Patent ID: 6233828
Filing Date: 2001-05-22
Classification: F16H,Y10T

Abstract:
A method of forming a ball-nut transmission wherein said ball-nut transmission includes a shaft member having a helical groove which is semicircular in cross section and provides a helical path having a first pitch and a nut member with an outer cylindrical surface having a first diameter and a cylindrical opening defined by an inner cylindrical surface having a second diameter which is less in size than said first diameter of said outer cylindrical surface of said shaft member, said method comprising the steps of (a) drilling a plurality of circumferentially equally spaced access holes in said nut member along a helical path having a pitch equal to said first pitch of said helical groove in said shaft member, (b) inserting a ball-end mill through each of said access holes and causing said ball-end mill to form a hemispherical cavity in said inner surface of said nut member at a point diametrically opposed to the access hole, (c) placing a viscous lubricant in each of said cavities, (d) positioning a spherical ball in each of the cavities for retention by said viscous lubricant, and (e) inserting said shaft member into said nut member so that the helical groove of said shaft member engages each of the spherical balls in said cavities to encapsulate each of the spherical balls between the helical groove and each of said cavities upon rotation of said shaft member relative to said nut member.