Patent ID: 6694795
Filing Date: 2004-02-24
Classification: H01R,Y10S,Y10T

Abstract:
A crimping system for efficiently coupling terminals and connectors to ends of wires, the system comprising:a wire in a linear configuration being hand held by a user with a stripped free end positionable in a crimpable component prior to their coupling; a frame comprising of a pair of side plates and having an upper end and a lower end with a clamp adjacent to the lower end adapted to be releasably coupled to the edge of a sturdy work table; a feeding mechanism having a reel and a support bar and a carrier with crimpable components releasably coupled to the carrier, each crimpable component being adapted to fit around the free end of the wire, the carrier being adapted to be wrapped around the reel until dispensed, the crimpable components being selected from the class of crimpable components including fasteners, terminals and connectors, with the carrier being selected from the class of carriers including tapes, metal strips and continuous molded strips; a crimping mechanism having a pair of rotatable crimping dials including a top dial and a bottom dial, the top dial having a generally cylindrical circumference with a plurality of anvils extending from the circumference, the bottom dial also having a generally cylindrical circumference with a plurality of nests adapted to mate with the anvils, the size of the nests being larger than the anvils and smaller than the crimpable components, the top dial being operatively coupled adjacent to the bottom dial with the dials being separated by a gap during a rest state but adapted to move upwardly into operative association with the top dial; a feeding mechanism coupled to the housing adjacent to the gap between the dials, the feeding mechanism having guides and being adapted to uniformly feed crimpable components between the dials in a step and repeat manner, the feeding mechanism further being coupled with respect to the dials of the crimping mechanism to assist the feeding of crimpable components to the gap in a sequential manner; an actuator arm having an upper end being coupled by a pivot pin to the lower end of the frame, the upper end also including a link operatively coupled to the actuator arm and pivotally coupled to the bottom dial through the ram, the actuator arm further having a lower end, the lower end having a foot pad adapted to receive the foot of the user, the arm further having a bumper pad coupled to the lower end of the housing such that when the user presses forwardly in an arcuate manner on the arm the crimping mechanism is caused to couple a crimpable component to the wire when a crimpable component and wire end are located between the dials and whereby the return movement of the actuator arm by gravity then activates the feeding mechanism to move the next subsequent crimpable component on the tape into the gap between the dials, the bumper pad adapted to prevent the user from pressing the foot pad too hard or too far; and a full cycle indicator light with a power source and push button switch with the button switch located adjacent to the bumper pad such that when the actuator arm contacts the bottom switch the light becomes illuminated indicating a full cycle.