Patent ID: 7300193
Filing Date: 2007-11-27
Classification: F21V,F21W,F21Y

Abstract:
1. A process for manufacturing decorative lighting product, comprising the steps of: 1) preparing a mold having a front half die and a back half die of a predetermined shape; 2) pouring a liquid polyurethane material into the two half dies of the mold and allowing the polyurethane material to solidify to form a front part and a back part; 3) removing the front part and the back part from the mold; 4) making mounting holes on the front part and the back part using a die and positioning a light source comprising multiple illuminants with lighting heads connected by electric wires through the holes; 5) bonding the two half parts together using an adhesive material and installing an electric core configured to power the illuminants; 6) securing the illuminants in the mounting holes by using a removable light fastener comprising a tunnel which is round in the upper part and square in the lower part; said tunnel has a slot in the tunnel walls for the wires connecting to the illuminants to enter the light fastener's tunnel.