-----------------------------------------------------------------------
  **MSFC PRACA : 2003-02-12 07:54**

  -----------------------------------------------------------------------

  -----------------------------------------------------------------------
  MSFC Problem Reporting and Corrective Action (PRACA) System

  WHOLE RECORD REPORT( + ADDENDUM)
  -----------------------------------------------------------------------

+--------------+---------------+----------+---------+------+--------+
| **MSFC       | **In-Flight   | **Co     | **      | *    |        |
| Record \#**\ | Anomaly       | ntractor | JSC#**\ | *KSC |        |
| A01617       | Number**\     | Report   | \--     | #**\ |        |
|              | \--           | N        |         | \--  |        |
|              |               | umber**\ |         |      |        |
|              |               | T-011    |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| **Problem    |               |          |         |      |        |
| Title**\     |               |          |         |      |        |
| SILICON      |               |          |         |      |        |
| RESIN        |               |          |         |      |        |
| FAILURES     |               |          |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| **EICN#**\   | **ELEMENT**\  | **Contr  | **F     | **   |        |
| \--          | ET            | actor**\ | SCM#**\ | FCRI |        |
|              |               | MMMSS    | \--     | T**\ |        |
|              |               |          |         | 3    |        |
+--------------+---------------+----------+---------+------+--------+
| **HCRIT**\   | **Sys_Lvl**\  | **Misc   |         |      |        |
| \--          | N             | Codes**\ |         |      |        |
|              |               | A        |         |      |        |
|              |               | **(1)**  |         |      |        |
|              |               | B        |         |      |        |
|              |               | **(X)**  |         |      |        |
|              |               | C D E F  |         |      |        |
|              |               | G H I J  |         |      |        |
|              |               | K L M N  |         |      |        |
|              |               | O        |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| *            | **NO          | **       | **SER/  | *    |        |
| *HARDWARE**\ | MENCLATURE**\ | PART#**\ | LOT#**\ | *MAN |        |
| EIM          | N/A           | N/A      | N/A     | UFAC |        |
|              |               |          |         | TURE |        |
|              |               |          |         | R**\ |        |
|              |               |          |         | N/A  |        |
+--------------+---------------+----------+---------+------+--------+
| *            | **NO          | **       | **SER/  | *    |        |
| *HARDWARE**\ | MENCLATURE**\ | PART#**\ | LOT#**\ | *MAN |        |
| LRU          | N/A           | N/A      | N/A     | UFAC |        |
|              |               |          |         | TURE |        |
|              |               |          |         | R**\ |        |
|              |               |          |         | N/A  |        |
+--------------+---------------+----------+---------+------+--------+
| *            | **NO          | **       | **SER/  | *    |        |
| *HARDWARE**\ | MENCLATURE**\ | PART#**\ | LOT#**\ | *MAN |        |
| NCA          | SILICON RESIN | L-663 &  | N/A     | UFAC |        |
|              |               | L-664    |         | TURE |        |
|              |               |          |         | R**\ |        |
|              |               |          |         | GE   |        |
+--------------+---------------+----------+---------+------+--------+
| **Test/      | **Prevailing  | **F /    | **Fail  | **   |        |
| Operation**\ | Condtion**\   | U**\     | Mode**\ | Caus |        |
| L - FLD      | \--           | UC       | \--     | e**\ |        |
|              |               |          |         | \--  |        |
+--------------+---------------+----------+---------+------+--------+
| **System**\  | **Defect**\   | **Mat    | **Work  | **   |        |
| THERMAL      | \--           | erial**\ | Con     | Fail |        |
|              |               | \--      | tact**\ | Dat  |        |
|              |               |          | F.      | e**\ |        |
|              |               |          | RAMSEY  | 01   |        |
|              |               |          |         | /04/ |        |
|              |               |          |         | 1980 |        |
+--------------+---------------+----------+---------+------+--------+
| **Received   | **Date        | **FMEA   | **IFA:  | *    |        |
| at MSFC**\   | Isolated**\   | Refe     | Mission | *Mis |        |
| 06/20/1980   | \--           | rence**\ | P       | sion |        |
|              |               | 1.2.5    | hase**\ | Ela  |        |
|              |               |          | \--     | psed |        |
|              |               |          |         | Tim  |        |
|              |               |          |         | e**\ |        |
|              |               |          |         | \--  |        |
+--------------+---------------+----------+---------+------+--------+
| *            |               | **Sy     |         | **   |        |
| *Location**\ |               | mptom**\ |         | Time |        |
| MAF          |               | \--      |         | Cycl |        |
|              |               |          |         | e**\ |        |
|              |               |          |         | \--  |        |
+--------------+---------------+----------+---------+------+--------+
| *            |               |          |         |      |        |
| *Effectivity |               |          |         |      |        |
| Text**\      |               |          |         |      |        |
| ET-3 AND     |               |          |         |      |        |
| SUBS         |               |          |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| **Vehicle    |               |          |         |      |        |
| Effectivity  |               |          |         |      |        |
| Codes**      |               |          |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| **Vehicle    | **Vehicle     | *        | **      | *    |        |
| 1**\         | 2**\          | *Vehicle | Vehicle | *Veh |        |
| \--          | \--           | 3**\     | 4**\    | icle |        |
|              |               | \--      | \--     | 5**\ |        |
|              |               |          |         | \--  |        |
+--------------+---------------+----------+---------+------+--------+
| **Mission    |               |          |         |      |        |
| Effectivity  |               |          |         |      |        |
| Codes**      |               |          |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| **Mssn 1**\  | **Mssn 2**\   | **Mssn   | **Mssn  | **   |        |
| \--          | \--           | 3**\     | 4**\    | Mssn |        |
|              |               | \--      | \--     | 5**\ |        |
|              |               |          |         | \--  |        |
+--------------+---------------+----------+---------+------+--------+
| **Estimated  |               |          |         |      |        |
| Completion   |               |          |         |      |        |
| Dates**      |               |          |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| **MSFC       | **Contractor  | **LVL 3  | *       |      |        |
| Approved     | Req Defer     | Close**\ | *Remark |      |        |
| Defer Until  | Until Date**\ | \--      | /       |      |        |
| Date**\      | \--           |          | Ac      |      |        |
| \--          |               |          | tion**\ |      |        |
|              |               |          | \--     |      |        |
+--------------+---------------+----------+---------+------+--------+
| **I          |               |          |         |      |        |
| nvestigation |               |          |         |      |        |
| / Resolution |               |          |         |      |        |
| Summary**    |               |          |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| **Last MSFC  | **CN RSLV     | **Defer  | **Add   | *    |        |
| Update**\    | SBMT**\       | Date**\  | Date**\ | *R/C |        |
| 10/07/1987   | 04/16/1981    | \--      | \--     | Code |        |
|              |               |          |         | s**\ |        |
|              |               |          |         | 2 -  |        |
|              |               |          |         | MFG  |        |
|              |               |          |         | \--  |        |
|              |               |          |         | \--  |        |
+--------------+---------------+----------+---------+------+--------+
| **Assignee** |               |          |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| **Design**\  | **Chief       | **S &    | **Pro   | *    |        |
| B. DAVIS     | Engineer**\   | MA**\    | ject**\ | *Pro |        |
|              | \--           | D.       | G.      | ject |        |
|              |               | NEWMAN   | CA      | MG   |        |
|              |               |          | VALARIS | R**\ |        |
|              |               |          |         | \--  |        |
+--------------+---------------+----------+---------+------+--------+
| **Approval** |               |          |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| **Design**\  | **Chief       | **S &    | **Pro   | *    |        |
| B. DAVIS     | Engineer**\   | MA**\    | ject**\ | *Pro |        |
|              | \--           | D.       | J. ODOM | ject |        |
|              |               | NEWMAN   |         | MG   |        |
|              |               |          |         | R**\ |        |
|              |               |          |         | \--  |        |
+--------------+---------------+----------+---------+------+--------+
| **PAC        | **PAC Review  | **MSFC   | **St    | *    |        |
| Assignee**\  | Complete**\   | Closure  | atus**\ | *F/A |        |
| C. NEWTON    | CN            | Date**\  | C -     | C    |        |
|              |               | 04       | CLOSED  | ompl |        |
|              |               | /27/1981 |         | etio |        |
|              |               |          |         | n**\ |        |
|              |               |          |         | \--  |        |
+--------------+---------------+----------+---------+------+--------+
| **Problem    | **SEV**\      | *        | **      | **O  |        |
| Type**\      | \--           | *Program | REVL**\ | PRIN |        |
| \--          |               | Name**\  | \--     | C**\ |        |
|              |               | \--      |         | \--  |        |
+--------------+---------------+----------+---------+------+--------+
| **FUNC       | **Software    | **       |         | **SU | **So   |
| MOD**\       | E             | Software |         | BTYP | ftware |
| \--          | ffectivity**\ | Fail     |         | E**\ | C      |
|              | \-- \-- \--   | CD**\    |         | \--  | losure |
|              | \-- \--       | \--      |         |      | CD**\  |
|              |               |          |         |      | \--    |
+--------------+---------------+----------+---------+------+--------+
| **RES PERSON | **Approval    |          |         |      |        |
| L2**\        | Signature     |          |         |      |        |
| \--          | L3**\         |          |         |      |        |
|              | \--           |          |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| **Related    | **Related     |          |         |      |        |
| Document     | Document      |          |         |      |        |
| Type**\      | ID**\         |          |         |      |        |
| \--          | \--           |          |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| **Related    |               |          |         |      |        |
| Document     |               |          |         |      |        |
| Title**\     |               |          |         |      |        |
| \--          |               |          |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| **Related    | **Related     |          |         |      |        |
| Document     | Document      |          |         |      |        |
| Type**\      | ID**\         |          |         |      |        |
| \--          | \--           |          |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| **Related    |               |          |         |      |        |
| Document     |               |          |         |      |        |
| Title**\     |               |          |         |      |        |
| \--          |               |          |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| **Related    | **Related     |          |         |      |        |
| Document     | Document      |          |         |      |        |
| Type**\      | ID**\         |          |         |      |        |
| \--          | \--           |          |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| **Related    |               |          |         |      |        |
| Document     |               |          |         |      |        |
| Title**\     |               |          |         |      |        |
| \--          |               |          |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| **Contractor |               |          |         |      |        |
| Status       |               |          |         |      |        |
| Summary**    |               |          |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| **Reliabi    |               |          |         |      |        |
| lity/Quality |               |          |         |      |        |
| Assurance    |               |          |         |      |        |
| Concerns,    |               |          |         |      |        |
| Recomm       |               |          |         |      |        |
| endations:** |               |          |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| **Problem    |               |          |         |      |        |
| D            |               |          |         |      |        |
| escription** |               |          |         |      |        |
|              |               |          |         |      |        |
| REF: MARS    |               |          |         |      |        |
| T28415       |               |          |         |      |        |
| (TYPICAL)    |               |          |         |      |        |
| CONTINUING   |               |          |         |      |        |
| FAILURES IN  |               |          |         |      |        |
| RECEIVING    |               |          |         |      |        |
| INSPECTION   |               |          |         |      |        |
|              |               |          |         |      |        |
| FOR GENERAL  |               |          |         |      |        |
| ELECTRIC     |               |          |         |      |        |
| SILICONE     |               |          |         |      |        |
| RESINS PER   |               |          |         |      |        |
| L-663 &      |               |          |         |      |        |
| L-664. 1)    |               |          |         |      |        |
| GEL TIME TOO |               |          |         |      |        |
|              |               |          |         |      |        |
| FAST (652),  |               |          |         |      |        |
| 2) GEL TIME  |               |          |         |      |        |
| TOO SLOW     |               |          |         |      |        |
| (652), 3)    |               |          |         |      |        |
| GEL TIME     |               |          |         |      |        |
| CHANGES WITH |               |          |         |      |        |
| AGE          |               |          |         |      |        |
|              |               |          |         |      |        |
| (652), 4)    |               |          |         |      |        |
| MATERIAL     |               |          |         |      |        |
| OUTGASES     |               |          |         |      |        |
| (652/655),   |               |          |         |      |        |
| 5) MATERIAL  |               |          |         |      |        |
| CONTAINS     |               |          |         |      |        |
| SLIME        |               |          |         |      |        |
|              |               |          |         |      |        |
| (652/655),   |               |          |         |      |        |
| 6) MATERIAL  |               |          |         |      |        |
| HAS STRANGE  |               |          |         |      |        |
| ODOR         |               |          |         |      |        |
| (652/655), & |               |          |         |      |        |
| 7) MATERIAL  |               |          |         |      |        |
| FAILS        |               |          |         |      |        |
|              |               |          |         |      |        |
| TO MEET      |               |          |         |      |        |
| MINIMUM      |               |          |         |      |        |
| CURE. LAUNCH |               |          |         |      |        |
| CONSTRAINT:  |               |          |         |      |        |
| NONE, CONCUR |               |          |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| **Contractor |               |          |         |      |        |
| In           |               |          |         |      |        |
| vestigation/ |               |          |         |      |        |
| Resolution** |               |          |         |      |        |
|              |               |          |         |      |        |
| CAUSE:       |               |          |         |      |        |
| M            |               |          |         |      |        |
| ANUFACTURING |               |          |         |      |        |
| PROCESS AND  |               |          |         |      |        |
| APPLICATIONS |               |          |         |      |        |
| PROCEDURES   |               |          |         |      |        |
| RECURRENCE   |               |          |         |      |        |
|              |               |          |         |      |        |
| CONTROL: 1)  |               |          |         |      |        |
| REVISED STM  |               |          |         |      |        |
| L-663 AND    |               |          |         |      |        |
| L-664 TO     |               |          |         |      |        |
| REFLECT ALL  |               |          |         |      |        |
| AGREEMENTS   |               |          |         |      |        |
|              |               |          |         |      |        |
| REACHED      |               |          |         |      |        |
| BETWEEN      |               |          |         |      |        |
| GENERAL      |               |          |         |      |        |
| ELECTRIC AND |               |          |         |      |        |
| MMC, 2)      |               |          |         |      |        |
| CHANGE GEL   |               |          |         |      |        |
| TIME TESTING |               |          |         |      |        |
|              |               |          |         |      |        |
| CYCLE TO 3,  |               |          |         |      |        |
| 6, 8 AND 10  |               |          |         |      |        |
| MONTHS, 3)   |               |          |         |      |        |
| GE ADD       |               |          |         |      |        |
| UPSTREAM     |               |          |         |      |        |
| FILTERATION  |               |          |         |      |        |
| TO           |               |          |         |      |        |
|              |               |          |         |      |        |
| PREVENT      |               |          |         |      |        |
| SLIME, USE   |               |          |         |      |        |
| CENTRIFUGE   |               |          |         |      |        |
| RATHER THAN  |               |          |         |      |        |
| BELL JAR TO  |               |          |         |      |        |
| ELIMINATE    |               |          |         |      |        |
|              |               |          |         |      |        |
| DEGASING,    |               |          |         |      |        |
| AND          |               |          |         |      |        |
| ESTABLISHED  |               |          |         |      |        |
| A SOURCE     |               |          |         |      |        |
| RE           |               |          |         |      |        |
| PRESENTATION |               |          |         |      |        |
| PROGRAM WITH |               |          |         |      |        |
| GE TO        |               |          |         |      |        |
|              |               |          |         |      |        |
| WITNESS      |               |          |         |      |        |
| FINAL BUYOFF |               |          |         |      |        |
| TESTING OF   |               |          |         |      |        |
| SILICONE     |               |          |         |      |        |
| RESINS.      |               |          |         |      |        |
| 4/17/81 -    |               |          |         |      |        |
| CLOSURE      |               |          |         |      |        |
|              |               |          |         |      |        |
| DISTRIBUTED  |               |          |         |      |        |
+--------------+---------------+----------+---------+------+--------+
| **MSFC       |               |          |         |      |        |
| Response/C   |               |          |         |      |        |
| oncurrence** |               |          |         |      |        |
+--------------+---------------+----------+---------+------+--------+

  -----------------------------------------------------------------------
  MSFC Problem Reporting and Corrective Action (PRACA) System

  ASSESSMENT ADDENDUM REPORT
  -----------------------------------------------------------------------

  ---------------- ----------------- ---------------- ----------- ----------- ------------
  **MSFC           **IFA#**\         **Contractor     **JSC#**\   **KSC#**\   **EICN#**\
  Report#**\       \--               RPT#**\          \--         \--         \--
  A01617                             T-011                                    

  **Asmnt Part#**\ **Asmnt Part      **Asmnt                                  
  \--              Name**\           Serial/Lot#**\                           
                   \--               \--                                      

  **HCRIT CD**\    **FCRIT CD**\     **CAUSE CD**\    **FAIL                  
  \--              \--               \--              MODE**\                 
                                                      \--                     

  **Asmnt FMEA**\  **Asmnt FM**\     **FMEA CSE**\    **FMEA                  
  \--              \--               \--              SCSE**\                 
                                                      \--                     

  **Asmnt FMEA**\  **Asmnt FM**\     **FMEA CSE**\    **FMEA                  
  \--              \--               \--              SCSE**\                 
                                                      \--                     

  **Asmnt FMEA**\  **Asmnt FM**\     **FMEA CSE**\    **FMEA                  
  \--              \--               \--              SCSE**\                 
                                                      \--                     

  **Correlated     **Correlated      **Correlated                             
  Part#**\         Part#**\          Part#**\                                 
  \--              \--               \--                                      

  **Associated     **Associated      **Associated                             
  LRU#**\          LRU#**\           LRU#**\                                  
  \--              \--               \--                                      

  **MAJOR DESIGN                                                              
  CHANGES**                                                                   

  **APRV DATE**\   **DESCRIPTION OF                                           
  \--              CHANGES**\                                                 
                   \--                                                        

  **ASSESSMENT                                                                
  TEXT**                                                                      
  ---------------- ----------------- ---------------- ----------- ----------- ------------