Patent ID: 7516538
Filing Date: 2009-04-14
Classification: G11B,Y10T

Abstract:
1. A method of manufacturing a magnetic head for perpendicular magnetic recording, the magnetic head comprising: a medium facing surface that faces toward a recording medium; a coil for generating a magnetic field corresponding to data to be written on the recording medium; a pole layer including a track width defining portion having an end face located in the medium facing surface, the pole layer allowing a magnetic flux corresponding to the field generated by the coil to pass therethrough, and generating a write magnetic field for writing the data on the recording medium through the use of a perpendicular magnetic recording system; and a substrate on which the pole layer and the coil are stacked, wherein; the end face of the track width defining portion located in the medium facing surface has a first side close to the substrate; a second side located opposite to the first side; a third side connecting an end of the first side to an end of the second side; and a fourth side connecting the other end of the first side to the other end of the second side; the second side defines a track width; and the pole layer is made of a magnetic alloy including any of cobalt, iron and nickel, the method comprising the steps of: forming an underlying layer in a region in which the track width defining portion is to be disposed, the underlying layer being made of a material whose etching rate of ion beam etching is higher than that of the magnetic alloy used to make the pole layer; forming a magnetic layer including a portion to be etched that has two side surfaces and that will be formed into the track width defining portion by making the side surfaces sloped through etching, the magnetic layer being designed to be the pole layer by etching the side surfaces of the portion to be etched, wherein the magnetic layer is formed such that the portion to be etched is disposed on the underlying layer; etching the side surfaces of the portion to be etched by ion beam etching so that the magnetic layer is formed into the pole layer and so that the end face of the track width defining portion located in the medium facing surface has a width that decreases as a distance from the first side decreases; forming the coil; and patterning the underlying layer by etching the underlying layer through the use of the magnetic layer as a mask, the step of patterning being performed after the step of forming the magnetic layer and before the step of etching the side surfaces of the portion to be etched, wherein, after the step of etching the side surfaces of the portion to be etched, a maximum width of a portion of the underlying layer taken in the medium facing surface is smaller than a minimum width of the pole layer taken in the medium facing surface.