Patent ID: 6089924
Filing Date: 2000-07-18
Classification: H01R

Abstract:
A flat plug structure, comprising:a base that is a substantially circular plate, the base has at least four sides, one of the sides of said base extending to form a tail portion provided with an I-shaped groove, the opposite side being provided with a cut planar face, and the other two sides being respectively provided with a notch at an edge thereof, said notch including a relatively small semi-circular depression in a middle portion thereof, and a relatively large semi-circular depression recess at an inner side thereof, said base further having recessed portion on both sides thereof, said recessed portions each being provided with a through hole on an inner side thereof, one of said recessed portions being deeper than the other and extending to said I-shaped groove, a plurality of posts extending upwardly from said recessed portions, the edge of said base being further provided with a slightly projecting ring;a cover that is a substantially circular plate resembling the profile of said base, the cover has at least four sides, a first side of said cover extending to form a tail portion provided with an I-shaped groove, the opposite side being provided with a cut planar face at an edge thereof and a depressed portion along a periphery of said cut planar portion, the two other sides of said cover being provided with notches that are symmetrical with those of said base, a face of said cover having cavities disposed therein to match said posts of said base;a bent guide element that is secured with a wire integrally, the bent guide element initially being detached from the base and cover, said bent guide element having a front end provided with an annular groove fittable into said I-shaped grooves of said base and said cover so that they can be secured as a whole, a central portion of said bent guide element being bent about 45 degrees and provided with a determined number of annular grooves to enhance its suppleness;two electrical conductive insert pins that are punched and bent from steel sheets, said electrical conductive insert pins each including a horizontal plate portion, a downwardly bent vertical pin portion, and a wire securing seat, said horizontal plate portions being respectively provided with holes, said electrical conductive insert pins just fitting into said two recessed portions of said base respectively such that said vertical pin portions respectively pass through said through holes of said base with said posts respectively passing through holes of said horizontal plate portions, said wire being embedded in said deeper grooves between said recessed portions and said I-shaped groove of said base; anda semi-circular fastening ring that has two ends bending inwardly to form flat portions at rear ends thereof, said two ends being inserted into said holes defined by said notches on both sides of said base and said cover after said base, said cover, and said bent guide element are fused together as a whole using high frequencies, thus achieving a flat plug.