Costing models for capacity optimization in Industry 4.0: Trade-off between used capacity and operational efficiency Additive Manufacturing of Electrodes for Desalination Additive Manufacturing of Electrodes for Desalination Additive Manufacturing of Electrodes for Desalination Additive Manufacturin

Under the concept of "Industry 4.0", production processes will be pushed to be increasingly interconnected, information based on a real time basis and, necessarily, much more efficient. In this context, capacity optimization goes beyond the traditional aim of capacity maximization, contributing also for organization’s profitability and value. Indeed, lean management and continuous improvement approaches suggest capacity optimization instead of maximization. The study of capacity optimization and costing models is an important research topic that deserves contributions from both the practical and theoretical perspectives. This paper presents and discusses a mathematical model for capacity management based on different costing models (ABC and TDABC). A generic model has been developed and it was used to analyze idle capacity and to design strategies towards the maximization of organization’s value. The trade-off capacity maximization vs operational efficiency is highlighted and it is shown that capacity optimization might hide operational inefficiency. Abstract Capacitive deionization (CDI) is an energy-efficient process for desalination of brackish (low-salinity) waters, and will be able to meet the freshwater demands of agriculture, industry, and potable water. One of the key challenges in widespread adoption of CDI is mechanical reliability of the electrodes manufactured by additive manufacturing processes. Mechanical reliability of electrodes depends on the optimal chemical composition of activated carbon-based electrode material. Traditional materials used for CDI electrodes are known to have adverse environmental effects from solvents such as N-Methyl-2-pyrrolidone (NMP) and Dimethyl sulfoxide (DMSO), and fluorine containing binders such as polyvinylidene difluoride (PVDF). In this paper we present (1) electrodes based on ‘green chemistry’ with reduced environmental impact, (2) stable chemical composition of electrodes with required mechanical reliability. We present the alternative CDI electrode composition using activated carbon, toluene as solvent, and polyvinyl butyral (PVB) as binder. We also mixed ion-exchange resins to produce composite electrode materials with toluene and PVB, which showed similar salt removal characteristics as composite electrodes with PVDF and NMP. Thus, the new electrode composition is a viable alternative for sustainable additive manufacturing of CDI electrodes with mechanical reliability and reduced environmental impact. Abstract Capacitive deionization (CDI) is an energy-efficient process for desalination of brackish (low-salinity) waters, and will be able to meet the freshwater demands of agriculture, industry, and potable water. One of the key challenges in widespread adoption of CDI is mechanical reliability of the electrodes manufactured by additive manufacturing processes. Mechanical reliability of electrodes depends on the optimal chemical composition of activated carbon-based electrode material. Traditional materials used for CDI electrodes are known to have adverse environmental effects from solvents such as N-Methyl-2-pyrrolidone (NMP) and Dimethyl sulfoxide (DMSO), and fluorine containing binders such as polyvinylidene difluoride (PVDF). In this paper we present (1) electrodes based on ‘green chemistry’ with reduced environmental impact, (2) stable chemical composition of electrodes with required mechanical reliability. We present the alternative CDI electrode composition using activated carbon, toluene as solvent, and polyvinyl butyral (PVB) as binder. We also mixed ion-exchange resins to produce composite electrode materials with toluene and PVB, which showed similar salt removal characteristics as composite electrodes with PVDF and NMP. Thus, the new electrode composition is a viable alternative for sustainable additive manufacturing of CDI electrodes with mechanical reliability and reduced environmental impact. responsibility of the Scientific Committee of NAMRI/SME. Abstract Capacitive deionization (CDI) is an energy-efficient process for desalination of brackish (low-salinity) waters, and will be able to meet the freshwater demands of agriculture, industry, and potable water. One of the key challenges in widespread adoption of CDI is mechanical reliability of the electrodes manufactured by additive manufacturing processes. Mechanical reliability of electrodes depends on the optimal chemical composition of activated carbon-based electrode material. Traditional materials used for CDI electrodes are known to have adverse environmental effects from solvents such as N-Methyl-2-pyrrolidone (NMP) and Dimethyl sulfoxide (DMSO), and fluorine containing binders such as polyvinylidene difluoride (PVDF). In this paper we present (1) electrodes based on ‘green chemistry’ with reduced environmental impact, (2) stable chemical composition of electrodes with required mechanical reliability. We present the alternative CDI electrode composition using activated carbon, toluene as solvent, and polyvinyl butyral (PVB) as binder. We also mixed ion-exchange resins to produce composite electrode materials with toluene and PVB, which showed similar salt removal characteristics as composite electrodes with PVDF and NMP. Thus, the new electrode composition is a viable alternative for sustainable additive manufacturing of CDI electrodes with mechanical reliability and reduced environmental impact. Abstract Capacitive deionization (CDI) is an energy-efficient process for desalination of brackish (low-salinity) waters, and will be able to meet the freshwater demands of agriculture, industry, and potable water. One of the key challenges in widespread adoption of CDI is mechanical reliability of the electrodes manufactured by additive manufacturing processes. Mechanical reliability of electrodes depends on the optimal chemical composition of activated carbon-based electrode material. Traditional materials used for CDI electrodes are known to have adverse environmental effects from solvents such as N-Methyl-2-pyrrolidone (NMP) and Dimethyl sulfoxide (DMSO), and fluorine containing binders such as polyvinylidene difluoride (PVDF). In this paper we present (1) electrodes based on ‘green chemistry’ with reduced environmental impact, (2) stable chemical composition of electrodes with required mechanical reliability. We present the alternative CDI electrode composition using activated carbon, toluene as solvent, and polyvinyl butyral (PVB) as binder. We also mixed ion-exchange resins to produce composite electrode materials with toluene and PVB, which showed similar salt removal characteristics as composite electrodes with PVDF and NMP. Thus, the new electrode composition is a viable alternative for sustainable additive manufacturing of CDI electrodes with mechanical reliability and reduced environmental impact.