Patent ID: 7648618
Filing Date: 2010-01-19
Classification: B82Y,C01B,D01F,Y10S

Abstract:
1. A method for refining carbon nanotubes, the method comprising: dispersing unrefined carbon nanotubes, which contain impurities including nonfibrous carbons and metal catalysts, into a dielectric liquid containing a surface active agent; causing carbon nanotubes to precipitate out of the dielectric liquid when the dielectric liquid is left at rest so as to separate the carbon nanotubes from the nonfibrous carbons and metal catalysts based solely on the differences between the rates of sedimentation of the carbon nanotubes, nonfibrous carbons and metal catalysts by applying an electric field having an intensity of 1 to 15 kV/cm to the dielectric liquid to cause the unrefined carbon nanotubes in the dielectric liquid to electrostatically bond end to end with one another in a direction parallel to the direction of the electric field such that the size of the carbon nanotubes bonded together is greater than the size of the nonfibrous carbons in the dielectric liquid and the bonded carbon nanotubes fall through the dielectric liquid at a rate that is faster than the rate at which the nonfibrous carbons fall through the dielectric liquid but slower than the rate at which the metal catalysts fall through the dielectric liquid so as to form a three-layer sediment having a bottom layer of metal catalysts, an intermediate layer of carbon nanotubes formed above the layer of metal catalysts and a top layer of nonfibrous carbons formed above the layers of metal catalysts and carbon nanotubes, wherein the causing carbon nanotubes to precipitate out of the dielectric liquid is performed within a container provided with a drain pipe; removing, after formation of the three-layer sediment, the dielectric liquid and the layer of nonfibrous carbons, wherein the removing the dielectric liquid is conducted only after the formation of the three-layer sediment by opening a faucet of the drain pipe to drain the dielectric liquid through the drain pipe; and collecting the precipitated carbon nanotubes after the dielectric liquid and the layer of nonfibrous carbons have been removed.