Patent ID: 6524033
Filing Date: 2003-02-25
Classification: B23B,Y10T

Abstract:
A method of creating panels, comprising the steps of:providing a bench having a top surface, a front edge, a side edge perpendicular to the front edge, two rows of registration apertures disposed in parallel with one another and generally following the front edge and the side edge, and a square grid of apertures disposed over at least a portion of the top surface; disposing a work piece on the bench; providing a registration block having a lower registration pin and an upper registration pin; disposing the lower registration pin into the registration aperture of the bench to align the work piece to the bench; disposing a selection template having a plurality of apertures proximate the work piece, wherein the selection template is registered to the bench by disposing the upper registration pin within one of the apertures of the selection template; marking a desired location for a newly formed aperture within the work piece; disposing a main drilling template having a plurality of apertures proximate the selection template, wherein the main drilling template is registered to the bench by disposing the upper registration pin within the aperture of the main drilling template; providing a plunge router equipped with a template grid bushing; creating the newly formed aperture within the work piece at the desired locations with the plunge router.