Patent ID: 6616871
Filing Date: 2003-09-09
Classification: B29C

Abstract:
A method of controlling the filling of molten resin into a die cavity of an injection molding machine die, comprising:prior to an actual molding operation, determining a reference waveform modeling the appropriate injection speeds during a filling of a particular injection molding die, the waveform to be later used during an actual injection process to control injection speed, the reference waveform being obtained by sampling during a trial filling of molten resin into the die cavity of the die being modeled while controlling injection speed and thereafter, controlling a filling pressure while not exceeding a predetermined value; storing the reference waveform which represents a profile of appropriate injection speeds over an entire filling process when a quality product can be stably obtained into a storage medium for later use during actual injection molding operations; after storing the reference waveform, carrying out actual injection molding including filling the molten resin into the die cavity by controlling the injection speed according to the reference waveform over the entire filling of the die; and detecting the filling pressure and providing an alarm when the filling pressure exceeds a predetermined upper preset pressure, the predetermined upper preset pressure being the sum of a preset target pressure based on the reference waveform and an upper allowable limit.