Patent ID: 6678941
Filing Date: 2004-01-20
Classification: B82Y,G11B,Y10T

Abstract:
A method for manufacturing a thin film magnetic head comprising a recording pole portion including a first pole portion, a gap film adjacent to the first pole portion and a second pole portion having a first magnetic film and a second magnetic film, the first magnetic film being adjacent to the gap film and having a higher saturated magnetic flux density than the second magnetic film, the second magnetic film being adjacent to the first magnetic film, comprising the steps of:forming the first magnetic film on the gap film, forming a mask having a primary pattern larger than a definitive pattern of the first magnetic film on the first magnetic film, forming the first magnetic film into the primary pattern by removing a part of the first magnetic film which is not covered with the mask, removing the mask, forming a plate underfilm on the first magnetic film having the primary pattern and the gap film, forming, on the plate underfilm, the frames to be used in the frame-plating method for the second magnetic film so as to be separated, on the first magnetic film, in a track direction parallel to a surface of the first magnetic film and cover both edges of the primary pattern of the first magnetic film and a part of the gap film around the edges, sticking a plate film to be the second magnetic film on a part of the plate underfilm which is not covered with the frames, removing a part of the plate underfilm exposed after removing the frames, forming a mask to cover the first and second magnetic films after removing the plate underfilm, removing a part of the plate film and plate underfilm which is not covered with the mask, and etching the first magnetic film into the definitive pattern through the second magnetic film as a mask after removing the mask.