A new methodology to analyze the functional and physical architecture of existing products for an assembly oriented product family identification Large strain extrusion machining of magnesium alloys for biomedical applications Large strain extrusion machining of magnesium alloys for biomedical appli

In today’s business environment, the trend towards more product variety and customization is unbroken. Due to this development, the need of agile and reconfigurable production systems emerged to cope with various products and product families. To design and optimize production systems as well as to choose the optimal product matches, product analysis methods are needed. Indeed, most of the known methods aim to analyze a product or one product family on the physical level. Different product families, however, may differ largely in terms of the number and nature of components. This fact impedes an efficient comparison and choice of appropriate product family combinations for the production system. A new methodology is proposed to analyze existing products in view of their functional and physical architecture. The aim is to cluster these products in new assembly oriented product families for the optimization of existing assembly lines and the creation of future reconfigurable assembly systems. Based on Datum Flow Chain, the physical structure of the products is analyzed. Functional subassemblies are identified, and a functional analysis is performed. Moreover, a hybrid functional and physical architecture graph (HyFPAG) is the output which depicts the similarity between product families by providing design support to both, production system planners and product designers. An illustrative example of a nail-clipper is used to explain the proposed methodology. An industrial case study on two product families of steering columns of thyssenkrupp Presta France is then carried out to give a first industrial evaluation of the proposed approach. © Elsevier Peer-review under responsibility of the scientific committee of the 28th CIRP Design Conference 2018. Abstract Recently, magnesium alloys are attracting more and more attention as degradable materials for manufacturing temporary biomedical devices, although their rapid degradation in physiological environment limits their clinical applications to a great extent. Different Severe Plastic Deformation (SPD) processes have been recently applied to magnesium alloys in order to improve the surface integrity, which is directly correlated to their corrosion resistance. The current study investigates the possibility of exploiting Large Strain Extrusion Machining (LSEM) as a processing route to increase corrosion resistance of magnesium alloys for biomedical applications. Different cooling conditions and cutting speeds were adopted during LSEM and their effects on the surface integrity and corrosion resistance on both the machined workpiece and obtained chips were studied. For the first time, liquid nitrogen was used as cooling medium in LSEM and its effect was properly investigated. Results showed that LSEM, regardless of the adopted cutting parameters, is an effective method to obtain a workpiece with improved functional performances. Similar results pertain to the chips, but a careful choice of process parameters is even more mandatory than in the case of the workpiece. were applied during LSEM of AZ61 and their effects on the surface integrity and corrosion behavior of both the machined workpiece and the LSEM-ed chips were investigated. Results show that cryogenic cooling can be efficiently applied to the Abstract Recently, magnesium alloys are attracting more and more attention as degradable materials for manufacturing temporary biomedical devices, although their rapid degradation in physiological environment limits their clinical applications to a great extent. Different Severe Plastic Deformation (SPD) processes have been recently applied to magnesium alloys in order to improve the surface integrity, which is directly correlated to their corrosion resistance. The current study investigates the possibility of exploiting Large Strain Extrusion Machining (LSEM) as a processing route to increase corrosion resistance of magnesium alloys for biomedical applications. Different cooling conditions and cutting speeds were adopted during LSEM and their effects on the surface integrity and corrosion resistance on both the machined workpiece and obtained chips were studied. For the first time, liquid nitrogen was used as cooling medium in LSEM and its effect was properly investigated. Results showed that LSEM, regardless of the adopted cutting parameters, is an effective method to obtain a workpiece with improved functional performances. Similar results pertain to the chips, but a careful choice of process parameters is even more mandatory than in the case of the workpiece.