Carboxydothermus hydrogenoformans comme catalyseur biologique pour la conversion du monoxyde de carbone en hydrogène simultanément a la minéralisation de calcium et phosphate

Gasification is today one of the most promising strategies to recover energy from waste. This thermo-chemical technology allows a 95% weight reduction of the input and generates inorganic inert ashes as well as a synthesis gas (syngas). Syngas is a gaseous fuel mainly composed of carbon monoxide (CO), hydrogen (H2) and carbon dioxide (CO2). Syngas can be burned to produce heat and electricity. It is also the building block of many high added- value products ranging from ethanol to ammonia and pure hydrogen. Downstream applications of syngas production will depend on its heating value, which is determined by its content in H2. Upgrading the H2 content in syngas is performed by the water-gas shift (WGS) reaction, widely utilized during methane reforming for hydrogen production. During the WGS reaction CO is converted to H2 and CO2 according to: CO + H2O → CO2 + H2. This process is achieved using a metallic catalyst in a heterogeneous gas-phase reaction with CO and steam. The WGS reaction has so far been reserved for large-scale gasification plants and requires high capital and operational expenditures. Hence, smaller scale plants that process low-grade materials (biomass, waste, sludge...), would not have access to such technology. The only possible outcome with the synthesis gas (syngas) produced and which generally has a poor heating value, is to generate heat or at best, electricity. In order to offer small plants access to the WGS reaction and to a higher range of products from their syngas, an alternative to the expensive and energy-intensive established catalyst-based WGS is here considered, such as extreme-thermophilic microbial processes carried out by hydrogenogens. The goal of this thesis was to use Carboxydothermus hydrogenoformans, a thermophilic carboxydotrophic hydrogenogenic bacterium as a biological catalyst for the WGS reaction. This was done by characterizing the impact of a growth-associated biomineralization phenomenon on H2 production and assessing the feasibility and limitations of using the strain in a bioreactor. First, characterization of the predominant inorganic phase when Carboxydothermus hydrogenoformans was inoculated in the DSMZ medium revealed the biomineralization of two crystalline CaP phases. The X-ray diffractometry peaks and Fourier transform infrared spectroscopy spectrum of this biphasic material consistently showed features characteristic of Mg-whitlockite, whereas transmission electron microscopy analysis showed the existence of hydroxyapatite-like nanorods crystals. In both cases, the mode of biomineralization appears to be biologically induced rather than biologically controlled. The impact of the endogenous CaP precipitate on CO mass transfer and H2 production was thus assessed and compared to a medium where no precipitation was observed. In the DSMZ medium, the apparent KLa (0.22 ±0.005 min-1) and H2 production yield (89.11 ±6.69%) were higher than the ones obtained in the modified medium (0.19 ±0.015 min-1 and 82.60 ±3.62% respectively). The presence of the precipitate had no impact on C. hydrogenoformans CO uptake. Overall, the CaP precipitate offers a novel strategy for gas-liquid mass transfer enhancement using CO hydrophobic properties. Second, the conversion of CO into H2 by C. hydrogenoformans was investigated and optimized in a 35 L gas-lift reactor. Upon all operational conditions, the ratio of gas recirculation over CO feed flow rates (QR:Qin) was the major parameter that impacted both biological activity and volumetric gas-liquid mass transfer. The CO conversion performance of the gas lift reactor was kinetically limited over a QR:Qin ratio of 40, and mass transfer limited below that ratio, resulting in a maximum conversion efficiency of 90.4±0.3% and a biological activity of 2.7±0.4 molCO· g–1VSS· day–1. Despite very promising results, CO conversion performance was limited by a low cell density, typical of C. hydrogenoformans planktonic growth. This limitation was found to be the most restrictive factor for higher CO loading rates. Results were compared to the performance of the strain inoculated in a hollow fiber membrane bioreactor where performance, despite the higher cell density and volumetric activity, was biokinetically limited, when not limited by gas–liquid mass transfer, membrane fouling and aging. To avoid any C. hydrogenoformans decay during potential CO shortages, growth of the bacterium on pyruvate as a sole carbon source was characterized. Interestingly, when grown simultaneously on pyruvate and CO, pyruvate consumption was initiated upon CO depletion. This was attributed to the inhibition of pyruvate oxidation by CO, making pyruvate the ideal candidate for an in-situ back-up system.

Keyphrases: CaP, Adsorption, Carboxydothermus hydrogenoformans, Pyruvate, Whitlockite, Hydroxyapatite, Biomineralization, Carbon monoxide, hydrogen, Mass transfer, Water-gas shift reaction