40-W/mm Double Field-plated GaN HEMTs

Field plate technologies have dramatically raised the benchmarks of GaN-based high-electron-mobility transistors (HEMTs). Greater than 30 W/mm power density was demonstrated with gate-connected field plates'. The drawback of additional feedback capacitances added by the field plates was then addressed using source-termination, achieving 21dB large-signal gain and 20-W/mm power density at 4 GHz"l. Recently, multiple field plates were pursued for further improvements""v I. Here we present double field-plated GaN HEMTs with increased power density and robustness. The devices in this study consisted of a Cree HPSI SiC substrate, a 2-4 ptm thick insulating GaN buffer, a thin AlN interlayer and an Al0.26Gao. 74N barrier layer. The GaN buffer was doped with Fe for enhanced resistivity and the AlN interlay was included to achieve a high charge-mobility product without the complication of increasing the Al mole fraction of the top AlGaN layer. The device has a first field plate (FP1) integrated with the gate for both reduced gate resistance and elimination of electron trapping. The task of further tailoring the electric field and attaining a higher breakdown voltage is accomplished by a second field plate (FP2), placed on the drain side of the first field plate. FP2 is electrically connected to the source of the HEMT to minimize feedback capacitance. When designed properly, the double field-plated devices can offer a more optimal electric field distribution, improving performance and robustness. Targeting high-power operation at C band, the length of FP1 was set at LF1=0.3-0.5 ptm and FP2 at LF2=0.9-1.2 ptm. The SiN dielectric thickness under FP1 and FP2 was 100 nm and 200 nm, respectively. The device fabrication steps were similar to previous reports,"" except for the gate formation, where the integrated gate and FP1 were deposited on the SiN layer with a previously etched gate opening. Devices of four configurations were fabricated for a direct comparison. Device A had no field plate. Device B had double field plates, both connected to the gate. Device C had double field plates, FP, connected to the gate and FP2 connected to the source. Device D had a single field plate connected to the source. The gate length was about 0.55 ptm and gate-drain separation was 3.5 ptm. Typical devices showed -4 V pinch-off voltage and >1.2 A/mm full channel current. While circuit element extraction from S-parameters revealed practically the same current gain cut-off frequency of 30-35 GHz for the intrinsic devices, the maximum stable gains (MSG) varied based on the extrinsic parasitics. In particular, with LF1=0.3 pim and LF2=0.9 pim, MSG values at 10-GHz and 41 V for devices A, B, C and D were 15.6 dB, 11.2 dB, 16.7 dB and 17.1dB, respectively. It is expected that device B with both field plates connected to the gate has a high feedback capacitance, hence a much lower MSG than the non-field-pate device A. With FP2 connected to the source, however, device C actually exhibited higher MSG than the non-field-pate device. This is attributed to the Faraday shielding effect by the source field plate, which reduces the feedback capacitance. Although device D, with a single field plate connected to the source, showed 0.4-dB higher gain than device C, the less-optimum electric field distribution made it less robust and more prone to degradation at high operation voltages. Power measurements were performed with a load-pull system at 4 GHz. As intended, device C showed the best combination of output power, gain, power-added efficiency and robustness. A 246-pim-wide device with LF1=0.5 pim and LF2=1 . 2 pim was able to be biased at 135 V and achieved a continuous-wave (CW) power density of 41.4 W/mm, along with 16-dB associated gain and 60% PAE. This is a significant improvement over previous result of 32.2 W/mm, 14 dB associated gain and 54.8% PAE by single-field-plated GaN HEMTs. Initial reliability tests showed that the double-fieldplated device had no degradation after 100-hour RF operation at 80 V while generating CW output power of 25 W/mm. In summary, a double-field-plate structure has been developed to extend the performance limit of microwave GaN HEMTs. The first field plate offers a high gate conductance and prevents the onset of trapping; while the 2nd field plate maximizes operation voltage without additional feedback capacitances. 41.4 W/mm CW power density was obtained, establishing a new state-of-the-art for microwave devices.