Patent ID: 9034433
Filing Date: 2015-05-19
Classification: B05D,E06B

Abstract:
1. An automated method for creating a shutter with a wood appearance by executing computer instructions for the method resident in a non-transitory computer readable medium, the automated method comprising: a. instructing a sales processor in a sales client device to receive customer specifications for production of a shutter including color and generating a work order with a work order identifier; b. instructing the sales processor to store the generated work order with the work order identifier; c. transmitting the generated work order over a network to a production client device; d. receiving and storing the generated work order from the sales client device in a production data storage; e. matching the generated work order to a chemical specification database in the production data storage to determine a base coat; f. matching the generated work order to temperatures from a library of temperature requirements in the production data storage for the base coat; g. inserting the shutter for treatment in a tray with a tray identifier; h. matching the tray identifier with the generated work order and initiating processing of the shutter in the tray and movement of the tray on a conveying system; i. matching a base coat indicated on the generated work order with exact volumes from the chemical specification database and instructing a first spray treatment device to automatically flow base coat from a pump room to the first spray treatment device; j. spraying the shutter with the first spray treatment device using exact volumes from the chemical specification database to form a preset thickness of base coat; k. performing timed drying of the shutter coated with base coat for a predetermined unit of time; l. matching the generated work order to determine a glaze; m. matching the generated work order to temperatures for the glaze from the library of temperature requirements; n. matching a glaze indicated on a work order with exact volumes from the chemical specification database and instructing a second spray treatment device to automatically flow glaze from the pump room to the second spray treatment device; o. spraying the shutter with the glaze using the second spray treatment device; p. performing timed drying of the shutter coated with the glaze over the base coat for a predetermined amount of time; q. moving the dried shutter with base coat and glaze to a third spray treatment device; r. flowing automatically a top coat from the pump room to the third spray treatment device; s. spraying the shutter with the top coat using the third spray treatment device; t. drying and ultraviolet curing the top coat while moving the shutter on the conveying system; u. turning over the shutter to present a second side for processing; and v. repeating steps h-t for the second side; and