Source document: https://docs-lawep.s3.us-east-2.amazonaws.com/1697804913501.pdf (India)
Annexure 1 Self certification Annexure 1_Self certification62 Annexure 1_Self certification63 Annexure 2 Board Resolution by Rana Sugars to Buttar Biofuels for land Annexure 2_Board Resolution by Rana Sugars to Buttar Biofuels for land64 Annexure 3 Agreement between Rana Sugars and Buttar Biofuels Annexure 3_Agreement between Rana Sugars and Buttar Biofuels65 Annexure 3_Agreement between Rana Sugars and Buttar Biofuels66 Annexure 4 CTO Air & Water for adjacent Sugar Mill along with renewal application PUNJAB POLLUTION CONTROL BOARD ZONAL OFFICE, 164, FOCAL POINT, MEHTA ROAD, AMRITSAR Website:- www.ppcb.gov.in Office Dispatch No : Registered/Speed Post Date: Industry Registration ID: R12ASR70776 Application No : 12273489 To, S.santokh Singh C/o Rana Sugars Limited ( Clony )buttar Seviyan Amritsar,Amritsar-143205 Subject: Renewal of 'Consent to Operate' u/s 21 of Air (Prevention & Control of Pollution) Act, 1981 for discharge of emissions arising out of premises.
With reference to your application for obtaining Renewal of 'Consent to Operate' u/s 21 of Air (Prevention & Control of Pollution) Act, 1981, you are hereby, authorized to operate an industrial unit for discharge of the emission(s) arising out of your premises subject to the Terms and Conditions as mentioned in this Certificate.

1.

Particulars of Consent to Operate under Air Act, 1981 granted to the industry Consent to Operate Certificate No.
CTOA/Renewal/ASR/2020/12273489 Date of issue : Date of expiry : Certificate Type : Previous CTO No.

& Validity : 2.

Particulars of the Industry 30/04/2020 31/03/2021 Renewal CTOA/Renewal/ASR/2019/9473327 From:09/05/2019 To:31/03/2020 Name & Designation of the Applicant S.santokh Singh, (Vice President) Address of Industrial premises Rana Sugars Limited, Vill.
: Buttar Seviyan, Tehsil: Baba Bakala, Baba Bakala,Amritsar-143205 Capital Investment of the Industry 27317.0 lakhs Category of Industry Type of Industry Scale of the Industry Office District Consent Fee Details Raw Materials (Name with Quantity per day) Red Sugar Large Amritsar SULPHER @03Metric Tonnes/Day SUGAR CANE/SUGAR BEET @5000Metric Tonnes/Day CO2 FOR SUGAR BEET @75Metric Tonnes/Day LIME FOR SUGAR BEET(After close of S.Cane season) @100Metric Tonnes/Day LIME FOR CANE @10Metric Tonnes/Day "This is computer generated document from OCMMS by PPCB" Rana Sugars Limited,Vill.
: Buttar Seviyan, Tehsil: Baba Bakala,Baba Bakala,Amritsar,143205 Page1 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application67 Products (Name with Quantity per day) By-products, if any, (Name with Quantity per day) WHITE CRYSTAL SUGAR FROM CANE/S.BEET @500Metric Tonnes/Day BEET PULP (Beet Season)After close of CANE SEASON @1100Metric Tonnes/Day MOLASSES FROM S.CANE /S.BEET @225Metric Tonnes/Day BAGASSE FROMCANE @1600Metric Tonnes/Day Details of the machinery and process AS PER DETAIL SUBMITTED Quantity of fuel required (in TPD) and capacity of boilers/ Furnace/Thermo heater etc.
BAGASSE @1250Metric Tonnes/Day BAGASSE @550Metric Tonnes/Day Type of Air Pollution Control Devices to be installed Electrostatic Precipitator Electrostatic Precipitator Stack height provided with each boiler/thermo heater/Furnace etc.
Sources of emissions and type of pollutants Standards to be acheived under Air(Prevention & Control of Pollution) Act, 1981 IJT 120 TPH BOILER65(Ground Level)/37(Roof Level) WALCHANDNAGAR 50 TPH BOILER50(Ground Level)/22(Roof Level) BOILER 50 TPHFLUE GAS BOILER 120 TPH.FLUE GAS CYCLONE PULP DRYERFLUE GAS AS PRESCRIBED BY THE BOARD 30/04/2020 (Shiv Kumar) Environmental Engineer For & on behalf of (Punjab Pollution Control Board) Endst.

No.
No.

: Dated: A copy of the above is forwarded to the following for information and necessary action please: THE EE, RO, ASR.

30/04/2020 (Shiv Kumar) Environmental Engineer "This is computer generated document from OCMMS by PPCB" Rana Sugars Limited,Vill.
: Buttar Seviyan, Tehsil: Baba Bakala,Baba Bakala,Amritsar,143205 Page2 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application68 For & on behalf of (Punjab Pollution Control Board) "This is computer generated document from OCMMS by PPCB" Rana Sugars Limited,Vill.
: Buttar Seviyan, Tehsil: Baba Bakala,Baba Bakala,Amritsar,143205 Page3 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application69 TERMS AND CONDITIONS A.

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GENERAL CONDITIONS This consent is not valid for getting power load from the Punjab State Power Corporation Ltd. or for getting loan from the financial institutions.

The industry shall apply for renewal /extension of consent at least two months before expiry of the consent.
The industry shall not violate any of the norms prescribed under the Air (Prevention & Control of Pollution) Act, 1981, failing which, the consent shall be cancelled / revoked.

The achievement of adequacy and efficiency of the air pollution control devices installed shall be the entire responsibility of the industry The authorized fuel being used shall not be changed without the prior written permission of the Board.

The industry shall not discharge any fugitive emissions.
All gases shall be emitted through a stack of suitable height, as per the norms fixed by the Board from time to time.

The industry shall provide port-holes, platforms and/or other necessary facilities as may be required for collecting samples of emissions from any chimney, flue or duct or any other outlets.

Specifications of the port-holes shall be as under:- i) The sampling ports shall be provided atleast 8 times chimney diameter downstream and 2 times upstream from the flow disturbance.
For a rectangular cross section the equivalent diameter (De) shall be calculated from the following equation to determine upstream, downstream distance:- De = 2 LW / (L+W) Where L= length in mts.

W= Width in mts.

ii) The sampling port shall be 7 to 10 cm in diameter The industry shall put display Board indicating environmental data in the prescribed format at the main entrance gate.
The industry shall discharge all gases through a stack of minimum height as specified in the following standards laid down by the Board.

(i) Stack height for boiler plants S.NO.

Boiler with Steam Generating Capacity Stack heights 1.

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Less than 2 ton/hr.

9 meters or 2.5 times the height of neighboring building which ever is more More than 2 ton/hr.

to 5 ton/hr.

More than 5 ton/hr.

to 10 ton/hr 12 meters 15 meters More than 10 ton/hr.
to 15 ton/hr 18 meters More than 15 ton/hr.

to 20 ton/hr 21 meters More than 20 ton/hr.

to 25 ton/hr.

24 meters More than 25 ton/hr.

to 30 ton/hr.

27 meters More than 30 ton/hr.

30 meters or using the formula H = 14 Qg0.3or H = 74 (Qp)0.24 Where Qg = Quantity of SO2 in Kg/hr.

Qp = Quantity of particulate matter in Ton/day.

Note : Minimum Stack height in all cases shall be 9.0 mtr.

or as calculated from relevant formula whichever is more.
(ii) For industrial furnaces and kilns, the criteria for selection of stack height would be based on fuel used for the corresponding steam generation.

(iii) Stack height for diesel generating sets: "This is computer generated document from OCMMS by PPCB" Rana Sugars Limited,Vill.
: Buttar Seviyan, Tehsil: Baba Bakala,Baba Bakala,Amritsar,143205 Page4 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application70 Capacity of diesel generating set Height of the Stack 0-50 KVA 50-100 KVA 100-150 KVA 150-200 KVA 200-250 KVA 250-300 KVA Height of the building -do- -do- -do- -do- -do- + 1.5 mt + 2.0 mt.

+ 2.5 mt.

+ 3.0 mt.

+ 3.5 mt.

+ 3.5 mt.


For higher KVA rating stack height H (in meter) shall be worked out according to the formula: H = h+0.2 (KVA)0.5 10.

11.

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16. where h = height of the building in meters where the generator set is installed.

The pollution control devices shall be interlocked with the manufacturing process of the industry to ensure its regular operation.
The existing pollution control equipment shall be altered or replaced in accordance with the directions of the Board, and no pollution control equipment or chimney shall be altered or as the case may be erected or re- erected except with the prior approval of the Board.

The industry will provide canopy and adequate stack with the D.G sets so as to comply with the provision of notification No GSR-371 E dated 17-5-2002(amended from time to time) issued by MOEF under Environment (Protection) Act, 1986.
The Govt.

of Punjab, Department of Science, Technology & Environment vide its notification no.4/46/92- 3ST/2839 dt.
29/12/1993 has put prohibition on the use of rice husk as fuel after 1.4.1995 except the following:- ï¿½In the form of briquettes and use of rice husk in fluidized bed combustion.So the industry shall make the necessary arrangement to comply with the above notification.ï¿½ The industry shall submit balance sheet of every financial year to the concerned Regional Office by 30th June of every year That the industry shall submit a yearly certificate to the effect that no addition / up-gradation/ modification/ modernization has been carried out during the previous year otherwise the industry shall apply for the varied consent.
a) b) The industry shall ensure that at any time the emission do not exceed the prescribed emissions standards laid down by the Board from time to time for such type of industry /emissions.

The industry shall ensure that the emissions from each stack shall conform to the following emission standards laid down by the Board in respect of the Industrial Boilers.

Steam Generating capacity A.

Area upto 5 Km from Other than the periphery of I and Class-II town Less than 2 ton/hr.

2 ton to 10 ton/hr.
2 ton to 10 ton/hr.

Above 10 ton to 15 ton/hr Above 15 ton/hr Required particulate matter B.

Other than 'A' class 800 mg/NM3 500 mg/NM3 350 mg/NM3 150 mg/NM3 1200 mg/NM3 1000 mg/NM3 500 mg/NM3 150 mg/NM3 All emissions normalized to 12% carbon dioxide.

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The industry shall ensure that the Hazardous Wastes generated from the premises are handled as per the provisions of theHazardous Waste (Management, Handling and Transboundary Movement) Rules, 2008, without any adverse effect on the environment, in any manner.

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The air pollution control equipments shall be kept at all time in good running condition and; "This is computer generated document from OCMMS by PPCB" Rana Sugars Limited,Vill.
: Buttar Seviyan, Tehsil: Baba Bakala,Baba Bakala,Amritsar,143205 Page5 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application71 (i) (ii) All failures of control equipments.

The emissions of any air pollutant into the atmosphere in excess of the standards lay down by the Board occurring or being apprehended to occur due to accident or other unforeseen act or event.
'Shall be intimated through fax to the concerned Regional Office as well as to the Director of Factories, Punjab, Chandigarh as required under rule 10 of the Punjab State Board for the Prevention and Control of Air Pollution Rules, 1983'.

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The industry shall plant minimum of three suitable varieties of trees at the density of not less than 1000 trees per hectare all along the boundary of the industrial premises.
The industry shall submit a site emergency plan approved by the Chief Inspector of Factories, Punjab as applicable.

The industry shall comply with the conditions imposed by the SEIAA/MOEF in the Environmental Clearance granted to it as required under EIA notification dated 14/9/06, if applicable.
The industry shall make necessary arrangements for the monitoring of stack emissions and shall get its emissions analyzed from lab approved / authorized by the Board:- (i) (ii) Once in Year for Small Scale Industries.

Twice/thrice/four time in a Year for Large/Medium Scale Industries.

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The industry shall maintain the following record to the satisfaction of the Board :- (i) (ii) Log books for running of air pollution control devices or pumps/motors used for it.
Register showing the result of various tests conducted by the industry for monitoring of stack emissions and ambient air.

(iii) Register showing the stock of absorbents and other chemicals to be used for scrubbers.
The industry will install the separate energy meter for running pollution control devices and shall maintain record with respect to operation of air pollution control device so as to the satisfy the Board regarding the regular operation of air pollution control device and monthly reading / record may be sent to the Board by the fifth of the following month.
The industry shall provide online monitoring system as applicable, for in stack emission and shall maintain the record of the same for inspection of the Board Officers.

The Board reserves the right to revoke the consent granted to the industry at any time, in case the industry is found violating the provisions of Air (Prevention & Control of Pollution) Act, 1981 as amended from time to time.
The industry shall comply with any other conditions laid down or directions issued in due course by the Board under the provisions of the Air (Prevention & Control of Pollution) Act, 1981.

Nothing in this consent shall be deemed to neither preclude the institution of any legal action nor relieve the applicant from any responsibilities, liabilities or penalties to which the applicant is or may be subjected to under this or any other Act.
Any amendments/revisions made by the Board/CPCB/MOEF in the emission/stack height standards shall be applicable to the industry from the date of such amendments/revisions.

The industry shall dispose off its solid waste generated by the burning of fuel in an Environmentally Sound Manner within the premises/outside as approved by the Board, to avoid public nuisance and air pollution problem in the area.
The industry shall ensure that no air pollution problem or public nuisance is created in the area due to the discharge of emissions from the industry.

The industry shall provide adequate arrangement for fighting the accidental leakage/discharge of any air pollutant/gas/ liquids from the vessels, mechanical equipment's etc, which are likely to cause environmental pollution.
The industry shall not change or alter the manufacturing process(es) and fuel so as to change the quality/quantity of emissions generated without the prior permission of the Board.

The industry shall earmark a land within their premises for disposal of boiler ash in an environmentally sound manner, and / or the industry shall make necessary arrangements for proper disposal of fuel ash in a scientific manner and shall maintain proper record for the same, if applicable.
The industry shall obtain and submit Insurance cover under the Public Liability Insurance Act, 1991.

The industry shall provide proper and adequate air pollution control arrangements for control emission from its fuel handling area, if applicable.

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"This is computer generated document from OCMMS by PPCB" Rana Sugars Limited,Vill.
: Buttar Seviyan, Tehsil: Baba Bakala,Baba Bakala,Amritsar,143205 Page6 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application72 37.

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The industry shall comply with the code of practice as notified by the Government/Board for the type of industries where the siting guidelines / Code of Practice have been notified.
The industry shall not cause any nuisance/traffic hazard in vicinity of the area The industry shall ensure that the noise & air emission from D.G.

sets do not exceed the standards prescribed for D.G.

sets by the Ministry of Environment & Forests, New Delhi.
The industry shall ensure that there will not be significant visible dust emissions beyond the property line The industry shall provide adequate and appropriate air pollution control devices to contain emissions from handling, transportation and processing of raw material & product of the industry.

The Industry shall ensure that its production capacity does not exceed the capacity mentioned in the consent and shall not carry out any expansion without the prior permission / NOC of the Board.
30/04/2020 (Shiv Kumar) Environmental Engineer For & on behalf of (Punjab Pollution Control Board) "This is computer generated document from OCMMS by PPCB" Rana Sugars Limited,Vill.
: Buttar Seviyan, Tehsil: Baba Bakala,Baba Bakala,Amritsar,143205 Page7 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application73 PUNJAB POLLUTION CONTROL BOARD Application form for obtaining 'Consent to establish' (NOC)/'Consent to Operate' u/s 25/26 of the Water (Prevention & Control of Pollution) Act, 1974 and u/s 21 of the Air(Prevention & Control of Pollution) Act, 1981/Authorization under Rule 6 (1) of the Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2016.
Application ID :- 15344022 From: Industry ID :- R12ASR70776 RANA SUGARS LIMITED VILL.

: BUTTAR SEVIYAN, TEHSIL: BABA BAKALA BABA BAKALA AMRITSAR To The Member Secretary, Punjab Pollution Control Board, Patiala.

I/We hereby, apply for obtaining, (i) (ii) (iii) (iv) 'Consent to establish' (NOC) under the provisions of the Water(Prevention & Control of Pollution) Act, 1974 and Air (Prevention & Control of Pollution) Act, 1981.
'Consent to operate' u/s 25/26 of the Water(Prevention & Control of Pollution) Act, 1974.

'Consent to operate' u/s 21 of the Air(Prevention & Control of Pollution)Act,1981.

Authorization under Rule 6 (1) of the Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2016.

1.

The detailed information pertaining to my/our industry/project is given in the Annexure-I to this form attached herewith.

2.
2.

I/We undertake to furnish any further information sought by the Board from time to time in connection with this applicantion.

3.

I/We undertake to obtain revised/varied/fresh consent as the case may be, in case there is any change in the process/product/effluents/hazardous waste etc.

before the aforesaid change is affected.

1 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application74 4.
I/We that the information furnished herewith is correct to best of my/our knowledge and nothing has been concealed therein.

The Board would be at liberty to take penal action against the industry/project and the person(s) responsible to comply with the provisions of the pollution control statuets in case information/document is detected as incorrect/false/misleading at any point of time.

5.
5.

I/We hereby agree to apply for obtaining renewal of 'consent to operate' (NOC) under the Air(Prevention & Control of Pollution) Act, 1981 and authorization under the Hazardous Wastes(management, Handling and Trans-boundry Movement)Rules, 2008 three months before the expiry of the previous consent(s)/authorization granted to the industry/project.
Date: 09/03/2021 Enclosures: Signature of Applicant: Name: S.SANTOKH SINGH Designation: VICE PRESIDENT Address: BABA BAKALA SAHIB Village: BUTTAR SEVIYAN AMRITSAR PUNJAB 1.

Analysis Report of effluent/emission from Board /Approved Lab 2.

CA s certificate regarding un-depreciated value of the fixed assets of the industry at the end of last financial year 3.
Compliance report of previous consent conditions in annotated form ** This is Computer Generated filled Application Form ** 2 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application75 : : : : : : : : : : : : : : : RANA SUGARS LIMITED VILL.
: BUTTAR SEVIYAN, TEHSIL: BABA BAKALA BABA BAKALA,AMRITSAR S.SANTOKH SINGH/VICE PRESIDENT R A N A V E E R P R A T A P S I N G H / D I R E C T O R RANA VEER PRATAP SINGH (DIRECTOR) C / O R A N A S U G A R S L I M I T E D ( C O L O N Y ) VILL.

: BUTTARSEVIYAN,DIST.

AMRITSAR (PB.)


09815900940 , 01853 257610-611 rnsharma@ranasugars.com RANA VEER PRATAP SINGH Public Limited Company 01853-257610 01853-257613 rnsharma@ranasugars.com C/O RANA SUGARS LIMITED ( CLONY )BUTTAR SEVIYAN , BABABAKALA, AMRITSAR, 143205 27407.0 27407.0 Large RED / Sugar VILL.

: BUTTAR SEVIYAN, TEHSIL: BABA BAKALA AMRITSAR Pin - 143205 364320 23917 PART-A: GENERAL INFORMATION: 1.

Name & Address of the Industry 2.

Name & Designation of the Applicant 3.


(i) Name(s) and Designation of the Occupier (ii) Name(s) and Designation of the Director(s)/ Partner(s)/ Proprietor (iii) Name(s) of person(s) authorized to sign the application form.

(Please attach self attested copy of resolution/certificate) (iv) Ownership of Industry 4.

Communication Details(Telephone No./Fax No./e- mail etc.)

5.

Address of Correspondence 6.


Total investment of the industry/project (i) Total cost of the industry/project(in Lacs) (ii) Cost of Plant & Machinery(in Lacs) 7.

(i) Scale of the Industry(Large/Medium/Small) (ii) Category/Type of the Industry 8.

N a m e a n d a d d r e s s o f t h e City/Town/Village/Plot/Khasra/P atwari Halka No.

with PIN code where the project site is located 9.


(i) Total Land area of the industry/project (in square meters) (ii) Built up area of the project(to b e m e n t i o n e d i n c a s e o f construction/area development projects only) (in square meters) 3 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application76 10.

W h e t h e r t h e s i t e o f t h e industry/project is located within or outside the muinicipal limits (please attach a certificate from the M.C.
in this regard) 11.

W h e t h e r t h e s i t e o f t h e industry/project is situated in any Focal Points/Indusrial Estate developed by the Govt.

or any other authorized by the Govt.

( p l e a s e a t t a c h a c o p y o f allotment letter of plot/land) : : Outside M.C.

limit No 12.
limit No 12.

(i) Whether the site of the industry/project is located within t h e n o t i f i e d / d r a f t M a s t e r Plan/LPA (Local planning Area ) of any town/city and if yes, the clasification of the area in which the site is located.

(Please attach the certificate from the Deptt.

of the Town & Country Planning, Punjab in this regard.)
(ii) In case the industry/project is not satisfied in the approved i n d u s t r i a l a r e a w i t h i n t h e notified/draft Master Plan/LPA, whether it has obtained the change of land Use (CLU) from the competent authority of the State or not and if yes, please attach a copy of the same (iii) In case the industry/project is not covered under (i) and (ii) above ; please attach a certificate from the deptt.
of Town & C o u n t r y P l a n n i n g , P u n j a b regarding the classification of the area in which the site is located and whether CLU is required or not 13.

Whether the industry/project is located in Critically Polluted Area or not and if yes, please indicate the code assigned to the industry by the CPCB/MoEF 14.

Month and Year in which the industry was commisioned/is likely to be commissioned 15.
Undepreciated value of the fixed assets of the industry (Please indicate the date as on which the value of fixed assets has been considered) (Applicable in the cases of 'consent to operate' only) 16.

Details of consent fee deposited: : No : Yes : No NO Dec/1993 Rs.

27407.0 (in Lakhs) Date:- 31-03-2020 : : : 4 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application77 Sr. No.

1 Fee For CTO Air 17.

Total No.

of average working days in a year and total no.


of working shifts per day 18.

( a ) T o t a l N o .

o f W o r k e r s including officials working in industry (b) No.
of Workers and officials : (c) Total population to be served, (i) during construction phase (ii)during operation phase : : : : : Amount (In Rupees) 282000.0 313 days / 4 shifts 332 150 100 343 (To be mentioned in case of construction/area development projects only) 19.
Whether the indusrty/project: ( i ) i s c o v e r e d u n d e r t h e Environment Impact Assessment ( E I A ) N o t i f i c a t i o n d a t e d 14.9.2006 as amended from time to time or not and if yes, the status of obtaining environment clearance from MoEF/State Level Environment Impact Assessment Authority (ii) is covered under the 1st Schedule of Factories Act, 1948 or not if yes, the status of obtaining site clearance from SCA-cum-SAC (iii) is covered under Press Note- 17 (1984 series) or not and if yes, the status of obtaining the environmental from SCA-cum- SAC 20.
Whether the industry has the complete machinery for which it h a d o b t a i n e d ' c o n s e n t t o establish'(NOC) from the Board or not and if not, the details thereof.

(To be filled up in case of 'consent to operate' cases only : NO / : : : NO / NO / NO / Last Consent Details: Sr. No.
Application Type Application For Consent No Consent For Date of Issue Valid Upto 1 CTO Renew 12391850 Water 14/08/2020 31/03/2021 5 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application78 PART-B: TECHNICAL INFORMATION(GENERAL): 1.

Raw Material & Chemicals Details: Sr. No.


1 2 3 4 5 Name of the Raw- material/Chemicals used/to be used SUGAR CANE 7 SUGAR BEET SULPHER CO2 FOR SUGAR BEET LIME FOR CANE LIME FOR SUGAR BEET Quantity of the Raw- material/Chemicals used/being used Unit 5000 03 75 10 100 Metric Tonnes/Day Metric Tonnes/Day Metric Tonnes/Day Metric Tonnes/Day Metric Tonnes/Day 2.

Production Detail: Sr. No.

Name of the Product produced/to be produced Quantity of Products produced/to be produced.
Licensed production capacity Installed Production Capacity Avg.

Actual Production Average Actual production for which the consent is sought Metric Tonnes/Day 500 500 500 500 1 WHITE CRYSTAL SUGAR FROM CANE & SUGAR BEET Sr. No.

Name of the By-Products produced/to be produced Quantity of By-Products produced/to be produced.

Licensed production capacity Installed Production Capacity Avg.
Actual Production Average Actual production for which the consent is sought Metric Tonnes/Day 1100 1100 1100 1100 1 BEET PULP (IN BEET SEASON) 6 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application79 2 3 MOLASSIS FROM CANE & SUGR BEET BAGASSE FROM CANE Metric Tonnes/Day 225 225 225 225 Metric Tonnes/Day 1600 1600 1600 1600 3.Details of Power Load/power consumption: (i) Total power load available with the industry(in KW) : 34000.0 (ii) Power Load required by the industry(in KW) : 34000.0 (iii) Estimated power consumption for intended production per day(in Units consumed per day) : 168000.0 4.
Manufacturing Proceses involved : / (please attach separate sheet, in case the space provided herein with is insufficient) 5.

Solid Waste Generation Details: Sr. No.
Source of Generation of Solid Waste Nature/Type of solid waste Mode of Disposal Quantity of Solid Waste generated/to be generated per day 1 2 3 Metric Tonnes/Day POWDER 30 FARMERS TROLLY Metric Tonnes/Day CAKE 225 FARMERS TROLLY BOILER ASH FROM CANE &SUGAR BEET PRESS MUD FROM SUGAR BEET & CANE ETP SLUDGE FROM CANE & S.BEET Metric Tonnes/Day CAKE 1.5 FARMERS TROLLY 7 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application80 PART-D: TECHNICAL INFORMATION REQUIRED FOR CONSENT UNDER AIR ACT,1981 : 1.
Sources of Air Pollution : (a)Boilers/Furnaces : Sr. No.

Type & Capacity of Boiler/Furnace Type & Quantity of fuel used/to be used (in TPH and TPD/lts/day) 1 2 IJT 120 50 WALC HAND NAGA R Metric Tonnes/ Day Metric Tonnes/ Day BAGA SSE 1250 BAGA SSE 550 Details of APCD provide d/to be provide d Electros tatic Precipit ator Electros tatic Precipit ator Stack Attache d Height of Stack attached /to be attached (in mts.)
Diamete r of Stack at Bottom level Diamete r of Stack at Top level Whethe r emission samplin g facilities provide d or not 65 4.2 4.2 Yes 50 4 4 Yes IJT 120 TPH BOILE R WALC HAND NAGA R 50TPH BOILE R (b) D.G Sets : Sr. No.

Capacity of D.G.

set in(KVA) Quantity of Fuel used/to be used (in Lts./day) Ht.

of Stack provided/to be provided above roof level(in mts.)
Whether canopy/acoustic enclosure provided/ to be provided(please define clearly) 1 2 1010 500 90 50 10 10 Yes Yes (c) Process Emissions: : Sr. No.

Source of Generation of process Emissions Name of the emissions(i.e SO2/NOx/Acid Mist/any other).

Details of APCD provided/to be provided to control process emissions.

Height of Stack provided/to be provided for discharge of process emissions(in mts)..
Whether emission sampling facilities provided or not Above Ground Level Above Roof Level 1 CYCLONE PULP DRYER FLUE GAS [Cyclone 15 3 Yes Separator] 8 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application81 2 3 BOILER 120TPH BOILER 50TPH FLUE GAS [Electrostati 65 c Precipitator] FLUE GAS [Electrostati 50 c Precipitator] 37 22 Yes Yes 2.

Characteristics of Emissions : (i) Flue gas Emissions : Sr. No.
Stack Parameters 1 2 SPM SPM IJT 120 TPH BOILER WALCHAND NAGAR 50TPH BOILER (ii) Process Emissions: Conc.

of pollutants Untreated Treated 2000 2000 126 142 Units mg/Nm3 mg/Nm3 Sr. No.

Process Parameters Conc.

of pollutants Untreated Treated 1 2 3 BOILER 120TPH BOILER 50TPH Particulate Matter (PM) Particulate Matter (PM) CYCLONE PULP DRYER Particulate Matter (PM) 2000 2000 1000 126 142 100 Units mg/Nm3 mg/Nm3 mg/Nm3 3.
Power consumption details of Air Pollution Control devices: : (i) Total power load to Air Pollution Control Devices(in KW) (ii) Average daily power consumption on Air Pollution Control Devices(i.e.

no.
no.

of units consumed per hr.& per day) : 0 : 0 9 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application82 Date: 09/03/2021 Signature of Applicant: Name: S.SANTOKH SINGH Designation: VICE PRESIDENT Address: BABA BAKALA SAHIB ** This is Computer Generated filled Application Form ** 10 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application83 PUNJAB POLLUTION CONTROL BOARD ZONAL OFFICE, 164, FOCAL POINT, MEHTA ROAD, AMRITSAR.
Website:- www.ppcb.gov.in Office Dispatch No : Registered/Speed Post Date: Industry Registration ID: R12ASR70776 Application No : 12391850 To, Rana Veer Pratap Singh C/o Rana Sugars Limited ( Clony )buttar Seviyan Amritsar,Amritsar-143205 Subject: Renewal of 'Consent to Operate'an outlet u/s 25/26 of Water (Prevention & Control of Pollution) Act, 1974 for discharge of effluent.
With reference to your application for obtaining Renewal of ï¿½Consent to Operateï¿½an outlet for discharge of the effluent u/s 25/26 of Water (Prevention & Control of Pollution) Act, 1974, you are, hereby, authorized to operate an industrial unit fordischarge of the effluent(s) arising out of your premises subject to the Terms and Conditions as mentioned in this Certificate.

1.

Particulars of Consent to Operate under Water Act, 1974 granted to the industry Consent to Operate Certificate No.
CTOW/Renewal/ASR/2020/12391850 Date of issue : Date of expiry : Certificate Type : Previous CTO No.

& Validity : 2.

Particulars of the Industry 14/08/2020 31/03/2021 Renewal CTOW/Renewal/ASR/2019/9474259 From:25/07/2019 To:24/07/2020 Name & Designation of the Applicant S.santokh Singh, (Vice President) Address of Industrial premises Rana Sugars Limited, Vill.
: Buttar Seviyan, Tehsil: Baba Bakala, Baba Bakala,Amritsar-143205 Capital Investment of the Industry 27317.0 lakhs Category of Industry Type of Industry Scale of the Industry Office District Consent Fee Details Raw Materials(Name with quantity per day) Products (Name with quantity per day) Red Sugar Large Amritsar SUGAR CANE/SUGAR BEET @5000Metric Tonnes/Day CO2 FOR SUGAR BEET @75Metric Tonnes/Day Lime for Sugar Cane 10 &Sugar Beet 100 @100Metric Tonnes/Day Sulpher for Sugar Cane @03Metric Tonnes/Day Lime for sugar Cnae @10Metric Tonnes/Day white crystal Sugar from Sugar cane &.Beet @500Metric Tonnes/Day "This is computer generated document from OCMMS by PPCB" Rana Sugars Limited,Vill.
: Buttar Seviyan, Tehsil: Baba Bakala,Baba Bakala,Amritsar,143205 Page1 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application84 By-Products, if any,(Name with quantity per day) MOLASSES From S.cane &s.BEET @225Metric Tonnes/Day BAGASSE FROM CANE @1600Metric Tonnes/Day Beet Pulp from S.Beet @1100Metric Tonnes/Day Details of the machinary and processes AS PER DETAIL SUBMITTED Details of the Effluent Treatment Plant Mode of Disposal Trade Effluent @545.0 KLD Domestic Effluent @15.0 KLD Any Other @2.0 KLD Irrigation Area 40Acres and Plantation Area 15 Acrs Irrigation of Lawns Irrigation Area 40Acres and Plantation Area 15 Acrs Standards to be achieved under Water(Prevention & Control of Pollution) Act, 1974 AS PRESCRIBED BY THE BOARD 14/08/2020 (Shiv Kumar) Environmental Engineer For & on behalf of (Punjab Pollution Control Board) Endst.
No.

: Dated: A copy of the above is forwarded to the following for information and necessary action please: THE EE, RO, ASR.

14/08/2020 (Shiv Kumar) Environmental Engineer For & on behalf of (Punjab Pollution Control Board) "This is computer generated document from OCMMS by PPCB" Rana Sugars Limited,Vill.
: Buttar Seviyan, Tehsil: Baba Bakala,Baba Bakala,Amritsar,143205 Page2 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application85 A.
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TERMS AND CONDITIONS GENERAL CONDITIONS This consent is not valid for getting power load from the Punjab State Power Corporation Limited or for getting loan from the financial institutions.

The industry shall apply for renewal/further extension in validity of consent atleast two months before expiry of the consent.
The industry shall ensure that the effluent discharging through the authorized outlet shall confirm to the prescribed standards as applicable from time to time.

The industry shall plant minimum of three suitable varieties of trees at the density of not less than 1000 trees per hectare all along the boundary of the industrial premises.
The achievement of the adequacy and efficiency of the effluent treatment plant/pollution control devices/re- circulation system installed shall be the entire responsibility of the industry.
The industry shall ensure that the Hazardous Wastes generated from the premises are handled as per the provisions of the Hazardous Wastes(Management, Handling and Trans boundary Movement) Rules, 2008 as amended time to time , without any adverse effect on the environment, in any manner The responsibility to monitor the effluent discharged from the authorized outlet and to maintain a record of the same rests with the industry.
The Board shall only test check the accuracy of these reports for which the industry shall deposit the samples collection and testing fee with the Board as and when required.

The industry shall submit balance sheet of every financial year to the concerned Regional Office by 30th June of every year.
The industry shall submit a yearly certificate to the effect that no addition/up-gradation/ modification/ modernization has been carried out during the previous year otherwise the industry shall apply for the varied consent.

During the period beginning from the date of issuance and the date of expiration of this consent, the applicant shall not discharge floating solids or visible foam.
Any amendments/revisions made by the Board in the tolerance limits for discharges shall be applicable to the industry from the date of such amendments/revisions.

The industry shall not change or alter the manufacturing process(es) so as to change the quality and/or quantity of the effluents generated without the written permission of the Board.
Any upset conditions in the plant/plants of the factory, which is likely to result in increased effluent and/or result in violation of the standards lay down by the Board shall be reported to the Environmental Engineer, Punjab Pollution Control Board of concerned Regional Office immediately failing which any stoppage and upset conditions that come to the notice of the Board/its officers, will be deemed to be intentional violation of the conditions of consent.
The industry shall provide terminal manhole(s) at the end of each collection system and a manhole upstream of final outlet (s) out of the premises of the industry for measurement of flow and for taking samples.

The industry shall for the purpose of measuring and recording the quantity of water consumed and effluent discharged, affix meters of such standards and at such places as approved by the Environmental Engineer, Punjab Pollution Control Board of the concerned Regional Office.
The industry shall maintain record regarding the operation of effluent treatment plant i.e.

record of quantity of chemicals and energy utilized for treatment and sludge generated from treatment so as to satisfy the Board regarding regular and proper operation of pollution control equipment.

The industry shall provide online monitoring equipmentï¿½s for the parameters as decided by concerned Regional Office with the effluent treatment plant/air pollution control devices installed, if applicable.
The pollution control devices shall be interlocked with the manufacturing process of the industry.

The authorized outlet and mode of disposal shall not be changed without the prior written permission of the Board.

The industry shall comply with the conditions imposed by the SEIAA / MOEF in the environmental clearance granted to it as required under EIA notification dated14/9/06, if applicable.

The industry shall obtain and submit Insurance cover as required under the Public Liability Insurance Act, 1991.
The industry shall not use any unauthorized out-let(s) for discharging effluents from its premises.

All unauthorized outlets, if any, shall be connected to the authorized outlet within one month from the date of issue of this consent.

"This is computer generated document from OCMMS by PPCB" Rana Sugars Limited,Vill.

: Buttar Seviyan, Tehsil: Baba Bakala,Baba Bakala,Amritsar,143205 Page3 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application86 23.
The industry shall make necessary arrangements for the monitoring of effluent being discharged by the industry and shall monitor its effluents:- (i) (ii) (iii) Once in Year for Small Scale Industries.

Four in a Year for Large/Medium Scale Industries.

The industry will submit monthly reading/ data of the separate energy meter installed for running of effluent treatment plant/re-circulation system to the concerned Regional Office of the Board by the 5th of the following month.
The industry shall provide electromagnetic flow meters at the source of water supply, at inlet/outlet of effluent treatment plant within one month and shall maintain the record of the daily reading and submit the same to the concerned Regional Office by the 5th of the following month.
The Board reserves the right to revoke this consent at any time in case the industry is found violating any of the conditions of this consent and/or the provisions of Water (Prevention & Control of Pollution) Act, 1974 as amended from time to time.
The issuance of this consent does not convey any property right in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Central, State or Local Laws or Regulations.

The consent does not authorize or approve the construction of any physical structures or facilities for undertaking of any work in any natural watercourse.
Nothing in this consent shall be deemed to neither preclude the institution of any legal action nor relieve the applicant from any responsibilities, liabilities or penalties to which the applicant is or may be subjected under this or any other Act.

The industry shall make necessary and adequate arrangements to hold back the effluent in case of failure of septic tank.
The diversion or bye pass of any discharge from facilities utilized by the applicant to maintain compliance with the terms and conditions of this consent is prohibited except.

(i) (ii) Where unavoidable to prevent loss of life or some property damage or Where excessive storm drainage or run off would damage facilities necessary for compliance with terms and conditions of this consent.

The applicant shall immediately notify the consent issuing authority in writing of each such diversion or bye-pass.
The industry shall ensure that no water pollution problem is created in the area due to discharge of effluents from its industrial premises.

The industry shall comply with the code of practice as notified by the Government/ Board for the type of industries where the siting guidelines/ code of practice have been notified.
Solids, sludge, filter backwash or other pollutant removed from or resulting from treatment or control of waste waters shall be disposed off in such a manner to prevent any pollutants from such materials from entering into natural water.
The industry shall re-circulate the entire cooling water and shall also re-circulate/reuse to the maximum extent the treated effluent in processes The industry shall make necessary and adequate arrangements to hold back the effluent in case of failure of re-circulation system/ effluent treatment plant.

The industry shall make proper disposal of the effluent so as to ensure that no stagnation occurs inside and outside the industrial premises during rainy season and no demand period.

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Where excessive storm water drainage or run off, would damage facilities necessary for compliance with terms and conditions of this consent, the applicant shall immediately notify the consent issuing authority in writing of each such diversion or bye-pass.

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The industry shall submit a detailed plan showing therein the distribution system for conveying waste-water for application on land for irrigation along with the crop pattern for the year.

The industry shall ensure that the effluent discharged by it is toxicity free.

The industry shall not irrigate the vegetable crops with the treated effluents which are used/ consumed as raw.

Drains causing oil & grease contamination shall will be segregated.
Oil & grease trap shall be provided to recover oil & grease from the effluent.

"This is computer generated document from OCMMS by PPCB" Rana Sugars Limited,Vill.

: Buttar Seviyan, Tehsil: Baba Bakala,Baba Bakala,Amritsar,143205 Page4 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application87 42.

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43.

The industry shall establish sufficient number of piezometer wells in consultation with the concerned Regional Office, of the Board to monitor the impact on the Ground Water Quantity due to the industrial operations, and the monitoring shall be submitted to the Environmental Engineer of the concerned Regional Office by the 5th of every month.
The industry shall ensure that its production capacity & quantity of trade effluent do not exceed the quantity mentioned in the consent and shall not carry out any expansion without the prior permission/NOC of the Board.

B.

SPECIAL CONDITIONS The ind shall submit BG of Rs 10 lacs as decided in the personal hearing before the Chairman of the Board on 13/06/2019 .

The industry shall discharge T.E up to 990m3/day.


14/08/2020 (Shiv Kumar) Environmental Engineer For & on behalf of (Punjab Pollution Control Board) "This is computer generated document from OCMMS by PPCB" Rana Sugars Limited,Vill.
: Buttar Seviyan, Tehsil: Baba Bakala,Baba Bakala,Amritsar,143205 Page5 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application88 PUNJAB POLLUTION CONTROL BOARD Application form for obtaining 'Consent to establish' (NOC)/'Consent to Operate' u/s 25/26 of the Water (Prevention & Control of Pollution) Act, 1974 and u/s 21 of the Air(Prevention & Control of Pollution) Act, 1981/Authorization under Rule 6 (1) of the Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2016.
Application ID :- 15249405 From: Industry ID :- R12ASR70776 RANA SUGARS LIMITED VILL.

: BUTTAR SEVIYAN, TEHSIL: BABA BAKALA BABA BAKALA AMRITSAR To The Member Secretary, Punjab Pollution Control Board, Patiala.

I/We hereby, apply for obtaining, (i) (ii) (iii) (iv) 'Consent to establish' (NOC) under the provisions of the Water(Prevention & Control of Pollution) Act, 1974 and Air (Prevention & Control of Pollution) Act, 1981.
'Consent to operate' u/s 25/26 of the Water(Prevention & Control of Pollution) Act, 1974.

'Consent to operate' u/s 21 of the Air(Prevention & Control of Pollution)Act,1981.

Authorization under Rule 6 (1) of the Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2016.

1.

The detailed information pertaining to my/our industry/project is given in the Annexure-I to this form attached herewith.

2.
2.

I/We undertake to furnish any further information sought by the Board from time to time in connection with this applicantion.

3.

I/We undertake to obtain revised/varied/fresh consent as the case may be, in case there is any change in the process/product/effluents/hazardous waste etc.

before the aforesaid change is affected.

1 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application89 4.
I/We that the information furnished herewith is correct to best of my/our knowledge and nothing has been concealed therein.

The Board would be at liberty to take penal action against the industry/project and the person(s) responsible to comply with the provisions of the pollution control statuets in case information/document is detected as incorrect/false/misleading at any point of time.

5.
5.

I/We hereby agree to apply for obtaining renewal of 'consent to operate' under the water (Prevention & Control of Polution)Act, 1974 and authorization under the Hazardous Wastes(management, Handling and Trans-boundry Movement)Rules, 2008 three months before the expiry of the previous consent(s)/authorization granted to the industry/project.
Date: 02/03/2021 Enclosures: Signature of Applicant: Name: S.SANTOKH SINGH Designation: VICE PRESIDENT Address: BABA BAKALA SAHIB Village: BUTTAR SEVIYAN AMRITSAR PUNJAB 1.

Analysis Report of effluent/emission from Board /Approved Lab 2.

CA s certificate regarding un-depreciated value of the fixed assets of the industry at the end of last financial year 3.
Compliance report of previous consent conditions in annotated form ** This is Computer Generated filled Application Form ** 2 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application90 : : : : : : : : : : : : : : : RANA SUGARS LIMITED VILL.
: BUTTAR SEVIYAN, TEHSIL: BABA BAKALA BABA BAKALA,AMRITSAR S.SANTOKH SINGH/VICE PRESIDENT R A N A V E E R P R A T A P S I N G H / D I R E C T O R RANA VEER PRATAP SINGH (DIRECTOR) C / O R A N A S U G A R S L I M I T E D ( C O L O N Y ) VILL.

: BUTTARSEVIYAN,DIST.

AMRITSAR (PB.)


09815900940 , 01853 257610-611 rnsharma@ranasugars.com RANA VEER PRATAP SINGH Public Limited Company 01853-257610 01853-257613 rnsharma@ranasugars.com C/O RANA SUGARS LIMITED ( CLONY )BUTTAR SEVIYAN , BABABAKALA, AMRITSAR, 143205 27407.0 27407.0 Large RED / Sugar VILL.

: BUTTAR SEVIYAN, TEHSIL: BABA BAKALA AMRITSAR Pin - 143205 364320 23917 PART-A: GENERAL INFORMATION: 1.

Name & Address of the Industry 2.

Name & Designation of the Applicant 3.


(i) Name(s) and Designation of the Occupier (ii) Name(s) and Designation of the Director(s)/ Partner(s)/ Proprietor (iii) Name(s) of person(s) authorized to sign the application form.

(Please attach self attested copy of resolution/certificate) (iv) Ownership of Industry 4.

Communication Details(Telephone No./Fax No./e- mail etc.)

5.

Address of Correspondence 6.


Total investment of the industry/project (i) Total cost of the industry/project(in Lacs) (ii) Cost of Plant & Machinery(in Lacs) 7.

(i) Scale of the Industry(Large/Medium/Small) (ii) Category/Type of the Industry 8.

N a m e a n d a d d r e s s o f t h e City/Town/Village/Plot/Khasra/P atwari Halka No.

with PIN code where the project site is located 9.


(i) Total Land area of the industry/project (in square meters) (ii) Built up area of the project(to b e m e n t i o n e d i n c a s e o f construction/area development projects only) (in square meters) 3 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application91 10.

W h e t h e r t h e s i t e o f t h e industry/project is located within or outside the muinicipal limits (please attach a certificate from the M.C.
in this regard) 11.

W h e t h e r t h e s i t e o f t h e industry/project is situated in any Focal Points/Indusrial Estate developed by the Govt.

or any other authorized by the Govt.

( p l e a s e a t t a c h a c o p y o f allotment letter of plot/land) : : Outside M.C.

limit No 12.
limit No 12.

(i) Whether the site of the industry/project is located within t h e n o t i f i e d / d r a f t M a s t e r Plan/LPA (Local planning Area ) of any town/city and if yes, the clasification of the area in which the site is located.

(Please attach the certificate from the Deptt.

of the Town & Country Planning, Punjab in this regard.)
(ii) In case the industry/project is not satisfied in the approved i n d u s t r i a l a r e a w i t h i n t h e notified/draft Master Plan/LPA, whether it has obtained the change of land Use (CLU) from the competent authority of the State or not and if yes, please attach a copy of the same (iii) In case the industry/project is not covered under (i) and (ii) above ; please attach a certificate from the deptt.
of Town & C o u n t r y P l a n n i n g , P u n j a b regarding the classification of the area in which the site is located and whether CLU is required or not 13.

Whether the industry/project is located in Critically Polluted Area or not and if yes, please indicate the code assigned to the industry by the CPCB/MoEF 14.

Month and Year in which the industry was commisioned/is likely to be commissioned 15.
Undepreciated value of the fixed assets of the industry (Please indicate the date as on which the value of fixed assets has been considered) (Applicable in the cases of 'consent to operate' only) 16.

Details of consent fee deposited: : No : Yes : No NO Dec/1993 Rs.

27407.0 (in Lakhs) Date:- 31-03-2020 : : : 4 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application92 Sr. No.

Fee For Amount (In Rupees) 1 2 CTO Water Application Form 17.

Total No.
Total No.

of average working days in a year and total no.

of working shifts per day 18.

( a ) T o t a l N o .

o f W o r k e r s including officials working in industry (b) No.
of Workers and officials : (c) Total population to be served, (i) during construction phase (ii)during operation phase : : : : : 282000.0 500.0 313 days / 4 shifts 332 150 100 343 (To be mentioned in case of construction/area development projects only) 19.
Whether the indusrty/project: ( i ) i s c o v e r e d u n d e r t h e Environment Impact Assessment ( E I A ) N o t i f i c a t i o n d a t e d 14.9.2006 as amended from time to time or not and if yes, the status of obtaining environment clearance from MoEF/State Level Environment Impact Assessment Authority (ii) is covered under the 1st Schedule of Factories Act, 1948 or not if yes, the status of obtaining site clearance from SCA-cum-SAC (iii) is covered under Press Note- 17 (1984 series) or not and if yes, the status of obtaining the environmental from SCA-cum- SAC 20.
Whether the industry has the complete machinery for which it h a d o b t a i n e d ' c o n s e n t t o establish'(NOC) from the Board or not and if not, the details thereof.

(To be filled up in case of 'consent to operate' cases only : NO / : : : NO / NO / NO / Last Consent Details: Sr. No.
Application Type Application For Consent No Consent For Date of Issue Valid Upto 1 CTO Renew 12391850 Water 14/08/2020 31/03/2021 5 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application93 PART-B: TECHNICAL INFORMATION(GENERAL): 1.

Raw Material & Chemicals Details: Sr. No.


Name of the Raw- material/Chemicals used/to be used Quantity of the Raw- material/Chemicals used/being used Unit SUGAR CANE/SUGAR BEET 5000 CO2 FOR SUGAR BEET Lime for Sugar Cane 10 &Sugar Beet 100 Sulpher for Sugar Cane 75 100 03 Metric Tonnes/Day Metric Tonnes/Day Metric Tonnes/Day Metric Tonnes/Day Lime for sugar Cnae 10 Metric Tonnes/Day 2.

Production Detail: Sr. No.


Name of the Product produced/to be produced Quantity of Products produced/to be produced.

Licensed production capacity Installed Production Capacity Avg.

Actual Production Average Actual production for which the consent is sought Metric Tonnes/Day 500 500 500 500 1 white crystal Sugar from Sugar cane &.Beet Sr. No.

Name of the By-Products produced/to be produced Quantity of By-Products produced/to be produced.

Licensed production capacity Installed Production Capacity Avg.
Actual Production Average Actual production for which the consent is sought Metric Tonnes/Day 225 225 225 225 Metric Tonnes/Day 1600 1600 1500 1500 1 2 MOLASSE S From S.cane &s.BEET BAGASSE FROM CANE 6 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application94 3 Beet Pulp from S.Beet Metric Tonnes/Day 1100 1100 1100 1100 3.Details of Power Load/power consumption: (i) Total power load available with the industry(in KW) : 34000.0 (ii) Power Load required by the industry(in KW) : 34000.0 (iii) Estimated power consumption for intended production per day(in Units consumed per day) : 168000.0 4.
Manufacturing Proceses involved : / (please attach separate sheet, in case the space provided herein with is insufficient) 5.

Solid Waste Generation Details: Sr. No.
Source of Generation of Solid Waste Nature/Type of solid waste Mode of Disposal Quantity of Solid Waste generated/to be generated per day 1 2 3 PRESS MUD FROM S.CANE /S.BEET BOILER ASH S.CANE /S.BEET SEASON ETP SLUDGE FROM CANE/S.BEE T Metric Tonnes/Day CAKE 225 FARMERS TROLLY Metric Tonnes/Day POWDER 30 FARMERS TROLLY Metric Tonnes/Day CAKE 1.5 FARMERS TROLLY 7 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application95 PART-C: TECHNICAL INFORMATION REQUIRED FOR CONSENT UNDER WATER ACT, 1974 : 1.
Source of Water Supply : (Own Tubewell/Municipal Supply/Surface Water) Sr. No.

1 Source Type Ground Water (within premises) Source Name TUBEWELL Quantity (KLD) 565.0 2.

Details of flow measuring devices provided by the industry/project (i) for measurment of water consumed : MECHANICAL FLOW METER.

(ii) for measument of, (a) Waste water generated : (b) Waste water recycled : V-NOTCH NOT APPLICABLE (c) Waste water discharged : V-NOTCH 3.

Water Consumption Details: Sr. No.


Water Consumed For Quantity(KLD) Domestic Process Cooling Others Boiler Feed 82.0 545.0 720.0 2.0 40.0 4.

Wastewater Generation Details: Sr. No.

Wastewater Generated Quantity(KLD) 1 2 3 4 Domestic Boiler Feed Others Process 15.0 50.0 2.0 990.0 5.

Wastewater Treatment Details: Sr. No.


Use Effluent Generation(KLD) Treatment Arrangement Status Treatment Details 8 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application96 1 2 3 Trade Effluent 545.0 Yes ETP Domestic Effluent 15.0 Not Required Septic Tank Any Other 2.0 Yes ETP 6.

Characteristics of Wastewater: Sr. No.

Type of Effluent Parameters Conc.


of Pollutant Untreated Treated Trade Effluent pH Trade Effluent COD Trade Effluent BOD 6.8 1892 1186 Trade Effluent Suspended 220 Solids Trade Effluent Dissolved 1800 Solids Trade Effluent Oil and Grease 0 7.5 224 60 56 655 7.2 7.

Treated Wastewater Disposal Details: Sr. No.
Wastewater Disposal System Quantity (i) (ii) 1 2 3 Wastewater being / to be recycled with or without treatment Wastewater being/ to be discharged after treatment 0 Domestic Effluent 15.0 Any Other Trade Effluent 2.0 990.0 Unit mg/l mg/l mg/l mg/l mg/l mg/l Mode of Disposal(please indicate the land area in acres in case of disposal onto land for plantation/irrigation) Irrigation Area 40Acres and Plantation Area 15 Acrs Irrigation of Lawns Irrigation Area 40Acres and Plantation Area 15 Acrs 8.
Power consumption details of wastewater treatment facilities : (i) Total power load conected to Wastewater treatment facilities(in KW) (ii) Average daily power consumption on wastewater treatment facilities(i.e.

no.
of units consumed/day) : 90.0 : 0.0 9 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application97 Date: 02/03/2021 Signature of Applicant: Name: S.SANTOKH SINGH Designation: VICE PRESIDENT Address: BABA BAKALA SAHIB ** This is Computer Generated filled Application Form ** 10 Annexure 4_CTO Air & Water for adjacent Sugar Mill along with renewal application98 Annexure 5 Ground water permission PUNJAB WATER REGULATION AND DEVELOPMENT AUTHORITY SCO 149-152, SECTOR 17, CHANDIGARH - 160017 ad interim PERMISSION FOR EXTRACTION OF GROUNDWATER Name of Unit M/s Buttar Biofuels Private Limited |Activity of Unit Address of Unit: Industrial M/s Buttar Biofuels Private Limited, Village Buttar Seviyan, Tehsil Baba bakala, District Amritsar PIN Code: 143205 Rayya Amritsar M/s Buttar Biofuels Private Limited, SO S1-52, Sector-8 C, Chandigarh 0060100 183 Assessment Unitt (Block): District: Correspondence Address: Unit ID Permission Number |PWRDA/07/2021/L3/121 Project Status: Permission Type: Validity Period: Ground Water Extraction Permitted: 1800 m°/day New Unit ad-interim Permission For a period of three months from the date of publication of the final guidelines by the Authority, or for |[three years from the date of grant of this ad interim permission, whichever is earlier.
Category: Yellow PIN Code: 160009 Dated: 02.07.2021 Fresh Water m'/day 1800 m/month* 54,000 Saline Water m/day m/month* Note:- Month is taken as 30 days for calculation of charges.

Fees and ChargesPaid: A.

Application Fees for Groundwater Extraction: Volume of Groundwater Extraction Applied For per day (in m3/day) 1800 Fees Deposited (in Rs.)

80,000/-(20% Covid-19 rebate applied) B.


Advance Deposit equivalent to two months of charges for the permitted quantity of groundwater extraction: Category of Area Extraction Permitted: (m'/day) 1800 Yellow Charges for two months <10 m'day 3,600/- 10-100 m/day 75,600/- >100 m'/day 18,36,000/- Amount Deposited (Rs.)

15,32,160/-(20% Covid-19 rebate applied) C. Tube-well Registration Fee paid: No.

of existing| No.

of Proposed tube-wells tube-wells No.


of total tube-wells Registration Fee applicable per tube-well Total Registration Fee Paid (Rs.

Nil 02 02 25,000/- D. Total Amount Paid (Rs.

): Application Fee Advance Deposit Tube-well Registration Fee 80,000/- 15,32,160/- 40,000/- 40,000/- (20% Covid- 19 rebate applied) Total(Rs.)
16,52,160/ NOTE: This permission is granted in terms of the Draft Punjab Guidelines for Groundwater Extraction and Conservation published on November 12, 2020 under section 15 of the Punjab Water Resources (Regulation and Management) Act 2020 and is subject to the conditions given overleaf.
Dated: Place: 2nd July, 2021 CHANDIGARH 17.2e Signdture J.K Jaip, A.O.L-3 PWRO Annexure 5_Ground water permission99 ad interimPERMISSION CONDITIONS 1) 2) The permission is valid for a period of three months from the date of publication of the final guidelines by the Authority, or for three years from the datc of grant of this ad interim permission, whichever is earlier.

The unit will apply again for Permission within one month after the publication of the final Guidelines.
Since, this Permission has been issued on the basis of self-assessment by the applicant and without any site inspection or verification of documents submitted by the applicant, hence the Authority may inspect the unit and documents at any time.

In case any material difference is found in the information submitted and the site conditions or documents, the Authority may suspend the permission granted immediately and may revoke or modify the permission after giving a notice to the Unit.
The i t shallcomplywith the provisions of the Punjab Water Resources (Management and Regulation) Act, 2020, and the Regulations and Dircctions issued thereunder.

4) A Unit operational prior to 12/11/2020 shall be liable to pay groundwater extraction charges w.e.f.

12" Nov, 2020.

A unit which is yet to begin operations shall be liable to pay the charges from the date of commencement of extraction of groundwater.
The unit shall install a water meter at each of its extraction structures within 60 days of issue of this permission letter (Refer Para 7.I of the Draft Guidelines.)

Till the installation of water meter the Unit shall pay the full amount for the entire volume of groundwater permitted.

The Unit shall self-record the water meter readings in the format set by the Authority on the first working day of every month and submit the same and pay the applicable charges to PWRDA by 10" of every month.
Units penitted to extract 50mday or more groundwater shall communicate water level data to PWRDA in the first week of every month.

(Refer para 7.2 of the Draft Guidelines).

This Permission does not absolve the unit of its obligations to obtain other required statutory and administrative clearances from 5) 6) 7) 8) 9) appropriate authorities.
10) The issue of this Permission does not imply that other statutory or administrative clearances shall necessarily be granted to the unit by the ) concerned authorities.

This Pemission is being issued without any prejudice to the directions of any court of law in cases related to groundwater or any other related matters 12) Water conservation credit claims (if any) will be examined and verified separately.
In view of the Covid-19epidemic, the Groundwater Charges in the Draft Guidelines will be reduced by 20% till July 3 Ist, 2021.

13) 14) Since, the unit has not paid the GST.
Hence, it will be bound to deposit the same within 7 days as and when required by the Authority --------------------------*-A Annexure 5_Ground water permission100 Annexure 6 Undertaking for Plantation Annexure 6_Undertaking for Plantation101 Annexure 7 Corporate Environment Policy Annexure 7_Corporate Environment Policy102 Annexure 7_Corporate Environment Policy103 Annexure 7_Corporate Environment Policy104 Annexure 7_Corporate Environment Policy105 Proposed 300 KLPD Grain Based Ethanol Plant At Village Buttar Seviyan, Tehsil Baba Bakala, District Amritsar, Punjab Risk Assessment Report RISK ASSESSMENT RISK ASSESSMENT REPORT To ensure the safety and health of workers in the premises and pursuit sustainable development of the enterprise, hazard identification and risk assessment are very important parameters to be studied.
The hazard principle, possible occurrence places, and the preventive and emergency treatments have been studied, so the workers could understand the hazards during operations to ensure their safety and health.

Moreover, to improve the occupational safety and health issues, the safety and hygiene standards of the distillery should be regularly maintained.

Hazard identification involves the enlisting of hazards in each unit of the Ethanol Plant and conduct HAZOP study on the basis of it.
Risk assessment involves the finding of impact evaluation of a hazard, its frequency, its probability of major accidents etc.
Major on site and off site hazards in Ethanol Plant are given below: On-site    Uncontrolled exposure to fugitive dust, noise, and other emissions Contact with chemicals and solid wastes Accidents like uncontrolled emissions/spillages due to handling of product and raw material Off-site    Exposure to pollutants due to release from offsite/ storage/related activities Unpredicted contamination due to accidental explosions/release due to a natural hazard Possible sudden releases and deposition of toxic pollutants in vegetation.
During an emergency, the main center to look at the scenario is Emergency Control Center.

It has certain hierarchy as per EC conditions which is well defined and people are aware of their responsibilities related to any kind of emergency.

1.

ON SITE EMERGENCY PLAN Identification of hazards and proposed safety systems The following types of hazards are identified at the site.
Name Hazard identification in an Ethanol Plant Severity Description Hazard Transport of raw material and storage Alcohol Manufacturing process Power room & DG Sets Other Units Products Grains HSD Storage Chemicals (Caustic soda, acids etc) Minor Major Major Leakage, Accidents, Fire Leakage, Fire, explosion Inhalation & Exposure to skin, Fire Enzymes, yeast, nutrients etc Minor Major Major Major Major Distillation Transformer area Electrical rooms DG Sets, electrical rooms Alcohol Major Inhalation & Exposure to skin Fire, explosion & Heat Noise Fire & electrocution Electrocution, short circuit Noise, fire, explosions, heat & electrocution Leakage, Fire, Explosion S. No.
1.

2.

3.

4.

5.

Buttar Biofuels Private Limited Proposed 300 KLPD Grain Based Ethanol Plant At Village Buttar Seviyan, Tehsil Baba Bakala, District Amritsar, Punjab Risk Assessment Report Assessment of Risk along with mitigation measures Qualitative risk assessment is done based on both probability and impact which provides greater insight into the absolute risk severity.
The study of risk and its impact evaluation finds out the influence on a project due to a particular risk including positive and negative and its impact on objective such as schedule, cost, quality, or performance.
1.1 Description of hazards identified, risk assessment and mitigation measures Activity Associated hazards Working near distillation column Heat, Fire, Slipping, falling from stairs Ethanol Plant operations (working area) Health impact Risk rating Proposed control & mitigation measures Physical injury and burning High • Use of Personal protective equipment • Fire-fighting facilities • Provision for immediate availability of first aid • Proper maintenance of all distillation equipment and periodic checking Activity Working near DG Maintenance operations for DG HSD storage area Associated hazards High noise Physical hazard and electrocution Leakage / Fire Power room & D.G.
Set operation Health impact Risk rating Hearing impairment Medium Physical injury and burns High Severe burns and physical injury High Proposed control & mitigation measures • Use of PPEs • Acoustic enclosures • Use of PPEs • Restricted entry of staff • Use of flame proof fittings • Storage will be away from ignition source • Regular monitoring to check the leakages and spillages • Firefighting facility will be provided • PPEs will be provided • First aid box Activity Transportation of raw materials and products Associated hazards Physical hazards, spillage of material Handling and storage of raw material and products Health impact Risk rating Injury due to road accidents Medium Proposed control & mitigation measures • Trained drivers to be employed • Proper first aid kits to be provided in all vehicles • SDS training hazardous chemicals to be provided for Handling & storage of grains Spillage from silo Physical injury Less • Transport Emergency (TREM) cards to be provided to the drivers • Proper handling of grains • Training to workers handling and storage involved in • Concerned PPEs to be provided to • workers Inspection and regular monitoring of storage area Buttar Biofuels Private Limited Proposed 300 KLPD Grain Based Ethanol Plant At Village Buttar Seviyan, Tehsil Baba Bakala, District Amritsar, Punjab Handling and storage of chemicals Spillage and leakage of hazardous chemicals Handling and storage of alcohol Inhalation, ingestion & fire Physical injury High Risk Assessment Report • Provision of level indicators for storage tanks • Proper labeling of harmful chemicals • • Discarded containers to be stored Immediate First aid provisions properly • Training of SDS to be provided to workers • Proper ventilation to avoid fuming in the storage area • lassitude, • Exposure to over 1000 cause may drowsiness loss of ppm headache, and appetite, and inability to concentrate, irritation.
causes Ingestion depression of central nervous system, nausea, vomiting, and diarrhea • Liquid or vapor may skin throat cause eye and irritation • Burn injury High • Avoid all possible sources of ignition like spark or flame.

• Use spark/flame proof hand tools • Electrical wiring will be flame proof type • Proper cleaning provisions if any spillage occurs • Proper fire safety systems • Training for proper handling of alcohol.
• Provision of level indicators for storage tanks of alcohol • Avoidance of plastics, rubber and coatings in the storage area.
1.2 Hazard identification and Risk Assessment Matrix Defining scales based on assumptions: Scale, S1 Scale, S2 Risk classification Likelihood Level of Consequence 0-5 Low 0-5 Rare 0-5 Low 0-50 Low 6-8 Medium 6-8 More often 6-8 Medium 51-80 Medium 9-10 Severe 9-10 Frequent 9-10 High 81-100 High Buttar Biofuels Private Limited Proposed 300 KLPD Grain Based Ethanol Plant At Village Buttar Seviyan, Tehsil Baba Bakala, District Amritsar, Punjab Risk Assessment Report Hazard/ Associated risk identification Risk assessment Adequacy of measures Measures Gap s, if any N Helmets Risk Scale S1 Severity S2= L x C Detectabi lity (D) Likeliho od Conseq uences Physical injury Injury on head 8 Likeli hood (L) 6 Level of Consequen ce (C) 8 Total S1+S2 +D Risk classificat ion Overridi ng factor (LC/DC/ Any others) Risk Managem ent Measure required 10 66 Medium - Proper labelling and storage Fire extinguis hers Proper labelling and storage N N N Burning of property and persons Burning of property and persons Burning, rashes on skin Loss of life Loss of life Major burns on skin 7 7 8 10 73 Medium - 9 7 8 10 75 Medium - 7 7 8 10 73 Medium - Mandator y use of helmets, PPEs in the plant premises.
Safety data sheet (SDS) and proper labelling of materials On site availability of Fire extinguish ers Safety data sheet (SDS) and proper labelling of materials Hazard Condition D /I R/N R N/AN /E D NR E Falling or slippage from stairs Spillage D NR E D NR E Fire & explosio n Spillage D R E Activit y/ Service s Ethanol Plant Handli ng & storage of grains Handli ng of alcohol & storage Handli ng & storage of Chemic als Legend: D: Direct, I: Indirect, R: Routine, NR: Non-Routine, N: Normal, AN: Abnormal, E: Emergency Buttar Biofuels Private Limited Proposed 300 KLPD Grain Based Ethanol Plant At Village Buttar Seviyan, Tehsil Baba Bakala, District Amritsar, Punjab Risk Assessment Report 1.3 General Emergency preparedness Plan for all man-made disasters pertaining to Ethanol Plant A) Alarm System A siren will be provided under the control of Security office in the plant premises to give warning.
In case of emergencies, it will be used on the instructions to shift in charge that is positioned round the clock.

The warning signal for emergency will be as follows:   Emergency Siren: Waxing and waning sound for 3 minutes.

All clear signal: Continuous siren for one minute B) Communication Walkies & Talkies will be located at strategic locations; internal telephone system EPBX with external P&T telephones will be provided.

C) First Aid A first aid centre with adequate facilities will be provided.
It will be maintained round the clock by a compounder cum dresser and a doctor.

An ambulance will also be provided at site to carry affected people to hospital.

D) Security The security requirements of the company premises will be taken care of by CSO assisted by a fire in charge.

The team, apart from the normal security functions will manage the role required during a disaster management operation as a part of the crisis control team.
E) Safety The safety wing led by a Safety Manager will meet the requirement of emergencies round the clock.

The required safety appliances will be distributed at different locations of the plant to meet any eventualities.

Poster/placards reflecting safety awareness will be placed at different locations in the plant area.

F) Evacuation Procedure As the major hazard is only due to fire, which has more or less localized impact no mass evacuation procedures are required.
Evacuation would involve only the people working very close to the fire area.

G) Environment Health and Safety Cell The project will have full-fledged EHS cell (Environment Health & Safety Cell).

Main function of EHS cell will be to assess the potential risks/hazards to environment, health of employees & society and safety within the plant.

Installation of fire-fighting system, fire alarm, provision of safety/protective equipment to workers and regular medical check-ups will be taken up.
Also, regular monitoring of different parameters will be carried out to ensure safety of environment and society.

Trainings and mock drills will be carried out in regular intervals for workers to ensure the safety in case of any accident or natural hazard.

Emergency planning: Emergency Control Centre (ECC) is a cell from which emergency operations are directed and coordinated.

This center activates as soon as on-site emergency is declared.
The ECC will be located in an area that offers minimal risk being directly exposed to possible accidents.

Buttar Biofuels Private Limited Proposed 300 KLPD Grain Based Ethanol Plant At Village Buttar Seviyan, Tehsil Baba Bakala, District Amritsar, Punjab Risk Assessment Report During an emergency, the Emergency Management Staff, including the site controller shall gather in the ECC.
Therefore, the ECC shall be equipped with adequate communication systems in the form of telephones and other equipment to allow unhampered organizations and other nearby facility personnel.

The ECC provides shelter to its occupants against the most common accidents; in addition, the ECC's communication systems are protected from possible shutdown.
The ECC will be always ready for operation and provided with the equipment and supplies necessary during the emergency such as:           Updated copies of the On-site Disaster Management Plan.

Emergency telephone numbers.

The names, phone number, and address of external agencies, response organizations and neighbouring facilities.

The adequate number of telephone (more than two).

Emergency lights, clocks, personal protective equipment.

List of fire extinguishers with their type no.


and location, capacity, etc.

Safety helmets - list of quantity & location.

Status boards/message board.

Material safety data sheets for chemicals handled at the facility.

Several maps of the facility including drainage system for surrounding area showing:  Areas where hazardous materials are stored.

    Plot plans of storage tanks, routes of pipelines, all water permanent lines etc.

The locations where personal protective equipment are stored.
The position of pumping stations and other water sources.

Roads and plant entrances.

 Assembly areas & layout of Hydrant lines.

H) Personal Protective Equipment (PPE) This equipment is used mainly for three reasons; to protect personnel from a hazard while performing rescue/accident control operations, to do maintenance and repair work under hazardous conditions, and for escape purposes.

The list of Personal Protective Equipment provided at the facility and their locations shall be available in ECC.
Personal protective equipment plays a vital role in overcoming major disastrous situation saving life during onsite emergency.
Summary of recommended personal protective equipment according to hazard onsite Objective Eye and face protection Head protection Hearing protection Workplace Hazards Flying particles, molten metal, liquid chemicals, gases or vapors, light radiation Falling objects, inadequate height clearance, and overhead power cords Noise, ultra-sound Suggested PPE Safety glasses with shades, etc.
side-shields, protective Plastic helmets with protection top and side impact Hearing protectors (ear plugs or ear muffs) Buttar Biofuels Private Limited Proposed 300 KLPD Grain Based Ethanol Plant At Village Buttar Seviyan, Tehsil Baba Bakala, District Amritsar, Punjab Foot protection Hand protection Respiratory protection rolling objects, Falling or points objects.
Corrosive or hot liquids Hazardous materials, cuts or vibrations, lacerations, extreme temperatures Dust, fogs, fumes, mists, gases, smokes, vapors Oxygen deficiency Extreme temperatures, hazardous materials, biological agents, cutting and laceration Fuel oil storage and fuel Handling Body / protection leg Contact with HSD I) Mock Drill As per the Industrial Major Accident Hazard Rules, Risk Assessment Report Safety shoes and boots for protection against moving and falling objects, liquids and chemicals filters Gloves made of rubber or synthetic material (Neoprene), leather, steel, insulation materials, etc.
Facemasks with appropriate for dust removal and air purification (chemical, mists, vapors and gases).

Single or multi-gas personal monitors, if available Portable supplied or Onsite rescue equipment Insulating clothing, body suits, aprons etc.

of appropriate materials lines).

(fixed air Canister type gas mask.

PVC or Rubber.

Goggles giving complete protection to eyes.

Eye wash fountain with safety    Mock drills of the on-site emergency plan will be conducted every month.
A detailed report of the mock drill conducted will be made immediately available to all the concerned authority Also, Major Fire and Minor Fire mock drills will be conducted once in three months and one month respectively.

J) Training On job training to the engineers of risk analysis and preparedness during emergency to reflect in the operation of terminal, especially from the safety stand point.

Fire fighting team will be trained for handling emergency situations.
The types of training which may impart are as follows: • • • • • • Training on the use of Personal protective Equipments.

Training on preparedness during the fire and related emergencies Training on preparedness during spillage/ leakage emergencies Training on handling and cleaning of hazardous chemicals Training on control of toxic releases.
Training on good housekeeping practices 1.4 Details of PESO certification The company will be manufacturing ethanol and hence it will be obtaining PESO certification The Company will also fulfill all conditions related to storage of ethanol like:    No vessel shall be located within the bonded area of petroleum or other flammable liquid storages.

The above ground vessels to be covered by earth (mound) shall be installed on concrete foundation or compacted sand.
Above ground vessel for storage of corrosive, flammable or toxic gas in liquefied state shall be provided with enclosure wall all around the ground.

The minimum distance between vessel and enclosure wall shall be the diameter of the vessel or five meters, whichever is less.
Buttar Biofuels Private Limited Proposed 300 KLPD Grain Based Ethanol Plant At Village Buttar Seviyan, Tehsil Baba Bakala, District Amritsar, Punjab Risk Assessment Report  The height of the enclosure wall shall be thirty centimetres on the upper side and gradually increasing to maximum sixty centimetres on the lower side, at the end of which a shallow sump for collection of the spilled liquid shall be provided.
The company abides to follow all the PESO terms and conditions for proper functioning and to prevent any damages due to ethanol storage.

2.

OFF SITE EMERGENCY PLAN Onsite DMP - Disaster Control / Management System The off-site emergency plan is an integral part of any hazard control system.

It is based on those accidents identified by the works management, which could affect people and the environment outside the works.
Thus, the off-site plan follows logically from the analysis that took place to provide the basis for the on-site plan and the two plans therefore complement each other.

The roles of the various parties that may be involved in the implementation of an off-site plan are described below.

The responsibility for the off-site plan will be likely to rest either with the works management or with the local authority.
Schematic representation of various organization involved during emergency is shown below in Figure & Table below shows communication nos.

during offsite emergency.

S. No.

Name of Govt.

Agency Local Statutory Government bodies 1.

2.

3.

4.

5.

6.

7.

8.

9.


Deputy Commissioner, Amritsar Additional Deputy Commissioner, Amritsar Assistant Commissioner (General), Amritsar SDM, Baba Bakala Tehsildar, Baba Bakala District Development and Panchayat Officer, Amritsar GM District Industries Centre, Amritsar Senior Medical Officer, Sub Divisional Hospital, Baba Bakala Commissioner of Police Phone Nos.
0183-2226161 0183-2226363 0183-2226767 01853-245510 01853-245511 0183-2226980 0183-2584804 9815563254 97811-30101 Buttar Biofuels Private Limited Proposed 300 KLPD Grain Based Ethanol Plant At Village Buttar Seviyan, Tehsil Baba Bakala, District Amritsar, Punjab 10.

11.

12.

13.

14.

15.

Dy.

Director of Factories (Punjab) Asst.


Director of Factories (Punjab) Regional Office, Chandigarh Police Control Room Fire Services Free Medical Emergency Helpline Risk Assessment Report 0172-2702486 0172-2702486 0172-2544126 97800 03387 101 108 Various organizations involved during emergency 3.

OCCUPATIONAL HEALTH AND SAFETY The Ethanol unit has few potentially hazardous manufacturing processes.
Some examples of hazards associated with the distillery plant are:  Exposure to dust  Noise exposure  Physical hazards  Others These hazards are concerned with the workers working within the industry majorly, though some hazards can also affect local & regional public if hazard occurs at a larger scale.

During handling, storage, transportation of chemical, accidental exposure can occur in the workplace which may cause acute or long-term detrimental health effects.
Biological agents, including microorganisms and toxins produced by living organisms, can cause health problems in workers.

Viral infection through Influenza virus is an example of suffering which affects a broad population of workers.

Psycho-social hazards are occupational hazards that affect someone's social life or psychological health.
Psycho-social hazards in the workplace include occupational burnout and Buttar Biofuels Private Limited Proposed 300 KLPD Grain Based Ethanol Plant At Village Buttar Seviyan, Tehsil Baba Bakala, District Amritsar, Punjab Risk Assessment Report occupational stress, which can lead to burnout.
In an industry, the most important factor for proper running of it is the health of employees which has to be taken care of by following some measures like: • • • • • • • • Proper regular check-up of employees Regular training of employees 24 hrs First aid and medical availability Records maintenance Training regarding importance of health Programs related to health education Records maintenance Organizing health campaigns Occupational health centre The industrial premises will have one occupational health centre for regular check-up of employees and to deal in case of emergency.
The centre will be equipped with all the emergency facilities and a qualified doctor as well as staff for auxiliary works.

Plan and Fund allocation for Occupational and Safety Hazards Buttar Biofuels Private Limited will be allocating a fund of Rs.

10 lakhs/annum for occupational and safety measures inside the plant premises.

S. No.

Description Amount (Rs.

In lakhs per annum) 1.

2.

3.


Doctor's Retainer Fee (including staff) Medicine & Health Checkup Expenses Ambulance Expenditure Total Amount in (Rs.)

4.5 2.5 3.0 10.0 Buttar Biofuels Private Limited Proposed 300 KLPD Grain Based Ethanol Plant At Village Buttar Seviyan, Tehsil Baba Bakala, District Amritsar, Punjab Risk Assessment Report S. No.

1.
1.

Chemical Hazards Permissible Exposure Impacts Mitigation measures Occupational Hazards & Their Mitigation Measures during Ethanol Plant Operations Abstract Registry Number 1310732 Limit (PEL) ppm mg/m3 Sodium hydroxide (Caustic) 2 mg/m3 -- Caustic soda can cause burns.

Proper PPEs to be provided to workers.

• • Handling in accordance with good industrial hygiene and safety practice • Avoid contact with water.

Direct contact with Acids -- Acute toxicity Acids and alkalis can cause severe burns.
water may cause an exothermic reaction.

of the vapor (LC50): 320 2.

124389 Carbon dioxide 5000 9000 Headaches, dizziness, restlessness, a tingling or pins or needles feeling, difficulty breathing, sweating, tiredness, increased heart rate, elevated blood pressure, coma, asphyxia, and convulsions 3.

64175 Ethyl alcohol 1000 ppm 1900 Alcohol storage tank bursting or leakage can cause fire or explosion hazards • • • • • • • • Carbon dioxide will be collected in scrubbers and sold to vendors.
Proper monitoring and maintenance of fermentation equipment.

Proper PPEs to be provided to workers exposed to the zone.

Regular checking of pipes and bolts for avoiding any fugitive emissions.

Proper CO2 monitors to be provided.

Proper flow meter to check the flow of alcohol in storage tanks.

Proper training to employees to act in case of alcohol leakage.

Proper fire extinguishers adequate for the fire that can happen in Ethanol Plant i.e.

foam type.
foam type.

• All personal contact, including inhalation should be avoided.

• Appropriate natural ventilation should be provided.

Buttar Biofuels Private Limited Proposed 300 KLPD Grain Based Ethanol Plant At Village Buttar Seviyan, Tehsil Baba Bakala, District Amritsar, Punjab Risk Assessment Report 5.

- Dust exposure - Sudden dust cloud can affect the respiratory tract and interfere with breathing.

Cause pneumoconiosis Some particles dissolve in the bloodstream.
The blood then carries the substance around the body where it may affect the brain, kidneys and other organs.

6.

- Noise exposure 75 dB(A) during day Elevated workplace or environmental noise can cause • • • • • • • • Proper fire hydrant network will be spread in all the areas prone to fire hazard.

Fire sensors and alarms.

PESO guidelines to be strictly followed.

Proper dust mask for persons handling grains.

Regular water sprinkling to avoid dust dispersion.


Storage of grains in covered sheds and continuous water sprinkling.

Proper greenbelt will be developed in all the areas having the probability of dust explosions.

Proper PPEs to be provided like ear muffs and time hearing impairment, hypertension, ischemic heart ear plugs And 70dB(A) during night time disease, annoyance, and sleep disturbance.

• Alternation of duties.

• Regular audiometry check-up.


• Proper maintenance, oiling & greasing of machines to detect any loosened nuts, bolts.

7.

8.

9.

- - - Heat exposure Electrocution Physical - - - Source: National Institute of Occupational Safety and Health document Buttar Biofuels Private Limited Prolonged or intense exposure to hot temperatures can illnesses such cause heat-related • Alternation of duties.

• Proper PPEs to the workers.


as heat exhaustion, heat cramps, and heat stroke Electric shock, brain damage Fall, slip trip, physical injuries.

Proper earthing of instruments.

• • Doubly insulated instruments/machineries.

• Proper PPEs like rubber gum boots to be provided.

• • Proper PPEs for workers operating at heights like safety helmets, fall protection etc.

Proper first aid facilities at all danger prone areas.
Proposed 300 KLPD Grain Based Ethanol Plant At Village Buttar Seviyan, Tehsil Baba Bakala, District Amritsar, Punjab Risk Assessment Report 4.

OCCUPATIONAL HEALTH SURVEILLANCE In distillery plant, the occupational health surveillance of the employee will be done on a regular basis and record of the same will be maintained as per the Factories Act.

Pre placement and periodical health check-up tests to be undertaken The check-ups will be dependent on age, sex, duration of exposure and department wise.
Following tests will be done regularly: Health Check up Parameters Name of the test Physical Fitness Certificate Pulse Rate Blood Pressure Complete Blood Examination Haemoglobin % (Hb%), WBC, RBC, etc.
Vision Central Nervous System (CNS) Respiratory System-Lung Function (RS) Cardio Vascular System (CVS) Electro Cardio Gram (ECG) Chest X-ray Total Leucocyte Count (TC) Differential Leucocyte Count (DLC) Absolute Eosinophil Count (AEC) Complete Urine Examination [Physical / Chemical /Albumin, Sugar & Bile Salt Random blood Sugar (RBS) S. No.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.


Frequency of Medical Examination • Once in a year Personal Protective Devices and Measures • Industrial Safety helmets, Crash helmets • Goggles • Safety Shoes & Rubber Gumboots • Aprons • Ear muffs and Ear Plugs • • • Full body Safety harness Leather hand gloves, Heat Resistive hand gloves, Chemical hand gloves and Cut resistance hand gloves Safety belt / line man's safety belt 5.
CONCLUSION It is concluded that there will be no major risk involved due to installation project.

Proper precautionary measures will be taken to minimize risks.

Personal Protective Equipment (PPEs) will help to minimize the health hazards and accidental casualties.

So, it is safe to say that there will be no major risk involved due to the installation project.

Buttar Biofuels Private Limited