Patent ID: 8951644
Filing Date: 2015-02-10
Classification: C23C,F01D,Y10T

Abstract:
1. A protective metal coating for a nickel-based supperalloy substrate, the protective coating comprising: a first layer comprising a CoNiCrAlY or a NiCoCrAlY material on a surface of the substrate; an addition to the first layer material of a seed element in an amount of 1-4 wt % selected from the set consisting of praseodymium (Pr), neodymium (Nd), promethium (Pm), samarium (Sm), europium (Eu), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium, (Er), thulium (Tm), ytterbium (Yb), lutetium (Lu), and combinations thereof; and a second layer comprising a CoNiCrAlY or a NiCoCrAlY material on a first layer; whereby the fist layer forms multiphase precipitant aluminum compounds in combination with aluminum diffusing from the second layer material above a given operating temperature, delaying the diffusing aluminum in reaching the substrate, and forming an aluminum reservoir in the first layer that supports aluminum diffusion through the second layer to an outer surface thereof over an extended period of time; wherein the second layer comprises 8-12 wt % aluminum and further comprises 1-2 wt % rhenium.