Patent ID: 8194510
Filing Date: 2012-06-05
Classification: G11B

Abstract:
1. A method of manufacturing a near-field light generating element for use in a heat-assisted magnetic recording head, the heat-assisted magnetic recording head comprising: a medium facing surface that faces a recording medium; a magnetic pole that has an end face located in the medium facing surface and produces a write magnetic field for writing data on the recording medium; a waveguide that propagates light; the near-field light generating element, the near-field light generating element including a near-field light generating part located in the medium facing surface, a surface plasmon being excited based on the light propagated through the waveguide, the surface plasmon being propagated to the near-field light generating part, the near-field light generating part generating near-field light based on the surface plasmon; and a substrate having a top surface, the near-field light generating element, the magnetic pole, and the waveguide being disposed above the top surface of the substrate, wherein: the near-field light generating element has an outer surface; the outer surface includes: a bottom surface that lies at an end closer to the top surface of the substrate; first and second inclined surfaces that are each connected to the bottom surface, the first and second inclined surfaces decreasing in distance from each other with increasing distance from the bottom surface; an edge part that connects the first and second inclined surfaces to each other; and a front end face that is located in the medium facing surface and connects the bottom surface and the first and second inclined surfaces to each other; the front end face has: a first side that lies at an end of the first inclined surface; a second side that lies at an end of the second inclined surface; a third side that lies at an end of the bottom surface; and a tip that is formed by contact of the first and second sides with each other and forms the near-field light generating part; each of the first side and the second side includes a lower part and an upper part that are continuous with each other; an angle formed between the upper part of the first side and the upper part of the second side is smaller than that formed between the lower part of the first side and the lower part of the second side; each of the first inclined surface and the second inclined surface includes a lower part and an upper part that are continuous with each other; an angle formed between the upper part of the first inclined surface and the upper part of the second inclined surface is smaller than that formed between the lower part of the first inclined surface and the lower part of the second inclined surface; the lower part of the first side lies at an end of the lower part of the first inclined surface; the upper part of the first side lies at an end of the upper part of the first inclined surface; the lower part of the second side lies at an end of the lower part of the second inclined surface; and the upper part of the second side lies at an end of the upper part of the second inclined surface, the method of manufacturing the near-field light generating element comprising: a step of forming a metal layer that is to be etched later to become the near-field light generating element; a first etching step of etching the metal layer so that the metal layer is provided with the first inclined surface; and a second etching step of etching the metal layer so that the metal layer is provided with the second inclined surface and the edge part and thereby becomes the near-field light generating element, wherein: the first etching step includes: a step of providing the metal layer with a first initial inclined surface that is to become the first inclined surface later; and a step of etching the first initial inclined surface so that the first initial inclined surface is provided with the lower part and the upper part of the first inclined surface and thereby becomes the first inclined surface; and the second etching step includes: a step of providing the metal layer with a second initial inclined surface that is to become the second inclined surface later; and a step of etching the second initial inclined surface so that the second initial inclined surface is provided with the lower part and the upper part of the second inclined surface and thereby becomes the second inclined surface.