Patent ID: 11970216
Assignee: STEERING SOLUTIONS IP HOLDING CORPORATION
Field: Other special machines (Mechanical engineering)
Classification: CPC B  F  Y | IPC B  F

Claim 6:
7. An electric power steering system comprising:
a steering shaft connected to a handwheel at one end and a rack and pinion steering mechanism at an opposite end;
a steering assist unit comprising an electric motor operated by a controller and driving a worm and a worm gear interposed between said worm and said steering shaft, said worm having worm teeth and said worm gear fitted on said steering shaft;
said worm gear further comprising:
a single, integrally formed disk having a first face axially disposed opposite a second face;
a first plurality of individual lugs integrally formed on said first face circumferentially adjacent an outer circumferential edge of said disk, the outer circumferential edge being a continuous and seamless edge having a constant diameter, wherein each lug of said first plurality of individual lugs having a first inner circumferential edge formed on said first face along a first retaining diameter, said first retaining diameter less than a disk diameter, circumferentially adjacent lugs of said first plurality of individual lugs having a first circumferential spacing therebetween;
a ring overlaying a portion of said disk including said first plurality of individual lugs, said ring having an outer diameter, said outer diameter greater than said disk diameter; and
a second plurality of individual lugs formed on said second face circumferentially adjacent said outer circumferential edge of said disk and opposite and offset from the first plurality of individual lugs, wherein each lug of said second plurality of individual lugs having a second inner circumferential edge formed on said second face along a second retaining diameter, said second retaining diameter less than said disk diameter, circumferentially adjacent lugs of said second plurality of individual lugs having a second circumferential spacing therebetween, wherein each of the first plurality of individual lugs do not circumferentially overlap with any of the second plurality of individual lugs; and

a plurality of gear teeth on an outer edge surface of said ring for meshing with said worm teeth.