# Presentation: 076837

## HACCP-Based Inspection Models Project: Results of Baseline and Models Redesign Data Collection 

- Presented to 	**National Advisory Committee on ****Meat and Poultry Inspection**
**	****June 5, 2002**
- Presented by 	**Donald W. Anderson**

**P.O. Box 12194 · 3040 Cornwallis Road · Research Triangle Park, NC  27709****Phone: 919-541-5804 · Fax: 919-541-6683 · dwa@rti.org · www.rti.org**

## Overview	

- Organoleptic Data for 16 Young Chicken Plants
- Baseline
- Models Redesign
- Microbial Data for 16 Young Chicken Plants
- Baseline
- Models Redesign

## Volunteer Young Chicken Plants:Baseline (16 Plants)

- Volunteer Young Chicken Plants:Baseline (16 Plants)

## Volunteer Young Chicken Plants: Models Redesign (16 Plants)

- Volunteer Young Chicken Plants: Models Redesign (16 Plants)

- 		**Plant****	****Location**
- 	P165H	OK Foods	Heavener, OK
- 	P165S	OK Foods	Ft. Smith, AR
- 	P192	Gold Kist	Guntersville, AL
- 	P206	Pilgrim’s Pride	Nacogdoches, TX
- 	P290	Townsends	Siler City, NC
- 	P341	Golden Rod Broilers	Cullman, AL
- 	P468	Townsend’s of Arkansas	Batesville, AR
- 	P517	Marshall Durbin Poultry	Hattiesburg, MS
- 	P548	Cagle’s	Collinsville, AL
- 	P687	Columbia Farms	Columbia, SC
- 	P758	Choctaw Foods	Carthage, MS
- 	P1249	George’s Chicken*	Edinburg, VA
- 	P1307	Marshall Durbin and Company	Jasper, AL
- 	P6505	Claxton Poultry Company	Claxton, GA
- 	P7987	Amick Processing	Batesburg, SC
- 	P20245	Cagle’s 	Albany, KY
- * Formerly Rocco Farm Foods

## Volunteer Young Chicken Plants

## Organoleptic Data for 16 Young Chicken Plants

## Organoleptic Data Collection Procedures for Young Chickens

**Send Completed Forms to RTI ****for Analysis**

**RTI Veterinarians Conduct Organoleptic Data Collection**
***Ante-mortem***
- Conduct interview once a day for 5 weeks
***Passed***
- Examine 80 carcasses a day for 5 weeks (2,000 carcasses per plant)
- Select carcasses after the final wash but before the chiller
***Condemned***
- Examine up to 10 carcasses from condemned barrel 8 times a day for 5 weeks (~2,000 carcasses per plant)

- Organoleptic Data Collection Procedures for Young Chickens

## Other Consumer Protection (OCP) Performance Standard Categories for Young Chickens

**Category**
**OCP-1**	Condition – Animal Diseases*
**OCP-2**	Condition – Miscellaneous
**OCP-3**	Contamination – Ingesta
**OCP-4**	Dressing Defects – Other
**OCP-5**	Dressing Defects – Digestive Tract Tissue

**Description**
- airsacculitis, arthritis, ascites, avian leukosis complex, avian TB, cadaver, carcinoma, enteritis, erysipelas, generalized inflammatory process, nephritis, osteomyelitis, pericarditis, pneumonia, reportable disease, salpingitis, sarcoma, tenosynovitis
- breast blister, bruises, external mutilation, fractures, localized inflammatory process, overscald, sores/scabs
- ingesta
- extraneous material–other, feathers, lung, oil gland, trachea
- bursa of fabricius, cloaca, crop, esophagus, intestine

- * Conditions exhibiting septicemia or toxemia are considered food safety hazards.

## Baseline Results for Passed SampleOCP-1: Condition — Animal Diseases

*Performance Standard = 1.7%*

## Models Redesign Results for Passed SampleOCP-1: Condition — Animal Diseases

*Performance Standard = 1.7%*

## Baseline Results for Passed SampleOCP-2: Condition — Miscellaneous

*Performance Standard = 52.5%*

## Models Redesign Results for Passed SampleOCP-2: Condition — Miscellaneous

*Performance Standard = 52.5%*

## Baseline Results for Passed SampleOCP-3: Contamination — Ingesta

*Performance Standard = 18.6%*

## Models Redesign Results for Passed SampleOCP-3: Contamination — Ingesta

*Performance Standard = 18.6%*

## Baseline Results for Passed SampleOCP-4: Dressing Defects — Other

*Performance Standard = 80.0%*

## Models Redesign Results for Passed SampleOCP-4: Dressing Defects — Other

*Performance **Standard = 80.0%*

## Baseline Results for Passed SampleOCP-5: Dressing Defects — Digestive Tract Tissue

*Performance Standard = 20.8%*

## Models Redesign Results for Passed SampleOCP-5: Dressing Defects — Digestive Tract Tissue

*Performance Standard = 20.8%*

## Food Safety Performance Standard Categories for Young Chickens

**Category**
**FS-1**	Condition – Infectious
**FS-2**	Contamination – Fecal Material

**Description**
- septicemia, toxemia
- fecal material

## Baseline Results for Passed SampleFS-1: Condition — Infectious

*Baseline Results for Passed Sample*FS-1: Condition — Infectious

*Performance Standard =**Zero Tolerance*

- 0.1

## Models Redesign Results for Passed SampleFS-1: Condition — Infectious

*Models Redesign Results for Passed Sample*FS-1: Condition — Infectious

*12th Position = 0.1%*

*Performance Standard =**Zero Tolerance*

## Baseline Results for Passed SampleFS-2: Contamination — Fecal Material

*Baseline Results for Passed Sample*FS-2: Contamination — Fecal Material

*Performance Standard =**Zero Tolerance*

- 1.5

## Models Redesign Results for Passed SampleFS-2: Contamination — Fecal Material

*Models Redesign Results for Passed Sample*FS-2: Contamination — Fecal Material

*12th Position = 1.5%*

*Performance Standard =**Zero Tolerance*

## Microbial Data for 16 Young Chicken Plants

## Microbial Data Collection Procedures for Young Chickens

**Send Samples to Silliker Laboratories for Analysis**

**Test Results Sent to RTI**

**RTI Technicians Collect Samples at Plant**
- Single whole-bird rinse to collect samples for both generic *E-coli* and *Salmonella*
- 6 week data collection period
- Collect samples after carcass chilling
- 600 analyses per plant
*Salmonella* (300)
- Generic *E-coli* (300)

- Microbial Data Collection Procedures for Young Chickens

## Baseline Results for Salmonella

- Note:	Detection limit = 1 colony forming unit (cfu)/30 milliliters (ml).

- Baseline Results for *Salmonella*

## Models Redesign Results for Salmonella

- Note:	Detection limit = 1 colony forming unit (cfu)/30 milliliters (ml).

- Models Redesign Results for *Salmonella*

## Baseline Results for Generic E. Coli 

**Acceptable**( 100 cfu/ml)

**Marginal**(100 < x  1,000 cfu/ml)

**Unacceptable**(> 1,000 cfu/ml)

- Note:  Detection limit = 10 cfu/ml.

- Baseline Results for Generic *E. Coli *

## Models Redesign Results for Generic E. Coli 

**Acceptable**( 100 cfu/ml)

**Marginal**(100 < x  1,000 cfu/ml)

**Unacceptable**(> 1,000 cfu/ml)

- Note:  Detection limit = 10 cfu/ml.

- Models Redesign Results for Generic *E. Coli *