Silicon, iron and titanium doped calcium phosphate-based glass reinforced biodegradable polyester composites as bone analogous materials

Bone defects resulting from disease or traumatic injury is a major health care problem worldwide. Tissue engineering offers an alternative approach to repair and regenerate bone through the use of a cell-scaffold construct. The scaffold should be biodegradable, biocompatible, porous with an open pore structure, and should be able to withstand the applied forces. Phosphate-based glasses (PGs) may be used as reinforcing agents in degradable composites since their degradation can be predicted and controlled through their chemistry. This doctoral dissertation describes the development and evaluation of PGs reinforced biodegradable polyesters for intended applications in bone augmentation and regeneration. This research was divided into three main objectives: 1) Investigating the composition dependent properties of novel PG formulations by doping a sodium-free calcium phosphate-based glass with SiO2, Fe2O3, and TiO2. Accordingly, (50P2O5-40CaO- xSiO2-(10-x)Fe2O3, where x = 10, 5 and 0 mol. %) and (50P2O5-40CaO-xSiO2-(10-x)TiO2 where x = 10, 7, 5, 3 and 0 mol. %) formulations were developed and characterised. SiO2 incorporation led to increased solubility, ion release, pH reduction, as well as hydrophilicity, surface energy, and surface polarity. In contrast, doping with Fe2O3 or TiO2 resulted in more durable glasses, and improved cell attachment and viability. It was hypothesised that the presence of SiO2 in the TiO2-doped formulations could up-regulate the ionic release from the PG leading to higher alkaline phosphatase activity of MC3T3-E1 cells. 2) Incorporating Si, Fe, and Ti doped PGs as fillers, either as particulates (PGPs) or fibres (PGFs), into biodegradable polyesters (polycaprolactone (PCL) and semi-crystalline and amorphous poly(lactic acid) (PLA and PDLLA)) with the aim of developing degradable bone analogous composites. It was found that PG composition and geometry dictated the weight loss, ionic release, and mechanical properties of the composites. It was also hypothesised that a potential reaction between Si and the ester bond led to the formation of carboxylate by-products resulting in a lower molecular weight polymer, thus affecting the mechanical properties of the composites. Cytocompatibility assessment with MC3T3-E1 preosteoblasts showed that these composites were cytocompatible, and cell alignment along the PGFs was observed possibly due to their favourable ionic release properties. 3) Investigating the solid-state foaming using carbon dioxide (CO2) of PDLLA-PGP composites with up to 30 vol.% filler content. While PDLLA foams resulted in 92% porosity, the porosity of the composites ranged between 79 and 91% which decreased with PGP content. In addition, a reduction in pore size was observed with increasing PGP content; however, the pore size maintained its range of 200-500 µm in all composite foams, suitable for bone tissue engineering applications. The percentage of open pores increased significantly with PGP content (up to 78% at 30 vol.% PGP). Compressive strength and modulus of PDLLA-PGP foams…