+-----------------------------------+----------------------------------+
| **Company Name:**                 | **Type of Equipment:** Haul      |
|                                   | truck                            |
|                                   |                                  |
|                                   | **Make:** HaulPack               |
|                                   |                                  |
|                                   | **Model:** 930E                  |
|                                   |                                  |
|                                   | **Year: 1997 -- 1999**           |
|                                   |                                  |
|                                   | **Use: In the pit hauling ore    |
|                                   | and waste**                      |
+-----------------------------------+----------------------------------+
| **Mine Name:**                    |                                  |
+-----------------------------------+----------------------------------+
| **Date of Analysis:**             |                                  |
+-----------------------------------+----------------------------------+

# 

# Pre-Assessment:

Pre-requisites:

# Duty 1: Pre-Operational Inspection

Learner will be able to demonstrate how to conduct a safe and thorough
pre-operational inspection. Learner will also be able to explain job
steps, why they are conducted, any associated risk, and how to implement
appropriate controls. A thorough pre-operational inspection includes the
following steps:

## Conduct Ground/Walk-Around Inspection 

+---------------------+-----------------+--------+------+-------------+
| **Job Steps**       | **Importance    | *      | Sati | **Proc      |
|                     | Narrative**     | *Impor | sfac | edures/Risk |
|                     |                 | tance: | tory | Resolu      |
|                     | **(Consider     | 1=imp  | or   | tions/Notes |
|                     | Safety,         | ortant |      | /Comments** |
|                     | Production, and | 2=very | **N  |             |
|                     | Maintenance)**  | imp    | eeds |             |
|                     |                 | ortant | Wo   |             |
|                     |                 | 3=crit | rk** |             |
|                     |                 | ical** |      |             |
+=====================+=================+========+======+=============+
| -   Perform self    |                 |        |      |             |
|     assessment for  |                 |        |      |             |
|     readiness to    |                 |        |      |             |
|     work---         |                 |        |      |             |
|     communicate     |                 |        |      |             |
|     w/shifter as    |                 |        |      |             |
|     necessary       |                 |        |      |             |
|                     |                 |        |      |             |
| -   Attend crew     |                 |        |      |             |
|     line-out        |                 |        |      |             |
|                     |                 |        |      |             |
| -   Shifter talks   |                 |        |      |             |
|     to previous     |                 |        |      |             |
|                     |                 |        |      |             |
|   shift/maintenance |                 |        |      |             |
|     and passes      |                 |        |      |             |
|     information to  |                 |        |      |             |
|     crew\--quick    |                 |        |      |             |
|     exchange of     |                 |        |      |             |
|     info between    |                 |        |      |             |
|     operators as    |                 |        |      |             |
|     necessary       |                 |        |      |             |
|                     |                 |        |      |             |
| -   Check weather   |                 |        |      |             |
|                     |                 |        |      |             |
| conditions/forecast |                 |        |      |             |
|                     |                 |        |      |             |
| -   Get duty        |                 |        |      |             |
|     assignment from |                 |        |      |             |
|     shifter         |                 |        |      |             |
|                     |                 |        |      |             |
| -   Check for PPE   |                 |        |      |             |
|     before leaving  |                 |        |      |             |
|     line-out        |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| > Check for red     |                 |        |      |             |
| > tags,             |                 |        |      |             |
| > o                 |                 |        |      |             |
| perator/maintenance |                 |        |      |             |
| > chains            |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| > Check for         |                 |        |      |             |
| > slip/trip hazards |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| > Check truck is    |                 |        |      |             |
| > secured against   |                 |        |      |             |
| > movement --       |                 |        |      |             |
| > wheels chocked or |                 |        |      |             |
| > in ditch          |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| > Check gen.        |                 |        |      |             |
| > condition of      |                 |        |      |             |
| > truck (cosmetic   |                 |        |      |             |
| > appearance)       |                 |        |      |             |
|                     |                 |        |      |             |
| -   Look for        |                 |        |      |             |
|     mud/rocks under |                 |        |      |             |
|     bed and on bed  |                 |        |      |             |
|     rails           |                 |        |      |             |
|                     |                 |        |      |             |
| ```{=html}          |                 |        |      |             |
| <!-- -->            |                 |        |      |             |
| ```                 |                 |        |      |             |
| -   Body pins       |                 |        |      |             |
|                     |                 |        |      |             |
| ```{=html}          |                 |        |      |             |
| <!-- -->            |                 |        |      |             |
| ```                 |                 |        |      |             |
| -   Body/frame for  |                 |        |      |             |
|     cracks          |                 |        |      |             |
|                     |                 |        |      |             |
| -   Broken or       |                 |        |      |             |
|     cracked welds   |                 |        |      |             |
|                     |                 |        |      |             |
| -   Roll over       |                 |        |      |             |
|     protection      |                 |        |      |             |
|     structure       |                 |        |      |             |
|     (rops)          |                 |        |      |             |
|                     |                 |        |      |             |
| -   Suspension      |                 |        |      |             |
|     cylinder & pins |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check for leaks     |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check suspension    |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check pump drive    |                 |        |      |             |
| shaft               |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check steering      |                 |        |      |             |
| linkage             |                 |        |      |             |
|                     |                 |        |      |             |
| -   Cylinder        |                 |        |      |             |
|                     |                 |        |      |             |
| -   Tie rod ends    |                 |        |      |             |
|                     |                 |        |      |             |
| -   Drag links      |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check tires/wheels  |                 |        |      |             |
|                     |                 |        |      |             |
| -   Cuts            |                 |        |      |             |
|                     |                 |        |      |             |
| -   Damage          |                 |        |      |             |
|                     |                 |        |      |             |
| -   Inflation       |                 |        |      |             |
|     appearance      |                 |        |      |             |
|                     |                 |        |      |             |
| -   Rocks between   |                 |        |      |             |
|     wheels          |                 |        |      |             |
|                     |                 |        |      |             |
| -   Missing/damaged |                 |        |      |             |
|     mounting        |                 |        |      |             |
|     hardware        |                 |        |      |             |
|                     |                 |        |      |             |
| -   Cracked wheels  |                 |        |      |             |
|                     |                 |        |      |             |
| -   Locking ring    |                 |        |      |             |
|                     |                 |        |      |             |
| -   Heat & odor     |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check physical      |                 |        |      |             |
| co                  |                 |        |      |             |
| ndition/cleanliness |                 |        |      |             |
| of lights           |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check fire          |                 |        |      |             |
| suppression system  |                 |        |      |             |
| actuator            |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check radiator for  |                 |        |      |             |
| debris/damage       |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check for unusual   |                 |        |      |             |
| odors/noises/excess |                 |        |      |             |
| heat                |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check cooling air   |                 |        |      |             |
| duct work           |                 |        |      |             |
|                     |                 |        |      |             |
| Rear axle housing & |                 |        |      |             |
| mounts              |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check hydraulic     |                 |        |      |             |
| shut-off valves     |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check heaters       |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check fluid         |                 |        |      |             |
| levels/inspect      |                 |        |      |             |
| engine compartment  |                 |        |      |             |
|                     |                 |        |      |             |
| -   Hydraulic       |                 |        |      |             |
|                     |                 |        |      |             |
| -   Coolant         |                 |        |      |             |
|                     |                 |        |      |             |
| -   Fuel            |                 |        |      |             |
|                     |                 |        |      |             |
| -   Loose wires     |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check               |                 |        |      |             |
| hoses/l             |                 |        |      |             |
| ines/tubes/fittings |                 |        |      |             |
| for damage          |                 |        |      |             |
|                     |                 |        |      |             |
| -   Routing (not    |                 |        |      |             |
|     rubbing)        |                 |        |      |             |
|                     |                 |        |      |             |
| -   Excessive wear  |                 |        |      |             |
|                     |                 |        |      |             |
| -   Missing/loose   |                 |        |      |             |
|     clamps          |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check ground level  |                 |        |      |             |
| emergency shutdown  |                 |        |      |             |
| switch              |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check drive         |                 |        |      |             |
| belts/guards        |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check and clean     |                 |        |      |             |
| rear camera         |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+

## On-Machine Inspection 

+---------------------+-----------------+--------+------+-------------+
| **Job Steps**       | **Importance    | *      | Sati | **Proc      |
|                     | Narrative**     | *Impor | sfac | edures/Risk |
|                     |                 | tance: | tory | Resolu      |
|                     | **(Consider     | 1=imp  | or   | tions/Notes |
|                     | Safety,         | ortant |      | /Comments** |
|                     | Production, and | 2=very | **N  |             |
|                     | Maintenance)**  | imp    | eeds |             |
|                     |                 | ortant | Wo   |             |
|                     |                 | 3=crit | rk** |             |
|                     |                 | ical** |      |             |
+=====================+=================+========+======+=============+
| Mount machine       |                 |        |      |             |
|                     |                 |        |      |             |
| -   Maintain        |                 |        |      |             |
|     3-point contact |                 |        |      |             |
|                     |                 |        |      |             |
| -   Face ladder     |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check for safe      |                 |        |      |             |
| access to cab       |                 |        |      |             |
|                     |                 |        |      |             |
| -   Hand holds      |                 |        |      |             |
|                     |                 |        |      |             |
| -   Railings        |                 |        |      |             |
|                     |                 |        |      |             |
| -   Steps           |                 |        |      |             |
|                     |                 |        |      |             |
| -   Decks           |                 |        |      |             |
|                     |                 |        |      |             |
| -   Ladders         |                 |        |      |             |
|                     |                 |        |      |             |
| -   Doors/latches   |                 |        |      |             |
|                     |                 |        |      |             |
| -   Chains          |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check site glass    |                 |        |      |             |
| for coolant         |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check fire          |                 |        |      |             |
| extinguisher        |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check electrical    |                 |        |      |             |
| system              |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check and clean     |                 |        |      |             |
| mirrors/windows     |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check and clean     |                 |        |      |             |
| cameras             |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+

## In Cab Inspection 

+---------------------+-----------------+--------+------+-------------+
| **Job Steps**       | **Importance    | *      | Sati | **Proc      |
|                     | Narrative**     | *Impor | sfac | edures/Risk |
|                     |                 | tance: | tory | Resolu      |
|                     | **(Consider     | 1=imp  | or   | tions/Notes |
|                     | Safety,         | ortant |      | /Comments** |
|                     | Production, and | 2=very | **N  |             |
|                     | Maintenance)**  | imp    | eeds |             |
|                     |                 | ortant | Wo   |             |
|                     |                 | 3=crit | rk** |             |
|                     |                 | ical** |      |             |
+=====================+=================+========+======+=============+
| Check shift         |                 |        |      |             |
| selector position   |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check wipers        |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check horn          |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check seat belt     |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check lights/turn   |                 |        |      |             |
| signals             |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check two-way       |                 |        |      |             |
| radio/computer      |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check camera        |                 |        |      |             |
| monitor             |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check backup        |                 |        |      |             |
| devices             |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Adjust              |                 |        |      |             |
| seat/steering wheel |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check warning       |                 |        |      |             |
| lights with test    |                 |        |      |             |
| switch              |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check cab/health &  |                 |        |      |             |
| safety              |                 |        |      |             |
|                     |                 |        |      |             |
| -   Door            |                 |        |      |             |
|     seals/latches   |                 |        |      |             |
|     and acoustical  |                 |        |      |             |
|     materials       |                 |        |      |             |
|                     |                 |        |      |             |
| -   Housekeeping    |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check fire          |                 |        |      |             |
| suppression         |                 |        |      |             |
| actuator            |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Check heat/air      |                 |        |      |             |
| con                 |                 |        |      |             |
| ditioning/defroster |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Fasten seat belt    |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Verify gauge        |                 |        |      |             |
| operation           |                 |        |      |             |
|                     |                 |        |      |             |
| -   Engine oil      |                 |        |      |             |
|     pressure        |                 |        |      |             |
|                     |                 |        |      |             |
| -   Engine water    |                 |        |      |             |
|     temperature     |                 |        |      |             |
|                     |                 |        |      |             |
| -   AC drive system |                 |        |      |             |
|     temperature     |                 |        |      |             |
|                     |                 |        |      |             |
| -   Hydraulic/brake |                 |        |      |             |
|     oil temperature |                 |        |      |             |
|                     |                 |        |      |             |
| -   Fuel            |                 |        |      |             |
|                     |                 |        |      |             |
| -   Volt meter      |                 |        |      |             |
|                     |                 |        |      |             |
| -   Tachometer      |                 |        |      |             |
|                     |                 |        |      |             |
| -   Speedometer     |                 |        |      |             |
|                     |                 |        |      |             |
| -   Hour meter      |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+

## Complete Defect/Status Report 

+---------------------+-----------------+--------+------+-------------+
| **Job Steps**       | **Importance    | *      | Sati | **Proc      |
|                     | Narrative**     | *Impor | sfac | edures/Risk |
|                     |                 | tance: | tory | Resolu      |
|                     | **(Consider     | 1=imp  | or   | tions/Notes |
|                     | Safety,         | ortant |      | /Comments** |
|                     | Production, and | 2=very | **N  |             |
|                     | Maintenance)**  | imp    | eeds |             |
|                     |                 | ortant | Wo   |             |
|                     |                 | 3=crit | rk** |             |
|                     |                 | ical** |      |             |
+=====================+=================+========+======+=============+
| Complete pre-shift  |                 |        |      |             |
| inspection sheet    |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+

# 

# 

# 

# Duty 2: Operation

Learner will be able to demonstrate how to safely and productively
operate the haul truck. Learner will also be able to explain job steps,
why they are conducted, any associated risk, and how to implement
appropriate controls. Operational steps include:

## Monitor Lights & Gauges

+--------------------+------------------+--------+------+--------------+
| **Job Steps**      | **Importance     | *      | Sati | **Pro        |
|                    | Narrative**      | *Impor | sfac | cedures/Risk |
|                    |                  | tance: | tory | Reso         |
|                    | **(Consider      | 1=imp  | or   | lutions/Note |
|                    | Safety,          | ortant |      | s/Comments** |
|                    | Production, and  | 2=very | **N  |              |
|                    | Maintenance)**   | imp    | eeds |              |
|                    |                  | ortant | Wo   |              |
|                    |                  | 3=crit | rk** |              |
|                    |                  | ical** |      |              |
+====================+==================+========+======+==============+
| Monitor lights &   |                  |        |      |              |
| gauges             |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+

## Maintain Communication 

+--------------------+------------------+--------+------+--------------+
| **Job Steps**      | **Importance     | *      | Sati | **Pro        |
|                    | Narrative**      | *Impor | sfac | cedures/Risk |
|                    |                  | tance: | tory | Reso         |
|                    | **(Consider      | 1=imp  | or   | lutions/Note |
|                    | Safety,          | ortant |      | s/Comments** |
|                    | Production, and  | 2=very | **N  |              |
|                    | Maintenance)**   | imp    | eeds |              |
|                    |                  | ortant | Wo   |              |
|                    |                  | 3=crit | rk** |              |
|                    |                  | ical** |      |              |
+====================+==================+========+======+==============+
| Maintain           |                  |        |      |              |
| communication      |                  |        |      |              |
|                    |                  |        |      |              |
| -   Radio          |                  |        |      |              |
|                    |                  |        |      |              |
| -   Computers      |                  |        |      |              |
|                    |                  |        |      |              |
| -   Eye contact    |                  |        |      |              |
|                    |                  |        |      |              |
| -   Horn signals   |                  |        |      |              |
|                    |                  |        |      |              |
| ```{=html}         |                  |        |      |              |
| <!-- -->           |                  |        |      |              |
| ```                |                  |        |      |              |
| -                  |                  |        |      |              |
|   Hand/lights/turn |                  |        |      |              |
|     signals        |                  |        |      |              |
|                    |                  |        |      |              |
| -   Spotters       |                  |        |      |              |
|                    |                  |        |      |              |
| ```{=html}         |                  |        |      |              |
| <!-- -->           |                  |        |      |              |
| ```                |                  |        |      |              |
| -   Report         |                  |        |      |              |
|     hazards        |                  |        |      |              |
| /malfunctions/road |                  |        |      |              |
|     conditions     |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+

## Traveling Unloaded

+--------------------+------------------+--------+------+--------------+
| **Job Steps**      | **Importance     | *      | Sati | **Pro        |
|                    | Narrative**      | *Impor | sfac | cedures/Risk |
|                    |                  | tance: | tory | Reso         |
|                    | **(Consider      | 1=imp  | or   | lutions/Note |
|                    | Safety,          | ortant |      | s/Comments** |
|                    | Production, and  | 2=very | **N  |              |
|                    | Maintenance)**   | imp    | eeds |              |
|                    |                  | ortant | Wo   |              |
|                    |                  | 3=crit | rk** |              |
|                    |                  | ical** |      |              |
+====================+==================+========+======+==============+
| Release parking    |                  |        |      |              |
| brake              |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Sound horn/check   |                  |        |      |              |
| for clearance      |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Engage selector    |                  |        |      |              |
| switch/signal      |                  |        |      |              |
| before moving      |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Perform initial    |                  |        |      |              |
| movement checks    |                  |        |      |              |
|                    |                  |        |      |              |
| -   Check          |                  |        |      |              |
|     emergency      |                  |        |      |              |
|     steering/brake |                  |        |      |              |
|                    |                  |        |      |              |
| -   Rolling brake  |                  |        |      |              |
|     test/dynamic   |                  |        |      |              |
|     retarder       |                  |        |      |              |
|     function       |                  |        |      |              |
|                    |                  |        |      |              |
| -                  |                  |        |      |              |
|  Service/Secondary |                  |        |      |              |
|     brake test     |                  |        |      |              |
|                    |                  |        |      |              |
| -   Steering       |                  |        |      |              |
|                    |                  |        |      |              |
| ```{=html}         |                  |        |      |              |
| <!-- -->           |                  |        |      |              |
| ```                |                  |        |      |              |
| -   Front end play |                  |        |      |              |
|                    |                  |        |      |              |
| -   Proper         |                  |        |      |              |
|     right/left     |                  |        |      |              |
|     steering       |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Recognize abnormal |                  |        |      |              |
| performance        |                  |        |      |              |
|                    |                  |        |      |              |
| -   Vibration      |                  |        |      |              |
|                    |                  |        |      |              |
| -   Unusual        |                  |        |      |              |
|     odors/noises   |                  |        |      |              |
|                    |                  |        |      |              |
| -                  |                  |        |      |              |
|  Gauges/indicators |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Maintain safe      |                  |        |      |              |
| speed for          |                  |        |      |              |
| conditions         |                  |        |      |              |
|                    |                  |        |      |              |
| -   Weather        |                  |        |      |              |
|                    |                  |        |      |              |
| -   Road           |                  |        |      |              |
|                    |                  |        |      |              |
| -   Visibility     |                  |        |      |              |
|                    |                  |        |      |              |
| -   Traffic        |                  |        |      |              |
|                    |                  |        |      |              |
| -   Do not exceed  |                  |        |      |              |
|     speed limits   |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Know your          |                  |        |      |              |
| blindspots         |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Check for road     |                  |        |      |              |
| hazards            |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Check for highwall |                  |        |      |              |
| hazards and berm   |                  |        |      |              |
| height             |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Practice defensive |                  |        |      |              |
| driving            |                  |        |      |              |
|                    |                  |        |      |              |
| -   Awareness for  |                  |        |      |              |
|     other vehicles |                  |        |      |              |
|                    |                  |        |      |              |
| -   Vehicle        |                  |        |      |              |
|     spacing        |                  |        |      |              |
|                    |                  |        |      |              |
| -   Scan ahead     |                  |        |      |              |
|                    |                  |        |      |              |
| -   Seatbelt       |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Traveling on a     |                  |        |      |              |
| Grade              |                  |        |      |              |
|                    |                  |        |      |              |
| -   Use dynamic    |                  |        |      |              |
|     retarder       |                  |        |      |              |
|                    |                  |        |      |              |
| -   Yield to       |                  |        |      |              |
|     loaded truck   |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Maintain clean     |                  |        |      |              |
| windshield         |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Use signals        |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Count loads        |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Acc                |                  |        |      |              |
| elerate/decelerate |                  |        |      |              |
| smoothly           |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Obey traffic signs |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Monitor camera     |                  |        |      |              |
| screens/mirrors    |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+

## 

## 

## Loading 

+--------------------+------------------+--------+------+--------------+
| **Job Steps**      | **Importance     | *      | Sati | **Pro        |
|                    | Narrative**      | *Impor | sfac | cedures/Risk |
|                    |                  | tance: | tory | Reso         |
|                    | **(Consider      | 1=imp  | or   | lutions/Note |
|                    | Safety,          | ortant |      | s/Comments** |
|                    | Production, and  | 2=very | **N  |              |
|                    | Maintenance)**   | imp    | eeds |              |
|                    |                  | ortant | Wo   |              |
|                    |                  | 3=crit | rk** |              |
|                    |                  | ical** |      |              |
+====================+==================+========+======+==============+
| Slow down and be   |                  |        |      |              |
| aware in congested |                  |        |      |              |
| areas              |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Follow             |                  |        |      |              |
| instructions of    |                  |        |      |              |
| loading unit       |                  |        |      |              |
| operator           |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Check              |                  |        |      |              |
| mirrors/camera     |                  |        |      |              |
| when backing       |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Put selector       |                  |        |      |              |
| switch in neutral  |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Set wheel lock     |                  |        |      |              |
| brake switch       |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Stay in cab/wear   |                  |        |      |              |
| seatbelt           |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Look both ways     |                  |        |      |              |
| prior to           |                  |        |      |              |
| proceeding         |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Be aware of        |                  |        |      |              |
| surroundings       |                  |        |      |              |
| before proceeding  |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Release wheel lock |                  |        |      |              |
| brake switch       |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Check handling     |                  |        |      |              |
| after loading      |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+

## Traveling While Loaded

+--------------------+------------------+--------+------+--------------+
| **Job Steps**      | **Importance     | *      | Sati | **Pro        |
|                    | Narrative**      | *Impor | sfac | cedures/Risk |
|                    |                  | tance: | tory | Reso         |
|                    | **(Consider      | 1=imp  | or   | lutions/Note |
|                    | Safety,          | ortant |      | s/Comments** |
|                    | Production, and  | 2=very | **N  |              |
|                    | Maintenance)**   | imp    | eeds |              |
|                    |                  | ortant | Wo   |              |
|                    |                  | 3=crit | rk** |              |
|                    |                  | ical** |      |              |
+====================+==================+========+======+==============+
| Adjust operation   |                  |        |      |              |
| for load and       |                  |        |      |              |
| conditions         |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Use dynamic        |                  |        |      |              |
| retarder           |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Recognize abnormal |                  |        |      |              |
| performance        |                  |        |      |              |
|                    |                  |        |      |              |
| -   Driveline      |                  |        |      |              |
|     noise and      |                  |        |      |              |
|     vibration      |                  |        |      |              |
|                    |                  |        |      |              |
| -   Unusual        |                  |        |      |              |
|     odors/noises   |                  |        |      |              |
|                    |                  |        |      |              |
| -                  |                  |        |      |              |
|  Gauges/indicators |                  |        |      |              |
|                    |                  |        |      |              |
| -   Tires/handling |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Maintain safe      |                  |        |      |              |
| speed for          |                  |        |      |              |
| conditions         |                  |        |      |              |
|                    |                  |        |      |              |
| -   Weather        |                  |        |      |              |
|                    |                  |        |      |              |
| -   Road           |                  |        |      |              |
|                    |                  |        |      |              |
| -   Visibility     |                  |        |      |              |
|                    |                  |        |      |              |
| -   Traffic        |                  |        |      |              |
|                    |                  |        |      |              |
| -   Do not exceed  |                  |        |      |              |
|     speed limit    |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Know your blind    |                  |        |      |              |
| spots              |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Check for road     |                  |        |      |              |
| hazards            |                  |        |      |              |
|                    |                  |        |      |              |
| -   Berm heights   |                  |        |      |              |
|                    |                  |        |      |              |
| -                  |                  |        |      |              |
| Highwall/stockpile |                  |        |      |              |
|     hazards        |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Practice defensive |                  |        |      |              |
| driving            |                  |        |      |              |
|                    |                  |        |      |              |
| -   Maintain       |                  |        |      |              |
|     awareness for  |                  |        |      |              |
|     other vehicles |                  |        |      |              |
|                    |                  |        |      |              |
| -   Vehicle        |                  |        |      |              |
|     spacing        |                  |        |      |              |
|                    |                  |        |      |              |
| -   Scan ahead     |                  |        |      |              |
|                    |                  |        |      |              |
| -   Seatbelt       |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Traveling on a     |                  |        |      |              |
| grade              |                  |        |      |              |
|                    |                  |        |      |              |
| -   Use retarder   |                  |        |      |              |
|                    |                  |        |      |              |
| -   Know what RSC  |                  |        |      |              |
|     is             |                  |        |      |              |
|                    |                  |        |      |              |
| -   Yield to       |                  |        |      |              |
|     loaded truck   |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Perform parking    |                  |        |      |              |
| brake test --      |                  |        |      |              |
| first opportunity  |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Use signals        |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Acc                |                  |        |      |              |
| elerate/decelerate |                  |        |      |              |
| smoothly           |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Obey traffic signs |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Monitor mirrors    |                  |        |      |              |
| and camera screens |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+

## Dumping 

+--------------------+------------------+--------+------+--------------+
| **Job Steps**      | **Importance     | *      | Sati | **Pro        |
|                    | Narrative**      | *Impor | sfac | cedures/Risk |
|                    |                  | tance: | tory | Reso         |
|                    | **(Consider      | 1=imp  | or   | lutions/Note |
|                    | Safety,          | ortant |      | s/Comments** |
|                    | Production, and  | 2=very | **N  |              |
|                    | Maintenance)**   | imp    | eeds |              |
|                    |                  | ortant | Wo   |              |
|                    |                  | 3=crit | rk** |              |
|                    |                  | ical** |      |              |
+====================+==================+========+======+==============+
| Enter dump area    |                  |        |      |              |
|                    |                  |        |      |              |
| -   Ensure         |                  |        |      |              |
|     adequate area  |                  |        |      |              |
|     lighting       |                  |        |      |              |
|                    |                  |        |      |              |
| -   Enter area in  |                  |        |      |              |
|     clockwise      |                  |        |      |              |
|     direction      |                  |        |      |              |
|                    |                  |        |      |              |
| -   Maintain       |                  |        |      |              |
|     awareness for  |                  |        |      |              |
|     other vehicles |                  |        |      |              |
|                    |                  |        |      |              |
| -   Slow down in   |                  |        |      |              |
|     congested      |                  |        |      |              |
|     areas          |                  |        |      |              |
|                    |                  |        |      |              |
| -   View dump      |                  |        |      |              |
|     crest          |                  |        |      |              |
|                    |                  |        |      |              |
| ```{=html}         |                  |        |      |              |
| <!-- -->           |                  |        |      |              |
| ```                |                  |        |      |              |
| -   Inspect the    |                  |        |      |              |
|     ground surface |                  |        |      |              |
|     for cracks     |                  |        |      |              |
|                    |                  |        |      |              |
| -   Check for mid  |                  |        |      |              |
|     -axle high     |                  |        |      |              |
|     berm along     |                  |        |      |              |
|     roadway and as |                  |        |      |              |
|     dump site      |                  |        |      |              |
|     restraint      |                  |        |      |              |
|                    |                  |        |      |              |
| -   Select a       |                  |        |      |              |
|     reasonably     |                  |        |      |              |
|     level area to  |                  |        |      |              |
|     dump           |                  |        |      |              |
|                    |                  |        |      |              |
| -   Avoid          |                  |        |      |              |
|     softspots and  |                  |        |      |              |
|     depressions    |                  |        |      |              |
|                    |                  |        |      |              |
| -   Do not back up |                  |        |      |              |
|     if visibility  |                  |        |      |              |
|     is impaired    |                  |        |      |              |
|                    |                  |        |      |              |
| -   If stockpile   |                  |        |      |              |
|     isn't          |                  |        |      |              |
|     attended, dump |                  |        |      |              |
|     short          |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Prepare to Dump    |                  |        |      |              |
|                    |                  |        |      |              |
| -   Back slowly    |                  |        |      |              |
|                    |                  |        |      |              |
| -   Do not impact  |                  |        |      |              |
|     berm -- back   |                  |        |      |              |
|     square to berm |                  |        |      |              |
|                    |                  |        |      |              |
| -   Keep safe      |                  |        |      |              |
|     distance       |                  |        |      |              |
|     between other  |                  |        |      |              |
|     dumping trucks |                  |        |      |              |
|     and dozer (1   |                  |        |      |              |
|     truck length)  |                  |        |      |              |
|                    |                  |        |      |              |
| -   Set wheel      |                  |        |      |              |
|     brake lock     |                  |        |      |              |
|                    |                  |        |      |              |
| -   Put selector   |                  |        |      |              |
|     switch in      |                  |        |      |              |
|     neutral        |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Stay in cab        |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Dump when approved |                  |        |      |              |
|                    |                  |        |      |              |
| -   Increase rpm   |                  |        |      |              |
|     to 1500 or     |                  |        |      |              |
|     what is        |                  |        |      |              |
|     adequate to    |                  |        |      |              |
|     clear the load |                  |        |      |              |
|                    |                  |        |      |              |
| -   Raise bed/dump |                  |        |      |              |
|     load           |                  |        |      |              |
|                    |                  |        |      |              |
| -   Check bed      |                  |        |      |              |
|     movement       |                  |        |      |              |
|                    |                  |        |      |              |
| -   Lower bed      |                  |        |      |              |
|     completely     |                  |        |      |              |
|                    |                  |        |      |              |
| -   Dump short as  |                  |        |      |              |
|     required       |                  |        |      |              |
|                    |                  |        |      |              |
| -   Use caution;   |                  |        |      |              |
|     watch for      |                  |        |      |              |
|     spillage       |                  |        |      |              |
|                    |                  |        |      |              |
| -   Signal before  |                  |        |      |              |
|     moving         |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Be aware of        |                  |        |      |              |
| abnormal           |                  |        |      |              |
| conditions         |                  |        |      |              |
|                    |                  |        |      |              |
| -   Load hang-up   |                  |        |      |              |
|                    |                  |        |      |              |
| -   Off-center     |                  |        |      |              |
|     loads          |                  |        |      |              |
|                    |                  |        |      |              |
| -   Hydraulic      |                  |        |      |              |
|     hoist failures |                  |        |      |              |
|                    |                  |        |      |              |
| -   Soft           |                  |        |      |              |
|                    |                  |        |      |              |
| spots/cracks/signs |                  |        |      |              |
|     of dump        |                  |        |      |              |
|     movement       |                  |        |      |              |
|                    |                  |        |      |              |
| -   Missing berms  |                  |        |      |              |
|                    |                  |        |      |              |
| -   Vertical       |                  |        |      |              |
|     displacement   |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+

## Emergency Procedures/ Abnormal Occurrences/ Non-Routine Procedures 

+--------------------+------------------+--------+------+--------------+
| **Job Steps**      | **Importance     | *      | Sati | **Pro        |
|                    | Narrative**      | *Impor | sfac | cedures/Risk |
|                    |                  | tance: | tory | Reso         |
|                    | **(Consider      | 1=imp  | or   | lutions/Note |
|                    | Safety,          | ortant |      | s/Comments** |
|                    | Production, and  | 2=very | **N  |              |
|                    | Maintenance)**   | imp    | eeds |              |
|                    |                  | ortant | Wo   |              |
|                    |                  | 3=crit | rk** |              |
|                    |                  | ical** |      |              |
+====================+==================+========+======+==============+
| Fire               |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Medical            |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| React to panel     |                  |        |      |              |
| lights             |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Engine stall/power |                  |        |      |              |
| loss               |                  |        |      |              |
|                    |                  |        |      |              |
| -   On grade       |                  |        |      |              |
|                    |                  |        |      |              |
| -   On level       |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Tire failure       |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Brake failure      |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Dynamic retarder   |                  |        |      |              |
| failure            |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Steering failure   |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Strut failure      |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Hydraulic lift     |                  |        |      |              |
| failure            |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Electrical failure |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Contact with       |                  |        |      |              |
| powerlines         |                  |        |      |              |
|                    |                  |        |      |              |
| -   Signal others  |                  |        |      |              |
|                    |                  |        |      |              |
| -   Stay in cab or |                  |        |      |              |
|     drive away, if |                  |        |      |              |
|     possible       |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Sudden loss of     |                  |        |      |              |
| visibility --      |                  |        |      |              |
| communicate        |                  |        |      |              |
| situation          |                  |        |      |              |
|                    |                  |        |      |              |
| -   Stop           |                  |        |      |              |
|                    |                  |        |      |              |
| -   Proceed when   |                  |        |      |              |
|     visibility     |                  |        |      |              |
|     allows it      |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Loss of control    |                  |        |      |              |
|                    |                  |        |      |              |
| -   Skidding       |                  |        |      |              |
|                    |                  |        |      |              |
| -   Roll over      |                  |        |      |              |
|                    |                  |        |      |              |
| -   Ground failure |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+
| Other vehicle out  |                  |        |      |              |
| of control         |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+

## Field Maintenance 

+--------------------+------------------+--------+------+--------------+
| **Job Steps**      | **Importance     | *      | Sati | **Pro        |
|                    | Narrative**      | *Impor | sfac | cedures/Risk |
|                    |                  | tance: | tory | Reso         |
|                    | **(Consider      | 1=imp  | or   | lutions/Note |
|                    | Safety,          | ortant |      | s/Comments** |
|                    | Production, and  | 2=very | **N  |              |
|                    | Maintenance)**   | imp    | eeds |              |
|                    |                  | ortant | Wo   |              |
|                    |                  | 3=crit | rk** |              |
|                    |                  | ical** |      |              |
+====================+==================+========+======+==============+
| Fueling -- during  |                  |        |      |              |
| breaks or shift    |                  |        |      |              |
| change. Fueling    |                  |        |      |              |
| times indicated by |                  |        |      |              |
| sticker on dash.   |                  |        |      |              |
+--------------------+------------------+--------+------+--------------+

# Duty 3: Post-Operational Inspection Procedures 

Learner will be able to demonstrate how to conduct a safe and thorough
post-operational inspection. Learner will also be able to explain job
steps, why they are conducted, any associated risk, and how to implement
appropriate controls. A thorough post-operational inspection includes
the following steps:

## Park Truck 

+---------------------+-----------------+--------+------+-------------+
| **Job Steps**       | **Importance    | *      | Sati | **Proc      |
|                     | Narrative**     | *Impor | sfac | edures/Risk |
|                     |                 | tance: | tory | Resolu      |
|                     | **(Consider     | 1=imp  | or   | tions/Notes |
|                     | Safety,         | ortant |      | /Comments** |
|                     | Production, and | 2=very | **N  |             |
|                     | Maintenance)**  | imp    | eeds |             |
|                     |                 | ortant | Wo   |             |
|                     |                 | 3=crit | rk** |             |
|                     |                 | ical** |      |             |
+=====================+=================+========+======+=============+
| Enter parking       |                 |        |      |             |
| trench from left to |                 |        |      |             |
| right               |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Set parking brake   |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Place selector in   |                 |        |      |             |
| neutral position    |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Turn on all lights  |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Complete pre-shift  |                 |        |      |             |
| form as necessary   |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Log off modular     |                 |        |      |             |
| mining              |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+
| Dismount machine    |                 |        |      |             |
|                     |                 |        |      |             |
| -   Clean out cab   |                 |        |      |             |
|                     |                 |        |      |             |
| -   Observe         |                 |        |      |             |
|                     |                 |        |      |             |
|   gauges/indicators |                 |        |      |             |
|     for             |                 |        |      |             |
|     abnormalities   |                 |        |      |             |
|                     |                 |        |      |             |
| -   Check ladder    |                 |        |      |             |
|                     |                 |        |      |             |
| -   Observe ground  |                 |        |      |             |
|     condition       |                 |        |      |             |
|                     |                 |        |      |             |
| -   Maintain        |                 |        |      |             |
|     3-point contact |                 |        |      |             |
|     -- don't jump   |                 |        |      |             |
|                     |                 |        |      |             |
| -   Face ladder     |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+

## Communicate Changes in Operating Conditions 

+---------------------+-----------------+--------+------+-------------+
| **Job Steps**       | **Importance    | *      | Sati | **Proc      |
|                     | Narrative**     | *Impor | sfac | edures/Risk |
|                     |                 | tance: | tory | Resolu      |
|                     | **(Consider     | 1=imp  | or   | tions/Notes |
|                     | Safety,         | ortant |      | /Comments** |
|                     | Production, and | 2=very | **N  |             |
|                     | Maintenance)**  | imp    | eeds |             |
|                     |                 | ortant | Wo   |             |
|                     |                 | 3=crit | rk** |             |
|                     |                 | ical** |      |             |
+=====================+=================+========+======+=============+
| Communicate changes |                 |        |      |             |
| in operating        |                 |        |      |             |
| conditions          |                 |        |      |             |
|                     |                 |        |      |             |
| -   Truck           |                 |        |      |             |
|                     |                 |        |      |             |
| -   Mine            |                 |        |      |             |
+---------------------+-----------------+--------+------+-------------+