**[PROPOSAL INSTRUCTIONS]{.underline}: \_X\_ DRAFT \-- COMMENTS DUE BY:
11/21/05**

> **[\_­\_]{.underline} FINAL \-- PROPOSAL DUE BY:**

**[DO TITLE]{.underline}: Design and Certification of a Stabilization
System to Support Shuttle Tile Repair**

**DO Type: [\_X\_]{.underline} CPFF [\_\_\_]{.underline} FFP**

**[DO Contact Information in Addition to the CRAVE Contract Specialist
or CO]{.underline}:**

**TMR: [Joe Gensler]{.underline} Phone: [(281) 483-0025]{.underline}**

**DO Manager: [Lora Bailey/EC]{.underline} Phone: [(281)
483-8893]{.underline}**

**DO Mgr. Alternate: [N/A]{.underline} Phone: [(281) 483-]{.underline}**

**[Concurrences]{.underline}:**

**[*(Original Signed)*\_\_\_\_]{.underline} [*(Original
Signed)*\_\_\_\_]{.underline} [*(Original
Signed)*\_\_\_\_]{.underline}**

**Lora Bailey Harold Reimers Joe Gensler**

**DO Manager DO Mgr. Management COTR**

**[*(Original Signed)* \_\_\_]{.underline} *[(Original
Signed)\_\_\_\_\_]{.underline}* [*(Original
Signed)*\_\_\_]{.underline}**

**Joe Gensler Steve Miller Mike Ballard**

**Division TMR S & MA Contract Specialist**

**Task Contains Flight Hardware, Flight Software or GSE?
[\_X\_]{.underline} Yes [\_\_\_]{.underline}No**

**Program Supported: [\_X\_]{.underline}Shuttle [\_\_]{.underline}ISS
[\_X\_]{.underline}EVA [\_ \_]{.underline}Advanced**

**\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\-\--**

**WBS: [\_X\_]{.underline} 1.0 EVA [\_\_]{.underline} 2.0 FCE
[\_\_]{.underline} 3.0 EVR [\_\_]{.underline} ECLSS [\_\_]{.underline}
5.0 ATCS [\_\_]{.underline} 6.0 CHeCS**

# 

*For purposes of complying with FAR 52.232-22, Limitation of Funds, the
total amount allotted by the Government to contract is specified in
clause B.6, Contract Funding. The funding listed in B.6 is the amount
allotted for **all** Delivery Orders on the contract combined.*

*All terms and conditions of the contract apply to this Delivery Order.
In the event of a conflict between the contract and this Delivery Order,
the contract shall prevail.*

*WBS reporting shall be done in accordance with applicable WBS reporting
categories, as shown above and in the contract within Section C, Table
1.*

# **[Narrative Task Description]{.underline}**

## [Background / Problem Description]{.underline}:

## 

1.  [Objective]{.underline}

The objective of this Delivery Order (DO) is to design and certify a
portable EVA device that uses Hot Melt Adhesive (HMA) to attach an EVA
handhold to Shuttle Reaction-cured Glass (RCG) thermal protection tiles.
The system shall also be able to be reconfigured to stabilize the
Orbiter Boom Sensor System (OBSS) at a worksite.

2.  [Need for Shuttle Worksite Stabilization]{.underline}

During Shuttle Flight STS-114, the crew relied upon the Space Station
Remote Manipulator System (SSRMS) to remove gap fillers protruding from
Shuttle RCG tiles. The crew would have used the SSRMS, in conjunction
with the Orbiter Repair Maneuver (ORM), to access any area of the
Shuttle's Thermal Protection System (TPS) that needed repair. This
procedure will not be possible during later flights when the ISS grapple
fixture required to support the effort will be blocked. As a result, a
new method of accessing potential TPS worksites must be developed.
Ideally a new method would be independent of the SSRMS so that the crew
could affect TPS repairs during Shuttle missions away from the
International Space Station (ISS), such as on a Hubble Space Telescope
servicing mission.

The Shuttle Remote Manipulator System (SRMS), in conjunction with the
OBSS, could be used to access Shuttle TPS repair sites, in the absence
of the SSRMS. However, the OBSS on the end of the SRMS is not stiff
enough in most required manipulator configurations to allow the EVA
crewmember to perform useful work. As a result, a system must be
developed to stabilize the crewmember at the end of the OBSS when
interacting with a worksite. A method should also be developed to
stabilize the OBSS itself when it has positioned the crewmember at the
desired worksite.

The only available surface on which to stabilize, at most of the
potential TPS worksites, is the TPS tile surface itself. This surface is
critical and can be easily damaged. Therefore, any stabilization system
must not only react the desired stabilization forces, but must also
ensure the safety of the Shuttle tiles.

3.  [Prior Work]{.underline}

NASA funded research on Pressure Sensitive Adhesive (PSA) and Hot Melt
Adhesive based stabilization systems to support Shuttle Return to Flight
(RTF) activities. Highlights of this work are available in the CRAVE
Technical Library.

This work resulted in the analysis and prototype testing of both a PSA
and HMA system. This testing indicated that a HMA based system provides
much better adhesion to Shuttle tile surfaces than a PSA system and
requires much smaller forces to apply. Consequently, NASA has baselined
a HMA system for stabilization.

## [Task Description]{.underline}: 

The contractor shall build upon previous work to design a
self-contained, HMA based system that can be used to provide an EVA
handhold to stabilize an EVA crewmember while performing TPS inspection
and repairs. The effort shall follow NASA standard procedures for
developing flight hardware, as described in NASA document EA-WI-023. The
development and certification effort shall be a phased approach. During
the initial phase, the contractor shall develop the requirements and
detailed design for the stabilization system. During Option 1, the
contractor shall build two protoflight units and perform the tests
necessary to flight certify the units. The contractor shall also
refurbish the protoflight units, if required.

During the initial phase, the contractor shall develop, test, and
deliver an Engineering Development Unit (EDU). The results of the EDU
testing will be used to guide the detailed design. These tasks are
described in more detail in the following paragraphs.

1.  [Requirements Development]{.underline}

The stabilization system shall meet the following functional
requirements:

-   Attach to Shuttle RCG and react expected EVA loads without damaging
    the Shuttle tiles

-   Be capable of being attached and removed by a single, free-floating
    crewmember

-   Require less than 5 minutes to install and create a rigid connection

-   Require less than 5 minutes to be removed

-   Leave residual adhesive, following removal, of less than 0.060"
    inches in height

-   Allow a minimum of 3 attachment and detachment cycles during a
    single EVA

-   Accommodate the following surface variations:

> Maximum tile-to-tile step: 0.06"
>
> Maximum tile-to-tile gap: 0.15"
>
> Minimum radius of curvature: 40.0"

-   Fit within a single middeck locker

-   Be reconfigurable to provide OBSS stabilization

-   Meet applicable EVA GDRD requirements

The contractor shall expand and refine these requirements, and use them
to develop a Project Technical Requirements Specification (PTRS). The
contractor shall also develop preliminary Interface Control Documents
(ICDs) for the unit. The contractor shall present this information at a
Systems Requirements Review (SRR), to be held at NASA. The contractor
shall track issues brought up during the SRR and work to resolve these
issues by accepting, tracking, and processing Review Item Disposition
(RIDs).

2.  [Preliminary Design]{.underline}

Following completion of the Requirements Development process, the
contractor shall develop a preliminary design for the stabilization
system. The preliminary design shall be documented in a Preliminary Data
Package to be distributed to NASA 5 days prior to a Preliminary Design
Review (PDR). During the development of the preliminary design, the
contractor shall develop models of the stabilization system, perform the
necessary preliminary analyses, and perform any testing deemed necessary
to develop the preliminary design. As a minimum, the contractor shall
develop and test an Engineering Development Unit (EDU) to help prove out
and refine the design. The contractor shall deliver the EDU, along with
a User's Manual, to NASA at the end of the preliminary design phase.
NASA intends to test the unit and provide feedback to the contractor.
The contractor shall use this feedback to drive the unit design during
the detailed design phase.

The contractor shall host a PDR at NASA. The contractor shall track
issues brought up during the review and work to resolve these issues by
accepting, tracking, and processing RIDs.

During the Preliminary Design Phase, the contractor shall also develop
the necessary safety documents, and coordinate and support the
appropriate safety reviews.

3.  [Detailed Design]{.underline}

Following completion of the Preliminary Design Phase, the contractor
shall develop a detailed design for the stabilization system. The
detailed design shall be documented in a Critical Data Package to be
distributed to NASA 5 days prior to a Critical Design Review (CDR).
During the development of the detailed design, the contractor shall
refine models of the stabilization system, complete the necessary
detailed analyses, complete the drawings and procedures required to
produce the unit, perform any additional testing deemed necessary to
develop the detailed design, and develop the necessary test plans and
procedures to certify a protoflight unit.

The contractor shall host a CDR at their facility. The contractor shall
track issues brought up during the review and work to resolve these
issues by accepting, tracking, and processing Review Item Disposition
(RIDs).

During the Critical Design Phase, the contractor shall also develop the
necessary safety documents, and coordinate and support the appropriate
safety reviews.

4.  [Reporting]{.underline}

The contractor shall provide monthly status and financial management
reports as directed in the data requirements table.

5.  [Government Provided Equipment]{.underline}

NASA will assist the contractor in battery requirements definition from
previously Flight Certified cells. This DO assumes NASA will provide
Flight Certified cells to the contractor.

**[Deliverables/Products]{.underline}:**

+---------------+---------------------------+-------+-------+----------+
| #             | ###### Description        | ##### | ##### | ####     |
| ##### Product |                           | # Qty | # Due | ## Class |
+---------------+---------------------------+-------+-------+----------+
| **Hardware**  |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| Mock Up       |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| Prototype     | Functional Prototype for  | 1     | 07/   | 3        |
|               | engineering testing       |       | 17/06 |          |
+---------------+---------------------------+-------+-------+----------+
| Certification |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| Flight        |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| Training      |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| Other         |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| #####         |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| ##### Test    |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| #####         |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| **Software**  |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
|               |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| **Other       | User's Manual for         | 1     | 07/   |          |
| Products**    | Prototype Units           |       | 17/06 |          |
+---------------+---------------------------+-------+-------+----------+
|               |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
|               |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+

########  

######## SCHEDULE

######## 

######## Start Date: January 3, 2006 Finish Date: September 29, 2006

########  

  ----------------------------------- -----------------------------------
  **ITERIM MILESTONES**               **DUE DATES**

  **System Requirements Review**      **January 26, 2006**

  **Preliminary Design Review**       **May 11, 2006**

  **Critical Design Review**          **September 14, 2006**

  **Milestones, along with subjective 
  measurements, are to be used for    
  measuring performance. For schedule 
  detail see Microsoft Project file   
  located on the CRAVE web site for   
  this DO listed under the Government 
  Cost Estimate below.**              
  ----------------------------------- -----------------------------------

**[Government Estimate Located in RFQ File in Microsoft Project File On
CRAVE Web Site]{.underline}**

**[The file is titled]{.underline}: WS Stabilization
(CRAVE)-1-3-06.mpp**

**Total Government Estimate for this DO:** [\$1.4M]{.underline}

**Option 1:** [\$611k]{.underline} **(See Attachment 1)**

**Option 2: [\$]{.underline} (See Attachment 2)**

**TOTAL COST ESTIMATE FOR THIS DO: [[\$(Contractor Complete)
]{.underline}]{.mark}**

**FEE: [[\$]{.underline}]{.mark} (If Applicable)**

**OPTION 1: [[\$ N/A]{.underline}]{.mark} (See Attachment 1)**

**OPTION 2: [[\$ N/A]{.underline}]{.mark} (See Attachment 2)**

**[DATA REQUIREMENTS]{.underline}**

> **Notes: 1. Grey Scaled Rows Need No Additional/Required Fill-ins.**
>
> **2. On all other rows, If Necessary, Fill in Additional**
>
> Rqmts/Deliveries in last Column.

+---+-----+------------------+---------+----------+-------+----------+
| * | **D | **DRD TITLE**    | **DUE** | **FRE    | **    | **CO     |
| * | ATA |                  |         | QUENCY** | REQUI | MMENTS** |
| D | TYP |                  |         |          | RED** |          |
| R | E** |                  |         |          |       |          |
| D |     |                  |         |          | **FOR |          |
| \ |     |                  |         |          | DO?** |          |
| # |     |                  |         |          |       |          |
| * |     |                  |         |          | **    |          |
| * |     |                  |         |          | Y/N** |          |
+===+=====+==================+=========+==========+=======+==========+
| 1 | W   | FlightGFE        | With    | Once     | **    |          |
|   | rit | Configuration    | P       |          | Attac |          |
|   | ten | Management Plan  | roposal |          | hment |          |
|   | Ap  |                  |         |          | J-8** |          |
|   | pro |                  |         |          |       |          |
|   | val |                  |         |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 2 | Man | Regular Status   | Thirty  | Monthly  | **Y** |          |
|   | dat | Report/ Summary  | (30)    |          |       |          |
|   | ory | Review           | days    |          |       |          |
|   | Sub |                  | fo      |          |       |          |
|   | mit |                  | llowing |          |       |          |
|   | tal |                  | c       |          |       |          |
|   |     |                  | ontract |          |       |          |
|   |     |                  | start   |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 3 | W   | Project          | If      | Once     | **Y** |          |
|   | rit | Technical        | R       | with     |       |          |
|   | ten | Requirements     | equired | R        |       |          |
|   | Ap  | Specification    | for DO  | evisions |       |          |
|   | pro |                  | See     |          |       |          |
|   | val |                  | C       |          |       |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 4 | Man | GFE Systems      | If      | Once     | **Y** |          |
|   | dat | Requirements     | R       | with     |       |          |
|   | ory | Data Package     | equired | R        |       |          |
|   | Sub |                  | for DO  | evisions |       |          |
|   | mit |                  | See     |          |       |          |
|   | tal |                  | C       |          |       |          |
|   | if  |                  | omments |          |       |          |
|   | Flt |                  |         |          |       |          |
|   | H/W |                  |         |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 5 | W   | Flight GFE       | If      | Once     | **N** |          |
|   | rit | Projects         | R       | with     |       |          |
|   | ten | Requirements &   | equired | R        |       |          |
|   | Ap  | Verification     | for DO  | evisions |       |          |
|   | pro | Document         | See     |          |       |          |
|   | val |                  | C       |          |       |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 6 | Man | Preliminary      | If      | Once     | **Y** |          |
|   | dat | Design Review    | R       | with     |       |          |
|   | ory | Data Package     | equired | R        |       |          |
|   | Sub |                  | for DO  | evisions |       |          |
|   | mit |                  | See     |          |       |          |
|   | tal |                  | C       |          |       |          |
|   | if  |                  | omments |          |       |          |
|   | Flt |                  |         |          |       |          |
|   | H/W |                  |         |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 7 | W   | Flight GFE       | If      | Once     | **N** |          |
|   | rit | Workmanship      | R       | with     |       |          |
|   | ten | Specifications   | equired | R        |       |          |
|   | Ap  | List             | for DO  | evisions |       |          |
|   | pro |                  | See     |          |       |          |
|   | val |                  | C       |          |       |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 8 | W   | Project Schedule | PDR or  | Once     | **Y** |          |
|   | rit |                  | 10%     | w/R      |       |          |
|   | ten |                  | effort  | evisions |       |          |
|   | Ap  |                  | c       | (due     |       |          |
|   | pro |                  | omplete | w/DO     |       |          |
|   | val |                  | Mi      | p        |       |          |
|   |     |                  | lestone | roposal, |       |          |
|   |     |                  |         | updates  |       |          |
|   |     |                  |         | &        |       |          |
|   |     |                  |         | details  |       |          |
|   |     |                  |         | provided |       |          |
|   |     |                  |         | as DO    |       |          |
|   |     |                  |         | pro      |       |          |
|   |     |                  |         | gresses) |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 9 | W   | Flight GFE       | If      | Once     | **Y** |          |
|   | rit | Interface        | R       | with     |       |          |
|   | ten | Control Document | equired | R        |       |          |
|   | Ap  |                  | for DO  | evisions |       |          |
|   | pro |                  | See     |          |       |          |
|   | val |                  | C       |          |       |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 1 | W   | GFE End Item     | If      | Once     | **N** |          |
| 0 | rit | Specification    | R       | with     |       |          |
|   | ten |                  | equired | R        |       |          |
|   | Ap  |                  | for DO  | evisions |       |          |
|   | pro |                  | See     |          |       |          |
|   | val |                  | C       |          |       |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 1 | Man | Flight GFE       | If      | As       | **Y** |          |
| 1 | dat | Failure Analysis | R       | Required |       |          |
|   | ory | Report           | equired |          |       |          |
|   | Sub |                  | for DO  |          |       |          |
|   | mit |                  | See     |          |       |          |
|   | tal |                  | C       |          |       |          |
|   | if  |                  | omments |          |       |          |
|   | Flt |                  |         |          |       |          |
|   | H/W |                  |         |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 1 | W   | Flight GFE       | As      | Once     | **Y** |          |
| 2 | rit | Verification and | Sp      | with     |       |          |
|   | ten | Validation Plan  | ecified | R        |       |          |
|   | Ap  |                  | in      | evisions |       |          |
|   | pro |                  | EA-023  |          |       |          |
|   | val |                  |         |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 1 | W   | GFE Software     | If      | Once     | **Y** |          |
| 3 | rit | Requirements     | R       | with     |       |          |
|   | ten | Specification    | equired | R        | **If  |          |
|   | Ap  |                  | for DO  | evisions | Ap    |          |
|   | pro |                  | See     |          | plica |          |
|   | val |                  | C       |          | ble** |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 1 | W   | GFE Software     | If      | Once     | **Y** |          |
| 4 | rit | Development Plan | R       | with     |       |          |
|   | ten |                  | equired | R        | **If  |          |
|   | Ap  |                  | for DO  | evisions | Ap    |          |
|   | pro |                  | See     |          | plica |          |
|   | val |                  | C       |          | ble** |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 1 | W   | GFE Software     | If      | As       | **Y** |          |
| 5 | rit | Design Document  | R       | Required |       |          |
|   | ten |                  | equired |          | **If  |          |
|   | Ap  |                  | for DO  |          | Ap    |          |
|   | pro |                  | See     |          | plica |          |
|   | val |                  | C       |          | ble** |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 1 | W   | Engineering      | If      | Once     | **Y** |          |
| 6 | rit | Drawings         | R       | with     |       |          |
|   | ten |                  | equired | R        |       |          |
|   | Ap  |                  | for DO  | evisions |       |          |
|   | pro |                  | See     |          |       |          |
|   | val |                  | C       |          |       |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 1 | W   | EEE Parts Lists  | If      | As       | **Y** |          |
| 7 | rit | and Analysis     | R       | Required |       |          |
|   | ten | Report           | equired |          |       |          |
|   | Ap  |                  | for DO  |          |       |          |
|   | pro |                  | See     |          |       |          |
|   | val |                  | C       |          |       |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 1 | Man | Critical Design  | If      | Once     | **Y** |          |
| 8 | dat | Review Data      | R       | with     |       |          |
|   | ory | Package          | equired | R        |       |          |
|   | Sub |                  | for DO  | evisions |       |          |
|   | mit |                  | See     |          |       |          |
|   | tal |                  | C       |          |       |          |
|   | if  |                  | omments |          |       |          |
|   | Flt |                  |         |          |       |          |
|   | H/W |                  |         |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 1 | Man | Engineering      | If      | As       | **Y** |          |
| 9 | dat | Drawing Change   | R       | Required |       |          |
|   | ory | Proposal         | equired |          |       |          |
|   | Sub |                  | for DO  |          |       |          |
|   | mit |                  | See     |          |       |          |
|   | tal |                  | C       |          |       |          |
|   | if  |                  | omments |          |       |          |
|   | Flt |                  |         |          |       |          |
|   | H/W |                  |         |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 2 | W   | GFE              | If      | Once     | **Y** | **Eq     |
| 0 | rit | Qualification    | R       | with     |       | uivalent |
|   | ten | Test Procedure   | equired | R        |       | to       |
|   | Ap  |                  | for DO  | evisions |       | TPSs**   |
|   | pro |                  | See     |          |       |          |
|   | val |                  | C       |          |       |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 2 | W   | Flight Product   | If      | Once     | **Y** | **Option |
| 1 | rit | User's Guide     | R       | with     |       | 1 Only** |
|   | ten |                  | equired | R        |       |          |
|   | Ap  |                  | for DO  | evisions |       |          |
|   | pro |                  | See     |          |       |          |
|   | val |                  | C       |          |       |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 2 | Man | Software Code    | If      | As       | **Y** |          |
| 2 | dat |                  | R       | Required |       |          |
|   | ory |                  | equired |          | **If  |          |
|   | Sub |                  | for DO  |          | Ap    |          |
|   | mit |                  | See     |          | plica |          |
|   | tal |                  | C       |          | ble** |          |
|   | if  |                  | omments |          |       |          |
|   | Flt |                  |         |          |       |          |
|   | H/W |                  |         |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 2 | W   | Information      | \(30\)  | JPG      | **    |          |
| 3 | rit | Technology (IT)  | days    | 2810.1   | Attac |          |
|   | ten | Security Program | after   |          | hment |          |
|   | Ap  | Plan and Reports | DO      |          | J-4** |          |
|   | pro |                  | award,  |          |       |          |
|   | val |                  | and as  |          | **Due |          |
|   |     |                  | sp      |          | 30    |          |
|   |     |                  | ecified |          | days  |          |
|   |     |                  | in JPG  |          | after |          |
|   |     |                  | 2810.1  |          | DO    |          |
|   |     |                  |         |          | aw    |          |
|   |     |                  |         |          | ard** |          |
+---+-----+------------------+---------+----------+-------+----------+
| 2 | W   | Certification    | If      | Once     | **Y** | **Option |
| 4 | rit | Plan             | R       | with     |       | 1 Only** |
|   | ten |                  | equired | R        |       |          |
|   | Ap  |                  | for DO  | evisions |       |          |
|   | pro |                  | See     |          |       |          |
|   | val |                  | C       |          |       |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 2 | Man | Certification    | If      | Once     | **Y** | **Option |
| 5 | dat | Report           | R       | with     |       | 1 Only** |
|   | ory |                  | equired | R        |       |          |
|   | Sub |                  | for DO  | evisions |       |          |
|   | mit |                  | See     |          |       |          |
|   | tal |                  | C       |          |       |          |
|   | if  |                  | omments |          |       |          |
|   | Flt |                  |         |          |       |          |
|   | H/W |                  |         |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 2 | Man | Engineering      | If      | As       | **Y** | [        |
| 6 | dat | Analysis         | R       | Required |       | ]{.mark} |
|   | ory |                  | equired |          |       |          |
|   | Sub |                  | for DO  |          |       |          |
|   | mit |                  | See     |          |       |          |
|   | tal |                  | C       |          |       |          |
|   | if  |                  | omments |          |       |          |
|   | Flt |                  |         |          |       |          |
|   | H/W |                  |         |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 2 | Man | Acceptance Data  | If      | One Time | **Y** | Supplied |
| 7 | dat | Package          | R       |          |       | with     |
|   | ory |                  | equired |          |       | pro      |
|   | Sub |                  | for DO  |          |       | toflight |
|   | mit |                  | See     |          |       |          |
|   | tal |                  | C       |          |       | hardware |
|   | if  |                  | omments |          |       | delivery |
|   | Flt |                  |         |          |       |          |
|   | H/W |                  |         |          |       | **Option |
|   |     |                  |         |          |       | 1 Only** |
+---+-----+------------------+---------+----------+-------+----------+
| 2 | Man | Export Control   | After   | Yearly   | **Y** |          |
| 8 | dat | Audit Results    | award   |          |       |          |
|   | ory |                  | of 1st  |          |       |          |
|   | Sub |                  | DO,     |          |       |          |
|   | mit |                  | yearly  |          |       |          |
|   | tal |                  | on      |          |       |          |
|   |     |                  | Sept.   |          |       |          |
|   |     |                  | 30      |          |       |          |
|   |     |                  | the     |          |       |          |
|   |     |                  | reafter |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 2 | W   | Quality Plan     | With    | Once     | **    | Only if  |
| 9 | rit |                  | P       | with     | Attac | co       |
|   | ten |                  | roposal | R        | hment | ntractor |
|   | Ap  |                  |         | evisions | J     | is using |
|   | pro |                  |         |          | -11** | the      |
|   | val |                  |         |          |       | R        |
|   |     |                  |         |          |       | -Quality |
|   |     |                  |         |          |       | Plan     |
|   |     |                  |         |          |       | template |
|   |     |                  |         |          |       | instead  |
|   |     |                  |         |          |       | of ISO,  |
|   |     |                  |         |          |       | and only |
|   |     |                  |         |          |       | if they  |
|   |     |                  |         |          |       | need to  |
|   |     |                  |         |          |       | make     |
|   |     |                  |         |          |       | changes  |
|   |     |                  |         |          |       | to it    |
+---+-----+------------------+---------+----------+-------+----------+
| 3 | W   | Patent           | As      | As       | **Y** |          |
| 0 | rit | Rights-Retention | R       | Required |       |          |
|   | ten |                  | equired |          | **(If |          |
|   | Ap  |                  |         |          | App   |          |
|   | pro |                  |         |          | licab |          |
|   | val |                  |         |          | le)** |          |
+---+-----+------------------+---------+----------+-------+----------+
| 3 | W   | Shuttle/Station  | If      | As       | **Y** |          |
| 1 | rit | Payload Safety   | R       | Required |       |          |
|   | ten | Data Package     | equired |          |       |          |
|   | Ap  |                  | for DO  |          |       |          |
|   | pro |                  | See     |          |       |          |
|   | val |                  | C       |          |       |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 3 | Man | Limited Life     | If      | As       | **Y** |          |
| 2 | dat | Systems List     | R       | Required |       |          |
|   | ory |                  | equired |          |       |          |
|   | Sub |                  | for DO  |          |       |          |
|   | mit |                  | See     |          |       |          |
|   | tal |                  | C       |          |       |          |
|   | if  |                  | omments |          |       |          |
|   | Flt |                  |         |          |       |          |
|   | H/W |                  |         |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 3 | W   | Space Station    | If      | As       | **N** |          |
| 3 | rit | GFE Failure      | R       | Required |       |          |
|   | ten | Modes and        | equired |          |       |          |
|   | Ap  | Effects Analysis | for DO  |          |       |          |
|   | pro | and Critical     | See     |          |       |          |
|   | val | Items List       | C       |          |       |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 3 | W   | Space Shuttle    | If      | As       | **Y** |          |
| 4 | rit | GFE Safety and   | R       | Required |       |          |
|   | ten | Analysis Report  | equired |          |       |          |
|   | Ap  | &Hazard Report   | for DO  |          |       |          |
|   | pro |                  | See     |          |       |          |
|   | val |                  | C       |          |       |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 3 | W   | Software Quality | 90 Days | Once     | **Y** |          |
| 5 | rit | Assurance Plan   | Prior   | with     |       |          |
|   | ten | Report           | to      | R        | **(If |          |
|   | Ap  |                  | S       | evisions | App   |          |
|   | pro |                  | oftware |          | licab |          |
|   | val |                  | Deve    |          | le)** |          |
|   |     |                  | lopment |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 3 | W   | ISS Hazard       | If      | As       | **N** |          |
| 6 | rit | Report           | R       | Required |       |          |
|   | ten |                  | equired |          |       |          |
|   | Ap  |                  | for DO  |          |       |          |
|   | pro |                  | See     |          |       |          |
|   | val |                  | C       |          |       |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 3 | U   | Reliability and  | With    | One Time | **    |          |
| 7 | pon | Maintainability  | P       |          | Attac |          |
|   | R   | Plan             | roposal |          | hment |          |
|   | equ |                  |         |          | J-9** |          |
|   | est |                  |         |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 3 | W   | Government       | If      | As       | **Y** | **Option |
| 8 | rit | Certification    | R       | Required |       | 1 Only** |
|   | ten | Approval Request | equired |          |       |          |
|   | Ap  | (GCAR)           | for DO  |          |       |          |
|   | pro |                  | See     |          |       |          |
|   | val |                  | C       |          |       |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 3 | W   | Risk Assessment  | If      | As       | **Y** |          |
| 9 | rit | Executive        | R       | Required |       |          |
|   | ten | Summary Report   | equired |          |       |          |
|   | Ap  | (RAESR)          | for DO  |          |       |          |
|   | pro |                  | See     |          |       |          |
|   | val |                  | C       |          |       |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 4 | W   | Problem          | 2       | As       | **Y** | Option 1 |
| 0 | rit | Reporting and    | b       | Required |       | Only     |
|   | ten | Corrective       | usiness |          |       |          |
|   | Ap  | Action (PRACA)   | days of |          |       |          |
|   | pro |                  | problem |          |       |          |
|   | val |                  | is      |          |       |          |
|   |     |                  | olation |          |       |          |
|   |     |                  | but no  |          |       |          |
|   |     |                  | later   |          |       |          |
|   |     |                  | than 10 |          |       |          |
|   |     |                  | days    |          |       |          |
|   |     |                  | after   |          |       |          |
|   |     |                  | de      |          |       |          |
|   |     |                  | tection |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 4 | U   | Nonconformance   | If      | As       | **Y** | **Option |
| 1 | pon | Record           | R       | Required |       | 1 Only** |
|   | R   |                  | equired |          |       |          |
|   | equ |                  | for DO  |          |       |          |
|   | est |                  | See     |          |       |          |
|   |     |                  | C       |          |       |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 4 | Man | Government       | R       | Once     | **Y** |          |
| 2 | dat | Industry Data    | eported | with     |       |          |
|   | ory | Exchange Program | one     | R        |       |          |
|   | Sub | and NASA         | time    | evisions |       |          |
|   | mit | Advisory Problem | when    |          |       |          |
|   | tal | Data             | disc    |          |       |          |
|   |     |                  | repancy |          |       |          |
|   |     |                  | occurs  |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 4 | W   | Electrical,      | If      | Once     | **Y** |          |
| 3 | rit | Electronic, and  | R       | with     |       |          |
|   | ten | Electromechnical | equired | R        |       |          |
|   | Ap  | (EEE) Parts      | for DO  | evisions |       |          |
|   | pro | Control Plan     | See     |          |       |          |
|   | val |                  | C       |          |       |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 4 | Man | Certification    | If      | Once     | **Y** | **Option |
| 4 | dat | Data Package     | R       | with     |       | 1 Only** |
|   | ory |                  | equired | R        |       |          |
|   | Sub |                  | for DO  | evisions |       |          |
|   | mit |                  | See     |          |       |          |
|   | tal |                  | C       |          |       |          |
|   | if  |                  | omments |          |       |          |
|   | Flt |                  |         |          |       |          |
|   | H/W |                  |         |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 4 | W   | Certification    | At CDR  | Once     | **Y** |          |
| 5 | rit | and Acceptance   |         | with     |       |          |
|   | ten | Requirements     |         | R        |       |          |
|   | Ap  | Document         |         | evisions |       |          |
|   | pro |                  |         |          |       |          |
|   | val |                  |         |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 4 | U   | Wage/Salary and  | Thirty  | Once     | **N** |          |
| 6 | pon | Fringe Benefit   | (30)    |          |       |          |
|   | R   | Data             | days    |          |       |          |
|   | equ |                  | after   |          |       |          |
|   | est |                  | i       |          |       |          |
|   |     |                  | ssuance |          |       |          |
|   |     |                  | of each |          |       |          |
|   |     |                  | DO      |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 4 | W   | GFE Acceptance   | If      | One Time | **N** |          |
| 7 | rit | Test Procedure   | R       |          |       |          |
|   | ten |                  | equired |          |       |          |
|   | Ap  |                  | for DO  |          |       |          |
|   | pro |                  | See     |          |       |          |
|   | val |                  | C       |          |       |          |
|   |     |                  | omments |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 4 | Man | Flight GFE       | If      | Once     | **Y** | #######  |
| 8 | dat | Verification &   | R       | with     |       | ## Optio |
|   | ory | Validation       | equired | R        |       | n 1 Only |
|   | Sub | Report           | for DO  | evisions |       |          |
|   | mit |                  | See     |          |       |          |
|   | tal |                  | C       |          |       |          |
|   | if  |                  | omments |          |       |          |
|   | Flt |                  |         |          |       |          |
|   | H/W |                  |         |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 4 | Man | Space Shuttle    | If      | As       | **Y** |          |
| 9 | dat | GFE Failure      | R       | Required |       |          |
|   | ory | Modes and        | equired |          |       |          |
|   | Sub | Effects Analysis | for DO  |          |       |          |
|   | mit | (FMEA) and       | See     |          |       |          |
|   | tal | Critical Items   | C       |          |       |          |
|   | if  | List             | omments |          |       |          |
|   | Flt |                  |         |          |       |          |
|   | H/W |                  |         |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 5 |     | **Reserved**     | **      | *        | **\-  | *        |
| 0 |     |                  | \-\--** | *\-\--** | \--** | *\-\--** |
+---+-----+------------------+---------+----------+-------+----------+
| 5 | Man | NASA Contractor  | After   | Monthly  | **Y** |          |
| 1 | dat | Financial        | I       |          |       |          |
|   | ory | Management       | ssuance |          |       |          |
|   | Sub | Reporting        | of 1st  |          |       |          |
|   | mit |                  | DO      |          |       |          |
|   | tal |                  |         |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 5 | W   | Government       | With    | Once     | **    |          |
| 2 | rit | Property         | P       | with     | Attac |          |
|   | ten | Management Plan  | roposal | R        | hment |          |
|   | Ap  |                  |         | evisions | J-7** |          |
|   | pro |                  |         |          |       |          |
|   | val |                  |         |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 5 | Man | System Safety    | With    | One Time | **    |          |
| 3 | dat | Plan             | P       |          | Attac |          |
|   | ory |                  | roposal |          | hment |          |
|   | Sub |                  |         |          | J     |          |
|   | mit |                  |         |          | -10** |          |
|   | tal |                  |         |          |       |          |
+---+-----+------------------+---------+----------+-------+----------+
| 5 | W   | R-Quality Plan   | With    | Only     | **N** | Only if  |
| 4 | rit | Template         | Pr      | ap       |       | co       |
|   | ten |                  | oposal/ | plicable |       | ntractor |
|   | Ap  |                  | Re      | to       |       | is using |
|   | pro |                  | visions | B-CRAVE  |       | the      |
|   | val |                  | as      | c        |       | R        |
|   |     |                  | R       | ontracts |       | -Quality |
|   |     |                  | equired | in       |       | Plan     |
|   |     |                  |         | ac       |       | template |
|   |     |                  |         | cordance |       | instead  |
|   |     |                  |         | with the |       | of ISO,  |
|   |     |                  |         | SOW and  |       | and only |
|   |     |                  |         | the DRD  |       | if they  |
|   |     |                  |         |          |       | need to  |
|   |     |                  |         |          |       | make     |
|   |     |                  |         |          |       | changes  |
|   |     |                  |         |          |       | to it    |
+---+-----+------------------+---------+----------+-------+----------+

Type 1 = Written Approval Type 2 = Mandatory Submittal Type 3 =
Submittal Upon Request

**[GOVERNMENT FURNISHED PROPERTY]{.underline} - The list of items below
will be provided as Government Furnished Property.**

  --------------------------------- ------------------- -------------- -----------
  **Item**                          **Part Number**     **Quantity**   **Value**

  Pistol Grip Tool Battery          SED33110979-305     3              \$8,000
                                                                       each

                                    **(available by May                
                                    2006)**                            
  --------------------------------- ------------------- -------------- -----------

**[ATTACHMENT 1]{.underline}**

The Government may exercise the option described below for the option
value listed on the DO cover page by written notification to the
contractor 15 days before the completion of the Basic delivery order
requirement.

**[OPTION 1 TITLE]{.underline}: Production and Flight Certification of a
Stabilization System to Support Shuttle Tile Repair**

## [Background / Problem Description]{.underline}: 

Following the detailed design of the stabilization system, the design
must be certified for flight through the development, testing, and of
refurbishment, if required, of 2 protoflight units.

## [Task Description]{.underline}: 

1.  [Protoflight Unit Production]{.underline}

The contractor shall fabricate and integrate two (2) protoflight units
per EVA GDRD protoflight requirements and as documented in the design
phase.

2.  [Flight Certification]{.underline}

The contractor shall flight certify the two (2) protoflight units per
the EVA GDRD and V&V Plan developed in the initial phase.

3.  [Reporting]{.underline}

The contractor shall provide monthly status and financial management
reports as directed in the data requirements table.

**[Deliverables/Products]{.underline}:**

+---------------+---------------------------+-------+-------+----------+
| #             | ###### Description        | ##### | ##### | ####     |
| ##### Product |                           | # Qty | # Due | ## Class |
+---------------+---------------------------+-------+-------+----------+
| **Hardware**  |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| Mock Up       |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| Prototype     |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| Certification |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| Flight        | Protoflight               | 2     | 03/   | 1        |
|               |                           |       | 02/07 |          |
+---------------+---------------------------+-------+-------+----------+
| Training      |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| Other         |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| #####         |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| ##### Test    |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| #####         |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| **Software**  | If software/firmware is   |       |       |          |
|               | required, the             |       |       |          |
|               | software/firmware will be |       |       |          |
|               | developed in accordance   |       |       |          |
|               | with NPR 7150.2, NASA     |       |       |          |
|               | Software Engineering      |       |       |          |
|               | Requirements              |       |       |          |
+---------------+---------------------------+-------+-------+----------+
|               |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| **Other       |                           |       |       |          |
| Products**    |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+
| **Option 1    |                           |       |       |          |
| Report**      |                           |       |       |          |
+---------------+---------------------------+-------+-------+----------+

########  

######## SCHEDULE

######## 

######## Start Date: October 23, 2006 Finish Date: March 22, 2007

########  

  ----------------------------------- -----------------------------------
  **ITERIM MILESTONES**               **DUE DATES**

                                      

                                      

                                      

                                      

                                      

  **Milestones, along with subjective 
  measurements, are to be used for    
  measuring performance. For schedule 
  detail see Microsoft Project file   
  located on the CRAVE web site for   
  this DO listed under the Government 
  Cost Estimate below.**              
  ----------------------------------- -----------------------------------

**[CHANGES TO DRDs]{.underline}: [NONE]{.mark}**

**[CHANGES TO GOVERNMENT FURNISHED PROPERTY]{.underline}:
[NONE]{.mark}**

*(IF YES, THEN INSERT GOVERNMENT FURNISHED PROPERTY TABLES)*