Patent ID: 6047519
Filing Date: 2000-04-11
Classification: E04B,E04C

Abstract:
An all climate flexible building construction process comprising:straightening sheet metal from a coil;cutting said sheet metal into a plurality of strips of a predetermined width;recoiling at least one of said plurality of strips into an individual coil;straightening said at least one of said plurality of strips from said individual coil;fabricating holes of various shapes and dimensions into said at least one of said plurality of strips;roll forming said at least one of said plurality of strips into a desired cross-sectional channel;cutting said channel into predetermined lengths;attaching a first end of a curved tab to a predetermined location on at least one of said lengths;positioning said at least one of said lengths and an other length into a framework whereby a second end of said curved tab is placed in close proximity to said an other length;attaching said second end of said curved tab to said an other length to fix said lengths in relation to each other in said framework;applying a protective coating on said framework;attaching an absorbent covering material to one side of the framework whereby a wall void is created between adjacent said lengths in said framework;spraying a polymer mixture onto the absorbent material;installing utility services into the wall void of the framework;applying a spray foam to the wall voids;erecting and assembling multiple sections into a pre-determined structure;removing the absorbent covering material and polymer mixture from certain predetermined wall voids of said framework for doors, windows and other passageways;applying finishing materials to the exterior of the structure;applying finishing materials to the interior of the structure;wherein in the above process renders a structure which will endure the natural elements in a far superior manner than conventional construction techniques.