Patent ID: 9257706
Filing Date: 2016-02-09
CPC Classification: B32B,H01M,Y02E,Y02P,Y10T

Claim Text:
1. A method for manufacturing a composite separator for a polymer electrolyte membrane fuel cell, the method comprising: preparing a prepreg as a continuous carbon fiber-reinforced composite; preparing a mixed solution by mixing at least one selected from the group consisting of graphite flake, graphite powder, and carbon black nanoparticles with a solvent; applying the mixed solution to both surfaces of the prepreg while the prepreg passes through a cutting means to be cut in the longitudinal direction of the separator or applying the mixed solution to both surfaces of the prepreg while the prepreg cut by the cutting roller with the cutter passes through a stacking/compression roller; allowing the prepreg to which the mixed solution is applied to be heated and pressed by a hot press such that hydrogen, air, and coolant flow fields are formed or to pass through a hot roller to be formed into a separator, wherein the applying the mixed solution to both surfaces of the prepreg is spraying the mixed solution onto the prepreg as the continuous carbon fiber-reinforced composite; removing unnecessary portions from the heated and pressed separator using a trim cutter; and post-curing the thus formed separator, wherein the mixed solution is applied to the prepreg as the continuous carbon fiber-reinforced composite such that a graphite layer is integrally formed with the prepreg.