Patent ID: 7485506
Filing Date: 2009-02-03
Classification: H01L

Abstract:
1. A method of forming a hybrid substrate comprising: forming a structure comprising a first semiconductor layer having a first crystallographic orientation with a first wafer flat and a second semiconductor layer having a second crystallographic orientation with a second wafer flat, wherein said first semiconductor layer and said second semiconductor layer are separated by an insulating layer, wherein said first crystallographic orientation differs from said second crystallographic orientation, wherein said second semiconductor layer is located atop said first semiconductor layer, wherein one of said first semiconductor layer and said second semiconductor layer has a (100) crystal orientation and a wafer flat in a <100> direction and the other of said first semiconductor layer and said second semiconductor layer has a (110) crystal orientation and a wafer flat in a <100> direction, wherein said structure is formed by a layer transfer process comprising bringing two wafers into intimate contact with each other and heating the contacted wafers in N forming a pad stack comprising a SiO protecting a first portion of the structure to define a first device area, while leaving a second portion of said structure unprotected, said unprotected portion of the structure defining a second device area; etching said unprotected portion of the structure to expose a surface of said first semiconductor layer; forming a line or space on sidewalls within an opening formed during said etching of said unprotected portion of the structure; regrowing by selective epitaxy a semiconductor material on said exposed surface of the first semiconductor layer, said semiconductor material having a crystallographic orientation that is the same as said first crystallographic orientation; planarizing said structure containing said semiconductor material so that an upper surface of said second semiconductor layer is substantially planar with an upper surface of said semiconductor material that constitutes a regrown semiconductor layer; implanting oxygen ions into said second semiconductor layer and said regrown semiconductor layer to form a first oxygen implant region in said regrown semiconductor layer and a second oxygen implant region in said second semiconductor layer; annealing said first and second oxygen implant regions at an elevated temperature from about 1,000° C. to about 1,400° C. in an inert ambient or an oxidizing ambient to convert said first oxygen implant region into a first buried oxide region and to convert said second oxygen implant region into a second buried oxide region, wherein said first and second buried oxide regions are formed above said insulator layer and beneath a top surface of said regrown semiconductor layer regrown semiconductor layer and a top surface of said second semiconductor layer, and wherein said first and second buried oxide regions do not abut said insulator layer; and forming at least one planar or multiple-gate MOSFET on said second semiconductor layer and forming at least another planar or multiple-gate MOSFET on said regrown semiconductor layer, wherein n-type MOSFETs are formed on a semiconductor portion having a (100) crystal orientation and p-type MOSFETs are formed on a semiconductor portion having a (110) crystal orientation.