-----------------------------------------------------------------------
  MSFC Problem Reporting and Corrective Action (PRACA) System

  WHOLE RECORD REPORT( + ADDENDUM)
  -----------------------------------------------------------------------

+--------------+---------------+-----------+---------+------+--------+
| **MSFC       | **In-Flight   | **C       | **      | *    |        |
| Record \#**\ | Anomaly       | ontractor | JSC#**\ | *KSC |        |
| A06364       | Number**\     | Report    | \--     | #**\ |        |
|              | \--           | Number**\ |         | \--  |        |
|              |               | T-031     |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **Problem    |               |           |         |      |        |
| Title**\     |               |           |         |      |        |
| SOFI         |               |           |         |      |        |
| APPLICATION, |               |           |         |      |        |
| OVERSPRAY    |               |           |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **EICN#**\   | **ELEMENT**\  | **Cont    | **F     | **   |        |
| \--          | ET            | ractor**\ | SCM#**\ | FCRI |        |
|              |               | MMMSS     | \--     | T**\ |        |
|              |               |           |         | 3    |        |
+--------------+---------------+-----------+---------+------+--------+
| **HCRIT**\   | **Sys_Lvl**\  | **Misc    |         |      |        |
| \--          | N             | Codes**\  |         |      |        |
|              |               | A **(6)** |         |      |        |
|              |               | B C D E F |         |      |        |
|              |               | G H I J K |         |      |        |
|              |               | L M N O   |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| *            | **NO          | *         | **SER/  | *    |        |
| *HARDWARE**\ | MENCLATURE**\ | *PART#**\ | LOT#**\ | *MAN |        |
| EIM          | N/A           | N/A       | N/A     | UFAC |        |
|              |               |           |         | TURE |        |
|              |               |           |         | R**\ |        |
|              |               |           |         | N/A  |        |
+--------------+---------------+-----------+---------+------+--------+
| *            | **NO          | *         | **SER/  | *    |        |
| *HARDWARE**\ | MENCLATURE**\ | *PART#**\ | LOT#**\ | *MAN |        |
| LRU          | N/A           | N/A       | N/A     | UFAC |        |
|              |               |           |         | TURE |        |
|              |               |           |         | R**\ |        |
|              |               |           |         | N/A  |        |
+--------------+---------------+-----------+---------+------+--------+
| *            | **NO          | *         | **SER/  | *    |        |
| *HARDWARE**\ | MENCLATURE**\ | *PART#**\ | LOT#**\ | *MAN |        |
| NCA          | LO2 TANK      | 80        | N/A     | UFAC |        |
|              |               | 971118409 |         | TURE |        |
|              |               |           |         | R**\ |        |
|              |               |           |         | MMC  |        |
+--------------+---------------+-----------+---------+------+--------+
| **Test/      | **Prevailing  | **F /     | **Fail  | **   |        |
| Operation**\ | Condtion**\   | U**\      | Mode**\ | Caus |        |
| M - MFG      | N -           | UC        | UC -    | e**\ |        |
|              | INSPECTION    |           | UNSAT   | M    |        |
|              |               |           |         | AW - |        |
|              |               |           |         | MFG- |        |
|              |               |           |         | ASY- |        |
|              |               |           |         | WORK |        |
+--------------+---------------+-----------+---------+------+--------+
| **System**\  | **Defect**\   | **Ma      | **Work  | **   |        |
| TPS          | CE - EXTRA    | terial**\ | Con     | Fail |        |
|              |               | F - INSUL | tact**\ | Dat  |        |
|              |               |           | H.      | e**\ |        |
|              |               |           | CHANLER | 03   |        |
|              |               |           |         | /31/ |        |
|              |               |           |         | 1983 |        |
+--------------+---------------+-----------+---------+------+--------+
| **Received   | **Date        | **FMEA    | **IFA:  | *    |        |
| at MSFC**\   | Isolated**\   | Ref       | Mission | *Mis |        |
| 04/19/1983   | \--           | erence**\ | P       | sion |        |
|              |               | 1.2.3     | hase**\ | Ela  |        |
|              |               |           | \--     | psed |        |
|              |               |           |         | Tim  |        |
|              |               |           |         | e**\ |        |
|              |               |           |         | \--  |        |
+--------------+---------------+-----------+---------+------+--------+
| *            |               | **S       |         | **   |        |
| *Location**\ |               | ymptom**\ |         | Time |        |
| MAF          |               | UC -      |         | Cycl |        |
|              |               | UNSAT     |         | e**\ |        |
|              |               |           |         | \--  |        |
+--------------+---------------+-----------+---------+------+--------+
| *            |               |           |         |      |        |
| *Effectivity |               |           |         |      |        |
| Text**\      |               |           |         |      |        |
| LWT-8 AND    |               |           |         |      |        |
| SUBS         |               |           |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **Vehicle    |               |           |         |      |        |
| Effectivity  |               |           |         |      |        |
| Codes**      |               |           |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **Vehicle    | **Vehicle     | **Vehicle | **      | *    |        |
| 1**\         | 2**\          | 3**\      | Vehicle | *Veh |        |
| \--          | \--           | \--       | 4**\    | icle |        |
|              |               |           | \--     | 5**\ |        |
|              |               |           |         | \--  |        |
+--------------+---------------+-----------+---------+------+--------+
| **Mission    |               |           |         |      |        |
| Effectivity  |               |           |         |      |        |
| Codes**      |               |           |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **Mssn 1**\  | **Mssn 2**\   | **Mssn    | **Mssn  | **   |        |
| \--          | \--           | 3**\      | 4**\    | Mssn |        |
|              |               | \--       | \--     | 5**\ |        |
|              |               |           |         | \--  |        |
+--------------+---------------+-----------+---------+------+--------+
| **Estimated  |               |           |         |      |        |
| Completion   |               |           |         |      |        |
| Dates**      |               |           |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **MSFC       | **Contractor  | **LVL 3   | *       |      |        |
| Approved     | Req Defer     | Close**\  | *Remark |      |        |
| Defer Until  | Until Date**\ | \--       | /       |      |        |
| Date**\      | \--           |           | Ac      |      |        |
| \--          |               |           | tion**\ |      |        |
|              |               |           | \--     |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **I          |               |           |         |      |        |
| nvestigation |               |           |         |      |        |
| / Resolution |               |           |         |      |        |
| Summary**    |               |           |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **Last MSFC  | **CN RSLV     | **Defer   | **Add   | *    |        |
| Update**\    | SBMT**\       | Date**\   | Date**\ | *R/C |        |
| 09/10/1992   | 10/22/1985    | \--       | \--     | Code |        |
|              |               |           |         | s**\ |        |
|              |               |           |         | 2 -  |        |
|              |               |           |         | MFG  |        |
|              |               |           |         | \--  |        |
|              |               |           |         | \--  |        |
+--------------+---------------+-----------+---------+------+--------+
| **Assignee** |               |           |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **Design**\  | **Chief       | **S &     | **Pro   | *    |        |
| B. DAVIS     | Engineer**\   | MA**\     | ject**\ | *Pro |        |
|              | \--           | R.        | J.      | ject |        |
|              |               | JACKSON   | CA      | MG   |        |
|              |               |           | VALARIS | R**\ |        |
|              |               |           |         | \--  |        |
+--------------+---------------+-----------+---------+------+--------+
| **Approval** |               |           |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **Design**\  | **Chief       | **S &     | **Pro   | *    |        |
| B. DAVIS     | Engineer**\   | MA**\     | ject**\ | *Pro |        |
|              | \--           | R.        | J.      | ject |        |
|              |               | JACKSON   | CA      | MG   |        |
|              |               |           | VALARIS | R**\ |        |
|              |               |           |         | \--  |        |
+--------------+---------------+-----------+---------+------+--------+
| **PAC        | **PAC Review  | **MSFC    | **St    | *    |        |
| Assignee**\  | Complete**\   | Closure   | atus**\ | *F/A |        |
| G. MILLER    | GM            | Date**\   | C -     | C    |        |
|              |               | 0         | CLOSED  | ompl |        |
|              |               | 2/25/1986 |         | etio |        |
|              |               |           |         | n**\ |        |
|              |               |           |         | \--  |        |
+--------------+---------------+-----------+---------+------+--------+
| **Problem    | **SEV**\      | **Program | **      | **O  |        |
| Type**\      | \--           | Name**\   | REVL**\ | PRIN |        |
| \--          |               | \--       | \--     | C**\ |        |
|              |               |           |         | \--  |        |
+--------------+---------------+-----------+---------+------+--------+
| **FUNC       | **Software    | *         |         | **SU | **So   |
| MOD**\       | E             | *Software |         | BTYP | ftware |
| \--          | ffectivity**\ | Fail      |         | E**\ | C      |
|              | \-- \-- \--   | CD**\     |         | \--  | losure |
|              | \-- \--       | \--       |         |      | CD**\  |
|              |               |           |         |      | \--    |
+--------------+---------------+-----------+---------+------+--------+
| **RES PERSON | **Approval    |           |         |      |        |
| L2**\        | Signature     |           |         |      |        |
| \--          | L3**\         |           |         |      |        |
|              | \--           |           |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **Related    | **Related     |           |         |      |        |
| Document     | Document      |           |         |      |        |
| Type**\      | ID**\         |           |         |      |        |
| \--          | \--           |           |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **Related    |               |           |         |      |        |
| Document     |               |           |         |      |        |
| Title**\     |               |           |         |      |        |
| \--          |               |           |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **Related    | **Related     |           |         |      |        |
| Document     | Document      |           |         |      |        |
| Type**\      | ID**\         |           |         |      |        |
| \--          | \--           |           |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **Related    |               |           |         |      |        |
| Document     |               |           |         |      |        |
| Title**\     |               |           |         |      |        |
| \--          |               |           |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **Related    | **Related     |           |         |      |        |
| Document     | Document      |           |         |      |        |
| Type**\      | ID**\         |           |         |      |        |
| \--          | \--           |           |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **Related    |               |           |         |      |        |
| Document     |               |           |         |      |        |
| Title**\     |               |           |         |      |        |
| \--          |               |           |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **Contractor |               |           |         |      |        |
| Status       |               |           |         |      |        |
| Summary**    |               |           |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **Reliabi    |               |           |         |      |        |
| lity/Quality |               |           |         |      |        |
| Assurance    |               |           |         |      |        |
| Concerns,    |               |           |         |      |        |
| Recomm       |               |           |         |      |        |
| endations:** |               |           |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **Problem    |               |           |         |      |        |
| D            |               |           |         |      |        |
| escription** |               |           |         |      |        |
|              |               |           |         |      |        |
| REF: DURING  |               |           |         |      |        |
| SOFI         |               |           |         |      |        |
| APPLICATION  |               |           |         |      |        |
| PER          |               |           |         |      |        |
| PI-1512-2 &  |               |           |         |      |        |
| 1523,        |               |           |         |      |        |
| MASKING IS   |               |           |         |      |        |
| BLOWN OFF    |               |           |         |      |        |
|              |               |           |         |      |        |
| THE          |               |           |         |      |        |
| SUBSTRATE BY |               |           |         |      |        |
| THE SOFI     |               |           |         |      |        |
| SPRAY GUNS.  |               |           |         |      |        |
| THIS CAUSES  |               |           |         |      |        |
| REWORK IN    |               |           |         |      |        |
| ORDER TO     |               |           |         |      |        |
|              |               |           |         |      |        |
| REMOVE SOFI  |               |           |         |      |        |
| FROM THE     |               |           |         |      |        |
| AREAS THAT   |               |           |         |      |        |
| SHOULD HAVE  |               |           |         |      |        |
| BEEN MASKED. |               |           |         |      |        |
| MASKING HAS  |               |           |         |      |        |
| IN           |               |           |         |      |        |
|              |               |           |         |      |        |
| THE PAST     |               |           |         |      |        |
| BEEN FOUND   |               |           |         |      |        |
| IMBEDDED IN  |               |           |         |      |        |
| THE SOFI AS  |               |           |         |      |        |
| A RESULT OF  |               |           |         |      |        |
| THIS PROB    |               |           |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **Contractor |               |           |         |      |        |
| In           |               |           |         |      |        |
| vestigation/ |               |           |         |      |        |
| Resolution** |               |           |         |      |        |
|              |               |           |         |      |        |
| 4/19/83      |               |           |         |      |        |
| CAUSE -      |               |           |         |      |        |
| UNDER        |               |           |         |      |        |
| IN           |               |           |         |      |        |
| VESTIGATION. |               |           |         |      |        |
| 3/8/84 PRB   |               |           |         |      |        |
| STATUS -     |               |           |         |      |        |
| OCCURS AT    |               |           |         |      |        |
|              |               |           |         |      |        |
| RANDOM.      |               |           |         |      |        |
| FIXED ON     |               |           |         |      |        |
| SPOT. NO     |               |           |         |      |        |
| CONSTRAINTS. |               |           |         |      |        |
| AN           |               |           |         |      |        |
| EVALUATION   |               |           |         |      |        |
| OF THE NEW   |               |           |         |      |        |
| HAND         |               |           |         |      |        |
|              |               |           |         |      |        |
| MASKING      |               |           |         |      |        |
| TOOLS (FOR   |               |           |         |      |        |
| LO2 TANK     |               |           |         |      |        |
| BRACKETS) VS |               |           |         |      |        |
| THE SOFT     |               |           |         |      |        |
| VACUUM       |               |           |         |      |        |
| FORMED       |               |           |         |      |        |
| MASKING      |               |           |         |      |        |
|              |               |           |         |      |        |
| TOOLS BEING  |               |           |         |      |        |
| DESIGNED     |               |           |         |      |        |
| (FOR THE     |               |           |         |      |        |
| INTERTANK)   |               |           |         |      |        |
| WILL BE      |               |           |         |      |        |
| PERFORMED. A |               |           |         |      |        |
|              |               |           |         |      |        |
| D            |               |           |         |      |        |
| ETERMINATION |               |           |         |      |        |
| WILL THEN BE |               |           |         |      |        |
| MADE         |               |           |         |      |        |
| REGARDING    |               |           |         |      |        |
| THE BEST     |               |           |         |      |        |
| TOOLS TO USE |               |           |         |      |        |
| ON THE       |               |           |         |      |        |
|              |               |           |         |      |        |
| LH2 TANK.    |               |           |         |      |        |
| THE ECD FOR  |               |           |         |      |        |
| CAPS CLOSURE |               |           |         |      |        |
| IS 9-30-84.  |               |           |         |      |        |
| 9/6/84 PRB   |               |           |         |      |        |
| STATUS - MMC |               |           |         |      |        |
|              |               |           |         |      |        |
| EXPECTS TO   |               |           |         |      |        |
| COMPLETE     |               |           |         |      |        |
| TESTING      |               |           |         |      |        |
| 12-31-84 &   |               |           |         |      |        |
| IMPLEMENT    |               |           |         |      |        |
| NEW          |               |           |         |      |        |
| TECHNIQUE BY |               |           |         |      |        |
|              |               |           |         |      |        |
| 6-1-85.      |               |           |         |      |        |
| 12/12/84     |               |           |         |      |        |
| I            |               |           |         |      |        |
| NVESTIGATION |               |           |         |      |        |
| STATUS:      |               |           |         |      |        |
| (TAKEN FROM  |               |           |         |      |        |
| CAPS T-031A) |               |           |         |      |        |
| -            |               |           |         |      |        |
|              |               |           |         |      |        |
| I            |               |           |         |      |        |
| NVESTIGATION |               |           |         |      |        |
| INTO THE     |               |           |         |      |        |
| CAUSES OF    |               |           |         |      |        |
| MASKING      |               |           |         |      |        |
| ADHESION     |               |           |         |      |        |
| FAILURE HAS  |               |           |         |      |        |
|              |               |           |         |      |        |
| DETERMINED   |               |           |         |      |        |
| THAT THE     |               |           |         |      |        |
| PRIMARY      |               |           |         |      |        |
| CAUSES OF    |               |           |         |      |        |
| TAPE         |               |           |         |      |        |
| ADHESION     |               |           |         |      |        |
| FAILURE      |               |           |         |      |        |
| DURING SOFI  |               |           |         |      |        |
|              |               |           |         |      |        |
| SPRAYS ARE   |               |           |         |      |        |
| C            |               |           |         |      |        |
| ONTAMINATION |               |           |         |      |        |
| UNDERNEATH   |               |           |         |      |        |
| TAPE & THE   |               |           |         |      |        |
| TEARING OF   |               |           |         |      |        |
| TAPE INSTEAD |               |           |         |      |        |
|              |               |           |         |      |        |
| OF CUTTING.  |               |           |         |      |        |
| (WHEN THE    |               |           |         |      |        |
| TAPE IS TORN |               |           |         |      |        |
| IT IS        |               |           |         |      |        |
| DISTORTED.   |               |           |         |      |        |
| WHEN THE     |               |           |         |      |        |
| TANK IS      |               |           |         |      |        |
|              |               |           |         |      |        |
| HEATED       |               |           |         |      |        |
| DURING A     |               |           |         |      |        |
| SOFI SPRAY   |               |           |         |      |        |
| THE TAPE     |               |           |         |      |        |
| RETURNS TO   |               |           |         |      |        |
| ITS          |               |           |         |      |        |
| ORIGI-NAL    |               |           |         |      |        |
| FLAT         |               |           |         |      |        |
|              |               |           |         |      |        |
| CONFIG. &    |               |           |         |      |        |
| DISENGAGES   |               |           |         |      |        |
| ITSELF FROM  |               |           |         |      |        |
| THE TANK).   |               |           |         |      |        |
| ENGR\'G IS   |               |           |         |      |        |
| DEVELOPING A |               |           |         |      |        |
| NEW          |               |           |         |      |        |
|              |               |           |         |      |        |
| TYPE OF      |               |           |         |      |        |
| MASKING THAT |               |           |         |      |        |
| DOES NOT     |               |           |         |      |        |
| RELY ON TAPE |               |           |         |      |        |
| FOR          |               |           |         |      |        |
| ADHESION.    |               |           |         |      |        |
| ESO 3610-84- |               |           |         |      |        |
|              |               |           |         |      |        |
| 006 HAS BEEN |               |           |         |      |        |
| INITIATED TO |               |           |         |      |        |
| DEVELOP THE  |               |           |         |      |        |
| NEW TOOLING  |               |           |         |      |        |
| R            |               |           |         |      |        |
| ESPONSIBILTY |               |           |         |      |        |
|              |               |           |         |      |        |
| ESTIMATED    |               |           |         |      |        |
| COMPLETION   |               |           |         |      |        |
| DATE IS      |               |           |         |      |        |
| 1-10-85.     |               |           |         |      |        |
| 3/6/85       |               |           |         |      |        |
| STATUSED AT  |               |           |         |      |        |
| PRB MTG      |               |           |         |      |        |
|              |               |           |         |      |        |
| 2-25-85 AS   |               |           |         |      |        |
| FOLLOWS -    |               |           |         |      |        |
| C/A INVOLVES |               |           |         |      |        |
| USE OF       |               |           |         |      |        |
| VACUUM TOOLS |               |           |         |      |        |
| INSTEAD OF   |               |           |         |      |        |
| MASK-        |               |           |         |      |        |
|              |               |           |         |      |        |
| ING TAPE.    |               |           |         |      |        |
| TOOL FOR LH2 |               |           |         |      |        |
| IS ON BOARD. |               |           |         |      |        |
| MMC WAITING  |               |           |         |      |        |
| TO RECEIVE   |               |           |         |      |        |
| LO2 TOOL     |               |           |         |      |        |
|              |               |           |         |      |        |
| ECD FOR CAPS |               |           |         |      |        |
| CLOSURE IS   |               |           |         |      |        |
| APPROX 1     |               |           |         |      |        |
| MONTH.       |               |           |         |      |        |
| 6/5/85 PRB   |               |           |         |      |        |
| STATUS       |               |           |         |      |        |
| 4-16-85 MTG  |               |           |         |      |        |
| -            |               |           |         |      |        |
|              |               |           |         |      |        |
| CA INVOLVES  |               |           |         |      |        |
| USE OF       |               |           |         |      |        |
| VACUUM FORM  |               |           |         |      |        |
| TOOLS        |               |           |         |      |        |
| INSTEAD OF   |               |           |         |      |        |
| MASKING      |               |           |         |      |        |
| TAPE. HAVE   |               |           |         |      |        |
| LH2          |               |           |         |      |        |
|              |               |           |         |      |        |
| TOOL. LO2    |               |           |         |      |        |
| TOOL TO BE   |               |           |         |      |        |
| AVAILABLE ON |               |           |         |      |        |
| 4-19-85. ECD |               |           |         |      |        |
| FOR CAPS     |               |           |         |      |        |
| CLOSURE IS   |               |           |         |      |        |
|              |               |           |         |      |        |
| 6-30-85.     |               |           |         |      |        |
| 6/5/85 PRB   |               |           |         |      |        |
| STATUS       |               |           |         |      |        |
| 5-16-85      |               |           |         |      |        |
| MTG - CA     |               |           |         |      |        |
| INVOLVES USE |               |           |         |      |        |
| OF VACUUM    |               |           |         |      |        |
| FORM         |               |           |         |      |        |
|              |               |           |         |      |        |
| TOOLS        |               |           |         |      |        |
| INSTEAD OF   |               |           |         |      |        |
| MASKING      |               |           |         |      |        |
| TAPE. HAD    |               |           |         |      |        |
| LH2 TOOL.    |               |           |         |      |        |
| LO2 TOOL     |               |           |         |      |        |
| RECENTLY     |               |           |         |      |        |
| REC\'D (3    |               |           |         |      |        |
|              |               |           |         |      |        |
| WKS LATE).   |               |           |         |      |        |
| NEED WINDOW  |               |           |         |      |        |
| IN           |               |           |         |      |        |
| PRODUCTION   |               |           |         |      |        |
| SCHEDULE TO  |               |           |         |      |        |
| VERIFY       |               |           |         |      |        |
| TOOLS. ECD   |               |           |         |      |        |
| FOR          |               |           |         |      |        |
|              |               |           |         |      |        |
| CAPS CLOSURE |               |           |         |      |        |
| EXTENDED TO  |               |           |         |      |        |
| 7-30-85.     |               |           |         |      |        |
| 7/2/85       |               |           |         |      |        |
| STATUSED AT  |               |           |         |      |        |
| PRB MTG      |               |           |         |      |        |
| 6-20-85 AS   |               |           |         |      |        |
|              |               |           |         |      |        |
| FOLLOWS -    |               |           |         |      |        |
| VERIFICATION |               |           |         |      |        |
| OF VACUUM    |               |           |         |      |        |
| FORM TOOLS   |               |           |         |      |        |
| BY 6-28-85.  |               |           |         |      |        |
| MMC EXPECTED |               |           |         |      |        |
| TO           |               |           |         |      |        |
|              |               |           |         |      |        |
| HAVE THIS    |               |           |         |      |        |
| CAPS CLOSED  |               |           |         |      |        |
| BY 7-18-85.  |               |           |         |      |        |
| 8/15/85 PRB  |               |           |         |      |        |
| STATUS - NEW |               |           |         |      |        |
| TOOLING      |               |           |         |      |        |
|              |               |           |         |      |        |
| CHECKED OUT  |               |           |         |      |        |
| & FOUND TO   |               |           |         |      |        |
| BE           |               |           |         |      |        |
| U            |               |           |         |      |        |
| NACCEPTABLE. |               |           |         |      |        |
| CAPS BEING   |               |           |         |      |        |
| UPDATED TO   |               |           |         |      |        |
| INITIATE     |               |           |         |      |        |
|              |               |           |         |      |        |
| A REVISION   |               |           |         |      |        |
| TO PROCESS   |               |           |         |      |        |
| INSTRUCTIONS |               |           |         |      |        |
| (PI\'S) TO   |               |           |         |      |        |
| REQUIRE      |               |           |         |      |        |
| CUTTING OF   |               |           |         |      |        |
| MASKING      |               |           |         |      |        |
|              |               |           |         |      |        |
| TAPE INSTEAD |               |           |         |      |        |
| OF TEARING   |               |           |         |      |        |
| IT.          |               |           |         |      |        |
| 10/23/85 -   |               |           |         |      |        |
| PROBLEM      |               |           |         |      |        |
| RESULTED     |               |           |         |      |        |
| FROM SOFI    |               |           |         |      |        |
| DUST         |               |           |         |      |        |
|              |               |           |         |      |        |
| C            |               |           |         |      |        |
| ONTAMINATION |               |           |         |      |        |
| WHICH        |               |           |         |      |        |
| PREVENTED    |               |           |         |      |        |
| THE TAPE     |               |           |         |      |        |
| FROM         |               |           |         |      |        |
| STICKING,    |               |           |         |      |        |
| AND TEARING, |               |           |         |      |        |
|              |               |           |         |      |        |
| INSTEAD OF   |               |           |         |      |        |
| CUTTING THE  |               |           |         |      |        |
| TAPE.        |               |           |         |      |        |
| RESOLUTION - |               |           |         |      |        |
| THE CAUSE OF |               |           |         |      |        |
| THE TAPE     |               |           |         |      |        |
|              |               |           |         |      |        |
| ADHESION     |               |           |         |      |        |
| FAILURES     |               |           |         |      |        |
| DURING SOFI  |               |           |         |      |        |
| SPRAY        |               |           |         |      |        |
| OPERATIONS   |               |           |         |      |        |
| WAS          |               |           |         |      |        |
| CONTAMINATED |               |           |         |      |        |
|              |               |           |         |      |        |
| SUBSTRATES   |               |           |         |      |        |
| AND THE      |               |           |         |      |        |
| TEARING OF   |               |           |         |      |        |
| MASKING      |               |           |         |      |        |
| TAPE. WHEN   |               |           |         |      |        |
| THE TAPE WAS |               |           |         |      |        |
| TORN, IT     |               |           |         |      |        |
|              |               |           |         |      |        |
| BECAME       |               |           |         |      |        |
| DISTORTED.   |               |           |         |      |        |
| DURING THE   |               |           |         |      |        |
| SPRAY        |               |           |         |      |        |
| OPERATIONS   |               |           |         |      |        |
| THE TAPE WAS |               |           |         |      |        |
| HEATED AND   |               |           |         |      |        |
|              |               |           |         |      |        |
| RETURNED TO  |               |           |         |      |        |
| ITS ORIGINAL |               |           |         |      |        |
| FLAT         |               |           |         |      |        |
| CO           |               |           |         |      |        |
| NFIGURATION. |               |           |         |      |        |
| THIS         |               |           |         |      |        |
| RESULTED IN  |               |           |         |      |        |
| TAPE ENDS    |               |           |         |      |        |
|              |               |           |         |      |        |
| STICKING OUT |               |           |         |      |        |
| WHICH WERE   |               |           |         |      |        |
| THEN BLOWN   |               |           |         |      |        |
| OFF OF THE   |               |           |         |      |        |
| TANK BY THE  |               |           |         |      |        |
| SOFI SPRAY   |               |           |         |      |        |
|              |               |           |         |      |        |
| GUNS. PI\'S  |               |           |         |      |        |
| 1512-2 AND   |               |           |         |      |        |
| 1523 ARE     |               |           |         |      |        |
| BEING        |               |           |         |      |        |
| REVISED BY   |               |           |         |      |        |
| PAC AND A    |               |           |         |      |        |
| PRODUCTION   |               |           |         |      |        |
|              |               |           |         |      |        |
| TIP WAS      |               |           |         |      |        |
| ISSUED TO    |               |           |         |      |        |
| ASSURE       |               |           |         |      |        |
| VERIFICATION |               |           |         |      |        |
| OF SUBSTRATE |               |           |         |      |        |
| CLEANLINESS  |               |           |         |      |        |
| AND          |               |           |         |      |        |
|              |               |           |         |      |        |
| CUTTING OF   |               |           |         |      |        |
| TAPE.        |               |           |         |      |        |
| RECOMMEND    |               |           |         |      |        |
| THIS PROBLEM |               |           |         |      |        |
| REPORT BE    |               |           |         |      |        |
| CLOSED.      |               |           |         |      |        |
| 1/11/85      |               |           |         |      |        |
|              |               |           |         |      |        |
| RESOLUTION   |               |           |         |      |        |
| (ADDENDUM) - |               |           |         |      |        |
| IT WAS       |               |           |         |      |        |
| DETERMINED   |               |           |         |      |        |
| AS FAR BACK  |               |           |         |      |        |
| AS 7-8-83    |               |           |         |      |        |
| (SEE         |               |           |         |      |        |
|              |               |           |         |      |        |
| CLOSURE      |               |           |         |      |        |
| STATEMENT OF |               |           |         |      |        |
| TASK II TO   |               |           |         |      |        |
| THIS CAPS)   |               |           |         |      |        |
| THAT         |               |           |         |      |        |
| C            |               |           |         |      |        |
| ONTAMINATION |               |           |         |      |        |
|              |               |           |         |      |        |
| UNDERNEATH   |               |           |         |      |        |
| THE TAPE,    |               |           |         |      |        |
| COUPLED WITH |               |           |         |      |        |
| DISTORTION   |               |           |         |      |        |
| OF TAPE      |               |           |         |      |        |
| CAUSED BY    |               |           |         |      |        |
| TEARING,     |               |           |         |      |        |
|              |               |           |         |      |        |
| WAS THE      |               |           |         |      |        |
| CAUSE OF     |               |           |         |      |        |
| FAILURE. THE |               |           |         |      |        |
| INTERIM      |               |           |         |      |        |
| CORRECTIVE   |               |           |         |      |        |
| ACTION WAS   |               |           |         |      |        |
| TO VERIFY    |               |           |         |      |        |
|              |               |           |         |      |        |
| CLEAN-       |               |           |         |      |        |
| LINESS OF    |               |           |         |      |        |
| SUBSTRATE    |               |           |         |      |        |
| PRIOR TO     |               |           |         |      |        |
| MASKING, AND |               |           |         |      |        |
| TO REQUIRE   |               |           |         |      |        |
| THAT TAPE    |               |           |         |      |        |
|              |               |           |         |      |        |
| BE CUT       |               |           |         |      |        |
| INSTEAD OF   |               |           |         |      |        |
| BEING TORN.  |               |           |         |      |        |
| THIS         |               |           |         |      |        |
| CORRECTIVE   |               |           |         |      |        |
| ACTION HAS   |               |           |         |      |        |
| BEEN USED    |               |           |         |      |        |
|              |               |           |         |      |        |
| SUCCESSFULLY |               |           |         |      |        |
| ALL THE      |               |           |         |      |        |
| WHILE MMC    |               |           |         |      |        |
| WAS TRYING   |               |           |         |      |        |
| TO DEVELOP   |               |           |         |      |        |
| MASKING      |               |           |         |      |        |
| TOOLS        |               |           |         |      |        |
|              |               |           |         |      |        |
| EFFORT       |               |           |         |      |        |
| TOWARD       |               |           |         |      |        |
| DEVELOPMENT  |               |           |         |      |        |
| OF MASKING   |               |           |         |      |        |
| TOOLS WAS    |               |           |         |      |        |
| CANCELLED    |               |           |         |      |        |
| 7-3-85       |               |           |         |      |        |
| BECAUSE      |               |           |         |      |        |
|              |               |           |         |      |        |
| THE NEW      |               |           |         |      |        |
| MASKING      |               |           |         |      |        |
| TOOLS        |               |           |         |      |        |
| CREATED      |               |           |         |      |        |
| SHADOWING    |               |           |         |      |        |
| PROBLEMS     |               |           |         |      |        |
| RESULTING IN |               |           |         |      |        |
|              |               |           |         |      |        |
| UNDERSPRAY,  |               |           |         |      |        |
| AND THIN     |               |           |         |      |        |
| FOAM AREAS   |               |           |         |      |        |
| ON THE TANK. |               |           |         |      |        |
| AT THIS      |               |           |         |      |        |
| POINT IN     |               |           |         |      |        |
| TIME MMC     |               |           |         |      |        |
|              |               |           |         |      |        |
| DECIDED TO   |               |           |         |      |        |
| REVISE PI\'S |               |           |         |      |        |
| 1512-2 AND   |               |           |         |      |        |
| 1523 TO      |               |           |         |      |        |
| INCLUDE      |               |           |         |      |        |
| VERIFICATION |               |           |         |      |        |
| OF           |               |           |         |      |        |
|              |               |           |         |      |        |
| SUBSTRATE    |               |           |         |      |        |
| CLEANLINESS  |               |           |         |      |        |
| PRIOR TO     |               |           |         |      |        |
| MASKING, AND |               |           |         |      |        |
| TO REQUIRE   |               |           |         |      |        |
| CUTTING THE  |               |           |         |      |        |
| TAPE         |               |           |         |      |        |
|              |               |           |         |      |        |
| INSTEAD OF   |               |           |         |      |        |
| TEARING IT.  |               |           |         |      |        |
| PRODUCTION   |               |           |         |      |        |
| TIP 073 WAS  |               |           |         |      |        |
| ISSUED ON    |               |           |         |      |        |
| 7-16-85 AS   |               |           |         |      |        |
| AN           |               |           |         |      |        |
|              |               |           |         |      |        |
| INTERIM      |               |           |         |      |        |
| CORRECTIVE   |               |           |         |      |        |
| ACTION. THE  |               |           |         |      |        |
| MMC ADVANCED |               |           |         |      |        |
| M            |               |           |         |      |        |
| ANUFACTURING |               |           |         |      |        |
| TECHNOLOGY   |               |           |         |      |        |
|              |               |           |         |      |        |
| (AMT) GROUP  |               |           |         |      |        |
| IS REVISING  |               |           |         |      |        |
| PI\'S 1512-2 |               |           |         |      |        |
| AND 1523 ON  |               |           |         |      |        |
| A            |               |           |         |      |        |
| CONVENIENCE  |               |           |         |      |        |
| BASIS        |               |           |         |      |        |
|              |               |           |         |      |        |
| PAC AMT      |               |           |         |      |        |
| 3993-85-0376 |               |           |         |      |        |
| WILL TRACK   |               |           |         |      |        |
| THISACTION   |               |           |         |      |        |
| TO           |               |           |         |      |        |
| COMPLETION.  |               |           |         |      |        |
| INSOFAR AS   |               |           |         |      |        |
|              |               |           |         |      |        |
| THE          |               |           |         |      |        |
| DESCRIBED    |               |           |         |      |        |
| CORRECTIVE   |               |           |         |      |        |
| ACTION HAS   |               |           |         |      |        |
| BEEN PROVEN  |               |           |         |      |        |
| SUCCESSFUL,  |               |           |         |      |        |
| AND THE      |               |           |         |      |        |
|              |               |           |         |      |        |
| FACT THAT    |               |           |         |      |        |
| MMC HAS A    |               |           |         |      |        |
| CLOSED LOOP  |               |           |         |      |        |
| SYSTEM FOR   |               |           |         |      |        |
| IMPLEMENTING |               |           |         |      |        |
| CHANGES, IT  |               |           |         |      |        |
| IS           |               |           |         |      |        |
|              |               |           |         |      |        |
| RECOMMENDED  |               |           |         |      |        |
| THAT THIS    |               |           |         |      |        |
| PROBLEM      |               |           |         |      |        |
| REPORT BE    |               |           |         |      |        |
| CLOSED.      |               |           |         |      |        |
| 12/17/85     |               |           |         |      |        |
| RESOLUTION   |               |           |         |      |        |
|              |               |           |         |      |        |
| (ADDENDUM) - |               |           |         |      |        |
| PI\'S 1512-2 |               |           |         |      |        |
| AND 1523     |               |           |         |      |        |
| HAVE BEEN    |               |           |         |      |        |
| REVISED AND  |               |           |         |      |        |
| ARE NOW IN   |               |           |         |      |        |
|              |               |           |         |      |        |
| PLACE IN THE |               |           |         |      |        |
| SYSTEM.      |               |           |         |      |        |
| COPIES ARE   |               |           |         |      |        |
| FILED WITH   |               |           |         |      |        |
| THIS PROBLEM |               |           |         |      |        |
| REPORT       |               |           |         |      |        |
|              |               |           |         |      |        |
| RECOMMEND    |               |           |         |      |        |
| CLOSING THIS |               |           |         |      |        |
| PROBLEM      |               |           |         |      |        |
| REPORT       |               |           |         |      |        |
+--------------+---------------+-----------+---------+------+--------+
| **MSFC       |               |           |         |      |        |
| Response/C   |               |           |         |      |        |
| oncurrence** |               |           |         |      |        |
+--------------+---------------+-----------+---------+------+--------+

  -----------------------------------------------------------------------
  MSFC Problem Reporting and Corrective Action (PRACA) System

  ASSESSMENT ADDENDUM REPORT
  -----------------------------------------------------------------------

  --------------- --------------- ---------------------- ----------- ----------- ------------
  **MSFC          **IFA#**\       **Contractor RPT#**\   **JSC#**\   **KSC#**\   **EICN#**\
  Report#**\      \--             T-031                  \--         \--         \--
  A06364                                                                         

  **Asmnt         **Asmnt Part    **Asmnt Serial/Lot#**\                         
  Part#**\        Name**\         N/A                                            
  N/A             SOFI ON ET                                                     

  **HCRIT CD**\   **FCRIT CD**\   **CAUSE CD**\          **FAIL                  
  \--             1               MAW - MFG-ASY-WORK     MODE**\                 
                                                         UC - UNSAT              

  **Asmnt FMEA**\ **Asmnt FM**\   **FMEA CSE**\          **FMEA                  
  5.5.2.2         2               B                      SCSE**\                 
                                                         3                       

  **Asmnt FMEA**\ **Asmnt FM**\   **FMEA CSE**\          **FMEA                  
  \--             \--             \--                    SCSE**\                 
                                                         \--                     

  **Asmnt FMEA**\ **Asmnt FM**\   **FMEA CSE**\          **FMEA                  
  \--             \--             \--                    SCSE**\                 
                                                         \--                     

  **Correlated    **Correlated    **Correlated Part#**\                          
  Part#**\        Part#**\        \--                                            
  \--             \--                                                            

  **Associated    **Associated    **Associated LRU#**\                           
  LRU#**\         LRU#**\         \--                                            
  \--             \--                                                            

  **MAJOR DESIGN                                                                 
  CHANGES**                                                                      

  **APRV DATE**\  **DESCRIPTION                                                  
  \--             OF CHANGES**\                                                  
                  \--                                                            

  **ASSESSMENT                                                                   
  TEXT**                                                                         
  --------------- --------------- ---------------------- ----------- ----------- ------------