Patent ID: 7510620
Filing Date: 2009-03-31
Classification: B29C,B29L,Y10T

Abstract:
1. A process for laser welding resinous members, the process comprising the steps of: overlapping a transparent resinous member on an absorptive resinous member, the transparent resinous member having a first predetermined shape, and comprising a part including a strip-shaped first weld surface, at least the part formed of a transparent resin allowing a laser beam to transmit therein, the absorptive resinous member having a second predetermined shape, and comprising a part including a strip-shaped second weld surface to be welded to the first weld surface, at least the part formed of an absorptive resin which absorbs the laser beam; and irradiating the transparent resinous member with the laser beam, thereby welding an interface between the first weld surface of the transparent resinous member and the second weld surface of the absorptive resinous member as a strip shape, the interface having a weld line welded as a strip shape and comprising curved and linear parts neighboring with each other, including an inner linear part and an outer linear part, and a circular laser spot in the weld line having a diameter corresponding to a weld width of the weld line, with a first tangent of the laser spot along the outer linear part comprising a major-curvature-radius curved part intervening between the outer linear parts and a second tangent line along the inner linear part comprising a minor-curvature-radius curved part intervening between the inner linear parts, and energy averaging means equalizes the energy of the laser beam across the weld width of the weld line at the curved parts by averaging the energy of the laser beam acting on a side of the major-curvature-radius curved part and the energy of the laser beam acting on a side of the minor-curvature-radius curved part in the laser spot within the laser spot diameter; and wherein the energy averaging means makes a thickness of the major-curvature-radius curved part thinner than that of the minor-curvature-radius curved part in the transparent resinous member.