Patent ID: 7096770
Filing Date: 2006-08-29
Classification: G11B,Y10S,Y10T

Abstract:
1. An optical recording medium-manufacturing apparatus for manufacturing an optical recording medium by forming a central hole that extends through a disk-shaped substrate and a resin layer formed on a first side of the disk-shaped substrate, a second side of the disk-shaped substrate having a recess, the disk-shaped substrate comprising a positioning hole which has a diameter smaller than a diameter of the recess, a center of the positioning hole being aligned with a center of the recess, comprising: a cut-forming machine installed at a first processing location and comprising a cut-forming blade and a positioning protrusion, the cut-forming blade being configured to cut a circular cut in the resin layer which has a diameter larger than a diameter of the central hole, the positioning protrusion having a truncated conical shape and being configured to fit in the positioning hole of the disk-shaped substrate to position the disk-shape substrate; a punching machine installed at a second processing location and having comprising a punching blade and a positioning protrusion, the punching blade having a hollow cylindrical shape with a bottom and a diameter slightly smaller than the diameter of the recess, the punching blade being configured to punch the central hole by inserting the punching blade in the recess and punching the punching blade through the second side of the disk-shaped substrate and the resin layer, the positioning protrusion of the punching machine having a truncated conical shape and being configured to fit in the positioning hole of the disk-shaped substrate to position the disk-shaped substrate with respect to the punching blade; a transfer mechanism comprising a transfer stage, an indexer, and a vertical movement mechanism the transfer mechanism being configured to transfer the disk-shaped substrate from the first processing location to the second processing location, the transfer stage having an overall disk shape and comprising a plurality of disk-placing recesses configured to hold the disk-shaped substrate and located at positions equally distant from a center of the transfer stage and at circumferentially equal intervals, each of the disk-placing recesses comprising a bottom having a working hole configured to allow the cut-forming machine and the punching machine to contact the second side of the disk-shaped substrate when the disk-shaped substrate is placed in a disk-placing recess, the indexer being configured to transfer the disk-shaped substrate from the first processing location to the second processing location when it is placed in a disk-placing recess by rotating the transfer stage, the vertical movement mechanism being configured to move the transfer stage upward and downward; and a controller that controls respective operations of said cut-forming machine, said punching machine, and said transfer mechanism, said controller controlling the vertical movement mechanism to move the transfer stage upward when the disk-shaped substrate is placed on a disk-placing recess, controlling the indexer to move the disk-placing recess on which the disk-shaped substrate is placed to the first processing location, controlling the vertical movement mechanism to move the transfer stage downward to position the disk-shaped substrate such that the positioning protrusion of the cut-forming machine fits into the recess via the working hole of the disk-placing recess, controlling said cut-forming machine to form the cut in the resin layer, controlling the vertical movement mechanism to move the transfer stage upward after the cut-forming machine forms the cut in the resin layer, controlling the indexer to move the disk-placing recess on which the disk-shaped substrate is placed to the second processing location, controlling the vertical movement mechanism to move the transfer stage downward to position the disk-shape substrate such that the positioning protrusion of the punch-forming machine fits into the recess via the working hole of the disk-placing recess, and controlling said punching machine to punch the central hole through the disk-shaped substrate.