Patent ID: 6491152
Filing Date: 2002-12-10
Classification: B65G

Abstract:
A new and improved conveying system for lifting and orienting bottle caps comprising, in combination:a conveyer belt formed of articulated sections and with guide rollers to support the belt with an upper lifting section having an essentially vertical path of travel and a lower loading section with an angled path of travel; sprockets on the guide rollers to effect movement of the belt in an upward path of travel through the lower section and then the upper section; a plurality of cleats secured to the exterior surface of the conveyer belts, the cleats having supporting surfaces extending outwardly at a generally right angles from the exterior surface of the conveyer belt, each cleat being of a generally rectangular cross section with an upper face and a lower face and with an interior face therebetween wherein the upper cap supporting surface having a lower curved region and a trough with a sloped interior recess in contact with the lower curved region for retaining bottle caps thereon in a proper orientation when the upper surface of the bottle cap is in contact with the conveyer belt and the lower edge thereof supported on the supporting surfaces of the cleats but to effect the dropping thereof when the bottle caps are not in the proper orientation, the lowermost extent of the curved region being closer to the front face than to the rear face, the cleat also having a plurality of bores extending from the front face to the rear face where they can be coupled to the conveyer belt by means of a screw; a supplemental sprocket in contact with the interior face of the conveyer belt in the lower extent of the upper section to form an outwardly directed bow in the belt and effect the removal, by gravity, of bottle caps not in the proper orientation; adjustment means to vary the extent of the bow as a function of the particular bottle cap being conveyed; a plate positioned in close proximity to the cleats in the region of the conveyer belt beneath the bow whereby bottle caps on the conveyer belt may drop under gravity into the hopper due to the orientation of the bow; a source of pressurized air adjacent to the upper extent of the upper section at one lateral side of the belt to pneumatically urge bottle caps to the opposite lateral side of the belt with a chute to receive the pneumatically conveyed bottle caps while maintaining their proper orientation; a hopper for a quantity of randomly oriented bottle caps adjacent to the lower section of the conveyer belt for the initial positioning of bottle caps on the conveyer belt prior to movement to the bow; and a baffle having a raised central extent parallel with the direction of flow of the conveyor belt and positioned over the lower loading section whereby bottle caps dropped thereon will limit movement of the caps onto the conveyor except at the leading edge of the plate.