Towards a Road Map for Mitigating the Rates and Occurrences of Long-Term Wellbore Leakage

Wellbore leakage, the seepage of natural gas through cement channels, casing annuli and behind the outermost casing string, is a problem reported across Canada. Wellbore leakage is a threat to the environment and public safety because of potential groundwater quality deterioration, contributions to greenhouse gas emissions and explosion risks if methane gas accumulates in inadequately ventilated areas. Leakage rates remain poorly quantified and remedial workovers are often challenging. Subsequent costs attributed to remedial workovers are often significant and present an economic strain on the industry as well as lost profit, reduced exploration and production and, therefore, foregone royalties. The purpose of this report has been to (1) identify persistent problems that result in wellbore leakage, (2) discuss potential approaches that appear to reduce the rates and occurrences of wellbore leakage, (3) describe methods for detecting and monitoring for wellbore leakage, and (4) discuss methods that have improved the efficiency of remedial workovers. Our motivation has been to outline the need for a Canadian Road Map for Wellbore Integrity that identifies future research and development (R&D) needs and identifies where the resources for such R&D might be found. Several key processes were identified that lead to the potential development of a leakage problem, working to either prevent the initial creation of an adequate cement seal or compromising the integrity of the cement sheath over time. The pathways produced by these processes include microannuli, channels and fractures due to poor mud removal, invasion by fluids during setting, stresses imposed by operations, cement shrinkage and casing corrosion. Intermediate-depth formations, i.e., non-commercial gas zones, are often found to be the source of the buoyant fugitive gases that migrate up these pathways. ‘Doing it right the first time’ – i.e., creating a robust seal during primary cementation – was uniformly agreed by industry and regulators to be the best approach for reducing leakage development over the operational and post-operational lifetime of a well. Even if an adequately sealed wellbore was achieved during primary cementation, there remains the possibility that a leakage problem may develop due to corrosion or cement shrinkage. Therefore, in addition to ‘doing it right the first time’, new cement formulations, wellbore designs and abandonment approaches are needed. Wellbore monitoring needs to be improved by adopting the use of newer technologies and undergoing more thorough subsurface monitoring. Remedial workovers require advances in source identification (such as enhanced acoustic logging technology and isotopic fingerprinting) and alternative-sealing materials. Wellbore leakage will likely only become worse with time as new wells are completed and old wells are abandoned. We recommend that a Canadian working group be established to develop a Road Map for Wellbore Integrity R&D to improve long-term wellbore integrity. Hydraulic fracturing is perceived as a threat by many in the public, however, we believe that this concern is misplaced. Because of the real issues associated with greenhouse gas emissions and possible groundwater quality deterioration, we believe the more significant issue affecting the social license of the oil and gas industry is long-term wellbore integrity.