+------------------------------------+---------------------------------+
| **Company Name:**                  | **Equipment/Job                 |
|                                    | Identification:** Surface       |
|                                    | Mechanic                        |
|                                    |                                 |
|                                    | **Type of Equipment:**          |
|                                    |                                 |
|                                    | **Make:**                       |
|                                    |                                 |
|                                    | **Model:**                      |
|                                    |                                 |
|                                    | **Year:**                       |
|                                    |                                 |
|                                    | **Use:**                        |
+------------------------------------+---------------------------------+
| **Mine Name:**                     |                                 |
+------------------------------------+---------------------------------+
| **Date of Analysis:**              |                                 |
+------------------------------------+---------------------------------+

# 

# Pre-Assessment:

### List pre-requisites here: 

### HazCom Training, 

### Hand tool Training

-   **Part 48 Training**

-   **Basic Hydraulic Training**

-   **Handling Material Training (Proper lifting)**

-   **Personal Protective Equipment Training**

-   **Prevention of slips and falls**

# 

# Duty 1: Start-of-shift Activities

Learner will explain the importance of start-of-shift activities. The
learner will explain each job step, why it is conducted, any associated
risk, and how to implement appropriate controls. Start-of-shift
activities include the following job steps:

+------------------+------------------+------+------+-----------------+
| **Job Steps**    | **Importance     | **Im | **Sa | **              |
|                  | Narrative**      | port | tisf | Procedures/Risk |
|                  |                  | ance | acto | Resolution/**   |
|                  | **(Consider      | R    | ry** |                 |
|                  | Safety,          | anki |      | **N             |
|                  | Production,      | ng** | **   | otes/Comments** |
|                  | Maintenance)**   |      | or** |                 |
|                  |                  | *    |      |                 |
|                  |                  | *1=I | **N  |                 |
|                  |                  | mpor | eeds |                 |
|                  |                  | tant | Wo   |                 |
|                  |                  | 2=   | rk** |                 |
|                  |                  | Very |      |                 |
|                  |                  | I    |      |                 |
|                  |                  | mpor |      |                 |
|                  |                  | tant |      |                 |
|                  |                  | 3=Cr |      |                 |
|                  |                  | itic |      |                 |
|                  |                  | al** |      |                 |
+==================+==================+======+======+=================+
| Attend Pre-shift | To receive the   |      |      |                 |
| meeting          | correct          |      |      |                 |
|                  | information on   |      |      |                 |
|                  | work assignments |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   Discuss      |                  |      |      |                 |
|     equipment    |                  |      |      |                 |
|     down         |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   Obtain copy  |                  |      |      | Be sure the     |
|     of down      |                  |      |      | trainee gets    |
|     sheet        |                  |      |      | the appropriate |
|                  |                  |      |      | information at  |
|                  |                  |      |      | the beginning   |
|                  |                  |      |      | of the shift    |
+------------------+------------------+------+------+-----------------+
| -   Obtain       |                  |      |      | Teams of two,   |
|     assignments  |                  |      |      | if possible     |
+------------------+------------------+------+------+-----------------+
| -   Check trucks |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   Check dozers |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   Check        |                  |      |      |                 |
|     shovels      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   Check        |                  |      |      |                 |
|     graders      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   Check        |                  |      |      |                 |
|     loaders      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Self assessment  | Ensure fitness   |      |      |                 |
|                  | for work:        |      |      |                 |
|                  | mental,          |      |      |                 |
|                  | physical,        |      |      |                 |
|                  | attitude, etc.   |      |      |                 |
|                  | for safety of    |      |      |                 |
|                  | self & others    |      |      |                 |
+------------------+------------------+------+------+-----------------+

# 

# Duty 2: Examine equipment for preventive maintenance

Learner will demonstrate how to safely and thoroughly examine equipment
for preventive maintenance. Learner will also explain the job steps, why
they are conducted, any associated risk, and how to implement
appropriate controls. A safe and thorough equipment examination for
preventive maintenance includes the following job steps:

+-------------------+-----------------+------+-------+----------------+
| **Job Steps**     | **Importance    | **Im | *     | **P            |
|                   | Narrative**     | port | *Sati | rocedures/Risk |
|                   |                 | ance | sfact | Resolution/**  |
|                   | **(Consider     | R    | ory** |                |
|                   | Safety,         | anki |       | **No           |
|                   | Production,     | ng** | *     | tes/Comments** |
|                   | Maintenance)**  |      | *or** |                |
|                   |                 | *    |       |                |
|                   |                 | *1=I | **    |                |
|                   |                 | mpor | Needs |                |
|                   |                 | tant | W     |                |
|                   |                 | 2=   | ork** |                |
|                   |                 | Very |       |                |
|                   |                 | I    |       |                |
|                   |                 | mpor |       |                |
|                   |                 | tant |       |                |
|                   |                 | 3=Cr |       |                |
|                   |                 | itic |       |                |
|                   |                 | al** |       |                |
+===================+=================+======+=======+================+
| **Examine         |                 |      |       |                |
| Shovel**          |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| Conduct visual    |                 |      |       | Maintain       |
| inspection of the |                 |      |       | communication  |
| following:        |                 |      |       | with equipment |
|                   |                 |      |       | operator       |
|                   |                 |      |       |                |
|                   |                 |      |       | For the 1800,  |
|                   |                 |      |       | inspect        |
|                   |                 |      |       | front-to-back  |
|                   |                 |      |       | instead of     |
|                   |                 |      |       | side-to-side   |
+-------------------+-----------------+------+-------+----------------+
| -   Ladders       | Cause serious   |      |       | When you drive |
|                   | personal        |      |       | up to the      |
|                   | injury, slips   |      |       | shovel these   |
|                   | and falls are   |      |       | are the first  |
|                   | the number      |      |       | things you     |
|                   | three causes of |      |       | would observe  |
|                   | fatalities in   |      |       |                |
|                   | the mining      |      |       |                |
|                   | industry        |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Handrails     | Cause serious   |      |       |                |
|                   | personal        |      |       |                |
|                   | injury, slips   |      |       |                |
|                   | and falls are   |      |       |                |
|                   | the number      |      |       |                |
|                   | three causes of |      |       |                |
|                   | fatalities in   |      |       |                |
|                   | the mining      |      |       |                |
|                   | industry        |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Bucket        | Damaged bucket  |      |       |                |
|                   | could be very   |      |       |                |
|                   | costly and      |      |       |                |
|                   | could cause     |      |       |                |
|                   | additional      |      |       |                |
|                   | damage to       |      |       |                |
|                   | machine         |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Grease lines  | Insufficient    |      |       |                |
|                   | lubrication     |      |       |                |
|                   | could cause     |      |       |                |
|                   | costly repairs  |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Start at left |                 |      |       |                |
|     side of       |                 |      |       |                |
|     shovel        |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect pump  |                 |      |       |                |
|     room          |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check for:    |                 |      |       |                |
|     bad hoses &   |                 |      |       |                |
|     leaks         |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check         | Early detection |      |       |                |
|     mainframe for | is critical to  |      |       |                |
|     cracks        | avoid future    |      |       |                |
|                   | failure         |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect       | Critical to     |      |       |                |
|     engine for:   | prevent engine  |      |       |                |
|     leaks, hoses, | failure and     |      |       |                |
|     belts, and    | major down time |      |       |                |
|     guarding      |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Cross top of  |                 |      |       |                |
|     machine       |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect fire  | To ensure fire  |      |       |                |
|     suppression   | protection      |      |       |                |
|     canisters     |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect Sheet |                 |      |       |                |
|     metal for     |                 |      |       |                |
|     debris &      |                 |      |       |                |
|     build-up      |                 |      |       |                |
|     across top of |                 |      |       |                |
|     machine       |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect Air   | Critical to     |      |       |                |
|     intake hoses  | prevent engine  |      |       |                |
|     for engine    | failure and     |      |       |                |
|                   | major down time |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect       | Cause serious   |      |       |                |
|     Handrails     | personal        |      |       |                |
|                   | injury, slips   |      |       |                |
|                   | and falls are   |      |       |                |
|                   | the number      |      |       |                |
|                   | three causes of |      |       |                |
|                   | fatalities in   |      |       |                |
|                   | the mining      |      |       |                |
|                   | industry        |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Examine air   | May cause       |      |       |                |
|     compressor    | hydraulic       |      |       |                |
|     for the       | failure and/or  |      |       |                |
|     following:    | personal injury |      |       |                |
|     oil leaks,    |                 |      |       |                |
|     guards,       |                 |      |       |                |
|     pressure      |                 |      |       |                |
|     gauge,        |                 |      |       |                |
|     pressure      |                 |      |       |                |
|     relief valve, |                 |      |       |                |
|     and drain     |                 |      |       |                |
|     plugs         |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Open cab door |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect the   | Gives early     |      |       |                |
|     instrument    | indication of   |      |       |                |
|     panels for    | failures        |      |       |                |
|     warning       |                 |      |       |                |
|     lights        |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Cross down to |                 |      |       |                |
|     right side    |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect       | Critical to     |      |       |                |
|     Engine for    | prevent engine  |      |       |                |
|     leaks, hoses, | failure and     |      |       |                |
|     belts, and    | major down time |      |       |                |
|     guarding      |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect Pump  |                 |      |       |                |
|     room for: bad |                 |      |       |                |
|     hoses & leaks |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Report        | Helps make an   |      |       | Common         |
|     problems for  | informed        |      |       | problems       |
|     Possible hold | decision.       |      |       | include:       |
|     over          |                 |      |       |                |
|                   |                 |      |       | Broken grease  |
|                   |                 |      |       | lines,         |
|                   |                 |      |       | hydraulic and  |
|                   |                 |      |       | engine leaks,  |
|                   |                 |      |       | missing tooth  |
|                   |                 |      |       | tip, missing   |
|                   |                 |      |       | bucket guard,  |
|                   |                 |      |       | damage to      |
|                   |                 |      |       | sheet metal    |
|                   |                 |      |       | and            |
|                   |                 |      |       |                |
|                   |                 |      |       | handrails      |
+-------------------+-----------------+------+-------+----------------+
| **Examine         |                 |      |       | **Ensure all   |
| Trucks**          |                 |      |       | trucks are in  |
|                   |                 |      |       | the ditch and  |
|                   |                 |      |       | operators      |
|                   |                 |      |       | exited cab     |
|                   |                 |      |       | before         |
|                   |                 |      |       | examination**  |
|                   |                 |      |       |                |
|                   |                 |      |       | All            |
|                   |                 |      |       | maintenance    |
|                   |                 |      |       | employees must |
|                   |                 |      |       | be out ditch   |
|                   |                 |      |       | by 15 minutes  |
|                   |                 |      |       | prior to start |
|                   |                 |      |       | of shift       |
+-------------------+-----------------+------+-------+----------------+
| Inspect visually  |                 |      |       |                |
| the left side of  |                 |      |       |                |
| truck engine for  |                 |      |       |                |
| the following:    |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect       | Critical to     |      |       |                |
|     intake air    | prevent engine  |      |       |                |
|     boots         | failure and     |      |       |                |
|                   | major down time |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect the   | Possible engine |      |       | Guards         |
|     Fan,          | failure and     |      |       | secured/bolts  |
|     alternator,   | down time.      |      |       | intact         |
|     AC belts and  | Personal        |      |       |                |
|     guards        | injury.         |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect fuel  |                 |      |       |                |
|     filter and    |                 |      |       |                |
|     fuel lines    |                 |      |       |                |
|     for leaks.    |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect       | Loss of         |      |       |                |
|     Steering      | operator        |      |       |                |
|     hoses         | control,        |      |       |                |
|                   | property damage |      |       |                |
|                   | and personal    |      |       |                |
|                   | injury/death    |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect       | Could lose an   |      |       |                |
|     Radiator      | engine, down    |      |       |                |
|     hoses         | time            |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check clamps  |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect wheel |                 |      |       |                |
|     for the       |                 |      |       |                |
|     following:    |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect seals | Equipment       |      |       | Oil in wheel,  |
|                   | damage, down    |      |       | look for oil   |
|                   | time, possible  |      |       | starting to    |
|                   | personal injury |      |       | pour. Contact  |
|                   |                 |      |       | supervisor if  |
|                   |                 |      |       | conditions are |
|                   |                 |      |       | found.         |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect brake | Equipment       |      |       | cracks in      |
|     pad           | damage, down    |      |       | discs, wear    |
|                   | time, possible  |      |       |                |
|                   | personal injury |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check for     | Equipment       |      |       | Check for spun |
|     missing or    | damage, down    |      |       | (shiny metal)  |
|     loose lug     | time, possible  |      |       |                |
|     nuts and      | personal injury |      |       |                |
|     wedges        |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect the   |                 |      |       |                |
|     Tire for:     |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check for     | High cost,      |      |       | A low tire     |
|                   | damage,         |      |       | will bulge on  |
| inflation/bulging | replacement     |      |       | the bottom     |
|                   | availability    |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check for     |                 |      |       |                |
|     Damage which  |                 |      |       |                |
|     includes the  |                 |      |       |                |
|     following:    |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Cuts          |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Sidewall cuts | Possible safety |      |       | If sidewall    |
|                   | issue           |      |       | cuts bulge all |
|                   |                 |      |       | the time,      |
|                   |                 |      |       | contact        |
|                   |                 |      |       | supervisor     |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect Rim   | Possible        |      |       | Check for      |
|                   | failure or      |      |       | cracks,        |
|                   | safety issue    |      |       | bending        |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect Rings | Possible        |      |       |                |
|     (bead & lock) | failure or      |      |       |                |
|                   | safety issue    |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect Front | could cause     |      |       | Lock and tag   |
|     trailing arm  | property damage |      |       | out of service |
|     for cracks    | and personal    |      |       | and Notify     |
|                   | injury          |      |       | supervisor     |
|                   |                 |      |       | immediately    |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect Tie   | Could lose      |      |       | Show trainee a |
|     rod end       | control of      |      |       | loose tie rod  |
|                   | truck; could    |      |       | for reference  |
|                   | cause multiple  |      |       |                |
|                   | serious         |      |       |                |
|                   | injuries and    |      |       |                |
|                   | property damage |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect       |                 |      |       |                |
|     Struts        |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check for     |                 |      |       | Oil leaks      |
|     Leaks in      |                 |      |       | indicates      |
|     cylinders     |                 |      |       | damage         |
+-------------------+-----------------+------+-------+----------------+
| -   Check for     |                 |      |       |                |
|     broken        |                 |      |       |                |
|     bearings      |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Examine       |                 |      |       |                |
|     Steering      |                 |      |       |                |
|     cylinders     |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check         |                 |      |       |                |
|     pins/bearings |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check for oil |                 |      |       |                |
|     leaks         |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| Underneath -      |                 |      |       |                |
| Middle of truck   |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check Drive   |                 |      |       |                |
|     shaft for     |                 |      |       |                |
|     U-Joints,     |                 |      |       |                |
|     Caps, &       |                 |      |       |                |
|     Damage        |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Examine Truck | Early detection |      |       | Notify         |
|     body/frame &  | is important to |      |       | supervisor     |
|     cracks        | prevent down    |      |       | immediately    |
|                   | time and high   |      |       |                |
|                   | costs           |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Examine for   |                 |      |       | Look for Hoses |
|     Hydraulic     |                 |      |       | rubbing        |
|     leaks         |                 |      |       | against each   |
|                   |                 |      |       | other or metal |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect       |                 |      |       |                |
|     transmission  |                 |      |       |                |
|     visually for  |                 |      |       |                |
|     leaks and     |                 |      |       |                |
|     loose bolts   |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Examine Wish  |                 |      |       | Look for       |
|     Bone bearing  |                 |      |       | bearing broken |
|                   |                 |      |       | or bolts       |
|                   |                 |      |       | missing        |
+-------------------+-----------------+------+-------+----------------+
| Rear of truck     |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect Strut |                 |      |       |                |
|     for the       |                 |      |       |                |
|     following:    |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check Pins    | Could cause the |      |       | **Lock and tag |
|     coming out    | truck to roll   |      |       | out of         |
|                   | over causing    |      |       | service;       |
|                   | major property  |      |       | immediately    |
|                   | damage and      |      |       | contact        |
|                   | possible        |      |       | supervisor**   |
|                   | serious injury  |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check for     |                 |      |       |                |
|     Bearings and  |                 |      |       |                |
|     leaks         |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Examine Bed   | Could cause the |      |       | **Lock and tag |
|     pins          | truck to roll   |      |       | out of         |
|                   | over causing    |      |       | service;       |
|                   | major property  |      |       | immediately    |
|                   | damage and      |      |       | contact        |
|                   | possible        |      |       | supervisor**   |
|                   | serious injury  |      |       |                |
|                   |                 |      |       | **Remember to  |
|                   |                 |      |       | check for      |
|                   |                 |      |       | cracks on bed  |
|                   |                 |      |       | ears.**        |
+-------------------+-----------------+------+-------+----------------+
| -   Check for     |                 |      |       |                |
|     Broken        |                 |      |       |                |
|     lens/camera   |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check         |                 |      |       |                |
|     visually for  |                 |      |       |                |
|     physical      |                 |      |       |                |
|     damage to     |                 |      |       |                |
|     back-up alarm |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check all     |                 |      |       |                |
|     Lights        |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| Go back to rear   |                 |      |       |                |
| of truck          |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect the   |                 |      |       |                |
|     Tire for:     |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check for     | High cost,      |      |       | A low tire     |
|                   | damage,         |      |       | will bulge on  |
| inflation/bulging | replacement     |      |       | the bottom     |
|                   | availability    |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check for     |                 |      |       |                |
|     Damage which  |                 |      |       |                |
|     includes the  |                 |      |       |                |
|     following:    |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Cuts          |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Sidewall cuts | Possible safety |      |       | If sidewall    |
|                   | issue           |      |       | cuts bulge all |
|                   |                 |      |       | the time,      |
|                   |                 |      |       | contact        |
|                   |                 |      |       | supervisor     |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect Rim   | Possible        |      |       | Check for      |
|                   | failure or      |      |       | cracks,        |
|                   | safety issue    |      |       | bending        |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect Rings | Possible        |      |       |                |
|     (bead & lock) | failure or      |      |       |                |
|                   | safety issue    |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| Inspect visually  |                 |      |       |                |
| the right side of |                 |      |       |                |
| truck engine for  |                 |      |       |                |
| the following:    |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect       | Critical to     |      |       |                |
|     intake air    | prevent engine  |      |       |                |
|     boots         | failure and     |      |       |                |
|                   | major down time |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect the   | Possible engine |      |       | Bolts intact   |
|     Fan,          | failure and     |      |       |                |
|     alternator    | down time.      |      |       |                |
|                   | Personal        |      |       |                |
|                   | injury.         |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect fuel  |                 |      |       |                |
|     filter and    |                 |      |       |                |
|     fuel lines    |                 |      |       |                |
|     for leaks     |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect       | Loss of         |      |       |                |
|     Steering      | operator        |      |       |                |
|     hoses         | control,        |      |       |                |
|                   | property damage |      |       |                |
|                   | and personal    |      |       |                |
|                   | injury/death    |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect       | Could lose an   |      |       |                |
|     Radiator      | engine, down    |      |       |                |
|     hoses         | time            |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check clamps  |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect wheel |                 |      |       |                |
|     for the       |                 |      |       |                |
|     following:    |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect seals | Equipment       |      |       | Oil in wheel,  |
|                   | damage, down    |      |       | look for oil   |
|                   | time, possible  |      |       | starting to    |
|                   | personal injury |      |       | pour. Contact  |
|                   |                 |      |       | supervisor if  |
|                   |                 |      |       | conditions are |
|                   |                 |      |       | found.         |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect brake | Equipment       |      |       | cracks in      |
|     pad           | damage, down    |      |       | discs, wear    |
|                   | time, possible  |      |       |                |
|                   | personal injury |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check for     | Equipment       |      |       | Check for spun |
|     missing or    | damage, down    |      |       | (shiny metal)  |
|     loose lug     | time, possible  |      |       |                |
|     nuts and      | personal injury |      |       |                |
|     wedges        |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect the   |                 |      |       |                |
|     Tire for:     |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check for     | High cost,      |      |       | A low tire     |
|                   | damage,         |      |       | will bulge on  |
| inflation/bulging | replacement     |      |       | the bottom     |
|                   | availability    |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check for     |                 |      |       |                |
|     Damage which  |                 |      |       |                |
|     includes the  |                 |      |       |                |
|     following:    |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Cuts          |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Sidewall cuts | Possible safety |      |       | If sidewall    |
|                   | issue           |      |       | cuts bulge all |
|                   |                 |      |       | the time,      |
|                   |                 |      |       | contact        |
|                   |                 |      |       | supervisor     |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect Rim   | Possible        |      |       | Check for      |
|                   | failure or      |      |       | cracks,        |
|                   | safety issue    |      |       | bending        |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect Rings | Possible        |      |       |                |
|     (bead & lock) | failure or      |      |       |                |
|                   | safety issue    |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect Front | could cause     |      |       | Lock and tag   |
|     trailing arm  | property damage |      |       | out of service |
|     for cracks    | and personal    |      |       | and Notify     |
|                   | injury          |      |       | supervisor     |
|                   |                 |      |       | immediately    |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect Tie   | Could lose      |      |       | Show trainee a |
|     rod end       | control of      |      |       | loose tie rod  |
|                   | truck; could    |      |       | for reference  |
|                   | cause multiple  |      |       |                |
|                   | serious         |      |       |                |
|                   | injuries and    |      |       |                |
|                   | property damage |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Inspect       |                 |      |       |                |
|     Struts        |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check for     |                 |      |       | Oil leaks      |
|     Leaks in      |                 |      |       | indicates      |
|     cylinders     |                 |      |       | damage         |
+-------------------+-----------------+------+-------+----------------+
| -   Check for     |                 |      |       |                |
|     broken        |                 |      |       |                |
|     bearings      |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Examine       |                 |      |       |                |
|     Steering      |                 |      |       |                |
|     cylinders     |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check         |                 |      |       |                |
|     pins/bearings |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check for oil |                 |      |       |                |
|     leaks         |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| Check Hoist       |                 |      |       |                |
| cylinders on both |                 |      |       |                |
| sides of truck    |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| Front of truck    |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check Grill   |                 |      |       |                |
|     for damage    |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check         | Could           |      |       |                |
|     Handrails     | contribute to   |      |       |                |
|                   | slip and falls, |      |       |                |
|                   | and other       |      |       |                |
|                   | injuries        |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check Steps   | Could           |      |       |                |
|     and Ladder    | contribute to   |      |       |                |
|                   | slip and falls, |      |       |                |
|                   | and other       |      |       |                |
|                   | injuries        |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check Head    | Could result in |      |       |                |
|     lights in     | poor            |      |       |                |
|     place         | visibility,     |      |       |                |
|                   | property        |      |       |                |
|                   | damage, and/or  |      |       |                |
|                   | personal injury |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check Strobe  |                 |      |       |                |
|     lights in     |                 |      |       |                |
|     place         |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check         |                 |      |       | Ensure red     |
|     actuator on   |                 |      |       | plunger is     |
|     fire          |                 |      |       | intact         |
|     suppression   |                 |      |       |                |
|     system        |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| **Examine         |                 |      |       | Do not work on |
| Dozers**          |                 |      |       | dozer if       |
|                   |                 |      |       | operator is in |
|                   |                 |      |       | the cab --     |
|                   |                 |      |       | company policy |
+-------------------+-----------------+------+-------+----------------+
| Ensure blade and  | Unplanned       |      |       |                |
| ripper are on the | motion of       |      |       |                |
| ground            | blade/ripper    |      |       |                |
|                   | could result in |      |       |                |
|                   | personal injury |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| Check the push    | Major           |      |       |                |
| arm on the left   | maintenance     |      |       |                |
| side for cracks   | problems could  |      |       |                |
| and ball wear     | occur, lose     |      |       |                |
|                   | cylinders,      |      |       |                |
|                   | etc.; Major \$  |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| Check tracks-left |                 |      |       |                |
| side              |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check for     | Fall hazards    |      |       |                |
|                   | could result in |      |       |                |
|    broken/missing | personal injury |      |       |                |
|     pads          |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check         |                 |      |       |                |
|     bushings for  |                 |      |       |                |
|     wear          |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check pins    |                 |      |       |                |
|     for stretch   |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check for     |                 |      |       |                |
|     missing bolts |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check bottom  |                 |      |       |                |
|     roller bolts  |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check Front   |                 |      |       |                |
|     and rear      |                 |      |       |                |
|     idler bolts   |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check final   |                 |      |       |                |
|     drives for    |                 |      |       |                |
|     heat          |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check Segment |                 |      |       |                |
|     bolts         |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| Check cylinder    |                 |      |       |                |
| pins (upper and   |                 |      |       |                |
| lower)            |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Examine for   |                 |      |       |                |
|     Missing or    |                 |      |       |                |
|     broken        |                 |      |       |                |
|     bearings      |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| Check fire        | Limits your     |      |       | All mobile     |
| extinguisher      | fire fighting   |      |       | equipment must |
|                   |                 |      |       | have a fire    |
|                   |                 |      |       | extinguisher   |
|                   |                 |      |       | -- company     |
|                   |                 |      |       | policy         |
+-------------------+-----------------+------+-------+----------------+
| Check blade yoke  | Major           |      |       |                |
| and pins for      | maintenance     |      |       |                |
| missing           | problems could  |      |       |                |
| bushings/pins and | occur, lose     |      |       |                |
| wear              | cylinders,      |      |       |                |
|                   | etc.; Major \$  |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| Check grab rail   | Mount           |      |       |                |
|                   | ing/Dismounting |      |       |                |
|                   | safety; fall    |      |       |                |
|                   | prevention      |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| Walk to front to  |                 |      |       |                |
| dozer             |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check for     |                 |      |       |                |
|     missing bolts |                 |      |       |                |
|     in cutting    |                 |      |       |                |
|     edge          |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check skin on |                 |      |       |                |
|     blade         |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| Walk to right     |                 |      |       |                |
| side              |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check         |                 |      |       |                |
|     tracks-right  |                 |      |       |                |
|     side          |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check for     | Fall hazards    |      |       |                |
|                   | could result in |      |       |                |
|    broken/missing | personal injury |      |       |                |
|     pads          |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check         |                 |      |       |                |
|     bushings for  |                 |      |       |                |
|     wear          |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check pins    |                 |      |       |                |
|     for stretch   |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check for     |                 |      |       |                |
|     missing bolts |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check bottom  |                 |      |       |                |
|     roller bolts  |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check Front   |                 |      |       |                |
|     and rear      |                 |      |       |                |
|     idler bolts   |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check final   |                 |      |       |                |
|     drives for    |                 |      |       |                |
|     heat          |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check Segment |                 |      |       |                |
|     bolts         |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| Walk to rear of   |                 |      |       |                |
| dozer             |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check ripper  |                 |      |       |                |
|     pins,         |                 |      |       |                |
|     bushings,     |                 |      |       |                |
|     cylinder      |                 |      |       |                |
|     leaks, and    |                 |      |       |                |
|     missing       |                 |      |       |                |
|     ripper tooth  |                 |      |       |                |
|     (teeth)       |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Ensure fire   | Control fire    |      |       |                |
|     suppression   |                 |      |       |                |
|     canisters are |                 |      |       |                |
|     intact        |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| Crawl underneath  |                 |      |       |                |
| dozer             |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check for     | Equipment       |      |       | Immediately    |
|     major oil     | damage; fire    |      |       | shut down,     |
|     leaks         | hazard          |      |       | lock & tag out |
|                   |                 |      |       | and report it  |
|                   |                 |      |       | to supervisor  |
+-------------------+-----------------+------+-------+----------------+
| -   Check belly   | Belly Pan       |      |       |                |
|     pan bolts are | falling off     |      |       |                |
|     in place      | could result in |      |       |                |
|                   | equipment       |      |       |                |
|                   | damage          |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check seals   |                 |      |       |                |
|     on pivot      |                 |      |       |                |
|     shaft         |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check roller  |                 |      |       |                |
|     and idler     |                 |      |       |                |
|     bolts (left   |                 |      |       |                |
|     and right)    |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check         |                 |      |       | Check for      |
|     equalizer bar |                 |      |       | tightness      |
|     (E-Bar),      |                 |      |       |                |
|     center pin,   |                 |      |       |                |
|     left & right  |                 |      |       |                |
|     outer pins    |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| Crawl out the     |                 |      |       |                |
| front of the      |                 |      |       |                |
| dozer             |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check         | Equipment       |      |       |                |
|     stabilizer    | damage and \$   |      |       |                |
|     arm           |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| **Mechanic        |                 |      |       | This is the    |
| Truck**           |                 |      |       | MSHA required  |
|                   |                 |      |       | safety exam    |
|                   |                 |      |       | for your       |
|                   |                 |      |       | service truck  |
+-------------------+-----------------+------+-------+----------------+
| Conduct Pre-shift |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check Seat    | Potential for   |      |       | **Refer to     |
|     Belt          | serious bodily  |      |       | company        |
|                   | injury          |      |       | policy**       |
+-------------------+-----------------+------+-------+----------------+
| -   Check back up | Potential for   |      |       | **Must be      |
|     alarm while   | serious bodily  |      |       | audible --     |
|     in cab        | injury and      |      |       | company        |
|                   | property damage |      |       | policy**       |
+-------------------+-----------------+------+-------+----------------+
| -   Check cab for | Could cause     |      |       |                |
|     extraneous    | personal injury |      |       |                |
|     materials     | and property    |      |       |                |
|                   | damage          |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check parking | Potential for   |      |       |                |
|     brake         | serious bodily  |      |       |                |
|                   | injury and      |      |       |                |
|                   | property damage |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check forward | Potential for   |      |       |                |
|     horn while in | serious bodily  |      |       |                |
|     cab           | injury and      |      |       |                |
|                   | property damage |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check         |                 |      |       |                |
|     ra            |                 |      |       |                |
| dio/communication |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check all     |                 |      |       |                |
|     lights        |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check glass   |                 |      |       |                |
|     for           |                 |      |       |                |
|     cleanliness   |                 |      |       |                |
|     and damage    |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check Fire    | Limits fire     |      |       |                |
|     extinguishers | fighting        |      |       |                |
|                   | ability         |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check bay     |                 |      |       |                |
|     doors         |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Chock Tires   | Required every  |      |       | Chock tires    |
|                   | time you are    |      |       | before         |
|                   | under truck to  |      |       | crawling under |
|                   | prevent         |      |       | truck. Chock   |
|                   | unplanned       |      |       | tires when     |
|                   | motion          |      |       | parked on      |
|                   |                 |      |       | incline; refer |
|                   |                 |      |       | to company     |
|                   |                 |      |       | policy         |
+-------------------+-----------------+------+-------+----------------+
| -   Check tires   |                 |      |       | Tap with       |
|                   |                 |      |       | hammer         |
+-------------------+-----------------+------+-------+----------------+
| -   Look          |                 |      |       |                |
|     underneath    |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check Oil     |                 |      |       |                |
|     leaks         |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check Drive   |                 |      |       |                |
|     shafts        |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Ensure        | To prevent      |      |       |                |
|     acetylene and | injury and      |      |       |                |
|     oxygen tanks  | property damage |      |       |                |
|     are secured   |                 |      |       |                |
|     and stored    |                 |      |       |                |
|     upright       |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check gauges  | To prevent      |      |       |                |
|     and gauge     | injury and      |      |       |                |
|     guards        | property damage |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Ensure hoses  | Slip and        |      |       |                |
|     are rolled up | tripping hazard |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Ensure crane  |                 |      |       |                |
|     is cradled    |                 |      |       |                |
|     and           |                 |      |       |                |
|     electrical    |                 |      |       |                |
|     wires are     |                 |      |       |                |
|     connected     |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Check bumper  | Loose materials |      |       | Refer to       |
|     for loose     | can fall off    |      |       | Company policy |
|     materials     | bumper and      |      |       |                |
|                   | could be struck |      |       |                |
|                   | by company or   |      |       |                |
|                   | public vehicles |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Remove        | Slip/Trip       |      |       |                |
|     extraneous    | Hazards         |      |       |                |
|     materials     | resulting in    |      |       |                |
|     from bed of   | injuries        |      |       |                |
|     truck         |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Remove chocks |                 |      |       |                |
|     and store in  |                 |      |       |                |
|     truck         |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Complete and  | C               |      |       |                |
|     turn in       | ompany/location |      |       |                |
|     inspection    | policy          |      |       |                |
|     sheet         |                 |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Put on seat   | To prevent      |      |       | Company policy |
|     belt          | injury          |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Sound horn    | To prevent      |      |       | Company policy |
|     before moving | injury          |      |       |                |
+-------------------+-----------------+------+-------+----------------+
| -   Drive         | To prevent      |      |       |                |
|     defensively   | injury and      |      |       |                |
|                   | property damage |      |       |                |
+-------------------+-----------------+------+-------+----------------+

# 

# Duty 3: Examine Work Areas

Learner will demonstrate how to conduct a safe and thorough work area
examination. Learner will also explain the job steps, why they are
conducted, any associated risk, and how to implement appropriate
controls. A safe and thorough work area examination includes the
following steps:

+-------------------+-----------------+------+------+-----------------+
| **Job Steps**     | **Importance    | **Im | **Sa | **              |
|                   | Narrative**     | port | tisf | Procedures/Risk |
|                   |                 | ance | acto | Resolution/**   |
|                   | **(Consider     | R    | ry** |                 |
|                   | Safety,         | anki |      | **N             |
|                   | Production,     | ng** | **   | otes/Comments** |
|                   | Maintenance)**  |      | or** |                 |
|                   |                 | *    |      |                 |
|                   |                 | *1=I | **N  |                 |
|                   |                 | mpor | eeds |                 |
|                   |                 | tant | Wo   |                 |
|                   |                 | 2=   | rk** |                 |
|                   |                 | Very |      |                 |
|                   |                 | I    |      |                 |
|                   |                 | mpor |      |                 |
|                   |                 | tant |      |                 |
|                   |                 | 3=Cr |      |                 |
|                   |                 | itic |      |                 |
|                   |                 | al** |      |                 |
+===================+=================+======+======+=================+
| Establish         |                 |      |      |                 |
| communications    |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   CB channels   |                 |      |      | Demonstrate use |
+-------------------+-----------------+------+------+-----------------+
| -   Company FM    |                 |      |      | Demonstrate use |
|     radios        |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| **Examine Pit     |                 |      |      |                 |
| areas**           |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Examine Haul  | Prevent         |      |      |                 |
|     Roads for     | collisions      |      |      |                 |
|     Congestion &  | causing         |      |      |                 |
|     traffic       | personal injury |      |      |                 |
|     patterns      | and property    |      |      |                 |
|     (             | damage          |      |      |                 |
| English/American) |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Examine       |                 |      |      |                 |
|     Intersections |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Mine          | Prevent         |      |      |                 |
|                   | collisions      |      |      |                 |
|                   | causing         |      |      |                 |
|                   | personal injury |      |      |                 |
|                   | and property    |      |      |                 |
|                   | damage          |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Public        | Prevent         |      |      | Stop/Yield      |
|                   | collisions      |      |      | Right of way to |
|                   | causing         |      |      | public vehicles |
|                   | personal injury |      |      |                 |
|                   | and property    |      |      |                 |
|                   | damage          |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Check for     |                 |      |      |                 |
|     Equipment     |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Check for     |                 |      |      |                 |
|     Pick-up       |                 |      |      |                 |
|     trucks        |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Check for     | To prevent      |      |      |                 |
|     Persons on    | injuries        |      |      |                 |
|     the ground/in |                 |      |      |                 |
|     area          |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Observe       |                 |      |      |                 |
|     Condition of  |                 |      |      |                 |
|     haul roads    |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Check for     |                 |      |      |                 |
|                   |                 |      |      |                 |
|    Debris(rocks), |                 |      |      |                 |
|     Soft Spots, & |                 |      |      |                 |
|     Holes         |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Observe       | To maintain     |      |      |                 |
|     Wet/dry and   | control of      |      |      |                 |
|     visibility    | vehicle and     |      |      |                 |
|     conditions    | prevent         |      |      |                 |
|                   | collisions      |      |      |                 |
|                   | causing         |      |      |                 |
|                   | personal injury |      |      |                 |
|                   | and property    |      |      |                 |
|                   | damage          |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Observe berms |                 |      |      | Report berm     |
|                   |                 |      |      | defects to      |
|                   |                 |      |      | supervisor      |
+-------------------+-----------------+------+------+-----------------+
| -   Maintain      | To prevent      |      |      | Keep safe       |
|     Spacing       | collisions      |      |      | distance        |
|                   | causing         |      |      | between mobile  |
|                   | personal injury |      |      | equipment; use  |
|                   | and property    |      |      | three second    |
|                   | damage          |      |      | rule            |
+-------------------+-----------------+------+------+-----------------+
| -   Enter the pit |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Examine ramp  | To maintain     |      |      |                 |
|     and look      | control of      |      |      |                 |
|     ahead for     | vehicle and     |      |      |                 |
|     drop offs     | prevent         |      |      |                 |
|                   | collisions      |      |      |                 |
|                   | causing         |      |      |                 |
|                   | personal injury |      |      |                 |
|                   | and property    |      |      |                 |
|                   | damage          |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Communicate   | Prevent         |      |      |                 |
|     with trucks   | collisions with |      |      |                 |
|     or other      | other vehicles; |      |      |                 |
|     equipment as  | could get ran   |      |      |                 |
|     to where you  | over            |      |      |                 |
|     are going     |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| **Examine Shop    |                 |      |      |                 |
| area**            |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Examine       |                 |      |      |                 |
|     Inside shop   |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Use Required  | To prevent      |      |      | Company policy: |
|     PPE           | injuries        |      |      | hard hats,      |
|                   |                 |      |      | steel toe       |
|                   |                 |      |      | shoes, & safety |
|                   |                 |      |      | glasses with    |
|                   |                 |      |      | side shields    |
+-------------------+-----------------+------+------+-----------------+
| -   Look for slip | Slip & Fall     |      |      | Use oil dry to  |
|     & fall        | hazards are     |      |      | clean up all    |
|     hazards       | major           |      |      | Oil, grease,    |
|                   | contributing    |      |      | water, &        |
|                   | factors to      |      |      | hydraulic       |
|                   | mining injuries |      |      | fluids          |
+-------------------+-----------------+------+------+-----------------+
| -   Remove other  | Slip, Trip, &   |      |      | Maintain        |
|     housekeeping  | Fall hazards    |      |      | supervisor      |
|     hazards       | are major       |      |      | policy, Trash,  |
|                   | contributing    |      |      | shop rags,      |
|                   | factors to      |      |      | flammable       |
|                   | mining injuries |      |      | storage,        |
|                   |                 |      |      | pallets, Used   |
|                   |                 |      |      | parts and       |
|                   |                 |      |      | materials       |
+-------------------+-----------------+------+------+-----------------+
| -   Look for Trip | Slip, Trip, &   |      |      | Air hoses,      |
|     & Fall        | Fall hazards    |      |      | Cables, tools,  |
|     Hazards       | are major       |      |      | parts, cribbing |
|                   | contributing    |      |      | and extraneous  |
|                   | factors to      |      |      | materials       |
|                   | mining injuries |      |      |                 |
|                   |                 |      |      | Roll up all     |
|                   |                 |      |      | cables, cords,  |
|                   |                 |      |      | & hoses and     |
|                   |                 |      |      | pick up         |
|                   |                 |      |      | cribbing,       |
|                   |                 |      |      | tools, and      |
|                   |                 |      |      | extraneous      |
|                   |                 |      |      | materials       |
+-------------------+-----------------+------+------+-----------------+
| -   Observe if    | Provides access |      |      | If these areas  |
|     clear access  | to fire         |      |      | are obstructed, |
|     is provided   | equipment and   |      |      | you are to      |
|     to Fire       | electrical      |      |      | Immediately     |
|                   | components      |      |      | provide clear   |
|    Extinguishers, |                 |      |      | access          |
|     and           |                 |      |      |                 |
|     electrical    |                 |      |      |                 |
|     boxes         |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Maintain      | Provides access |      |      | Keep eye wash   |
|     clear access  | to emergency    |      |      | station clean;  |
|     to first aid  | equipment       |      |      | keep supplies   |
|     equipment and |                 |      |      | stocked         |
|     supplies      |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Maintain      | Could result in |      |      |                 |
|     clear access  | death or        |      |      |                 |
|     to all exits  | serious injury  |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Maintain      | Helps avoid     |      |      |                 |
|     proper        | personal injury |      |      |                 |
|     illumination  | and property    |      |      |                 |
|                   | damage          |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Check         |                 |      |      |                 |
|     ventilation   |                 |      |      |                 |
|     controls      |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Observe       | Pressured tanks |      |      | All unguarded   |
|     compressed    | could become    |      |      | valves must be  |
|     gas cylinders | rockets and     |      |      | protected and   |
|                   | bombs           |      |      | secured         |
+-------------------+-----------------+------+------+-----------------+
| -   Examine       |                 |      |      |                 |
|     Outside of    |                 |      |      |                 |
|     Shop          |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Keep area     | Slip, Trip, &   |      |      | Pick up         |
|     clean         | Fall hazards    |      |      | cribbing,       |
|                   | are major       |      |      | blocks, trash,  |
|                   | contributing    |      |      | & used parts;   |
|                   | factors to      |      |      | use dumpster    |
|                   | mining injuries |      |      | where provided  |
+-------------------+-----------------+------+------+-----------------+
| -   Secure        | Pressured tanks |      |      | All unguarded   |
|     compressed    | could become    |      |      | valves must be  |
|     gas           | rockets and     |      |      | protected and   |
|     cylinders,    | bombs           |      |      | secured         |
|     use storage   |                 |      |      |                 |
|     area provide, |                 |      |      |                 |
|     and observe   |                 |      |      |                 |
|     the no        |                 |      |      |                 |
|     smoking rule  |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Observe metal |                 |      |      | Be aware of     |
|     rack for      |                 |      |      | sharp points    |
|     material      |                 |      |      |                 |
|     storage and   |                 |      |      |                 |
|     cleanliness   |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Adjust your   | Slip, Trip, &   |      |      | Be aware of     |
|     work based on | Fall hazards    |      |      | snow            |
|     weather       | are major       |      |      | accumulation on |
|     conditions to | contributing    |      |      | roof,           |
|     avoid slip    | factors to      |      |      | Rain/snow/ice,  |
|     and fall      | mining injuries |      |      | ground          |
|     hazards       |                 |      |      | conditions      |
|                   |                 |      |      | (mud), & Dust   |
+-------------------+-----------------+------+------+-----------------+
| -   Observe       | Sometimes area  |      |      | Including       |
|     traffic and   | is congested    |      |      | vendors         |
|     equipment in  |                 |      |      |                 |
|     the area      |                 |      |      |                 |
+-------------------+-----------------+------+------+-----------------+
| -   Park service  |                 |      |      | North and East  |
|     trucks in     |                 |      |      | sides of        |
|     specific area |                 |      |      | Building        |
+-------------------+-----------------+------+------+-----------------+
| -   Check fuel    |                 |      |      | Water inside of |
|     storage area  |                 |      |      | containment     |
|                   |                 |      |      | area            |
+-------------------+-----------------+------+------+-----------------+
| -   Tank leaks &  | Environmental   |      |      | Two             |
|     Fire          | and fire        |      |      | extinguishers   |
|     Extinguishers | hazards are     |      |      | required        |
|                   | possible and    |      |      |                 |
|                   | expensive to    |      |      |                 |
|                   | clean up        |      |      |                 |
+-------------------+-----------------+------+------+-----------------+

# Duty 4: Working on Equipment in Pit and Shop

Learner will demonstrate how to safely and efficiently work on equipment
in the pit and shop areas. Learner will also explain the job steps, why
they are conducted, any associated risk, and how to implement
appropriate controls. Safe and efficient maintenance and repair of
equipment in the pit and shop includes the following steps:

+------------------+------------------+------+------+-----------------+
| **Job Steps**    | **Importance     | **Im | **Sa | **              |
|                  | Narrative**      | port | tisf | Procedures/Risk |
|                  |                  | ance | acto | Resolution/**   |
|                  | **(Consider      | R    | ry** |                 |
|                  | Safety,          | anki |      | **N             |
|                  | Production,      | ng** | **   | otes/Comments** |
|                  | Maintenance)**   |      | or** |                 |
|                  |                  | *    |      |                 |
|                  |                  | *1=I | **N  |                 |
|                  |                  | mpor | eeds |                 |
|                  |                  | tant | Wo   |                 |
|                  |                  | 2=   | rk** |                 |
|                  |                  | Very |      |                 |
|                  |                  | I    |      |                 |
|                  |                  | mpor |      |                 |
|                  |                  | tant |      |                 |
|                  |                  | 3=Cr |      |                 |
|                  |                  | itic |      |                 |
|                  |                  | al** |      |                 |
+==================+==================+======+======+=================+
| > Determine if   | Reduce exposure  |      |      | Maintain safe   |
| > downed         | to hazards       |      |      | work area;      |
| > equipment can  |                  |      |      | Estimated time  |
| > be moved, move |                  |      |      | to repair       |
| > to another     |                  |      |      | equipment; ask  |
| > location, and  |                  |      |      | about blasting  |
| > coordinate     |                  |      |      | times &         |
| > maintenance    |                  |      |      | locations       |
| > work with pit  |                  |      |      |                 |
| > boss.          |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| > Have operators | To prevent       |      |      | Refer to        |
| > position       | property damage  |      |      | company policy  |
| > equipment in a | and serious      |      |      |                 |
| > safe area to   | personal injury  |      |      |                 |
| > be worked on   |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   Park         | To prevent       |      |      | Refer to        |
|     equipment    | property damage  |      |      | company policy  |
|     away from    | and serious      |      |      |                 |
|     highwalls    | personal injury  |      |      |                 |
|     and spoil    |                  |      |      |                 |
|     area         |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   Park         | To prevent       |      |      | Refer to        |
|     equipment    | property damage  |      |      | company policy  |
|     out of       | and serious      |      |      |                 |
|     traffic      | personal injury  |      |      |                 |
|     pattern      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   Have         | To prevent       |      |      | Refer to        |
|     operators    | property damage  |      |      | company policy  |
|     exit         | and serious      |      |      |                 |
|     equipment    | personal injury  |      |      |                 |
|     (unless      |                  |      |      |                 |
|     needed for   |                  |      |      |                 |
|     testing)     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   Attach keys  | To prevent       |      |      | Refer to        |
|     to tag out   | property damage  |      |      | company policy  |
|     and place on | and serious      |      |      |                 |
|     steering     | personal injury  |      |      |                 |
|     controls     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| > Examine        |                  |      |      |                 |
| > immediate work |                  |      |      |                 |
| > area           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   Look for     | Slip & Falls are |      |      | Clean up        |
|     slip, fall   | leading cause of |      |      | immediate work  |
|     and falling  | mining injuries  |      |      | area of Grease, |
|     materials    |                  |      |      | Oil, Mud,       |
|     hazards      |                  |      |      | Water,          |
|                  |                  |      |      | Hydraulic       |
|                  |                  |      |      | fluid,          |
|                  |                  |      |      | Anti-freeze,    |
|                  |                  |      |      | Snow/ice/rain,  |
|                  |                  |      |      | & Rocks.        |
|                  |                  |      |      |                 |
|                  |                  |      |      | Check the       |
|                  |                  |      |      | underside of    |
|                  |                  |      |      | the equipment.  |
|                  |                  |      |      | Be sure to look |
|                  |                  |      |      | up to see if    |
|                  |                  |      |      | there may be    |
|                  |                  |      |      | material that   |
|                  |                  |      |      | could fall onto |
|                  |                  |      |      | you from        |
|                  |                  |      |      | equipment that  |
|                  |                  |      |      | has been        |
|                  |                  |      |      | operated in     |
|                  |                  |      |      | adverse weather |
|                  |                  |      |      | conditions,     |
|                  |                  |      |      | i.e. ice, mud,  |
|                  |                  |      |      | etc.            |
+------------------+------------------+------+------+-----------------+
| -   Examine      | Prevent being    |      |      | Check for Loose |
|                  | struck by        |      |      | material, Major |
|   Highwall/spoil | falling material |      |      | cracks, Mud     |
|                  |                  |      |      | slides,         |
|                  |                  |      |      | Movement,       |
|                  |                  |      |      | Overhangs,      |
|                  |                  |      |      | Slips, Water    |
|                  |                  |      |      | running off     |
|                  |                  |      |      | highwall, and   |
|                  |                  |      |      | Weather         |
|                  |                  |      |      | conditions      |
|                  |                  |      |      |                 |
|                  |                  |      |      | **If at all     |
|                  |                  |      |      | possible, do    |
|                  |                  |      |      | not work        |
|                  |                  |      |      | between         |
|                  |                  |      |      | highwall/spoil  |
|                  |                  |      |      | and             |
|                  |                  |      |      | equipmen**t.    |
|                  |                  |      |      |                 |
|                  |                  |      |      | **If you must   |
|                  |                  |      |      | work in pit,    |
|                  |                  |      |      | keep equipment  |
|                  |                  |      |      | as far away     |
|                  |                  |      |      | from            |
|                  |                  |      |      | highwall/spoil  |
|                  |                  |      |      | as possible.**  |
+------------------+------------------+------+------+-----------------+
| -   Determine if | Prevent being    |      |      | Truck may have  |
|     equipment is | struck by        |      |      | to be unloaded  |
|     loaded or    | falling material |      |      | with a          |
|     unloaded,    |                  |      |      | different piece |
|     especially   |                  |      |      | of equipment.   |
|     trucks       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   Barricade    | Prevent exposure |      |      |                 |
|     work area if | to traffic &     |      |      |                 |
|     necessary    | falling          |      |      |                 |
|     for traffic  | materials        |      |      |                 |
|     control or   | hazards          |      |      |                 |
|     falling      |                  |      |      |                 |
|     materials    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+

# Duty 5: Mounting & Dismounting Equipment

Learner will demonstrate how to properly mount and dismount equipment.
Learner will also explain the job steps, why they are conducted, any
associated risk, and how to implement appropriate controls. Proper
mounting and dismounting of equipment includes the following job steps:

+------------------+------------------+------+-------+-----------------+
| **Job Steps**    | **Importance     | **Im | *     | **              |
|                  | Narrative**      | port | *Sati | Procedures/Risk |
|                  |                  | ance | sfact | Resolution/**   |
|                  | **(Consider      | R    | ory** |                 |
|                  | Safety,          | anki |       | **N             |
|                  | Production,      | ng** | *     | otes/Comments** |
|                  | Maintenance)**   |      | *or** |                 |
|                  |                  | *    |       |                 |
|                  |                  | *1=I | **    |                 |
|                  |                  | mpor | Needs |                 |
|                  |                  | tant | W     |                 |
|                  |                  | 2=   | ork** |                 |
|                  |                  | Very |       |                 |
|                  |                  | I    |       |                 |
|                  |                  | mpor |       |                 |
|                  |                  | tant |       |                 |
|                  |                  | 3=Cr |       |                 |
|                  |                  | itic |       |                 |
|                  |                  | al** |       |                 |
+==================+==================+======+=======+=================+
| Ensure equipment | Unexpected       |      |       | Company policy  |
| is               | movement can     |      |       |                 |
| blocked/chocked  | cause personal   |      |       |                 |
| from unplanned   | injury or death  |      |       |                 |
| movement         |                  |      |       |                 |
+------------------+------------------+------+-------+-----------------+
| Visually examine | Slips and falls  |      |       | Oil, grease,    |
| ladders, steps,  | are the number   |      |       | mud and make    |
| and handholds    | three cause of   |      |       | sure            |
|                  | accidents        |      |       | steps/ladders   |
|                  |                  |      |       | are in good     |
|                  |                  |      |       | shape           |
|                  |                  |      |       |                 |
|                  |                  |      |       | Clean if needed |
+------------------+------------------+------+-------+-----------------+
| Use the three    | Slips and falls  |      |       | Use ropes to    |
| points of        | are the number   |      |       | raise up        |
| contact          | three cause of   |      |       | supplies if     |
|                  | accidents        |      |       | necessary, do   |
|                  |                  |      |       | not hurry       |
|                  |                  |      |       | climbing        |
|                  |                  |      |       | ladder, use all |
|                  |                  |      |       | steps in        |
|                  |                  |      |       | sequence, do    |
|                  |                  |      |       | not jump, and   |
|                  |                  |      |       | face machine    |
+------------------+------------------+------+-------+-----------------+
| Check and clean  |                  |      |       | Wear proper     |
| the bottom of    |                  |      |       | footwear        |
| shoes            |                  |      |       |                 |
|                  |                  |      |       | Consider the    |
|                  |                  |      |       | surface you are |
|                  |                  |      |       | going to be     |
|                  |                  |      |       | working on      |
|                  |                  |      |       |                 |
|                  |                  |      |       | Company policy  |
+------------------+------------------+------+-------+-----------------+

# 

# Duty 6: Working from Elevated Areas

Learner will demonstrate how to work safely in elevated areas. Learner
will also explain the job steps, why they are conducted, any associated
risk, and how to implement appropriate controls. The proper procedures
for working safely in elevated areas include the following job steps:

+------------------+------------------+------+------+-----------------+
| **Job Steps**    | **Importance     | **Im | **Sa | **              |
|                  | Narrative**      | port | tisf | Procedures/Risk |
|                  |                  | ance | acto | Resolution/**   |
|                  | **(Consider      | R    | ry** |                 |
|                  | Safety,          | anki |      | **N             |
|                  | Production,      | ng** | **   | otes/Comments** |
|                  | Maintenance)**   |      | or** |                 |
|                  |                  | *    |      |                 |
|                  |                  | *1=I | **N  |                 |
|                  |                  | mpor | eeds |                 |
|                  |                  | tant | Wo   |                 |
|                  |                  | 2=   | rk** |                 |
|                  |                  | Very |      |                 |
|                  |                  | I    |      |                 |
|                  |                  | mpor |      |                 |
|                  |                  | tant |      |                 |
|                  |                  | 3=Cr |      |                 |
|                  |                  | itic |      |                 |
|                  |                  | al** |      |                 |
+==================+==================+======+======+=================+
| Determine if you | Could be oil     |      |      |                 |
| need to          | covered          |      |      |                 |
| steam/clean area |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Inspect and put  | To detect any    |      |      | Demonstrate the |
| on your fall     | defects and      |      |      | right way to    |
| protection       | ensure that you  |      |      | put on fall     |
| equipment        | are wearing the  |      |      | protection      |
|                  | fall protection  |      |      |                 |
|                  | properly         |      |      | Discuss lanyard |
|                  |                  |      |      | length          |
+------------------+------------------+------+------+-----------------+
| Use fall         | To prevent       |      |      | Company policy  |
| protection       | serious injury   |      |      |                 |
|                  | or fall          |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Determine if you | Important to use |      |      |                 |
| need a man-lift, | the right        |      |      |                 |
| ladder, or       | equipment for    |      |      |                 |
| additional help  | the job and      |      |      |                 |
|                  | basic work       |      |      |                 |
|                  | procedures       |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   Communicate  |                  |      |      |                 |
|     with         |                  |      |      |                 |
|     co-worker    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Operating the    |                  |      |      | Do not operate  |
| manlift          |                  |      |      | man lift until  |
|                  |                  |      |      | you have        |
|                  |                  |      |      | completed task  |
|                  |                  |      |      | training on the |
|                  |                  |      |      | lift            |
+------------------+------------------+------+------+-----------------+
| -   Ensure       | Falls occur      |      |      |                 |
|     hand         | because of the   |      |      |                 |
| rails/guardrails | lack of adequate |      |      |                 |
|     are in place | handrails and    |      |      |                 |
|     and in good  | guardrails       |      |      |                 |
|     condition on |                  |      |      |                 |
|     the manlift  |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   Use fall     | Manlift can fail |      |      |                 |
|     protection   | and people can   |      |      |                 |
|     (required)   | still fall       |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   Follow       | Require to be    |      |      |                 |
|     company      | task trained     |      |      |                 |
|     policy on    | before operating |      |      |                 |
|     operating    | the manlift      |      |      |                 |
|     manlift      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Using ladders    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   Use the      | Falls has happen |      |      | Never climb on  |
|     right ladder | because of use   |      |      | top step        |
|     for the job  | of wrong ladder  |      |      |                 |
|                  |                  |      |      | Secure ladder   |
|                  |                  |      |      | if needed       |
|                  |                  |      |      |                 |
|                  |                  |      |      | Refer to ladder |
|                  |                  |      |      | safety sheet    |
+------------------+------------------+------+------+-----------------+

# Duty 7: Equipment Cribbing 

Learner will demonstrate how to safely and thoroughly crib equipment.
Learner will also explain the job steps, why they are conducted, any
associated risk, and how to implement appropriate controls. Safe and
thorough cribbing of equipment includes the following job steps:

+------------------+------------------+------+------+-----------------+
| **Job Steps**    | **Importance     | **Im | **Sa | **              |
|                  | Narrative**      | port | tisf | Procedures/Risk |
|                  |                  | ance | acto | Resolution/**   |
|                  | **(Consider      | R    | ry** |                 |
|                  | Safety,          | anki |      | **N             |
|                  | Production,      | ng** | **   | otes/Comments** |
|                  | Maintenance)**   |      | or** |                 |
|                  |                  | *    |      |                 |
|                  |                  | *1=I | **N  |                 |
|                  |                  | mpor | eeds |                 |
|                  |                  | tant | Wo   |                 |
|                  |                  | 2=   | rk** |                 |
|                  |                  | Very |      |                 |
|                  |                  | I    |      |                 |
|                  |                  | mpor |      |                 |
|                  |                  | tant |      |                 |
|                  |                  | 3=Cr |      |                 |
|                  |                  | itic |      |                 |
|                  |                  | al** |      |                 |
+==================+==================+======+======+=================+
| Ensure stable    | Without stable   |      |      | Weather         |
| foundation for   | foundation       |      |      | conditions      |
| cribbing and     | cribbing and     |      |      |                 |
| jacking          | jacking will not |      |      |                 |
|                  | be stable        |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Determine method | State of machine |      |      | Hydraulic       |
| of lifting       | could determine  |      |      | equipment       |
| equipment prior  | lifting method   |      |      | and/or jacks    |
| to cribbing      |                  |      |      | are used for    |
|                  |                  |      |      | lifting only -- |
|                  |                  |      |      | cannot be used  |
|                  |                  |      |      | as cribbing.    |
+------------------+------------------+------+------+-----------------+
| -   Using        | Prevent personal |      |      | Know jack and   |
|     hydraulic    | injury or death  |      |      | hose rating and |
|     jack         |                  |      |      | check gauge     |
+------------------+------------------+------+------+-----------------+
| -   Using        | Prevent personal |      |      | Check machine   |
|     machine      | injury or death  |      |      | hoses           |
|     hydraulics   |                  |      |      |                 |
|                  |                  |      |      | Test the        |
|                  |                  |      |      | machine drift   |
|                  |                  |      |      | from hydraulic  |
|                  |                  |      |      | leaking off     |
|                  |                  |      |      | prior to        |
|                  |                  |      |      | cribbing        |
+------------------+------------------+------+------+-----------------+
| Determine        | Prevent personal |      |      | Spacing,        |
| cribbing needs   | injury or death  |      |      | weight, and     |
| for the          |                  |      |      | type of repair  |
| equipment being  |                  |      |      | to be performed |
| worked on        |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Obtain cribbing  | Use proper       |      |      | Improper        |
| materials        | lifting and      |      |      | lifting and     |
|                  | handling         |      |      | handling causes |
|                  | techniques       |      |      | injuries.       |
|                  |                  |      |      |                 |
|                  |                  |      |      | Get additional  |
|                  |                  |      |      | help if needed  |
+------------------+------------------+------+------+-----------------+
| -   Use solid    | Hardwood         |      |      | Check condition |
|     cribbing     | provides         |      |      | of cribbing     |
|     such as      | strength and     |      |      | material and    |
|                  | durability/sp    |      |      | discard damage  |
| straight-grained | litting/crushing |      |      | or defected     |
|     hardwood     |                  |      |      | material        |
+------------------+------------------+------+------+-----------------+
| -   Use rated or | Accidents happen |      |      | Use only proper |
|     approved     | using underrated |      |      | pins (not       |
|     metal jack   | stands and       |      |      | bolts)          |
|     stands on    | unstable         |      |      |                 |
|     solid        | foundation       |      |      | Use rated or    |
|     surface      |                  |      |      | approved stands |
|                  |                  |      |      |                 |
|                  |                  |      |      | Know the        |
|                  |                  |      |      | capacity of     |
|                  |                  |      |      | stand           |
+------------------+------------------+------+------+-----------------+
| Lower machine    | Lets you know if |      |      | Recheck the     |
| weight onto      | the cribbing     |      |      | stability of    |
| cribbing         | will hold the    |      |      | cribbing        |
|                  | weight of the    |      |      |                 |
|                  | machine          |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Lower and lock   | Prevents         |      |      |                 |
| all machine      | movement of      |      |      |                 |
| components to    | machine and      |      |      |                 |
| ground           | provides         |      |      |                 |
|                  | additional       |      |      |                 |
|                  | support          |      |      |                 |
+------------------+------------------+------+------+-----------------+

# 

# Duty 8: Replacing a Hydraulic Hose

Learner will demonstrate how to safely and efficiently replace a
hydraulic hose. Learner will also explain the job steps, why they are
conducted, any associated risk, and how to implement appropriate
controls. Safe and efficient replacement of a hydraulic hose includes
the following job steps:

+------------------+------------------+------+------+-----------------+
| **Job Steps**    | **Importance     | **Im | **Sa | **              |
|                  | Narrative**      | port | tisf | Procedures/Risk |
|                  |                  | ance | acto | Resolution/**   |
|                  | **(Consider      | R    | ry** |                 |
|                  | Safety,          | anki |      | **N             |
|                  | Production,      | ng** | **   | otes/Comments** |
|                  | Maintenance)**   |      | or** |                 |
|                  |                  | *    |      |                 |
|                  |                  | *1=I | **N  |                 |
|                  |                  | mpor | eeds |                 |
|                  |                  | tant | Wo   |                 |
|                  |                  | 2=   | rk** |                 |
|                  |                  | Very |      |                 |
|                  |                  | I    |      |                 |
|                  |                  | mpor |      |                 |
|                  |                  | tant |      |                 |
|                  |                  | 3=Cr |      |                 |
|                  |                  | itic |      |                 |
|                  |                  | al** |      |                 |
+==================+==================+======+======+=================+
| Make sure all    | Prevent personal |      |      |                 |
| implements are   | injury or death  |      |      |                 |
| at rest          |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Shut down        | Ensures that     |      |      |                 |
| machine          | hydraulics are   |      |      |                 |
|                  | off              |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Block against    | Prevent          |      |      |                 |
| motion           | unexpected       |      |      |                 |
|                  | movement when    |      |      |                 |
|                  | you unhook the   |      |      |                 |
|                  | hydraulics       |      |      |                 |
+------------------+------------------+------+------+-----------------+
|                  |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Relieve tank     | This reduces     |      |      | Be aware of hot |
| pressure         | hydraulic fluid  |      |      | hydraulic oil   |
|                  | flow (line is    |      |      |                 |
|                  | still            |      |      | Wear PPE --     |
|                  | pressurized)     |      |      | Glasses &       |
|                  |                  |      |      | Gloves          |
+------------------+------------------+------+------+-----------------+
| Hold vacuum on   | Prevents loss of |      |      | If in question, |
| tank when needed | oil              |      |      | ask experience  |
|                  |                  |      |      | help because    |
|                  |                  |      |      | this does not   |
|                  |                  |      |      | apply to all    |
|                  |                  |      |      | applications    |
+------------------+------------------+------+------+-----------------+
| Clean work area  | Prevents slips,  |      |      |                 |
| and hose         | falls and        |      |      |                 |
| connections      | contamination    |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   Cover hose   | This helps       |      |      | Wrap in rags,   |
|     end with     | prevent exposure |      |      | etc.            |
|     shielding    | from hot or      |      |      |                 |
|     material     | pressurized oil  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   Wiggle until | This helps       |      |      |                 |
|     fluid flows  | prevent exposure |      |      |                 |
|                  | from hot or      |      |      |                 |
|                  | pressurized oil  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Remove hose      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Install new hose |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   Use hose     | Prevents         |      |      | Refer to parts  |
|     that meets   | personal injury  |      |      | manual or ask   |
|     manufacturer | and property     |      |      |                 |
|                  | damage \$        |      |      |                 |
|    specification |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   Ensure new   | Prevent machine  |      |      | Clean ends and  |
|     hose is      | damage           |      |      | inside of hose  |
|     clean        |                  |      |      | to prevent      |
|                  |                  |      |      | contamination   |
+------------------+------------------+------+------+-----------------+
| -   Reinstall    | Prevent personal |      |      | Prevent         |
|     all factory  | injury from hose |      |      | premature       |
|     clamps       | failure          |      |      | failure due to  |
|                  |                  |      |      | rubbing,        |
|                  | Many equipment   |      |      | pinching,       |
|                  | fires are due to |      |      | kinking         |
|                  | improper routing |      |      |                 |
|                  | of hydraulic     |      |      |                 |
|                  | hoses            |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Leave area of    | Because hose may |      |      |                 |
| repair           | rupture when     |      |      |                 |
|                  | machine is       |      |      |                 |
|                  | started          |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Restart machine  | Beware of people |      |      | Check hydraulic |
|                  | in area          |      |      | fluids level    |
|                  |                  |      |      | and bleed       |
|                  |                  |      |      | system if       |
|                  |                  |      |      | necessary       |
+------------------+------------------+------+------+-----------------+
| Check for leaks  |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Clean up work    | Machine may      |      |      |                 |
| area             | require steam    |      |      |                 |
|                  | cleaning before  |      |      |                 |
|                  | put back into    |      |      |                 |
|                  | service          |      |      |                 |
+------------------+------------------+------+------+-----------------+

# Duty 9: Changing Dozer Rollers

Learner will demonstrate how to safely and efficiently change dozer
rollers. Learner will also explain the job steps, why they are
conducted, any associated risk, and how to implement appropriate
controls. Safe and efficient changing of dozer rollers includes the
following steps:

+------------------+------------------+------+------+-----------------+
| **Job Steps**    | **Importance     | **Im | **Sa | **              |
|                  | Narrative**      | port | tisf | Procedures/Risk |
|                  |                  | ance | acto | Resolution/**   |
|                  | **(Consider      | R    | ry** |                 |
|                  | Safety,          | anki |      | **N             |
|                  | Production,      | ng** | **   | otes/Comments** |
|                  | Maintenance)**   |      | or** |                 |
|                  |                  | *    |      |                 |
|                  |                  | *1=I | **N  |                 |
|                  |                  | mpor | eeds |                 |
|                  |                  | tant | Wo   |                 |
|                  |                  | 2=   | rk** |                 |
|                  |                  | Very |      |                 |
|                  |                  | I    |      |                 |
|                  |                  | mpor |      |                 |
|                  |                  | tant |      |                 |
|                  |                  | 3=Cr |      |                 |
|                  |                  | itic |      |                 |
|                  |                  | al** |      |                 |
+==================+==================+======+======+=================+
| Place machine on | Prevent personal |      |      |                 |
| clean, level     | injury and makes |      |      |                 |
| spot             | job easier       |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Clean off the    |                  |      |      |                 |
| top of the       |                  |      |      |                 |
| roller frame     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Chain major      | Prevent movement |      |      | Visual check    |
| bogey to the     | and personal     |      |      | chain           |
| side frame while | injury           |      |      |                 |
| machine is       |                  |      |      |                 |
| setting on       |                  |      |      |                 |
| ground           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Relieve track    |                  |      |      |                 |
| tension          |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Raise the        |                  |      |      | Test hydraulics |
| machine using    |                  |      |      | for drift       |
| the blade and/or |                  |      |      |                 |
| ripper           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Insert beam or   | You could lose a |      |      | Refer to        |
| spacing tool     | finger, hand,    |      |      | diagram         |
| between rollers  | and/or arm       |      |      |                 |
| on minor bogey   |                  |      |      | Use the right   |
| and track        |                  |      |      | tooling         |
+------------------+------------------+------+------+-----------------+
| Lower dozer back | Make sure dozer  |      |      |                 |
| down             | is resting on    |      |      |                 |
|                  | tooling          |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Obtain and use   | Prevent personal |      |      | Use saddle beam |
| proper lifting   | injury           |      |      | or fork truck   |
| device           |                  |      |      |                 |
|                  |                  |      |      | Refer to mfg's  |
|                  |                  |      |      | manual          |
|                  |                  |      |      |                 |
|                  |                  |      |      | Caution on      |
|                  |                  |      |      | hotness of      |
|                  |                  |      |      | roller          |
+------------------+------------------+------+------+-----------------+
| Ensure two       | Because when we  |      |      |                 |
| inside bolts are | remove the two   |      |      |                 |
| in place         | outside bolts    |      |      |                 |
|                  | nothing will     |      |      |                 |
|                  | hold the roller  |      |      |                 |
|                  | in place if      |      |      |                 |
|                  | these bolts are  |      |      |                 |
|                  | missing          |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Remove the       |                  |      |      | Must be removed |
| outside two      |                  |      |      | before          |
| bolts first      |                  |      |      | installing the  |
|                  |                  |      |      | tooling         |
+------------------+------------------+------+------+-----------------+
| Install lifting  |                  |      |      |                 |
| device           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Go under tractor | To ensure        |      |      | Make sure the   |
| to loosen two    | tooling is       |      |      | roller stays    |
| inside bolts     | supporting the   |      |      | against frame   |
|                  | roller           |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Remove inside    |                  |      |      |                 |
| two bolts        |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Lower from under | Could roll off   |      |      |                 |
| machine          | on your foot or  |      |      |                 |
|                  | cause injury     |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Reverse          |                  |      |      |                 |
| procedure to     |                  |      |      |                 |
| install new      |                  |      |      |                 |
| roller           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+

# Duty 10: Replacing Shovel Crowd or Level Cylinder

Learner will demonstrate how to safely and efficiently replace a shovel
crowd and level cylinder. Learner will also explain the job steps, why
they are conducted, any associated risk, and how to implement
appropriate controls. Safe and efficient replacement of a shovel crowd
and level cylinder includes the following job steps:

+------------------+------------------+------+------+-----------------+
| **Job Steps**    | **Importance     | **Im | **Sa | **              |
|                  | Narrative**      | port | tisf | Procedures/Risk |
|                  |                  | ance | acto | Resolution/**   |
|                  | **(Consider      | R    | ry** |                 |
|                  | Safety,          | anki |      | **N             |
|                  | Production,      | ng** | **   | otes/Comments** |
|                  | Maintenance)**   |      | or** |                 |
|                  |                  | *    |      |                 |
|                  |                  | *1=I | **N  |                 |
|                  |                  | mpor | eeds |                 |
|                  |                  | tant | Wo   |                 |
|                  |                  | 2=   | rk** |                 |
|                  |                  | Very |      |                 |
|                  |                  | I    |      |                 |
|                  |                  | mpor |      |                 |
|                  |                  | tant |      |                 |
|                  |                  | 3=Cr |      |                 |
|                  |                  | itic |      |                 |
|                  |                  | al** |      |                 |
+==================+==================+======+======+=================+
| Place shovel in  | Level location   |      |      |                 |
| a safe and level | is important for |      |      |                 |
| location         | support          |      |      |                 |
|                  | equipment use to |      |      |                 |
|                  | do this job      |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Use man-lift or  | Using the        |      |      | Refer to        |
| bucket truck     | manlift or       |      |      | company policy  |
|                  | bucket truck     |      |      | on manlift use. |
|                  | makes this job   |      |      | MSHA task       |
|                  | easier and safer |      |      | training        |
|                  |                  |      |      | required for    |
|                  |                  |      |      | each machine    |
|                  |                  |      |      | operated.       |
+------------------+------------------+------+------+-----------------+
| Secure cylinder  | Prevents the     |      |      | Use minimum 3/8 |
| by chaining      | cylinder from    |      |      | chain           |
| bottom of boom   | unwanted         |      |      |                 |
|                  | movement         |      |      | Ton and half    |
|                  |                  |      |      | come along      |
+------------------+------------------+------+------+-----------------+
| Remove stick end | Caution must be  |      |      | Check with lead |
| pin using a pry  | taken when       |      |      | man             |
| bar and sledge   | pulling this pin |      |      |                 |
| hammer           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Retract and      | This must be     |      |      |                 |
| secure cylinder  | done for safety  |      |      |                 |
| rod completely   | and balancing    |      |      |                 |
| with chains      | cylinder         |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Lock controls    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Shut machine     |                  |      |      |                 |
| down             |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Bleed hydraulic  | This reduces     |      |      | Be aware of hot |
| system using     | hydraulic fluid  |      |      | hydraulic oil   |
| valve and auto   | flow (line is    |      |      |                 |
| shut down switch | still            |      |      | Wear PPE --     |
|                  | pressurized)     |      |      | Glasses &       |
|                  |                  |      |      | Gloves          |
|                  |                  |      |      |                 |
|                  |                  |      |      | Leave key on    |
|                  |                  |      |      | for shut down   |
|                  |                  |      |      | switch to work  |
+------------------+------------------+------+------+-----------------+
| Remove hydraulic | Prevent personal |      |      | Refer to        |
| hoses            | injury           |      |      | procedures      |
+------------------+------------------+------+------+-----------------+
| Cap hoses        | Prevent          |      |      |                 |
|                  | contamination    |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Position         | To support the   |      |      | Check for       |
| forklift under   | cylinder         |      |      | cl              |
| cylinder         |                  |      |      | earance/balance |
|                  |                  |      |      |                 |
|                  |                  |      |      | Use special     |
|                  |                  |      |      | forks and       |
|                  |                  |      |      | cradle          |
+------------------+------------------+------+------+-----------------+
| Secure cylinder  | This is critical |      |      |                 |
| to the forklift  | because we are   |      |      |                 |
| with rated       | in an elevated   |      |      |                 |
| come-alongs      | position with    |      |      |                 |
|                  | people in the    |      |      |                 |
|                  | area             |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Remove second    | Caution must be  |      |      | Check with lead |
| pin              | taken when       |      |      | man             |
|                  | pulling this pin |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Lower cylinder   | Prevent personal |      |      |                 |
| slowly and       | injury and       |      |      |                 |
| beware of        | property damage  |      |      |                 |
| surroundings     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Remove old       |                  |      |      |                 |
| cylinder with    |                  |      |      |                 |
| mechanic crane   |                  |      |      |                 |
| truck            |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Replace cylinder |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Reverse          | Same dangers     |      |      |                 |
| procedure for    | exist installing |      |      |                 |
| installing new   | as removing      |      |      |                 |
| cylinder         |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Close bleed off  |                  |      |      |                 |
| valves           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Charge the       | People are in    |      |      |                 |
| system (start    | the area         |      |      |                 |
| shovel)          |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Bleed air from   | Prevent          |      |      | Warranty        |
| cylinder at      | cavitations and  |      |      | requires this   |
| bleeder ports    | ensures smooth   |      |      |                 |
|                  | operation        |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Remove the       |                  |      |      |                 |
| specific forks   |                  |      |      |                 |
| off forklift     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+

# Duty 11: Using Cutting Torch (from service truck at equipment)

Learner will demonstrate how to inspect the cutting torch before use,
thoroughly inspect and prepare the work area/site for cutting, and
safely use the cutting torch. Learner will also explain the job steps,
why they are conducted, any associated risk, and how to implement
appropriate controls. Safe and thorough equipment and work area/site
inspections, preparation, and safe use of the cutting torch include the
following job steps:

+------------------+------------------+------+------+-----------------+
| **Job Steps**    | **Importance     | **Im | **Sa | **              |
|                  | Narrative**      | port | tisf | Procedures/Risk |
|                  |                  | ance | acto | Resolution/**   |
|                  | **(Consider      | R    | ry** |                 |
|                  | Safety,          | anki |      | **N             |
|                  | Production,      | ng** | **   | otes/Comments** |
|                  | Maintenance)**   |      | or** |                 |
|                  |                  | *    |      |                 |
|                  |                  | *1=I | **N  |                 |
|                  |                  | mpor | eeds |                 |
|                  |                  | tant | Wo   |                 |
|                  |                  | 2=   | rk** |                 |
|                  |                  | Very |      |                 |
|                  |                  | I    |      |                 |
|                  |                  | mpor |      |                 |
|                  |                  | tant |      |                 |
|                  |                  | 3=Cr |      |                 |
|                  |                  | itic |      |                 |
|                  |                  | al** |      |                 |
+==================+==================+======+======+=================+
| Use required PPE | Protects you     |      |      | Face shield,    |
|                  | from materials   |      |      | gloves, leather |
|                  | that may be hot  |      |      | welding vest,   |
|                  |                  |      |      | safety glasses, |
|                  |                  |      |      | footwear,       |
|                  |                  |      |      | secure pant     |
|                  |                  |      |      | legs            |
+------------------+------------------+------+------+-----------------+
| Remove all       | Eliminates       |      |      | Matches and     |
| personal         | possible         |      |      | lighters        |
| combustible      | explosion        |      |      |                 |
| items            | causing injury   |      |      | Check clothing  |
|                  |                  |      |      | for             |
|                  |                  |      |      | combustibles    |
+------------------+------------------+------+------+-----------------+
| Inspect (visual) | Equipment has    |      |      | Accumulation of |
| equipment and    | been destroyed   |      |      | flamma          |
| area             |                  |      |      | ble/combustible |
|                  |                  |      |      | materials       |
+------------------+------------------+------+------+-----------------+
| Wash down or wet | Help prevents    |      |      |                 |
| area             | fire             |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Identify and     | Protects you and |      |      |                 |
| inform personnel | others working   |      |      |                 |
| exposed to       | on equipment     |      |      |                 |
| worksite         |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Barricade area   | Prevents people  |      |      |                 |
| affected if      | walking into     |      |      |                 |
| necessary        | hazards areas    |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Maintain proper  | Health hazards   |      |      | Use confined    |
| ventilation      | (fumes/oxygen    |      |      | space           |
|                  | deficiency)      |      |      | guidelines      |
+------------------+------------------+------+------+-----------------+
| Examine work     | People have cut  |      |      | Refer to        |
| area for hazards | into or through  |      |      | examine work    |
| near the cutting | things that have |      |      | areas           |
| site             | caused fires or  |      |      |                 |
|                  | explosions       |      |      | Fuel tanks,     |
|                  |                  |      |      | hydraulic       |
|                  |                  |      |      | tanks, hoses,   |
|                  |                  |      |      | electrical      |
|                  |                  |      |      | wires           |
+------------------+------------------+------+------+-----------------+
| Establish fire   | Safeguard        |      |      |                 |
| watch            | against fire     |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Use fire blanket | Protects other   |      |      | To protect      |
| when needed      | machine          |      |      | electrical      |
|                  | components       |      |      | harness,        |
|                  |                  |      |      | cylinder rods,  |
|                  |                  |      |      | glass, hoses    |
+------------------+------------------+------+------+-----------------+
| Hook up torch    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Stand to side    | Gauge or         |      |      |                 |
| while            | regulator could  |      |      |                 |
| pressurizing the | blow out causing |      |      |                 |
| gauges           | personal injury  |      |      |                 |
|                  | or death         |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Observe gauges   |                  |      |      | Acetylene       |
| for operating    |                  |      |      | pressure should |
| pressures        |                  |      |      | not exceed 15   |
|                  |                  |      |      | PSI             |
|                  |                  |      |      |                 |
|                  |                  |      |      | Oxygen-40lbs    |
+------------------+------------------+------+------+-----------------+
| Check tip        |                  |      |      |                 |
| condition        |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Check for        | Prevents         |      |      | Ma              |
| installation of  | explosions and   |      |      | ndatory-company |
| flash back       | flashbacks       |      |      | policy          |
| arrestor         |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Check hoses for  | Prevents fires   |      |      | Burn spots,     |
| damages          | and personal     |      |      | cuts, holes,    |
|                  | injuries         |      |      | kinks           |
+------------------+------------------+------+------+-----------------+
| Locate and       | Small fires      |      |      | Fire            |
| position fire    | become big fires |      |      | extinguisher    |
| equipment        | quickly          |      |      | and fire        |
|                  |                  |      |      | suppression     |
|                  |                  |      |      | cart            |
+------------------+------------------+------+------+-----------------+
| Disable          | Prevents         |      |      | Refer to        |
| automatic mode   | accidental       |      |      | disarming       |
| of fire          | discharge of     |      |      | procedures      |
| suppression      | fire suppression |      |      |                 |
| system           | system           |      |      | Make sure you   |
|                  |                  |      |      | rearm the       |
|                  |                  |      |      | system after    |
|                  |                  |      |      | the work is     |
|                  |                  |      |      | complete        |
+------------------+------------------+------+------+-----------------+
| Light torch      |                  |      |      | See JTA for     |
|                  |                  |      |      | Burning and     |
|                  |                  |      |      | Welding         |
+------------------+------------------+------+------+-----------------+
| Re-arm the fire  |                  |      |      |                 |
| suppression      |                  |      |      |                 |
| system on        |                  |      |      |                 |
| equipment        |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Return fire      |                  |      |      |                 |
| extinguishers    |                  |      |      |                 |
| and cart         |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+

# Duty 12: Dropping the Belly Pan

Learner will demonstrate how to safely and efficiently drop the belly
pan. Learner will explain the job steps, why they are conducted, any
associated risk, and how to implement appropriate controls. Safe and
efficient dropping of the belly pan includes the following job steps:

+------------------+------------------+------+------+-----------------+
| **Job Steps**    | **Importance     | **Im | **Sa | **              |
|                  | Narrative**      | port | tisf | Procedures/Risk |
|                  |                  | ance | acto | Resolution/**   |
|                  | **(Consider      | R    | ry** |                 |
|                  | Safety,          | anki |      | **N             |
|                  | Production,      | ng** | **   | otes/Comments** |
|                  | Maintenance)**   |      | or** |                 |
|                  |                  | *    |      |                 |
|                  |                  | *1=I | **N  |                 |
|                  |                  | mpor | eeds |                 |
|                  |                  | tant | Wo   |                 |
|                  |                  | 2=   | rk** |                 |
|                  |                  | Very |      |                 |
|                  |                  | I    |      |                 |
|                  |                  | mpor |      |                 |
|                  |                  | tant |      |                 |
|                  |                  | 3=Cr |      |                 |
|                  |                  | itic |      |                 |
|                  |                  | al** |      |                 |
+==================+==================+======+======+=================+
| Obtain sheet     | Provides stable  |      |      | Company policy  |
| steel for field  | base for         |      |      |                 |
| installations    | handling belly   |      |      |                 |
|                  | pan              |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Determine a      | Provides stable  |      |      |                 |
| level, dry and   | base and keeps   |      |      |                 |
| remote location  | you away from    |      |      |                 |
| to perform work  | other mining     |      |      |                 |
|                  | activities       |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Place pan cradle |                  |      |      |                 |
| on jack          |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Position jack    | Provides for     |      |      |                 |
| and metal for    | safe handling of |      |      |                 |
| field work       | belly pan        |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Position dozer   | Eliminates       |      |      |                 |
| over jack and    | strains and      |      |      |                 |
| metal            | sprains          |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Lower all        | Prevents         |      |      |                 |
| implements       | unexpected       |      |      |                 |
|                  | movements        |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Lock out and tag | Prevents         |      |      | Company policy  |
| equipment        | unexpected       |      |      |                 |
|                  | movements        |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Center jack      | Centered for     |      |      | Weight of pan   |
| under pan to be  | proper balance   |      |      | on jack and     |
| removed          |                  |      |      | wear kneepads   |
+------------------+------------------+------+------+-----------------+
| Ensure that all  | Ensure that you  |      |      | Accidents have  |
| pan bolts are in | don't lose       |      |      | occurred        |
| place            | control of pan   |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Pull hinge pin   |                  |      |      |                 |
| on pan           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Loosen until one | Maintain control |      |      |                 |
| full nut thread  | of pan           |      |      |                 |
| remains on all   |                  |      |      |                 |
| four bolts       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Lower jack to    | Allows pan to    |      |      |                 |
| check to ensure  | break free from  |      |      |                 |
| pan is           | the machine      |      |      |                 |
| free-resting on  |                  |      |      |                 |
| nuts, jack, and  |                  |      |      |                 |
| cradle           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Raise jack back  | Ensure that the  |      |      |                 |
| up to take the   | pan does not     |      |      |                 |
| weight of pan    | fall when nuts   |      |      |                 |
|                  | are removed      |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Remove all four  |                  |      |      |                 |
| nuts             |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Stand clear      | Prevents pan     |      |      |                 |
|                  | from falling on  |      |      |                 |
|                  | you              |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Lower jack       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Reinstalling     |                  |      |      |                 |
| belly pan        |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Reverse          | You are exposed  |      |      | Pan may not     |
| procedure        | to the same      |      |      | align with      |
|                  | hazards that you |      |      | bolts. In this  |
|                  | were exposed to  |      |      | case manual     |
|                  | taking the pan   |      |      | alignment maybe |
|                  | down             |      |      | necessary.      |
|                  |                  |      |      |                 |
|                  |                  |      |      | Try to get one  |
|                  |                  |      |      | bolt down       |
|                  |                  |      |      | through the     |
|                  |                  |      |      | pan; install    |
|                  |                  |      |      | nut with all    |
|                  |                  |      |      | the thread you  |
|                  |                  |      |      | can get.        |
|                  |                  |      |      |                 |
|                  |                  |      |      | Finish aligning |
|                  |                  |      |      | pan.            |
|                  |                  |      |      |                 |
|                  |                  |      |      | Pull bolts      |
|                  |                  |      |      | through pan.    |
|                  |                  |      |      |                 |
|                  |                  |      |      | Install nuts    |
|                  |                  |      |      | and tighten.    |
+------------------+------------------+------+------+-----------------+
| Store jack       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Clean work area  |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+

# Duty 13: Hinging Belly Pan

Learner will demonstrate how to safely and efficiently hinge the belly
pan. Learner will explain the job steps, why they are conducted, any
associated risk, and how to implement appropriate controls. Safe and
efficient hinging of the belly pan includes the following job steps:

+------------------+------------------+------+------+-----------------+
| **Job Steps**    | **Importance     | **Im | **Sa | **              |
|                  | Narrative**      | port | tisf | Procedures/Risk |
|                  |                  | ance | acto | Resolution/**   |
|                  | **(Consider      | R    | ry** |                 |
|                  | Safety,          | anki |      | **N             |
|                  | Production,      | ng** | **   | otes/Comments** |
|                  | Maintenance)**   |      | or** |                 |
|                  |                  | *    |      |                 |
|                  |                  | *1=I | **N  |                 |
|                  |                  | mpor | eeds |                 |
|                  |                  | tant | Wo   |                 |
|                  |                  | 2=   | rk** |                 |
|                  |                  | Very |      |                 |
|                  |                  | I    |      |                 |
|                  |                  | mpor |      |                 |
|                  |                  | tant |      |                 |
|                  |                  | 3=Cr |      |                 |
|                  |                  | itic |      |                 |
|                  |                  | al** |      |                 |
+==================+==================+======+======+=================+
| Determine a      | Provides stable  |      |      |                 |
| level, dry, and  | base and keeps   |      |      |                 |
| remote location  | you away from    |      |      |                 |
| to perform work  | other mining     |      |      |                 |
|                  | activities       |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Position your    |                  |      |      |                 |
| service truck    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Dig out roller   |                  |      |      |                 |
| frame            |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Run crane cable  |                  |      |      |                 |
| between roller   |                  |      |      |                 |
| frames and track |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Center cable     |                  |      |      |                 |
| under pan        |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Secure cable to  | If not hook      |      |      |                 |
| track pad on     | well, the cable  |      |      |                 |
| opposite side    | may come off     |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Tighten tension  | Maintain control |      |      |                 |
| on crane cable   | of pan           |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Place blocking   |                  |      |      |                 |
| in desired area  |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Make sure all    | Serious injuries |      |      |                 |
| hinge pins and   | have occurred    |      |      |                 |
| brackets are in  | because hinge    |      |      |                 |
| place            | pins were        |      |      |                 |
|                  | missing or       |      |      |                 |
|                  | damaged and      |      |      |                 |
|                  | someone removed  |      |      |                 |
|                  | nuts             |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Make sure all    |                  |      |      |                 |
| four nuts are in |                  |      |      |                 |
| place            |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Loosen all nuts  |                  |      |      |                 |
| until one full   |                  |      |      |                 |
| nut thread       |                  |      |      |                 |
| remains on each  |                  |      |      |                 |
| bolt             |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Release cable    |                  |      |      |                 |
| tension slowly   |                  |      |      |                 |
| until pan is     |                  |      |      |                 |
| free             |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Tighten tension  |                  |      |      |                 |
| on crane cable   |                  |      |      |                 |
| so nuts can be   |                  |      |      |                 |
| removed          |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Remove nuts      |                  |      |      |                 |
| opposite of the  |                  |      |      |                 |
| hinge first      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Remove hinge     |                  |      |      |                 |
| side nuts last   |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Remove yourself  | Prevent yourself |      |      |                 |
| from area        | from being       |      |      |                 |
|                  | struck by pan    |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Release cable    |                  |      |      |                 |
| tension slowly   |                  |      |      |                 |
| until pan is     |                  |      |      |                 |
| resting on block |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Make repairs     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Tighten crane    |                  |      |      | Start raising   |
| cable            |                  |      |      | pan in position |
+------------------+------------------+------+------+-----------------+
| Install hinge    |                  |      |      |                 |
| side nuts first  |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Install opposite |                  |      |      |                 |
| side nuts last   |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Tighten all nuts |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Unhook crane     |                  |      |      |                 |
| cable            |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Retract crane    |                  |      |      |                 |
| cable            |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| Clean area       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+