+------------------+----------------------+--------------+-----------+
| ![               | Requirements and     |              |           |
| ](media/image1.w | Interfaces for       |              |           |
| mf){width="0.932 |                      |              |           |
| 6388888888889in" | ATLAS Pixel Detector |              |           |
| h                | Support Tube         |              |           |
| eight="0.975in"} |                      |              |           |
+------------------+----------------------+--------------+-----------+
| ATLAS Project    | Institute Document   | Created :    | Page: **1 |
| Document No:     | No.                  | 07-04-2001   | of**      |
|                  |                      |              | **11**    |
+------------------+----------------------+--------------+-----------+
| ATL-IP-ES-0019   |                      | Modified :   | Rev. No   |
|                  |                      | **           | .:        |
|                  |                      | 02-06-2002** | **2.2**   |
+------------------+----------------------+--------------+-----------+

+---------+---------+---------+----------------------------------------+
| History |         |         |                                        |
| of      |         |         |                                        |
| Changes |         |         |                                        |
+---------+---------+---------+----------------------------------------+
| Rev.    | Date    | Pages   | Description of changes                 |
| No.     |         |         |                                        |
+---------+---------+---------+----------------------------------------+
| 1       | 4/7/01  |         | Original version                       |
|         |         |         |                                        |
| 2       | 2       | All     | Complete revision                      |
|         | 0/05/02 |         |                                        |
+---------+---------+---------+----------------------------------------+

Table of Contents

1 Introduction [4](#introduction)

2 General Requirements [4](#general-requirements)

3 Support Conditions [5](#support-conditions)

4 Dimensions and Global Envelope [6](#dimensions-and-global-envelope)

5 Interfaces [6](#interfaces)

5.1 Pixel Detector [6](#pixel-detector)

5.2 SCT Barrel [7](#sct-barrel)

5.3 SCT Forward [9](#sct-forward)

5.4 ID End Support Plate [9](#id-end-support-plate)

5.5 Beam Pipe [11](#beam-pipe)

5.6 Rails [12](#rails)

6 Installation and Assembly [13](#installation-and-assembly)

7 Design Parameters, Load Conditions and Stability
[14](#design-parameters-load-conditions-and-stability)

7.1 Design parameters and specific requirements
[14](#design-parameters-and-specific-requirements)

7.2 Load conditions and stability requirements
[14](#load-conditions-and-stability-requirements)

8 Production Plan [16](#production-plan-summary)

# Introduction

This document describes the requirements and critical interfaces for the
pixel support tube and associated structures (two thermal end plugs, end
supports and SCT barrel supports).

The pixel support tube (PST) consists of a 7m long cylinder extending
coaxially all the way through the Inner Detector (ID) volume. This is to
allow and independedent installation and removal of the Pixel Detector
while the rest of the Inner Detector is in place.

The PST is illustrated schematically in Figure 1. The PST consists of
three sections - a barrel section and two forwards. A barrel section is
connected to a forward section through mating flanges. The PST has rails
to allow the pixel detector and its services to slide into position
inside the Inner Detector. The endplugs provide a thermal and gas
barrier, support electrical and coolant feedthroughs and are part of the
EMI screening around the pixel detector. The barrel section of the PST
is supported by the SCT barrel structure. The forward sections of the
PST are flanged onto the barrel section and supported at each end of the
ID volume by supports linked to the barrel cryostat. the VI section of
the vacuum beam pipe is supported by a structure in turn supported by
rails in the PST.

Figure 2 shows a schematic of the PST with the internal pixel system in
place.

![](media/image2.png){width="7.036111111111111in"
height="0.8902777777777777in"}

Figure 1. Current pixel support tube conceptual model (two views shown
-- side view shown broken for clarity).

![](media/image3.wmf)

Figure 2:Schematic cross-section of Pixel Support Tube with internal
pixel system

# General Requirements

The pixel support tube and associated structures (endplugs, end
supports) must satisfy some general requirements:

-   The PST must allow the pixel detector and its services to be
    installed via the rail system in the PST from Side C of ATLAS.

-   The PST and rails are to be designed for a minimum of twenty
    insertion cycles. However, sliding interface blocks ("sliders") may
    be replaced after each insertion/extraction cycle.

-   The pixel detector is held by supports connected to the PST barrel
    flanges. Once the transition is made from the PST rails to the pixel
    supports, no contact between the pixel detector and PST rails will
    exist.

-   The PST and the endplugs provide a gas barrier for the environmental
    gas around the pixel detector.

-   It must be possible to keep the internal volume of the gas enclosure
    at a slight overpressure with respect to the outside environment
    with a moderate dry gas input.

-   It must be possible to maintain the outside of the PST and endplugs
    above a temperature of 15^O^C for all operating conditions of the
    pixel system and the remainder of the Inner Detector.

-   The PST and endplugs provide EMI shielding of the pixel detector.
    The EMI shielding on the barrel- and end-sections of the PST must be
    connected. The endplugs complete the EMI shielding and are connected
    to the PST. A provision for connection of the endplug EMI shielding
    to EMI shielding around the beam pipe(if it exists) must be made.

-   The PST/flanges are electrically isolated from the SCT and the
    cryostat.

-   The PST mounts to the SCT barrel have to allow for misalignments of
    the PST with respect to the barrel SCT on the perpendicular plane to
    the detector axis by up to +/-3 mm in horizontal direction and +1/-5
    mm in vertical direction. There is no adjustment in z. Compensation
    for misalignment is to be done without impacting the thermal
    integrity of the barrel SCT or pixel detector.

-   The PST/end plugs/end supports must support the internal structure
    holding the beam pipe and allow adjustment of the beam pipe in
    radius by up to 9mm.

-   The PST/rails must be constructed such that carbon dust or fibers
    are not created as the pixel system and services slide into the
    operating position.

# Support Conditions

The support conditions for the PST are given in Figure 3. The barrel of
the PST mounts to the SCT interlinks (four in the horizontal plane),
while the ends of the forward support tubes are mounted to supports
extending from the ID end support plate connected to the cryostat wall.

The ID end support plate supports the PST, the beam pipe and the
external pixel services from the end plug patch panel (PP1) up to the
barrel cryostat corner (PPF1).

The forward end supports are designed to allow motion in the z-direction
of up to 1.5 mm. Since shell modes dominate the lowest frequency modes
for the PST, all supports give no freedom of motion in the horizontal
(x-direction). The entire PST structure is constrained in the
z-direction by one of the two mounts on the C-side of the SCT barrel.
The second mount on the C-side and the mounts on the A-side allow
movement in the z-direction.

![](media/image4.wmf)

Figure 3. Schematic of support conditions for the pixel support tube.

# Dimensions and Global Envelope 

All these envelopes are controlled at ID level.

The outer envelope of the PST and the inner envelopes of the SCT are
given in Figure 4.

These envelopes include deflections and as-built tolerances.

![](media/image5.wmf)

Figure 4. Envelopes between PST and SCT barrel/forward.

All flanges, ribs, heaters, EMI shielding, etc., must reside within the
242 mm radial envelope.

The barrel mounts, however, protrude through the envelope to attach to
the SCT interlink through the inner SCT thermal barrier. The detailed
interface of the mounts to the SCT interlinks is described in the
interface section.

The axial envelope of the PST end plugs is provisionally set to +/-3300
mm. The final axial position of the two end plugs is driven by the
service layout in PP1 area, which is still at a conceptual stage.

# Interfaces

The critical dimensional interfaces, thermal interfaces and electrical
interfaces are covered in this section.

## Pixel Detector

The pixel detector is supported by mounts that are attached to the
barrel flange of the PST. The mount fixation scheme is shown in Figure
5. The pixel detector will be fixed in the z-direction on the C-side of
the ID (the installation direction side), but allowed to float on the
A-side. It will not be constrained in the x-direction (across the
barrel). After delivery of the pixel detector to the barrel PST on the
installation rails, the detector will be transferred to the pixel
detector supports,which are integrated into the PST barrel flanges.

These mounts are electrically isolated from the PST.

The interface between the pixel detector and the PST is controlled by an
integrated 3D model of the pixel outer frame, mounts and PST. This model
is not yet complete

![](media/image6.wmf){width="5.147222222222222in"
height="3.509027777777778in"}

Figure 5. Pixel detector fixation scheme within the PST.

## SCT Barrel

The PST is supported by the barrel SCT interlink structure by interface
blocks. One of the two supports on the C-side of the detector is fixed
in all directions and thus it gives the fixed reference point of the
pixel detector relative to the SCT barrel. The other support on the
C-side and the two supportss on the A-side are comprised of
one-dimensional flexures that allow z-motion in order to absorb a CTE
mismatche between the PST and SCT barrel (although these is predicted to
be very small).

The interface and envelopes of PST to SCT barrel mounts are shown in
Figures 6 and 7.

Figure 8 illustrates a concept for the z flexure.

The PST/flanges are electrically isolated from the SCT barrel interlink
structure.

![](media/image7.wmf)

Figure 6. Interface of PST to SCT mounts at the SCT barrel.

![](media/image8.wmf)

Figure 7. Interface of PST to SCT mounts at the SCT barrel: thermal
barrel penetration and envelopes.

![](media/image9.wmf)

*Figure 8. Concept of PST to SCT Z-flexure mount*

Both the PST barrel and the SCT barrel inner thermal enclosure are
equipped with heaters which in certain conditions will have to keep
these two surfaces above 15 C to prevent condensation.

There are three possible operating scenarios:

-   Normal running: both heaters are turned off, since the gas in the
    gap will be maintained dry

```{=html}
<!-- -->
```
-   Pixel removal with the rest of SCT in place and cold: the inner
    volume of the pixel system will be exposed to cavern air and the
    heaters on the PST will have to be turned on to prevent
    condensation. However, the total incoming heat flow into the SCT
    barrel will be small (far less than 100 W) due to the thermal
    insulation of the two in series gaps: in between the PST and the
    inner SCT thermal enclosure and in between the inner SCT thermal
    enclosure and the SCT first support cylinder.

-   failure of the ID dry environmental gas system: the dew point in the
    gap in between the PST and the SCT can be as high as the cavern one
    (13 C) and both the heaters on PST and SCT thermal barrier will have
    to be turned on to keep the surface temperature at least at 15 C.

## SCT Forward

There is no connection between the PST and related structures and the
SCT forward systems.

The thermal interface between the PST and the SCT forward inner thermal
enclosure is similar to the barrel one. There are heaters on both
surfaces facing the gap, and the same operating scenarios as described
in the previous section for the barrel are expected.

## ID End Support Plate

The two ends of the PST will be affixed to the ID End Support Plate
which is connected to the cryostat end chamfer. Since the PST forwards
are long the end supports are designed to allow z-motion up to 1.5 mm
due to the CTE mismatch and differential temperature between the PST and
the cryostat wall. The concept for a flexure mount is shown in Figure 9.

![](media/image10.wmf)

Figure 9. PST mount blocks for fixation to the cryostat supports.

The ID End Support Plate also provides the support for the pixel
services going out radially from PP1 up to PPF1 and for the beam pipe
supports located immediately outside the pixel volume at the two ends of
the VI section.

The provisional envelopes of this region, whose design is still
conceptual, are shown in Figure 10.

At the end of the ID volume there is an End Plate, sealed around the
beam pipe. The End Plate extends from the beam pipe over the services
routed along the cryostat side surface. The end plate should protect the
services and equipments at the end of the ID volume and should act as an
overall gas enclosure for the ID volume. Although it will be impossible
to seal efficiently the end plate outer edge given the large amount of
services coming out radially through this region, it should be possible
to maintain a reasonably dry environment in the area around the beam
pipe in front of the pixel PP1.

This is a very important requirement as it will be extremely difficult,
if not impossible, to achieve a condensation-poof design of the end plug
feed throughs and of the cold return cooling tube, due to the
![](media/image11.wmf)

*Figure 10: envelopes at the end of the ID volume around the beam pipe*

complexity of the area.

Figure 11 illustrates a conceptual design of one section of pixel PP1
and end plug feed through, giving an idea of the congestion in this
area.

![](media/image12.png)

*Figure 11: conceptual design of pixel PP1 (1 octant); end plug in blue*

## Beam Pipe

There is an indirect interface from the PST to the VI section of the
beam pipe. The beam pipe(and services) support structure rides on and is
supported by rails integrated into the PST.

The VI section of the beam pipe will be supported at four points: two
internal to the pixel gas enclosure located at the end of the ID barrel
(z = +/- 800) and two external located immediately outside PP1.

The two internal beam pipe supports will be connected to the PST rails
through the support structure and the two external ones will connect to
the ID end support plate.

During the installation and the removal of the pixel system, two
additional fixed supports connecting the VI section of the beam pipe to
the two end plug structures will be required, since the two external
supports will not be there.

The two internal beam pipe supports will be sliding on the PST rails
allowing for the installation and the removal of the pixel system
maintaining the same relative position of the beam pipe with respect to
the rest of the pixel system..

All the 4 supports will fix the beam pipe in x and y.

The beam pipe will be fixed in z direction only by the external support
at side A: the other three supports will allow float in z. The max
design axial movement of the z-floating support is 25 mm (worst case,
external support at side C), this is the expected beam pipe expansion
over 7 m during the bake out process which will be carried out with all
the beam pipe supports in place.

The z-floating supports will have to be wire-like supports with build in
spring-loaded load-limiter mechanism working like a rigid support until
a given threshold is exceeded. Otherwise these supoorts might determine
the vibration modes of the beam pipel.

The beam pipe support scheme is illustraded in Figure 12.

The capability to adjust the beam pipe in radius up to 9 mm is required.

![](media/image13.wmf)

*Figure 12: position and type of VI section beam pipe supports*

The adjustment of the internal supports will have to be possible with
the ATLAS detector in a short access configuration from the outside of
the pixel volume through the end plugs with the pixel installed and all
the services connected(but not fully operational).

The beam pipe supports/adjustment must be electrically isolated from the
PST.

## Rails

The pixel system will be installed as a package consisting of the pixel
detector itself, the forward services along the beam pipe, the end plugs
and the VI section of the beam pipe.

All these components will move and be slid into the PST as a 7 m long
object.

Four rails are foreseen inside the PST to allow the installation and
removal of the pixel package. Their positions and shapesares shown in
Figure 13.

The rails will also be the final support of the forward services
structure which includes the beam pipe supports, while the pixel
detector load will be transferred to independent supports connected
directly to the PST mounts to SCT barrel.

The service supports are electrically isolated from the PST by an
insulating (glass) layer on the rails, which also acts to prevent the
creation of carbon particles during sliding.

![](media/image14.wmf)

*Figure 13: PST rail system*

# Installation and Assembly

The barrel section of the PST is attached to the SCT barrel structure
before the barrel TRT/SCT is lowered into the ATLAS pit and installed in
the cryostat. The end-sections of the PST are connected to the barrel
section before the forward TRT/SCT elements are installed into the
cryostat. The end-sections of the PST must be installabe in the pit. The
end-sections are only supported by the barrel connection during the
forward TRT/SCT installation.

The pixel system must be removed before removing the forward TRT/SCT
sections. The PST is not required to support the pixel detector, its
services and the beam pipe with the end supports removed.

During the assembly and installation procedure of the PST into the ID
there are some alignment steps to be carried out:

-   When the barrel section of the PST is installed into the barrel ID
    in the surface lab, the two forward PST sections will be temporarely
    connected and the whole PST will be aligned wrt the ID dummy rails
    to its nominal position. This alignment will be carried out by using
    only the barrel ID to ID rails adjustments.

-   Once the ID barrel with the barrel PST will be installed into the
    cryostat, the position of the barrel PST will be surveyed wrt the
    cryostat end survey reference marks. Then the two forward PST
    sections will be mounted again to the barrel section and the
    position of the two ends of the PST wrt the ID rails will be
    checked. In case of macroscopic misalignment which might
    unacceptably affect both the PST-SCT forward clearances (and hence
    next assembly steps) and the final pixel position, possible
    emergency x, y corrections of the PST position can be done whithin
    the maximum allowable range of the PST-SCT mounts. This is currently
    foreseen to require replacing the PST-to-SCT mounts(flexures) to
    correct the misalignment. This could be accomplished by having
    pre-fabricated flexures with different bolt-pin locations.

# Design Parameters, Load Conditions and Stability

## Design parameters and specific requirements

The following design masses have to be assumed for the PST analysis:

-   Pixel detector: 35 kg

-   Forward services (including support structure and beam pipe
    supports): 20 kg (per side)

-   PP1 and end plugs: 15 kg each

-   Beam pipe (only the straight section up to PP1): 4 kg

It is assumed that all the PP1 connections (both electrical and
hydraulic) are supported by the PST end supports.

The natural sag of the forward PST,without the pixels installed. has to
be included into the forward PST This follows from assuming the pixels
are removed to remove the forward TRT-SCT sections.

Overall mechanical tolerances:

-   As built straightness (not including sag) of the three assembled
    sections of the PST: 1 mm (this has to be measured on the rails wrt
    the mount points to SCT)

Rail mechanical tolerances (these apply to every section):

-   Max out of plane of the flat bottom rail: 0.25 mm at the
    rail-to-rail locations and 1 mm elsewhere.

-   Max parallelism error of upper rails wrt the average plane of the
    bottom rails: 1 mm

-   Max x and y deviation of V-rail from nominal: 0.25 mm at the
    rail-to-rail locations and 1 mm elsewhere.

PST mounts to SCT mechanical tolerances:\*\*I don't understand
this\*\*\*

-   Max parallelism error of the two pixel-SCT interface surfaces at one
    side wrt those on the other side: 0.05 mm

-   Tolerance on the distance between opposite pixel-SCT interface
    surfaces: +/- 0.05 mm

-   Coplanarity of the pixel-SCT interface pin-holes of all the 4
    supports: 0.05 mm

Other structural requirements:

-   Max natural sag of the 4 mount points to SCT under the nominal pixel
    detector weight: 0.02 mm. This requirement is linked to the dynamic
    stability of the pixel detector which will be discussed later.

-   Max design overpressure of the inner environment wrt the external
    one: 4 mbar

-   Max pixel system insertion/removal axial load on PST: 15 kg. The two
    PST end supports will have to be temporarely locked in z during the
    installation/removal to minimize the load being supported by the
    barrel SCT.

-   Each end plug must provide a flexible gas barrier wrt the beam pipe
    to account for a max of 25 mm axial displacement

Thermal and gas requirements:

-   Max total leak rate of the pixel gas barrier: 1 l/hour/mbar

-   Minimum PST operating temperature: -10 C

-   Min PST temperature with the active heating turned on: +15 C

-   Max PST temperature in fault conditions: 50 C. This is associated
    with a failure of the control system of the heaters. However is
    going to be a local effect (limited to on heater or to a few heater
    in parallel/series) having a small impact on the overall PST
    structure.

Electrical

-   Continuous EMI path across barrel, forward and end-plugs

## Load conditions and stability requirements

The stability requirements of pixel and SCT detectors are fixed in terms
of maximum allowable displacements along the three directions: R, R- and
z of the detector modules.

There are two different requirements:

-   Short term stability

-   Medium/long term stability

The short term stability requirements (1) are defined wrt a time scale
shorter than the time needed to achieve a complete re-alignment of ID by
tracks. This time will be of the order of days.

If this requirement is applied to an entire detector, moving as a rigid
body, then the detector position could be traced on a quasi-on-line
basis and hence the associated stability requirements are much more
relaxed.

The short term individual module stability requirements are set by the
criteria of not degrading by more than 20% the intrinsic point
resolution of the detector.

It is also to be said that in general the pixel detector is more
sensitive than the SCT barrel to the stability requirements since it is
supported off the SCT barrel itself and hence is affected by
displacements of the mount points.

However, due to the intrinsic high stiffness of the pixel global frame
and to the adopted Pixel-to-PST mounts support scheme, the pixel
detector movement induced by most of the external actions, will be very
close to a rigid body movement.

There are 3 PST-related load cases potentially affecting the stability
of Pixel and SCT, these are illustrated in table no. 1 and relevant
impact on stability together with the requirements are discussed. All
the stability requirements are expressed as +/- tolerances (these are
12^1/2^ times the corresponding r.m.s. values).

Both the short term rigid body stability budget and the long term budget
have been extrapolated from the short term module stability budget with
some guessed factors.

Table 1 gives both the total stability budget and the fraction stability
budget associated to the PST load cases (in *italics, tbd*).

<table>
<colgroup>
<col style="width: 7%" />
<col style="width: 18%" />
<col style="width: 17%" />
<col style="width: 13%" />
<col style="width: 7%" />
<col style="width: 7%" />
<col style="width: 7%" />
<col style="width: 6%" />
<col style="width: 6%" />
<col style="width: 6%" />
</colgroup>
<tbody>
<tr class="odd">
<td rowspan="3">Load case</td>
<td rowspan="3">description</td>
<td rowspan="3">source</td>
<td rowspan="3">timescale</td>
<td colspan="6">Stability requirements: +/- tolerences (m)</td>
</tr>
<tr class="even">
<td colspan="3">Pixel</td>
<td colspan="3">SCT</td>
</tr>
<tr class="odd">
<td>R</td>
<td>z</td>
<td>R-</td>
<td>R</td>
<td>z</td>
<td>R-</td>
</tr>
<tr class="even">
<td>1</td>
<td>Differential axial and radial displacement of PST barrel and SCT
barrel cylinder n.3 due to CTE and T</td>
<td>Temperature change of PST or SCT barrel cylinder due to turning ON
or OFF of the thermal barrier heaters</td>
<td>Short term</td>
<td><p>100</p>
<p>(RB)</p></td>
<td><p>300</p>
<p>(RB)</p></td>
<td><p>40</p>
<p>(RB)</p></td>
<td>346</td>
<td>173</td>
<td>41</td>
</tr>
<tr class="odd">
<td>2</td>
<td>Differential displacement of the PST sections from z-fixed point to
end supports</td>
<td>Temperature change of PST due to turning ON or OFF of the heaters on
PST surface</td>
<td>Short term</td>
<td>NA</td>
<td><p>300</p>
<p>(RB)</p></td>
<td>NA</td>
<td>NA</td>
<td><p>200</p>
<p>(RB)</p></td>
<td>NA</td>
</tr>
<tr class="even">
<td>3</td>
<td>Offset of one or both end supports of the PST</td>
<td>Change of ID-cryostat thermal conditions, creep of support
structures</td>
<td>Long term</td>
<td>200</td>
<td>NA</td>
<td>80</td>
<td>600</td>
<td>300</td>
<td>120</td>
</tr>
</tbody>
</table>

RB = rigid body

NA = not affected (or negligibly)

The dynamic stability of the detectors against vibrations is usually
expressed in terms of minimum natural frequency, which is directly
proportional to the stiffness and to the natural sag for the vibration
modes along the vertical direction.

The amplitude of the vibration is driven by the damping of the system
which is an unknown factor.

However from past experience on previous detectors a first mode above
100 Hz is deamed as acceptable in terms of associated amplitude of
displacements.

This requirement is looser for the ID axial modes, which are the most
difficult to manage, because of the looser stability requirements along
this direction.

In the case of the PST, its axial mode will be driven by the axial mode
of the ID barrel, which is relatively low.

The vibration modes of the PST along the other directions should not
affect the Pixel detector dynamic stability due to the strong direct
link of the Pixel to the SCT through the PST mounts, which should filter
most of the excitations coming from the PST structure.

Therefore the tighter dynamic specification is on the Pixel to SCT
mounts which have been given a first frequency specification of about 80
Hz.

However the shell and bending modes of the PST should be kept above 50
Hz to also limit the possible negative impact on the stability of the
services and beam pipe support structures.

# Production Plan Summary

For convenience, and to understand the practicalities of the interfaces,
we provide below a summary of the production plan.

  ----------------------------------- -----------------------------------
  ITEM                                IMPLEMENTATION

  Barrel and forward shells and       Fabricated at LBNL using vendor
  related stiffeners                  and/or LBNL supplied tooling

  Flanges                             ???

  PST to SCT mounts                   LBNL assembled with in-house and/or
                                      vendor supplied parts

  Pixel mounts                        LBNL assembled with in-house and/or
                                      vendor supplied parts

  Services support structure          LBNL assembled with in-house and/or
                                      vendor supplied parts

  Beam pipe supports                  LBNL/CERN^\*^

  PST end support                     CERN

  Flexures for PST end support        LBNL provided

  PP1 structure, including pipe       LBNL assembled with in-house and/or
  feedthroughs, electrical            vendor supplied parts
  feedthroughs and beam pipe support  
  adjustment interface                

  PP1 optical fiber feedthroughs      TBD to provide to LBNL for final
                                      PP1 assembly
  ----------------------------------- -----------------------------------

^\*^ Assumes US financial support in 2003 and later becomes available.

-   
-   
-   
-   

# References

\(1\) S. Haywood et al, Offline Alignment and Calibration of the Inner
Detector, ATL-INDET-2000-005