Metal-Polymer Hybrid Materials for Flexible Transparent Conductors

The field of organic electronics, till recently a mere research topic, is currently making rapid strides and tremendous progress into entering the mainstream electronics industry with several applications and products such as OLED televisions, curved displays, wearable devices, flexible solar cells, etc. already having been commercialized. A major component in these devices, especially for photovoltaic applications, is a transparent conductor used as one of the electrodes, which in most commercial applications are highly doped wide bandgap semiconducting oxides also called Transparent Conducting Oxides (TCOs). However, TCOs exhibit inherent disadvantages such as limited supply, brittle mechanical properties, expensive processing that present major barriers for the more widespread economic use in applications such as flexible transparent conductors, owing to which suitable alternative materials are being sought. In this context we present two approaches in realizing alternative TCs using metal-polymer hybrid materials, with high figures of merit that are easily processable, reasonably inexpensive and mechanically robust as well. In this context, our first approach employs laminated metal-polymer photonic bandgap structures to effectively tune optical and electrical properties by an appropriate design of the material stack, factoring in the effect of the materials involved, the number of layers and layer properties. We have found that in the case of a four-bilayer Au/polystyrene (Au|PS) laminate structure, an enhancement in optical transmittance of ∼ 500% in comparison to a monolithic Au film of equivalent thickness, can be achieved. The high conductivity (∼ 10 Ω−1cm−1) of the metallic component, Au in this case, also ensures planar conductivity; metallic inclusions in the dielectric polymer layer can in principle give rise to out-of-plane conductivity as well enabling a fully functional TC. Such materials also have immense potential for several other applications owing to the sensitivity of this resonant tunneling effect, such as optical filters, optical power limiters, antireflection coatings, electrochromic devices, to name a few. Our second approach to realizing an alternative flexible TC is based on random networks of Ag-NWs and their composites with various polymers that are electrically conducting or insulating. While considered a highly promising material system with a potential to replace commercially used TCOs like ITO, the high variability in films of Ag-NWs fabricated from solutions is however a major issue for scalability and reproducibility. This variability can in turn be attributed partly to NW dispersion instability, which can be addressed by the use of polymer additives and modified solution chemistries. In preparing such composites, considerable attention has been given to the use of conducting polymers like PEDOT:PSS which can contribute to charge transport as well. We present here a systematic approach to obtaining quantifiably uniform, highly transparent and conducting films in a reproducible manner, with composites of Ag-NWs with both conducting (PEDOT:PSS) and nonconducting polymers (like PSS and PVA), demonstrating the effectiveness of such an approach. While Ag-NW films spun cast from solution show good electrical conductivity (∼2-50 Ω/ ) and high transparency (∼ 70-90%), they also show high variability (∼15-20% in RSheet and NW coverage) and poor reproducibility. AgNW/polymer composites, on the other hand, show similar electrical and optical properties with high figures of merit but with lower variability and greater uniformity (<5% variation in RSheet and NW coverage). The composite films also show remarkable retention of electrical conductivity even after several cycles of mechanical flexing, further justifying the use of polymer-stabilized networks and paving the way for greater control and ease in processing transparent, conducting and flexible films for novel devices. The Ag-NWs based TCs were also incorporated in organic solar cell devices to test for their efficacy in an application and their performances were compared to that of control cell devices having ITO as the TC electrode. We found that performances of Ag-NW/polymer composites, particularly those of PEDOT:PSS were comparable to ITO-based solar cells, with power conversion efficiencies ∼ 3%, thus demonstrating the effectiveness in using these TCs in potential commercial applications such as solar cells, OLEDs, displays, etc.