Patent ID: 8277597
Filing Date: 2012-10-02
Classification: H01L

Abstract:
1. A method of bonding a high heat conductive insulating resin to a heat sink on which a semiconductor element is soldered so that the high heat conductive insulating resin is interposed between a heat sink and a cooler, the heat sink being to be provided in a power module, the method comprising: a fixing step of fixing the heat sink with a hollow jig; a placing step of placing the heat sink fixed with the hollow jig onto a sheet-like high heat conductive insulating resin bonded to the cooler in advance, to create a hermetically closed space; and a bonding step of reducing pressure in the hermetically closed space to create a negative pressure around bonded portions of the heat sink and the sheet-like high heat conductive insulating resin and heating the sheet-like high heat conductive insulating resin to bond the sheet-like high heat conductive insulating resin to the heat sink, wherein the fixing step includes horizontally fixing the heat sink with the hollow jig to hold the heat sink between internal surfaces of the hollow jig, the placing step includes making the hollow jig adsorb the cooler through an opening formed in an end of the hollow jig to create the hermetically closed space defined by the heat sink, the cooler, and the hollow jig, and the bonding step includes evacuating air from the hermetically closed space through a hole formed in the internal surfaces of the hollow jig to create a negative pressure around the bonded portions.