Dynamic Facility Location with Modular Capacities : Models, Algorithms and Applications in Forestry

Location decisions are frequently subject to dynamic aspects such as changes in customer demand. Often, flexibility regarding the geographic location of facilities, as well as their capacities, is the only solution to such issues. Even when demand can be forecast, finding the optimal schedule for the deployment and dynamic adjustment of capacities remains a challenge. In this thesis, we focus on multi-period facility location problems that allow for dynamic capacity adjustment, in particular those with complex cost structures. We investigate such problems from different Operations Research perspectives, presenting and comparing several mixed-integer programming (MIP) models, assessing their use in practice and developing efficient solution algorithms. The thesis is divided into four parts. We first motivate our research by an industrial application, in which a logging company needs to locate camps to host the workers involved in forestry operations. We present a MIP model that allows for the construction of additional camps, the expansion and relocation of existing ones, as well as partial closing and reopening of facilities. The model uses particular capacity constraints that involve integer rounding on the left hand side. Economies of scale are considered on several levels of the cost structure. The usefulness of the model is assessed by two case studies. The second part introduces the Dynamic Facility Location Problem with Generalized Modular Capacities (DFLPG). The model generalizes existing formulations for several dynamic facility location problems and provides stronger linear programming relaxations than the specialized formulations. The model can address facility location problems where the costs for capacity changes are defined for all pairs of capacity levels, as it is the case in the previously introduced industrial problem. It is applied to three special cases: capacity expansion and reduction, temporary facility closing and reopening, and the combination of both. We prove dominance relationships between our formulation and existing models for the special cases. Computational experiments on a large set of randomly generated instances with up to 100 facility locations and 1000 customers show that our model can obtain optimal solutions in shorter computing times than the existing specialized formulations. Given the complexity of such models for large instances, the third part of the thesis proposes efficient Lagrangian heuristics. Based on subgradient and bundle methods, good quality solutions are found even for large-scale instances with up to 250 facility locations and 1000 customers. To improve the final solution quality, a restricted model is solved based on the information collected through the solution of the Lagrangian dual. Computational results show that the Lagrangian based heuristics provide highly reliable results, producing good quality solutions in short computing times even for instances where generic solvers do not find feasible solutions. Finally, we adapt the Lagrangian heuristics to solve the industrial application. Two different relaxations are proposed and compared. Extensions of the previous concepts are presented to ensure a reliable solution of the problem, providing high quality solutions in reasonable computing times.

Keyphrases: Dynamic facility location, Modular capacities, Mixed-integer programming, Lagrangian relaxation, Heuristics, Relaxation lagrangienne