Patent ID: 7621040
Filing Date: 2009-11-24
Classification: H01R,Y10T

Abstract:
1. A hand-held impact tool assembly for wire end termination which will achieve precisely correct insertion of a conductor wire into an associated connector panel without damage to either the wire or the connector panel, comprising, in combination: an elongated hollow housing the upper end of which is shaped to be grasped by hand; an adjustment screw longitudinally disposed within the housing, having on its upper end a knurled rotatable knob for drivingly rotating the screw and which is exposed to view through a lateral opening at the upper end of the housing; the housing having indexed markings on its outer surface, and the knurled knob having a vernier scale which in cooperation with the housing markings allows the operator to judge the incremental rotational position of the adjustment screw for optimal impact force setting; an adapter below the adjustment screw and nonrotatably supported within the housing in a longitudinally slidable relation; a nut non-rotatably received in an upper end of the adapter, the lower end of the adjustment screw being received by the nut which, together with the housing, holds the adjustment screw rotatably supported in a centered position within the housing; an elongated main drive compression spring having its upper end rigidly supported in non-rotatable relation within the adapter and engaged by the nut, which thereby acts as a drive spring seat; a hammer block non-rotatably supported within the housing in non-rotatable relation therewith and below the drive spring, the lower end of the drive spring engaging the hammer block; the housing, adjustment screw, adapter, and drive spring cooperating to apply an incrementally preadjusted level of force to the upper surface of the hammer block as a function of a manually selected rotational position of the knurled knob; a chamber within which the hammer block is non-rotatably supported, the chamber having a longitudinally tapered cam surface formed in one wall of the housing, the inmost end of that cam surface being at it upper end; the hammer block which normally rests in the bottom of the chamber being reciprocably slidable a relatively short distance upward within that chamber whenever an impact is to be generated, the hammer block also having both a longitudinal opening and a lateral opening; a sear pin cooperating with the cam surface in the chamber so as to selectively enter the lateral opening in the hammer block when the hammer block is pushed upward in the chamber, the sear pin also having a hole therethrough at a midpoint of its length; a slide for driving a wire insert tool that may be attached thereto, the slide being disposed within the lower end portion of the housing and longitudinally upwardly slidable therein, and having a pin projecting from its upper end; and a slide return spring cooperating with the upper end of the slide; the operation being such that when the operator pushes the housing down to insert a conductor wire into a connector, the reverse pressure from the connector and conductor wire then causes the slide to move upward within the housing, the hole in the sear pin then becomes radially and vertically aligned with the pin on the upper end of the slide, the pin on the upper end of the slide then enters the longitudinal opening in the hammer block allowing the hammer block to be lifted by force of the return spring, and pressure previously loaded onto the drive spring then overcomes the pressure of the return spring and causes downward movement of the hammer block to impart the desired impact to the conductor wire that is to be inserted.