Menomonie Energy Conservation Project Yr. 2002 Status Report

**Date:** [11/19/02]{.underline}

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<td><p><strong>Project</strong></p>
<p><strong>#</strong></p></td>
<td><strong>Status</strong></td>
<td><strong>Description</strong></td>
<td><p><strong>Saving</strong></p>
<p><strong>per Year</strong></p>
<p><strong>$</strong></p></td>
<td><p><strong>Cost for</strong></p>
<p><strong>the Project</strong></p></td>
<td><p><strong>Payback</strong></p>
<p><strong>period</strong></p>
<p><strong>Months</strong></p></td>
<td><p><strong>Energy</strong></p>
<p><strong>Reduction</strong></p>
<p><strong>MM Btu/yr</strong></p></td>
<td><p><strong>Completion</strong></p>
<p><strong>Date</strong></p></td>
<td><strong>Comments or status</strong></td>
<td></td>
</tr>
<tr class="even">
<td><strong>1</strong></td>
<td><strong>CANX</strong></td>
<td><p><strong>Climate control programming TCM</strong></p>
<p><strong>(Grinder AHU) CANX</strong></p></td>
<td><strong>$25,000</strong></td>
<td><strong>$75,000</strong></td>
<td><strong>36</strong></td>
<td><p><strong>Currently</strong></p>
<p><strong>being calculated</strong></p></td>
<td><strong>CANCELED MAY 2002</strong></td>
<td><strong>Canceled – at this time it was decided that this project
cost exceeds the payback period for the area.</strong></td>
<td></td>
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<td><strong>2</strong></td>
<td><strong>CANX</strong></td>
<td><p><strong>Optical System – flash tank</strong></p>
<p><strong>CANX</strong></p></td>
<td><strong>Na</strong></td>
<td><strong>Na</strong></td>
<td><strong>Na</strong></td>
<td><strong>Na</strong></td>
<td><strong>CANCELED MAY 2002</strong></td>
<td><strong>Canceled – determined not to be a viable project. General
maint. will be completed at this time</strong></td>
<td></td>
</tr>
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<td><strong>3</strong></td>
<td><strong>Comp.</strong></td>
<td><strong>Climate control for Master Tooling area – (slow down fan
speeds when not in the area)</strong></td>
<td><strong>$14,093</strong></td>
<td><strong>$17,489</strong></td>
<td><strong>14</strong></td>
<td><strong>1,202</strong></td>
<td><strong>APR 2002</strong></td>
<td><strong>Installed 3 VFD for the fans. Programmed fans to run at 50%
on 2<sup>nd</sup> and 3<sup>rd</sup> shifts along with the weekend
period.</strong></td>
<td></td>
</tr>
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<td><strong>4</strong></td>
<td><strong>Comp.</strong></td>
<td><strong>motion switches to the east / west hallway in Bld 3 to
operate in 4 sections</strong></td>
<td><strong>$456</strong></td>
<td><strong>$932</strong></td>
<td><strong>25</strong></td>
<td><strong>36.9</strong></td>
<td><strong>FEB 2002</strong></td>
<td><strong>Ron Shaw work with the electrical contractors to complete
this installation.</strong></td>
<td></td>
</tr>
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<td><strong>5</strong></td>
<td><strong>Comp.</strong></td>
<td><strong>motion switches – 3C Packout area</strong></td>
<td><strong>$861</strong></td>
<td><strong>$440</strong></td>
<td><strong>5</strong></td>
<td><strong>73.5</strong></td>
<td><strong>JAN 2002</strong></td>
<td><strong>Work Completed – no production issues in the
area.</strong></td>
<td></td>
</tr>
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<td><strong>6</strong></td>
<td><strong>Comp.</strong></td>
<td><strong>motion switches – MRC HS area</strong></td>
<td><strong>$103</strong></td>
<td><strong>$270</strong></td>
<td><strong>29</strong></td>
<td><strong>7.4</strong></td>
<td><strong>JAN 2002</strong></td>
<td><strong>Work Completed – no production issues in the
area.</strong></td>
<td></td>
</tr>
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<td><strong>7</strong></td>
<td><strong>CANX</strong></td>
<td><strong>Upgrade the Evaporator to possibly a gas efficient unit
(current is electric)</strong></td>
<td><strong>Na</strong></td>
<td><strong>Na</strong></td>
<td><strong>Na</strong></td>
<td><strong>Na</strong></td>
<td><p><strong>CANCELED</strong></p>
<p><strong>MAR 2002</strong></p></td>
<td><strong>Evaporator upgrade –</strong> This had no Energy Saving. The
project was completed due to high maintenance savings.</td>
<td></td>
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<td><strong>8</strong></td>
<td><strong>CANX</strong></td>
<td><strong>Bld 2 hallway lighting motion switches (north /
south)</strong></td>
<td>$300</td>
<td>$960</td>
<td>40</td>
<td>25.2</td>
<td><p><strong>CANCELED</strong></p>
<p><strong>MAR 2002</strong></p></td>
<td><strong>Payback is higher than anticipated also the traffic in the
hallway has increased due to adding bld 10.</strong></td>
<td></td>
</tr>
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<td><strong>9</strong></td>
<td><strong>On-Hold</strong></td>
<td><strong>Programming pump speeds on all plating tanks to run motors
slower. All currently have VFD (7 tanks)</strong></td>
<td><strong>$6,373</strong></td>
<td><strong>$1,000</strong></td>
<td><strong>1</strong></td>
<td><strong>53.4</strong></td>
<td><p><strong>On hold</strong></p>
<p><strong>MAR 2002</strong></p></td>
<td><strong>On hold – initial changes generated process problems. re-set
the programs on the two test tanks. Need FE to continue.</strong></td>
<td></td>
</tr>
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<td><strong>10</strong></td>
<td><strong>On-Hold</strong></td>
<td><strong>Replace 2 Air Coolers with Chilled Water Cooling
coil</strong></td>
<td><strong>$28,738</strong></td>
<td><strong>$113,000</strong></td>
<td><strong>48</strong></td>
<td><strong>868</strong></td>
<td><p><strong>On hold</strong></p>
<p><strong>DEC 2001</strong></p></td>
<td><strong>Continuing to estimate saving verse current productions
schedules.</strong></td>
<td></td>
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<td><strong>11</strong></td>
<td><strong>CANX</strong></td>
<td><p><strong>VFD on the AHU for S5 production area</strong></p>
<p><strong>CANX</strong></p></td>
<td><strong>To be calculated</strong></td>
<td><strong>To be calculated</strong></td>
<td><strong>To be calculated</strong></td>
<td><strong>To be calculated</strong></td>
<td><p><strong>CANCELED</strong></p>
<p><strong>AUG 2002</strong></p></td>
<td><strong>No availability of VFD’s on site and the cost to purchase a
new on along with the current schedule does not justify
costs.</strong></td>
<td></td>
</tr>
<tr class="odd">
<td><p><strong>Project</strong></p>
<p><strong>#</strong></p></td>
<td><strong>Status</strong></td>
<td><strong>Description</strong></td>
<td><p><strong>Saving</strong></p>
<p><strong>per Year</strong></p>
<p><strong>$</strong></p></td>
<td><p><strong>Cost for</strong></p>
<p><strong>the Project</strong></p></td>
<td><p><strong>Payback</strong></p>
<p><strong>period</strong></p>
<p><strong>Months</strong></p></td>
<td><p><strong>Energy</strong></p>
<p><strong>Reduction</strong></p>
<p><strong>MM Btu/yr</strong></p></td>
<td><p><strong>Completion</strong></p>
<p><strong>Date</strong></p></td>
<td><strong>Comments or status</strong></td>
<td></td>
</tr>
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<td>12</td>
<td>Site Utility</td>
<td>Investigate the possibility of raising the site CW temp from 42 deg
to 46 deg</td>
<td>To be calculated</td>
<td>To be calculated</td>
<td>To be calculated</td>
<td>To be calculated</td>
<td>Update 11/19/02 from Chuck M</td>
<td><strong>Project possibility Moved to the ECRP data base
11/19/02</strong></td>
<td></td>
</tr>
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<td><strong>13</strong></td>
<td><strong>Site Utility</strong></td>
<td><strong>Programming, minor maint changes, and procedures updates for
the Plant RO water system</strong></td>
<td><strong>$6,664</strong></td>
<td><strong>na</strong></td>
<td><strong>1</strong></td>
<td><strong>603</strong></td>
<td><strong>9/23/02</strong></td>
<td><strong>Work completed</strong></td>
<td></td>
</tr>
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<td>14</td>
<td>Not assing</td>
<td>Climate Control for AHU #23 in OSD</td>
<td>To be calculated</td>
<td>To be calculated</td>
<td>To be calculated</td>
<td>To be calculated</td>
<td>CANCELED 11/19/02</td>
<td>Div Engineering is looking at modifying the space and adding
different equipment.</td>
<td></td>
</tr>
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<td>15</td>
<td>Active</td>
<td>TPTC – Add a second LFL to the Ovens and reduce the need for so
make-up air</td>
<td>To be calculated</td>
<td>To be calculated</td>
<td>To be calculated</td>
<td>To be calculated</td>
<td><p>Up date on</p>
<p>11/19/02</p></td>
<td><strong>Project possibility Moved to the ECRP data base
11/19/02</strong></td>
<td></td>
</tr>
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<td><strong>16</strong></td>
<td><strong>Active</strong></td>
<td><strong>TPTC Lighting – upgrades with Motion Switches and
fixtures</strong></td>
<td><strong>$519</strong></td>
<td><strong>$229</strong></td>
<td><strong>4.8</strong></td>
<td><strong>44.24</strong></td>
<td><strong>10/30/02</strong></td>
<td><strong>Work completed</strong></td>
<td><strong>Work completed</strong></td>
</tr>
<tr class="odd">
<td>17</td>
<td>On hold</td>
<td>TPTC Lighting – upgrades with Motion Switches and fixtures</td>
<td>$122</td>
<td>$300</td>
<td>28</td>
<td>6.2</td>
<td>Update 11/19/02 from Ron Shaw</td>
<td><strong>Project possibility Moved to the ECRP data base
11/19/02</strong></td>
<td></td>
</tr>
<tr class="even">
<td>18</td>
<td>Active</td>
<td>TPTC climate control (adding 2 speed controls</td>
<td>To be calculated</td>
<td>To be calculated</td>
<td>To be calculated</td>
<td>To be calculated</td>
<td>No activity / no update 11/19/02</td>
<td><strong>Project possibility Moved to the ECRP data base
11/19/02</strong></td>
<td></td>
</tr>
<tr class="odd">
<td>19</td>
<td>Site Utilities</td>
<td>Lowering the site Steam pressure during the summer months</td>
<td>To be calculated</td>
<td>To be calculated</td>
<td>To be calculated</td>
<td>To be calculated</td>
<td>Update 11/19/02 from Chuck M</td>
<td><strong>Project possibility Moved to the ECRP data base
11/19/02</strong></td>
<td></td>
</tr>
<tr class="even">
<td><strong>20</strong></td>
<td><strong>Site Utilities</strong></td>
<td><strong>Shut off the booster pump for the city water going to bld
3</strong></td>
<td><strong>$2,296</strong></td>
<td><strong>na</strong></td>
<td><strong>1</strong></td>
<td><strong>196</strong></td>
<td><strong>9/23/02</strong></td>
<td><strong>Work completed</strong></td>
<td></td>
</tr>
<tr class="odd">
<td><p id="totals" class="heading">Totals </p></td>
<td></td>
<td></td>
<td><strong>$24,992</strong></td>
<td><strong>$19,360</strong></td>
<td></td>
<td><strong>2163.04</strong></td>
<td></td>
<td></td>
<td></td>
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