Patent ID: 6305142
Filing Date: 2001-10-23
Classification: E04B,E04C

Abstract:
A method for constructing a building assembly comprised of a plurality of wall panels and roof panels, said method comprising the steps of:cutting wall panels and roof panels into desirable dimensions;creating cores and channels in said wall panels and said roof panels according to pre-determined specifications;preparing a job site by pouring concrete to form a slab;inserting a plurality of rebar into said slab wherein said rebar protrude upwards from said slab to align with said cores;cutting additional passages in said wall panels to allow for utility stub outs;aligning said wall panel cores over said plurality of rebar and any said stub outs;connecting a second set of rebar to protruding rebar to form an extended set of rebar;supplying a bonding substance between said slab and said wall panels;joining said wall panels together via joining means;connecting a third set of rebar to said extended set of rebar to create a tie beam;pouring a cementations mixture to fill said cores and said channels containing any said rebar to form a wall assembly;placing said roof panels upon top portions of said wall assembly in order to align said roof panel channels with said extended rebar;adding supporting members to said roof panels in order to support said roof panels, workers and anticipated roof loads thereon;joining said roof assembly to said wall assembly via joining means;adhering said roof panels to each other via said joining means to form a roof assembly;inserting said extended set of rebar into said channels in each said roof panel;placing additional rebar into said roof channels;connecting said additional rebar with said extended set of rebar;pouring said cementatious mixture into said roof panel channels containing said rebar to form a building assembly;creating passages in said building assembly for insertion of windows, doors and utilities;inserting utilities within said passages; andapplying a coating onto surfaces of said building assembly, to add rigidity to the building assembly and to form a coated, rigid building assembly.