Patent ID: 8950142
Filing Date: 2015-02-10
Classification: B29C,E04B,E04D,Y02A,Y02B,Y10T

Abstract:
1. A component of a structure comprising: a generally planar surface; a frame comprising: a plurality of outer studs coupled together to define an outer periphery, each of said outer studs having a width between a bottom surface of each of said outer studs and a top surface of each of said outer studs; and one or more inner studs that divide the frame into one or more sections, each of said one or more inner studs having a width between a bottom surface of each of said one or more inner studs and a top surface of each of said one or more inner studs, wherein the frame is positioned atop one side of the generally planar surface so that at least one of the sections comprises a cavity, the frame having a substantially coplanar bottom surface that contacts the generally planar surface and a substantially coplanar top surface positioned opposite the bottom surface of the frame, wherein the width of each of said outer studs and each of said one or more inner studs is substantially the same so that the bottom surface of each of said outer studs and each of said one or more inner studs is substantially coplanar with the bottom surface of the frame and the top surface of each of said outer studs and each of said one or more inner studs is substantially coplanar with the top surface of the frame; a first layer of pour insulation material within the cavity, the first layer of insulation having a substantially equivalent layer thickness throughout the cavity and having an insulation R value of between about R-4 and about R-7 per inch of the insulation, wherein the pour insulation material transitions from a liquid state to a solid state and expands during the transition, and wherein the pour insulation material is applied within the cavity such that when expanded, a top surface of the pour insulation material is substantially adjacent the top surface of the frame; and a second layer of insulation positioned atop the first layer of insulation so as to extend above the top surface of the frame, the second layer of insulation comprising loose fill fiber insulation.