Patent ID: 8438716
Filing Date: 2013-05-14
Classification: A47B,A47C,F16B,Y10T

Abstract:
1. A method of manufacturing furniture comprising: a) injection molding a plurality of front rails each with two integrally formed corner block portions, each of the front rails having a front side and a back side, b) injection molding a plurality of side rails, the side rails configured to be attachable to the front rails at the corner block portions at the back sides of the front rails, c) injection molding a plurality of back rails configured to be attachable to the side rails; b) packing the pluralities of front rails with attached corner block portions, side rails attachable to the front rails at the corner block portions, and back rails attachable to the side rails, unassembled into shipping cartons at a first geographic location; c) unpacking the pluralities of front rails with attached corner block portions, side rails attachable to the front rails at the corner block portions, and back rails attachable to the side rails, at a second geographic location at least 1,000 miles from the first geographic location; d) assembling the pluralities of front rails with attached corner block portions, side rails attachable to the front rails at the corner block portions, and back rails attachable to the side rails, into a plurality of showood bases; and e) attaching the plurality of showood bases to a plurality of seat frames.