# Presentation: 147160

## NSLS – II  CFAC  Review

**NSLS – II  CFAC  Review**

**Conventional Facilities**
**Method of Accomplishment**
**Marty Fallier**
**Director for Conventional Facilities**
**National Synchrotron Light Source – II Project**
**October 18, 2006**

## Outline

- CF Organization
- Design Activities
- Construction Packages
- Procurement Methodology (covered by D. Dale)
- Construction Management
- ESH Management
- Commissioning

## Conventional Facilities Organization

- Director Conventional Facilities
- Marty Fallier

- Conventional Facilities Engineering Staff & WBS Managers

- Design A/E T-I, I, III
- TBD [C]

- Deputy Director Conventional Facilities
- TBD

- Commissioning Contractor
- TBD [C]

- CF Project Architect
- TBD

- CF Mech. Engineer
- TBD

- CF Civil/Struct. Engr.
- TBD

- CF Elect. Engineer
- TBD

- Plant EngineeringECS Support Team
- J. Mills [M]

- PE Project Architect
- T. McEvaddy [M]

- PE Mech. Engineer
- G. Leskody [M]

- PE Civil/Struct. Engr.
- T. Joos [M]

- PE Elect. Engineer
- D. Danseglio [M]

- PE Sr Mech. Engineer
- C. Channing [M]

- PE Trade Shop
- Support – Various [M]

- Design A/E
- Subconsultants [C]

- Construction Manager
- Agent CM – TBD [C]

- Site Prep Contractor
- [C]

- Precast Contractor
- [C]

- Ring Bldg Contractor
- [C]

- CHW Contractor
- [C]

- [M] – Matrixed
- [C] - Contracted

## Conventional Facilities WBS

##  Design Activities 

- CF design will be by competitively selected A/E
- A/E selection underway – contract ready for award prior to CD-1
- Will perform T-I & II with option for T-III support
- Responsible for design of all bldgs and utilities
- Must design to cost & provide construction estimates
- Design for LEED certification
- PE Engineering & Construction Services will provide design & utility coordination support
- Provide interface for existing utility systems
- Provide QA review and verification of compliance with BNL stds
- Coordinate BNL trade craft support during design and construction

##  Design Activities cont’d 

- Construction Manager will be competitively selected
- Contract award planned for early in T-I
- Will be an agent CM contract
- Provide constructability review, independent estimate, value engineering and market analysis support
- Will provide services during T-I &II design
- Commisioning agent will be competitively selected
- Contract award in T-I
- Provide HVAC and I&C design review
- Prepare Cx plan

**Notes:**
And 

##  Construction Packages 

- Pre-cast shield-wall early procurement – during T-II
- Enables reduction in Ring bldg construction duration
- Potential for better QA on shieldwall – uniform density
- Need to verify cost and structural tradeoffs are acceptablre during T-I
- Site Preparation early procurement – during T-II
- Enables reduction in Ring bldg construction duration
- Reduces risk associated with existing site conditions
- Provides more time to deal with unforseen earthwork issues
- Provides longer settlement & compaction time

**Notes:**
And 

##  Construction Packages cont’d

- Ring Bldg/CLOB/LOB contract
- Work will be phased to support accelerator installation schedule
- Package will be as self contained as possible
- Should include CHW piping, process water clg tower & LN2 system
- Chilled Water Plant Expansion
- Expansion contract shared with Lab
- 3 chillers for NSLS II, 1 for BNL
- Integrated Control & Communication
- Could be performed by tech group or ctrls contractor
- Standard Equipment
- Several OFE items & furnish and install contracts

**Notes:**
And 

##  Construction Management

- NSLS II WBS Managers responsible for performance
- CM will provide field inspection and coordination services
- Oversight of contractor performance of contract
- QA, Construction safety, testing, schedule, RFI’s, CO’s, Invoice review
- A/E will provide home office support
- Engineer of record, shop dwg review, ECN’s, periodic inspection, RFI’s
- PE Engineering and construction Services and Trade crafts
- Utility interconnect support, shutdowns, start-ups, permits
- Cx contractor  - checkout and startup of systems
- Document test results & performance, training & documentation for operating staff, info for LEED certification

**Notes:**
And 

## ESH Management

- CF has the following responsibilities for ESH during the project:
- Design to code and include engineered safety features to mitigate hazards identified in PHA
- Coordinate review and input to design by ESH SME’s
- Comply with environmental regulations and stay within operating envelope of the NEPA review (EA) and FONSI
- Incorporate sustainable design features and maximize sustainability within budget and operational limits (LEED Certification & possible silver rating)
- Select contractors that have above average safety performance
- Implement an effective construction safety program with 0 injury goal
- Document and test all systems to verify safe and efficient performance

**Notes:**
And 

##  Commissioning

- Cx contractor  -
- Implements commissioning plan during construction
- Periodic site visits during installation
- Document test results & performance
- Follow thru on non-compliant results
- Prepares training & documentation for operating staff
- Provides info for LEED certification
- Provides post operation follow-up to verify performance
- NSLS II CF Team
- Assures As-built documents & system tests are completed
- Verifies operating & maintenance documents prepared & staff trained
- Coordinates beneficial occupancy
- Supports Operational Readiness as Accelerator & Exp. Systems are completed

**Notes:**
And