217/782-2113

**TITLE V - CLEAN AIR ACT PERMIT PROGRAM (CAAPP) PERMIT**

**and**

**TITLE I PERMIT^1^**

[PERMITTEE]{.underline}

Borg-Warner Automotive

Transmission and Engine Components Corporation

Attn.: Ms. Shelley J. Greer

700 S. 25th Avenue

Bellwood, Illinois 60104

[Application No.]{.underline}: 96030033 [I.D. No.]{.underline}:
031015AAC

[Applicant's Designation]{.underline}: [Date Received]{.underline}:
March 5, 1996

[Operation of]{.underline}: Automatic Transmission Component
Manufacturing

[Date Issued]{.underline}: [Expiration Date^2^]{.underline}:

[Source Location]{.underline}: 700 S. 25th Avenue, Bellwood, Cook County

[Responsible Official]{.underline}: Mr. Douglas A. Grube and Ms. Shelley
J. Greer

This permit is hereby granted to the above-designated Permittee to
operate a Automatic Transmission Component Manufacturing Plant, pursuant
to the above referenced permit application. This permit is subject to
the conditions contained herein.

If you have any questions concerning this permit, please contact Robert
Bernoteit at 217/782-2113.

Donald E. Sutton, P.E.

Manager, Permit Section

Division of Air Pollution Control

DES:RWB:psj

cc: Illinois EPA, FOS, Region 1

> USEPA

^1^ This permit may contain terms and conditions which address the
applicability, and compliance if determined applicable, of Title I of
the Clean Air Act and regulations promulgated thereunder, including 40
CFR 52.21 - federal Prevention of Significant Deterioration (PSD) and 35
IAC Part 203 - Major Stationary Sources Construction and Modification.
Any such terms and conditions are identified within the permit.

^2^ Except as provided in condition 8.7 of this permit.

TABLE OF CONTENTS

+----+----+----------------------------------------------------+------+
|    |    |                                                    | [P   |
|    |    |                                                    | AGE] |
|    |    |                                                    | {.un |
|    |    |                                                    | derl |
|    |    |                                                    | ine} |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
| 1  | SO |                                                    | 5    |
| .0 | UR |                                                    |      |
|    | CE |                                                    |      |
|    | ID |                                                    |      |
|    | EN |                                                    |      |
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|    | FI |                                                    |      |
|    | CA |                                                    |      |
|    | TI |                                                    |      |
|    | ON |                                                    |      |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 1  | Source                                             |      |
|    | .1 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 1  | Owner/Parent Company                               |      |
|    | .2 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 1  | Operator                                           |      |
|    | .3 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 1  | General Source Description                         |      |
|    | .4 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
| 2  | LI |                                                    | 7    |
| .0 | ST |                                                    |      |
|    | OF |                                                    |      |
|    | AB |                                                    |      |
|    | BR |                                                    |      |
|    | EV |                                                    |      |
|    | IA |                                                    |      |
|    | TI |                                                    |      |
|    | ON |                                                    |      |
|    | S/ |                                                    |      |
|    | AC |                                                    |      |
|    | RO |                                                    |      |
|    | NY |                                                    |      |
|    | MS |                                                    |      |
|    | US |                                                    |      |
|    | ED |                                                    |      |
|    | IN |                                                    |      |
|    | TH |                                                    |      |
|    | IS |                                                    |      |
|    | PE |                                                    |      |
|    | RM |                                                    |      |
|    | IT |                                                    |      |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
| 3  | I  |                                                    | 9    |
| .0 | NS |                                                    |      |
|    | IG |                                                    |      |
|    | NI |                                                    |      |
|    | FI |                                                    |      |
|    | CA |                                                    |      |
|    | NT |                                                    |      |
|    | AC |                                                    |      |
|    | TI |                                                    |      |
|    | VI |                                                    |      |
|    | TI |                                                    |      |
|    | ES |                                                    |      |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 3  | Identification of Insignificant Activities         |      |
|    | .1 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 3  | Addition of Insignificant Activities               |      |
|    | .2 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
| 4  | S  |                                                    | 12   |
| .0 | IG |                                                    |      |
|    | NI |                                                    |      |
|    | FI |                                                    |      |
|    | CA |                                                    |      |
|    | NT |                                                    |      |
|    | EM |                                                    |      |
|    | IS |                                                    |      |
|    | SI |                                                    |      |
|    | ON |                                                    |      |
|    | U  |                                                    |      |
|    | NI |                                                    |      |
|    | TS |                                                    |      |
|    | AT |                                                    |      |
|    | TH |                                                    |      |
|    | IS |                                                    |      |
|    | SO |                                                    |      |
|    | UR |                                                    |      |
|    | CE |                                                    |      |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
| 5  | O  |                                                    | 14   |
| .0 | VE |                                                    |      |
|    | RA |                                                    |      |
|    | LL |                                                    |      |
|    | SO |                                                    |      |
|    | UR |                                                    |      |
|    | CE |                                                    |      |
|    | CO |                                                    |      |
|    | ND |                                                    |      |
|    | IT |                                                    |      |
|    | IO |                                                    |      |
|    | NS |                                                    |      |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 5  | Source Description                                 |      |
|    | .1 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 5  | Applicable Regulations                             |      |
|    | .2 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 5  | Non-Applicability of Regulations of Concern        |      |
|    | .3 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 5  | Source-Wide Operational and Production Limits and  |      |
|    | .4 | Work Practices                                     |      |
+----+----+----------------------------------------------------+------+
|    | 5  | Source-Wide Emission Limitations                   |      |
|    | .5 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 5  | General Recordkeeping Requirements                 |      |
|    | .6 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 5  | General Reporting Requirements                     |      |
|    | .7 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 5  | General Operational Flexibility/ Anticipated       |      |
|    | .8 | Operating Scenarios                                |      |
+----+----+----------------------------------------------------+------+
|    | 5  | General Compliance Procedures                      |      |
|    | .9 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
| 6  | EM |                                                    | 25   |
| .0 | IS |                                                    |      |
|    | SI |                                                    |      |
|    | ON |                                                    |      |
|    | R  |                                                    |      |
|    | ED |                                                    |      |
|    | UC |                                                    |      |
|    | TI |                                                    |      |
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|    | MA |                                                    |      |
|    | RK |                                                    |      |
|    | ET |                                                    |      |
|    | SY |                                                    |      |
|    | ST |                                                    |      |
|    | EM |                                                    |      |
|    | (E |                                                    |      |
|    | RM |                                                    |      |
|    | S) |                                                    |      |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 6  | Description of ERMS                                |      |
|    | .1 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 6  | Applicability                                      |      |
|    | .2 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 6  | Obligation to Hold Allotment Trading Units (ATUs)  |      |
|    | .3 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 6  | Market Transaction                                 |      |
|    | .4 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 6  | Emission Excursion Compensation                    |      |
|    | .5 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 6  | Quantification of Seasonal VOM Emissions           |      |
|    | .6 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 6  | Annual Account Reporting                           |      |
|    | .7 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 6  | Allotment of ATUs to the Source                    |      |
|    | .8 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 6  | Recordkeeping for ERMS                             |      |
|    | .9 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    |    |                                                    | [P   |
|    |    |                                                    | AGE] |
|    |    |                                                    | {.un |
|    |    |                                                    | derl |
|    |    |                                                    | ine} |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 6. | Federal Enforceability                             |      |
|    | 10 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 6. | Exclusions from Further Reductions                 |      |
|    | 11 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
| 7  | UN |                                                    | 33   |
| .0 | IT |                                                    |      |
|    | SP |                                                    |      |
|    | EC |                                                    |      |
|    | IF |                                                    |      |
|    | IC |                                                    |      |
|    | CO |                                                    |      |
|    | ND |                                                    |      |
|    | IT |                                                    |      |
|    | IO |                                                    |      |
|    | NS |                                                    |      |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 7  | Units 3MGL 3 Metal Glue Lines                      |      |
|    | .1 |                                                    |      |
|    |    | Control SR9000 Thermal Oxidizer                    |      |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 7  | Unit RCGLI Roll Coater Glue Line I                 |      |
|    | .2 |                                                    |      |
|    |    | Control SR9000 Thermal Oxidizer                    |      |
+----+----+----------------------------------------------------+------+
|    | 7  | Units CPF1, CPF2, & CPF3 Controlled Pyrolysis      |      |
|    | .3 | Furnaces                                           |      |
+----+----+----------------------------------------------------+------+
|    | 7  | Unit BLU SURF Paper Gluing and Curing Process      |      |
|    | .4 |                                                    |      |
|    |    | Control BLU SURF Catalytic Oxidizer                |      |
+----+----+----------------------------------------------------+------+
|    | 7  | Unit ROSS I Saturating, Pre-Curing, & Curing Line  |      |
|    | .5 |                                                    |      |
|    |    | Control ROSS I Thermal Oxidizer                    |      |
+----+----+----------------------------------------------------+------+
|    | 7  | Unit ROSS II Saturating, Pre-Curing, & Curing Line |      |
|    | .6 |                                                    |      |
|    |    | Control ROSS II Thermal Oxidizer                   |      |
+----+----+----------------------------------------------------+------+
|    | 7  | Units PM Paper Machining Process                   |      |
|    | .7 |                                                    |      |
|    |    | Controls PM Baghouses                              |      |
+----+----+----------------------------------------------------+------+
|    | 7  | Unit VIA Videojet Ink Application                  |      |
|    | .8 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
| 8  | G  |                                                    | 109  |
| .0 | EN |                                                    |      |
|    | ER |                                                    |      |
|    | AL |                                                    |      |
|    | PE |                                                    |      |
|    | RM |                                                    |      |
|    | IT |                                                    |      |
|    | CO |                                                    |      |
|    | ND |                                                    |      |
|    | IT |                                                    |      |
|    | IO |                                                    |      |
|    | NS |                                                    |      |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 8  | Permit Shield                                      |      |
|    | .1 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 8  | Applicability of Title IV Requirements             |      |
|    | .2 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 8  | Emissions Trading Programs                         |      |
|    | .3 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 8  | Operational Flexibility/Anticipated Operating      |      |
|    | .4 | Scenarios                                          |      |
+----+----+----------------------------------------------------+------+
|    | 8  | Testing Procedures                                 |      |
|    | .5 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 8  | Reporting Requirements                             |      |
|    | .6 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 8  | Obligation to Comply with Title I Requirements     |      |
|    | .7 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
| 9  | ST |                                                    | 115  |
| .0 | AN |                                                    |      |
|    | DA |                                                    |      |
|    | RD |                                                    |      |
|    | PE |                                                    |      |
|    | RM |                                                    |      |
|    | IT |                                                    |      |
|    | CO |                                                    |      |
|    | ND |                                                    |      |
|    | IT |                                                    |      |
|    | IO |                                                    |      |
|    | NS |                                                    |      |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 9  | Effect of Permit                                   |      |
|    | .1 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 9  | General Obligations of Permittee                   |      |
|    | .2 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 9  | Obligation to Allow Illinois EPA Surveillance      |      |
|    | .3 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 9  | Obligation to Comply with Other Requirements       |      |
|    | .4 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 9  | Liability                                          |      |
|    | .5 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 9  | Recordkeeping                                      |      |
|    | .6 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 9  | Annual Emissions Report                            |      |
|    | .7 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 9  | Requirement for Compliance Certification           |      |
|    | .8 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 9  | Certification                                      |      |
|    | .9 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    |    |                                                    | [P   |
|    |    |                                                    | AGE] |
|    |    |                                                    | {.un |
|    |    |                                                    | derl |
|    |    |                                                    | ine} |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 9. | Defense to Enforcement Actions                     |      |
|    | 10 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 9. | Permanent Shutdown                                 |      |
|    | 11 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 9. | Reopening And Reissuing Permit For Cause           |      |
|    | 12 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 9. | Severability Clause                                |      |
|    | 13 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 9. | Permit Expiration and Renewal                      |      |
|    | 14 |                                                    |      |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
| 10 | A  |                                                    |      |
| .0 | TT |                                                    |      |
|    | AC |                                                    |      |
|    | HM |                                                    |      |
|    | EN |                                                    |      |
|    | TS |                                                    |      |
+----+----+----------------------------------------------------+------+
|    |    |                                                    |      |
+----+----+----------------------------------------------------+------+
|    | 10 | Attachment 1 - Emissions of Particulate Matter     | 1-1  |
|    | .1 | from New Process Emission Units                    |      |
+----+----+----------------------------------------------------+------+
|    | 10 | Attachment 2 - Emissions of Particulate Matter     | 2-1  |
|    | .2 | from Existing Process Emission Units               |      |
+----+----+----------------------------------------------------+------+
|    | 10 | Attachment 3 - Example Certification by a          | 3-1  |
|    | .3 | Responsible Official                               |      |
+----+----+----------------------------------------------------+------+

1.0 SOURCE IDENTIFICATION

> 1.1 Source
>
> Borg-Warner Automotive
>
> Automatic Transmission System Corporation
>
> 700 S. 25th Avenue
>
> Bellwood, Illinois 60104
>
> 847/547-2762
>
> I.D. No.: 031015AAC
>
> Standard Industrial Classification: 3714, Motor Vehicle Parts and
> Accessories
>
> 1.2 Owner/Parent Company
>
> Borg-Warner Automotive
>
> Transmission and Engine Components Corporation
>
> 700 S. 25th Avenue
>
> Bellwood, Illinois 60104
>
> 1.3 Operator
>
> Borg-Warner Automotive
>
> Transmission and Engine Components Corporation
>
> 700 S. 25th Avenue
>
> Bellwood, Illinois 60104
>
> Ms. Shelley Greer, Environmental Engineer
>
> 847/547-2762
>
> 1.4 General Source Description
>
> Borg-Warner Automotive Automatic Transmission System Corporation
> (Borg-Warner) is located at 700 S. 25th Avenue in Bellwood. The source
> manufactures friction plates used in automotive transmissions and
> other drive train components. A friction plate is comprised of a steel
> core and one or two paper facings. The steel cores are stamped from
> coiled steel, acid cleaned, and then coated with adhesive. Paper,
> saturated with resin to enhance durability, is then stamped to fit
> onto the steel core. In some cases, however, adhesive is applied to
> the paper before stamping rather than to the steel core. A friction
> plate is made after the paper facings and the steel cores are bonded
> together. As a final step, the friction plates are sanded to desired
> thickness and grooved to enhance the plate\'s performance in a
> transmission.

2.0 LIST OF ABBREVIATIONS/ACRONYMS USED IN THIS PERMIT

  -------------- --------------------------------------------------------
  ACMA           Alternative Compliance Market Account

  Act            Environmental Protection Act \[415 ILCS 5/1 et seq.\]

  AP-42          Compilation of Air Pollution Emission Factors, Volume 1,
                 Stationary Point and Other Sources (and Supplements A
                 through F), USEPA, Office of Air Quality Planning and
                 Standards, Research Triangle Park, NC 27717

  API            American Petroleum Institute

  ASTM           American Society for Testing and Materials

  ATU            Allotment Trading Unit

  BAT            Best Available Technology

  Btu            British thermal unit

  CAA            Clean Air Act \[42 U.S.C. Section 7401 et seq.\]

  CAAPP          Clean Air Act Permit Program

  cfm            cubic feet per minute

  CFR            Code of Federal Regulations

  CO             Carbon Monoxide

  ERMS           Emission Reduction Market System

  °F             degrees Fahrenheit

  gal            gallon

  gr             grains

  hr             hour

  HAP            Hazardous Air Pollutants

  IAC            Illinois Administrative Code

  I.D. No.       Identification Number of Source, assigned by Illinois
                 EPA

  Illinois EPA   Illinois Environmental Protection Agency

  kg             kilogram

  kPa            kilopascal

  kW             kilowatt

  l              liter

  LAER           Lowest Achievable Emission Rate

  lb             pound

  m^3^           cubic meter

  MACT           Maximum Achievable Control Technology

  Mft^3^         Million cubic feet

  Mg             Metric Tonnes or Megagrams

  min            minute

  mmBtu          Million Btus

  mo             month

  MW             Megawatts

  NESHAP         National Emission Standards for Hazardous Air Pollutants

  NO~x~          Nitrogen Oxides

  NSPS           New Source Performance Standards

  PM             Particulate Matter

  PM~10~         Particulate matter with an aerodynamic diameter less
                 than or equal to a nominal 10 microns as measured by
                 applicable test or monitoring methods

  ppm            parts per million

  PSD            Prevention of Significant Deterioration

  scf            standard cubic feet

  SO~2~          Sulfur Dioxide

  T              Ton

  T1             Title I - identifies Title I conditions that have been
                 carried over from an existing construction permit

  T1N            Title I New -- identifies Title I conditions that are
                 being established in this permit

  T1R            Title I Revised -- identifies Title I conditions that
                 have been carried over from an existing construction
                 permit and subsequently revised in this permit

  USEPA          United States Environmental Protection Agency

  VOL            Volatile Organic Liquid

  VOM            Volatile Organic Material

  Wt             Weight

  yr             year
  -------------- --------------------------------------------------------

3.0 INSIGNIFICANT ACTIVITIES

> 3.1 Identification of Insignificant Activities
>
> The following activities at the source constitute insignificant
> activities as specified in 35 IAC 201.210:
>
> 3.1.1 Activities determined by the Illinois EPA to be insignificant
> activities, pursuant to 35 IAC 201.210(a)(1) and 201.211, as follows:
>
> Aboveground Resin Storage Tanks ([\<]{.underline} 8,812 gallons)
>
> Acid Etching Lines (Sulfuric Acid Dip and Support Tanks)
>
> Natural Gas-Fired Boilers (\< 10 mmBtu/hr)
>
> 3.1.2 Activities that are insignificant activities based upon maximum
> emissions, pursuant to 35 IAC 201.210(a)(2) or (a)(3), as follows:
>
> Isopropyl Aboveground Storage Tanks
>
> Quench Oil Aboveground Storage Tanks
>
> Lime Stacking (Conveying) and Lime Slaker
>
> One Way Clutch Lines
>
> Shotblasters
>
> Engineering Prototype Laboratories
>
> Tool Rooms
>
> Heat Treat Furnaces
>
> Ross I and Ross II Head Cleaning and Support Operations
>
> Alkaline Washers (3 Metal Glue Lines)
>
> Wash & Rinse Operation (Roll Coater Glue Line)
>
> Rinse & Dry Operation (Roll Coater Glue Line)
>
> Wastewater Treatment
>
> Lubricant Spraying
>
> Sprag Cutting
>
> Bonding Operations
>
> Metal Stamping Operations
>
> 3.1.3 Activities that are insignificant activities based upon their
> type or character, pursuant to 35 IAC 201.210(a)(4) through (18), as
> follows:
>
> Direct combustion units designed and used for comfort heating purposes
> and fuel combustion emission units as follows: (A) Units with a rated
> heat input capacity of less than 2.5 mmBtu/hr that fire only natural
> gas, propane, or liquefied petroleum gas; (B) Units with a rated heat
> input capacity of less than 1.0 mmBtu/hr that fire only oil or oil in
> combination with only natural gas, propane, or liquefied petroleum
> gas; and (C) Units with a rated heat input capacity of less than
> 200,000 Btu/hr which never burn refuse, or treated or chemically
> contaminated wood \[35 IAC 201.210(a)(4)\].
>
> Storage tanks of organic liquids with a capacity of less than 10,000
> gallons and an annual throughput of less than 100,000 gallons per
> year, provided the storage tank is not used for the storage of
> gasoline or any material listed as a HAP pursuant to Section 112(b) of
> the CAA \[35 IAC 201.210(a)(10)\].
>
> Storage tanks of any size containing virgin or re-refined distillate
> oil, hydrocarbon condensate from natural gas pipeline or storage
> systems, lubricating oil, or residual fuel oils \[35 IAC
> 201.210(a)(11)\].
>
> Printing operations with aggregate organic solvent usage that never
> exceeds 750 gallons per year from all printing lines at the source,
> including organic solvent from inks, dilutents, fountain solutions,
> and cleaning materials \[35 IAC 201.210(a)(14)\].
>
> Gas turbines and stationary reciprocating internal combustion engines
> of less than 112 kW (150 horsepower) power output \[35 IAC
> 201.210(a)(15)\].
>
> Gas turbines and stationary reciprocating internal combustion engines
> of between 112 kW and 1,118 kW (150 and 1,500 horsepower) power output
> that are emergency or standby units \[35 IAC 201.210(a)(16)\].

3.1.4 Activities that are considered insignificant activities pursuant
to 35 IAC 201.210(b).

> 3.2 Addition of Insignificant Activities
>
> 3.2.1 The Permittee is not required to notify the Illinois EPA of
> additional insignificant activities present at the source of a type
> that is identified in Condition 3.1, until the renewal application for
> this permit is submitted, pursuant to 35 IAC 201.212(a).
>
> 3.2.2 The Permittee must notify the Illinois EPA of any proposed
> addition of a new insignificant activity of a type addressed by 35 IAC
> 201.210(a)and 201.211 other than those identified in Condition 3.1,
> pursuant to Section 39.5(12)(b) of the Act.
>
> 3.2.3 The Permittee is not required to notify the Illinois EPA of
> additional insignificant activities present at the source of a type
> identified in 35 IAC 201.210(b).

4.0 SIGNIFICANT EMISSION UNITS AT THIS SOURCE

  ---------- ------------------------------- ------------- ----------------
  Emission   Description                     Date          Emission Control
  Unit                                       Constructed   Equipment

  GL1        Glue Line Dip Tank with Natural 1960          Thermal Oxidizer
             Gas-Fired Curing Oven (350,000                SR9000
             Btu/hr) (Glue Line 1)                         

  GL2        Glue Line Dip Tank with Natural 1960          Thermal Oxidizer
             Gas-Fired Curing Oven (350,000                SR9000
             Btu/hr) (Glue Line 2)                         

  GL3        Glue Line Dip Tank with Natural 1960          Thermal Oxidizer
             Gas-Fired Curing Oven (350,000                SR9000
             Btu/hr) (Glue Line 3)                         

  RCGLI      Continental Equipment Corp.     September,    Thermal Oxidizer
             Model D0481-001 Roller Coater   1997          SR9000
             with 3 Stage Natural Gas-Fired                
             Oven (800,000 Btu/hr) (Roll                   
             Coater Glue Line I)                           

  CPF1       Pollution Control Products Co.  1983          Internal
             Model #27A Controlled Pyrolysis               Afterburner
             Cleaning Furnace (Controlled                  
             Pyrolysis Furnace 1)                          

  CPF2       Pollution Control Products      1989          Internal
             Company Model PTR-340                         Afterburner
             Controlled Pyrolysis Cleaning                 
             Furnace (Controlled Pyrolysis                 
             Furnace 2)                                    

  CPF3       Pollution Control Products Co.  1996          Internal
             Model PRC 340 Controlled                      Afterburner
             Pyrolysis Cleaning Furnace                    
             (Controlled Pyrolysis Furnace                 
             3)                                            

  BLU SURF   Paper Gluing and Curing Process June, 1972    BLU SURF
             (Blu Surf)                                    Catalytic
                                                           Oxidizer

  ROSS I     Midland Ross Saturating,        May, 1980     ROSS I Thermal
             Pre-Curing, and Curing Line                   Oxidizer
             (Ross I)                                      

  ROSS II    Ross-Waldron Model L5093/5094   November,     ROSS II Thermal
             Saturating, Pre-Curing, &       1984          Oxidizer
             Curing Line (Ross II)                         
  ---------- ------------------------------- ------------- ----------------

  ---------- ------------------------------- ------------- ----------------
  Emission   Description                     Date          Emission Control
  Unit                                       Constructed   Equipment

  PM         Paper Machining Process         Prior to      Baghouses
             (Slitting, Blanking, Sanding,   April 14,     
             Sizing, and Grooving)           1972          

  VIA        Videojet Ink Application        Unknown       None
  ---------- ------------------------------- ------------- ----------------

5.0 OVERALL SOURCE CONDITIONS

> 5.1 Source Description
>
> 5.1.1 This permit is issued based on the source requiring a CAAPP
> permit as a major source of VOM and HAP emissions.
>
> 5.2 Applicable Regulations
>
> 5.2.1 Specific emission units at this source are subject to particular
> regulations as set forth in Section 7 (Unit-Specific Conditions) of
> this permit.
>
> 5.2.2 In addition, emission units at this source are subject to the
> following regulations of general applicability:
>
> a\. No person shall cause or allow the emission of fugitive
> particulate matter from any process, including any material handling
> or storage activity, that is visible by an observer looking generally
> overhead at a point beyond the property line of the source unless the
> wind speed is greater than 40.2 kilometers per hour (25 miles per
> hour), pursuant to 35 IAC 212.301 and 212.314.
>
> Compliance with this requirement is considered to be assured by the
> inherent nature of operations at this source, as demonstrated by
> historical operation.
>
> b\. The emission of smoke or other particulate matter from any
> emission unit shall not exceed an opacity of greater than 30 percent,
> except that an opacity of greater than 30 percent but less than 60
> percent shall be allowed for a period or periods aggregating 8 minutes
> in any 60 minute period provided that such opaque emissions permitted
> during any 60 minute period shall occur from only one such emission
> unit located within a 305 meter (1000 feet) radius from the center
> point of any other such emission unit owned or operated by the
> Permittee, and provided further that such opaque emissions permitted
> from each such emission unit shall be limited to 3 times in any 24
> hour period, pursuant to 35 IAC 212.123 and 212.124.
>
> 5.2.3 Operating Program for Particulate Matter
>
> a\. This source shall be operated under the provisions of an operating
> program prepared by the Permittee and submitted to the Illinois EPA
> for its review. Such operating program shall be designed to
> significantly reduce fugitive particulate matter emissions \[35 IAC
> 212.309(a)\].
>
> b\. The operating program shall be amended from time to time by the
> Permittee so that the operating program is current. Such amendments
> shall be consistent with the requirements set forth by this Condition
> and shall be submitted to the Illinois EPA \[35 IAC 212.312\].
>
> c\. All normal traffic pattern roads and parking facilities located at
> this source shall be paved or treated with water, oils, or chemical
> dust suppressants. All paved areas shall be cleaned on a regular
> basis. All areas treated with water, oils, or chemical dust
> suppressants shall have the treatment applied on a regular basis, as
> needed, in accordance with the operating program \[35 IAC 212.306\].
>
> d\. All unloading and transporting operations of materials collected
> by pollution control equipment shall be enclosed or shall utilize
> spraying, pelletizing, screw conveying or other equivalent methods
> \[35 IAC 212.307\].
>
> 5.2.4 This source is subject to the National Emission Standards for
> Hazardous Air Pollutants (NESHAP) for the Printing and Publishing
> Industry, 40 CFR 9 and 63, Subparts A and KK, because the source is a
> major source of hazardous air pollutants (HAP), as defined in 40 CFR
> 63.2, at which publication rotogravure, product and packaging
> rotogravure, or wide-web flexographic printing presses are operated.
> The Illinois EPA administers the NESHAP for subject sources in
> Illinois pursuant to a delegation agreement with the USEPA.
>
> 5.2.5 Any storage vessel with a capacity greater than or equal to 40
> m^3^ that is used to store volatile organic liquids (VOL\'s) for which
> construction, reconstruction, or modification is commenced after July
> 23, 1984 is subject to the NSPS for Organic Liquid Storage Vessels
> (Including Petroleum Liquid Storage Vessels) for Which Construction,
> Reconstruction, or Modification Commenced after July 23, 1984, 40 CFR
> 60 Subpart Kb.
>
> 5.2.6 The Permittee shall comply with the standards for recycling and
> emissions reduction of ozone depleting substances pursuant to 40 CFR
> Part 82, Subpart F, except as provided for motor vehicle air
> conditioners in Subpart B of 40 CFR Part 82:
>
> a\. Persons opening appliances for maintenance, service, repair, or
> disposal must comply with the required practices pursuant to 40 CFR
> 82.156.
>
> b\. Equipment used during the maintenance, service, repair, or
> disposal of appliances must comply with the standards for recycling
> and recovery equipment pursuant to 40 CFR 82.158.
>
> c\. Persons performing maintenance, service, repair, or disposal of
> appliances must be certified by an approved technician certification
> program pursuant to 40 CFR 82.161.
>
> 5.3 Non-Applicability of Regulations of Concern
>
> 5.3.1 NSPS for Organic Liquid Storage Vessels (Including Petroleum
> Liquid Storage Vessels) for Which Construction, Reconstruction, or
> Modification Commenced after July 23, 1984.
>
> a\. Except as provided in Condition 5.6.4(a) (see also 40 CFR 60.116b)
> storage vessels with design capacity less than 75 m^3^ are exempt from
> the General Provisions of the NSPS and from the provisions of 40 CFR
> 60 Subpart Kb \[40 CFR 60.110b(b)\].
>
> b\. Except as provided in Condition 5.7.4(b) (see also 40 CFR 60.116b)
> storage vessels with design capacity greater than 75 m^3^ but less
> than 151 m^3^ storing a liquid with a maximum true vapor pressure less
> than 150 kPa are exempt from the General Provisions of the NSPS and
> from the provisions of 40 CFR 60 Subpart Kb \[40 CFR 60.110b(c)\].
>
> 5.3.2 The source is not subject to the National Emission Standards for
> Hazardous Air Pollutants (NESHAP) for Asbestos, 40 CFR 61 Subparts A
> and M because the source no longer contains operations which
> manufacture friction products using commercial asbestos.
>
> 5.4 Source-Wide Operational and Production Limits and Work Practices
>
> In addition to the source-wide requirements in the Standard Permit
> Conditions in Section 9, the Permittee shall fulfill the following
> source-wide operational and production limitations and/or work
> practice requirements:
>
> 5.4.1 Pursuant to 40 CFR 63.821(b), each product and packaging
> rotogravure or wide-web flexographic printing affected source at a
> facility that is a major source of HAP, as defined in 40 CFR 63.2,
> that complies with the criteria of Conditions 5.4.1(a) or (b) (see
> also 40 CFR 63.821(b)(1) and 63.821(b)(2)) on and after May 30, 1999
> (the applicable compliance date as specified in 40 CFR 63.826) is
> subject only to the requirements of Conditions 5.6.2 and 5.9.3 (see
> also 40 CFR 63.829(e) and 63.830(b)(1)).
>
> a\. The owner or operator of the source applies no more than 500 kg
> per month, for every month, of inks, coatings, varnishes, adhesives,
> primers, solvents, thinners, reducers, and other materials on product
> and packaging rotogravure or wide-web flexographic printing presses
> \[40 CFR 63.821(b)(1)\], or
>
> b\. The owner or operator of the source applies no more than 400 kg
> per month, for every month, of organic HAP on product and packaging
> rotogravure or wide-web flexographic printing presses \[40 CFR
> 63.821(b)(2)\].
>
> c\. The above limitations have been established at the request of the
> Permittee so that the source is only subject to the recordkeeping and
> reporting provisions of 40 CFR 63 Subpart KK - National Emission
> Standards for the Printing and Publishing Industry.
>
> 5.5 Source-Wide Emission Limitations
>
> 5.5.1 Permitted Emissions for Fees
>
> The annual emissions from the source, not considering insignificant
> activities as addressed by Section 3.0 of this permit, shall not
> exceed the following limitations. The overall source emissions shall
> be determined by adding emissions from all emission units. Compliance
> with these limits shall be determined on a calendar year basis. These
> limitations (Condition 5.5.1) are set for the purpose of establishing
> fees and are not federally enforceable.

  -----------------------------------------------------------------------
  [Permitted Emissions of Regulated Pollutants]{.underline}

  -----------------------------------------------------------------------

  ---------------------------------------------------- ------------------
  Pollutant                                            Tons/Year

  Nitrogen Oxides (NO~x~)                              46.86

  Particulate Matter (PM)                              12.91

  Sulfur Dioxide (SO~2~)                               0.25

  Volatile Organic Material (VOM)                      438.44

  HAP, not included in VOM or PM                       \--

  TOTAL                                                498.46
  ---------------------------------------------------- ------------------

> 5.5.2 Emissions of Hazardous Air Pollutants
>
> Source-wide emission limitations for HAP as listed in Section 112(b)
> of the CAA are not set. This source is considered to be a major source
> of HAPs.
>
> 5.5.3 Other Source-Wide Emission Limitations
>
> Other source-wide emission limitations are not set for this source
> pursuant to either the federal rules for Prevention of Significant
> Deterioration (PSD), 40 CFR 52.21, Illinois EPA rules for Major
> Stationary Sources Construction and Modification, 35 IAC Part 203, or
> Section 502(b)(10) of the CAA. However, there may be unit specific
> emission limitations set forth in Section 7 of this permit pursuant to
> these rules.
>
> 5.6 General Recordkeeping Requirements
>
> 5.6.1 Emission Records
>
> The Permittee shall maintain records of the following items for the
> source to demonstrate compliance with Condition 5.5.1, pursuant to
> Section 39.5(7)(b) of the Act:
>
> Total annual emissions on a calendar year basis for the emission units
> covered by Section 7 (Unit Specific Conditions) of this permit.
>
> 5.6.2 Records for Printing Presses
>
> Pursuant to 40 CFR 63.829(e), the owner or operator of each facility
> which meets the limits and criteria of Condition 5.4.1(a) (see also 40
> CFR 63.821(b)(1)) shall maintain records as required in Condition
> 5.6.2(a) (see also 40 CFR 63.829(e)(1)). The owner or operator of each
> facility which meets the limits and criteria of Condition 5.4.1(b)
> (see also 40 CFR 63.821(b)(2)) shall maintain records as required in
> Condition 5.6.2(b) (see also 40 CFR 63.829(e)(2)). Owners or operators
> shall maintain these records for five years, and upon request, submit
> them to the Illinois EPA or the USEPA.
>
> a\. For each facility which meets the criteria of Condition 5.4.1(a)
> (see also 40 CFR 63.821(b)(1)), the owner or operator shall maintain
> records of the total volume of each material applied on product and
> packaging rotogravure or wide-web flexographic printing presses during
> each month \[40 CFR 63.829(e)(1)\].
>
> b\. For each facility which meets the criteria of Condition 5.4.1(b)
> (see also 40 CFR 63.821(b)(2)), the owner or operator shall maintain
> records of the total volume and organic HAP content of each material
> applied on product and packaging rotogravure or wide-web flexographic
> printing presses during each month \[40 CFR 63.829(e)(2)\].
>
> 5.6.3 NSPS Recordkeeping
>
> a\. Any owner or operator subject to the provisions of 40 CFR Part 60
> shall maintain records of the occurrence and duration of any startup,
> shutdown, or malfunction in the operation of an affected facility \[40
> CFR 60.7(b)\]
>
> b\. Any owner or operator subject to the provisions of 40 CFR Part 60
> shall maintain a file of all performance testing measurements and all
> other information required by 40 CFR Part 60 recorded in a permanent
> form suitable for inspection. The file shall be retained for at least
> two years following the date of such measurements, reports, and
> records \[40 CFR 60.7(e)\].
>
> 5.6.4 Records for Storage Vessels
>
> a\. The owner or operator of each storage vessel for which
> construction, reconstruction, or modification is commenced after July
> 23, 1984 with a design capacity greater than or equal to 40 m^3^, but
> less than 75 m^3^ shall keep readily accessible records showing the
> dimension of the storage vessel and an analysis showing the capacity
> of the storage vessel. Each storage vessel with a design capacity less
> than 75 m^3^ is subject to no other provision of 40 CFR 60 Subpart Kb
> other than those required by this paragraph. This record shall be kept
> for the life of the source \[40 CFR 60.110b(a), 60.116b(a), and
> 60.116b(b)\].
>
> b\. Each storage vessel with a design capacity less than 40,000
> gallons is subject to no provisions of 35 IAC Part 218 other than
> those required by maintaining readily accessible records of the
> dimensions of the storage vessel and analysis of the capacity of the
> storage vessel \[35 IAC 218.129(f)\].
>
> 5.6.5 Retention and Availability of Records
>
> a\. All records and logs required by this permit shall be retained for
> at least five years from the date of entry (unless a longer retention
> period is specified by the particular recordkeeping provision herein),
> shall be kept at a location at the source that is readily accessible
> to the Illinois EPA or USEPA, and shall be made available for
> inspection and copying by the Illinois EPA or USEPA upon request.
>
> b\. The Permittee shall retrieve and print, on paper during normal
> source office hours, any records retained in an electronic format
> (e.g., computer) in response to an Illinois EPA or USEPA request for
> records during the course of a source inspection.
>
> 5.7 General Reporting Requirements
>
> 5.7.1 General Source-Wide Reporting Requirements
>
> The Permittee shall promptly notify the Illinois EPA, Compliance
> Section of noncompliance with the permit requirements as follows,
> pursuant to Section 39.5(7)(f)(ii) of the Act. Reports shall describe
> the probable cause of such deviations, and any corrective actions or
> preventive measures taken.
>
> 5.7.2 Annual Emissions Report
>
> The annual emissions report required pursuant to Condition 9.7 shall
> contain emissions information for the previous calendar year.
>
> 5.7.3 Reporting for Printing Presses
>
> Pursuant to 40 CFR 63.830(b)(1), each owner or operator of an affected
> source subject to 40 CFR 63 Subpart KK shall submit an initial
> notification required in 40 CFR 63.9(b). to the Administrator:
>
> a\. Initial notifications for existing sources shall be submitted no
> later than May 30, 1998 (one year before the compliance date specified
> in 40 CFR 63.826(a)) \[40 CFR 63.830(b)(1)(i)\].
>
> b\. Initial notifications for new and reconstructed sources shall be
> submitted as required by 40 CFR 63.9(b) \[40 CFR 63.830(b)(1)(ii)\].
>
> c\. For the purpose of 40 CFR 63 Subpart KK, a Title V or Part 70
> permit application may be used in lieu of the initial notification
> required under 40 CFR 63.9(b), provided the same information is
> contained in the permit application as required by 40 CFR 63.9(b), and
> the State to which the permit application has been submitted has an
> approved operating permit program under 40 CFR Part 70 and has
> received delegation of authority from the USEPA \[40 CFR
> 63.830(b)(1)(iii)\].
>
> d\. Permit applications shall be submitted by the same due dates as
> those specified for the initial notifications \[40 CFR
> 63.830(b)(1)(iv)\].
>
> 5.7.4 NSPS Reporting Requirements
>
> a\. Pursuant to 40 CFR 60.7(a)(1), the Permittee shall furnish the
> Illinois EPA written notification of the date of reconstruction of an
> existing facility is commenced so that it will become an affected
> facility subject to the provisions of 40 CFR Part 60 postmarked no
> later than 30 days after such date \[40 CFR 60.7(a)(1)\].
>
> b\. The owner or operator of each storage vessel with a design
> capacity greater than 75 m^3^ but less than 151 m^3^ storing a liquid
> with a maximum true vapor pressure that this normally less than 27.6
> kPa shall notify the Illinois EPA or the USEPA within 30 days when the
> maximum true vapor pressure of the liquid exceeds 27.6 kPa (the
> maximum true vapor pressure for this volume range) \[40 CFR
> 60.116b(d)\].
>
> 5.8 General Operational Flexibility/Anticipated Operating Scenarios
>
> N/A
>
> 5.9 General Compliance Procedures
>
> 5.9.1 NSPS Compliance Procedures
>
> Pursuant to 40 CFR 60.116b(e), available data on the storage
> temperature may be used to determine the maximum true vapor pressure
> as determined below:
>
> a\. For vessels operated above or below ambient temperatures, the
> maximum true vapor pressure is calculated based upon the highest
> expected calendar-month average of the storage temperature. For
> vessels operated at ambient temperatures, the maximum true vapor
> pressure is calculated based upon the maximum local monthly average
> ambient temperature as reported by the National Weather Service \[40
> CFR 60.116b(e)(1)\].
>
> b\. Pursuant to 40 CFR 60.116b(e)(2), for crude oil or refined
> petroleum products the vapor pressure may be obtained by the
> following:
>
> i\. Available data on the Reid vapor pressure and the maximum expected
> storage temperature based on the highest expected calendar-month
> average temperature of the stored product may be used to determine the
> maximum true vapor pressure from nomographs contained in American
> Petroleum Institute (API) Bulletin 2517, unless the Illinois EPA or
> the USEPA specifically requests that the liquid be sampled, the actual
> storage temperature determined, and the Reid vapor pressure determined
> from sample(s) \[40 CFR 60.116b(e)(2)(i)\].
>
> ii\. The true vapor pressure of each type of crude oil with a Reid
> vapor pressure less than 13.8 kPa or with physical properties that
> preclude determination by the recommended method is to be determined
> from available data and recorded if the estimated maximum true vapor
> pressure is greater than 3.5 kPa.
>
> c\. Pursuant to 40 CFR 60.116b(e)(3), for other liquids, the vapor
> pressure:
>
> i\. May be obtained from standard reference texts \[40 CFR
> 60.116b(e)(3)(i)\];
>
> ii\. Determined by ASTM Method D2879-83 \[40 CFR 60.116b(e)(3)(ii)\];
>
> iii\. Measured by an appropriate method approved by the Illinois EPA
> or USEPA \[40 CFR 60.116b(e)(3)(iii)\]; or
>
> iv\. Calculated by an appropriate method approved by the Illinois EPA
> or the USEPA \[40 CFR 60.116b(e)(3)(iv)\].

6.0 EMISSION REDUCTION MARKET SYSTEM (ERMS)

> 6.1 Description of ERMS
>
> The ERMS is a "cap and trade" market system for major stationary
> sources located in the Chicago ozone nonattainment area. It is
> designed to reduce VOM emissions from stationary sources to contribute
> to further reasonable progress toward attainment, as required by
> Section 182(c) of the Clean Air Act.
>
> The ERMS addresses VOM emissions during a seasonal allotment period
> from May 1 through September 30. Once the ERMS begins, participating
> sources must hold "allotment trading units" (ATUs) for their actual
> seasonal VOM emissions. Each year participating sources are issued
> ATUs based on allotments set during initial issuance of the sources'
> CAAPP permits. These allotments are established from historical VOM
> emissions or "baseline emissions" lowered to provide the emission
> reduction from stationary sources required for further progress.
>
> By December 31 of each year, the end of the reconciliation period
> following the seasonal allotment period, each source shall have
> sufficient ATUs in its account to cover its actual VOM emissions
> during the preceding season. An account's balance as of December 31
> will include any valid ATU transfer agreements entered into as of
> December 31 of the given year, provided such agreements are promptly
> submitted to the Illinois EPA for entry into the account database. The
> Illinois EPA will then retire ATUs in sources' accounts in amounts
> equivalent to their seasonal emissions. When a source does not appear
> to have sufficient ATUs in its account, the Illinois EPA will issue a
> notice to the source to begin the process for Emissions Excursion
> Compensation.
>
> In addition to receiving ATUs pursuant to their allotments,
> participating sources may also obtain ATUs from the market, including
> ATUs bought from other participating sources and general participants
> in the ERMS that hold ATUs (35 IAC 205.630) and ATUs issued by the
> Illinois EPA as a consequence of VOM emission reductions from an
> Emission Reduction Generator or an Intersector Transaction (35 IAC
> 205.500 and 205.510). During the reconciliation period, sources may
> also buy ATUs from a secondary reserve of ATUs managed by the Illinois
> EPA, the Alternative Compliance Market Account (35 IAC 205.710).
> Sources may also transfer or sell the ATUs that they holds to other
> sources or participants \[35 IAC 205.630\].
>
> 6.2 Applicability
>
> This source is considered a "participating source" for purposes of the
> ERMS, 35 IAC Part 205.
>
> 6.3 Obligation to Hold Allotment Trading Units (ATUs)
>
> a\. Pursuant to 35 IAC 205.150(c)(1) and 205.720, and as further
> addressed by condition 6.8, as of December 31 of each year, this
> source shall hold ATUs in its account in an amount not less than its
> VOM emissions during the preceding seasonal allotment period (May 1 -
> September 30) not including VOM emissions from the following, or the
> source shall be subject to "emissions excursion compensation," as
> described in Condition 6.4.
>
> i\. VOM emissions from insignificant units and activities as
> identified in Section 3 of this permit, in accordance with 35 IAC
> 205.220;
>
> ii\. Excess VOM emissions associated with startup, malfunction or
> breakdown of an emission unit as authorized elsewhere in this permit,
> in accordance with 35 IAC 205.225;
>
> iii\. Excess VOM emissions to the extent allowed by a Variance,
> Consent Order, or Compliance Schedule, in accordance with 35 IAC
> 205.320(e)(3);
>
> iv\. Excess VOM emissions that are a consequence of an emergency as
> approved by the Illinois EPA, pursuant to 35 IAC 205.750; and
>
> v\. VOM emissions from certain new and modified emission units as
> addressed by Section 6.7(b), if applicable, in accordance with 35 IAC
> 205.320(f).
>
> b\. Notwithstanding the above condition, in accordance with 35 IAC
> 205.150(c)(2), if a source commences operation of a major
> modification, pursuant to 35 IAC Part 203, the source shall hold ATUs
> in an amount not less than 1.3 times its VOM emissions attributable to
> such major modification during the seasonal allotment period,
> determined in accordance with the construction permit for such major
> modification or applicable provisions in Section 7.0 of this permit.
>
> 6.4 Market Transaction
>
> a\. The source shall apply to the Illinois EPA for and obtain
> authorization for a Transaction Account prior to conducting any market
> transactions, as specified at 35 IAC 205.610(a).
>
> b\. The Permittee shall promptly submit to the Illinois EPA any
> revisions to the information submitted for its Transaction Account,
> pursuant to 35 IAC 205.610(b).
>
> c\. The source shall have at least one account officer designated for
> its Transaction Account, pursuant to 35 IAC 205.620(a).
>
> d\. Any transfer of ATUs to or from the source from another source or
> general participant must be authorized by a qualified Account Officer
> designated by the source and approved by the Illinois EPA in
> accordance with 35 IAC 205.620 and the transfer must be submitted to
> the Illinois EPA for entry into the Transaction Account database.
>
> 6.5 Emission Excursion Compensation
>
> Pursuant to 35 IAC 205.720, if the source fails to hold ATUs in
> accordance with Condition 6.3, it shall provide emissions excursion
> compensation in accordance with the following:
>
> a\. Upon receipt of an Excursion Compensation Notice issued by the
> Illinois EPA, the source shall purchase ATUs from the ACMA in the
> amount specified by notice, as follows:
>
> i\. The purchase of ATUs shall be in an amount equivalent to 1.2 times
> the emissions excursion; or
>
> ii\. If the source had an emissions excursion for the seasonal
> allotment period immediately before the period for the present
> emission excursion, the source shall purchase ATUs in an amount
> equivalent to 1.5 times the emissions excursion.
>
> b\. If requested in accordance with paragraph (c) below or in the
> event that the ACMA balance is not adequate to cover the total
> emissions excursion amount, the Illinois EPA will deduct ATUs
> equivalent to the specified amount or any remaining portion thereof
> from the ATUs to be issued to the source for the next seasonal
> allotment period.
>
> c\. Pursuant to 35 IAC 205.720(c), within 15 days of receipt of an
> Excursion Compensation Notice, the owner or operator may request that
> ATUs equivalent to the amount specified be deducted from the source's
> next seasonal allotment by the Illinois EPA, rather than purchased
> from the ACMA.
>
> 6.6 Quantification of Seasonal VOM Emissions
>
> a\. The methods and procedures specified in Section 5 and 7 of this
> permit for determining VOM emissions and compliance with VOM emission
> limitations shall be used for determining seasonal VOM emissions for
> purposes of the ERMS, with the following exceptions \[35 IAC
> 205.315(b)\]:
>
> No exceptions
>
> b\. The Permittee shall report emergency conditions at the source to
> the Illinois EPA in accordance with 35 IAC 205.750, if the Permittee
> intends to deduct VOM emissions in excess of the technology-based
> emission rates normally achieved that are attributable to the
> emergency from the source's seasonal VOM emissions for purposes of the
> ERMS. These reports shall include the information specified by 35 IAC
> 205.750(a), and shall be submitted in accordance with the following:
>
> i\. An initial emergency condition report within two days of the time
> when such excess emissions occurred due to the emergency; and
>
> ii\. A final emergency condition report, if needed to supplement the
> initial report, within 10 days after the conclusion of the emergency.
>
> 6.7 Annual Account Reporting
>
> a\. For each year in which the source is operational, the Permittee
> shall submit, as a component of its Annual Emission Report, seasonal
> VOM emission information to the Illinois EPA for the seasonal
> allotment period. This report shall include the following information
> \[35 IAC 205.300\]:
>
> i\. Actual seasonal emissions of VOM from the source;
>
> ii\. A description of the methods and practices used to determine VOM
> emissions, as required by this permit, including any supporting
> documentation and calculations;
>
> iii\. A detailed description of any monitoring methods that differ
> from the methods specified in this permit, as provided in Section
> 205.337 of this Subpart;
>
> iv\. If a source has experienced an emergency, as provided in 35 IAC
> 205.750, the report shall reference the associated emergency
> conditions report that has been approved by the Agency;
>
> v\. If a source's baseline emissions have been adjusted due to a
> variance, consent order or CAAPP permit compliance schedule, as
> provided for in 35 IAC 205.320(e)(3), the report shall provide
> documentation quantifying the excess VOM emissions during the season
> that were allowed by the Variance, Consent Order, or Compliance
> Schedule, in accordance with 35 IAC 205.320(e)(3); and
>
> vi\. If a source is operating a new or modified emission unit for
> which three years of operational data are not yet available, as
> specified in 35 IAC 205.320(f), the report shall specify seasonal VOM
> emissions attributable to the new emission unit or the modification of
> the emission unit.
>
> b\. This report shall be submitted by October 31 of each year, for the
> preceding seasonal allotment period.
>
> 6.8 Allotment of ATUs to the Source
>
> a\. i. The allotment of ATUs to this source is 577 ATUs per seasonal
> allotment period.
>
> ii\. This allotment of ATUs reflects the Illinois EPA's determination
> that the source's baseline emissions were 65.520 tons.
>
> iii\. The source\'s allotment reflects 88% of the baseline emissions
> (12% reduction) except for the VOM emissions from specific emission
> unit excluded from such reduction, pursuant to 35 IAC 205.405
> including units complying with MACT or using BAT, as identified in
> Condition 6.11 of this permit.
>
> iv\. ATUs will be issued to the source's Transaction Account by the
> Illinois EPA annually. These ATUs will be valid for the seasonal
> allotment period following issuance and, if not retired in this
> season, the next seasonal allotment period.
>
> v\. Condition 6.3(a) becomes effective beginning in the seasonal
> allotment period following the initial issuance of ATUs by the
> Illinois EPA into the Transaction Account for the source.
>
> b\. Contingent Allotments
>
> There are no contingent allotments for this source.
>
> c\. Notwithstanding the above, part or all of the above ATUs will not
> be issued to the source in circumstances as set forth in 35 IAC Part
> 205, including:
>
> i\. Transfer of ATUs by the source to another participant or the ACMA,
> in accordance with 35 IAC 205.630;
>
> ii\. Deduction of ATUs as a consequence of emission excursion
> compensation, in accordance with 35 IAC 205.720; and
>
> iii\. Transfer of ATUs to the ACMA, as a consequence of shutdown of
> the source, in accordance with 35 IAC 205.410.
>
> 6.9 Recordkeeping for ERMS
>
> The Permittee shall maintain copies of the following documents as its
> Compliance Master File for purposes of ERMS \[35 IAC 205.700(a)\]:
>
> a\. Seasonal component of the Annual Emission Report;
>
> b\. Information on actual VOM emissions, as specified in detail in
> Sections 5 and 7 of this permit and Condition 6.6(a); and
>
> c\. Any transfer agreements for the purchase or sale of ATUs and other
> documentation associated with the transfer of ATUs.
>
> 6.10 Federal Enforceability
>
> Section 6 becomes federally enforceable upon approval of the ERMS by
> USEPA as part of Illinois\' State Implementation Plan.
>
> 6.11 Exclusions from Further Reductions
>
> a\. VOM emissions from the following emission units, if satisfying
> Condition 6.11(a)(i), (a)(ii), or (a)(iii) (see also 35 IAC
> 205.405(a)(1), (a)(2), or (a)(3)) prior to May 1, 1999, shall be
> excluded from the VOM emissions reductions requirements specified in
> IAC 205.400(c) and (e) as long as such emission units continue to
> satisfy Condition 6.11(a)(i), (a)(ii), or (a)(iii) (see also 35 IAC
> 205.405(a)(1), (a)(2), or (a)(3)) \[35 IAC 205.405(a)\]:
>
> i\. Emission units that comply with any NESHAP or MACT standard
> promulgated pursuant to the CAA;
>
> ii\. Direct combustion emission units designed and used for comfort
> heating purposes, fuel combustion emission units and internal
> combustion engines; and
>
> iii\. An emission unit for which a LAER demonstration has been
> approved by the Agency on or after November 15, 1990.
>
> The source has demonstrated in their ERMS application and the Illinois
> EPA has determined that the following emission units qualifies for
> exclusion from further reductions because they meet the criteria as
> indicated above \[35 IAC 205.400(a) and (c)\]:
>
> Fuel Combustion Emission Units (other than afterburners)
>
> b\. VOM emissions from the emission units using BAT for controlling
> VOM emissions, prior to May 1, 1999, shall not be subject to the VOM
> emissions reductions requirements specified in IAC 205.400(c) or (e)
> as long as such emission unit continues to use such BAT \[35 IAC
> 205.405(b)\].
>
> The source has demonstrated in their ERMS application and the Illinois
> EPA has determined that the following emission units qualifies from
> further reductions because these emission units use BAT for
> controlling VOM emissions as indicated above \[35 IAC 205.400(b) and
> (c)\]:
>
> None

7.0 UNIT SPECIFIC CONDITIONS

> 7.1 Units 3MGL 3 Metal Glue Lines
>
> Control SR9000 Thermal Oxidizer
>
> 7.1.1 Description
>
> The metal glue dip process (also referred to as the 3 Metal Glue
> Lines) is one of the processes in the production of friction plates.
> This process consists of three parallel production lines designed to
> prepare the metal surface of steel core plates and to apply adhesive
> to the plate surface. The three lines serving this process are
> virtually identical. The major steps for each line include alkaline
> washing, rinsing, acid dipping, neutralization, glue application, and
> curing. Prior to the glue application, friction plate surfaces are
> prepared by alkaline washing, rinsing, acid dipping, and neutralizing.
> Cleaned plates are conveyed to the second floor where they are
> immersed into an alcohol-based glue tank. The proper glue viscosity is
> maintained by adding denatured alcohol. After the glue is applied, the
> plates are conveyed to the drying ovens. The first stage of drying is
> a flash zone where most of the glue\'s solvents (primarily ethanol)
> are flashed off. In the second drying stage, the glue is cured to a
> B-stage. Finally, the plates are cooled to ambient temperature. Both
> the dipping operation and the drying tunnels are exhausted to an
> afterburner. The next step is a bonding process where saturated paper
> is affixed to the plates. Bonding of friction plates is conducted
> using either induction stack bonding, induction dish bonding, or
> furnace bonding.
>
> 7.1.2 List of Emission Units and Pollution Control Equipment

+-----------+-----------------------------------------+---------------+
| Emission  | Description                             | Emission      |
|           |                                         | Control       |
| Unit      |                                         |               |
|           |                                         | Equipment     |
+-----------+-----------------------------------------+---------------+
| GL1       | Glue Line Dip Tank with Natural         | Thermal       |
|           | Gas-Fired Curing Oven (350,000 Btu/hr)  | Oxidizer      |
|           | (Glue Line 1)                           | SR9000        |
+-----------+-----------------------------------------+---------------+
| GL2       | Glue Line Dip Tank with Natural         | Thermal       |
|           | Gas-Fired Curing Oven (350,000 Btu/hr)  | Oxidizer      |
|           | (Glue Line 2)                           | SR9000        |
+-----------+-----------------------------------------+---------------+

+-----------+-----------------------------------------+---------------+
| Emission  | Description                             | Emission      |
|           |                                         | Control       |
| Unit      |                                         |               |
|           |                                         | Equipment     |
+-----------+-----------------------------------------+---------------+
| GL3       | Glue Line Dip Tank with Natural         | Thermal       |
|           | Gas-Fired Curing Oven (350,000 Btu/hr)  | Oxidizer      |
|           | (Glue Line 3)                           | SR9000        |
+-----------+-----------------------------------------+---------------+

> 7.1.3 Applicability Provisions and Applicable Regulations
>
> a\. The Three Metal Glue Lines are \"affected coating lines\" for the
> purpose of these unit-specific conditions.
>
> b\. Each affected coating line is subject to the emission limits
> identified in Condition 5.2.2.
>
> c\. The affected coating lines are subject to 35 IAC 212.322(a), which
> provides that:
>
> i\. No person shall cause or allow the emission of particulate matter
> into the atmosphere in any one hour period from any process emission
> unit for which construction or modification commenced prior to April
> 14, 1972, which, either alone or in combination with the emission of
> particulate matter from all other similar process emission at a source
> or premises, exceeds the allowable emission rates specified in
> subsection (c) of 35 IAC 212.322 (see also Attachment 2) \[35 IAC
> 212.322(a)\].
>
> ii\. Because the expected process weight rate for each affected
> coating line is less than 100 pounds per hour, the allowable PM
> emission rate for each affected coating line set by 35 IAC 212.322 is
> 0.55 pounds per hour.
>
> d\. No person shall cause or allow the emission of sulfur dioxide into
> the atmosphere from any process emission unit to exceed 2000 ppm, \[35
> IAC 214.301\].
>
> e\. The affected coating lines is subject to 35 IAC 218 Subpart F,
> which provides that:
>
> i\. Except as provided in Condition 7.1.3(e)(ii) (35 IAC 218.207),
> pursuant to 35 IAC 218.204, no owner or operator of a coating line
> shall apply at any time any coating in which the VOM content exceeds
> the following emission limitations for the specified coating. The
> following emission limitations are expressed in units of VOM per
> volume of coating (minus water and any compounds which are
> specifically exempted from the definition of VOM) as applied at each
> coating applicator, except where noted. Compounds which are
> specifically exempted from the definition of VOM should be treated as
> water for the purpose of calculating the \"less water\" part of the
> coating composition. The emission limitations are as follows:
>
> A. Paper Coating \[35 IAC 218.204(c)\]:

  ----------------------------------- -----------------------------------
  kg/l                                lb/gal

  0.28                                2.3
  ----------------------------------- -----------------------------------

> B. Miscellaneous Metal Parts and Products Coating/Extreme Performance
> Coating Baked \[35 IAC 218.204(j)(2)(B)\]:

  ----------------------------------- -----------------------------------
  kg/l                                lb/gal

  0.40                                3.3
  ----------------------------------- -----------------------------------

> ii\. Any owner or operator of a coating line subject to 35 IAC 218.204
> may comply with 35 IAC 218.207, rather than Condition 7.1.3(e)(i) (see
> also 35 IAC 218.204), if a capture system and control device are
> operated at all times the coating line is in operation and the owner
> or operator demonstrates compliance with Condition 7.1.3(e)(iii) (see
> also 35 IAC 218.207(c)) through the applicable coating analysis and
> capture system and control device efficiency test methods and
> procedures specified in Condition 7.1.7 (see also 35 IAC 218.105) and
> the recordkeeping and reporting requirements specified in Conditions
> 7.1.9 and 7.1.10 (see also 35 IAC 218.211(e)); and the control device
> is equipped with the applicable monitoring equipment specified in
> Condition 7.1.8 (see also 35 IAC 218.105(d)) and the monitoring
> equipment is install, calibrated, operated and maintained according to
> vendor specifications at all times the control device is in use \[35
> IAC 218.207(a)\].
>
> iii\. No owner or operator of a coating line subject to the emission
> limitations in Condition 7.1.3(e)(i) (35 IAC 218.204(j)(2)(B)) and
> equipped with a capture system and control device shall operate the
> affected coating lines unless the coating line is equipped with a
> capture system and control device that provides 81 percent reduction
> in the overall emissions of VOM from the coating line and the control
> device has a 90 percent efficiency \[35 IAC 218.207(b)(i) and
> 218.207(c)\].
>
> 7.1.4 Non-Applicability of Regulations of Concern
>
> a\. The curing and drying ovens on the affected coating lines are not
> subject to 35 IAC 216.121, Emissions of Carbon Monoxide from Fuel
> Combustion Emission Units, because the actual heat input of each unit
> is less than 2.9 MW (10 mmBtu/hr) and the curing and drying ovens are
> not by definition fuel combustion emission units.
>
> b\. The curing and drying ovens on the affected coating lines are not
> subject to 35 IAC 217.121, emissions of nitrogen oxides from new fuel
> combustion emission sources, because the actual heat input of each
> unit is less than 73.2 MW (250 mmBtu/hr) and the curing and drying
> ovens are not by definition fuel combustion emission units.
>
> c\. The affected coating lines are not subject to 35 IAC 212.324,
> Process Emission Units In Certain Areas, because the source is not
> located in a non-attainment area for PM~10~, as identified in 35 IAC
> 212.324(a)(1).
>
> d\. No owner or operator of a coating line subject to the limitations
> of 35 IAC 218.204 is required to meet the limitations of 35 IAC
> 218.301 or 218.302, Use of Organic Material, after the date by which
> the coating line is required to meet 35 IAC 218.204 \[35 IAC
> 218.209\].
>
> 7.1.5 Operational and Production Limits and Work Practices
>
> a\. The afterburner shall be in operation at all time when any of the
> associated emission units are in operation and emitting air
> contaminants.
>
> b\. The afterburner combustion chamber shall be preheated to at least
> the manufacturer\'s recommended temperature but no less than the
> temperature at which compliance was demonstrated in the most recent
> compliance test, or 1400^o^F in the absence of a compliance test. This
> temperature shall be maintained during operation of the affected
> coating lines.
>
> c\. The Permittee shall follow good operating practices for the
> afterburner, including periodic inspection, routine maintenance and
> prompt repair of defects.
>
> d\. The affected coating lines shall only be operated with natural gas
> as the fuel in the curing and drying ovens.
>
> 7.1.6 Emission Limitations
>
> There are no specific emission limitations for these units, however,
> there are source wide emission limitations in Condition 5.5 that
> include these units.
>
> 7.1.7 Testing Requirements
>
> a\. The VOM content of each coating and the efficiency of each capture
> system and control device shall be determined by the applicable test
> method and procedures specified in 35 IAC 218.105 to establish the
> records required under 35 IAC 218.211 \[35 IAC 218.211(a)\].
>
> b\. Upon reasonable request by the Illinois EPA, pursuant to Section
> 39.5(7)(b) of the Act, the VOM content of specific coatings and
> cleaning solvents used on the affected coating line shall be
> determined as follows:
>
> i\. The VOM content of representative coatings \"as applied\" on the
> affected coating line shall be determined according to USEPA Reference
> Methods 24 and 24A of 40 CFR 60 Appendix A and the procedures of 35
> IAC 218.105(a).
>
> ii\. This testing may be performed by the supplier of a material
> provided that the supplier provides appropriate documentation for such
> testing to the Permittee and the Permittee\'s records pursuant to
> Condition 7.1.9(f) directly reflect the application of such material
> and separately account for any additions of solvent.
>
> c\. Upon reasonable request by the Illinois EPA, pursuant to 35 IAC
> 218.211(e)(1), the owner or operator of the subject coating line shall
> perform all tests and submit to the Illinois EPA the results of all
> tests and calculations necessary to demonstrate that the subject
> coating line will be in compliance with 35 IAC 218.207.
>
> 7.1.8 Monitoring Requirements
>
> An owner or operator that uses an afterburner to comply with any
> Section of 35 IAC Part 218 shall use Illinois EPA and USEPA approved
> continuous monitoring equipment which is installed, calibrated,
> maintained, and operated according to vendor specifications at all
> times the afterburner is in use. The continuous monitoring equipment
> must monitor for each afterburner which does not have a catalyst bed,
> the combustion chamber temperature of each afterburner \[35 IAC
> 218.105(d)(2)(A)(i)\].
>
> 7.1.9 Recordkeeping Requirements
>
> In addition to the records required by Condition 5.6, the Permittee
> shall maintain records of the following items for each affected
> coating line to demonstrate compliance with Conditions 5.5.1, 7.1.3
> and 7.1.5, pursuant to Section 39.5(7)(b) of the Act:
>
> a\. Records of the testing of VOM content of coatings and cleaning
> solvents pursuant to Condition 7.1.7, which include the following
> \[Section 39.5(7)(e) of the Act\]:
>
> i\. Identification of material tested;
>
> ii\. Results of analysis;
>
> iii\. Documentation of analysis methodology; and
>
> iv\. Person performing analysis.
>
> b\. Records of the testing of the efficiency of each capture system
> and control device pursuant to Condition 7.1.7(c), which include the
> following \[Section 39.5(7)(e) of the Act\]:
>
> i\. The date, place and time of sampling or measurements;
>
> ii\. The date(s) analyses were performed;
>
> iii\. The company or entity that performed the analyses;
>
> iv\. The analytical techniques or methods used;
>
> v\. The results of such analyses; and
>
> vi\. The operating conditions as existing at the time of sampling or
> measurement.
>
> c\. Pursuant to 35 IAC 218.211(e)(2), the owner or operator of a
> subject coating line shall collect and record all of the following
> information each day for each coating line and maintain the
> information at the source for a period of three years:
>
> i\. Control device monitoring data;
>
> ii\. A log of operating time for the capture system, control device,
> monitoring equipment and the associated emission source; and
>
> iii\. A maintenance log for the capture system, control device and
> monitoring equipment detailing all routine and non-routine maintenance
> performed including dates and duration of any outages.
>
> d\. Records addressing use of good operating practices for the
> afterburner:
>
> i\. Records for periodic inspection of the afterburner with date,
> individual performing the inspection, and nature of inspection; and
>
> ii\. Records for prompt repair of defects, with identification and
> description of defect, effect on emissions, date identified, date
> repaired, and nature of repair.
>
> e\. Records of the coating usage for the affected coating lines,
> gal/mo and gal/yr;
>
> f\. The VOM content of coatings, % by Wt;
>
> g\. Density of coatings, lb/gal;
>
> h\. The solvent usage for the affected coating lines, gal/mo and
> gal/yr;
>
> i\. Density of solvent, lb/gal;
>
> j\. Natural gas usage of the drying ovens associated with the affected
> coating lines, Mft^3^/mo and Mft^3^/yr;
>
> k\. The monthly and aggregate annual VOM emissions from the affected
> coating lines based on the coating and solvent usage and the
> afterburner efficiency, with supporting calculations; and
>
> l\. Records of the monthly and aggregate annual NO~x~, PM, SO~2~, and
> VOM emissions from the combustion of natural gas in drying ovens
> associated with the affected coating lines shall be maintained, based
> on fuel consumption and the applicable emission factors, with
> supporting calculations.
>
> 7.1.10 Reporting Requirements
>
> The Permittee shall promptly notify the Illinois EPA, Compliance
> Section of noncompliance of an affected coating line with the permit
> requirements as follows, pursuant to Section 39.5(7)(f)(ii) of the
> Act. Reports shall describe the probable cause of such deviations, and
> any corrective actions or preventive measures taken:
>
> Any record showing violation of Condition 7.1.3(e) (see also 35 IAC
> 218.207) shall be reported by sending a copy of such record to the
> Illinois EPA within 30 days following the occurrence of the violation
> \[35 IAC 218.211(e)(3)(A)\].
>
> 7.1.11 Operational Flexibility/Anticipated Operating Scenarios
>
> N/A
>
> 7.1.12 Compliance Procedures
>
> Compliance with the emission limits shall be based on the
> recordkeeping requirements in Condition 7.1.9 and the emission factors
> and formulas listed below:
>
> a\. Compliance with Conditions 7.1.3(c) and (d) is assumed to be
> achieved by the work-practices inherent in operation of natural
> gas-fired drying ovens.
>
> b\. To determine compliance with Condition 5.5.1, VOM emissions from
> the affected coating lines shall be calculated based on the following:
>
> VOM (lb) = (Coating Usage, gal) x (Coating Density, lb/gal) x (VOM
> Content of Coating, % by Wt) x \[1 - (Afterburner Efficiency^\*^
> (%)/100)\] + (Cleaning Solvent Usage, gal) x (Solvent Density, lb/gal)
> x \[1 - (Afterburner Efficiency^\*^ (%)/100)\]
>
> ^\*^As specified by manufacturer or vendor of the afterburner or by
> testing pursuant to Condition 7.1.7
>
> c\. To determine compliance with Condition 5.5.1, emissions from the
> combustion of natural gas from the drying ovens shall be calculated
> based on the following emission factors:

+-----------------------------------+-----------------------------------+
| [Pollutant]{.underline}           | Emission Factor                   |
|                                   |                                   |
|                                   | [(lb/Mft^3^)]{.underline}         |
+-----------------------------------+-----------------------------------+
| NO~x~                             | 100                               |
+-----------------------------------+-----------------------------------+
| PM                                | 7.6                               |
+-----------------------------------+-----------------------------------+
| SO~2~                             | 0.6                               |
+-----------------------------------+-----------------------------------+
| VOM                               | 5.5                               |
+-----------------------------------+-----------------------------------+

> These are the emission factors for uncontrolled natural gas combustion
> in small boilers (\< 100 mmBtu/hr), Tables 1.4-1 and 1.4-2, AP-42,
> Volume I, Fifth Edition, Supplement D, March, 1998.
>
> Drying Oven Emissions (lb) = (Natural Gas Consumed, Mft^3^) x (The
> Appropriate Emission Factor, lb/Mft^3^)
>
> 7.2 Unit RCGLI Roll Coater Glue Line I
>
> Control SR9000 Thermal Oxidizer
>
> 7.2.1 Description
>
> The Roll Coater Glue Line I produces single-sided friction plates,
> which alleviates the need to purchase pre-glued steel. The Roll Coater
> Glue Line I allows the production of single-sided friction plates from
> the same steel currently used to produce two-sided friction plates.
> VOM emissions from this roll coating process are captured and ducted
> to a thermal afterburner
>
> 7.2.2 List of Emission Units and Pollution Control Equipment

  ------------ --------------------------------------------- ------------
  Emission     Description                                   Emission
  Unit                                                       Control
                                                             Equipment

  RCGLI        Continental Equipment Corp. Model D0481-001   Thermal
               Roller Coater with B Stage Natural Gas-Fired  Oxidizer
               Oven (800,000 Btu/hr) (Roll Coater Glue Line  SR9000
               I)                                            
  ------------ --------------------------------------------- ------------

> 7.2.3 Applicability Provisions and Applicable Regulations
>
> a\. Roll Coater Glue Line I is an \"affected coating line\" for the
> purpose of these unit-specific conditions.
>
> b\. Each affected coating line is subject to the emission limits
> identified in Condition 5.2.2.
>
> c\. The affected coating line is subject to 35 IAC 212.321(a), which
> provides that:
>
> i\. No person shall cause or allow the emission of particulate matter
> into the atmosphere in any one hour period from any new process
> emission unit, either alone or in combination with the emission of
> particulate matter from all other similar process emission units for
> which construction or modification commenced on or after April 14,
> 1972, at a source or premises, exceeds the allowable emission rates
> specified in subsection (c) of 35 IAC 212.321 (see also Attachment 1)
> \[35 IAC 212.321(a)\].
>
> ii\. Because the expected process weight rate for the affected coating
> line is less than 100 pounds per hour, the allowable PM emission rate
> for the affected coating line set by 35 IAC 212.321 is 0.55 pounds per
> hour.
>
> d\. No person shall cause or allow the emission of sulfur dioxide into
> the atmosphere from any process emission unit to exceed 2000 ppm, \[35
> IAC 214.301\].
>
> e\. The affected coating line is subject to 35 IAC 218 Subpart F,
> which provides that:
>
> i\. Except as provided in Condition 7.2.3(e)(ii) (35 IAC 218.207),
> pursuant to 35 IAC 218.204, no owner or operator of a coating line
> shall apply at any time any coating in which the VOM content exceeds
> the following emission limitations for the specified coating. The
> following emission limitations are expressed in units of VOM per
> volume of coating (minus water and any compounds which are
> specifically exempted from the definition of VOM) as applied at each
> coating applicator, except where noted. Compounds which are
> specifically exempted from the definition of VOM should be treated as
> water for the purpose of calculating the \"less water\" part of the
> coating composition. The emission limitations are as follows:
>
> A. Paper Coating \[35 IAC 218.204(c)\]:

  ----------------------------------- -----------------------------------
  kg/l                                lb/gal

  0.28                                2.3
  ----------------------------------- -----------------------------------

> B. Miscellaneous Metal Parts and Products Coating/Extreme Performance
> Coating Baked \[35 IAC 218.204(j)(2)(B)\]:

  ----------------------------------- -----------------------------------
  kg/l                                lb/gal

  0.40                                3.3
  ----------------------------------- -----------------------------------

> ii\. Any owner or operator of a coating line subject to 35 IAC 218.204
> may comply with 35 IAC 218.207, rather than Condition 7.2.3(e)(i) (see
> also 35 IAC 218.204), if a capture system and control device are
> operated at all times the coating line is in operation and the owner
> or operator demonstrates compliance with Condition 7.2.3(e)(iii) (see
> also 35 IAC 218.207(c)) through the applicable coating analysis and
> capture system and control device efficiency test methods and
> procedures specified in Condition 7.2.7 (see also 35 IAC 218.105) and
> the recordkeeping and reporting requirements specified in Conditions
> 7.2.9 and 7.2.10 (see also 35 IAC 218.211(e)); and the control device
> is equipped with the applicable monitoring equipment specified in
> Condition 7.2.8 (see also 35 IAC 218.105(d)) and the monitoring
> equipment is install, calibrated, operated and maintained according to
> vendor specifications at all times the control device is in use \[35
> IAC 218.207(a)\].
>
> iii\. No owner or operator of a coating line subject to the emission
> limitations in Condition 7.2.3(e)(i) (35 IAC 218.204(j)(2)(B)) and
> equipped with a capture system and control device shall operate the
> affected coating line unless the coating line is equipped with a
> capture system and control device that provides 81 percent reduction
> in the overall emissions of VOM from the coating line and the control
> device has a 90 percent efficiency \[35 IAC 218.207(b)(i) and
> 218.207(c)\].
>
> 7.2.4 Non-Applicability of Regulations of Concern
>
> a\. The B stage drying oven on the affected coating line is not
> subject to 35 IAC 216.121, Emissions of Carbon Monoxide from Fuel
> Combustion Emission Units, because the actual heat input of each unit
> is less than 2.9 MW (10 mmBtu/hr) and the 3 stage drying oven is not
> by definition fuel combustion emission units.
>
> b\. The B stage drying oven on the affected coating line is not
> subject to 35 IAC 217.121, emissions of nitrogen oxides from new fuel
> combustion emission sources, because the actual heat input of each
> unit is less than 73.2 MW (250 mmBtu/hr) and the 3 stage drying oven
> is not by definition fuel combustion emission units.
>
> c\. The affected coating line is not subject to 35 IAC 212.324,
> Process Emission Units In Certain Areas, because the source is not
> located in a non-attainment area for PM~10~, as identified in 35 IAC
> 212.324(a)(1).
>
> d\. No owner or operator of a coating line subject to the limitations
> of 35 IAC 218.204 is required to meet the limitations of 35 IAC
> 218.301 or 218.302, Use of Organic Material, after the date by which
> the coating line is required to meet 35 IAC 218.204 \[35 IAC
> 218.209\].
>
> 7.2.5 Operational and Production Limits and Work Practices
>
> a\. The afterburner shall be in operation at all time when any of the
> associated emission units are in operation and emitting air
> contaminants
>
> b\. The afterburner combustion chamber shall be preheated to at least
> the manufacturer\'s recommended temperature but no less than the
> temperature at which compliance was demonstrated in the most recent
> compliance test, or 1400^o^F in the absence of a compliance test. This
> temperature shall be maintained during operation of the affected
> coating line.
>
> c\. The Permittee shall follow good operating practices for the
> afterburner, including periodic inspection, routine maintenance and
> prompt repair of defects.
>
> d\. The affected coating line shall only be operated with natural gas
> as the fuel in the 3 stage drying oven.
>
> 7.2.6 Emission Limitations
>
> In addition to Condition 5.2.2 and the source wide emission
> limitations in Condition 5.5, the affected coating line is subject to
> the following:
>
> a\. i. Emissions and operation of Roll Coater Glue Line I shall not
> exceed the following limits:

+------------+-----------+---------+-------------+-----------+--------+
|            | Material  |         | VOM         | VOM       |        |
|            | Usage     |         |             | Emissions |        |
|            |           |         | Content     |           |        |
+------------+-----------+---------+-------------+-----------+--------+
| [M         | [(lb      | [(T/yr  | [(% by      | [(lb      | [(     |
| aterial]{. | /day)]{.u | )]{.und | Wt)]{       | /day)]{.u | T/yr)] |
| underline} | nderline} | erline} | .underline} | nderline} | {.unde |
|            |           |         |             |           | rline} |
+------------+-----------+---------+-------------+-----------+--------+
| Glue       | 24.0      | 4.38    | 100         | 4.56      | 0.84   |
+------------+-----------+---------+-------------+-----------+--------+
| Alcohol    | 40.8      | 7.45    | 100         | 7.76      | [1.43] |
|            |           |         |             |           | {.unde |
|            |           |         |             |           | rline} |
+------------+-----------+---------+-------------+-----------+--------+
|            |           |         |             | Total     | 2.27   |
+------------+-----------+---------+-------------+-----------+--------+

> These limits are based on the maximum quantities of glue and alcohol
> consumed and compliance with 35 IAC 218.207(b)(1). The limits on the
> glue and alcohol consumed are the product of the maximum hourly
> consumption rate and the maximum operating hours (24 hours/day and
> 8,760 hours/year).
>
> ii\. The above limitations were established in Construction Permit
> 96100097, pursuant to 35 IAC Part 203. These limits ensure that the
> construction and/or modification addressed in the aforementioned
> Construction Permit does not constitute a new major source or major
> modification pursuant to Title I of the CAA, specifically 35 IAC Part
> 203.\[T1\]
>
> b\. i. This permit is issued based on negligible emissions of nitrogen
> oxides (NO~x~) and carbon monoxide (CO) from the roll coater B Stage
> Oven. For this purpose, emissions of each contaminant shall not exceed
> nominal emission rates of 0.1 lb/hr and 0.44 ton/yr.
>
> ii\. The above limitations were established in Construction Permit
> 96100097, pursuant to 40 CFR 52.21, Prevention of Significant
> Deterioration (PSD). These limits ensure that the construction and/or
> modification addressed in the aforementioned Construction Permit does
> not constitute a new major source or major modification pursuant to
> Title I of the CAA, specifically the federal rules for Prevention of
> Significant Deterioration (PSD), 40 CFR 52.21.\[T1\]
>
> c\. Compliance with annual limits shall be determined on a monthly
> basis from the sum of the data for the current month plus the
> preceding 11 months (running 12 month total).
>
> 7.2.7 Testing Requirements
>
> a\. The VOM content of each coating and the efficiency of each capture
> system and control device shall be determined by the applicable test
> method and procedures specified in 35 IAC 218.105 to establish the
> records required under 35 IAC 218.211 \[35 IAC 218.211(a)\].
>
> b\. Upon reasonable request by the Illinois EPA, pursuant to Section
> 39.5(7)(b) of the Act, the VOM content of specific coatings and
> cleaning solvents used on the affected coating line shall be
> determined as follows:
>
> i\. The VOM content of representative coatings \"as applied\" on the
> affected coating line shall be determined according to USEPA Reference
> Methods 24 and 24A of 40 CFR 60 Appendix A and the procedures of 35
> IAC 218.105(a).
>
> ii\. This testing may be performed by the supplier of a material
> provided that the supplier provides appropriate documentation for such
> testing to the Permittee and the Permittee\'s records pursuant to
> Condition 7.2.9(f) directly reflect the application of such material
> and separately account for any additions of solvent.
>
> c\. Upon reasonable request by the Illinois EPA, pursuant to 35 IAC
> 218.211(e)(1), the owner or operator of the subject coating line shall
> perform all tests and submit to the Illinois EPA the results of all
> tests and calculations necessary to demonstrate that the subject
> coating line will be in compliance with 35 IAC 218.207.
>
> 7.2.8 Monitoring Requirements
>
> An owner or operator that uses an afterburner to comply with any
> Section of 35 IAC Part 218 shall use Illinois EPA and USEPA approved
> continuous monitoring equipment which is installed, calibrated,
> maintained, and operated according to vendor specifications at all
> times the afterburner is in use. The continuous monitoring equipment
> must monitor for each afterburner which does not have a catalyst bed,
> the combustion chamber temperature of each afterburner \[35 IAC
> 218.105(d)(2)(A)(i)\].
>
> 7.2.9 Recordkeeping Requirements
>
> In addition to the records required by Condition 5.6, the Permittee
> shall maintain records of the following items for each affected
> coating line to demonstrate compliance with Conditions 5.5.1, 7.2.3,
> 7.2.5, and 7.2.6, pursuant to Section 39.5(7)(b) of the Act:
>
> a\. Records of the testing of VOM content of coatings and cleaning
> solvents pursuant to Condition 7.2.7, which include the following
> \[Section 39.5(7)(e) of the Act\]:
>
> i\. Identification of material tested;
>
> ii\. Results of analysis;
>
> iii\. Documentation of analysis methodology; and
>
> iv\. Person performing analysis.
>
> b\. Records of the testing of the efficiency of each capture system
> and control device pursuant to Condition 7.2.7(c), which include the
> following \[Section 39.5(7)(e) of the Act\]:
>
> i\. The date, place and time of sampling or measurements;
>
> ii\. The date(s) analyses were performed;
>
> iii\. The company or entity that performed the analyses;
>
> iv\. The analytical techniques or methods used;
>
> v\. The results of such analyses; and
>
> vi\. The operating conditions as existing at the time of sampling or
> measurement.
>
> c\. Pursuant to 35 IAC 218.211(e)(2), the owner or operator of a
> subject coating line shall collect and record all of the following
> information each day for each coating line and maintain the
> information at the source for a period of three years:
>
> i\. Control device monitoring data;
>
> ii\. A log of operating time for the capture system, control device,
> monitoring equipment and the associated emission source; and
>
> iii\. A maintenance log for the capture system, control device and
> monitoring equipment detailing all routine and non-routine maintenance
> performed including dates and duration of any outages.
>
> d\. Records addressing use of good operating practices for the
> afterburner:
>
> i\. Records for periodic inspection of the afterburner with date,
> individual performing the inspection, and nature of inspection; and
>
> ii\. Records for prompt repair of defects, with identification and
> description of defect, effect on emissions, date identified, date
> repaired, and nature of repair.
>
> e\. Records of the coating usage for the affected coating line, gal/mo
> and gal/yr;
>
> f\. The VOM content of coatings, % by Wt;
>
> g\. Density of coatings, lb/gal;
>
> h\. The solvent usage for the affected coating line, gal/mo and
> gal/yr;
>
> i\. Density of solvent, lb/gal;
>
> j\. Records of the fuel usage for the affected coating line, Mft^3^/mo
> and Mft^3^/yr;
>
> k\. The aggregate monthly and annual VOM emissions from the affected
> coating line based on the coating and solvent usage and the
> afterburner efficiency, with supporting calculations; and
>
> l\. The monthly and aggregate annual CO, NO~x~, PM, SO~2~, and VOM
> emissions from the roll coater B Stage Oven shall be maintained, based
> on fuel usage and the applicable emission factors, with supporting
> calculations.
>
> 7.2.10 Reporting Requirements
>
> The Permittee shall promptly notify the Illinois EPA, Compliance
> Section of noncompliance of an affected coating line with the permit
> requirements as follows, pursuant to Section 39.5(7)(f)(ii) of the
> Act. Reports shall describe the probable cause of such deviations, and
> any corrective actions or preventive measures taken:
>
> a\. Any record showing violation of Condition 7.2.3(e) (see also 35
> IAC 218.207) shall be reported by sending a copy of such record to the
> Illinois EPA within 30 days following the occurrence of the violation
> \[35 IAC 218.211(e)(3)(A)\].
>
> b\. Emissions of VOM in excess of the limits in Condition 7.2.6(a)
> based on the current month\'s records plus the preceding 11 months
> within 30 days of such an occurrence.
>
> c\. Emissions of CO and/or NO~x~ in excess of the limits in Condition
> 7.2.6(b) based on the current month\'s records plus the preceding 11
> months within 30 days of such an occurrence.
>
> 7.2.11 Operational Flexibility/Anticipated Operating Scenarios
>
> N/A
>
> 7.2.12 Compliance Procedures
>
> Compliance with the emission limits shall be based on the
> recordkeeping requirements in Condition 7.2.9 and the emission factors
> and formulas listed below:
>
> a\. Compliance with Conditions 7.2.3(c) and (d) is assumed to be
> achieved by the work-practices inherent in operation of a natural
> gas-fired drying oven.
>
> b\. To determine compliance with Conditions 5.5.1 and 7.2.6(a), VOM
> emissions from the affected coating line shall be calculated based on
> the following:
>
> VOM (lb) = (Coating Usage, gal) x (Coating Density, lb/gal) x (VOM
> Content of Coating, % by Wt) x \[1 - (Afterburner Efficiency^\*^
> (%)/100)\] + (Cleaning Solvent Usage, gal) x (Solvent Density, lb/gal)
> x \[1 - (Afterburner Efficiency^\*^ (%)/100)\]
>
> ^\*^As specified by manufacturer or vendor of the afterburner or by
> testing pursuant to Condition 7.2.7
>
> c\. To determine compliance with Condition 7.2.6(b), fuel combustion
> emissions from the roll coater B Stage Oven shall be calculated based
> on the following emission factors:

+-----------------------------------+-----------------------------------+
| [Pollutant]{.underline}           | Emission Factor                   |
|                                   |                                   |
|                                   | [(lb/Mft^3^)]{.underline}         |
+-----------------------------------+-----------------------------------+
| CO                                | 84                                |
+-----------------------------------+-----------------------------------+
| NO~x~                             | 100                               |
+-----------------------------------+-----------------------------------+
| PM                                | 7.6                               |
+-----------------------------------+-----------------------------------+
| SO~2~                             | 0.6                               |
+-----------------------------------+-----------------------------------+
| VOM                               | 5.5                               |
+-----------------------------------+-----------------------------------+

> These are the emission factors for uncontrolled natural gas combustion
> in small boilers (\< 100 mmBtu/hr), Tables 1.4-1 and 1.4-2, AP-42,
> Volume I, Fifth Edition, Supplement D, March, 1998.
>
> Drying Oven Emissions (lb) = (Natural Gas Consumed, Mft^3^) x (The
> Appropriate Emission Factor, lb/Mft^3^)
>
> 7.3 Units CPF1, CPF2, & CPF3 Controlled Pyrolysis Furnaces
>
> 7.3.1 Description
>
> Three pyrolysis furnaces are used to remove cured glue from hangers,
> which convey the steel plates through the glue dip tanks, using
> pyrolysis and heat. These are highly specialized ovens typically
> operating at 800^o^F. The cleaning process carried out by each furnace
> consists of heating the metal parts up to the process temperature and
> maintaining this temperature long enough to burn the glue from the
> hangers. As the furnace temperature rises above 600 - 700^o^F, the
> heat vaporizes (thermally decomposes) the glue residue to smoke and
> other volatile gases. The smoke and gases created by vaporization of
> the glue are drawn through the internal afterburner of each furnace.
>
> 7.3.2 List of Emission Units and Pollution Control Equipment

  ------------ ------------------------------------------- ---------------
  Emission     Description                                 Emission
  Unit                                                     Control
                                                           Equipment

  CPF1         Pollution Control Products Co. Model #27A   Internal
               Controlled Pyrolysis Cleaning Furnace       Afterburner
               (Controlled Pyrolysis Furnace 1)            

  CPF2         Pollution Control Products Company Model    Internal
               PTR-340 Controlled Pyrolysis Cleaning       Afterburner
               Furnace (Controlled Pyrolysis Furnace 2)    

  CPF3         Pollution Control Products Co. Model PRC    Internal
               340 Controlled Pyrolysis Cleaning Furnace   Afterburner
               (Controlled Pyrolysis Furnace 3)            
  ------------ ------------------------------------------- ---------------

> 7.3.3 Applicability Provisions and Applicable Regulations
>
> a\. Controlled Pyrolysis Furnaces #1, 2, and 3 are \"affected
> pyrolysis furnaces\" for the purpose of these unit-specific
> conditions.
>
> b\. Each affected pyrolysis furnace is subject to the emission limits
> identified in Condition 5.2.2.
>
> c\. The affected pyrolysis furnaces are subject to 35 IAC 212.321(a),
> which provides that:
>
> i\. No person shall cause or allow the emission of particulate matter
> into the atmosphere in any one hour period from any new process
> emission unit, either alone or in combination with the emission of
> particulate matter from all other similar process emission units for
> which construction or modification commenced on or after April 14,
> 1972, at a source or premises, exceeds the allowable emission rates
> specified in subsection (c) of 35 IAC 212.321 (see also Attachment 1)
> \[35 IAC 212.321(a)\].
>
> ii\. Because the expected process weight rate for each affected
> pyrolysis furnaces is less than 100 pounds per hour, combined, the
> allowable PM emission rate for each affected pyrolysis furnace set by
> 35 IAC 212.321 is 0.55 pounds per hour.
>
> d\. No person shall cause or allow the emission of sulfur dioxide into
> the atmosphere from any process emission unit to exceed 2000 ppm \[35
> IAC 214.301\].
>
> e\. The affected pyrolysis furnaces are subject to 35 IAC 218 Subpart
> G, Use of Organic Material, which provides that:
>
> i\. No person shall cause or allow the discharge of more than 3.6
> kg/hr (8 lb/hr) of organic material into the atmosphere from any
> emission unit, except as provided in Condition 7.3.3(e)(ii) (see also
> 35 IAC 218.302) and the following exception: If no odor nuisance
> exists the limitation of this Subpart shall apply only to
> photochemically reactive material \[35 IAC 218.301\].
>
> ii\. Emissions of organic material in excess of those permitted by
> Condition 7.3.3(e)(i) (see also 35 IAC 218.301) are allowable if such
> emissions are controlled by flame, thermal or catalytic incineration
> so as either to reduce such emissions to 10 ppm equivalent methane
> (molecular weight 16) or less, or to convert 85 percent of the
> hydrocarbons to carbon dioxide and water \[35 IAC 218.302(a)\].
>
> 7.3.4 Non-Applicability of Regulations of Concern
>
> a\. The affected pyrolysis furnaces are not subject to 35 IAC 216.121,
> Emissions of Carbon Monoxide from Fuel Combustion Emission Units,
> because the actual heat input of this unit is less than 2.9 MW (10
> mmBtu/hr) and the affected pyrolysis furnaces are not by definition a
> fuel combustion emission units.
>
> b\. The affected pyrolysis furnaces are not subject to 35 IAC 216.141,
> Emissions of Carbon Monoxide from Incinerators, because an affected
> pyrolysis furnace is not by definition an incinerator.
>
> c\. The affected pyrolysis furnaces are not subject to 35 IAC 217.121,
> Emissions of Nitrogen Oxides from New Fuel Combustion Emission
> Sources, because the actual heat input of this unit is less than 73.2
> MW (250 mmBtu/hr) and the affected pyrolysis furnaces are not by
> definition fuel combustion emission units.
>
> d\. The affected pyrolysis furnaces are not subject to 35 IAC
> 212.181(d), Particulate Matter Emissions from Incinerators, because an
> affected pyrolysis furnace is not by definition an incinerator.
>
> e\. The affected pyrolysis furnaces are not subject to 35 IAC 212.324,
> Process Emission Units In Certain Areas, because the source is not
> located in a non-attainment area for PM~10~, as identified in 35 IAC
> 212.324(a)(1).
>
> 7.3.5 Operational and Production Limits and Work Practices
>
> a\. Material insulated with polyvinyl chloride or asbestos, or scrap
> containing the fuming metals tin, zinc, or lead shall not be charged
> to the affected pyrolysis furnaces.
>
> b\. The afterburner combustion chamber of each affected pyrolysis
> furnace shall be preheated to at least the manufacturer\'s recommended
> temperature but no less than the temperature at which compliance was
> demonstrated in the most recent compliance test, or 1400^o^F in the
> absence of a compliance test. This temperature shall be maintained
> during operation of the affected pyrolysis furnaces.
>
> c\. The Permittee shall follow good operating practices for the
> afterburners, including periodic inspection, routine maintenance and
> prompt repair of defects.
>
> 7.3.6 Emission Limitations
>
> In addition to Condition 5.2.2 and the source wide emission
> limitations in Condition 5.5, the affected pyrolysis furnaces are
> subject to the following:
>
> a\. i. This permit is issued based on negligible emissions of
> particulate matter (PM) and carbon monoxide (CO) from Controlled
> Pyrolysis Furnace 2. For this purpose, emissions of each contaminant
> shall not exceed nominal emission rates of 0.1 lb/hr and 0.44 ton/yr.
>
> ii\. Only adhesive covered racks shall be charged to Controlled
> Pyrolysis Furnace 2 at a rate not to exceed 50 pounds of adhesive per
> hour.
>
> iii\. The above limitations were established in Construction Permit
> 89060023, pursuant to 40 CFR 52.21, Prevention of Significant
> Deterioration (PSD). These limits ensure that the construction and/or
> modification addressed in the aforementioned Construction Permit does
> not constitute a new major source or major modification pursuant to
> Title I of the CAA, specifically the federal rules for Prevention of
> Significant Deterioration (PSD), 40 CFR 52.21.\[T1\]
>
> b\. i. This permit is issued based on negligible emissions of
> particulate matter (PM) and carbon monoxide (CO) from Controlled
> Pyrolysis Furnace 3. For this purpose, emissions of each contaminant
> shall not exceed nominal emission rates of 0.1 lb/hr and 0.44 ton/yr.
>
> ii\. The above limitations were established in Construction Permit
> 96040009, pursuant to 40 CFR 52.21, Prevention of Significant
> Deterioration (PSD). These limits ensure that the construction and/or
> modification addressed in the aforementioned Construction Permit does
> not constitute a new major source or major modification pursuant to
> Title I of the CAA, specifically the federal rules for Prevention of
> Significant Deterioration (PSD), 40 CFR 52.21.\[T1\]
>
> c\. Compliance with annual limits shall be determined on a monthly
> basis from the sum of the data for the current month plus the
> preceding 11 months (running 12 month total).
>
> 7.3.7 Testing Requirements
>
> a\. Pursuant to 35 IAC 212.110 and Section 39.5(7)(b) of the Act,
> testing for PM emissions shall be performed as follows:
>
> i\. Measurement of particulate matter emissions from stationary
> emission units subject to 35 IAC Part 212 shall be conducted in
> accordance with 40 CFR part 60, Appendix A, Methods 5, 5A, 5D, or 5E
> \[35 IAC 212.110(a)\].
>
> ii\. The volumetric flow rate and gas velocity shall be determined in
> accordance with 40 CFR part 60, Appendix A, Methods 1, 1A, 2, 2A, 2C,
> 2D, 3, and 4 \[35 IAC 212.110(b)\].
>
> iii\. Upon a written notification by the Illinois EPA, the owner or
> operator of a particulate matter emission unit subject to 35 IAC Part
> 212 shall conduct the applicable testing for particulate matter
> emissions, opacity, or visible emissions at such person\'s own
> expense, to demonstrate compliance. Such test results shall be
> submitted to the Illinois EPA within thirty (30) days after conducting
> the test unless an alternative time for submittal is agreed to by the
> Illinois EPA \[35 IAC 212.110(c)\].
>
> b\. Pursuant to 35 IAC 218.105(d)(1) and Section 39.5(7)(b) of the
> Act, the control device efficiency shall be determined by
> simultaneously measuring the inlet and outlet gas phase VOM
> concentrations and gas volumetric flow rates in accordance with the
> gas phase test methods specified below (see also 35 IAC 218.105(f)):
>
> i\. Volatile Organic Material Gas Phase Source Test Methods The
> methods in 40 CFR Part 60, Appendix A, delineated below shall be used
> to determine control device efficiencies \[35 IAC 218.105(f)\].
>
> A. CFR Part 60, Appendix A, Method 18, 25 or 25A, as appropriate to
> the conditions at the site, shall be used to determine VOM
> concentration. Method selection shall be based on consideration of the
> diversity of organic species present and their total concentration and
> on consideration of the potential presence of interfering gases. The
> test shall consist of three separate runs, each lasting a minimum of
> 60 min, unless the Illinois EPA and the USEPA determine that process
> variables dictate shorter sampling times \[35 IAC 218.105(f)(1)\].
>
> B. 40 CFR Part 60, Appendix A, Method 1 or 1A shall be used for sample
> and velocity traverses \[35 IAC 218.105(f)(2)\].
>
> C. 40 CFR Part 60, Appendix A, Method 2, 2A, 2C or 2D shall be used
> for velocity and volumetric flow rates \[35 IAC 218.105(f)(3)\].
>
> D. 40 CFR Part 60, Appendix A, Method 3 shall be used for gas analysis
> \[35 IAC 218.105(f)(4)\].
>
> E. 40 CFR Part 60, Appendix A, Method 4 shall be used for stack gas
> moisture \[35 IAC 218.105(f)(5)\].
>
> F. 40 CFR Part 60, Appendix A, Methods 2, 2A, 2C, 2D, 3 and 4 shall be
> performed, as applicable, at least twice during each test run \[35 IAC
> 218.105(f)(6)\].
>
> G. Use of an adaptation to any of the test methods specified in
> Conditions 7.3.7(b)(i)(A), (B), (C), (D), (E) and (F) (see also 35 IAC
> 218.105(f)(1), (2), (3), (4), (5) and (6)) may not be used unless
> approved by the Illinois EPA and the USEPA on a case by case basis. An
> owner or operator must submit sufficient documentation for the
> Illinois EPA and the USEPA to find that the test methods specified in
> Conditions 7.3.7(b)(i)(A), (B), (C), (D), (E) and (F) (see also 35 IAC
> 218.105(f)(1), (2), (3), (4), (5) and (6)) will yield inaccurate
> results and that the proposed adaptation is appropriate \[35 IAC
> 218.105(f)(7)\].
>
> ii\. Notwithstanding other requirements of 35 IAC Part 218, upon
> request of the Illinois EPA where it is necessary to demonstrate
> compliance, an owner or operator of an emission unit which is subject
> to 35 IAC Part 218 shall, at his own expense, conduct tests in
> accordance with the applicable test methods and procedures specific in
> this Part. Nothing in this Condition (see also 35 IAC 218.105) shall
> limit the authority of the USEPA pursuant to the Clean Air Act, as
> amended, to require testing \[35 IAC 218.105(i)\].
>
> 7.3.8 Monitoring Requirements
>
> An owner or operator that uses an afterburner to comply with any
> Section of 35 IAC Part 218 shall use Illinois EPA and USEPA approved
> continuous monitoring equipment which is installed, calibrated,
> maintained, and operated according to vendor specifications at all
> times the afterburner is in use. The continuous monitoring equipment
> must monitor for each afterburner which does not have a catalyst bed,
> the combustion chamber temperature of each afterburner \[35 IAC
> 218.105(d)(2)(A)(i)\].
>
> 7.3.9 Recordkeeping Requirements
>
> In addition to the records required by Condition 5.6, the Permittee
> shall maintain records of the following items for the affected
> pyrolysis furnaces to demonstrate compliance with Conditions 5.5.1,
> 7.3.3, 7.3.5, and 7.3.6 pursuant to Section 39.5(7)(b) of the Act:
>
> a\. Pursuant to 35 IAC 212.110(e) and Section 39.5(7)(e) of the Act,
> the owner or operator of an emission unit subject 35 IAC Part 212
> shall retain records of all tests which are performed. These records
> shall be retained for at least three (3) years after the date a test
> is performed and shall include the following:
>
> i\. The date, place and time of sampling or measurements;
>
> ii\. The date(s) analyses were performed;
>
> iii\. The company or entity that performed the analyses;
>
> iv\. The analytical techniques or methods used;
>
> v\. The results of such analyses; and
>
> vi\. The operating conditions as existing at the time of sampling or
> measurement.
>
> b\. Records of equipment operation including the temperature of the
> afterburner combustion chamber of each affected pyrolysis furnace
> during the time of combustion;
>
> c\. Records addressing use of good operating practices for the
> afterburners:
>
> i\. Records for periodic inspection of the afterburners with date,
> individual performing the inspection, and nature of inspection; and
>
> ii\. Records for prompt repair of defects, with identification and
> description of defect, effect on emissions, date identified, date
> repaired, and nature of repair.
>
> d\. The amount and type of material introduced to the affected
> pyrolysis furnaces, tons/mo and tons/yr;
>
> e\. Natural gas usage for the affected pyrolysis furnaces, Mft^3^/mo
> and Mft^3^/yr;
>
> f\. The operating schedules of each affected pyrolysis furnace;
>
> g\. Monthly and aggregate annual PM and VOM emissions from the
> affected pyrolysis furnaces based on the operating schedule and the
> typical hourly emission rate, with supporting calculations; and
>
> h\. Monthly and aggregate annual CO, NO~x~, and SO~2~ emissions from
> the affected pyrolysis furnaces shall be maintained, based on fuel
> usage, the amount and type of material processed, and the applicable
> emission factors, with supporting calculations.
>
> 7.3.10 Reporting Requirements
>
> The Permittee shall promptly notify the Illinois EPA, Compliance
> Section of noncompliance with the control and operating requirements
> as follows pursuant to Section 39.5(7)(f)(ii) of the Act. Reports
> shall describe the probable cause of such deviations, and any
> corrective actions or preventive measures taken:
>
> a\. A person planning to conduct testing for particulate matter
> emissions to demonstrate compliance shall give written notice to the
> Illinois EPA of that intent. Such notification shall be given at least
> thirty (30) days prior to the initiation of the test unless a shorter
> period is agreed to by the Illinois EPA. Such notification shall state
> the specific test methods from Condition 7.3.7(a) (see also 35 IAC
> 212.110) that will be used \[35 IAC 212.110(d)\].
>
> b\. Continued operation of an affected pyrolysis furnace with defects
> in an afterburner that may result in emissions of CO, PM, or VOM in
> excess of the allowable limits specified in Conditions 7.3.3 and/or
> 7.3.6 within 30 days of such an occurrence;
>
> c\. Any occurrence when the affected pyrolysis furnaces was not
> operated in compliance with the requirements of Condition 7.3.5, with
> date, description, and explanation; and
>
> d\. Any occurrence when the monitoring system required by Condition
> 7.3.8 was not in service prior to initially charging material to the
> affected pyrolysis furnaces.
>
> 7.3.11 Operational Flexibility/Anticipated Operating Scenarios
>
> N/A
>
> 7.3.12 Compliance Procedures
>
> Compliance with the emission limits shall be based on the
> recordkeeping requirements in Condition 7.3.9 and the emission factors
> and formulas listed below:
>
> a\. Compliance with Conditions 7.3.3(c) and (e) is assured to be
> achieved by proper operation of the afterburners, as addressed by
> Condition 7.3.5.
>
> b\. Compliance with Condition 7.3.3(d) is assured to be achieved by
> the work-practices inherent in operation of a natural gas-fired
> burn-off oven.
>
> c\. To determine compliance with Conditions 5.5.1 and 7.3.6, emissions
> of PM and VOM from each affected pyrolysis furnace shall be determined
> based on hourly emission rates of 0.0267 lb/hr and 0.0348 lb/hr,
> respectively, which are the emission rates determined from the most
> recent stack testing.
>
> d\. To determine compliance with Condition 7.3.6, fuel combustion
> emissions from the affected pyrolysis furnaces shall be calculated
> based on the following emission factors:

+-----------------------------------+----------------------------------+
| [Pollutant]{.underline}           | Emission Factor                  |
|                                   |                                  |
|                                   | [(lb/Mft^3^)]{.underline}        |
+-----------------------------------+----------------------------------+
| CO                                | 84                               |
+-----------------------------------+----------------------------------+
| NO~x~                             | 100                              |
+-----------------------------------+----------------------------------+
| SO~2~                             | 0.6                              |
+-----------------------------------+----------------------------------+

> These are the emission factors from uncontrolled natural gas
> combustion in small boilers (\< 100 mmBtu/hr), Tables 1.4-1 and 1.4-2,
> AP-42, Volume I, Fifth Edition, Supplement D, March, 1998.
>
> Pyrolysis Furnace Emissions (lb) = (Natural Gas Consumed, Mft^3^) x
> (The Appropriate Emission Factor, lb/Mft^3^)
>
> 7.4 Unit BLU SURF Paper Gluing and Curing Process
>
> Control BLU SURF Catalytic Oxidizer
>
> 7.4.1 Description
>
> The Blu Surf Line applies and cures glue to friction material, which
> is than blanked into specific shapes and bonded to a steel backing.
> The final product is a component used in an automatic transmission. A
> curtain coater (waterfall) applies glue to the friction material,
> which is fed as sheets onto a belt that passes the sheets under the
> curtain of glue. The glue is continuously recirculated through the
> application system, which consists of a glue mixing tank, glue pump
> and filter, and the curtain coater head. Once through the curtain
> coater, the sheets are fed to the first of three conveyors and oven
> zones. This is the flash-off oven, where essentially all of the
> glue\'s solvent is dried from the glue film. The sheet travels next to
> the pre-cure oven, which \"B\" stages the glue to prevent the finished
> sheets from sticking together, and to reduce the final bonding time
> for material when bonded to the metal. The third zone cools the sheet
> using outside air. The sheets are then stacked on pallets and
> transferred for storage or shipment. Pollutants of concern from the
> gluing pre-curing process are VOM and HAPs that are emitted during the
> drying of the glue film. The emissions from the glue room and
> flash-off oven are exhausted to a catalytic oxidizer. The emissions
> from the pre-cure oven and cooling zones are uncontrolled.
>
> 7.4.2 List of Emission Units and Pollution Control Equipment

+-------------+--------------------------------+----------------------+
| Emission    | Description                    | Emission Control     |
| Unit        |                                |                      |
|             |                                | Equipment            |
+-------------+--------------------------------+----------------------+
| BLU SURF    | Paper Gluing and Curing        | BLU SURF Catalytic   |
|             | Process (Blu Surf)             | Oxidizer             |
+-------------+--------------------------------+----------------------+

> 7.4.3 Applicability Provisions and Applicable Regulations
>
> a\. The Paper Gluing and Curing Process (Blu Surf) is an \"affected
> coating line\" for the purpose of these unit-specific conditions.
>
> b\. The affected coating line is subject to the emission limits
> identified in Condition 5.2.2.
>
> c\. The affected coating line is subject to 35 IAC 212.321(a), which
> provides that:
>
> i\. No person shall cause or allow the emission of particulate matter
> into the atmosphere in any one hour period from any new process
> emission unit, either alone or in combination with the emission of
> particulate matter from all other similar process emission units for
> which construction or modification commenced on or after April 14,
> 1972, at a source or premises, exceeds the allowable emission rates
> specified in subsection (c) of 35 IAC 212.321 (see also Attachment 1)
> \[35 IAC 212.321(a)\].
>
> ii\. Because the expected process weight rate for the affected coating
> line is 232.20 pounds per hour, the allowable PM emission rate for the
> affected coating line set by 35 IAC 212.321 is 0.81 pounds per hour.
>
> d\. No person shall cause or allow the emission of sulfur dioxide into
> the atmosphere from any process emission unit to exceed 2000 ppm, \[35
> IAC 214.301\].
>
> e\. The affected coating line is subject to 35 IAC 218 Subpart F,
> which provides that:
>
> i\. Except as provided in Condition 7.4.3(e)(ii) (35 IAC 218.207),
> pursuant to 35 IAC 218.204, no owner or operator of a coating line
> shall apply at any time any coating in which the VOM content exceeds
> the following emission limitations for Paper Coating. The following
> emission limitations are expressed in units of VOM per volume of
> coating (minus water and any compounds which are specifically exempted
> from the definition of VOM) as applied at each coating applicator,
> except where noted. Compounds which are specifically exempted from the
> definition of VOM should be treated as water for the purpose of
> calculating the \"less water\" part of the coating composition. The
> emission limitations are as follows \[35 IAC 218.204(c)\]:

  ----------------------------------- -----------------------------------
  kg/l                                lb/gal

  0.28                                2.3
  ----------------------------------- -----------------------------------

> ii\. Any owner or operator of a coating line subject to 35 IAC 218.204
> may comply with 35 IAC 218.207, rather than Condition 7.4.3(e)(i) (see
> also 35 IAC 218.204), if a capture system and control device are
> operated at all times the coating line is in operation and the owner
> or operator demonstrates compliance with Condition 7.4.3(e)(iii) (see
> also 35 IAC 218.207(c)) through the applicable coating analysis and
> capture system and control device efficiency test methods and
> procedures specified in Condition 7.4.7 (see also 35 IAC 218.105) and
> the recordkeeping and reporting requirements specified in Conditions
> 7.4.9 and 7.4.10 (see also 35 IAC 218.211(e)); and the control device
> is equipped with the applicable monitoring equipment specified in
> Condition 7.4.8 (see also 35 IAC 218.105(d)) and the monitoring
> equipment is install, calibrated, operated and maintained according to
> vendor specifications at all times the control device is in use \[35
> IAC 218.207(a)\].
>
> iii\. No owner or operator of a coating line subject to the emission
> limitations in Condition 7.4.3(e)(i) (35 IAC 218.204(j)(2)(B)) and
> equipped with a capture system and control device shall operate the
> affected coating line unless the coating line is equipped with a
> capture system and control device that provides 81 percent reduction
> in the overall emissions of VOM from the coating line and the control
> device has a 90 percent efficiency \[35 IAC 218.207(b)(i) and
> 218.207(c)\].
>
> 7.4.4 Non-Applicability of Regulations of Concern
>
> a\. The flash-off and pre-cure ovens on the affected coating line are
> not subject to 35 IAC 216.121, Emissions of Carbon Monoxide from Fuel
> Combustion Emission Units, because the actual heat input of each unit
> is less than 2.9 MW (10 mmBtu/hr) and the flash-off and pre-cure ovens
> are not by definition fuel combustion emission units.
>
> b\. The flash-off and pre-cure ovens on the affected coating line are
> not subject to 35 IAC 217.121, emissions of nitrogen oxides from new
> fuel combustion emission sources, because the actual heat input of
> each unit is less than 73.2 MW (250 mmBtu/hr) and the flash-off and
> pre-cure ovens are not by definition fuel combustion emission units.
>
> c\. The affected coating line is not subject to 35 IAC 212.324,
> Process Emission Units In Certain Areas, because the source is not
> located in a non-attainment area for PM~10~, as identified in 35 IAC
> 212.324(a)(1).
>
> d\. No owner or operator of a coating line subject to the limitations
> of 35 IAC 218.204 is required to meet the limitations of 35 IAC
> 218.301 or 218.302, Use of Organic Material, after the date by which
> the coating line is required to meet 35 IAC 218.204 \[35 IAC
> 218.209\].
>
> 7.4.5 Operational and Production Limits and Work Practices
>
> a\. The afterburner shall be in operation at all time when any of the
> associated emission units are in operation and emitting air
> contaminants
>
> b\. The afterburner combustion chamber shall be preheated to at least
> the manufacturer\'s recommended temperature but no less than the
> temperature at which compliance was demonstrated in the most recent
> compliance test, or 1400^o^F in the absence of a compliance test. This
> temperature shall be maintained during operation of the affected
> coating line.
>
> c\. The Permittee shall follow good operating practices for the
> afterburner, including periodic inspection, routine maintenance and
> prompt repair of defects.
>
> d\. The affected coating line shall only be operated with natural gas
> as the fuel in the flash-off and pre-cure ovens.
>
> 7.4.6 Emission Limitations
>
> In addition to Condition 5.2.2 and the source wide emission
> limitations in Condition 5.5, the affected coating line is subject to
> the following:
>
> a\. Emissions and operation of the Blu-Surf Glue Drying Oven #294 and
> Roller Coater #294 shall not exceed the following limits:
>
> i\. The weight of paper used in coating shall not exceed 180 pounds
> per hour.
>
> ii\. The weight of glue used in coating shall not exceed 37.5 pounds
> per hour.
>
> iii\. The emissions of volatile organic material from Roller Coater
> #294 and Oven #294 shall not exceed:
>
> A. An average rate of 2.0 pounds per hour and not occur for more than
> 5,000 hours per year; or
>
> B. A total of 5.0 tons per year.
>
> iv\. The above limitations were established in Construction Permit
> 80010028, pursuant to 40 CFR 52.21, Prevention of Significant
> Deterioration (PSD). These limits ensure that the construction and/or
> modification addressed in the aforementioned Construction Permit does
> not constitute a new major source or major modification pursuant to
> Title I of the CAA, specifically the federal rules for Prevention of
> Significant Deterioration (PSD), 40 CFR 52.21.\[T1\]
>
> b\. i. Emissions of volatile organic material from the Blu Surf Glue
> Line shall not exceed 85.5 tons/year. This limit is based on the
> maximum emission rate (28.5 lb/hr), the maximum glue application rate
> (380 lb/hr; containing 75% solvent) and the maximum hours of operation
> (6,000 hr/yr).
>
> ii\. The above limitations were established in Construction Permit
> 81080073, pursuant to 40 CFR 52.21, Prevention of Significant
> Deterioration (PSD). These limits ensure that the construction and/or
> modification addressed in the aforementioned Construction Permit does
> not constitute a new major source or major modification pursuant to
> Title I of the CAA, specifically the federal rules for Prevention of
> Significant Deterioration (PSD), 40 CFR 52.21.\[T1\]
>
> c\. Compliance with annual limits shall be determined on a monthly
> basis from the sum of the data for the current month plus the
> preceding 11 months (running 12 month total).
>
> 7.4.7 Testing Requirements
>
> a\. The VOM content of each coating and the efficiency of each capture
> system and control device shall be determined by the applicable test
> method and procedures specified in 35 IAC 218.105 to establish the
> records required under 35 IAC 218.211 \[35 IAC 218.211(a)\].
>
> b\. Upon reasonable request by the Illinois EPA, pursuant to Section
> 39.5(7)(b) of the Act, the VOM content of specific coatings and
> cleaning solvents used on the affected coating line shall be
> determined as follows:
>
> i\. The VOM content of representative coatings \"as applied\" on the
> affected coating line shall be determined according to USEPA Reference
> Methods 24 and 24A of 40 CFR 60 Appendix A and the procedures of 35
> IAC 218.105(a).
>
> ii\. This testing may be performed by the supplier of a material
> provided that the supplier provides appropriate documentation for such
> testing to the Permittee and the Permittee\'s records pursuant to
> Condition 7.4.9(f) directly reflect the application of such material
> and separately account for any additions of solvent.
>
> c\. Upon reasonable request by the Illinois EPA, pursuant to 35 IAC
> 218.211(e)(1), the owner or operator of the subject coating line shall
> perform all tests and submit to the Illinois EPA the results of all
> tests and calculations necessary to demonstrate that the subject
> coating line will be in compliance with 35 IAC 218.207.
>
> 7.4.8 Monitoring Requirements
>
> An owner or operator that uses an afterburner to comply with any
> Section of 35 IAC Part 218 shall use Illinois EPA and USEPA approved
> continuous monitoring equipment which is installed, calibrated,
> maintained, and operated according to vendor specifications at all
> times the afterburner is in use. The continuous monitoring equipment
> must monitor for each afterburner which has a catalyst bed, commonly
> known as a catalytic afterburner, the temperature rise across each
> catalytic afterburner bed or VOM concentration of exhaust \[35 IAC
> 218.105(d)(2)(A)(ii)\].
>
> 7.4.9 Recordkeeping Requirements
>
> In addition to the records required by Condition 5.6, the Permittee
> shall maintain records of the following items for each affected
> coating line to demonstrate compliance with Conditions 5.5.1, 7.4.3,
> 7.4.5, and 7.4.6, pursuant to Section 39.5(7)(b) of the Act:
>
> a\. Records of the testing of VOM content of coatings and cleaning
> solvents pursuant to Condition 7.4.7, which include the following
> \[Section 39.5(7)(e) of the Act\]:
>
> i\. Identification of material tested;
>
> ii\. Results of analysis;
>
> iii\. Documentation of analysis methodology; and
>
> iv\. Person performing analysis.
>
> b\. Records of the testing of the efficiency of each capture system
> and control device pursuant to Condition 7.4.7(c), which include the
> following \[Section 39.5(7)(e) of the Act\]:
>
> i\. The date, place and time of sampling or measurements;
>
> ii\. The date(s) analyses were performed;
>
> iii\. The company or entity that performed the analyses;
>
> iv\. The analytical techniques or methods used;
>
> v\. The results of such analyses; and
>
> vi\. The operating conditions as existing at the time of sampling or
> measurement.
>
> c\. Pursuant to 35 IAC 218.211(e)(2), the owner or operator of a
> subject coating line shall collect and record all of the following
> information each day for each coating line and maintain the
> information at the source for a period of three years:
>
> i\. Control device monitoring data;
>
> ii\. A log of operating time for the capture system, control device,
> monitoring equipment and the associated emission source; and
>
> iii\. A maintenance log for the capture system, control device and
> monitoring equipment detailing all routine and non-routine maintenance
> performed including dates and duration of any outages.
>
> d\. Records addressing use of good operating practices for the
> afterburner:
>
> i\. Records for periodic inspection of the afterburner with date,
> individual performing the inspection, and nature of inspection; and
>
> ii\. Records for prompt repair of defects, with identification and
> description of defect, effect on emissions, date identified, date
> repaired, and nature of repair.
>
> e\. Records of the coating usage for the affected coating line, gal/mo
> and gal/yr;
>
> f\. The VOM content of coatings, % by Wt;
>
> g\. Density of coatings, lb/gal;
>
> h\. The solvent usage for the affected coating line, gal/mo and
> gal/yr;
>
> i\. Density of solvent, lb/gal;
>
> j\. The weight of paper used on the affected coating line; lb/mo and
> ton/yr;
>
> k\. The operating schedule of the affected coating line;
>
> l\. Natural gas usage of the flash-off and pre-cure ovens associated
> with the affected coating line, Mft^3^/mo and Mft^3^/yr;
>
> m\. The aggregate monthly and annual VOM emissions from the affected
> coating line based on the coating and solvent usage and the
> afterburner efficiency, with supporting calculations; and
>
> n\. Records of the monthly and aggregate annual NO~x~, PM, SO~2~, and
> VOM emissions from the combustion of natural gas in the flash-off and
> pre-cure ovens associated with the affected coating line shall be
> maintained, based on fuel consumption and the applicable emission
> factors, with supporting calculations.
>
> 7.4.10 Reporting Requirements
>
> The Permittee shall promptly notify the Illinois EPA, Compliance
> Section of noncompliance of an affected coating line with the permit
> requirements as follows, pursuant to Section 39.5(7)(f)(ii) of the
> Act. Reports shall describe the probable cause of such deviations, and
> any corrective actions or preventive measures taken:
>
> a\. Any record showing violation of Condition 7.4.3(e) (see also 35
> IAC 218.207) shall be reported by sending a copy of such record to the
> Illinois EPA within 30 days following the occurrence of the violation
> \[35 IAC 218.211(e)(3)(A)\].
>
> b\. Emissions of VOM in excess of the limits in Condition 7.4.6 based
> on the current month\'s records plus the preceding 11 months within 30
> days of such an occurrence.
>
> 7.4.11 Operational Flexibility/Anticipated Operating Scenarios
>
> N/A
>
> 7.4.12 Compliance Procedures
>
> Compliance with the emission limits shall be based on the
> recordkeeping requirements in Condition 7.4.9 and the emission factors
> and formulas listed below:
>
> a\. Compliance with Conditions 7.4.3(c) and (d) is assumed to be
> achieved by the work-practices inherent in operation of natural
> gas-fired flash-off and pre-cure ovens.
>
> b\. To determine compliance with Conditions 5.5.1 and 7.4.6, VOM
> emissions from the affected coating line shall be calculated based on
> the following:
>
> VOM (lb) = (Coating Usage, gal) x (Coating Density, lb/gal) x (VOM
> Content of Coating, % by Wt) x \[1 - (Afterburner Efficiency^\*^
> (%)/100)\] + (Cleaning Solvent Usage, gal) x (Solvent Density, lb/gal)
> x \[1 - (Afterburner Efficiency^\*^ (%)/100)\]
>
> ^\*^As specified by manufacturer or vendor of the afterburner or by
> testing pursuant to Condition 7.4.7
>
> c\. To determine compliance with Condition 5.5.1, emissions from the
> combustion of natural gas from the flash-off and pre-cure ovens
> associated with the affected coating line shall be calculated based on
> the following emission factors:

+-----------------------------------+-----------------------------------+
| [Pollutant]{.underline}           | Emission Factor                   |
|                                   |                                   |
|                                   | [(lb/Mft^3^)]{.underline}         |
+-----------------------------------+-----------------------------------+
| NO~x~                             | 100                               |
+-----------------------------------+-----------------------------------+
| PM                                | 7.6                               |
+-----------------------------------+-----------------------------------+
| SO~2~                             | 0.6                               |
+-----------------------------------+-----------------------------------+
| VOM                               | 5.5                               |
+-----------------------------------+-----------------------------------+

> These are the emission factors for uncontrolled natural gas combustion
> in small boilers (\< 100 mmBtu/hr), Tables 1.4-1 and 1.4-2, AP-42,
> Volume I, Fifth Edition, Supplement D, March, 1998.
>
> Flash-Off and Pre-Cure Oven Emissions (lb) = (Natural Gas Consumed,
> Mft^3^) x (The Appropriate Emission Factor, lb/Mft^3^)
>
> 7.5 Unit ROSS I Saturating, Pre-Curing, & Curing Line
>
> Control ROSS I Thermal Oxidizer
>
> 7.5.1 Description
>
> The Ross I production line is a resin treater that impregnates a base
> web with a thermoset resin to make it durable for the conditions that
> exist in automatic transmissions. The base web is coil fed into the
> Ross I treater where it is saturated with the resin, and then
> progressively dried and precured in a forced hot air flotation oven.
> The base web is then either recoiled, or cut to length into sheets.
> The resin-impregnated material is blanked into shapes appropriate for
> friction components, such as band liners or friction plate facings.
> The blanked part is bonded to steel and then fabricated into the final
> component. VOM emissions from the saturation, drying, and pre-curing
> processes are exhausted to a thermal oxider.
>
> 7.5.2 List of Emission Units and Pollution Control Equipment

+-----------+------------------------------------+---------------------+
| Emission  | Description                        | Emission Control    |
| Unit      |                                    |                     |
|           |                                    | Equipment           |
+-----------+------------------------------------+---------------------+
| ROSS I    | Midland Ross Saturating,           | ROSS I Thermal      |
|           | Pre-Curing, and Curing Line (Ross  | Oxidizer            |
|           | I)                                 |                     |
+-----------+------------------------------------+---------------------+

> 7.5.3 Applicability Provisions and Applicable Regulations
>
> a\. The Saturating, Pre-Curing, and Curing Line (Ross I) is an
> \"affected coating line\" for the purpose of these unit-specific
> conditions.
>
> b\. The affected coating line is subject to the emission limits
> identified in Condition 5.2.2.
>
> c\. The affected coating line is subject to 35 IAC 212.321(a), which
> provides that:
>
> i\. No person shall cause or allow the emission of particulate matter
> into the atmosphere in any one hour period from any new process
> emission unit, either alone or in combination with the emission of
> particulate matter from all other similar process emission units for
> which construction or modification commenced on or after April 14,
> 1972, at a source or premises, exceeds the allowable emission rates
> specified in subsection (c) of 35 IAC 212.321 (see also Attachment 1)
> \[35 IAC 212.321(a)\].
>
> ii\. Because the expected process weight rate for the affected coating
> line is 830 pounds per hour, the allowable PM emission rate for the
> affected coating line set by 35 IAC 212.321 is 1.59 pounds per hour.
>
> d\. No person shall cause or allow the emission of sulfur dioxide into
> the atmosphere from any process emission unit to exceed 2000 ppm, \[35
> IAC 214.301\].
>
> e\. The affected coating line is subject to 35 IAC 218 Subpart F,
> which provides that:
>
> i\. Except as provided in Condition 7.5.3(e)(ii) (35 IAC 218.207),
> pursuant to 35 IAC 218.204, no owner or operator of a coating line
> shall apply at any time any coating in which the VOM content exceeds
> the following emission limitations for Paper Coating. The following
> emission limitations are expressed in units of VOM per volume of
> coating (minus water and any compounds which are specifically exempted
> from the definition of VOM) as applied at each coating applicator,
> except where noted. Compounds which are specifically exempted from the
> definition of VOM should be treated as water for the purpose of
> calculating the \"less water\" part of the coating composition. The
> emission limitations are as follows \[35 IAC 218.204(c)\]:

  ----------------------------------- -----------------------------------
  kg/l                                lb/gal

  0.28                                2.3
  ----------------------------------- -----------------------------------

> ii\. Any owner or operator of a coating line subject to 35 IAC 218.204
> may comply with 35 IAC 218.207, rather than Condition 7.5.3(e)(i) (see
> also 35 IAC 218.204), if a capture system and control device are
> operated at all times the coating line is in operation and the owner
> or operator demonstrates compliance with Condition 7.5.3(e)(iii) (see
> also 35 IAC 218.207(c)) through the applicable coating analysis and
> capture system and control device efficiency test methods and
> procedures specified in Condition 7.5.7 (see also 35 IAC 218.105) and
> the recordkeeping and reporting requirements specified in Conditions
> 7.5.9 and 7.5.10 (see also 35 IAC 218.211(e)); and the control device
> is equipped with the applicable monitoring equipment specified in
> Condition 7.5.8 (see also 35 IAC 218.105(d)) and the monitoring
> equipment is install, calibrated, operated and maintained according to
> vendor specifications at all times the control device is in use \[35
> IAC 218.207(a)\].
>
> iii\. No owner or operator of a coating line subject to the emission
> limitations in Condition 7.5.3(e)(i) (35 IAC 218.204(j)(2)(B)) and
> equipped with a capture system and control device shall operate the
> affected coating line unless the coating line is equipped with a
> capture system and control device that provides 81 percent reduction
> in the overall emissions of VOM from the coating line and the control
> device has a 90 percent efficiency \[35 IAC 218.207(b)(i) and
> 218.207(c)\].
>
> 7.5.4 Non-Applicability of Regulations of Concern
>
> a\. The flash-off and pre-curing ovens on the affected coating line
> are not subject to 35 IAC 216.121, Emissions of Carbon Monoxide from
> Fuel Combustion Emission Units, because the actual heat input of each
> unit is less than 2.9 MW (10 mmBtu/hr) and the flash-off and
> pre-curing ovens are not by definition fuel combustion emission units.
>
> b\. The flash-off and pre-curing ovens on the affected coating line
> are not subject to 35 IAC 217.121, emissions of nitrogen oxides from
> new fuel combustion emission sources, because the actual heat input of
> each unit is less than 73.2 MW (250 mmBtu/hr) and the flash-off and
> pre-curing ovens are not by definition fuel combustion emission units.
>
> c\. The affected coating line is not subject to 35 IAC 212.324,
> Process Emission Units In Certain Areas, because the source is not
> located in a non-attainment area for PM~10~, as identified in 35 IAC
> 212.324(a)(1).
>
> d\. No owner or operator of a coating line subject to the limitations
> of 35 IAC 218.204 is required to meet the limitations of 35 IAC
> 218.301 or 218.302, Use of Organic Material, after the date by which
> the coating line is required to meet 35 IAC 218.204 \[35 IAC
> 218.209\].
>
> 7.5.5 Operational and Production Limits and Work Practices
>
> a\. The afterburner shall be in operation at all time when any of the
> associated emission units are in operation and emitting air
> contaminants
>
> b\. The afterburner combustion chamber shall be preheated to at least
> the manufacturer\'s recommended temperature but no less than the
> temperature at which compliance was demonstrated in the most recent
> compliance test, or 1400^o^F in the absence of a compliance test. This
> temperature shall be maintained during operation of the affected
> coating line.
>
> c\. The Permittee shall follow good operating practices for the
> afterburner, including periodic inspection, routine maintenance and
> prompt repair of defects.
>
> d\. The affected coating line shall only be operated with natural gas
> as the fuel in the flash-off and pre-curing ovens.
>
> 7.5.6 Emission Limitations
>
> In addition to Condition 5.2.2 and the source wide emission
> limitations in Condition 5.5, the affected coating line is subject to
> the following:
>
> a\. The emissions of VOM from the coil to coil saturating pre-curing
> and curing production line shall not exceed either:
>
> i\. An average rate of 15.9 lb/hr and not occur for more than 6,000
> hours per year; or
>
> ii\. A total of 47.7 tons per year.
>
> b\. The above limitations were established in Construction Permit
> C909023, pursuant to 40 CFR 52.21, Prevention of Significant
> Deterioration (PSD). These limits ensure that the construction and/or
> modification addressed in the aforementioned Construction Permit does
> not constitute a new major source or major modification pursuant to
> Title I of the CAA, specifically the federal rules for Prevention of
> Significant Deterioration (PSD), 40 CFR 52.21.\[T1\]
>
> c\. Compliance with annual limits shall be determined on a monthly
> basis from the sum of the data for the current month plus the
> preceding 11 months (running 12 month total).
>
> 7.5.7 Testing Requirements
>
> a\. The VOM content of each coating and the efficiency of each capture
> system and control device shall be determined by the applicable test
> method and procedures specified in 35 IAC 218.105 to establish the
> records required under 35 IAC 218.211 \[35 IAC 218.211(a)\].
>
> b\. Upon reasonable request by the Illinois EPA, pursuant to Section
> 39.5(7)(b) of the Act, the VOM content of specific coatings and
> cleaning solvents used on the affected coating line shall be
> determined as follows:
>
> i\. The VOM content of representative coatings \"as applied\" on the
> affected coating line shall be determined according to USEPA Reference
> Methods 24 and 24A of 40 CFR 60 Appendix A and the procedures of 35
> IAC 218.105(a).
>
> ii\. This testing may be performed by the supplier of a material
> provided that the supplier provides appropriate documentation for such
> testing to the Permittee and the Permittee\'s records pursuant to
> Condition 7.5.9(f) directly reflect the application of such material
> and separately account for any additions of solvent.
>
> c\. Upon reasonable request by the Illinois EPA, pursuant to 35 IAC
> 218.211(e)(1), the owner or operator of the subject coating line shall
> perform all tests and submit to the Illinois EPA the results of all
> tests and calculations necessary to demonstrate that the subject
> coating line will be in compliance with 35 IAC 218.207.
>
> 7.5.8 Monitoring Requirements
>
> An owner or operator that uses an afterburner or to comply with any
> Section of 35 IAC Part 218 shall use Illinois EPA and USEPA approved
> continuous monitoring equipment which is installed, calibrated,
> maintained, and operated according to vendor specifications at all
> times the afterburner is in use. The continuous monitoring equipment
> must monitor for each afterburner which does not have a catalyst bed,
> the combustion chamber temperature of each afterburner \[35 IAC
> 218.105(d)(2)(A)(i)\].
>
> 7.5.9 Recordkeeping Requirements
>
> In addition to the records required by Condition 5.6, the Permittee
> shall maintain records of the following items for each affected
> coating line to demonstrate compliance with Conditions 5.5.1, 7.5.3,
> 7.5.5, and 7.5.6, pursuant to Section 39.5(7)(b) of the Act:
>
> a\. Records of the testing of VOM content of coatings and cleaning
> solvents pursuant to Condition 7.5.7, which include the following
> \[Section 39.5(7)(e) of the Act\]:
>
> i\. Identification of material tested;
>
> ii\. Results of analysis;
>
> iii\. Documentation of analysis methodology; and
>
> iv\. Person performing analysis.
>
> b\. Records of the testing of the efficiency of each capture system
> and control device pursuant to Condition 7.5.7(c), which include the
> following \[Section 39.5(7)(e) of the Act\]:
>
> i\. The date, place and time of sampling or measurements;
>
> ii\. The date(s) analyses were performed;
>
> iii\. The company or entity that performed the analyses;
>
> iv\. The analytical techniques or methods used;
>
> v\. The results of such analyses; and
>
> vi\. The operating conditions as existing at the time of sampling or
> measurement.
>
> c\. Pursuant to 35 IAC 218.211(e)(2), the owner or operator of a
> subject coating line shall collect and record all of the following
> information each day for each coating line and maintain the
> information at the source for a period of three years:
>
> i\. Control device monitoring data;
>
> ii\. A log of operating time for the capture system, control device,
> monitoring equipment and the associated emission source; and
>
> iii\. A maintenance log for the capture system, control device and
> monitoring equipment detailing all routine and non-routine maintenance
> performed including dates and duration of any outages.
>
> d\. Records addressing use of good operating practices for the
> afterburner:
>
> i\. Records for periodic inspection of the afterburner with date,
> individual performing the inspection, and nature of inspection; and
>
> ii\. Records for prompt repair of defects, with identification and
> description of defect, effect on emissions, date identified, date
> repaired, and nature of repair.
>
> e\. Records of the coating usage for the affected coating line, gal/mo
> and gal/yr;
>
> f\. The VOM content of coatings, % by Wt;
>
> g\. Density of coatings, lb/gal;
>
> h\. The solvent usage for the affected coating line, gal/mo and
> gal/yr;
>
> i\. Density of solvent, lb/gal;
>
> k\. Natural gas usage of the flash-off and pre-cure ovens associated
> with the affected coating line, Mft^3^/mo and Mft^3^/yr;
>
> l\. The monthly and aggregate annual VOM emissions from the affected
> coating line based on the coating and solvent usage and the
> afterburner efficiency, with supporting calculations; and
>
> m\. Records of the monthly and aggregate annual NO~x~, PM, SO~2~, and
> VOM emissions from the combustion of natural gas in the flash-off and
> pre-cure ovens associated with the affected coating line shall be
> maintained, based on fuel consumption and the applicable emission
> factors, with supporting calculations.
>
> 7.5.10 Reporting Requirements
>
> The Permittee shall promptly notify the Illinois EPA, Compliance
> Section of noncompliance of an affected coating line with the permit
> requirements as follows, pursuant to Section 39.5(7)(f)(ii) of the
> Act. Reports shall describe the probable cause of such deviations, and
> any corrective actions or preventive measures taken:
>
> a\. Any record showing violation of Condition 7.5.3(e) (see also 35
> IAC 218.207) shall be reported by sending a copy of such record to the
> Illinois EPA within 30 days following the occurrence of the violation
> \[35 IAC 218.211(e)(3)(A)\].
>
> b\. Emissions of VOM in excess of the limits in Condition 7.5.6 based
> on the current month\'s records plus the preceding 11 months within 30
> days of such an occurrence.
>
> 7.5.11 Operational Flexibility/Anticipated Operating Scenarios
>
> N/A
>
> 7.5.12 Compliance Procedures
>
> Compliance with the emission limits shall be based on the
> recordkeeping requirements in Condition 7.5.9 and the emission factors
> and formulas listed below:
>
> a\. Compliance with Conditions 7.5.3(c) and (d) is assumed to be
> achieved by the work-practices inherent in operation of natural
> gas-fired flash-off and pre-curing ovens.
>
> b\. To determine compliance with Condition 5.5.1, VOM emissions from
> the affected coating lines shall be calculated based on the following:
>
> VOM (lb) = (Coating Usage, gal) x (Coating Density, lb/gal) x (VOM
> Content of Coating, % by Wt) x \[1 - (Afterburner Efficiency^\*^
> (%)/100)\] + (Cleaning Solvent Usage, gal) x (Solvent Density, lb/gal)
> x \[1 - (Afterburner Efficiency^\*^ (%)/100)\]
>
> ^\*^As specified by manufacturer or vendor of the afterburner or by
> testing pursuant to Condition 7.5.7
>
> c\. To determine compliance with Condition 5.5.1, emissions from the
> combustion of natural gas from the flash-off and pre-cure ovens
> associated with the affected coating line shall be calculated based on
> the following emission factors:

+-----------------------------------+-----------------------------------+
| [Pollutant]{.underline}           | Emission Factor                   |
|                                   |                                   |
|                                   | [(lb/Mft^3^)]{.underline}         |
+-----------------------------------+-----------------------------------+
| NO~x~                             | 100                               |
+-----------------------------------+-----------------------------------+
| PM                                | 7.6                               |
+-----------------------------------+-----------------------------------+
| SO~2~                             | 0.6                               |
+-----------------------------------+-----------------------------------+
| VOM                               | 5.5                               |
+-----------------------------------+-----------------------------------+

> These are the emission factors for uncontrolled natural gas combustion
> in small boilers (\< 100 mmBtu/hr), Tables 1.4-1 and 1.4-2, AP-42,
> Volume I, Fifth Edition, Supplement D, March, 1998.
>
> Flash-Off and Pre-Cure Oven Emissions (lb) = (Natural Gas Consumed,
> Mft^3^) x (The Appropriate Emission Factor, lb/Mft^3^)
>
> 7.6 Unit ROSS II Saturating, Pre-Curing, & Curing Line
>
> Control ROSS II Thermal Oxidizer
>
> 7.6.1 Description
>
> The Ross II production line is a resin treater that impregnates a base
> web with a thermoset resin to make it durable for the conditions that
> exist in automatic transmissions. The base web is coil fed into the
> Ross II treater where it is saturated with the resin, and then
> progressively dried and precured in a forced air flotation oven. The
> base web is then recoiled. The resin-impregnated material is blanked
> into shapes appropriate for friction components, such as band liners
> or friction plate facings. The blanked part is bonded to steel and
> then fabricated into the final component. VOM emissions from the
> saturation, drying, and pre-curing processes are exhausted to a
> thermal oxidizer.
>
> 7.6.2 List of Emission Units and Pollution Control Equipment

  ------------ ----------------------------------------- -----------------
  Emission     Description                               Emission Control
  Unit                                                   Equipment

  ROSS II      Ross-Waldron Model L5093/5094 Saturating, ROSS II Thermal
               Pre-Curing, & Curing Line (Ross II)       Oxidizer
  ------------ ----------------------------------------- -----------------

> 7.6.3 Applicability Provisions and Applicable Regulations
>
> a\. The Saturating, Pre-Curing, and Curing Line (Ross II) is an
> \"affected coating line\" for the purpose of these unit-specific
> conditions.
>
> b\. The affected coating line is subject to the emission limits
> identified in Condition 5.2.2.
>
> c\. The affected coating line is subject to 35 IAC 212.321(a), which
> provides that:
>
> i\. No person shall cause or allow the emission of particulate matter
> into the atmosphere in any one hour period from any new process
> emission unit, either alone or in combination with the emission of
> particulate matter from all other similar process emission units for
> which construction or modification commenced on or after April 14,
> 1972, at a source or premises, exceeds the allowable emission rates
> specified in subsection (c) of 35 IAC 212.321 (see also Attachment 1)
> \[35 IAC 212.321(a)\].
>
> ii\. Because the expected process weight rate for the affected coating
> line is 3,019 pounds per hour, the allowable PM emission rate for the
> affected coating line set by 35 IAC 212.321 is 3.17 pounds per hour.
>
> d\. No person shall cause or allow the emission of sulfur dioxide into
> the atmosphere from any process emission unit to exceed 2000 ppm, \[35
> IAC 214.301\].
>
> e\. The affected coating line is subject to 35 IAC 218 Subpart F,
> which provides that:
>
> i\. Except as provided in Condition 7.6.3(e)(ii) (35 IAC 218.207),
> pursuant to 35 IAC 218.204, no owner or operator of a coating line
> shall apply at any time any coating in which the VOM content exceeds
> the following emission limitations for Paper Coating. The following
> emission limitations are expressed in units of VOM per volume of
> coating (minus water and any compounds which are specifically exempted
> from the definition of VOM) as applied at each coating applicator,
> except where noted. Compounds which are specifically exempted from the
> definition of VOM should be treated as water for the purpose of
> calculating the \"less water\" part of the coating composition. The
> emission limitations are as follows \[35 IAC 218.204(c)\]:

  ----------------------------------- -----------------------------------
  kg/l                                lb/gal

  0.28                                2.3
  ----------------------------------- -----------------------------------

> ii\. Any owner or operator of a coating line subject to 35 IAC 218.204
> may comply with 35 IAC 218.207, rather than Condition 7.6.3(e)(i) (see
> also 35 IAC 218.204), if a capture system and control device are
> operated at all times the coating line is in operation and the owner
> or operator demonstrates compliance with Condition 7.6.3(e)(iii) (see
> also 35 IAC 218.207(c)) through the applicable coating analysis and
> capture system and control device efficiency test methods and
> procedures specified in Condition 7.6.7 (see also 35 IAC 218.105) and
> the recordkeeping and reporting requirements specified in Conditions
> 7.6.9 and 7.6.10 (see also 35 IAC 218.211(e)); and the control device
> is equipped with the applicable monitoring equipment specified in
> Condition 7.6.8 (see also 35 IAC 218.105(d)) and the monitoring
> equipment is install, calibrated, operated and maintained according to
> vendor specifications at all times the control device is in use \[35
> IAC 218.207(a)\].
>
> iii\. No owner or operator of a coating line subject to the emission
> limitations in Condition 7.6.3(e)(i) (35 IAC 218.204(j)(2)(B)) and
> equipped with a capture system and control device shall operate the
> affected coating line unless the coating line is equipped with a
> capture system and control device that provides 81 percent reduction
> in the overall emissions of VOM from the coating line and the control
> device has a 90 percent efficiency \[35 IAC 218.207(b)(i) and
> 218.207(c)\].
>
> 7.6.4 Non-Applicability of Regulations of Concern
>
> a\. The flash-off and pre-curing ovens on the affected coating line
> are not subject to 35 IAC 216.121, Emissions of Carbon Monoxide from
> Fuel Combustion Emission Units, because the actual heat input of each
> unit is less than 2.9 MW (10 mmBtu/hr) and the flash-off and
> pre-curing ovens are not by definition fuel combustion emission units.
>
> b\. The flash-off and pre-curing ovens on the affected coating line
> are not subject to 35 IAC 217.121, emissions of nitrogen oxides from
> new fuel combustion emission sources, because the actual heat input of
> each unit is less than 73.2 MW (250 mmBtu/hr) and the flash-off and
> pre-curing ovens are not by definition fuel combustion emission units.
>
> c\. The affected coating line is not subject to 35 IAC 212.324,
> Process Emission Units In Certain Areas, because the source is not
> located in a non-attainment area for PM~10~, as identified in 35 IAC
> 212.324(a)(1).
>
> d\. No owner or operator of a coating line subject to the limitations
> of 35 IAC 218.204 is required to meet the limitations of 35 IAC
> 218.301 or 218.302, Use of Organic Material, after the date by which
> the coating line is required to meet 35 IAC 218.204 \[35 IAC
> 218.209\].
>
> 7.6.5 Operational and Production Limits and Work Practices
>
> a\. The afterburner shall be in operation at all time when any of the
> associated emission units are in operation and emitting air
> contaminants
>
> b\. The afterburner combustion chamber shall be preheated to at least
> the manufacturer\'s recommended temperature but no less than the
> temperature at which compliance was demonstrated in the most recent
> compliance test, or 1400^o^F in the absence of a compliance test. This
> temperature shall be maintained during operation of the affected
> coating line.
>
> c\. The Permittee shall follow good operating practices for the
> afterburner, including periodic inspection, routine maintenance and
> prompt repair of defects.
>
> d\. The affected coating line shall only be operated with natural gas
> as the fuel in the flash-off and pre-curing ovens.
>
> 7.6.6 Emission Limitations
>
> In addition to Condition 5.2.2 and the source wide emission
> limitations in Condition 5.5, the affected coating line is subject to
> the following:
>
> a\. Annual emissions shall not exceed the amounts specified in the
> Table below:

  -------------------------- ------------------- --------------------- --------------------- --------------------- -------------------
                             Annual Emissions                                                                      
                             (Tons/year)                                                                           

  [Emission                  [PM]{.underline}    [SO~2~]{.underline}   [NO~x~]{.underline}   [VOM]{.underline}     [CO]{.underline}
  Unit]{.underline}                                                                                                

  Fuel Combustion            0.96                0.06                  16.66                 0.28                  1.63

  [Saturant                  [\--]{.underline}   [\--]{.underline}     [\--]{.underline}     [89.00]{.underline}   [\--]{.underline}
  Coating]{.underline}                                                                                             

  Total                      0.96                0.06                  16.66                 89.28                 1.63
  -------------------------- ------------------- --------------------- --------------------- --------------------- -------------------

> b\. These limits are based on standard emission factors, firing of the
> oven and afterburners at the maximum firing rate (32 mmBtu/hr) on
> natural gas, and the maximum hours of operation (6,000 hours/year).
> The limit on emissions of volatile organic material from the saturator
> is based on operation of the Midland Ross II Paper Saturating Line at
> the maximum uncontrolled emission rate, with a 98% efficient
> afterburner at the maximum operating hours.
>
> c\. The above limitations were established in Construction Permit
> 84050074, pursuant to 35 IAC Part 203 and 40 CFR 52.21, Prevention of
> Significant Deterioration (PSD). These limits ensure that the
> construction and/or modification addressed in the aforementioned
> Construction Permit does not constitute a new major source or major
> modification pursuant to Title I of the CAA, specifically 35 IAC Part
> 203 and the federal rules for Prevention of Significant Deterioration
> (PSD), 40 CFR 52.21.\[T1\]
>
> d\. Compliance with annual limits shall be determined on a monthly
> basis from the sum of the data for the current month plus the
> preceding 11 months (running 12 month total).
>
> 7.6.7 Testing Requirements
>
> a\. The VOM content of each coating and the efficiency of each capture
> system and control device shall be determined by the applicable test
> method and procedures specified in 35 IAC 218.105 to establish the
> records required under 35 IAC 218.211 \[35 IAC 218.211(a)\].
>
> b\. Upon reasonable request by the Illinois EPA, pursuant to Section
> 39.5(7)(b) of the Act, the VOM content of specific coatings and
> cleaning solvents used on the affected coating line shall be
> determined as follows:
>
> i\. The VOM content of representative coatings \"as applied\" on the
> affected coating line shall be determined according to USEPA Reference
> Methods 24 and 24A of 40 CFR 60 Appendix A and the procedures of 35
> IAC 218.105(a).
>
> ii\. This testing may be performed by the supplier of a material
> provided that the supplier provides appropriate documentation for such
> testing to the Permittee and the Permittee\'s records pursuant to
> Condition 7.6.9(f) directly reflect the application of such material
> and separately account for any additions of solvent.
>
> c\. Upon reasonable request by the Illinois EPA, pursuant to 35 IAC
> 218.211(e)(1), the owner or operator of the subject coating line shall
> perform all tests and submit to the Illinois EPA the results of all
> tests and calculations necessary to demonstrate that the subject
> coating line will be in compliance with 35 IAC 218.207.
>
> 7.6.8 Monitoring Requirements
>
> An owner or operator that uses an afterburner to comply with any
> Section of 35 IAC Part 218 shall use Illinois EPA and USEPA approved
> continuous monitoring equipment which is installed, calibrated,
> maintained, and operated according to vendor specifications at all
> times the afterburner is in use. The continuous monitoring equipment
> must monitor for each afterburner which does not have a catalyst bed,
> the combustion chamber temperature of each afterburner \[35 IAC
> 218.105(d)(2)(A)(i)\].
>
> 7.6.9 Recordkeeping Requirements
>
> In addition to the records required by Condition 5.6, the Permittee
> shall maintain records of the following items for each affected
> coating line to demonstrate compliance with Conditions 5.5.1, 7.6.3,
> 7.6.5, and 7.6.6, pursuant to Section 39.5(7)(b) of the Act:
>
> a\. Records of the testing of VOM content of coatings and cleaning
> solvents pursuant to Condition 7.6.7, which include the following
> \[Section 39.5(7)(e) of the Act\]:
>
> i\. Identification of material tested;
>
> ii\. Results of analysis;
>
> iii\. Documentation of analysis methodology; and
>
> iv\. Person performing analysis.
>
> b\. Records of the testing of the efficiency of each capture system
> and control device pursuant to Condition 7.6.7(c), which include the
> following \[Section 39.5(7)(e) of the Act\]:
>
> i\. The date, place and time of sampling or measurements;
>
> ii\. The date(s) analyses were performed;
>
> iii\. The company or entity that performed the analyses;
>
> iv\. The analytical techniques or methods used;
>
> v\. The results of such analyses; and
>
> vi\. The operating conditions as existing at the time of sampling or
> measurement.
>
> c\. Pursuant to 35 IAC 218.211(e)(2), the owner or operator of a
> subject coating line shall collect and record all of the following
> information each day for each coating line and maintain the
> information at the source for a period of three years:
>
> i\. Control device monitoring data;
>
> ii\. A log of operating time for the capture system, control device,
> monitoring equipment and the associated emission source; and
>
> iii\. A maintenance log for the capture system, control device and
> monitoring equipment detailing all routine and non-routine maintenance
> performed including dates and duration of any outages.
>
> d\. Records addressing use of good operating practices for the
> afterburner:
>
> i\. Records for periodic inspection of the afterburner with date,
> individual performing the inspection, and nature of inspection; and
>
> ii\. Records for prompt repair of defects, with identification and
> description of defect, effect on emissions, date identified, date
> repaired, and nature of repair.
>
> e\. Records of the coating usage for the affected coating line, gal/mo
> and gal/yr;
>
> f\. The VOM content of coatings, % by Wt;
>
> g\. Density of coatings, lb/gal;
>
> h\. The solvent usage for the affected coating line, gal/mo and
> gal/yr;
>
> i\. Density of solvent, lb/gal;
>
> j\. Records of the fuel usage for the flash-off and pre-curing ovens
> on the affected coating line, Mft^3^/mo and Mft^3^/yr;
>
> k\. The operating schedule of the affected coating line;
>
> l\. The monthly and aggregate annual VOM emissions from the affected
> coating line based on the coating and solvent usage and the
> afterburner efficiency, with supporting calculations; and
>
> m\. The monthly and aggregate annual CO, NO~x~, PM, SO~2~, and VOM
> emissions from the flash-off and pre-curing ovens on the affected
> coating line shall be maintained, based on fuel usage and the
> applicable emission factors, with supporting calculations.
>
> 7.6.10 Reporting Requirements
>
> The Permittee shall promptly notify the Illinois EPA, Compliance
> Section of noncompliance of an affected coating line with the permit
> requirements as follows, pursuant to Section 39.5(7)(f)(ii) of the
> Act. Reports shall describe the probable cause of such deviations, and
> any corrective actions or preventive measures taken:
>
> a\. Any record showing violation of Condition 7.6.3(e) (see also 35
> IAC 218.207) shall be reported by sending a copy of such record to the
> Illinois EPA within 30 days following the occurrence of the violation
> \[35 IAC 218.211(e)(3)(A)\].
>
> b\. Emissions of CO, NO~x~, PM, SO~2~, and/or VOM in excess of the
> limits specified in Condition 7.6.6 within 30 days of such an
> occurrence
>
> 7.6.11 Operational Flexibility/Anticipated Operating Scenarios
>
> N/A
>
> 7.6.12 Compliance Procedures
>
> Compliance with the emission limits shall be based on the
> recordkeeping requirements in Condition 7.6.9 and the emission factors
> and formulas listed below:
>
> a\. Compliance with Conditions 7.6.3(c) and (d) is assumed to be
> achieved by the work-practices inherent in operation of natural
> gas-fired flash-off and pre-curing ovens.
>
> b\. To determine compliance with Conditions 5.5.1 and 7.6.6, VOM
> emissions from the affected coating lines shall be calculated based on
> the following:
>
> VOM (lb) = (Coating Usage, gal) x (Coating Density, lb/gal) x (VOM
> Content of Coating, % by Wt) x \[1 - (Afterburner Efficiency^\*^
> (%)/100)\] + (Cleaning Solvent Usage, gal) x (Solvent Density, lb/gal)
> x \[1 - (Afterburner Efficiency^\*^ (%)/100)\]
>
> ^\*^As specified by manufacturer or vendor of the afterburner or by
> testing pursuant to Condition 7.6.7
>
> c\. To determine compliance with Condition 7.6.6, fuel combustion
> emissions from the natural gas-fired flash-off and pre-curing ovens on
> the affected coating lines shall be calculated based on the following
> emission factors:

+-----------------------------------+-----------------------------------+
| [Pollutant]{.underline}           | Emission Factor                   |
|                                   |                                   |
|                                   | [(lb/Mft^3^)]{.underline}         |
+-----------------------------------+-----------------------------------+
| CO                                | 84                                |
+-----------------------------------+-----------------------------------+
| NO~x~                             | 100                               |
+-----------------------------------+-----------------------------------+
| PM                                | 7.6                               |
+-----------------------------------+-----------------------------------+
| SO~2~                             | 0.6                               |
+-----------------------------------+-----------------------------------+
| VOM                               | 5.5                               |
+-----------------------------------+-----------------------------------+

> These are the emission factors for uncontrolled natural gas combustion
> in small boilers (\< 100 mmBtu/hr), Tables 1.4-1 and 1.4-2, AP-42,
> Volume I, Fifth Edition, Supplement D, March, 1998.
>
> Flash-Off and Pre-Curing Oven Emissions (lb) = (Natural Gas Consumed,
> Mft^3^) x (The Appropriate Emission Factor, lb/Mft^3^)
>
> 7.7 Units PM Paper Machining Process
>
> Controls PM Baghouses
>
> 7.7.1 Description
>
> Paper machining is performed on saturated paper by several processes.
> The processes include slitting, blanking, sanding, sizing, and
> grooving. The emissions of concern from paper machining is paper dust
> (particulate matter). Baghouses are used to control the paper dust
> emissions. Jumbo rolls of saturated paper are slit into smaller rolls
> then both paper rolls and paper sheets are fed into stamping machines
> where paper is \"blanked\" into circles for friction plates. After
> bonding the paper circles to steel cores to create a friction plate,
> the plates are sized and sanded to specific dimensions, and grooves
> are cut into the paper surfaces.
>
> 7.7.2 List of Emission Units and Pollution Control Equipment

  ------------ ------------------------------------------- ---------------
  Emission     Description                                 Emission
  Unit                                                     Control
                                                           Equipment

  PM           Paper Machining Process (Slitting,          Baghouses
               Blanking, Sanding, Sizing, and Grooving)    
  ------------ ------------------------------------------- ---------------

> 7.7.3 Applicability Provisions and Applicable Regulations
>
> a\. The Paper Machining Process is an \"affected paper process\" for
> purposes of these unit-specific conditions.
>
> b\. The Paper Machining Process is subject to the emission limits
> identified in Condition 5.2.2.
>
> c\. The slitting, blanking, sizing, and grooving operations for the
> affected paper process is subject to 35 IAC 212.322(a), which provides
> that:
>
> i\. No person shall cause or allow the emission of particulate matter
> into the atmosphere in any one hour period from any process emission
> unit for which construction or modification commenced prior to April
> 14, 1972, which, either alone or in combination with the emission of
> particulate matter from all other similar process emission at a source
> or premises, exceeds the allowable emission rates specified in
> subsection (c) of 35 IAC 212.322 (see also Attachment 2) \[35 IAC
> 212.322(a)\].
>
> ii\. Because the expected process weight rate for the slitting,
> blanking, sizing, and grooving operations for the affected paper
> process is 2,396 pounds per hour, the allowable PM emission rate for
> the slitting, blanking, sizing, and grooving operations for the
> affected paper process set by 35 IAC 212.322 is 4.63 pounds per hour.
>
> 7.7.4 Non-Applicability of Regulations of Concern
>
> a\. Pursuant to 35 IAC 212.681(a), 35 IAC 212.321, Particulate Matter
> from Process Emission Units, shall not apply to grinding or sanding.
>
> b\. The affected paper process is not subject to 35 IAC 212.324,
> Process Emission Units In Certain Areas, because the source is not
> located in a non-attainment area for PM~10~, as identified in 35 IAC
> 212.324(a)(1).
>
> 7.7.5 Operational and Production Limits and Work Practices
>
> The Permittee shall follow good operating practices for the baghouses,
> including periodic inspection, routine maintenance and prompt repair
> of defects.
>
> 7.7.6 Emission Limitations
>
> There are no specific emission limitations for these units, however,
> there are source wide emission limitations in Condition 5.5 that
> include these units.
>
> 7.7.7 Testing Requirements
>
> None
>
> 7.7.8 Monitoring Requirements
>
> None
>
> 7.7.9 Recordkeeping Requirements
>
> In addition to the records required by Condition 5.6, the Permittee
> shall maintain records of the following items for the affected paper
> process to demonstrate compliance with Conditions 5.5.1 and 7.7.3,
> pursuant to Section 39.5(7)(b) of the Act:
>
> a\. Records addressing use of good operating practices for the
> baghouses:
>
> i\. Records for periodic inspection of the baghouses with date,
> individual performing the inspection, and nature of inspection; and
>
> ii\. Records for prompt repair of defects, with identification and
> description of defect, effect on emissions, date identified, date
> repaired, and nature of repair.
>
> b\. The operating schedule of the affected paper process; and
>
> c\. The aggregate monthly and annual PM emissions from the affected
> paper process based on the operating schedule and the typical hourly
> emission rate, with supporting calculations.
>
> 7.7.10 Reporting Requirements
>
> The Permittee shall promptly notify the Illinois EPA, Compliance
> Section of noncompliance of the affected paper process with the permit
> requirements as follows, pursuant to Section 39.5(7)(f)(ii) of the
> Act. Reports shall describe the probable cause of such deviations, and
> any corrective actions or preventive measures taken:
>
> Continued operation of the slitting, blanking, sizing, and grooving
> operations for the affected paper process with a defect in the
> baghouses that may result in emissions of particulate matter in excess
> of limits in Condition 7.7.3(c) within 30 days of such an occurrence.
>
> 7.7.11 Operational Flexibility/Anticipated Operating Scenarios
>
> N/A
>
> 7.7.12 Compliance Procedures
>
> Compliance with the emission limits shall be based on the
> recordkeeping requirements in Condition 7.7.9 and the emission factors
> and formulas listed below:
>
> a\. Compliance with Condition 7.7.3(c) is assumed to be achieved by
> proper operation of the baghouses, as addressed by Condition 7.7.5.
>
> b\. To determine compliance with Condition 5.5.1, emissions from the
> affected paper process shall be calculated based on the following:
>
> PM = (Air Flow, cfm) x (Estimated Dust Loading^\*^, gr/scf) x (1
> lb/7,000 gr) x (60 minutes/hr) x \[1 - (Dust Collector Efficiency^\*^
> (%)/100)\]
>
> ^\*^As specified by manufacturer or vendor of the baghouses.
>
> 7.8 Unit VIA Videojet Ink Application
>
> 7.8.1 Description
>
> Videojet ink and makeup fluid are used throughout the source for
> automated printing of parts and saturated paper. The printing process
> involves primarily spraying a part number onto the parts of paper. In
> addition to the primary spraying equipment, a small flexographic
> printing press is also used to apply part numbers.
>
> 7.8.2 List of Emission Units and Pollution Control Equipment

+--------------+-------------------------------+----------------------+
| Emission     | Description                   | Emission Control     |
| Unit         |                               |                      |
|              |                               | Equipment            |
+--------------+-------------------------------+----------------------+
| VIA          | Videojet Ink Application      | None                 |
+--------------+-------------------------------+----------------------+

> 7.8.3 Applicability Provisions and Applicable Regulations
>
> a\. The Videojet Ink Application is an \"affected printing line\" for
> the purpose of these unit-specific conditions.
>
> b\. The affected printing line is subject to the National Emission
> Standards for Hazardous Air Pollutants (NESHAP) for the Printing and
> Publishing Industry, 40 CFR 9 and 63, Subparts A and KK, because the
> source is a major source of hazardous air pollutants (HAP), as defined
> in 40 CFR 63.2, at which publication rotogravure, product and
> packaging rotogravure, or wide-web flexographic printing presses are
> operated. The Illinois EPA administers the NESHAP for subject sources
> in Illinois pursuant to a delegation agreement with the USEPA.
>
> c\. No owner or operator of a coating line shall apply at any time any
> coating in which the VOM content exceeds the following emission
> limitations for Paper Coatings. The following emission limitation is
> expressed in units of VOM per volume of coating (minus water and any
> compounds which are specifically exempted from the definition of VOM)
> as applied at each coating applicator. Compounds which are
> specifically exempted from the definition of VOM should be treated as
> water for the purpose of calculating the \"less water\" part of the
> coating composition \[35 IAC 218.204(c)\]:

  ----------------------------------- -----------------------------------
  kg/l                                lb/gal

  0.28                                2.3
  ----------------------------------- -----------------------------------

> 7.8.4 Non-Applicability of Regulations of Concern
>
> a\. The affected printing lines are not subject to 35 IAC 218 Subpart
> H: Printing and Publishing because:
>
> i\. Total maximum theoretical emissions of VOM from all flexographic
> and rotogravure printing line(s) (including solvents used for cleanup
> operations associated with flexographic and rotogravure printing
> line(s)) at the source never exceed 90.7 Mg (100 tons) per calendar
> year and the flexographic and rotogravure printing line(s) (including
> solvents used for cleanup operations associated with flexographic and
> rotogravure printing line(s)) at the source have been limited to less
> than 90.7 Mg (100 tons) of VOM emissions per calendar year in the
> absence of air pollution control equipment through production or
> capacity limitations contained in a federally enforceable permit; and
>
> ii\. The flexographic and rotogravure printing line(s) (including
> solvents used for cleanup operations associated with flexographic and
> rotogravure printing line(s)) at the source do not have a potential to
> emit 22.7 Mg (25 tons) or more of VOM per year.
>
> b\. No owner or operator of a coating line subject to the limitations
> of 35 IAC 218.204 is required to meet the limitations of 35 IAC
> 218.301 or 218.302, Use of Organic Material, after the date by which
> the coating line is required to meet 35 IAC 218.204 \[35 IAC
> 218.209\].
>
> 7.8.5 Operational and Production Limits and Work Practices
>
> Pursuant to 40 CFR 63.821(b), each product and packaging rotogravure
> or wide-web flexographic printing affected source at a facility that
> is a major source of HAP, as defined in 40 CFR 63.2, that complies
> with the criteria of Conditions 7.8.5(a) or (b) (see also 40 CFR
> 63.821(b)(1) and 63.821(b)(2)) on and after May 30, 1999 (the
> applicable compliance date as specified in 40 CFR 63.826) is subject
> only to the requirements of Conditions 7.8.9(a) and 5.7.4 (see also 40
> CFR 63.829(e) and 63.830(b)(1)).
>
> a\. The owner or operator of the source applies no more than 500 kg
> per month, for every month, of inks, coatings, varnishes, adhesives,
> primers, solvents, thinners, reducers, and other materials on product
> and packaging rotogravure or wide-web flexographic printing presses
> \[40 CFR 63.821(b)(1)\], or
>
> b\. The owner or operator of the source applies no more than 400 kg
> per month, for every month, of organic HAP on product and packaging
> rotogravure or wide-web flexographic printing presses \[40 CFR
> 63.821(b)(2)\].
>
> c\. This condition is being imposed at the request of the Permittee so
> that the source is only subject to the recordkeeping and reporting
> provisions of 40 CFR 63 Subpart KK - National Emission Standards for
> the Printing and Publishing Industry.
>
> 7.8.6 Emission Limitations
>
> In addition to Condition 5.2.2 and the source wide emission
> limitations in Condition 5.5, the affected printing line is subject to
> the following:
>
> a\. Emissions from the affected printing line shall not exceed 24.9
> tons/year.
>
> b\. Compliance with annual limits shall be determined on a monthly
> basis from the sum of the data for the current month plus the
> preceding 11 months (running 12 month total).
>
> c\. The above limitations are being established in this permit. These
> limits ensure that the affected printing line is not subject to the
> control requirements of 35 IAC Part 218, Subpart H: Printing and
> Publishing.
>
> 7.8.7 Testing Requirements
>
> a\. The VOM content of each coating shall be determined by the
> applicable test methods and procedures specified in 35 IAC 218.105 to
> establish the records required under Condition 7.8.9(c) (see also 35
> IAC 218.211) \[35 IAC 218.211(a)\].
>
> b\. Upon reasonable request by the Illinois EPA, pursuant to Section
> 39.5(7)(b) of the Act, the VOM content of specific coatings and
> cleaning solvents used on the affected coating line shall be
> determined as follows:
>
> i\. The VOM content of representative coatings \"as applied\" on the
> affected coating line shall be determined according to USEPA Reference
> Methods 24 and 24A of 40 CFR 60 Appendix A and the procedures of 35
> IAC 218.105(a).
>
> ii\. This testing may be performed by the supplier of a material
> provided that the supplier provides appropriate documentation for such
> testing to the Permittee and the Permittee\'s records pursuant to
> Condition 7.8.9(c) directly reflect the application of such material
> and separately account for any additions of solvent.
>
> 7.8.8 Monitoring Requirements
>
> None
>
> 7.8.9 Recordkeeping Requirements
>
> In addition to the records required by Condition 5.6, the Permittee
> shall maintain records of the following items for the affected
> printing line to demonstrate compliance with Conditions 5.5.1, 7.8.3,
> 7.8.5, and 7.8.6, pursuant to Section 39.5(7)(b) of the Act:
>
> a\. Pursuant to 40 CFR 63.829(e), the owner or operator of each
> facility which meets the limits and criteria of Conditions 5.4.1(a)
> and 7.8.5(a) (see also 40 CFR 63.821(b)(1)) shall maintain records as
> required in Condition 7.8.9(a)(i) (see also 40 CFR 63.829(e)(1)). The
> owner or operator of each facility which meets the limits and criteria
> of Conditions 5.4.1(b) and 7.8.5(b) (see also 40 CFR 63.821(b)(2))
> shall maintain records as required in Condition 7.14.9(a)(ii) (see
> also 40 CFR 63.829(e)(2)). Owners or operators shall maintain these
> records for five years, and upon request, submit them to the Illinois
> EPA or the USEPA.
>
> i\. For each facility which meets the criteria of Conditions 5.4.1(a)
> and 7.8.5(a) (see also 63.821(b)(1)), the owner or operator shall
> maintain records of the total volume of each material applied on
> product and packaging rotogravure or wide-web flexographic printing
> presses during each month \[40 CFR 63.829(e)(1)\].
>
> ii\. For each facility which meets the criteria of Conditions 5.4.1(b)
> and 7.8.5(b) (see also 63.821(b)(2)), the owner or operator shall
> maintain records of the total volume and organic HAP content of each
> material applied on product and packaging rotogravure or wide-web
> flexographic printing presses during each month \[40 CFR
> 63.829(e)(2)\].
>
> b\. Records of the testing of VOM content of coatings, inks, and
> cleaning solvents pursuant to Condition 7.8.7, which include the
> following \[Section 39.5(7)(e) of the Act\]:
>
> i\. Identification of material tested.
>
> ii\. Results of analysis.
>
> iii\. Documentation of analysis methodology.
>
> iv\. Person performing analysis.
>
> c\. Pursuant to 35 IAC 218.211(c)(2), the Permittee shall collect and
> record all of the following information each day for the affected
> coating line and maintain the information at the source for a period
> of three years:
>
> i\. The name and identification number of each coating as applied on
> the affected coating line; and
>
> ii\. The weight of VOM per volume of each coating (minus water and any
> compounds which are specifically exempted from the definition of VOM)
> as applied each day on the affected coating line.
>
> d\. Pursuant to 35 IAC 218.404(b)(2), any owner or operator of a
> printing line which is exempted from the limitations of 35 IAC 218.401
> because of the criteria in Conditions 7.8.4(b) and 7.8.6(a) (see also
> 35 IAC 218.402) shall collect and record all of the following
> information each year for each printing line and maintain the
> information at the source for a period of three years:
>
> i\. The name and identification number of each coating and ink as
> applied on each printing line \[35 IAC 218.404(b)(2)(A)\].
>
> ii\. The VOM content and the volume of each coating and ink as applied
> each year on each printing line \[35 IAC 218.404(b)(2)(B)\].
>
> e\. Records shall be maintained of the VOM content of each cleaning
> solvent used on the affected printing lines as follows:
>
> i\. The VOM content of these materials, lb VOM/gal with source of
> data, i.e., as determined from material safety data sheets,
> manufacturer specifications, process formulation data, and/or testing
> using USEPA Reference Methods 24 and 24A of 40 CFR 60 Appendix A; and
>
> ii\. Records of material consumption shall be maintained for each
> cleaning solvent used on the affected printing line on a monthly
> basis.
>
> f\. Records of the ink and coating usage for the affected printing
> line, gal/mo and gal/yr;
>
> g\. The VOM content of inks and coatings, % by Wt;
>
> h\. Density of inks and coatings, lb/gal;
>
> i\. Records of the solvent usage for the affected printing line,
> gal/mo and gal/yr;
>
> j\. Density of solvent, lb/gal; and
>
> k\. The monthly and aggregate annual VOM emissions from the affected
> printing line based on the ink and solvent usage, with supporting
> calculations.
>
> 7.8.10 Reporting Requirements
>
> The Permittee shall promptly notify the Illinois EPA, Compliance
> Section of noncompliance of an affected printing line with the permit
> requirements as follows, pursuant to Section 39.5(7)(f)(ii) of the
> Act. Reports shall describe the probable cause of such deviations, and
> any corrective actions or preventive measures taken:
>
> a\. Pursuant to 35 IAC 218.211(c)(3)(A), the Permittee shall notify
> the Illinois EPA of any record showing violation of Condition 7.1.3(b)
> (see also 35 IAC 218.204) within 30 days following the occurrence of
> the violation.
>
> b\. Pursuant to 35 IAC 218.404(b)(3), Any owner or operator of a
> printing line which is exempted from the limitations of 35 IAC 218.401
> because of the criteria in Conditions 7.1.4(c) and 7.1.6(a) (see also
> 218.402) shall notify the Illinois EPA of any record showing that
> total maximum theoretical emissions of VOM from all printing lines
> exceed 90.7 Mg (100 tons) in any calendar year before the application
> of capture systems and control devices by sending a copy of such
> record to the Illinois EPA within 30 days after the exceedance occurs.
>
> c\. Emissions of VOM in excess of the limits specified in Condition
> 7.8.6 within 30 days of such an occurrence.
>
> 7.8.11 Operational Flexibility/Anticipated Operating Scenarios
>
> N/A
>
> 7.8.12 Compliance Procedures
>
> Compliance with the emission limits shall be based on the
> recordkeeping requirements in Condition 7.8.9 and the emission factors
> and formulas listed below:
>
> a\. Pursuant to 35 IAC 218.404(b)(1)(B), calculations which
> demonstrate that total maximum theoretical emissions of VOM from all
> flexographic and rotogravure printing lines at the source never exceed
> 90.7 Mg (100 tons) per calendar year before the application of capture
> systems and control devices. Total maximum theoretical emissions of
> VOM for a flexographic or rotogravure printing source is the sum of
> maximum theoretical emissions of VOM from each flexographic and
> rotogravure printing line at the source. The following equation shall
> be used to calculate total maximum theoretical emissions of VOM per
> calendar year before the application of capture systems and control
> devices for each flexographic and rotogravure printing line at the
> source:

E~p~ = A x B + 1095 (C x D x F)

> where:
>
> E~p~ = Total maximum theoretical emissions of VOM from one
> flexographic or rotogravure printing line in units of kg/yr (lb/yr);
>
> A = Weight of VOM per volume of solids of the coating or ink with the
> highest VOM content as applied each year on the printing line in units
> of kg VOM/l (lb VOM/gal) of coating or ink solids;
>
> B = Total volume of solids for all coatings and inks that can
> potentially be applied each year on the printing line in units of l/yr
> (gal/yr). The instrument and/or method by which the owner or operator
> accurately measured or calculated the volume of each coating and ink
> as applied and the amount that can potentially be applied each year on
> the printing line shall be described in the certification to the
> Illinois EPA;
>
> C = Weight of VOM per volume of material for the cleanup material or
> solvent with the highest VOM content as used each year on the printing
> line in units of kg/l (lb VOM/gal) of such material;
>
> D = The greatest volume of cleanup material or solvent used in any
> 8-hour period and
>
> F = The highest fraction of cleanup material or solvent which is not
> recycled or recovered for offsite disposal during any 8-hour period.
>
> b\. To determine compliance with Condition 5.5.1, emissions from the
> affected printing line shall be calculated based on the following:
>
> Volatile Organic Material Emissions:
>
> VOM (lb) = (Coating or Ink Usage, gal) x (Coating Density, lb/gal) x
> (VOM Content of Coating or Ink, lb/gal) + (Cleaning Solvent Usage,
> gal) x (Solvent Density, lb/gal)

8.0 GENERAL PERMIT CONDITIONS

> 8.1 Permit Shield
>
> Pursuant to Section 39.5(7)(j) of the Act, the Permittee has requested
> and has been granted a permit shield. This permit shield provides that
> compliance with the conditions of this permit shall be deemed
> compliance with applicable requirements which were applicable as of
> the date the proposed permit for this source was issued, provided that
> either the applicable requirements are specifically identified within
> this permit, or the Illinois EPA, in acting on this permit
> application, has determined that other requirements specifically
> identified are not applicable to this source and this determination
> (or a concise summary thereof) is included in this permit.
>
> This permit shield does not extend to applicable requirements which
> are promulgated after May 5, 1999 (the date of issuance of the draft
> permit) unless this permit has been modified to reflect such new
> requirements.
>
> 8.2 Applicability of Title IV Requirements (Acid Deposition Control)
>
> This source is not an affected source under Title IV of the CAA and is
> not subject to requirements pursuant to Title IV of the CAA.
>
> 8.3 Emissions Trading Programs
>
> No permit revision shall be required for increases in emissions
> allowed under any USEPA approved economic incentives, marketable
> permits, emissions trading, and other similar programs or processes
> for changes that are provided for elsewhere in this permit and that
> are authorized by the applicable requirement \[Section 39.5(7)(o)(vii)
> of the Act\].
>
> 8.4 Operational Flexibility/Anticipated Operating Scenarios
>
> 8.4.1 Changes Specifically Addressed by Permit
>
> Physical or operational changes specifically addressed by the
> Conditions of this permit that have been identified as not requiring
> Illinois EPA notification may be implemented without prior notice to
> the Illinois EPA.
>
> 8.4.2 Changes Requiring Prior Notification
>
> The Permittee is authorized to make physical or operational changes
> without applying for or obtaining an amendment to this permit,
> provided that the changes do not constitute a modification under Title
> I of the CAA, emissions will not exceed the emissions allowed under
> this permit following implementation of the physical or operational
> change and the Permittee provides written notice to the Illinois EPA,
> Division of Air Pollution Control, Permit Section, at least 7 days
> before commencement of the change \[Section 39.5(12)(a) of the Act\].
> This notice shall:
>
> a\. Describe the physical or operational change;
>
> b\. Identify the schedule for implementing the physical or operational
> change;
>
> c\. Provide a statement of whether or not any New Source Performance
> Standard (NSPS) is applicable to the physical or operational change
> and the reason why the NSPS does or does not apply;
>
> d\. Provide emission calculations which demonstrate that the physical
> or operational change will not result in a modification; and
>
> e\. Provide a certification that the physical or operational change
> will not result in emissions greater than authorized under the
> Conditions of this permit.
>
> 8.5 Testing Procedures
>
> Tests conducted to measure composition of materials, efficiency of
> pollution control devices, emissions from process or control
> equipment, or other parameters shall be conducted using standard test
> methods. Documentation of the test date, conditions, methodologies,
> calculations, and test results shall be retained pursuant to the
> recordkeeping procedures of this permit. Reports of any tests
> conducted as required by this permit or as the result of a request by
> the Illinois EPA shall be submitted as specified in Condition 8.6.
>
> 8.6 Reporting Requirements
>
> 8.6.1 Monitoring Reports
>
> A report summarizing required monitoring as specified in the
> conditions of this permit shall be submitted to the Air Compliance
> Section of the Illinois EPA every six months as follows \[Section
> 39.5(7)(f) of the Act\]:

  ----------------------------------- -----------------------------------
  [Monitoring Period]{.underline}     [Report Due Date]{.underline}

  January - June                      September 1

  July - December                     March 1
  ----------------------------------- -----------------------------------

> All instances of deviations from permit requirements must be clearly
> identified in such reports. All such reports shall be certified in
> accordance with Condition 9.9.
>
> 8.6.2 Test Notifications
>
> Unless otherwise specified elsewhere in this permit, a written test
> plan for any test required by this permit shall be submitted to the
> Illinois EPA for review at least 60 days prior to the testing pursuant
> to Section 39.5(7)(a) of the Act. The notification shall include at a
> minimum:
>
> a\. The name and identification of the affected unit(s);
>
> b\. The person(s) who will be performing sampling and analysis and
> their experience with similar tests;
>
> c\. The specific conditions under which testing will be performed,
> including a discussion of why these conditions will be representative
> of maximum emissions and the means by which the operating parameters
> for the source and any control equipment will be determined;
>
> d\. The specific determination of emissions and operation which are
> intended to be made, including sampling and monitoring locations;
>
> e\. The test method(s) which will be used, with the specific analysis
> method, if the method can be used with different analysis methods;
>
> f\. Any minor changes in standard methodology proposed to accommodate
> the specific circumstances of testing, with justification; and
>
> g\. Any proposed use of an alternative test method, with detailed
> justification.
>
> 8.6.3 Test Reports
>
> Unless otherwise specified elsewhere in this permit, the results of
> any test required by this permit shall be submitted to the Illinois
> EPA within 60 days of completion of the testing. The test report shall
> include at a minimum \[Section 39.5(7)(e)(i) of the Act\]:
>
> a\. The name and identification of the affected unit(s);
>
> b\. The date and time of the sampling or measurements;
>
> c\. The date any analyses were performed;
>
> d\. The name of the company that performed the tests and/or analyses;
>
> e\. The test and analytical methodologies used;
>
> f\. The results of the tests including raw data, and/or analyses
> including sample calculations;
>
> g\. The operating conditions at the time of the sampling or
> measurements; and
>
> h\. The name of any relevant observers present including the testing
> company's representatives, any Illinois EPA or USEPA representatives,
> and the representatives of the source.
>
> 8.6.4 Reporting Addresses
>
> a\. The following addresses should be utilized for the submittal of
> reports, notifications, and renewals:
>
> i\. Illinois EPA - Air Compliance Section
>
> Illinois Environmental Protection Agency
>
> Bureau of Air
>
> Compliance Section (MC 40)
>
> P.O. Box 19276
>
> Springfield, Illinois 62794-9276
>
> ii\. Illinois EPA - Air Regional Field Office
>
> Illinois Environmental Protection Agency
>
> Division of Air Pollution Control
>
> Eisenhower Tower
>
> 1701 First Avenue
>
> Maywood, Illinois 60153
>
> iii\. Illinois EPA - Air Permit Section (MC 11)
>
> Illinois Environmental Protection Agency
>
> Division of Air Pollution Control
>
> Permit Section
>
> P.O. Box 19506
>
> Springfield, Illinois 62794-9506
>
> iv\. USEPA Region 5 - Air Branch
>
> USEPA (AR - 17J)
>
> Air & Radiation Division
>
> 77 West Jackson Boulevard
>
> Chicago, Illinois 60604
>
> b\. Unless otherwise specified in the particular provision of this
> permit, reports shall be sent to the Illinois EPA - Air Compliance
> Section with a copy sent to the Illinois EPA - Air Regional Field
> Office.
>
> 8.7 Obligation to comply with Title I requirements
>
> Any term, condition, or requirement identified in this permit by T1,
> T1R, or T1N is established or revised pursuant to 35 IAC Part 203 or
> 40 CFR 52.21 ("Title I provisions") and incorporated into this permit
> pursuant to both Section 39.5 and Title I provisions. Notwithstanding
> the expiration date on the first page of this permit, the Title I
> conditions remain in effect pursuant to Title I provisions until the
> Illinois EPA deletes or revises them in accordance with Title I
> procedures.

9.0 STANDARD PERMIT CONDITIONS

> 9.1 Effect of Permit
>
> 9.1.1 The issuance of this permit does not release the Permittee from
> compliance with State and Federal regulations which are part of the
> Illinois State Implementation Plan, as well as with other applicable
> statutes and regulations of the United States or the State of Illinois
> or applicable ordinances, except as specifically stated in this permit
> and as allowed by law and rule \[Section 39.5(7)(j)(iv) of the Act\].
>
> 9.1.2 In particular, this permit does not alter or affect the
> following:
>
> a\. The provisions of Section 303 (emergency powers) of the CAA,
> including USEPA\'s authority under that Section;
>
> b\. The liability of an owner or operator of a source for any
> violation of applicable requirements prior to or at the time of permit
> issuance;
>
> c\. The applicable requirements of the acid rain program consistent
> with Section 408(a) of the CAA; and
>
> d\. The ability of USEPA to obtain information from a source pursuant
> to Section 114 (inspections, monitoring, and entry) of the CAA.
>
> 9.1.3 Notwithstanding the conditions of this permit specifying
> compliance practices for applicable requirements, any person
> (including the Permittee) may also use other credible evidence to
> establish compliance or noncompliance with applicable requirements.
>
> 9.2 General Obligations of Permittee
>
> 9.2.1 Duty to Comply
>
> The Permittee must comply with all terms and conditions of this
> permit. Any permit noncompliance constitutes a violation of the CAA
> and the Act, and is grounds for any or all of the following:
> enforcement action, permit termination, revocation and reissuance,
> modification, or denial of a permit renewal application \[Section
> 39.5(7)(o)(i) of the Act\].
>
> The Permittee shall meet applicable requirements that become effective
> during the permit term in a timely manner unless an alternate schedule
> for compliance with the applicable requirement is established.
>
> 9.2.2 Duty to Maintain Equipment
>
> The Permittee shall maintain all equipment covered under this permit
> in such a manner that the performance or operation of such equipment
> shall not cause a violation of applicable requirements.
>
> 9.2.3 Duty to Cease Operation
>
> No person shall cause, threaten or allow the continued operation of
> any emission unit during malfunction or breakdown of the emission unit
> or related air pollution control equipment if such operation would
> cause a violation of an applicable emission standard, regulatory
> requirement, ambient air quality standard or permit limitation unless
> such malfunction or breakdown is allowed by a permit condition
> \[Section 39.5(6)(c) of the Act\].
>
> 9.2.4 Disposal Operations
>
> The source shall be operated in such a manner that the disposal of air
> contaminants collected by the equipment operations, or activities
> shall not cause a violation of the Act or regulations promulgated
> thereunder.
>
> 9.2.5 Duty to Pay Fees
>
> The Permittee must pay fees to the Illinois EPA consistent with the
> fee schedule approved pursuant to Section 39.5(18) of the Act, and
> submit any information relevant thereto \[Section 39.5(7)(o)(vi) of
> the Act\]. The check should be payable to \"Treasurer, State of
> Illinois\" and sent to: Fiscal Services Section, Illinois
> Environmental Protection Agency, P.O. Box 19276, Springfield, Illinois
> 62794-9276.
>
> 9.3 Obligation to Allow Illinois EPA Surveillance
>
> Upon presentation of proper credentials and other documents, the
> Permittee shall allow the Illinois EPA, or an authorized
> representative to perform the following \[Section 39.5(7)(p)(ii) of
> the Act\]:
>
> a\. Enter upon the Permittee\'s premises where an actual or potential
> emission unit is located; where any regulated equipment, operation, or
> activity is located or where records must be kept under the conditions
> of this permit;
>
> b\. Have access to and copy, at reasonable times, any records that
> must be kept under the conditions of this permit;
>
> c\. Inspect during hours of operation any sources, equipment
> (including monitoring and air pollution control equipment), practices,
> or operations regulated or required under this permit;
>
> d\. Sample or monitor any substances or parameters at any location:
>
> i\. At reasonable times, for the purposes of assuring permit
> compliance; or
>
> ii\. As otherwise authorized by the CAA, or the Act.

e\. Obtain and remove samples of any discharge or emission of
pollutants; and

> f\. Enter and utilize any photographic, recording, testing,
> monitoring, or other equipment for the purposes of preserving,
> testing, monitoring, or recording any activity, discharge or emission
> at the source.
>
> 9.4 Obligation to Comply With Other Requirements
>
> The issuance of this permit does not release the Permittee from
> applicable State and Federal laws and regulations, and applicable
> local ordinances addressing subjects other than air pollution control.
>
> 9.5 Liability
>
> 9.5.1 Title
>
> This permit shall not be considered as in any manner affecting the
> title of the premises upon which the permitted source is located.
>
> 9.5.2 Liability of Permittee
>
> This permit does not release the Permittee from any liability for
> damage to person or property caused by or resulting from the
> construction, maintenance, or operation of the sources.
>
> 9.5.3 Structural Stability
>
> This permit does not take into consideration or attest to the
> structural stability of any unit or part of the source.
>
> 9.5.4 Illinois EPA Liability
>
> This permit in no manner implies or suggests that the Illinois EPA (or
> its officers, agents or employees) assumes any liability, directly or
> indirectly, for any loss due to damage, installation, maintenance, or
> operation of the source.
>
> 9.5.5 Property Rights
>
> This permit does not convey any property rights of any sort, or any
> exclusive privilege \[Section 39.5(7)(o)(iv) of the Act\].
>
> 9.6 Recordkeeping
>
> 9.6.1 Control Equipment Maintenance Records
>
> A maintenance record shall be kept on the premises for each item of
> air pollution control equipment. As a minimum, this record shall show
> the dates of performance and nature of preventative maintenance
> activities.
>
> 9.6.2 Records of Changes in Operation
>
> A record shall be kept describing changes made at the source that
> result in emissions of a regulated air pollutant subject to an
> applicable requirement, but not otherwise regulated under this permit,
> and the emissions resulting from those changes \[Section
> 39.5(12)(b)(iv) of the Act\].
>
> 9.6.3 Retention of Records
>
> a\. Records of all monitoring data and support information shall be
> retained for a period of at least 5 years from the date of the
> monitoring sample, measurement, report, or application. Support
> information includes all calibration and maintenance records, original
> strip-chart recordings for continuous monitoring instrumentation, and
> copies of all reports required by this permit \[Section 39.5(7)(e)(ii)
> of the Act\].
>
> b\. Other records required by this permit shall be retained for a
> period of at least 5 years from the date of entry unless a longer
> period is specified by a particular permit provision.
>
> 9.7 Annual Emissions Report
>
> The Permittee shall submit an annual emissions report to the Illinois
> EPA, Compliance Section no later than May 1 of the following year, as
> required by 35 IAC Part 254.
>
> 9.8 Requirements for Compliance Certification
>
> Pursuant to Section 39.5(7)(p)(v) of the Act, the Permittee shall
> submit compliance certifications annually or more frequently as
> specified in the applicable requirement or by permit condition.
>
> a\. The certification shall include the identification of each term or
> condition of this permit that is the basis of the certification; the
> compliance status; whether compliance was continuous or intermittent;
> the method(s) used for determining the compliance status of the
> source, both currently and over the reporting period consistent with
> the conditions of this permit.
>
> b\. All compliance certifications shall be submitted to USEPA Region 5
> in Chicago as well as to the Illinois EPA.
>
> c\. All compliance reports required to be submitted shall include a
> certification in accordance with Condition 9.9.
>
> 9.9 Certification
>
> Any document (including reports) required to be submitted by this
> permit shall contain a certification by a responsible official of the
> Permittee that meets the requirements of Section 39.5(5) of the Act
> \[Section 39.5(7)(p)(i) of the Act\]. An example Certification by a
> Responsible Official is included as an attachment to this permit.
>
> 9.10 Defense to Enforcement Actions
>
> 9.10.1 Need to Halt or Reduce Activity Not a Defense
>
> It shall not be a defense for the Permittee in an enforcement action
> that it would have been necessary to halt or reduce the permitted
> activity in order to maintain compliance with the conditions of this
> permit \[Section 39.5(7)(o)(ii) of the Act\].
>
> 9.10.2 Emergency Provision
>
> a\. An emergency shall be an affirmative defense to an action brought
> for noncompliance with the technology-based emission limitations under
> this permit if the following conditions are met through properly
> signed, contemporaneous operating logs, or other relevant evidence:
>
> i\. An emergency occurred as provided in Section 39.5(7)(k) of the Act
> and the Permittee can identify the cause(s) of the emergency.
> Normally, an act of God such as lightning or flood is considered an
> emergency;
>
> ii\. The permitted source was at the time being properly operated;
>
> iii\. The Permittee submitted notice of the emergency to the Illinois
> EPA within two working days of the time when emission limitations were
> exceeded due to the emergency. This notice must contain a detailed
> description of the emergency, any steps taken to mitigate emissions,
> and corrective actions taken; and
>
> iv\. During the period of the emergency the Permittee took all
> reasonable steps to minimize levels of emissions that exceeded the
> emission limitations, standards, or regulations in this permit.
>
> b\. This provision is in addition to any emergency or upset provision
> contained in any applicable requirement. This provision does not
> relieve a Permittee of any reporting obligations under existing
> federal or state laws or regulations.
>
> 9.11 Permanent Shutdown
>
> This permit only covers emission units and control equipment while
> physically present at the indicated source location(s). Unless this
> permit specifically provides for equipment relocation, this permit is
> void for the operation or activity of any item of equipment on the
> date it is removed from the permitted location(s) or permanently shut
> down. This permit expires if all equipment is removed from the
> permitted location(s), notwithstanding the expiration date specified
> on this permit.
>
> 9.12 Reopening and Reissuing Permit for Cause
>
> 9.12.1 Permit Actions
>
> This permit may be modified, reopened, and reissued, for cause
> pursuant to Section 39.5(15) of the Act. The filing of a request by
> the Permittee for a permit modification, revocation, and reissuance,
> or of a notification of planned changes or anticipated noncompliance
> does not stay any permit condition \[Section 39.5(7)(o)(iii) of the
> Act\].
>
> 9.12.2 Reopening and Revision
>
> This permit must be reopened and revised if any of the following occur
> \[Section 39.5(15)(a) of the Act\]:
>
> a\. Additional requirements become applicable to the equipment covered
> by this permit and three or more years remain before expiration of
> this permit;
>
> b\. Additional requirements become applicable to an affected source
> for acid deposition under the acid rain program;
>
> c\. The Illinois EPA or USEPA determines that this permit contains a
> material mistake or inaccurate statement when establishing the
> emission standards or limitations, or other terms or conditions of
> this permit; and
>
> d\. The Illinois EPA or USEPA determines that this permit must be
> revised to ensure compliance with the applicable requirements of the
> Act.
>
> 9.12.3 Inaccurate Application
>
> The Illinois EPA has issued this permit based upon the information
> submitted by the Permittee in the permit application. Any
> misinformation, false statement or misrepresentation in the
> application shall be grounds for revocation under Section 39.5(15)(b)
> of the Act.
>
> 9.12.4 Duty to Provide Information
>
> The Permittee shall furnish to the Illinois EPA, within a reasonable
> time specified by the Illinois EPA any information that the Illinois
> EPA may request in writing to determine whether cause exists for
> modifying, revoking and reissuing, or terminating this permit, or to
> determine compliance with this permit. Upon request, the Permittee
> shall also furnish to the Illinois EPA copies of records required to
> be kept by this permit, or for information claimed to be confidential,
> the Permittee may furnish such records directly to USEPA along with a
> claim of confidentiality \[Section 39.5(7)(o)(v) of the Act\].
>
> 9.13 Severability Clause
>
> The provisions of this permit are severable, and should any one or
> more be determined to be illegal or unenforceable, the validity of the
> other provisions shall not be affected. The rights and obligations of
> the Permittee shall be construed and enforced as if this permit did
> not contain the particular provisions held to be invalid and the
> applicable requirements underlying these provisions shall remain in
> force \[Section 39.5(7)(i) of the Act\].
>
> 9.14 Permit Expiration and Renewal
>
> The right to operate terminates on the expiration date unless the
> Permittee has submitted a timely and complete renewal application. For
> a renewal to be timely it must be submitted no later than 9 and no
> sooner than 12 months prior to expiration. The equipment may continue
> to operate during the renewal period until final action is taken by
> the Illinois EPA, in accordance with the original permit conditions
> \[Section 39.5(5)(l), (n), and (o) of the Act\].

10.0 ATTACHMENTS

> 10.1 Attachment 1 Emissions of Particulate Matter from New Process
> Emission Units
>
> 10.1.1 Process Emission Units for Which Construction or Modification
> Commenced On or After April 14, 1972
>
> a\. No person shall cause or allow the emission of particulate matter
> into the atmosphere in any one hour period from any new process
> emission unit, either alone or in combination with the emission of
> particulate matter from all other similar process emission units for
> which construction or modification commenced on or after April 14,
> 1972, at a source or premises, exceeds the allowable emission rates
> specified in subsection (c) of 35 IAC 212.321 \[35 IAC 212.321(a)\].
>
> b\. Interpolated and extrapolated values of the data in subsection (c)
> of 35 IAC 212.321 shall be determined by using the equation \[35 IAC
> 212.321(b)\]:

E = A(P)^B^

> where
>
> P = Process weight rate; and
>
> E = Allowable emission rate; and,
>
> i\. Up to process weight rates of 408 Mg/hr (450 T/hr):

  ---------------------- ------------------------ ------------------------
                         Metric                   English

  P                      Mg/hr                    T/hr

  E                      kg/hr                    lb/hr

  A                      1.214                    2.54

  B                      0.534                    0.534
  ---------------------- ------------------------ ------------------------

> ii\. For process weight rate greater than or equal to 408 Mg/hr (450
> T/hr):

  ---------------------- ------------------------ ------------------------
                         Metric                   English

  P                      Mg/hr                    T/hr

  E                      kg/hr                    lb/hr

  A                      11.42                    24.8

  B                      0.16                     0.16
  ---------------------- ------------------------ ------------------------

> c\. Limits for Process Emission Units For Which Construction or
> Modification Commenced On or After April 19, 1972 \[35 IAC
> 212.321(c)\]:

  ----------------- ----------------- ----------------- -----------------
  Metric                              English           

  P                 E                 P                 E

  Mg/hr             kg/hr             T/hr              lb/hr

  0.05              0.25              0.05              0.55

  0.1               0.29              0.10              0.77

  0.2               0.42              0.2               1.10

  0.3               0.64              0.30              1.35

  0.4               0.74              0.40              1.58

  0.5               0.84              0.50              1.75

  0.7               1.00              0.75              2.40

  0.9               1.15              1.00              2.60

  1.8               1.66              2.00              3.70

  2.7               2.1               3.00              4.60

  3.6               2.4               4.00              5.35

  4.5               2.7               5.00              6.00

  9.0               3.9               10.00             8.70

  13.0              4.8               15.00             10.80

  18.0              5.7               20.00             12.50

  23.0              6.5               25.00             14.00

  27.0              7.1               30.00             15.60

  32.0              7.7               35.00             17.00

  36.0              8.2               40.00             18.20

  41.0              8.8               45.00             19.20

  45.0              9.3               50.00             20.50

  90.0              13.4              100.00            29.50

  140.0             17.0              150.00            37.00

  180.0             19.4              200.00            43.00

  230.0             22.0              250.00            48.50

  270.0             24.0              300.00            53.00

  320.0             26.0              350.00            58.00

  360.0             28.0              400.00            62.00

  408.0             30.1              450.00            66.00

  454.0             30.4              500.00            67.00
  ----------------- ----------------- ----------------- -----------------

> 10.2 Attachment 2 Emissions of Particulate Matter from Existing
> Process Emission Units
>
> 10.2.1 Process Emission Units for Which Construction or Modification
> Commenced Prior to April 14, 1972
>
> a\. No person shall cause or allow the emission of particulate matter
> into the atmosphere in any one hour period from any process emission
> unit for which construction or modification commenced prior to April
> 14, 1972, which, either alone or in combination with the emission of
> particulate matter from all other similar process emission at a source
> or premises, exceeds the allowable emission rates specified in
> subsection (c) of 35 IAC 212.322 \[35 IAC 212.322(a)\].
>
> b\. Interpolated and extrapolated values of the data in subsection (c)
> of 35 IAC 212.321 shall be determined by using the equation \[35 IAC
> 212.322(b)\]:

E = C + A(P)^B^

> where:
>
> P = Process weight rate; and
>
> E = Allowable emission rate; and,
>
> i\. Up to process weight rates up to 27.2 Mg/hr (30 T/hr):

  ---------------------- ------------------------ ------------------------
                         Metric                   English

  P                      Mg/hr                    T/hr

  E                      kg/hr                    lb/hr

  A                      1.985                    4.10

  B                      0.67                     0.67

  C                      0                        0
  ---------------------- ------------------------ ------------------------

> ii\. For process weight rate in excess of 27.2 Mg/hr (30 T/hr):

  ---------------------- ------------------------ ------------------------
                         Metric                   English

  P                      Mg/hr                    T/hr

  E                      kg/hr                    lb/hr

  A                      25.21                    55.0

  B                      0.11                     0.11

  C                      -18.4                    -40.0
  ---------------------- ------------------------ ------------------------

> c\. Limits for Process Emission Units For Which Construction or
> Modification Commenced Prior to April 14, 1972 \[35 IAC 212.322(c)\]:

  ----------------- ----------------- ----------------- -----------------
  Metric                              English           

  P                 E                 P                 E

  Mg/hr             kg/hr             T/hr              lb/hr

  0.05              0.27              0.05              0.55

  0.1               0.42              0.10              0.87

  0.2               0.68              0.2               1.40

  0.3               0.89              0.30              1.83

  0.4               1.07              0.40              2.22

  0.5               1.25              0.50              2.58

  0.7               1.56              0.75              3.38

  0.9               1.85              1.00              4.10

  1.8               2.9               2.00              6.52

  2.7               3.9               3.00              8.56

  3.6               4.7               4.00              10.40

  4.5               5.4               5.00              12.00

  9.0               8.7               10.00             19.20

  13.0              11.1              15.00             25.20

  18.0              13.8              20.00             30.50

  23.0              16.2              25.00             35.40

  27.2              18.15             30.00             40.00

  32.0              18.8              35.00             41.30

  36.0              19.3              40.00             42.50

  41.0              19.8              45.00             43.60

  45.0              20.2              50.00             44.60

  90.0              23.2              100.00            51.20

  140.0             25.3              150.00            55.40

  180.0             26.5              200.00            58.60

  230.0             27.7              250.00            61.00

  270.0             28.5              300.00            63.10

  320.0             29.4              350.00            64.90

  360.0             30.0              400.00            66.20

  400.0             30.6              450.00            67.70

  454.0             31.3              500.00            69.00
  ----------------- ----------------- ----------------- -----------------

> 10.3 Attachment 3 Example Certification by a Responsible Official
>
> I certify under penalty of law that this document and all attachments
> were prepared under my direction or supervision in accordance with a
> system designed to assure that qualified personnel properly gather and
> evaluate the information submitted. Based on my inquiry of the person
> or persons directly responsible for gathering the information, the
> information submitted is, to the best of my knowledge and belief,
> true, accurate, and complete. I am aware that there are significant
> penalties for submitting false information, including the possibility
> of fine and imprisonment for knowing violations.
>
> Signature
> \_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_
>
> Name
> \_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_
>
> Official Title
> \_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_
>
> Telephone No.
> \_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_
>
> Date Signed
> \_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_

RWB:psj