# Presentation: 891280

## FY07 GPP, Non-Cap & GPE General Sciences Projects

**FY07 GPP, Non-Cap & GPE ****General Sciences Projects**

**Presented by Jim Siegrist**
**August 4, 2006**

## General Sciences Occupancy Locations

_**DIVISIONS**_
- Accelerator & Fusion ResearchEngineeringNuclear SciencePhysics

- 2/18/04 Review

## Strategic Issues

**We need a flexible plan that will accommodate growth in GS programs**
**We need space to support R&D for the new light source**
**Consolidation of our efforts will be needed to allow for future growth of other lab programs, particularly by clearing out old town**
**Many benefits derived from closer contact of computational astrophysics group**

- 2/18/04 Review

## Strategic Issues (2)

**Engineering work in Bldg 46 could be moved to 50 (with the exception of the supercon shop – nb. much of 46 is ALS work so other schemes are possible) to better consolidate GS efforts – move the engineering directorate into the old NERSC directorate space when the new building opens**
**We may need to consolidate some efforts across GS, particularly in the instrumentation area. This is just beginning to be looked at seriously.**
**It is desirable for recruitment/retention reasons to ‘spruce up’ our spaces in these rather old buildings to the extent possible**

- 2/18/04 Review

## Theory Progress

- 2/18/04 Review

## AFRD

- Remove HILAC & Renovate 71
- Consolidate AFRD From Old Town

- Future Facility for Wim

- Future Facility for Wim
- L’OASIS - 2015

- 2/18/04 Review

## Slide 7

- 2/18/04 Review

##   Priority Summary

| 1 | AF | NCA | Bldg 71 Modification to accommodate growth for L'Oasis Lab & Next Generation Light Source |
| --- | --- | --- | --- |
| 2 | AF | NCA / GPP | Bldg 53 Rutherford Backscattering Spectrometry (RBS) Project |
| 3 | NS | NCA | Bldg 88 - 163 Rennovate old counting areas |
| 4 | NS | NCA | Bldg 88 cave and cyclotron seismic work |
| 5 | NS | GPP/NCA | Bldg 88 renovate 88K area to be general purpose lab |
| 6 | EG | NC | Bldg 25 Electrical shop from B25 to B77  |
| 7 | EG | GPP | Move bio-instrumentation group into B70A - (or bldg. 46) |
| 8 | Multi | NCA | Faraday Cage Movement & Installation                                         |

- Waiting
- for
- FA
- Estimates
- $$$$

- 2/18/04 Review

## Next Generation Light Source

**BES asked for LBNL to provide a vision for future facility(ies) **
**VUV/SXR FEL facility emerged**
**BES requested a white paper outlining accelerator R&D required to build the next generation facility**
**R&D program required to prototype **
**High repetition rate, low emittance injector**
**Superconducting RF cryomodules**
**Electron beam phase space manipulations**

**Next Generation Light Source**

- 2/18/04 Review

## R&D Program in Building 71 - “artists” impression

**R&D Program in Building 71 - “artists” impression**

**Injector**

**Cryomodule**

**FEL**

**FEL**

**Cryomodule**

**Cryosystem**

**Control**
**room**

**Laser & cathode prep**

**RF & controls**

**Upper level may also be available for lab space, FEL output analysis, etc**

**LOASIS**

- 2/18/04 Review

## LOASIS Lab Expansion

**Opportunity**
**BES proposal ($1.6 M request-FY07/08): “Instrumentation for a Super Intense Tabletop X-ray Source for Applications in Non-linear X-ray Optics”; PI’s Belkacem, Falcone, Glover, Hertlein, Leemans & Padmore.**
**HEP proposal ($1M request FY07; ~ $30-40 M FY08-11): “10 GeV laser driven electron accelerator and non-linear QED experiments using a Petawatt laser”**

- 2/18/04 Review

## LOASIS Lab Expansion

**HEP project**
**Petawatt laser **
**for 10 GeV:**
**40 J in 40 fs at 5 Hz**

**BES beamline**

**HEP beamline**

**146R**

**146P**

**146Q**

**146**

**146A**

**146B**

**146L**

**141**

**137**

**140**

**128**

**135**

**NGLS**

- 2/18/04 Review

## Bldg. 53 RBS Project

**Opportunity****:**
**Donation of ****Rutherford Backscattering Spectrometer ****by JDSU, Santa Rosa -- complete system for rapid, quantitative thin film analysis utilizing energetic ion beam**
**Original cost to JDSU > $1M in 1995.**
**Benefits****:**
**Greater analysis capabilities than existing van de Graaff system in Bldg. 62**
**Variable beam energy, 0.6 - 5.1 MeV**
**Superb mass resolution and minimum detection limit**
**Adding an existing bending magnet will allow in-situ analysis of films and multilayer structures**
**Low maintenance, user-friendly system, ****Ideal for “Certified Users”**** **
**Will benefit user group: AFRD, MSD/Molecular Foundry, EETD, NSD, and Campus**
*	**“**In particular, in the area of inorganic fabrication where absolute quantitation and stoichometry are important in nanostructures, an on-site ion beam analysis technique to provide this information immediately after the deposition is invaluable (especially for users of the Molecular Foundry coming from other institutions).” - Kin Man Yu*
**Would put facility on leading edge****!**
** **

- 2/18/04 Review

## Example Footprint of RBS in Bldg. 53  

**Example Footprint of RBS in Bldg. 53  **

- Location
- for
- RBS
- Facility

- Trailer Offices

- Plasma
- Applications
- Laboratory

- Work Bench
- Area

- Main
- Entry

- Rest
- Room

- Parking

- Preliminary Layout:
- Scale approximate

- Small Shop
- Support Area

- In-situ RBS Chamber

- New
- walls

- Maint. position

- New sink location

- Cabinet storage area

- 2/18/04 Review

## Work needed in 53 to accept RBS

**   ****Structural changes:**
**Remove non-bearing wall between 53-013/004**
**Open part of non-bearing wall between 53-014/022, secure by installing header**
**Remove large lathe from south end of shop**
**Move remaining 53-004 shop equipment**
**Repair/improve floor**
**Erect non-bearing walls with door on south and east side of RBS**
**Include double door on south end of east wall**
**Paint expanded 53-013 and entrance area**
**Optional enhancements:**
**Upgrade large entrance door for climate control/security**
**Ceiling for expanded 53-013 **
**Air condition 53-013**

- 2/18/04 Review

## Work needed in 53 to accept RBS

**Utilities:**
**Remove sink from 53-013/004 wall and reinstall at 53-006; supply cold and warm water **
**Route electrical power to appropriate locations (53-013/022)**
- New equipment will need about 110 V, 12 kW, single-phase power
- Other equipment will need outlets for 208 V / 30 A**  **
**Route existing LCW to the nw facility-- will need cooling water < 10 gal./min. **
**Reroute compressed air to the new facility**
**Remove existing gas heater from 53-004/013 wall; install heater in the new RBS area (53-013) and other place(s) in 53-004 **
**Remove existing water heater**
**Optional enhancement:**
**Provide plumbing for dry N2 in 53-013 and 022**

- 2/18/04 Review

## Building 88 Counting Area Renovation

- Install heating and ventilation to provide habitable space
**Cubicles were added to the 88 experimental counting area to ****	****provide needed office space. They are permanently occupied.**
**However, space has grossly inadequate heating and ****	****ventilation for the existing occupants - in winter the ****	****temperature in cubicles falls to 64 F. **
**Cost to install heating and ventilation - $**

**Part of Division’s program to upgrade Bldg 88 to increase office/lab space and consolidate NSD programs**

- Remodel space and add cubicles
**Only about 60% of the space is currently being utilized. After appropriate ****	****temperature control has been installed, the space can be remodeled  and ****	****further office space (cubicles) added.**

- 2/18/04 Review

## Building 88 K-Area Renovation

- 1600sq ft of sub-standard lab space exists in Building 88 basement
**Install floor, paint walls, add sufficient lighting, bench-area (water power, heating ****	****and ventilation already installed)**
**Cost $**

**Provide detector lab space for NSD (General Sciences) projects**

- 2/18/04 Review

## Building 88 Cave Seismic Work

- Then:
**Seismic upgrade of Bldg 88 caves began in 1990’s**
**Work stopped FY04 due to Cyclotron’s uncertain future**

**Cave 4c with seismic bracing installed**

**Seismic bracing constructed for remaining caves**

- Now:
** ****New Cyclotron mission funded by DOE/DOD, 88-Inch Cyclotron  is fully operational**
**Goal: Complete seismic work for Caves 0, 3, and 5**
- Bracing clips are ready to be installed

- 2/18/04 Review

## Building 88 2nd Floor Addition

**Add ~15 offices and a meeting room**
**Building was seismically upgraded in 1994 and is designed for a second floor**
**Cost effective solution for new space**
**Provides opportunity to consolidate NSD programs**

**Building 88 2nd Floor Addition**

- 2/18/04 Review

## Building 77 Shops Consolidation: Electronics/Sheetmetal Dividing Wall

**In order to return to Lab **_**all**_** of Bldg. 25A Engineering Electronics Shop must be moved into Bldg. 77**
**Best location and proper size is part of Sheetmetal shop**
**A dividing non-load bearing wall is needed to separate activities as they can be incompatible**

- Mechanical
- Shop

- Water-Jet/Welding
- Shop

- Precision Assembly

- Clean
- Room

- Quick
- Turn
- Around

- Precision
- Fab

- Metrology

- Plating
- UHV

- Sheetmetal
- Shop

- Electronics
- Shop

- 	        Future

- Researcher
- Shop

- 	        Current

- Technician
- Shop

- 2/18/04 Review

## Building 77 Shops Consolidation: Electronics/Sheetmetal Dividing Wall

**Total cost should be considerably less than $100k**
**Similar non-load bearing wall was in built by Facilities for its own purposes ~$20k**
**Once built, would allow Lab to use Bldg. 25A for surge and staging space in strategic space development**
**Makes more effective use of Bldg. 77 **
**Consolidates Engineering fabrication activities**

- View within Sheetmetal Shop looking towards proposed Electronics Shop Area

- 2/18/04 Review

## Bldg 50 Library Renovation	

**We support this renovation to relieve crowding in 50**
**Could be used to consolidate computational & astro physics people**
**Needed in any case**

- 2/18/04 Review

## GPE Summary

| 1 | EG | GPE | Wire EDM - GS, ALS, LS  |
| --- | --- | --- | --- |
| 2 | NS | GPE | Upgrade the Prism TV Holography Distortion measurement machine in Bldg 77 |
| 3 | EG | GPE | Microscopic Defect Review & Inspection Station |
| 4 | EG | GPE | Deposition System for device passivation - Oxford Instruments Plasmalab 80 Plus |
| 5 | EG | GPE | High Precision Coordinate Measuring Maching |
|  6 | EG | GPE | Chemical Polishing Machine |

- Waiting
- for
- FA
- Estimates
- $$$$

- 2/18/04 Review

## GPE: Wire Electron Discharge Machining Station

- Replace 20-year old Mitsubishi system
- 10 years beyond obsolete status; 5-years beyond anticipated useful life
- State of the art system capable of precisions necessary for micro-scale and meso-scale machining in support of nanotechnology on biology and general instrumentation.
- Wire-EDM is the most heavily used process within the Central Shops
- Key usage
- Life Sciences / Genomics (bioinstrumentation)
- ALS (insertion devices and beamlines),
- AFRD (Superconducting Magnets, Linear Collider, neutron generators),
- Maintenance consuming ever increasing fraction of available hours
- Estimated foreseeable future need is two machines running at 80% capacity
- Provides ability to make developments that fully exploit external production capabilities
- De-ionized water handling system built in that is capable of providing DI-water to 3 EDM reducing costs and maintenance
- Auto wire thread up to 38% cost saving mode capabilities included with new system
- Current cost: XXXX

- 2/18/04 Review

## GPE: Wire Electron Discharge Machining Station [2]

|  | Current | New |
| --- | --- | --- |
| Circularity | 13 μm | < 2  μm |
| Positioning | 26 μm | < 7 μm |
| Max Taper | 10o @ 100 mm | 15o @ 260 mm |
| Cut speed | 180 cm2/hr | 265 cm2/hr |
| Surface finish | 0.8 μm Ra. | 0.4  μm Ra. |

- 2/18/04 Review

## Deposition System for IC Device Passivation Microsystems Lab

**In the fabrication of silicon devices a final passivation layer processing step provides an electrically insulating layer that protects the surface of the device from contamination, scratching, moisture, corrosion, etc.   **
**The result is a rugged, reliable device that can withstand both hg required during assembly and exposure to ambient conditions during long-term operation.  **
**The Microsystems Lab (MSL) does not have this capability. **
**Without this capability, it will be difficult for devices fabricated at the MSL to get placed into scientific instruments needing robust structures. **
**This plasma enhanced chemical vapor deposition (PECVD) system will give MSL the ****capability**** of depositing silicon nitride and silicon dioxide passivation layers. **

- 2/18/04 Review

## Deposition System for IC Device Passivation Microsystems Lab [2]

**$150k device +$50K ****installation**
**Oxford Instruments****Plasmalab 80Plus**
- The Plasmalab 80Plus, is the smallest of the tools supplied by system is ideally suited for R&D or small-scale production where up to x9 2" wafers can be batch processed on the 240mm electrode. The open load design allows for fast loading and unloading, ideal for prototyping and low volume production environments

- 2/18/04 Review

## Automated Defect Review and Microscope Inspection Station

**The ten-mask high-resistivity silicon CCD process requires detailed microscopic inspection of the wafer at each mask layer.  **
**Six of these layers are sensitive to the degree that 100% of the CCD array area must be examined microscopically for fatal defects.  **
**The CCD that does not lend itself to a random sample of inspection sites.  **
**The current inspection process is fully manual, requiring about 20 minutes per wafer with up to 25 wafers per process run. **
**Inspection demands pose serious risks to accommodating even small production volumes of CCDs such as those required by ALS, DOE-BES, DES, SNAP.**
**With an automated microscopic defect review and inspection station**
**Inspector does one-time set up in software to program the inspection routine based on the mask layout. **
**System includes automatic wafer handler, microscope, auto-focus, and stage auto-positioner under computer control.**

- 2/18/04 Review

## Automated Defect Review and Microscope Inspection Station [2]

**$150k +~$1k installation**
**Applicable systems from Leica (shown) or Nikon**

- 2/18/04 Review

## Remaining GPP & NCA Items

|   | AF | NCA | Bldg 51-008  | Remove Supercon power supplies + env clean up of PCBs - (pending lab results)  crane/riggers to remove & transport to extended storage  | Pending FA estimate |
| --- | --- | --- | --- | --- | --- |
|   | AF | NCA | Bldg 71 Complex needs - various | Roof replacement, install chain link fence to secure area where radioactive items may be stored, 71B air conditioning | Pending FA estimate |
|   | AF | NCA | Bldg 58 Complex  | Paint, hard wire machine tools, bring house air and water up to code, remove asbestos flooring, resurface and seal floors, replace heaters, restroom upgrade, remove old electrical panels *CFR  851 - does fusion program pay? | Pending FA estimate |
|   | AF | NCA | Bldg 52 roof replacement | Fix it or tear it down? | Pending FA estimate |
|   | AF | NCA | Bldg 5 & 16 roof replacement & restroom repairs |   | Pending FA estimate |
| 1 | PH |   | Bldg 50 Install chemical hood  |   | Pending FA estimate |
|   | PH | NCA | Bldg 50 Ventilation issues | Clean Room ventilation issues |   |
|   | PH |   | Astrophysics Center Space Rennovation |   | Pending FA estimate |
|   | PH | NCA  | HR Center Rennovation - 2 options | OPTION 1:  ,  Install wall and rearrange cubicles and move occupants around.  OPTION 2 - Rearrange cubicles to accommodate additional staff member | Pending FA estimate |
|   | NS | GPP | Bldg 88 Improve safety and use of Cave roof experimental areas | Add false floor above cave 4c, add ventilation to high-bay/cave roof area | Pending FA estimate |
|   | NS | GPP | Bldg 88 2nd floor addition plan for future office space | Will provide cost effective way to add office space, (approximately 15 offices)  to the laboratory, allows opportunity for future consolidation of division staff and programs | Pending FA estimate |

**Jim we need to prioritize these - **

- 2/18/04 Review

## Remaining GPP & NCA Items

|   | EG | GPP | Closed Looped system for the Plating Shop | The Ultra High Vacuum (UHV), plating, and photofabrication shops have all been consolidated into the Bldg. 77 complex.  They all generate rinse water that is subsequently treated for removal of heavy metals and neutralization of acids at the Wastewater Treatment Unit (WTU) in Bldg. 77A.  After treatment and monitoring for pH, metal content, and turbidity, wastewater is released to East Bay MUD per approved procedures and permits.  Wastewater released to EBMUD averages 10,000 gallons per month.* Installation of a closed loop system would     * Eliminate all wastewater discharges to EBMUD (currently >120kgal/yr)    * Greatly reduce risk of hazardous liquids discharge to EBMUD (two such discharges occurred in 1998)    * Reduce permitting and monitoring costs    * Eliminate potential facility upgrade costs should permitting requirements change in the future. | 350-450K |
| --- | --- | --- | --- | --- | --- |
|   | EG | GPP | Upgrades to microscope silos - Future need | This represents an institutional commitment to DOE-BES to provide a suitable location to house the TEAM instrument once complete.  If not done TEAM will likely be delivered to another laboratory (ORNL or ANL) and NCEM will lose its leadership position. | 850K |

**Remaining GPP & NCA Items**

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## Remaining GPE Requests

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