Patent ID: 7531425
Filing Date: 2009-05-12
Classification: H01L

Abstract:
1. A method of fabricating a bonded wafer from a base wafer and a bond wafer, comprising: fabricating a base wafer and a bond wafer by slicing a silicon single crystal ingot, chamfering, lapping, alkali etching and then acid etching, the etching being controlled to produce an etching amount larger in the alkali etching than in the acid etching, mirror-polishing and cleaning each wafer; forming an ion-implanted layer in the bond wafer; inserting an insulating layer between the base wafer and the bond wafer; bonding the bond wafer, the insulating layer and the base wafer together such that an unbonded area between the bond wafer and the base wafer is limited to have an average width of 1.3 mm or less and a maximum width of 1.6 mm from the outer circumference of the base wafer in the radial direction after forming the ion-implanted layer; heating the bond wafer to produce a crack at the ion-implanted layer to enable thinning of the bond wafer; and thinning the bond wafer.