Curtain airbag system and guide mechanism thereof

A guide mechanism for a curtain airbag for guiding a longitudinal end of the curtain airbag, the curtain airbag configured to be able to deploy downward along a side of an interior of a vehicle, includes: a guide member for the curtain airbag, configured to be vertically mounted to a pillar of the vehicle and configured to guide the airbag over a length of the guide member; and a pillar garnish configured to be mounted to the pillar and to cover the guide member, where the guide member and pillar garnish are configured to be mounted to the pillar so that a shortest distance between the guide member along the length and an interior surface of the pillar is less than or equal to a shortest distance between a side of the pillar garnish and the interior surface of the pillar.

CROSS-REFERENCE TO RELATED PATENT APPLICATIONS

The present application claims priority to Japanese Patent Application 2003-191229, filed Jul. 3, 2003, which claims priority to Japanese Patent Application 2003-68459, filed Mar. 13, 2003.

BACKGROUND OF THE INVENTION

The present invention relates to a guide mechanism for guiding a curtain airbag (curtain-like airbag) that is deployed along the side of the interior of a vehicle, and more specifically, concerns a guide member mounted to the pillar of the vehicle for guiding the longitudinal ends of the curtain airbag and a guide mechanism of a curtain airbag having a pillar garnish mounted to the pillar to cover the guide member.

In automobiles equipped with curtain airbag systems, the curtain airbag is inflated downward relative to a vehicle body along the side (such as a door and pillar) of the interior in the event of a side impact or rollover to protect the head of an occupant and to prevent the occupant from being thrown out of the vehicle when a window opens.

U.S. Pat. No. 6,237,938 discloses to provide a C-pillar with a guide member for guiding the rear end of the curtain airbag, which is inflated along the side of the interior, downward relative to the vehicle body and along the pillar.

The guide member disclosed in the patent includes a box-section member called a track and a slider member called an element arranged in the track and movable along the length of the track, a connecting strap called a tether at the rear end of the curtain airbag being connected to the element. Also there are provided one-way latches arranged at equal intervals substantially over the whole length of the track to prevent the slider member and the rear end of the curtain airbag, which has moved downward, from returning upward.

The track has mounting flanges at the upper and lower ends, each flange being mounted to the C-pillar with a bolt or a screw.

SUMMARY OF THE INVENTION

In general, the guide members are covered with pillar garnish. Upon inflation of the curtain airbag, the end of the curtain airbag slides downward with respect to the pillar garnish so as to tear open or to move the side of the pillar garnish away from the pillar.

With the related-art structure, the frictional resistance when the end of the curtain airbag slide with respect to the pillar garnish is high, as described above. Therefore, it is necessary to employ a high-output inflator to inflate the curtain airbag quickly.

It is an object of the present invention to provide a guide mechanism for a curtain airbag having low frictional resistance the end of the curtain airbag receives from the side of the pillar garnish upon inflation of the curtain airbag and that inflates downward quickly without the need for increasing the output of the inflator.

According to a preferred embodiment of the present invention, a guide mechanism for a curtain airbag is a guide mechanism for guiding the longitudinal ends of the curtain airbag that deploys downward along the side of the interior of a vehicle. The guide mechanism includes a guide member for a curtain airbag, extending vertically and mounted to a pillar of the vehicle; and a pillar garnish mounted to the pillar and covering the guide member. The distance between the guide member and the interior-side surface of the pillar is equal to or shorter than the distance between the side of the pillar garnish and the interior-side surface of the pillar.

In a preferred aspect, when the inflator is activated to inflate the curtain airbag downward, the end of the curtain airbag moves downward along the guide member. Since the distance between the guide member and the interior-side surface of the pillar is equal to or shorter than the distance between the side of the pillar garnish and the interior-side surface of the pillar, the end of the curtain airbag is subjected to low friction from the side of the pillar garnish when it moves downward. Therefore, the curtain airbag inflates downward quickly without the need for increasing the output of the inflator.

In another preferred aspect, the distance between the guide member and the interior-side surface of the pillar may be equal to or shorter than the distance between the side of the pillar garnish and the interior-side surface of the pillar, either from the upper end to the lower end of the guide member or at least in part of the section between the upper end and the lower end.

In another preferred aspect, the guide member may be a guide rod. In this case, the distance between the central axis of the guide rod and a surface of the interior-side surface of the pillar opposed to the guide rod is made equal to or shorter than the distance D between line L that passes the side of the pillar garnish and extends in parallel to the opposed surface and the opposed surface, so that the friction between the end of the curtain airbag that moves downward and the side of the pillar garnish can be sufficiently decreased.

In this case, preferably, the guide rod is fixed to the pillar at the upper end and the lower end thereof and the distance between the upper end and the lower end is substantially equal to the vertical width of the window opening on the side of the interior. With such a structure, the curtain airbag is guided from the upper end of a window opening on the side of the interior to the lower end by the guide rod.

In this case, the guide rod may extend substantially vertically in a straight line and the length of the guide rod may be substantially equal to the vertical width of the window opening on the side of the interior.

The size that is substantially equal to the vertical width of the window opening is about 80 percent to 120 percent of the vertical width of the window opening.

When the guide rod is used as a guide member, the curtain airbag may include a connecting strap extending from the end thereof and the connecting strap may be latched around the guide rod. The connecting strap may be latched around the guide rod. With such a structure, the connecting strap slides relative to the side of the pillar garnish to further decrease the frictional resistance with the side of the pillar garnish.

The connecting strap may extend from the lower end of the curtain airbag, which is apart from the side end of the curtain airbag. With such a structure, upon the deployment of the curtain airbag, the lower end of the curtain airbag which is apart from the side end of the curtain airbag is drawn to the guide rod with the connecting strap, so that the side rim of the curtain airbag nearer to the side end than that will cover the interior-side surface of the pillar (pillar garnish).

According to another preferred embodiment of the present invention, a guide mechanism for a curtain airbag is a guide mechanism for guiding the longitudinal ends of the curtain airbag that deploys downward along the side of the interior of a vehicle. The guide mechanism includes a guide member for a curtain airbag, extending vertically and mounted to a pillar of the vehicle; and a pillar garnish mounted to the pillar and covering the guide member. The side of the pillar garnish is arranged nearer to the interior than the guide member.

In a preferred aspect, the side of the pillar garnish is arranged nearer to the interior than the guide member, so that the end of the curtain airbag does not rub against the side of the pillar garnish when the inflator is activated to inflate the curtain airbag downward and move the end of the curtain airbag downward along the guide member in an automobile emergency. Therefore, the curtain airbag inflates downward quickly without the need for increasing the output of the inflator.

In another preferred aspect, the side of the pillar garnish may be arranged nearer to the interior than the guide member either from the upper end to the lower end of the guide member or at least in part of the section between the upper end and the lower end.

In another preferred aspect, the guide member may be a guide rod. Preferably, the guide rod is fixed to the pillar at the upper end and the lower end thereof and the distance between the upper end and the lower end is substantially equal to the vertical width of a window opening on the side of the interior. In this case, the guide rod may extend substantially vertically in a straight line and the length of the guide rod may be substantially equal to the vertical width of the widow opening on the side of the interior.

When the guide rod is used as the guide member, the curtain airbag may include a connecting strap extending from the end thereof; the connecting strap may be latched around the guide rod; and the side of the pillar garnish may be arranged nearer to the interior than the connecting strap. This simplifies the joint structure for the end of the curtain airbag with the guide rod and prevents the connecting strap from rubbing against the side of the pillar garnish.

In another preferred aspect, with such a structure, the connecting strap may extend from the lower end of the curtain airbag, which is apart from the side end of the curtain airbag. With such a structure, upon the deployment of the curtain airbag, the end of the curtain airbag, which is apart from the side end of the curtain airbag, is drawn to the guide rod. Therefore, the side rim of the curtain airbag nearer to the side end than that will cover the interior-side surface of the pillar (pillar garnish).

According to another preferred embodiment of the present invention, the guide mechanism for a curtain airbag is a guide mechanism for guiding the longitudinal ends of the curtain airbag that deploys downward along the side of the interior of a vehicle. The guide mechanism includes a guide member for a curtain airbag, extending vertically and mounted to a pillar of the vehicle; and a pillar garnish mounted to the pillar and covering the guide member. The end of the curtain airbag moves along the guide member without being bent by the side of the pillar garnish and the interior-side surface of the pillar upon the deployment of the curtain airbag.

In another preferred aspect, when the inflator is activated to inflate the curtain airbag downward in an automobile emergency, the end of the curtain airbag moves along the guide member without being bent by the side of the pillar garnish and the interior-side surface of the pillar, so that the end of the curtain airbag moves smoothly. Therefore, the curtain airbag inflates downward quickly without the need for increasing the output of the inflator.

The invention may be constructed such that, upon the deployment of the curtain airbag, the end of the curtain airbag moves along the guide member from the upper end of the guide member to the lower end or, alternatively, at least in part of the section between the upper end and the lower end without being bent by the side of the pillar garnish and the interior-side surface of the pillar.

In another preferred aspect, the guide member may be a guide rod. Preferably, the guide rod is fixed to the pillar at the upper end and the lower end thereof and the distance between the upper end and the lower end is substantially equal to the vertical width of a window opening on the side of the interior. In this case, the guide rod may extend substantially vertically in a straight line and the length of the guide rod may be substantially equal to the vertical width of the window opening on the side of the interior.

When the guide rod is used as a guide member, the curtain airbag may include a connecting strap extending from the end thereof, the connecting strap being latched around the guide rod. The connecting strap may be constructed to move along the guide rod without being bent by the pillar garnish and the interior-side surface of the pillar upon the deployment of the curtain airbag. This simplifies the joint structure for the end of the curtain airbag with the guide rod. Since the connecting strap moves along the guide rod without being bent by the side of the pillar garnish and the interior-side surface of the pillar upon the deployment of the curtain airbag, so that the connecting strap moves smoothly.

In another preferred aspect, with such a structure, the connecting strap may extend from the lower end of the curtain airbag, which is apart from the side end of the curtain airbag. With such a structure, upon the deployment of the airbag, the end of the curtain airbag, which is apart from the side end of the curtain airbag, is drawn to the guide rod through the connecting strap. Thus, the side rim of the curtain airbag nearer to the side end than that will cover the interior-side surface of the pillar (pillar garnish).

In another preferred aspect, the invention may include a weather strip mounted to the pillar and overlapping with the side of the pillar garnish. Because the weather strip is made of soft rubber, the friction resistance applied to the end of the airbag during the inflation of the airbag is decreased.

According to another preferred embodiment of the present invention, a curtain airbag system includes a curtain airbag that deploys downward along the side of the interior of a vehicle; and a guide mechanism for a curtain airbag for guiding the longitudinal ends of the curtain airbag. The guide mechanism includes a guide member for a curtain airbag, extending vertically and mounted to a pillar of the vehicle; and a pillar garnish mounted to the pillar and covering the guide member. The guide mechanism for a curtain airbag is a guide mechanism according to the invention.

DETAILED DESCRIPTION

Embodiments of the present invention will be specifically described with reference to the drawings.

FIG. 1is a schematic side view of a vehicle cabin equipped with a guide mechanism for a curtain airbag according to an embodiment of the present invention,FIG. 1(a) showing the curtain airbag in an uninflated condition andFIG. 1(b) showing the curtain airbag in an inflated condition;FIG. 2(a) is a sectional view taken along line II—II inFIG. 1(a);FIG. 2(b) is a sectional view of a state in which a connecting strap is passing through the cross section ofFIG. 2(a); andFIG. 3is a perspective view of a curtain airbag and a guide rod.

In the embodiment, a curtain airbag1is disposed from an A-pillar2A of a car to a roof side2R in a vertically long thin folded condition. The rear of the curtain airbag1extends forward relative to a C-pillar2C. Symbol2B denotes a B-pillar. The curtain airbag1starts to inflate with gas from an inflator3in the event of a side crash or turnover of the car to deploy downward relative to the car body along the side of the interior such as a door, the pillars2A,2B, and2C.

AsFIG. 3shows, the curtain airbag1has projections4at the upper rim. The projections4are fastened to the roof side2R with fasteners5such as bolts or screws. The front end of the curtain airbag1is fastened to the A-pillar2A.

The automobile C-pillar2C has a guide rod7serving as a guide member for guiding the rear end of the curtain airbag1along the C-pillar2C when the curtain airbag1inflates downward relative to the car body along the C-pillar2C. The guide rod7extends vertically relative to the car body along the C-pillar2C.

The guide rod7extends over the whole moving range or at least part of the end of the curtain airbag1from the state in which the curtain airbag1is folded until a state in which it is fully deployed downwardly.

The curtain airbag1has a connecting strap6that extends from the rear backwardly, the connecting strap6being latched around the guide rod7.

The guide rod7is composed of a rod, the upper end and the lower end being fixed to the C-pillar2C with bolts8. The intermediate portion of the guide rod7is bent in crank shape, thereby forming a mooring section7aof the connecting strap6. The mooring section7aacts as a stopper for preventing the connecting strap6from retracting upward relative to the mooring section7a.

The guide rod7is a predetermined distance apart from an interior-side surface2fof the C-pillar2C as a whole, except the upper and lower ends.

A-pillar garnish9is disposed to cover the interior-side surface of the C-pillar2C. The pillar garnish9has a substantially-U shape having a main plate9asubstantially parallel to the interior-side surface2fof the C-pillar2C and side plates9band9cthat uprise from the main plate9atoward the C-pillar2C. The side plate9bis located near the end of the C-pillar2C adjacent to the door. The distance D between the rim9eof the side plate9badjacent to the C-pillar2C and the interior-side surface2fof the C-pillar2C is shown inFIG. 2(a). The distance D is defined as the distance between line L that passes the rim9eand is parallel to the interior-side surface2fand the interior-side surface2f.

According to the embodiment, the central axis7cof the guide rod7is positioned on the line L or nearer to the interior-side surface2fthan that. This makes the distance between the central axis7cand the interior-side surface2fequal to or shorter than the distance D between the rim9eand the interior-side surface2f.

AsFIG. 2shows, a weather strip10is mounted to the C-pillar2C. The weather strip10has a clamp10amade of a pair of parallel pieces. The clamp10aholds the flange of the C-pillar2C in between, so that the weather strip10is secured to the C-pillar2C.

The weather strip10has a lip10bthat projects toward the interior, the lip10boverlapping with the side plate9bof the pillar garnish9.

A pillar garnish provided to the A-pillar2A and a pillar garnish provided to the roof side2R cover the curtain airbag1, which are not shown.

In the guide mechanism for the curtain airbag with such a structure, when the inflator3is activated in a side crash or a turnover of a vehicle, the curtain airbag1starts to inflate. The curtain airbag1pushes open the A-pillar garnish and the roof side garnish or breaks open them along a previously-provided fragile line to deploy downward along the side of the interior. In the rear of the curtain airbag, upon the deployment, the connecting strap6moves along the guide rod7, and finally, the curtain airbag1reaches the lower part of the guide rod7, as shown inFIG. 1(b), so that the lower rim of the curtain airbag1comes in a fully tensioned condition. The inflated curtain airbag1receives an occupant to absorb the impact and prevents the occupant from being thrown out of the car.

Referring toFIG. 2(b), the connecting strap6of the curtain airbag1moves downward along the guide rod7such that it pushes aside the lip10bof the weather strip10. In this case, the connecting strap6sometimes slides relative to the rim9eof the pillar garnish9; however, since the central axis7cof the guide rod7is on the line L or nearer to the interior-side surface2fthan that, the friction between the connecting strap6and the rim9eis significantly low. Therefore, the connecting strap6moves smoothly along the guide rod7, so that the curtain airbag1inflates quickly. Also, this eliminates the necessity for a high-output inflator as the inflator3.

The embodiment described above is an example of the invention and other modifications may be made. For example, while the aforesaid embodiment is constructed such that the curtain airbag1is connected to the guide rod7with the connecting strap6, the body of the curtain airbag may be connected to the guide rod. The guide rod may be any other guide members.

According to the embodiment, the distance between the central axis7cof the guide rod7and the interior-side surface2fis equal to or shorter than the distance D between the rim9eof the pillar garnish and the interior-side surface2f, from the upper end to the lower end of the guide rod7. According to the invention, however, the distance between the central axis7cof the guide rod7and the interior-side surface2fmay be equal to or shorter than the distance D between the rim9eof the pillar garnish and the interior-side surface2f, only in at least part between the upper end and the lower end of the guide rod7. For example, the distance between the central axis7cof the guide rod7and the interior-side surface2fmay be longer than the distance D between the rim9eof the pillar garnish and the interior-side surface2f, at the lower part of the guide rod7, and the lower part of the guide rod7may be arranged nearer to the interior than the end of the pillar garnish.

According to the embodiment, although the guide member (guide rod) is mounted to the C-pillar, the guide member may be mounted to any other pillars (such as a B-pillar or a D-pillar).

According to the embodiment, asFIG. 2shows, the guide rod7is a hollow tube. According to the invention, however, the guide rod may be a solid rod like a guide rod7A ofFIG. 4(a). Both the guide rod7ofFIG. 2and the guide rod7A ofFIG. 4(a) are circular in section; however, according to the invention, the cross section of the guide rod is not limited to the circle and may be any other shapes. For example, the cross section of the guide rod may be a rectangle like a guide rod7B ofFIG. 4(b) or a polygon such as a hexagon like a guide rod7C ofFIG. 4(c), or alternatively, it may be an ellipse like a guide rod7D ofFIG. 4(d).

According to the invention, the material of the guide rod is not particularly limited and various materials such as metal and synthetic resins may be used.

As described above, according to the invention, the friction between the curtain airbag and the pillar garnish is decreased, so that the curtain airbag can inflate quickly.

The priority applications, Japanese Patent Application No. 2003-191229, filed on Jul. 3, 2003, and Japanese Patent Application No. 2003-068459, filed Mar. 13, 2003, are hereby incorporated by reference herein in their entireties.