Patent ID: 8627872
Filing Date: 2014-01-14
Classification: E06B

Abstract:
1. In a generally rectangular door panel having an inner door side, an outer door side, and a pair of opposite lateral side edges, the improvement consisting of a reinforcing strut attached to at least one of said door sides, said strut extending at least partially intermediate said opposite side edges, said strut formed from a substantially uniform thickness, material sheet, said sheet having a longitudinal dimension, a longitudinal centerline axis and a uniform, consistent cross sectional configuration transverse to the longitudinal dimension and axis, said configuration including first and second generally flat, planar, truncated side walls spaced transversely and diverging from a centerline axial plane coincident with the longitudinal axis and intermediate said truncated side walls, said first and second truncated side walls in the form of a truncated isosceles triangle, each sidewall having a bottom edge and a top edge, said bottom edges forming an open third side connecting span of said truncated isosceles triangle therebetween; a continuous cross wall of said sheet connecting the first and the second truncated side walls at their the respective top edges, said two top edges having a first dimension spacing therebetween transverse to the axial plane, said first and second truncated side walls diverging outwardly from said two top edges at an angle of at least five degrees to fifteen degrees; said first and second truncated side walls each including a longitudinal rib extending parallel to the longitudinal axis with a top edge rib side and a bottom edge rib side parallel to the longitudinal axis, each said rib integrally formed in said sheet in each respective truncated side wall and having an equal rib width dimension measured transverse to the axis between said top edge rib side and said bottom edge rib side and a same cross sectional configuration, each said rib located intermediate a said top edge and a said bottom edge of each said truncated side wall; each side wall further including an outwardly extending, flat planar, lateral side plate member extending from the bottom edge of said side wall, said side plate members co-planar and each said plate member extending to an outer edge, said outer edges spaced a second dimension spacing transverse to the axis whereby the second dimension spacing of said outer edges is about 1.6 times the first dimension spacing of the top edges of the first and second truncated side walls, said lateral side plate members each terminating with a longitudinal upwardly extending lip from said outer edge in a direction of the cross wall, each said lip forming an obtuse angle with a said respective lateral side plate member, the obtuse angle of the lips is in the range of 95±1 degree, said side plate members each including strut fastener openings, said cross wall configured with first and second equally configured and sized pylons, said pylons spaced by a connecting flat planar intermediate wall section, said intermediate wall section having a dimension transverse to the axial plane in the range of 60-75% of the first dimension spacing of said top edges of said truncated first and second walls, each pylon having a flat top surface section with an equal third dimension transverse to the longitudinal axial plane no more than 20% of the first dimension spacing, said pylon flat top surface sections coplanar and transverse to said axial plane, said intermediate wall section parallel to said pylon flat top surface sections and located a fourth spaced dimension intermediate the distance between the top edges of the pylons and the top side edges of the longitudinal ribs; said rib width dimension substantially equal to the distance from the top edge rib side of each rib to the adjacent top edge of the side wall, said strut symmetrical in cross-section about said longitudinal plane and having a centroid in the range of about 35% to 45% of a dimension measured in the axial plane from the flat top surfaces of the pylons to the bottom edge of the truncated side wall; said longitudinal ribs each having said bottom edge rib side intermediate said centroid and the top surface of the pylons.