+--------------------------+------+------+-------+------+-----+------+
| **Name(s) of Risk Team   | **P  | *    | **2** | *    | **  | *    |
| Members:**               | oint | *1** |       | *3** | 4** | *5** |
|                          | V    |      |       |      |     |      |
| B. Chmiel, L. Fareria,   | alue |      |       |      |     |      |
| B. Kiss, E. Losee,       | →**  |      |       |      |     |      |
|                          |      |      |       |      |     |      |
| C. Nielson               | **P  |      |       |      |     |      |
|                          | aram |      |       |      |     |      |
| Life Sciences: H.        | eter |      |       |      |     |      |
| Schnakenberg, S.         | ↓**  |      |       |      |     |      |
| Kurczak, J. O'Conor, J.  |      |      |       |      |     |      |
| Bullis,                  |      |      |       |      |     |      |
|                          |      |      |       |      |     |      |
| Conducted 1/21/06        |      |      |       |      |     |      |
|                          |      |      |       |      |     |      |
| Reviewed: H.             |      |      |       |      |     |      |
| Schnakenberg, J. Bullis  |      |      |       |      |     |      |
| 3/13/08                  |      |      |       |      |     |      |
+--------------------------+------+------+-------+------+-----+------+
| **Job Title: Machine     | *    | *    | **[\< | *    | **[ | **\> |
| Shop Use**               | *Fre | *[\< | ]{.un | *[\< | \<] | once |
|                          | quen | ]{.u | derli | ]{.u | {.u | /shi |
| **Job Number or Job      | cy** | nder | ne}on | nder | nde | ft** |
| Identifier:              |      | line | ce/mo | line | rli |      |
| DJ-JRA12-MachineShop**   | *    | }onc | nth** | }onc | ne} |      |
|                          | *(Of | e/ye |       | e/we | onc |      |
|                          | Step | ar** |       | ek** | e/s |      |
|                          | /Tas |      |       |      | hif |      |
|                          | k)** |      |       |      | t** |      |
|                          |      |      |       |      |     |      |
|                          | **(  |      |       |      |     |      |
|                          | B)** |      |       |      |     |      |
+--------------------------+------+------+-------+------+-----+------+
| **Job Description:** Use | **Se | **F  | **Me  | **   | **P | **D  |
| of machine shops within  | veri | irst | dical | Lost | art | eath |
| buildings 463, 421, 490, | ty** | Aid  | T     | Ti   | ial | or   |
| and 801. The machine     |      | On   | reatm | me** | Dis | P    |
| shops in these buildings | **(  | ly** | ent** |      | abi | erma |
| are under the control of | C)** |      |       |      | lit | nent |
| Life Sciences.           |      |      |       |      | y** | Disa |
|                          |      |      |       |      |     | bili |
|                          |      |      |       |      |     | ty** |
+--------------------------+------+------+-------+------+-----+------+
|                          | **   | **E  | **    | **Po | **P | **Mu |
|                          | Like | xtre | Unlik | ssib | rob | ltip |
|                          | liho | mely | ely** | le** | abl | le** |
|                          | od** | Un   |       |      | e** |      |
|                          |      | like | 1     | \    |     | \>1  |
|                          | **(  | ly** | x/10- | >1x/ | 1x  | x/yr |
|                          | D)** |      | 20yrs | 10-2 | /yr |      |
|                          |      | \<\< |       | 0yrs |     |      |
|                          |      | 1x/2 |       |      |     |      |
|                          |      | 0yrs |       |      |     |      |
+--------------------------+------+------+-------+------+-----+------+
| Training and Procedure   |      |      |       |      |     |      |
| List (Optional)          |      |      |       |      |     |      |
+--------------------------+------+------+-------+------+-----+------+
| Approved by: R. Colichio |      |      |       |      |     |      |
| Date: 3/17/08            |      |      |       |      |     |      |
|                          |      |      |       |      |     |      |
| Rev. #: 1                |      |      |       |      |     |      |
+--------------------------+------+------+-------+------+-----+------+
| **Stressors (if          |      | **Re |       |      | *   |      |
| applicable, please list  |      | ason |       |      | *Co |      |
| all): N/A**              |      | for  |       |      | mme |      |
|                          |      | Revi |       |      | nts |      |
|                          |      | sion |       |      | :** |      |
|                          |      | (if  |       |      | N/A |      |
|                          |      | ap   |       |      |     |      |
|                          |      | plic |       |      |     |      |
|                          |      | able |       |      |     |      |
|                          |      | ):** |       |      |     |      |
|                          |      | N/A  |       |      |     |      |
+--------------------------+------+------+-------+------+-----+------+

<table style="width:100%;">
<colgroup>
<col style="width: 11%" />
<col style="width: 0%" />
<col style="width: 15%" />
<col style="width: 1%" />
<col style="width: 1%" />
<col style="width: 2%" />
<col style="width: 2%" />
<col style="width: 2%" />
<col style="width: 2%" />
<col style="width: 4%" />
<col style="width: 1%" />
<col style="width: 13%" />
<col style="width: 2%" />
<col style="width: 1%" />
<col style="width: 1%" />
<col style="width: 2%" />
<col style="width: 2%" />
<col style="width: 4%" />
<col style="width: 7%" />
<col style="width: 2%" />
<col style="width: 2%" />
<col style="width: 2%" />
<col style="width: 2%" />
<col style="width: 2%" />
<col style="width: 3%" />
<col style="width: 3%" />
</colgroup>
<thead>
<tr class="header">
<th colspan="3"></th>
<th colspan="7"><strong>Before Controls</strong></th>
<th colspan="2"></th>
<th colspan="6"><p><strong>After Initial</strong></p>
<p><strong>Controls</strong></p></th>
<th colspan="2"></th>
<th colspan="6"><strong>After Additional Controls</strong></th>
</tr>
<tr class="odd">
<th colspan="2"><strong>Job Step / Task</strong></th>
<th><strong>Hazard</strong></th>
<th colspan="2"><blockquote>
<p><strong>Stressors Y/N</strong></p>
</blockquote></th>
<th><blockquote>
<p><strong># of People A</strong></p>
</blockquote></th>
<th><blockquote>
<p><strong>Frequency B</strong></p>
<p><strong>A</strong></p>
</blockquote></th>
<th><blockquote>
<p><strong>Severity C</strong></p>
</blockquote></th>
<th><blockquote>
<p><strong>Likelihood D</strong></p>
</blockquote></th>
<th><blockquote>
<p><strong>Risk* AxBxCxD</strong></p>
</blockquote></th>
<th colspan="2"><h1 id="initial-controls">Initial Controls</h1></th>
<th><blockquote>
<p><strong># of People A</strong></p>
</blockquote></th>
<th colspan="2"><blockquote>
<p><strong>Frequency B</strong></p>
</blockquote></th>
<th><blockquote>
<p><strong>Severity C</strong></p>
</blockquote></th>
<th><blockquote>
<p><strong>Likelihood D</strong></p>
</blockquote></th>
<th><blockquote>
<p><strong>Risk* AxBxCxD</strong></p>
</blockquote></th>
<th colspan="2"><strong>Control(s) Added to Reduce Risk</strong></th>
<th><blockquote>
<p><strong># of People A</strong></p>
</blockquote></th>
<th><blockquote>
<p><strong>Frequency B</strong></p>
</blockquote></th>
<th><blockquote>
<p><strong>Severity C</strong></p>
</blockquote></th>
<th><blockquote>
<p><strong>Likelihood D</strong></p>
</blockquote></th>
<th><blockquote>
<p><strong>Risk* AxBxCxD</strong></p>
</blockquote></th>
<th><blockquote>
<p><strong>% Risk Reduction</strong></p>
</blockquote></th>
</tr>
</thead>
<tbody>
<tr class="odd">
<td colspan="2" rowspan="2">Machines set up &amp; break down including
alignment of materials on machine tools, and clean up. Inclusive of
manual material handling and use of hand tools.</td>
<td>Lacerations, contusions, fractures, strain/sprain,
overexertion.</td>
<td colspan="2">N</td>
<td>1</td>
<td>4</td>
<td>3</td>
<td>3</td>
<td>36</td>
<td colspan="2">Training, required PPE, proper tools for the task, good
housekeeping practices, Adequate lighting, Tier 1, assistance with heavy
items, adequate clearances and aisle ways around machines, machines
secured to mounting surfaces, material properly secured.</td>
<td>1</td>
<td colspan="2">4</td>
<td>3</td>
<td>2</td>
<td>24</td>
<td colspan="2"></td>
<td></td>
<td></td>
<td></td>
<td></td>
<td></td>
<td></td>
</tr>
<tr class="even">
<td>Inadvertent starting</td>
<td colspan="2">N</td>
<td>1</td>
<td>4</td>
<td>4</td>
<td>2</td>
<td>32</td>
<td colspan="2">Training, Verify de-energized, machine locked out, power
source in line of sight.</td>
<td>1</td>
<td colspan="2">4</td>
<td>4</td>
<td>1</td>
<td>16</td>
<td colspan="2"></td>
<td></td>
<td></td>
<td></td>
<td></td>
<td></td>
<td></td>
</tr>
<tr class="odd">
<td colspan="2">Milling, drilling, cutting or turning operations</td>
<td>Injury from flying debris.</td>
<td colspan="2">N</td>
<td>1</td>
<td>4</td>
<td>4</td>
<td>4</td>
<td>64</td>
<td colspan="2">Training, procedures, Required PPE, adequate lighting,
good housekeeping, procedures, machines equipped with safe start
devices, machines secured to mounting surfaces, machine maintenance,
proper use of machine guarding, material properly secured, appropriate
dress, removal of tools (chuck key).</td>
<td>1</td>
<td colspan="2">4</td>
<td>3</td>
<td>2</td>
<td>24</td>
<td colspan="2"></td>
<td></td>
<td></td>
<td></td>
<td></td>
<td></td>
<td></td>
</tr>
<tr class="even">
<td colspan="2">Milling, drilling, cutting or turning operations</td>
<td>Entangled clothing</td>
<td colspan="2">N</td>
<td>1</td>
<td>4</td>
<td>4</td>
<td>3</td>
<td>48</td>
<td colspan="2">Training, machine maintenance, adequate clearances
around machines, proper use of machine guarding, appropriate dress,
machines equipped with safe-start devices</td>
<td>1</td>
<td colspan="2">4</td>
<td>4</td>
<td>2</td>
<td>32</td>
<td colspan="2"></td>
<td></td>
<td></td>
<td></td>
<td></td>
<td></td>
<td></td>
</tr>
<tr class="odd">
<td colspan="2">Milling, drilling, cutting or turning operations</td>
<td>Chemical exposure, inclusive of air quality concerns, (exposure to
mist, dust, fumes), dermatitis, allergic reactions</td>
<td colspan="2">N</td>
<td>1</td>
<td>4</td>
<td>2</td>
<td>2</td>
<td>16</td>
<td colspan="2">Training, central vacuum, proper selection of cutting
fluids, MSDS, required PPE, good housekeeping, proper use of machine
guarding, adequate ventilation, machine maintenance</td>
<td>1</td>
<td colspan="2">4</td>
<td>1</td>
<td>2</td>
<td>8</td>
<td colspan="2"></td>
<td></td>
<td></td>
<td></td>
<td></td>
<td></td>
<td></td>
</tr>
<tr class="even">
<td colspan="2">Milling, drilling, cutting or turning operations</td>
<td>Noise exposure</td>
<td colspan="2">N</td>
<td>1</td>
<td>4</td>
<td>4</td>
<td>3</td>
<td>48</td>
<td colspan="2">Noise surveys, hearing conservation program, training,
required PPE, proper use of machine guarding, machine maintenance,
postings</td>
<td>1</td>
<td colspan="2">4</td>
<td>2</td>
<td>1</td>
<td>8</td>
<td colspan="2"></td>
<td></td>
<td></td>
<td></td>
<td></td>
<td></td>
<td></td>
</tr>
<tr class="odd">
<td colspan="2">Shearing, bending and punching operations</td>
<td>Contact with operating parts</td>
<td colspan="2">N</td>
<td>1</td>
<td>3</td>
<td>4</td>
<td>3</td>
<td>36</td>
<td colspan="2">Training proper use of machine guards, required PPE,
good housekeeping, proper clearance around machines, adequate lighting,
machine maintenance, Tier 1, Do not exceed machine limits.</td>
<td>1</td>
<td colspan="2">3</td>
<td>4</td>
<td>2</td>
<td>24</td>
<td colspan="2"></td>
<td></td>
<td></td>
<td></td>
<td></td>
<td></td>
<td></td>
</tr>
<tr class="even">
<td colspan="2">Grinder operations</td>
<td>Injuries from flying debris, burns</td>
<td colspan="2">N</td>
<td>1</td>
<td>2</td>
<td>4</td>
<td>3</td>
<td>24</td>
<td colspan="2">Training, required PPE, proper use of machine guarding,
procedures, machine maintenance, adequate clearances around machines,
machines secured to mounting surfaces, proper adjustment of work
rest.</td>
<td>N</td>
<td colspan="2">2</td>
<td>3</td>
<td>2</td>
<td>12</td>
<td colspan="2"></td>
<td></td>
<td></td>
<td></td>
<td></td>
<td></td>
<td></td>
</tr>
<tr class="odd">
<td colspan="2">Use of compressed air in machine shops</td>
<td>Skin penetration, injuries from flying debris</td>
<td colspan="2">N</td>
<td>1</td>
<td>4</td>
<td>4</td>
<td>3</td>
<td>48</td>
<td colspan="2">Approved compressed air supply equipment, training,
required PPE, good house keeping, Tier 1.</td>
<td>1</td>
<td colspan="2">4</td>
<td>2</td>
<td>2</td>
<td>16</td>
<td colspan="2"></td>
<td></td>
<td></td>
<td></td>
<td></td>
<td></td>
<td></td>
</tr>
<tr class="even">
<td colspan="26"><p><strong>Further Description of Controls Added to
Reduce Risk:</strong></p>
<p>Funding for anti-restart devices pending from S2 program (completed
FY07).</p></td>
</tr>
<tr class="odd">
<td><strong>*Risk:</strong></td>
<td colspan="3"><p><strong>0 to 20</strong></p>
<p><strong>Negligible</strong></p></td>
<td colspan="7"><p><strong>21 to 40</strong></p>
<p><strong>Acceptable</strong></p></td>
<td colspan="3"><p><strong>41 to 60</strong></p>
<p><strong>Moderate</strong></p></td>
<td colspan="5"><p><strong>61 to 80</strong></p>
<p><strong>Substantial</strong></p></td>
<td colspan="7"><p><strong>81 or greater</strong></p>
<p><strong>Intolerable</strong></p></td>
</tr>
</tbody>
</table>

Changes Rev 1: Updated to include frequency of task since it was not
clear that it didn't mean hazard)

Removed some lines that were redundant activities/hazards.