Patent ID: 7827949
Filing Date: 2010-11-09
Classification: F01L

Abstract:
1. A variable valve timing control apparatus of an internal combustion engine comprising: a substantially cylindrical phase-converter housing portion made of a sintered material; a sprocket integrally formed with an outer periphery of the housing portion, for transmitting torque from an engine crankshaft to the housing portion, the sprocket, together with the housing portion, being subjected to heat treatment; five shoes, each of which radially protrudes from an inner peripheral wall surface of the housing portion; a five-blade vane member having radially-extending five blades and rotatably disposed in the housing portion, while permitting rotary motion of the vane member relative to the housing portion, the blades and the shoes cooperating with each other, for defining phase-retard and phase-advance chambers in the housing portion; a plate provided to hermetically cover at least one opening end of the housing portion; a plurality of bolt insertion holes formed in the respective shoes as axially-extending through openings; a plurality of bolts installed into the respective bolt insertion holes, for integrally connecting the housing portion to the plate by tightening the bolts; a lock piston slidably supported in a specified one of the five blades to move toward and apart from the plate; a lock-piston hole formed in the plate for engagement with the lock piston; a blade-side seal fitted into a seal groove formed in an apex of the specified blade provided with the lock piston, and arranged to be circumferentially offset from the lock piston, the blade-side seal being in sliding-contact with the inner peripheral wall surface of the housing portion; a cutout portion formed on the specified blade provided with the lock piston, and located in an opposite side of the blade-side seal with respect to the lock piston, a radial dimension of the cutout portion gradually decreasing in a circumferential direction opposite to a direction that is oriented from the lock piston toward the blade-side seal; a thick-walled portion formed on an associated one of the shoes facing the cutout portion of the specified blade, the thick-walled portion being well-contoured so that a circumferential width of a circumferential section of a radially-outside end portion of the associated shoe, ranging from the bolt insertion hole toward the thick-walled portion of the associated shoe facing the cutout portion, is dimensioned to be greater than a circumferential width of a circumferential section of the radially-outside end portion of the associated shoe, ranging from the bolt insertion hole to an opposite sidewall of the associated shoe facing apart from the cutout portion; a positioning recessed portion formed in the outer periphery of the housing portion by way of die forming, and arranged in the circumferential section of the radially-outside end portion of the associated shoe, ranging from the bolt insertion hole toward the thick-walled portion of the associated shoe; and a positioning protruded portion located at a circumferential position of the plate axially opposed to the positioning recessed portion, for positioning the circumferential position of the plate in relation to the housing portion, in accord with a position where the lock piston is brought into and out of engagement with the lock-piston hole.