Patent ID: 7874063
Filing Date: 2011-01-25
Classification: G11B,Y10T

Abstract:
1. A thin film magnetic head integrated structure comprising, on one surface of a substrate: a plurality of thin film magnetic head precursors each having a read head core and a write head core stacked one upon another, the read head core including a magnetoresistive element that performs a read process and the write head core including a magnetic pole layer that performs a write process by a track-width-defining part for defining a track width, the plurality of thin film magnetic head precursors being provided prior to formation of a plurality of thin film magnetic heads each including the read head core and the write head core and each having an air bearing surface defining an air bearing surface position; a plurality of resistive film sensors for the read head cores, arranged in the same layer as the magnetoresistive element, that control a grinding progress on the read head cores when grinding the thin film magnetic head precursors from grinding start surface positions of respective read head cores to the air bearing surface positions of the respective read head cores by being ground together with the read head cores; and a plurality of resistive film sensors for the write head cores, arranged in the same layer as the magnetic pole layer, that control a grinding progress on the write head cores when grinding the thin film magnetic head precursors from grinding start surface positions of respective write head cores to the air bearing surface positions of the respective write head cores by being ground together with the write head cores, wherein an amount of grinding of the read head cores based on changes in electrical resistance value responsive to the amount of grinding of the resistive film sensors for the read head cores is detected, and an amount of grinding of the write head cores based on changes in electrical resistance value responsive to the amount of grinding of the resistive film sensors for the write head cores is detected, and each of the resistive film sensors for the read head cores and each of the resistive film sensors for the write head cores include a first resistive film pattern which is arranged so as to be in line with the grinding start surface positions, and at least one of the resistive film sensors for the read head cores and the resistive film sensors for the write head cores includes a second resistive film pattern which is receded from the grinding start surface positions and arranged so as to be partially adjacent to the first resistive film pattern, wherein, in each of the at least one of the resistive film sensors for the read head cores and the resistive film sensors for the write head cores, the first resistive film pattern and the second resistive film pattern are physically and electrically separated from each other, the first resistive pattern is used to pre-grind the thin film magnetic head precursors until sizes of the magnetoresistive element and the track-width-defining part reach a pre-size larger than a desired size, the first resistive pattern and the second resistive pattern are used to adjust an inclination of the thin film magnetic head precursor by maintaining the pre-size, and the second resistive pattern is used to finish-polish the thin film magnetic head precursors until sizes of the magnetoresistive element and the track-width-defining part are changed from the pre-size to the desired size.