+------------------------------------+---------------------------------+
| **Company Name:**                  | **Equipment/Job Identification: |
|                                    | PLANT MAINTENANCE**             |
|                                    |                                 |
|                                    | **CONVEYOR BELT CHANGE-OUT**    |
|                                    |                                 |
|                                    | **Type of Equipment:**          |
|                                    |                                 |
|                                    | **Make: JEFFREY**               |
|                                    |                                 |
|                                    | **Model: 24-INCH BELT           |
|                                    | CONVEYOR**                      |
|                                    |                                 |
|                                    | **Year: 1956**                  |
|                                    |                                 |
|                                    | **Use:**                        |
+------------------------------------+---------------------------------+
| **Mine Name:**                     |                                 |
+------------------------------------+---------------------------------+
| **Date of Analysis:**              |                                 |
+------------------------------------+---------------------------------+

# 

# Pre-Assessment 

# 

### List pre-requisites here

> **Personal Protective Equipment**
>
> **Proper Equipment/Tools**
>
> **General Safety Training**
>
> **Company Policies**
>
> **Back Safety and Proper Lifting Procedures**
>
> **HazCom**
>
> **New Miner/Experienced Miner Training**
>
> **Pre-Operational Inspection**
>
> **Location of Safety Equipment and First Aid Supplies**
>
> **Fire Extinguishers**
>
> **Name of First Responders**
>
> **Names of the Safety Committee**

# 

# 

# 

# 

# Duty 1: Start of Shift (Pre-plan) Activities

Learner will explain the importance of communicating and exchanging
information as part of the start of shift (pre-plan activities). Learner
will also explain the job duties, why they are conducted, any associated
risk, and how to implement company policies and required regulations. A
thorough start of shift activities includes the following job steps:

+------------------+------------------+------+------+-----------------+
| **Job Steps**    | **Importance     | **Im | **Sa | **              |
|                  | Narrative**      | port | tisf | Procedures/Risk |
|                  |                  | ance | acto | Resolution/**   |
|                  | **(Consider      | R    | ry** |                 |
|                  | Safety,          | anki |      | **N             |
|                  | Production,      | ng** | **   | otes/Comments** |
|                  | Maintenance)**   |      | or** |                 |
|                  |                  | *    |      |                 |
|                  |                  | *1=I | **N  |                 |
|                  |                  | mpor | eeds |                 |
|                  |                  | tant | Wo   |                 |
|                  |                  | 2=   | rk** |                 |
|                  |                  | Very |      |                 |
|                  |                  | I    |      |                 |
|                  |                  | mpor |      |                 |
|                  |                  | tant |      |                 |
|                  |                  | 3=Cr |      |                 |
|                  |                  | itic |      |                 |
|                  |                  | al** |      |                 |
+==================+==================+======+======+=================+
| **Check in (Time |                  |      |      |                 |
| Clock)**         |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Put on work    |                  |      |      |                 |
| clothes**        |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Steel tip  | **To avoid       |      |      | **Must be       |
|     shoes**      | injuries and     |      |      | minimum 6"      |
|                  | company policy** |      |      | boot**          |
+------------------+------------------+------+------+-----------------+
| **Report to      |                  |      |      |                 |
| lunch room**     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Receive job    |                  |      |      |                 |
| assignment from  |                  |      |      |                 |
| supervisor**     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Obtain     |                  |      |      | **Work order    |
|     work order** |                  |      |      | number for time |
|                  |                  |      |      | card and for    |
|                  |                  |      |      | charge card**   |
|                  |                  |      |      |                 |
|                  |                  |      |      | **Equipment     |
|                  |                  |      |      | number**        |
|                  |                  |      |      |                 |
|                  |                  |      |      | **Work order    |
|                  |                  |      |      | description**   |
|                  |                  |      |      |                 |
|                  |                  |      |      | **Who           |
|                  |                  |      |      | originated the  |
|                  |                  |      |      | work order**    |
+------------------+------------------+------+------+-----------------+
| -   **Discuss    | **Efficiency of  |      |      |                 |
|     special      | the job and the  |      |      |                 |
|     instructions | safety of the    |      |      |                 |
|     as needed**  | task**           |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Discuss    | **Efficiency of  |      |      |                 |
|     safety       | the job and the  |      |      |                 |
|     issues of    | safety of the    |      |      |                 |
|     job**        | task and the     |      |      |                 |
|                  | people           |      |      |                 |
|                  | involved**       |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Inquire if |                  |      |      |                 |
|     job area has |                  |      |      |                 |
|     been         |                  |      |      |                 |
|     cleaned**    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Walk to shop** |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Watch for  |                  |      |      |                 |
|     traffic**    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Watch for  | **Safety         |      |      |                 |
|     wet/icy      | concern/could    |      |      |                 |
|     surfaces**   | cause personal   |      |      |                 |
|                  | injury**         |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Obtain PPE     | **Personal       |      |      |                 |
| located in       | pr               |      |      |                 |
| shop**           | otection/company |      |      |                 |
|                  | policy**         |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Get hard   | **Personal       |      |      |                 |
|     hat**        | protection from  |      |      |                 |
|                  | serious injury** |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Get        |                  |      |      |                 |
|     hearing      |                  |      |      |                 |
|     protection** |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Ear        |                  |      |      |                 |
|     plugs**      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Muffs**    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Get        |                  |      |      |                 |
|     gloves**     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Get        |                  |      |      |                 |
|     respiratory  |                  |      |      |                 |
|     protection** |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Get safety | **Personal       |      |      |                 |
|     glasses**    | protection from  |      |      |                 |
|                  | serious          |      |      |                 |
|                  | injury/company   |      |      |                 |
|                  | policy**         |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Get safety | **Could lead to  |      |      |                 |
|     locks**      | death/serious    |      |      |                 |
|                  | injury and       |      |      |                 |
|                  | equipment        |      |      |                 |
|                  | damage/company   |      |      |                 |
|                  | policy**         |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Receive        |                  |      |      |                 |
| further job      |                  |      |      |                 |
| instructions     |                  |      |      |                 |
| from lead person |                  |      |      |                 |
| (Clip            |                  |      |      |                 |
| pro              |                  |      |      |                 |
| cess/Vulcanizing |                  |      |      |                 |
| process)**       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Assign     |                  |      |      | **Pre-shift     |
|     mobile       |                  |      |      | inspections**   |
|     equipment**  |                  |      |      |                 |
|                  |                  |      |      | **Show          |
|                  |                  |      |      | Pre-Operational |
|                  |                  |      |      | power point     |
|                  |                  |      |      | presentations** |
+------------------+------------------+------+------+-----------------+
| -   **Fork       |                  |      |      |                 |
|                  |                  |      |      |                 |
|   lift/gradall** |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Repair     |                  |      |      |                 |
|     truck**      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Obtain     | **Can't perform  |      |      | **Complete      |
|     materials    | job**            |      |      | charge out      |
|     and parts**  |                  |      |      | slips**         |
|                  |                  |      |      |                 |
|                  |                  |      |      | **Turn charge   |
|                  |                  |      |      | slips into      |
|                  |                  |      |      | store house**   |
+------------------+------------------+------+------+-----------------+
| -   **Use fork   |                  |      |      | **Prefer using  |
|     lift to      |                  |      |      | fork lift**     |
|     remove       |                  |      |      |                 |
|     conveyor     |                  |      |      |                 |
|     belt (24")   |                  |      |      |                 |
|     from storage |                  |      |      |                 |
|     area**       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Get belt   |                  |      |      | **Explain why   |
|     clips (190   |                  |      |      | this size/type  |
|     type         |                  |      |      | of clip is      |
|     clips)**     |                  |      |      | used**          |
+------------------+------------------+------+------+-----------------+
| -   **Get belt   |                  |      |      |                 |
|     tape**       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Obtain tools** | **Without proper |      |      | **Radios -- a   |
|                  | tools you can    |      |      | minimum of      |
|                  | not do the job** |      |      | three plant     |
|                  |                  |      |      | radios          |
|                  |                  |      |      | required,**     |
|                  |                  |      |      |                 |
|                  |                  |      |      | **Two belt      |
|                  |                  |      |      | c               |
|                  |                  |      |      | lamps/blocks,** |
|                  |                  |      |      |                 |
|                  |                  |      |      | **24-inch, 190  |
|                  |                  |      |      | template,**     |
|                  |                  |      |      |                 |
|                  |                  |      |      | **Framing       |
|                  |                  |      |      | square, four    |
|                  |                  |      |      | come-a-longs,   |
|                  |                  |      |      | one chain       |
|                  |                  |      |      | wrench (3-ton), |
|                  |                  |      |      | two 5/8-inch x  |
|                  |                  |      |      | 4 ft. slings,   |
|                  |                  |      |      | two chains      |
|                  |                  |      |      | (3/4-inch), two |
|                  |                  |      |      | ½-inch drive    |
|                  |                  |      |      | electric impact |
|                  |                  |      |      | wrenches, #1    |
|                  |                  |      |      | belt punch, #1  |
|                  |                  |      |      | nut driver, two |
|                  |                  |      |      | stud breaker    |
|                  |                  |      |      | bars, one 4-1/2 |
|                  |                  |      |      | inch electric   |
|                  |                  |      |      | grinder, face   |
|                  |                  |      |      | shield, one     |
|                  |                  |      |      | claw hammer,**  |
|                  |                  |      |      |                 |
|                  |                  |      |      | **Two utility   |
|                  |                  |      |      | knives with a   |
|                  |                  |      |      | spare blade**   |
|                  |                  |      |      |                 |
|                  |                  |      |      | **Combination   |
|                  |                  |      |      | wrench set,**   |
|                  |                  |      |      |                 |
|                  |                  |      |      | **socket set    |
|                  |                  |      |      | (1/2-inch       |
|                  |                  |      |      | drive),**       |
|                  |                  |      |      |                 |
|                  |                  |      |      | **Light cord    |
|                  |                  |      |      | with gfci**     |
|                  |                  |      |      |                 |
|                  |                  |      |      | **Shaft and     |
|                  |                  |      |      | bearing         |
|                  |                  |      |      | assembly**      |
|                  |                  |      |      |                 |
|                  |                  |      |      | **Two           |
|                  |                  |      |      | clevises**      |
|                  |                  |      |      |                 |
|                  |                  |      |      | **Two 5/16-inch |
|                  |                  |      |      | chains**        |
|                  |                  |      |      |                 |
|                  |                  |      |      | **½-inch cable  |
|                  |                  |      |      | (minimum 25     |
|                  |                  |      |      | ft.)**          |
|                  |                  |      |      |                 |
|                  |                  |      |      | **Six ½-inch    |
|                  |                  |      |      | cable clamps**  |
|                  |                  |      |      |                 |
|                  |                  |      |      | **Danger tape,  |
|                  |                  |      |      | Torch and       |
|                  |                  |      |      | burning         |
|                  |                  |      |      | goggles**       |
|                  |                  |      |      |                 |
|                  |                  |      |      | **Belt          |
|                  |                  |      |      | clevises, two   |
|                  |                  |      |      | 2" x 12" x 36"  |
|                  |                  |      |      | boards/planks,  |
|                  |                  |      |      | one spool of    |
|                  |                  |      |      | 3/4" hemp rope, |
|                  |                  |      |      | punch quick     |
|                  |                  |      |      | connect for     |
|                  |                  |      |      | impact wrench,  |
|                  |                  |      |      | and tool bag -- |
|                  |                  |      |      | each person is  |
|                  |                  |      |      | responsible for |
|                  |                  |      |      | their own tool  |
|                  |                  |      |      | bag**           |
+------------------+------------------+------+------+-----------------+
|                  |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Call Central   | **Critical to    |      |      | **Review        |
| Control**        | the safety of    |      |      | company         |
|                  | the work         |      |      | policy**        |
|                  | crew/company     |      |      |                 |
|                  | policy**         |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Report     |                  |      |      |                 |
|     names**      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Report     |                  |      |      |                 |
|     clock        |                  |      |      |                 |
|     numbers**    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Report     | **Central        |      |      |                 |
|                  | Control has to   |      |      |                 |
|  equipment I. D. | be informed**    |      |      |                 |
|     being worked |                  |      |      |                 |
|     on**         |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Report     |                  |      |      |                 |
|     what job     |                  |      |      |                 |
|                  |                  |      |      |                 |
|    description** |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Have       |                  |      |      |                 |
|     control room |                  |      |      |                 |
|     place CRT.   |                  |      |      |                 |
|     #1, belt #1  |                  |      |      |                 |
|     and #2 in    |                  |      |      |                 |
|     the "jog"    |                  |      |      |                 |
|     mode**       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Perform mobile | **Prevention of  |      |      |                 |
| equipment        | serious injury,  |      |      |                 |
| pre-shift        | damage to        |      |      |                 |
| inspection**     | equipment**      |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Fill out   |                  |      |      |                 |
|     pre-shift    |                  |      |      |                 |
|     inspection   |                  |      |      |                 |
|     check list** |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Report or  | **Serious        |      |      |                 |
|     correct any  | injury, damage   |      |      |                 |
|     problems**   | to equipment**   |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Refuel     |                  |      |      | **Discuss       |
|     equipment as |                  |      |      | HazCom          |
|     needed**     |                  |      |      | regulations**   |
+------------------+------------------+------+------+-----------------+
| **Load materials |                  |      |      |                 |
| and tools onto   |                  |      |      |                 |
| truck**          |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Load belt onto | **Hard to        |      |      | **Discuss       |
| forklift or      | transport to the |      |      | qualifications  |
| gradall**        | job**            |      |      | to operate      |
|                  |                  |      |      | equipment**     |
+------------------+------------------+------+------+-----------------+
| **Proceed to job |                  |      |      |                 |
| site**           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Observe    |                  |      |      |                 |
|     speed        |                  |      |      |                 |
|     limit**      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Watch for  |                  |      |      |                 |
|     foot         |                  |      |      |                 |
|     traffic**    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Watch for  | **Prevent        |      |      | **Stay 40 feet  |
|     equipment    | personal         |      |      | from mobile     |
|                  | injury**         |      |      | equipment while |
|   right-of-way** |                  |      |      | walking**       |
+------------------+------------------+------+------+-----------------+
| -   **Beware of  |                  |      |      |                 |
|     restricted   |                  |      |      |                 |
|     areas**      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+

# Duty 2: Perform the Job Activities

Learner will demonstrate how to safely perform the job and explain the
importance of determining the work to be performed to the trainer.
Learner will also explain the job duties, why they are conducted, any
associated risk and the results of committing unsafe acts on the job. A
thorough performing the job activities includes the following job steps:

+------------------+------------------+------+------+-----------------+
| **Job Steps**    | **Importance     | **Im | **Sa | **              |
|                  | Narrative**      | port | tisf | Procedures/Risk |
|                  |                  | ance | acto | Resolution/**   |
|                  | **(Consider      | R    | ry** |                 |
|                  | Safety,          | anki |      | **N             |
|                  | Production,      | ng** | **   | otes/Comments** |
|                  | Maintenance)**   |      | or** |                 |
|                  |                  | *    |      |                 |
|                  |                  | *1=I | **N  |                 |
|                  |                  | mpor | eeds |                 |
|                  |                  | tant | Wo   |                 |
|                  |                  | 2=   | rk** |                 |
|                  |                  | Very |      |                 |
|                  |                  | I    |      |                 |
|                  |                  | mpor |      |                 |
|                  |                  | tant |      |                 |
|                  |                  | 3=Cr |      |                 |
|                  |                  | itic |      |                 |
|                  |                  | al** |      |                 |
+==================+==================+======+======+=================+
| **Arrive at job  |                  |      |      |                 |
| site**           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Observe work   |                  |      |      |                 |
| area upon        |                  |      |      |                 |
| approach**       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Park truck in  |                  |      |      |                 |
| safe area**      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Chock      |                  |      |      |                 |
|     wheels**     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Perform work   |                  |      |      |                 |
| place            |                  |      |      |                 |
| examination**    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Correct or     | **When not       |      |      |                 |
| report safety    | corrected or     |      |      |                 |
| defects**        | reported could   |      |      |                 |
|                  | lead to personal |      |      |                 |
|                  | injury or damage |      |      |                 |
|                  | to equipment**   |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Verify that    |                  |      |      |                 |
| crew is at       |                  |      |      |                 |
| correct belt by  |                  |      |      |                 |
| visual           |                  |      |      |                 |
| observation**    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Lock equipment | **Could result   |      |      | **Each          |
| out**            | in loss of       |      |      | individual      |
|                  | life/**          |      |      | applies his/her |
|                  |                  |      |      | own locks**     |
|                  | **Machinery      |      |      |                 |
|                  | start-up**       |      |      | **Review        |
|                  |                  |      |      | company lock    |
|                  |                  |      |      | out policy**    |
+------------------+------------------+------+------+-----------------+
| **Apply locks on |                  |      |      |                 |
| CRT. #1 Belt     |                  |      |      |                 |
| #1**             |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Try to jog     |                  |      |      |                 |
| belt #1 to make  |                  |      |      |                 |
| sure belt will   |                  |      |      |                 |
| not start**      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Apply locks on | **May lead to    |      |      |                 |
| CRT. #1 Belt     | injury or loss   |      |      |                 |
| #2**             | of life**        |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Try to jog     |                  |      |      |                 |
| belt #2 to make  |                  |      |      |                 |
| sure belt will   |                  |      |      |                 |
| not start**      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Unload tools   | **Will delay or  |      |      |                 |
| at tail pulley   | hamper job**     |      |      |                 |
| at Belt #2**     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **All tools  |                  |      |      |                 |
|     except 3-ton |                  |      |      |                 |
|     chain wrench |                  |      |      |                 |
|     and ¾"       |                  |      |      |                 |
|     chain**      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Bring      |                  |      |      |                 |
|     adjustable   |                  |      |      |                 |
|     wrenches**   |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Remove wheel   |                  |      |      |                 |
| chock and drive  |                  |      |      |                 |
| to head pulley   |                  |      |      |                 |
| area**           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Park truck and |                  |      |      |                 |
| chock wheels**   |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Unload tools   |                  |      |      |                 |
| at gravity       |                  |      |      |                 |
| take-up**        |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Remove the     | **Can't do the   |      |      |                 |
| gravity take-up  | job without this |      |      |                 |
| guards**         | step**           |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Install the    |                  |      |      |                 |
| chain on beam    |                  |      |      |                 |
| above the center |                  |      |      |                 |
| line of the      |                  |      |      |                 |
| gravity take-up  |                  |      |      |                 |
| weight**         |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Connect 3-ton  | **Can't do the   |      |      | **Verify safety |
| chain wrench to  | job without this |      |      | latches on      |
| the chain**      | step**           |      |      | hooks**         |
|                  |                  |      |      |                 |
|                  |                  |      |      | **Weight        |
|                  |                  |      |      | limitations in  |
|                  |                  |      |      | effect**        |
+------------------+------------------+------+------+-----------------+
| **Connect the    |                  |      |      | **Verify safety |
| chain wrench     |                  |      |      | latches on      |
| lifting hook     |                  |      |      | hooks**         |
| into the gravity |                  |      |      |                 |
| weight take-up   |                  |      |      |                 |
| lug**            |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Lift the       | **Position of    |      |      | **Explain this  |
| gravity take-up  | the take-up is   |      |      | procedure**     |
| into the half    | important to the |      |      |                 |
| way position     | job**            |      |      |                 |
| using the 3-ton  |                  |      |      |                 |
| chain wrench**   |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Close the      |                  |      |      |                 |
| gravity take-up  |                  |      |      |                 |
| guards**         |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Back off       |                  |      |      |                 |
| tension on belt  |                  |      |      |                 |
| scrapers**       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Remove chocks  |                  |      |      |                 |
| and drive back   |                  |      |      |                 |
| to the tail      |                  |      |      |                 |
| pulley**         |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Park truck and |                  |      |      |                 |
| chock wheels**   |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Use fork       |                  |      |      |                 |
| lift/gradall to  |                  |      |      |                 |
| put belt in      |                  |      |      |                 |
| position at tail |                  |      |      |                 |
| pulley area for  |                  |      |      |                 |
| installation**   |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Install shaft  |                  |      |      | **Verify belt   |
| /bearings        |                  |      |      | is not hung     |
| assembly into    |                  |      |      | backwards**     |
| the core of the  |                  |      |      |                 |
| new belt**       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Install two    |                  |      |      | **Minimum       |
| 5/16" chains to  |                  |      |      | 5/16"**         |
| overhead beams** |                  |      |      |                 |
|                  |                  |      |      | **Watch your    |
|                  |                  |      |      | loading         |
|                  |                  |      |      | capacity**      |
+------------------+------------------+------+------+-----------------+
| **Hook one       |                  |      |      | **Close safety  |
| come-a-long to   |                  |      |      | latches on      |
| each chain**     |                  |      |      | hooks**         |
+------------------+------------------+------+------+-----------------+
| **Install one    |                  |      |      |                 |
| clevis to each   |                  |      |      |                 |
| bearing**        |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Connect each   |                  |      |      | **Close safety  |
| come-a-long      |                  |      |      | latches on      |
| lifting hook to  |                  |      |      | hooks**         |
| each clevises**  |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Use            |                  |      |      |                 |
| come-a-long to   |                  |      |      |                 |
| lift new belt    |                  |      |      |                 |
| about 6" off     |                  |      |      |                 |
| floor**          |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Remove guards  |                  |      |      |                 |
| from tail pulley |                  |      |      |                 |
| area**           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Remove         |                  |      |      |                 |
| skirting from    |                  |      |      |                 |
| tail chute**     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Install a belt |                  |      |      | **Explain that  |
| clamp at         |                  |      |      | hemp rope can   |
| Grimmies         |                  |      |      | be used here**  |
| bridge**         |                  |      |      |                 |
|                  |                  |      |      | **Do not use    |
|                  |                  |      |      | rope on incline |
|                  |                  |      |      | belts**         |
+------------------+------------------+------+------+-----------------+
| **Remove belt    |                  |      |      |                 |
| covers if        |                  |      |      |                 |
| necessary**      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Connect two    |                  |      |      | **Close safety  |
| come-a-longs to  |                  |      |      | latches on      |
| the belt clamp** |                  |      |      | hooks**         |
+------------------+------------------+------+------+-----------------+
| **Install two    |                  |      |      |                 |
| cables around    |                  |      |      |                 |
| the next set of  |                  |      |      |                 |
| idlers**         |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Connect        |                  |      |      | **Close safety  |
| come-a-longs     |                  |      |      | latches on      |
| into the two     |                  |      |      | hooks**         |
| cables**         |                  |      |      |                 |
|                  |                  |      |      | **Explain when  |
|                  |                  |      |      | necessary why   |
|                  |                  |      |      | chains are used |
|                  |                  |      |      | instead of      |
|                  |                  |      |      | cables**        |
+------------------+------------------+------+------+-----------------+
| **Tension the    |                  |      |      |                 |
| come-a-longs**   |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Install the    |                  |      |      |                 |
| plank underneath |                  |      |      |                 |
| the bottom of    |                  |      |      |                 |
| the top belt**   |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Set the        |                  |      |      |                 |
| framing square   |                  |      |      |                 |
| on the belt top  |                  |      |      |                 |
| cover and square |                  |      |      |                 |
| with the belt    |                  |      |      |                 |
| above the        |                  |      |      |                 |
| plank**          |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Use the        |                  |      |      |                 |
| utility knife to |                  |      |      |                 |
| cut the belt     |                  |      |      |                 |
| using the        |                  |      |      |                 |
| framing square   |                  |      |      |                 |
| as your guide    |                  |      |      |                 |
| cutting away     |                  |      |      |                 |
| from your body** |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Pull the       |                  |      |      |                 |
| non-clamped belt |                  |      |      |                 |
| end through the  |                  |      |      |                 |
| tail pulley**    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Cut bands on   |                  |      |      | **Stay clear -- |
| new belt**       |                  |      |      | explain danger  |
|                  |                  |      |      | of release      |
|                  |                  |      |      | energy**        |
+------------------+------------------+------+------+-----------------+
| **Pull and feed  |                  |      |      |                 |
| the new belt end |                  |      |      |                 |
| over the tail    |                  |      |      |                 |
| pulley and       |                  |      |      |                 |
| through the wall |                  |      |      |                 |
| to the old belt  |                  |      |      |                 |
| end**            |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Square the new |                  |      |      |                 |
| belt end up to   |                  |      |      |                 |
| the old belt     |                  |      |      |                 |
| end**            |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Install planks |                  |      |      |                 |
| under both belt  |                  |      |      |                 |
| ends**           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Using the top  |                  | *    |      |                 |
| part of belt     |                  | *1** |      |                 |
| clip, mark six   |                  |      |      |                 |
| sets of holes    |                  |      |      |                 |
| evenly spaced    |                  |      |      |                 |
| across belt      |                  |      |      |                 |
| ends**           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Use the        |                  |      |      |                 |
| electric impact  |                  |      |      |                 |
| wrench with a #1 |                  |      |      |                 |
| punch and quick  |                  |      |      |                 |
| connector to     |                  |      |      |                 |
| punch holes into |                  |      |      |                 |
| the belt ends**  |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Install clips  |                  |      |      |                 |
| through bottom   |                  |      |      |                 |
| side of belt     |                  |      |      |                 |
| ends through the |                  |      |      |                 |
| punch holes**    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Install top of |                  |      |      |                 |
| belt clips and   |                  |      |      |                 |
| nuts**           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Tighten each   |                  |      |      | **Make sure     |
| nut using the    |                  |      |      | clip ends are   |
| impact wrench    |                  |      |      | countersunk in  |
| and nut driver** |                  |      |      | top cover of    |
|                  |                  |      |      | belt ends**     |
+------------------+------------------+------+------+-----------------+
| **Use breaker    |                  |      |      |                 |
| bars to break    |                  |      |      |                 |
| studs from all   |                  |      |      |                 |
| six clips**      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Remove         |                  |      |      |                 |
| come-a-longs,    |                  |      |      |                 |
| belt clamp,      |                  |      |      |                 |
| planks and both  |                  |      |      |                 |
| cables**         |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Install belt   |                  |      |      | **Holes must be |
| clevis on old    |                  |      |      | punched prior   |
| return end of    |                  |      |      | to attaching    |
| belt using ½"    |                  |      |      | the clevis**    |
| bolts**          |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Tighten bolts  |                  |      |      |                 |
| on belt clevis** |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Install one    |                  |      |      |                 |
| end of the 25'   |                  |      |      |                 |
| cable**          |                  |      |      |                 |
|                  |                  |      |      |                 |
| **through the    |                  |      |      |                 |
| belt clevis      |                  |      |      |                 |
| cable**          |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Use three ½"   |                  |      |      | **Explain       |
| cable clamps to  |                  |      |      | properly        |
| fasten a loop    |                  |      |      | installed       |
| around the belt  |                  |      |      | clamps**        |
| clevis cable**   |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Danger tape    |                  |      |      |                 |
| all affected     |                  |      |      |                 |
| areas**          |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Contact pay    |                  |      |      |                 |
| loader operator  |                  |      |      |                 |
| using plant      |                  |      |      |                 |
| radio**          |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Make a loop in |                  |      |      | **Reinforce     |
| the cable        |                  |      |      | cable clamps    |
| fastening with   |                  |      |      | proper          |
| three ½" cable   |                  |      |      | installation/** |
| clamps**         |                  |      |      |                 |
|                  |                  |      |      | **              |
|                  |                  |      |      | configuration** |
+------------------+------------------+------+------+-----------------+
| **Connect the    |                  |      |      |                 |
| loop of the      |                  |      |      |                 |
| cable to pay     |                  |      |      |                 |
| loader's hitch   |                  |      |      |                 |
| pin**            |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **All personnel  |                  |      |      |                 |
| must remove      |                  |      |      |                 |
| locks from Belt  |                  |      |      |                 |
| #2**             |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Verify that    |                  |      |      |                 |
| radios are       |                  |      |      |                 |
| working          |                  |      |      |                 |
| properly**       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Spot personnel |                  |      |      | **Still need to |
| to the proper    |                  |      |      | have people     |
| location all     |                  |      |      | (possibly more  |
| with radio using |                  |      |      | people) to      |
| Channel 3**      |                  |      |      | communicate     |
|                  |                  |      |      | without         |
|                  |                  |      |      | radios**        |
+------------------+------------------+------+------+-----------------+
| -   **Assign one |                  |      |      |                 |
|     to tail      |                  |      |      |                 |
|     pulley**     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Assign one |                  |      |      |                 |
|     head         |                  |      |      |                 |
|     pulley**     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Assign one |                  |      |      |                 |
|     with         |                  |      |      |                 |
|     splice**     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Assign one |                  |      |      |                 |
|     outside with |                  |      |      |                 |
|     pay loader** |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Verify         | **If you don't   |      |      |                 |
| communication    | communicate,     |      |      |                 |
| with each        | serious injury   |      |      |                 |
| person**         | could occur**    |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Put the        |                  |      |      | **Stand to the  |
| disconnect       |                  |      |      | side of the     |
| switch into "On" |                  |      |      | disconnect      |
| position**       |                  |      |      | switch throwing |
|                  |                  |      |      | switch while    |
|                  |                  |      |      | facing away     |
|                  |                  |      |      | from it**       |
+------------------+------------------+------+------+-----------------+
| **Verify that    |                  |      |      | **Explain       |
| safety lanyard   |                  |      |      | safety switch   |
| is operating by  |                  |      |      | procedure**     |
| using "jog"**    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Reset safety   |                  |      |      |                 |
| lanyard**        |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Call to make   | **If you don't   |      |      | **Explain the   |
| sure that all    | communicate,     |      |      | procedure of    |
| personnel are    | serious injury   |      |      | removing old    |
| clear and ready  | could occur**    |      |      | belt**          |
| to pull belt**   |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Begin          |                  |      |      |                 |
| "pulling" belt   |                  |      |      |                 |
| using radio      |                  |      |      |                 |
| communication    |                  |      |      |                 |
| between          |                  |      |      |                 |
| "jogging" and    |                  |      |      |                 |
| "pulling" with a |                  |      |      |                 |
| pay loader**     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Continue the   |                  |      |      |                 |
| "pulling"        |                  |      |      |                 |
| process until    |                  |      |      |                 |
| the new belt is  |                  |      |      |                 |
| all the way      |                  |      |      |                 |
| around**         |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Lock #2 belt   | **Prevent        |      |      | **All personnel |
| out**            | injuries**       |      |      | install their   |
|                  |                  |      |      | locks**         |
|                  | **Inadvertent    |      |      |                 |
|                  | starting**       |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Disconnect the |                  |      |      |                 |
| cable from the   |                  |      |      |                 |
| pay loader's     |                  |      |      |                 |
| hitch pin**      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Release pay    |                  |      |      |                 |
| loader           |                  |      |      |                 |
| operator**       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Disconnect     |                  |      |      |                 |
| cable and belt   |                  |      |      |                 |
| clevis from      |                  |      |      |                 |
| belt**           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Place cable    |                  |      |      |                 |
| and belt clevis  |                  |      |      |                 |
| on truck**       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Cut the old    |                  |      |      |                 |
| belt from new    |                  |      |      |                 |
| belt**           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Feed new belt  |                  |      |      |                 |
| through tail     |                  |      |      |                 |
| pulley to the    |                  |      |      |                 |
| other end of new |                  |      |      |                 |
| belt**           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Install one    |                  |      |      | **Explain this  |
| belt clamp on    |                  |      |      | procedure on    |
| each end of      |                  |      |      | distances       |
| belt**           |                  |      |      | between belt    |
|                  |                  |      |      | clamps**        |
+------------------+------------------+------+------+-----------------+
| **Install        |                  |      |      | **Close safety  |
| come-a-longs to  |                  |      |      | latches on      |
| belt clamps**    |                  |      |      | hooks**         |
+------------------+------------------+------+------+-----------------+
| **Use            |                  |      |      |                 |
| come-a-longs to  |                  |      |      |                 |
| remove belt      |                  |      |      |                 |
| slack**          |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Place plank    |                  |      |      |                 |
| under the top    |                  |      |      |                 |
| belt**           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Square belt    |                  |      |      | **Explain this  |
| ends**           |                  |      |      | procedure**     |
+------------------+------------------+------+------+-----------------+
| **Nail one end   |                  |      |      |                 |
| of belt to the   |                  |      |      |                 |
| plank**          |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Install        |                  |      |      | **Explain this  |
| splicing         |                  |      |      | procedure**     |
| template**       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Install holes  |                  |      |      | **Explain this  |
| in belt through  |                  |      |      | procedure**     |
| template**       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Remove         |                  |      |      |                 |
| template from    |                  |      |      |                 |
| belt**           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Put clips into |                  |      |      | **Follow        |
| one end of       |                  |      |      | manufacturer's  |
| belt**           |                  |      |      | procedures**    |
+------------------+------------------+------+------+-----------------+
| **Turn template  |                  |      |      |                 |
| upside down,     |                  |      |      |                 |
| slide onto bolts |                  |      |      |                 |
| of clips to line |                  |      |      |                 |
| up with holes**  |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Take other end |                  |      |      |                 |
| of belt and      |                  |      |      |                 |
| install clips    |                  |      |      |                 |
| through holes**  |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Install top    |                  |      |      |                 |
| half of clips    |                  |      |      |                 |
| with nuts (hand  |                  |      |      |                 |
| tight)**         |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Install belt   |                  |      |      |                 |
| tape to seal the |                  |      |      |                 |
| joint**          |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Ensure splice  |                  |      |      |                 |
| is square**      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Tighten all    |                  |      |      | **Explain this  |
| nuts on clips    |                  |      |      | procedure**     |
| with impact      |                  |      |      |                 |
| wrench**         |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Use breaker    |                  |      |      |                 |
| bars to break    |                  |      |      |                 |
| off all clip     |                  |      |      |                 |
| bolts**          |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Grind the      |                  |      |      | **Must wear     |
| clips with a 4   |                  |      |      | full face       |
| ½" disc          |                  |      |      | shield**        |
| grinder**        |                  |      |      |                 |
|                  |                  |      |      | **Grind bolts   |
|                  |                  |      |      | flush with the  |
|                  |                  |      |      | nuts**          |
+------------------+------------------+------+------+-----------------+
| **Remove nail    |                  |      |      |                 |
| from belt**      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Remove planks  |                  |      |      |                 |
| from belt**      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Remove the     |                  |      |      |                 |
| belt blocks and  |                  |      |      |                 |
| come-a-longs**   |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Install        | **Job not done   |      |      |                 |
| skirting and     | until all of the |      |      |                 |
| guards on tail   | guards are on,   |      |      |                 |
| pulley**         | could cause      |      |      |                 |
|                  | serious injury** |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Reinstall all  |                  |      |      |                 |
| belt covers**    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Go to drive    |                  |      |      |                 |
| end of belt and  |                  |      |      |                 |
| lower gravity    |                  |      |      |                 |
| take-up**        |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Remove chains  |                  |      |      |                 |
| and chain        |                  |      |      |                 |
| wrench**         |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Install guards | **Job not done   |      |      |                 |
| at gravity       | until all of the |      |      |                 |
| take-up**        | guards are on,   |      |      |                 |
|                  | could cause      |      |      |                 |
|                  | serious injury** |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Re-tension     |                  |      |      | **Explain this  |
| belt scrapers**  |                  |      |      | procedure**     |
+------------------+------------------+------+------+-----------------+
| **Remove all     |                  |      |      | **Belt #1**     |
| locks**          |                  |      |      |                 |
|                  |                  |      |      | **Belt #2**     |
+------------------+------------------+------+------+-----------------+
| **Put disconnect |                  |      |      | **Stand to the  |
| switch to the    |                  |      |      | side of the     |
| "On" position**  |                  |      |      | disconnect      |
|                  |                  |      |      | switch throwing |
|                  |                  |      |      | switch while    |
|                  |                  |      |      | facing away     |
|                  |                  |      |      | from it**       |
+------------------+------------------+------+------+-----------------+
| **"Jog" and      |                  |      |      |                 |
| "train" belt**   |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Check and      |                  |      |      | **Lock belt out |
| replace all bad  |                  |      |      | before any      |
| idlers, as       |                  |      |      | idler           |
| needed**         |                  |      |      | replacement is  |
|                  |                  |      |      | started**       |
+------------------+------------------+------+------+-----------------+
| **Release system |                  |      |      |                 |
| to Central       |                  |      |      |                 |
| Control**        |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+

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# Duty 3: Clean-Up Activities

Learner will demonstrate how to conduct a safe and thorough clean-up
procedure of the job. Learner will also explain the job duties, why they
are conducted, any associated risk, and how to implement appropriate
controls. A thorough clean-up activity procedure includes the following
job steps:

+------------------+------------------+------+------+-----------------+
| **Job Steps**    | **Importance     | **Im | **Sa | **              |
|                  | Narrative**      | port | tisf | Procedures/Risk |
|                  |                  | ance | acto | Resolution/**   |
|                  | **(Consider      | R    | ry** |                 |
|                  | Safety,          | anki |      | **N             |
|                  | Production,      | ng** | **   | otes/Comments** |
|                  | Maintenance)**   |      | or** |                 |
|                  |                  | *    |      |                 |
|                  |                  | *1=I | **N  |                 |
|                  |                  | mpor | eeds |                 |
|                  |                  | tant | Wo   |                 |
|                  |                  | 2=   | rk** |                 |
|                  |                  | Very |      |                 |
|                  |                  | I    |      |                 |
|                  |                  | mpor |      |                 |
|                  |                  | tant |      |                 |
|                  |                  | 3=Cr |      |                 |
|                  |                  | itic |      |                 |
|                  |                  | al** |      |                 |
+==================+==================+======+======+=================+
| **Gather all     |                  | *    |      |                 |
| tools up and     |                  | *1** |      |                 |
| load them on the |                  |      |      |                 |
| truck**          |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **If torches | **Eliminate fire |      |      | **Show video**  |
|     were used,   | and burn         |      |      |                 |
|     gases must   | hazards**        |      |      |                 |
|     be bled**    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Before     |                  |      |      |                 |
|     moving       |                  |      |      |                 |
|     truck,       |                  |      |      |                 |
|     ensure       |                  |      |      |                 |
|     chocks are   |                  |      |      |                 |
|     removed**    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Pick up all    |                  |      |      |                 |
| debris**         |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Clean up old   |                  |      |      |                 |
| belt**           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Roll up    |                  |      |      |                 |
|     and move     |                  |      |      |                 |
|     with         |                  |      |      |                 |
|     gr           |                  |      |      |                 |
| adall/forklift** |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Clean up,      |                  |      |      |                 |
| remove new belt  |                  |      |      |                 |
| on roll and      |                  |      |      |                 |
| return to belt   |                  |      |      |                 |
| storage          |                  |      |      |                 |
| location**       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Remove danger  |                  |      |      |                 |
| tape**           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Perform        |                  |      |      |                 |
| workplace        |                  |      |      |                 |
| inspection**     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Correct    | **Could lead to  |      |      |                 |
|     any          | injuries or loss |      |      |                 |
|                  | of production**  |      |      |                 |
|   deficiencies** |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Ensure all     |                  |      |      |                 |
| locks are off**  |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Ensure all |                  |      |      |                 |
|                  |                  |      |      |                 |
|   disconnects/** |                  |      |      |                 |
|                  |                  |      |      |                 |
| > **lanyards     |                  |      |      |                 |
| > have been      |                  |      |      |                 |
| > place in the   |                  |      |      |                 |
| > "on"           |                  |      |      |                 |
| > position**     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Call Central   |                  |      |      |                 |
| Control**        |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Report     |                  |      |      |                 |
|     names**      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Report     |                  |      |      |                 |
|     numbers**    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Report     |                  |      |      |                 |
|     equipment    |                  |      |      |                 |
|     I.D.**       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Verify     |                  |      |      |                 |
|     "ready"      |                  |      |      |                 |
|     light**      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Return to      |                  |      |      |                 |
| shop**           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Park truck in  |                  |      |      |                 |
| front of shop**  |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Chock truck    |                  |      |      |                 |
| wheels**         |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Remove debris  |                  |      |      |                 |
| from truck and   |                  |      |      |                 |
| place into       |                  |      |      |                 |
| proper           |                  |      |      |                 |
| containers**     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Unload         |                  |      |      |                 |
| tools/equipment  |                  |      |      |                 |
| from truck**     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Visual         |                  |      |      |                 |
| inspection of    |                  |      |      |                 |
| your tools**     |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -                |                  |      |      |                 |
| **Replace/repair |                  |      |      |                 |
|     damaged      |                  |      |      |                 |
|     tools**      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Store tools in |                  |      |      |                 |
| proper           |                  |      |      |                 |
| location**       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Remove chocks  |                  |      |      |                 |
| from wheels**    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Drive truck to |                  |      |      |                 |
| wash rack**      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Clean truck**  |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Blow       |                  |      |      |                 |
|     off/high     |                  |      |      |                 |
|     pressure     |                  |      |      |                 |
|     wash**       |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Drive truck    |                  |      |      |                 |
| back to shop**   |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Chock wheels** |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Ensure         |                  |      |      |                 |
| personal and     |                  |      |      |                 |
| company tool     |                  |      |      |                 |
| boxes are        |                  |      |      |                 |
| locked**         |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+

# 

# 

# Duty 4: End of Shift Activities

Learner will explain importance of communicating and exchanging
information as part of the work to be accomplished in completing the end
of shift activities. Learner will also explain the job duties, why they
are conducted, any associated risk, and how to implement appropriate
controls. A thorough end of shift activities includes the following job
steps:

+------------------+------------------+------+------+-----------------+
| **Job Steps**    | **Importance     | **Im | **Sa | **              |
|                  | Narrative**      | port | tisf | Procedures/Risk |
|                  |                  | ance | acto | Resolution/**   |
|                  | **(Consider      | R    | ry** |                 |
|                  | Safety,          | anki |      | **N             |
|                  | Production,      | ng** | **   | otes/Comments** |
|                  | Maintenance)**   |      | or** |                 |
|                  |                  | *    |      |                 |
|                  |                  | *1=I | **N  |                 |
|                  |                  | mpor | eeds |                 |
|                  |                  | tant | Wo   |                 |
|                  |                  | 2=   | rk** |                 |
|                  |                  | Very |      |                 |
|                  |                  | I    |      |                 |
|                  |                  | mpor |      |                 |
|                  |                  | tant |      |                 |
|                  |                  | 3=Cr |      |                 |
|                  |                  | itic |      |                 |
|                  |                  | al** |      |                 |
+==================+==================+======+======+=================+
| **Ensure that    |                  |      |      |                 |
| all parts have   |                  |      |      |                 |
| been charged out |                  |      |      |                 |
| and slips turned |                  |      |      |                 |
| in**             |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Fill out work  |                  |      |      |                 |
| order and        |                  |      |      |                 |
| explain the work |                  |      |      |                 |
| performed**      |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Fill out time  |                  |      |      |                 |
| card**           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Place all      |                  |      |      |                 |
| paperwork into   |                  |      |      |                 |
| box in front of  |                  |      |      |                 |
| shop**           |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Notify         |                  |      |      |                 |
| supervisor of    |                  |      |      |                 |
| job completion** |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Root cause     |                  |      |      |                 |
| analysis         |                  |      |      |                 |
| meeting**        |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Hold job   |                  |      |      |                 |
|     critique     |                  |      |      |                 |
|     meeting**    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Improve    |                  |      |      |                 |
|     job          |                  |      |      |                 |
|     efficiency** |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Improve    |                  |      |      |                 |
|     job safety** |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| -   **Abnormal   |                  |      |      |                 |
|     conditions   |                  |      |      |                 |
|     dictate      |                  |      |      |                 |
|     discussion** |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Shower up**    |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+
| **Check out      |                  |      |      |                 |
| (time clock)**   |                  |      |      |                 |
+------------------+------------------+------+------+-----------------+