during actuation of 
cylinder 24a, due to longitudinal aperture 26. 
To remove waste paper, receiving roller 2 is moved from its resting 
position point I to point II and remains there. The sheets engage drum 1 
and belt 9' and are channeled between guide belts 9 and 9' accelerated 
therein and fed to delivery means 10b by means of a diverter 30. When the 
waste paper end appears, receiving roller 2 is moved back into its resting 
position I and separates the sheet-by-sheet flow in that one sheet is 
pressed by the rotating receiving roller against drum 1 and is thereby 
forcefully accelerated. The falling sheet drops onto delivery belt 13 like 
in an individual receiving procedure. 
The control procedure for removing waste paper is carried out by actuating 
a push button of a reversing switch, so that magnet valve 23b is reversed 
and cylinder 24 is admitted with air. An abutment 21b, which is 
diametrically positioned with respect to the previously described abutment 
21a is engaged, and abutment 21a is disengaged by rod 27. As cylinder 24a 
is without air, the piston of cylinder 24a is moved forwardly after 
overcoming the force of return spring 32a. 
Arm 20 is thereby released and the key clutch 17 engages the coupling shaft 
25 which executes half a rotation until abutment 21b removes key clutch 17 
from shoulder 31 by means of arm 20. At this point, receiving roller 2 is 
positioned at point II and remains there during removal of waste paper. To 
complete the cycle, the reversing switch is released and magnet valve 23b 
is switched back to its original condition. The air from cylinder 24b is 
released and abutment 21b is disengaged and abutment 21a engaged by means 
of return springs 32a, 32b in cylinders 24a, 24b, respectively. Coupling 
shaft 25 executes the second half of rotation and comes to rest at its 
stationary position. Receiving roller 2 now oscillates back to point I. 
The system shown in FIG. 7 is a modification of the embodiment shown in 
FIG. 2. Receiving roller 2 is not connected with guide belts 9, i.e., the 
receiving roller is freely movable without requiring a balancing of the 
guide belt. As described with respect to FIG. 2, the receiving roller 
moves into position II during its first stroke and engages the 
sheet-by-sheet flow, receiving one sheet on drum 1 during the return 
stroke thus pressing the sheet against the faster moving rotating drum, so 
that the sheet is accelerated and fed into the guide belt. Guide belt 9 is 
guided over separate rollers 39 and 40 so that belt 9 runs synchronously 
with guide belt 9' which runs around drum 1. 
A stabilization rod 7 on cascade 6 prevents the sheet-by-sheet flow from 
prematurely dropping onto the delivery belt when the machine operates at a 
slow speed. When printing pressure, applied, the sheets slide over the 
stabilization rod without engaging it (see FIGS. 4-6). Relays 23a and 23b 
may be controlled from the command stations of the printing press. The 
electric control may also be operated automatically by the roller support 
with a delay when the waste paper is removed during a bonding process. 
While only two embodiments of the present invention have been shown and 
described, it will be obvious to those skilled in the art that many 
changes and modifications may be made thereunto without departing from the 
spirit and scope of the invention.