Patent ID: 11955667
Assignee: BETA AIR LLC
Field: Electrical machinery, apparatus, energy (Electrical engineering)
Classification: CPC H  Y | IPC H

Claim 10:
11. A method of manufacturing a battery pack assembly for use in an electric aircraft, comprising:
selecting at least a battery cell comprising a pair of electrodes, a pair of conductive foil tabs and an electrolyte;
coupling at least a sensor to the at least a battery cell, the at least a sensor configured to measure physical and electrical parameters of the at least a battery cell;
selecting a battery cell case;
obtaining a composite layer, wherein the composite layer comprises a compression foam layer and a resin layer;
positioning the composite layer between the at least a battery cell configured to separate each of the at least a battery cell;
providing, using the composite layer, a pressure against the at least a battery cell; and
surrounding, using a battery cell case, at least a portion of the at least a battery cell and the composite layer, wherein the battery cell case comprises a polymer enclosure including a cooling member comprising a vent allowing for a flow path of fluid in one direction.