Patent ID: 6647616
Filing Date: 2003-11-18
Classification: H01L,H05K,Y10T

Abstract:
A bump bonding unit with tray storage and tray feeding apparatuses comprising:a first tray storing and feeding apparatus having: a first compartment for storing and feeding loading trays stored in a stack and accommodating IC chips prior to a bump bonding operation; a second compartment for storing a stack of a first set of empty trays; a chip loading location for receiving one of said loading trays; and a first tray carrier that extracts a lowermost loading tray from the first compartment and transports the extracted lowermost loading tray to the chip loading location where the tray is emptied, and that transports said emptied tray from the chip loading location to the second compartment where said emptied tray becomes the lowermost tray in the stack of the first set of empty trays; a second tray storing and feeding apparatus having: a third compartment for storing loaded trays that have the IC chips with a bump formed thereon; a fourth compartment for storing a second set of empty trays; a chip unloading location for receiving the IC chips with a bump formed thereon; and a second tray carrier that extracts a lowermost empty tray from the fourth compartment and transports the extracted lowermost empty tray to the chip unloading location, and that transports a loaded tray that has been loaded with the IC chips that have had a bump formed thereon from the chip unloading location to the third compartment where said tray becomes the lowermost tray in the stack of loaded trays with IC chips with a bump formed thereon; and a transfer head that picks up one of the IC chips from a tray at the chip loading location and transfers the picked-up IC chip to a bonding location, and picks up the bonded IC chip oh which a bump has been formed thereon at the bonding location and transfers the bonded IC chip to the loaded tray at the chip unloading location; wherein each of said first, second, third, and fourth compartments comprise: a tray storage section; a vertical tray carrier that is movable up and down under the tray storage section and supports a stack of trays in the tray storage section, and said vertical tray carrier dispenses a lowermost tray from the tray storage section to a prescribed position, said vertical tray carrier further movable laterally beneath the tray storage section to a second position; a tray receiver disposed at the tray storage section including a mechanism adapted to close the tray receiver onto first and second sides of a tray to engage with a lower face of the tray stored in the tray storage section and to open said tray receiver by disengaging with the lower face of the tray to thereby release the tray from the tray storage section with an upward movement of the tray carrier; and a tray holder at the storage section including a mechanism, adapted to close the tray holder to support a tray being received by the tray receiver by clamping the tray holder against the first and second sides of the tray, and to open the tray holder to release the tray.