Just over 2 years old and grills are completely unusable.  Rusted beyond belief despite regular seasoning and proper cleaning per the manual.   Now, since it is outside of the warranty period I fear I am on the hook for the replacement costs.  Not acceptable.  I bought a Broil king because I wanted a decent quality BBQ.

Obviously, from the number of complaints here, Broil King has a serious quality control issue and need to address it.  Would not buy replacement grills unless stainless steel.  Broil King needs to step up and give free or severely discounted replacement stainless steel grills or cast grills that do not have this QC issue to everyone that has this problem.  It's a shame really because it is a nice BBQ otherwise.

P.S. the plates below the grill are also rusted and they are supposed to be stainless steel.  (obviously the lowest grade SS you can get)