Improving photofermentative hydrogen production through metabolic engineering and DOE (Design of Experiments)

Currently, renewable and environmentally friendly biofuels are under intensive study due to increasing health concerns and diminishing fossil fuels. H2 is one of the most promising candidates due to its unique characteristics, such as a high energy density and low to non-existent generation of pollutants. One attractive way to produce H2 is through photosynthetic bacteria which can capture light energy to drive H2 production with their nitrogenase system. The major aim of this study was to improve H2 yield of the purple non-sulfur photosynthetic bacteria using a combination of metabolic engineering and design of experiments.       One hypothesis was that H2 yield could be improved by redirection of Calvin-Benson-Bassham cycle flux to the nitrogenase system which catalyzes the reduction of protons to H2. Thus, a PRK, phosphoribulose kinase, knock out mutant of Rhodobacter capsulatus JP91 was created. Analysis of growth with different carbon sources showed that this mutant could only grow in acetate medium without, however, producing any H2. A spontaneous mutant, YL1, was recovered which retained the original cbbP (encoding PRK) mutation, but which had gained the ability to grow on glucose and produce H2.  A study of H2 production under different illumination levels showed that the yield of YL1 was 20-40% greater than the wild type JP91 strain.  However, there was no appreciable improvement of the H2 production rate. A kinetic study showed that growth and hydrogen production are strongly linked with electrons from glucose being mostly directed to H2 production and biomass formation. Under low to intermediate light intensities, the production of organic acids was significant, suggesting further improvement of H2 yield is possible by process optimization.       In a related series of experiments, another spontaneous mutant, YL2, which has a similar phenotype to YL1, was tested for growth in ammonium-containing media. The results showed that YL2 could only grow with acetate as carbon source, again, without producing any H2. Prolonged incubation in media not supporting growth of YL2 enabled the isolation of two interesting secondary spontaneous mutants, YL3 and YL4. Western blot analysis showed that both strains had constitutive nitrogenase expression under a range of ammonium concentrations. The genomes of YL2, YL3 and YL4 were sequenced in order to find the mutations responsible for this phenomenon. Interestingly, mutations of nifA1 and nifA2 were found in both YL3 and YL4. It is likely that a conformational change of NifA alters the protein-protein interaction between NifA and PII proteins (such as GlnB or GlnK), enabling it to escape regulation by ammonium and thus to be capable of activating nitrogenase transcription in the presence of ammonium. It is not clear how the synthesized nitrogenase is able to maintain its activity since in theory it should also be subject to posttranslational regulation by ammonium. Further evidence could be obtained by studying the transcriptome of YL3 and YL4. An initial study of H2 production by YL3 and YL4 showed that they are capable of much greater hydrogen production than JP91 in ammonium medium, which opens the door for future studies with these strains using ammonium-containing wastes as substrates.      Finally, the biological reformation of ethanol to H2 with the photosynthetic bacterium, Rhodopseudomonas palustris CGA009 was examined. Ethanol production with microbial fermentation using renewable resources has been treated as a mature technique. However, most studies of the reformation of ethanol to H2 have focused on chemical steam reforming, which usually requires a high energy input and results in toxic gas emission. Thus biological reformation of ethanol to H2 with photosynthetic bacteria, which can capture light to meet the energy requirement of this reaction, seems to be more promising. A previous study had demonstrated hydrogen production from ethanol, however, the yield or the duration of this reaction were not examined. A RSM (response surface methodology) analysis was carried out in which three key factors, light intensity, ethanol and glutamate concentrations were varied.  Our results showed that nearly 2 moles of H2 could be obtained from one mole of ethanol, 33% of what is theoretically possible.

Keyphrases: Mutant PRK, Purple non-sulfur photosynthetic bacterium, Calvin-Benson-Bassham cycle, Metabolic engineering, PRK mutant, YL1, YL2, YL3 and YL4, Kinetics study, H2 yield and volumetric production rate, Electron allocation analysis, Nitrogenase transcription, Genome sequencing, NifA1 and NifA2, Biological reformation, Response surface methodology